process planning & optimisation

0Bertrandt-Gruppe I E-Mail: [email protected] I Telefon: +49 (0) 160 99353525

Process planning & optimisationWe offer efficient, intelligent and future-oriented solutions to guarantee holistic planning from the first concept idea to series production. True to our missionstatement „The best solution for every customer“, we use state-of-the-art planning tools to implement projects from consultation and conception to start-up in yourSmart Factory.

Production planning> Process development> Process planning> Cost-effectiveness analysis

Production protection & process capability> Tolerancemanagement & system assurance> Inspection characteristics planning & Q-planning> Method development / training

Industrial Engineering> Workplace design> Synchronisation of systems and workplaces> Human-robot collaboration

Conveyor planning> Automated guided vehicles (AGVs)> Floor conveyors> Feeding systems

Logistics planning> Inbound logistics> Outbound logistics> Intralogistics


Your benefit

Tools & Methods

CAD-Applications

Microstation HLS

AutoCAD

MTM/REFA

Tolerancesimulation

Plant simulation

Through our know-how in process planning andoptimisation, we can optimise your manufacturingcosts as well as relieve employees from heavy physicaland monotonous work. We develop custom-fit production processes for you, which are incorporated in the workflow planning from production preparationto labour and requirements planning to productionand procurement of operating resources.

Thanks to our many years of experience in various industries, we can guarantee you holistic project processing using the latest planning tools with smart, efficient and future-oriented solutions.

2

Plant planning & engineeringOur experts for plant planning and engineering provide you with full support you in all the neccessary steps from the first concept planning to the detailed planningof your production facility. Using state-of-the-art tools, all concepts are virtually secured and optimised before they are released for implementation.

Concept planning and development> Material flow planning and preparation of plant specification

> Mechanic concept development

Series planning and development> Detail planning of series plants incl. virtual validation

> Mechanical series development incl. validation (CAE methods)

Resource design> 3D / 2D design incl. FEM-validation

> Creation of pneumatic & sequence diagrams

Robot simulation> Accessibility analysis, cycle time investigation & validation

> Offline-programming

Plant documentation> Plant description incl. Preparation of CE documentation

> Risk assessment

Bertrandt-Gruppe I E-Mail: [email protected] I Telefon: +49 (0) 151 55358924


Your benefit

Tools & methods

Simulation tools forthe digital factory andautomationtechnology (robotsimulation, processsimulation and factoryplanning)

CAD- Tools (3D & 2D)

FEM- Tools (e.g. component strength, heat transfer & flow)

From our many years of experience in the automotivesector, we can generate targeted derivations andsolutions for other industries and trades.

We realise your individual project requests by means ofcross-location project management and also use thepossibility of working with interdisciplinary projectteams for this purpose.

Through our transparent communication you and usalways keep an eye on the project goal.

4

Digital factoryOur experts help you with the planning of the digital factory and provide models, methods and equipment to present and secure plants, processes and products in the virtual production. With data consistency along the value chain, we implement holistic planning, realisation and control. In addition, we continuously optimise all production processes and resources in connection with the product..

Digital factory planning> Layout planning

> Cycle scheduling

Virtual product protection> Collision detection

> Room surveillance

Material flow simulation> Manufacturing systems

> Logistics

Automation technology> PLC programming

> Commissioning & testing

> Consulting & project planning


5

Your benefit

Inside the digital factory all relevant data for planning(e.g. product, process, ressources) are collected andserve to ensure cross-divisional work. Data conistencymakes us close the circle between productdevelopment and production control.

Your benefit is the right decision at a fast pace!


Tools & methods

Layout-tools (Microstation, AutoCAD)

CAD-tools

Simulations-tools (Plant Simulation, Process Simulate)

EPlan P8

WinCC Tia, WinCCflex

STEP S7 classic

Beckhoff TwinCat2/3

6

Supplier managementThe development of suppliers on basis of collected KPs continuously poses new challenges for customers. Our experts have made it their business to consult you on both theoperational and strategic levels of supplier management. We systematically look at the product and the processes from delivery quality to interface management and a transparent supply chain.

