probabilistic fracture mechanics based design of seismic

38
Probabilistic Fracture Mechanics Based Design of Seismic Column Splices Amit Kanvinde Kimberly Stillmaker (UC Davis) Carmine Galasso (University College London) 24 th June, 2016 Hydra, Greece

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Page 1: Probabilistic Fracture Mechanics Based Design of Seismic

Probabilistic Fracture Mechanics Based Design of Seismic Column Splices

Amit Kanvinde

Kimberly Stillmaker (UC Davis)

Carmine Galasso

(University College London)

24th June, 2016 Hydra, Greece

Page 2: Probabilistic Fracture Mechanics Based Design of Seismic

Acknowledgments

• Dimitrios!! • Sean Shaw (former PhD student) • American Institute of Steel

Construction • Jim Malley (Degenkolb) • Mark Saunders (Rutherford and

Chekene) • AISC Committee on Seismic Effects • Herrick Corporation

Page 3: Probabilistic Fracture Mechanics Based Design of Seismic

Earthquake induced fracture in steel structures (Northridge)

Photo Acknowledgment - AISC

Page 4: Probabilistic Fracture Mechanics Based Design of Seismic

4 Sharp crack like flaw – resulting in fracture

Earthquake induced fracture in steel structures (Northridge)

Page 5: Probabilistic Fracture Mechanics Based Design of Seismic

Pre-Northridge column splices

Page 6: Probabilistic Fracture Mechanics Based Design of Seismic

Partial Joint Penetration (PJP) welds

Page 7: Probabilistic Fracture Mechanics Based Design of Seismic

Risk of fracture

Page 8: Probabilistic Fracture Mechanics Based Design of Seismic

Elimination of notch (use only CJP)

Use of notch tough weld filler material and base metal

Page 9: Probabilistic Fracture Mechanics Based Design of Seismic

2010 AISC Seismic Provisions

For Intermediate Moment Frames and Special Moment Frames “Where welds are used to make the splice, they shall be complete-joint-penetration groove welds.”

Page 10: Probabilistic Fracture Mechanics Based Design of Seismic

Currently required

Page 11: Probabilistic Fracture Mechanics Based Design of Seismic

Inconvenient field weld

Page 12: Probabilistic Fracture Mechanics Based Design of Seismic

Inconvenient field weld

Page 13: Probabilistic Fracture Mechanics Based Design of Seismic

13

Inconvenient field weld

Page 14: Probabilistic Fracture Mechanics Based Design of Seismic

14

Inconvenient field weld

Page 15: Probabilistic Fracture Mechanics Based Design of Seismic

Excellent performance of tough, PJP welded base plates and other details

Can we use PJPs in splices? If so, under what conditions?

Page 16: Probabilistic Fracture Mechanics Based Design of Seismic

The aim – a safe and reliable PJP welded splice

Understanding of seismic stress demands and uncertainty

Page 17: Probabilistic Fracture Mechanics Based Design of Seismic

The aim – a safe and reliable PJP welded splice

Understanding of seismic stress demands and uncertainty

Page 18: Probabilistic Fracture Mechanics Based Design of Seismic

The aim – a safe and reliable PJP welded splice

Understanding of fracture stress capacity and uncertainty

Understanding of seismic stress demands and uncertainty

Page 19: Probabilistic Fracture Mechanics Based Design of Seismic

Stress

Distance ahead of crack

Fracture occurs

if KI (which

characterizes

the stress field)

exceeds KIC

(a material

property)

High KI

Lower KI

To understand capacity, fracture mechanics is necessary

Page 20: Probabilistic Fracture Mechanics Based Design of Seismic

What stress does the splice fracture at?

𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 = 𝑓( 𝐾𝐼𝐶, 𝑎, 𝑡𝑢𝑝𝑝𝑒𝑟 , 𝑡𝑙𝑜𝑤𝑒𝑟)

Conceptually

Page 21: Probabilistic Fracture Mechanics Based Design of Seismic

What stress does the splice fracture at?

𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 = 𝑓( 𝐾𝐼𝐶, 𝑎, 𝑡𝑢𝑝𝑝𝑒𝑟 , 𝑡𝑙𝑜𝑤𝑒𝑟)

Conceptually

Material Toughness (CVN – KIC)

Page 22: Probabilistic Fracture Mechanics Based Design of Seismic

What stress does the splice fracture at?

𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 = 𝑓( 𝐾𝐼𝐶, 𝑎, 𝑡𝑢𝑝𝑝𝑒𝑟 , 𝑡𝑙𝑜𝑤𝑒𝑟)

Conceptually

Material Toughness (CVN – KIC)

Crack Length

Page 23: Probabilistic Fracture Mechanics Based Design of Seismic

What stress does the splice fracture at?

𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 = 𝑓( 𝐾𝐼𝐶, 𝑎, 𝑡𝑢𝑝𝑝𝑒𝑟 , 𝑡𝑙𝑜𝑤𝑒𝑟)

Conceptually

Material Toughness (CVN – KIC)

Crack Length

Geometry

Page 24: Probabilistic Fracture Mechanics Based Design of Seismic

How to determine 𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 in a general

manner?

1. Experiments - Expensive - Limited data set in terms

of geometry, material properties

- 5 full scale experiments = 1 PhD + $200K

Page 25: Probabilistic Fracture Mechanics Based Design of Seismic

How to determine 𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 in a general

manner?

2. Finite Element Simulations - Allow investigation of

many parameter sets But, - Not tests! - Still a bit expensive

25 simulations = 30-40 weeks

Page 26: Probabilistic Fracture Mechanics Based Design of Seismic

How to determine 𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 in a general

manner?

2. Finite Element Simulations - Allow investigation of

many parameter sets But, - Not tests! - Still a bit expensive

25 simulations = 30-40 weeks

35 40 45 50 55 60 65 70 75 8035

40

45

50

55

60

65

70

75

80

Str

ess f

rom

Full

Scale

Te

st at

Failu

re

Stress from FEM

Page 27: Probabilistic Fracture Mechanics Based Design of Seismic

How to determine 𝜎𝑓𝑟𝑎𝑐𝑡𝑢𝑟𝑒 in a general

manner?

- Can characterize any

configuration - Introduces additional

error

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

0 10 20 30 40 50 60 700

10

20

30

40

50

60

70

Str

ess fro

m F

EM

Stress from Formula

3. Semi-analytical regressed expressions

Page 28: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

Sources of uncertainty (simulated as RVs):

Page 29: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

Sources of uncertainty (simulated as RVs):

Material toughness

Page 30: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

Sources of uncertainty (simulated as RVs):

Material toughness

CVN is random

CVN KIC conversion error

Page 31: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

Sources of uncertainty (simulated as RVs):

Material toughness

CVN is random

CVN KIC conversion error

Geometry

Page 32: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

flange

estimatecapacityflange

estimatecapacity

flange

FEMcapacity

flange

FEMcapacity

flange

truecapacityflange

truecapacity ,

,

,

,

,

,

Sources of uncertainty (simulated as RVs):

Material toughness

CVN is random

CVN KIC conversion error

Geometry

35 40 45 50 55 60 65 70 75 8035

40

45

50

55

60

65

70

75

80

Str

ess f

rom

Full

Scale

Te

st at

Failu

re

Stress from FEM

0 10 20 30 40 50 60 700

10

20

30

40

50

60

70

Str

ess fro

m F

EM

Stress from Formula

Errors in FE and semi-analytical

relationship

Page 33: Probabilistic Fracture Mechanics Based Design of Seismic

Monte Carlo simulations to characterize capacity

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

flange

estimatecapacityflange

estimatecapacity

flange

FEMcapacity

flange

FEMcapacity

flange

truecapacityflange

truecapacity ,

,

,

,

,

,

Sources of uncertainty (simulated as RVs):

Material toughness

CVN is random

CVN KIC conversion error

Geometry

35 40 45 50 55 60 65 70 75 8035

40

45

50

55

60

65

70

75

80

Str

ess f

rom

Full

Scale

Te

st at

Failu

re

Stress from FEM

0 10 20 30 40 50 60 700

10

20

30

40

50

60

70

Str

ess fro

m F

EM

Stress from Formula

Errors in FE and semi-analytical

relationship

Page 34: Probabilistic Fracture Mechanics Based Design of Seismic

Application

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

Toughness

Geometry f

capacity

Page 35: Probabilistic Fracture Mechanics Based Design of Seismic

Is this Pf acceptable?

Application

s capacity,estimate

flange =KIC

p ´ (h / 2x )´ tupper

´1

x a ´ f1(h)´ f2(x )´ g1(h)´ g2(x )

capacity

f

demand

Toughness

Geometry

Page 36: Probabilistic Fracture Mechanics Based Design of Seismic

Assessment of splice safety

f

Pf is acceptable if - 85% Penetration is maintained - Thicker flange is 15% thicker than

thinner flange - Some other detailing considerations

demand

Is this Pf acceptable?

capacity

Page 37: Probabilistic Fracture Mechanics Based Design of Seismic

Summary • NLTHA to determine demands • Full scale experiments • Fracture mechanics simulations • Reliability analysis • Determination of acceptable geometries • For the first time since 1994, cracks are explicitly

allowed in demand critical welds in seismic steel structures in the USA

Page 38: Probabilistic Fracture Mechanics Based Design of Seismic

Thank you for your attention!