product catalog - davidson salesdavidsonsales.com/docs_pdf/hotstart_imc_700.pdf · product catalog...

PRODUCT CATALOGENGINE HEATERS OIL HEATERS CONTROLS ACCESSORIES

IMC-700

HEATER INSTALLATION Page 18 (Thermosiphon) Page 47 (In-block)

HOW TO SPECIFY ANENGINE HEATER

Page 50

CONVERSION CHARTS

Page 50

CUSTOM PRODUCTSCall for information on:

Wiring Harnesses APUs Forced Circulation

Heating Systems Other Specialty Products

1

4

3

2

TABLE OF CONTENTS

PAGES 4 - 5 HOTflow Engine Heaters

CTM, CSM Models

PAGES 6 - 13 Thermosiphon Engine Heaters

Weathertight DesignTPS, CB, CL, WL, SB, SL Models

PAGES 14 - 17 Thermosiphon Engine Heaters

Hazardous LocationEE Models

PAGES 20 - 25 Lube Oil Heaters (AC and DC) Industrial Immersion Heaters

Thread-in and Threadless Models

PAGES 27 - 32 Remote Thermostats for Lube Oil Heaters Temperature Controls for Thermosiphon Engine Heaters Complete Control Systems

PAGES 34 - 36 Battery Warming Pads & Accessories Blanket Style Battery Warmers Silicone Hot Pads

PAGES 38 - 49 In-block Heaters Electrical Cords for In-block Heaters Thermocords Flush Mount Kits and Accessories

5

SECTION 1

HOTflow and THERMOSIPHON ENGINE HEATERS

4 Customer Service: 509.536.8660 hotstart.com

HOTflow EngineHeaters

CTM ModelSingle Phase

1000-2500 Watts

H

W1

W2

HOTSTARTs HOTflow

engine heater (CTM Model)features an integrated pumpthat combines the benefits offorced circulation with acompact design that canmount to a variety of smallengine applications. Forcedcirculation of the coolantdelivers uniform heatingthroughout the entire engine,extends element life and offersa significant reduction inelectrical consumption.

Isolation MountingKit (optional)

CTM-IMK

Height (H) Width1 (W1) Width2 (W2) Weight9.1 7.0 6.3 3.5lbs.

230mm 145mm 161mm 1.6 kg

Engine Size

CID/Liter

Power SupplyVolts Hz

Model Number kW AmpsThermostat Range

On Off

CTM w/8 (2.4m) cord and NEMA plug*

0-5000-8L

120240

11

6050/60

CTM10110-N00CTM10210-N00

11

8.84.4

100F (38C) 120F (49C)100F (38C) 120F (49C)

500-7508-12L

120240

11

6050/60

CTM15110-N00CTM15210-N00

1.51.5

13.06.5

100F (38C) 120F (49C)100F (38C) 120F (49C)

750-120012-20L

120240

11

6050/60

CTM25110-N00CTM25210-N00

2.52.5

21.310.7

100F (38C) 120F (49C)100F (38C) 120F (49C)

CTM w/9.8 (3m) cord, without plug

0-5000-8L

120240

11

6050/60

CTM10110-A00CTM10210-A00

11

8.84.4

100F (38C) 120F (49C)100F (38C) 120F (49C)

500-7508-12L

120240

11

6050/60

CTM15110-A00CTM15210-A00

1.51.5

13.06.5

100F (38C) 120F (49C)100F (38C) 120F (49C)

750-120012-20L

120240

11

6050/60

CTM25110-A00CTM25210-A00

2.52.5

21.310.7

100F (38C) 120F (49C)100F (38C) 120F (49C)

CTM w/9.8 (3m) cord and Schuko plug (Euro)**

0-5000-8L

240 1 50/60 CTM10210-E00 1 4.4 100F (38C) 120F (49C)

500-7508-12L

240 1 50/60 CTM15210-E00 1.5 6.5 100F (38C) 120F (49C)

750-120012-20L

240 1 50/60 CTM25210-E00 2.5 10.7 100F (38C) 120F (49C)

* - UL/C-US listed Other voltages available. Consult the factory.** - CE compliant

Meets requirements forinstallation on any

UL 2200 listed generator.

5Customer Service: 509.536.8660 hotstart.com

HOTflow EngineHeatersCSM ModelSingle & Three Phase

3000-12000 Watts

Meets requirements forinstallation on any UL 2200listed generator.

HOTSTARTs HOTflow

engine heater (CSM Model)features a thermostat, pumpand all required controls.Forced circulation of thecoolant delivers uniformheating throughout theentire engine, extendselement life and offers asignificant reduction inelectrical consumption.

The HOTflow CSMoperates automatically whenprovided contacts aresupplied with a 24 V DCsignal from the engine.