Supplier selection> Drive evaluation processes

Supplier qualification> Communicate know-how

Supplier management> Identify anad improve deficits

Supplier evaluation> Prioritise alignment

Supplier development> Increase potentials

Supplier controlling> Adjusting the target fulfilment line


7

Your benefit

Whether modular or holistic, reactive or preventive –via early detection of potential quality risks, we enableyour solution that encompasses all roles in suppliermanagement. Through agile project management, werealise an end-to-end supply chain and meet yourdemand for sustainable security.

Flexibility, digitalisation, cost efficiency andtransparency across the entire supply chain – weachieve this with supplier management made byBertrandt.


Tools & methods Lean-methods

Value stream analysis

Risk and changemanagement

Rapid Plant Assessments

Supplier ReadinessChecks

Six Sigma

Quality managementmethods

Augmented / Virtual Reality


Quality managementBenefit from our expertise in the development of interdisciplinary solution approaches based on quality management methods and a broad range of all cross-sectional functions. From concept to implementation: we supervise quality procedures along the entire product creation process and are there for you on all qualityissues.

Problem solving> Problem management

> Fault rectifiction process

> Complaint management (incl. component diagnosis)

Process and product quality> Supplier audit (process series, requalification, process audits,

etc.)

> Risk minimisation of the supplier chain

> Ensuring/ stabilising quality within the process landscape

> PPAP, sampling, APQP

Consulting / implementation> Series and supplier support

> Industrialisation

> Requirements management

Work safety> Consultation and support with norms, standards etc.

> Risk assessment

> Operating instructions for machines and hazardous substances etc.

9

Your benefit

With our interdisciplinary approach and application-oriented quality management methods, we are able toindependently and flexibly develop and implementsolutions in all of our customers‘ business areas. In doing so, we ensure a project-related, cross-divisionalcooperation of all stakeholders and support theachievement of goals in an implementation-orientedmanner.

Due to our many years of experience in qualitymanagement, we can design our solutions specificallyaccording to individually defined customerrequirements and assume overall projectresponsibility.

Tools & methods

APQP processes, FMEA

Six Sigma, Ishikawa, 8D, PDCA, KVP

Data analyticscustomised workingenvironments

Microsoft PowerBI, Tableau, Python, Microsoft Sharepoint

CAD applications


10

Work safetyOur specialists relieve you with technical and practical know-how in order to adapt the individual regulations in occupational safety and accident prevention to your operatingconditions. With the support of our team, you will receive new assured occupational health and safety knowledge and achieve the highest possible efficiency with our many yearsof experience.

Basic supervision> Supervision by an external occupational safety specialist

> Advice and support for managers in all areas of occupational safety

> Carrying out site inspections for occupational health and safety withreporting and safety briefings

> Participation in occupational safety committee meetings (short: ASA)

> Advising on work equipment, workplace design, work processes andthe working environment

> Advice and support in the preparation of risk assessment and individual operating instructions for machines and hazardous substances etc.

Company-specific support> Training (optional) such as forklift licence, crane licence, lifting

platforms, load securing, PSAgA… incl. certificates

> Preparation of operating instructions, explosion protection documents

> Assessment of working conditions, hazard analyses

> Positioning of the fire protection officer, support in drawing upescape/rescue plans, fire protection regulations..

> Training to become a fire protection assistant, with practical exerciseson the mobile fire trainer

> Orienting noise measurements, lighting measurements

> Hazardous substance management: creation and maintenance of thehazardous substance register

> Safety and health coordination

11Bertrandt-Gruppe I E-Mail: [email protected] I Telefon: +49 160 96893488

Your benefit

Tools & methods:

ASiG

DGUV V2

DIN ISO 45001

Benefit from the cooperation with our experts through:

calculable costs, cost savings for training and furthereducation, no downtime, no additional effort due to time-consuming research, use of our know-how, use of synergyeffects, concentration on the core business.

Through our profound knowledge, we bring newperspectives to your company and guarantee sustainabilityand quality in occupational health and safety. We enable youto meet the legal requirements at a fair price.

process planning & optimisation

Documents