Engine Size

CID/Liter

Power SupplyVolts Hz

Model Number kW Amps StyleThermostat Range

On Off

1000 - 2000

15 - 30L

120208208230240480480

1131113

60606050606060

CSM10301-000CSM10308-000CSM30308-000

* CSM1030J-5A0CSM10302-000CSM10304-000CSM30304-000

3333333

26.315.18.7

13.713.17.04.4

AABAABB

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

2000 - 3000

25 - 50L

208208230240400440480480575

131133133

606050605060606060

CSM10608-000CSM30608-000

* CSM1060J-5A0CSM10602-000

* CSM3060A-5A0* CSM3060F-5A1

CSM10604-000CSM30604-000CSM30605-000

666666666

29.617.126.725.68.98.1

12.87.46.2

ABAABBBBB

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

3000 - 4500

50 - 75L

208208230240400440480480575

131133133

606050605060606060

CSM10908-000CSM30908-000

* CSM1090J-5A0CSM10902-000

* CSM3090A-5A0* CSM3090F-5A1

CSM10904-000CSM30904-000CSM30905-000

999999999

44.025.439.838.113.212.219.111.09.2

ABAABBBBB


4500 - 6000

75 - 100L

208208230240400440480480575

131133133

606050605060606060

CSM11058-000CSM31208-000

* CSM1120J-5A0CSM11202-000

* CSM3120A-5A0* CSM3120F-5A0

CSM11204-000CSM31204-000CSM31205-000

10.51212121212121212

51.233.752.850.617.515.925.314.612.2

BBBBBBBBB


* CE compliant/union pump configurationOther voltages available. Consult the factory.

Style A

W

H

D W

H

D

Height (H) Width (W) Depth (D) Weight15.0 19.4 9.5 37 lbs.

383mm 493mm 242mm 16.8 kg

Height (H) Width (W) Depth (D) Weight17.0 19.4 9.5 54 lbs.

434mm 493mm 242mm 24.5 kg

Style B

**

* If a union-style pump is installed, the models height (H) will decrease by approximately 1.5 (38mm)


TPS ModelSingle Phase

500-2000 Watts

ThermosiphonEngine Heaters

For TPS Models

ReplacementCord

ReplacementBox

ReplacementTank

Sensing Unit

ElementO-Ring

ReplacementElement

Replacement Parts

EngineDisplacement

WattsModel Number

120VAmps

Model Number

240VAmps

Model Number

277VAmps

150cid

2.5L500

TPS051GT8-000TPS051GT10-000TPS051GT12-000

4.24.24.2

TPS052GT8-000TPS052GT10-000TPS052GT10-013TPS052GT12-000

2.12.12.12.1

TPS057GT10-000 1.8

350cid

5.7L1000


8.48.48.4


4.24.24.24.2

TPS107GT10-000 3.6

350 - 500cid

5.7 - 8.2L1500


12.512.512.5


6.36.36.36.3

TPS157GT10-000 5.4

500 - 700cid

8.2 - 11.5L

1800TPS181GT8-000TPS181GT10-000TPS181GT12-000

151515

2000


8.38.38.38.3

TPS207GT10-000 7.2

ModelNumber

Replacement Parts

SensingUnit Element Tank Box

PowerCord

Element O-ring

TPS051GT8-000TPS051GT10-000TPS051GT12-000TPS052GT8-000TPS052GT10-000TPS052GT10-013TPS052GT12-000TPS057GT10-000

LSU-8LSU-10LSU-12LSU-8LSU-10LSU-10LSU-12LSU-10

REPS051T8REPS051T10REPS051T12REPS052T8REPS052T10REPS052T10REPS052T12REPS057T10

TPS-TTPS-TTPS-TTPS-TTPS-TTPS-TTPS-TTPS-T

CPS-1CPS-1CPS-1CPS-1CPS-1CPS-2CPS-1CPS-1

11P48UU11P48UU11P48UU21P48UU21P48UU

21SCH81UU21P48UU16H48UU

TPS-BORTPS-BORTPS-BORTPS-BORTPS-BORTPS-BORTPS-BORTPS-BOR


















LSU-8LSU-10LSU-12

REPS181T8REPS181T10REPS181T12

TPS-TTPS-TTPS-T

CPS-1CPS-1CPS-1

12P16H48UU12P16H48UU12P16H48UU

TPS-BORTPS-BORTPS-BOR

TPS202GT8-000TPS202GT10-000TPS202GT10-013TPS202GT12-000TPS207GT10-000

LSU-8LSU-10LSU-10LSU-12LSU-10

REPS202T8REPS202T10REPS202T10REPS202T12REPS207T10

TPS-TTPS-TTPS-TTPS-TTPS-T

CPS-1CPS-1CPS-2CPS-1CPS-1

21P48UU21P48UU


TPS-BORTPS-BORTPS-BORTPS-BORTPS-BOR

Temperature RangeON OFF

NumericalCode

80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

81012

Power cord length on all models 48 (1219mm)

TPS engine preheaters include a fixed setting thermostat. A single or double digit numeral at the end of the modelnumber prefix designates the temperature range. Example: TPS101GT10-000 (see chart in left column)

-013 Engine preheater features 2 meter round cord and Shucko plug - CE compliant


TPS Model w/in-lineadjustable and remotethread-in fixedthermostat.

Single Phase


In-LineAdjustableThermostat

Remote Thread-inFixed Temperature Thermostat

6.7170mm7.9

201mm

OUTLET HOSEBARB 0.625 I.D.

INLETHOSEBARB0.625 I.D.

ThermostatWell

Power Y-cord

AdjustableThermostatAssembly

4.25108mm

4.6117mm

1.538mm0.25 (4X) Holes

For MountingBrackets

Adjustable 90-130F (32-54C)On differential 20F (-7C)

In-line thermostat options:

EngineDisplacement

Model Number Volts Watts Phase AmpsThermostat Range

On Off

150cid

2.5L

TPS051GT12-001TPS051GT12-A00TPS052GT12-001TPS052GT12-A00

120120240240

500500500500

1111

4.24.22.12.1

100F (38C) 120F (49C)ADJUSTABLE


350cid

5.7L


120120240240

1000100010001000

1111

8.48.44.24.2



350 - 500cid

5.7 - 8.2L


120120240240

1500150015001500

1111

12.512.56.36.3



500 - 700cid

8.2 - 11.5L


120120240240

1800180020002000

1111

15158.38.3



-001 Remote thread-in fixed temperature thermostat

ModelNumber

Volts Watts

Replacement Parts

SensingUnit

ElementPowerY-cord

ThermostatWell


120120240240

500500500500

LSU-10RSU90-130LSU-10RSU90-130

REPS051T12REPS051T12REPS052T12REPS052T12

TPS-YC1#

TPS-YC2#

TW2374-1#

TW2374-1#


120120240240

1000100010001000



TPS-YC1#

TPS-YC2#

TW2374-1#

TW2374-1#


120120240240

1500150015001500



TPS-YC1#

TPS-YC2#

TW2374-1#

TW2374-1#


120120240240

1800180020002000



12P16H54S54X10UU#

TPS-YC2#

TW2374-1#

TW2374-1#

-001 Remote thread-in fixed temperature thermostat # Call Factory

For TPS Model w/in-line adjustableand remote thread-infixed thermostat.

Single Phase

Common replacement partsfor all TPS engine preheaters: Tank Box Element O-ring

See table on page 6

Replacement Parts

Remote AdjustableThermostat Assembly

Part Number TFTA-5/8HB


CB, CL ModelWeathertightSingle Phase

1500-5000 Watts


CB Model without thermostat

CB Model assembledwith thermostat

CL Model assembled with thermostat

CL Model withoutthermostat

EngineDisplacement

Model Number without Thermostat

Model Number with Thermostat

see chart 1Volts Watts Phase Amps

350 - 500cid

5.7 - 8.2L

CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000

CB1151XX-200CB1158XX-200CB1152XX-200CB1157XX-200CB1153XX-200CB1154XX-200

120208240277380480

150015001500150015001500

111111

12.57.26.35.43.93.1

500 - 600cid

8.2 - 9.8L

CB120100-000CB120800-000CB120200-000CB120300-000CB120400-000

CB1201XX-200CB1208XX-200CB1202XX-200CB1203XX-200CB1204XX-200

120208240380480

20002000200020002000

11111

16.79.68.35.34.2

600 - 800cid

9.8 - 13.1L

CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000


120208240277380480

250025002500250025002500

111111

20.812.010.49.06.65.2

800 - 1000cid

13.1 - 16.4L

CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100

CL1301XX-200CL1308XX-200CL1302XX-200CL1307XX-200CL1303XX-200CL1304XX-200

120208240277380480

300030003000300030003000

111111

25.014.412.510.87.96.3

1000 - 1350cid

16.4 - 22.1L

CL140800-100CL140200-100CL140700-100CL140300-100CL140400-100

CL1408XX-200CL1402XX-200CL1407XX-200CL1403XX-200CL1404XX-200

208240277380480

40004000400040004000

11111

19.216.714.410.58.3

1350 - 1650cid

22.1 - 27.0L

CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100


208240277380480

50005000500050005000

11111

24.020.818.113.210.4

Heaters with ThermostatsTo specify temperature range ofthermostat, insert numerical codefrom chart in place of the XX inmodel number.

Example:Desired Temp. Range: 100 - 120FModel Number: CB1151XX-200Order as: CB115110-200

Temperature Range NumericalCodeON OFF

80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

081012

Adjustable 90 - 130F(32 - 54C)

A3

16.2411mm

5.75146mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

4.3109mm

4.1104mm

20.1510mm

5.75146mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

5.2132mm

5.1129mm

19.5495mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

5.0127mm

5.25133mm

ADJUSTABLE

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALEADJUSTABLE

6.2157mm

23.5597mm


INLET, 1 NPTFEMALE

5.8147mm

CHART 1

CB Model

CL Model


For thermosiphonengine heatersCB, CL Model

Replacement Parts

Heaters with Thermostats

Temperature Range SensingUnitON OFF

80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

FSU8FSU10FSU12


FSU90-130

Example:

Model Number: CB115110-200T-Stat Replacement: FSU10

Model Numberwithout

Thermostat

Model Number with

Thermostatsee chart 2

Replacement Parts

Element Tank Box ElementO-ringMountingBrackets

CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000


RECB1151RECB1158RECB1152RECB1157RECB1153RECB1154

RTBRTBRTBRTBRTBRTB

RTBCBRTBCBRTBCBRTBCBRTBCBRTBCB

TMM-ORTMM-ORTMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMBRTMMBRTMMB

CB120100-000CB120800-000CB120200-000CB120300-000CB120400-000

CB1201XX-200CB1208XX-200CB1202XX-200CB1203XX-200CB1204XX-200

RECB1201RECB1208RECB1202RECB1203RECB1204

RTBRTBRTBRTBRTB

RTBCBRTBCBRTBCBRTBCBRTBCB

TMM-ORTMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMBRTMMB

CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000


RECB1251RECB1258RECB1252RECB1257RECB1253RECB1254

RTBRTBRTBRTBRTBRTB

RTBCBRTBCBRTBCBRTBCBRTBCBRTBCB

TMM-ORTMM-ORTMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMBRTMMBRTMMB

CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100

CL1301XX-200CL1308XX-200CL1302XX-200CL1307XX-200CL1303XX-200CL1304XX-200

RECL1301-100RECL1308-100RECL1302-100RECL1307-100RECL1303-100RECL1304-100

RTLRTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100

TML-ORTML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7FK7

CL140800-100CL140200-100CL140700-100CL140300-100CL140400-100


RECL1408-100RECL1402-100RECL1407-100RECL1403-100RECL1404-100

RTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100

TML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7

CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100


RECL1508-100RECL1502-100RECL1507-100RECL1503-100RECL1504-100

RTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100

TML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7

Common Replacement Partsavailable on all listed heaters

High Limit Control Check Valve

HLC-165 RV-M

CHART 2

ReplacementBox

Element O-Ring

ReplacementElement

ReplacementTank

ReplacementTank

ElementO-Ring

CheckValve

CL Modelwith thermostat assembly

CB Modelwith thermostat assembly

High LimitControl

TemperatureSensing

Unit

TemperatureSensing

Unit

Check Valve

Mount

ing

Bracke

ts

Mount

ing

Bracke

ts

ADAPTER FITTINGS

For the use of 0.75 or 1 IDheater hose, hose barbadapters are available.

See below.

HB-1

1 NPT to 1 hosebarb adapter.Installs in 1 NPTfemale inlet oroutlet of the heater.

HB-3/4

1 NPT to 0.75hose barb adapter.Installs in 1 NPTfemale inlet oroutlet of the heater.


SB, SL SeriesWith power cord

WeathertightSingle Phase

1500-4000 Watts


Power cord length on all models 72 (1829mm)All 208 V and 277 V models come with cord only - no plug.

SB Model with power cordno thermostat

SB Model with thermostatand power cord

SL Model with power cordno thermostat

SL Model with thermostatand power cord

EngineDisplacement

Model Number without

Thermostat



350 - 500cid

5.7 - 8.2L

SB115100-000SB115800-000SB115200-000SB115700-000

SB1151XX-200SB1158XX-200SB1152XX-200SB1157XX-200

120208240277

1500150015001500

1111

12.57.26.35.4

500 - 600cid

8.2 - 9.8L

SB120100-000SB120800-000SB120200-000

SB1201XX-200SB1208XX-200SB1202XX-200

120208240

200020002000

111

16.79.68.3

600 - 800cid

9.8 - 13.1L

SB122100-000SB125800-000SB125200-000SB125700-000


120208240277

2250250025002500

1111

18.812.010.49.0

800 - 1000cid

13.1 - 16.4L

SL130800-100SL130200-100SL130700-100

SL1308XX-200SL1302XX-200SL1307XX-200

208240277

300030003000

111

14.412.510.8

1000 - 1350cid

16.4 - 22.1L

SL140800-100SL140200-100SL140700-100

SL1408XX-200SL1402XX-200SL1407XX-200

208240277

400040004000

111

19.216.714.4


Example:Desired Temp. Range: 100 - 120FModel Number: SB1151XX-200Order as: SB115110-200


80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

081012


A3

4.3109mm

4.1104mm

17.2437mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE5.75

146mm

SB Model

SL Model

5.2132mm

5.1129mm

21.2538mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE5.75

146mm

5.0127mm

5.25133mm

19.5495mm

INLET, 1 NPTFEMALE


5.8147mm

6.2157mm

23.5597mm

INLET, 1 NPTFEMALE


CHART 1


For thermosiphonengine heatersSB, SL Series

Replacement PartsModel Number

without Thermostat

Model Number with

Thermostatsee chart 2

Replacement Parts

Element Tank Box PowerCordElementO-ring

MountingBrackets

SB115100-000SB115800-000SB115200-000SB115700-000


RESB1151RESB1158RESB1152RESB1157

RTBRTBRTBRTB

RTBSBRTBSBRTBSBRTBSB

RHB-1-15RHB-WOPRHB-2-15RHB-WOP

TMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMB

SB120100-000SB120800-000SB120200-000

SB1201XX-200SB1208XX-200SB1202XX-200

RESB1201RESB1208RESB1202

RTBRTBRTB

RTBSBRTBSBRTBSB

RHB-1-20RHB-WOPRHB-2-15

TMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMB

SB122100-000SB125800-000SB125200-000SB125700-000


RESB1221RESB1258RESB1252RESB1257

RTBRTBRTBRTB

RTBSBRTBSBRTBSBRTBSB

RHB-1-20RHB-WOPRHB-2-15RHB-WOP

TMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMB

SL130800-100SL130200-100SL130700-100

SL1308XX-200SL1302XX-200SL1307XX-200

RESL1308-100RESL1302-100RESL1307-100

RTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100

RHL-WOPRHL-2-15RHL-WOP

TML-ORTML-ORTML-OR

FK7FK7FK7

SL140800-100SL140200-100SL140700-100

SL1408XX-200SL1402XX-200SL1407XX-200

RESL1408-100RESL1402-100RESL1407-100

RTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100

RHL-WOPRHL-2-20RHL-WOP

TML-ORTML-ORTML-OR

FK7FK7FK7

ReplacementBox

ElementO-Ring

ReplacementElement

ReplacementTank

ReplacementTank

ElementO-Ring

Check Valve

SL Modelwith thermostat assembly

SB Modelwith thermostat assembly

Check Valve

ReplacementElement

ReplacementBox

High LimitControl

High LimitControl

TemperatureSensing

Unit

TemperatureSensing

Unit



80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

FSU8FSU10FSU12


FSU90-130

Example:

Model Number: SB115110-200T-Stat Replacement: FSU10

Common Replacement Partsavailable on all listed heaters

High Limit Control Check Valve

HLC-165 RV-M

CHART 2

Mount

ing

Bracke

ts

Mount

ing

Bracke

ts

ADAPTER FITTINGS


See below.

HB-1


HB-3/4



WL SeriesWeathertightThree Phase

2500-5000 Watts


WL Model without thermostat

WL Model with thermostat

EngineDisplacement

Model Numberwithout

Thermostat



600 - 800cid

9.8 - 13.1L

WL325800-000WL325200-000WL325A00-000WL325400-000WL325500-000

WL3258XX-200WL3252XX-200WL325AXX-200WL3254XX-200WL3255XX-200

208240400480575

25002500250025002500

33333

6.96.03.63.02.5

1000 - 1350cid

16.4 - 22.1L

WL340800-000WL340200-000WL340A00-000WL340400-000WL340500-000


208240400480575

40004000400040004000

33333

11.19.65.84.84.0

1350 - 1650cid

22.1 - 27.0L

WL350800-000WL350200-000WL350A00-000WL350400-000WL350500-000


208240400480575

50005000500050005000

33333

13.912.07.26.05.0

5.0127mm

5.25133mm

19.5495mm

INLET, 1 NPTFEMALE


5.8147mm

6.2157mm

23.5597mm

INLET, 1 NPTFEMALE


WL Model


Example:Desired Temp. Range: 100 - 120FModel Number: WL3252XX-200Order as: WL325210-200


80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

081012


A3

CHART 1

All 3 phase heaterswith thermostat mustuse a control box.See Control Systemspage 30.


For thermosiphonengine heatersWL Series


withoutThermostat


see chart 2

ElementReplacement

WL325800-000WL325200-000WL325A00-000WL325400-000WL325500-000


REWL3258REWL3252REWL325AREWL3254REWL3255

WL340800-000WL340200-000WL340A00-000WL340400-000WL340500-000



WL350800-000WL350200-000WL350A00-000WL350400-000WL350500-000



ReplacementTank

MountingBrackets Element

O-Ring

ReplacementThermostat

Check Valve

ReplacementElement

WL Modelwith thermostat assembly



80F (27C)100F (38C)120F (49C)

100F (38C)120F (49C)140F (60C)

FSU8FSU10FSU12


FSU90-130

Example:

Model Number: WL325210-200T-Stat Replacement: FSU10

CHART 2

High LimitControl

ADAPTER FITTINGS


See below.

HB-1


HB-3/4


Common Replacement Partsavailable for all listed heaters

Tank RTL

Element O-ring TML-OR

High LimitControl

HLC-165

MountingBrackets

FK7

Check Valve RV-M


EE SeriesHazardous Location

Single Phase

1500-5000 Watts


EE Model assembled withthermostat

EE Model without thermostat

EngineDisplacement

Model Numberwithout Thermostat

Model Numberwith Thermostat

Volt Watt Phase Amp

500cidor less

8.2Lor less

EE115100-000EE115800-000EE115200-000EE115700-000EE115400-000

EE115110-000EE115810-000EE115210-000EE115710-000EE115410-000

120208240277480

15001500150015001500

11111

12.57.26.35.43.1

500 - 600cid

8.2 - 9.8L

EE120100-000EE120800-000EE120200-000EE120300-000EE120400-000EE120500-000

EE120110-000EE120810-000EE120210-000EE120310-000EE120410-000EE120510-000

120208240380480575

200020002000200020002000

111111

16.79.68.35.34.23.5

600 - 800cid

9.8 - 13.1L

EE125800-000EE125200-000EE125700-000EE125300-000EE125400-000

EE125810-000EE125210-000EE125710-000EE125310-000EE125410-000

208240277380480

25002500250025002500

11111

12.010.49.26.65.2

800 - 1000cid

13.1 - 16.4L

EE130800-000EE130200-000EE130700-000EE130400-000EE130500-000

EE130810-000EE130210-000EE130710-000EE130410-000EE130510-000

208240277480575

30003000300030003000

11111

14.412.510.86.35.2

1000 - 1350cid

16.4 - 22.1L

EE140800-000EE140200-000EE140700-000EE140400-000

EE140810-000EE140210-000EE140710-000EE1404XX-000

208240277480

4000400040004000

1111

19.216.714.48.3

1350 - 1650cid

22.1 - 27.0L

EE150700-000EE150400-000EE150500-000

EE150710-000EE150410-000EE150510-000

277480575

500050005000

111

18.110.48.7

5.3135mm

5.3135mm

20.3516mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

ADJUSTABLE

6.9175mm

25.2640mm OUTLET, 1 NPT

FEMALE

ADJUSTABLE

5.3135mm

EE Model

All heaters over 480 Vwith a thermostat mustuse a control box. SeeControl Systems page 30.

Heaters with ThermostatsEE Models are only available with afixed setting temperature sensor.

Temperature Range NumericalCode

ON OFF

100F (38C) 120F (49C) 10


For thermosiphonengine heatersEE Series


withoutThermostat


ElementReplacement

EE115100-000EE115800-000EE115200-000EE115700-000EE115400-000

EE115110-000EE115810-000EE115210-000EE115710-000EE115410-000

REEE1151REEE1158REEE1152REEE1157

E01541E-50NA-00

EE120100-000EE120800-000EE120200-000EE120300-000EE120400-000EE120500-000

EE120110-000EE120810-000EE120210-000EE120310-000EE120410-000EE120510-000

REEE1201REEE1208REEE1202

E02031E-50NA-00E02041E-50NA-00E02051E-50NA-00

EE125800-000EE125200-000EE125700-000EE125300-000EE125400-000

EE125810-000EE125210-000EE125710-000EE125310-000EE125410-000


E02531E-C0NA-00E02541E-C0NA-00

EE130800-000EE130200-000EE130700-000EE130400-000EE130500-000

EE130810-000EE130210-000EE130710-000EE130410-000EE130510-000


E03041E-50NA-00E03051E-50NA-00

EE140800-000EE140200-000EE140700-000EE140400-000

EE140810-000EE140210-000EE140710-000EE140410-000


E04041E-50NA-00

EE150700-000EE150400-000EE150500-000

EE150710-000EE150410-000EE150510-000

E05071E-C0NA-00E05041E-C0NA-00E05051E-C0NA-00

ReplacementTank

Mountin

g

Brackets

Flange &O-Ring


Check Valve

ReplacementElement

MC-HL Cable

EE Modelwith thermostat assembly


Temperature Range SensingUnit

ON OFF

100F (38C) 120F (49C) RSU10

Example:

Model Number: EE130210-000T-Stat Replacement: RSU10

ADAPTER FITTINGS


See below.

HB-1


HB-3/4



Tank RTL

Flange RF-L

Flange O-ring TML-OR

MountingBrackets

FK7

Check Valve RV-M


EE SeriesHazardous Location

Three Phase

1500-5000 Watts


EngineDisplacement

Model Numberwithout Thermostat


Volt Watts Phase Amp

500cidor less

8.2Lor less

EE315800-000EE315200-000EE315400-000

EE315810-000EE315210-000EE315410-000

208240480

150015001500

333

4.23.61.8

500 - 600cid

8.2 - 9.8L

EE320800-000EE320200-000EE320300-000EE320400-000EE320500-000

EE320810-000EE320210-000EE320310-000EE320410-000EE320510-000

208240380480575

20002000200020002000

33333

5.64.83.02.42.0

600 - 800cid

9.8 - 13.1L

EE325800-000EE325200-000EE325300-000EE325400-000EE325500-000

EE325810-000EE325210-000EE325310-000EE325410-000EE325510-000

208240380480575

25002500250025002500

33333

6.96.03.83.02.5

800 - 1000cid

13.1 - 16.4L

EE330800-000EE330200-000EE330300-000EE330400-000EE330500-000

EE330810-000EE330210-000EE330310-000EE330410-000EE330510-000

208240380480575

30003000300030003000

33333

8.37.24.63.63.0

1000 - 1350cid

16.4 - 22.1L

EE340800-000EE340200-000EE340300-000EE340400-000EE340500-000

EE340810-000EE340210-000EE340310-000EE340410-000EE340510-000

208240380480575

40004000400040004000

33333

11.19.66.14.84.0

1350 - 1650cid

22.1 - 27.0L

EE350800-000EE350200-000EE350300-000EE350400-000EE350500-000

EE350810-000EE350210-000EE350310-000EE350410-000EE350510-000

208240380480575

50005000500050005000

33333

13.912.07.66.05.0EE Model assembled with

thermostat

EE Model without thermostat

5.3135mm

5.3135mm

20.3516mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

ADJUSTABLE

6.9175mm

25.2640mm OUTLET, 1 NPT

FEMALE

ADJUSTABLE

5.3135mm

EE Model

All 3 phase heaters withthermostat must use acontrol box. See ControlSystems page 30.

Heaters with ThermostatsEE Models are only available with afixed setting temperature sensor.

Temperature Range NumericalCode

ON OFF

100F (38C) 120F (49C) 10


For thermosiphonengine heatersEE Series


withoutThermostat


ElementReplacement

EE315800-000EE315200-000EE315400-000

EE3158XX-000EE3152XX-000EE3154XX-000

E01583E-15NA-00E01523E-15NA-00E01543E-15NA-00

EE320800-000EE320200-000EE320300-000EE320400-000EE320500-000

EE3208XX-000EE3202XX-000EE3203XX-000EE3204XX-000EE3205XX-000

E02083E-25NA-00E02023E-25NA-00E02033E-25NA-00E02043E-25NA-00E02053E-25NA-00

EE325800-000EE325200-000EE325300-000EE325400-000EE325500-000



EE330800-000EE330200-000EE330300-000EE330400-000EE330500-000



EE340800-000EE340200-000EE340300-000EE340400-000EE340500-000



EE350800-000EE350200-000EE350300-000EE350400-000EE350500-000



ADAPTER FITTINGS


See below.

HB-1


HB-3/4


ReplacementTank

Mountin

g

Brackets


Check Valve

ReplacementElement

MC-HL Cable

EE Modelwith thermostat assembly Flange &

O-Ring


Tank RTL

Flange RF-L

Flange O-ring TML-OR

MountingBrackets

FK7

Check Valve RV-M


Temperature Range SensingUnit

ON OFF

100F (38C) 120F (49C) RSU10

Example:

Model Number: EE330210-000T-Stat Replacement: RSU10

Installation Instructions for Thermosiphon Engine Heaters


The HOTSTART engine heater uses thermosiphon action the natural expansion and rising action of a heated fluid to circulate heated coolantthroughout an engines water jacket. Installation of the heating system is critical. Please refer to specific instructions that accompany yourHOTSTART engine heater or visit hotstart.com and select Installation Instructions, Manuals and Guides from the Resources tab.

For V engines larger than eight cylinders orover 1000 CID (15L), HOTSTART recommendsusing a HOTflow heater. Please refer topages 4-5 for heater selection.

Prior to heater installation, inspect the coolant supply. When mixing coolant, only usedeionized or distilled water and low-silicate antifreeze. Refer to your engines manufacturerrecommendations. Do not exceed 60% antifreeze to 40% water ratio. Never add unmixedwater and antifreeze to an engine. Do not add anti-leak or other coolant additives.

RETURN PORT Select a return port away from the engine thermostat. Select a return port high on the engine. Select a return port toward the rear of the engine. Select a return port away from the remote thermostat.

NOTE: If an optional remote thermostat is installed Select a return port away from the supply port.

SUPPLY PORT Select a supply port low on the engine. Select a supply port toward the front of

the engine. Select a supply port away from the

return port.

HEATER MOUNTING Mount the heater in the proper orientation. Ensure

heater outlet faces upward. Mount the heater to a vibration-isolated surface. Mount the heater directly below the return port. Mount the heater at least 6 inches (15 cm) below the

lowest point of the water jacket.

PREPARING

Drain and flush cooling system to remove any debris present in theengines cooling system.

Select return port. The return port will allow heated coolant to returnto the engine.

Select supply port. The supply port will allow coolant to flow fromthe engine to the heater.

Select fittings. Use the following table to determine the proper portfitting size for your heater:

Select hoses. Use the following table to determine the minimumhose inner diameter for your heater:

HOTSTART recommends installing valves to isolate the heating systemin case of service. To minimize flow restriction, select full-flow ballisolation valves.

MOUNTING

Select a heater mounting position directly below the return port andat least 6 inches (15 cm) below the lowest point of the engineswater jacket. Mount heater using the supplied mounting bracketsand fasteners.

PLUMBING

Install isolation valves to port fittings.

Route and install return hose. The return hose should continuouslyrise from the heater to the return port.

Route and install supply hose. The supply hose should continuouslydescend from the supply port to the heater.

Refill cooling system with coolant. To prevent air pockets, refillcoolant with return hose removed.

Start engine. Allow engine to run until engine thermostat opens,purging air from cooling system. Engine must be run to eliminate airfrom heating system before energizing heater.

WIRING

Connect heater to an appropriately rated power source. Ensurepower source is grounded and in accordance with local and nationalelectrical codes. If necessary, install control box:

If your heater is single-phase and rated up to 480 volts, yourheater may be powered directly without the use of a control relayor contactor.

If your heater is three-phase or is single-phase and rated for over480 volts, the heater thermostats must be used in a controlcircuit with a contactor for switching the main power to theheating elements.

CB/CL/SB/SL 5003000 watts 1/2 inch NPT


WL/EE 15005000 watts 3/4 inch NPT


CB/CL/SB/SL 37505000 watts 1 inch NPT

WL/EE 15005000 watts 1 inch NPT

SECTION 2

LUBE OIL AND INDUSTRIAL IMMERSION HEATERS


Oil Heaters

Weathertight models are furnished with a 4 (1.2m) oil and heat resistant power cordwithout plug. Hazardous Location models are furnished with 18 (457mm) of lead wire forconnection to the power leads in an approved splice box.

OilCapacity

WeathertightHeater Only

Weathertight With Thermostat

HazardousLocation

Heater OnlyVolts Watts Amps Watts/SqInch

3/8 N.P.T. THREAD WITH A 2 1/8 (54mm) PROBE LENGTH

2 qt. (2L)or Less

OW005100-000OW005200-000

120240

5050

.4

.220.020.0

1/2 N.P.T. THREAD WITH A 4 (101mm) PROBE LENGTH

2 - 6 qt.2 - 5.7L

OW212100-000OW212200-000

OW2121XX-000OW2122XX-000

OE212100-000OE212200-000

120240

125125

1.0.5

24.624.6

3/4 N.P.T. THREAD WITH A 5 (127mm) PROBE LENGTH

1 - 5 gal.3.8 - 19L

OW415100-000OW415200-000

OW4151XX-000OW4152XX-000

OE415100-000OE415200-000

120240

150150

1.3.6

14.6*14.6*

5 - 15 gal.19 - 57L

OW430100-000OW430800-000OW430200-000

OW4301XX-000OW4308XX-000OW4302XX-000

OE430100-000OE430800-000OE430200-000

120208240

300225300

2.61.11.2

29.322.029.3

1 N.P.T. THREAD WITH A 5 1/4 (133mm) PROBE LENGTH

1 - 5 gal.3.8 - 19L

OW615100-000OW615200-000

OW6151XX-000OW6152XX-000

OE615100-000OE615200-000

120240

150150

1.3.6

10.7*10.7*

5 - 15 gal.19 - 57L

OW630100-000OW630800-000OW630200-000

OW6301XX-000OW6308XX-000OW6302XX-000

OE630100-000OE630800-000OE630200-000OE630700-000OE630300-000OE630400-000

120208240277380480

300375300265300300

2.61.81.21.01.0.6

21.428.021.419.021.421.4

15 - 30 gal.57 - 113L

OW650100-000OW650800-000OW650200-000OW650700-000

OW6501XX-000OW6508XX-000OW6502XX-000OW6507XX-000

OE650100-000OE650800-000OE650200-000OE650700-000OE650300-000OE650400-000OE650500-000

120208240277380480575

500450500400500500500

4.12.22.01.41.31.00.8

35.733.035.730.035.735.735.7

Oil Capacity Volts Watts

1/2 NPT with 4 (101mm)

Probe Length

3/4 NPT with 4 7/8 (124mm)Probe Length

1 NPT with 5 3/8 (136mm)Probe Length

AmpsWatts Per

SquareInch

2 qt. 2.0L

or Less

1224

7575

OW207900-012

OW407900-012OW407900-024

6.33.1

1/2 14.7* WSI3/4 7.3* WSI

2-6 qt.2.0-2.7L 24 125 OW212900-024 5.2 24.6 WSI

1-5 gal.3.8-19L

1224

150150

OW415900-012OW415900-024

OW615900-012OW615900-024

12.56.3

3/4 14.6* WSI1 10.7* WSI

5-15 gal.19-57L

1224

300300

OW430900-024

OW630900-012OW630900-024

25.012.5

3/4 29.3 WSI1 21.4 WSI

15-30 gal.57-113L 24 500 OW650900-024 20.8 35.7 WSI

*NOTE: If heating gear oil (medium weight viscosity), HOTSTART recommends using lowwatt density heaters

To specify temperature rangeof thermostat, insert code fromchart in place of the XX inmodel number.

Example:

Desired Temp. Range 80 - 100FModel Number: OW2121XX-000Order as: OW212108-000

Temperature RangeCode

ON OFF

60F (16C)

80F (27C)

100F (38C)

80F (27C)

100F (38C)

120F (49C)

06

08

10

See p.21 for remote thermostatassembly part numbers.

12 V DC and 24 V DC oil heaters can be powered directly from the battery, but will drainthe battery very rapidly unless charged by an alternator or generator.

DC Oil Heaters12 V and 24 V

_

+

12 or 24V DC

DIT COIL

C1

C1

MagneticContactors

Oil Heater

C1

When used with a thermostatcontrol, all DC oil heatersmust use a DC relay.

12 Vdc/24 Vdc CONTROL BOXES

25 AmpsMaximum

12V24V

JBMC330DC-12VJBMC330DC-24V

Oil heater with Y-cord andremote thermostat

Use a thermostat with all lube oil heaters to protect the oil from overheating. Lube oilheaters must always be installed in the sump with the entire heater submerged below theoil level at all times. See page 21 for remote thermostat part numbers.

Oil Heaters up to 277 V AC meetrecognized CSA standards for

safety or performance.


Heater only

Hazardous LocationWeathertightHeater only

0.50 Dia.13mm

8.30211mm

4.00102mm

Probe Length

1/2 NPT

0.7519mm

9.40239mm

5.00127mm

Probe Length

3/4 NPT

9.70246mm

5.25133mm

Probe Length

1.00 NPT

1.00 Dia.25.5mm

0.50 Dia.13mm

6.50165mm

4.00102mm

Probe Length

1/2 NPT

1.00 Dia.25mm

6.70170mm

5.25133mm

Probe Length

1.00 NPT

0.7519mm

6.40163mm

5.00127mm

Probe Length

3/4 NPT

REMOTE THERMOSTATS for OIL HEATERS

Weathertight HazardousLocationTemprature Range

ON OFFSensing

Unit Thread Size

DIT68

DIT810

DIT1012

DIT1214

DIT68EP

DIT810EP

DIT1012EP

DIT1214EP

60F (16C) 80F (27C)

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

LSU-6

LSU-8

LSU-10

LSU-12

1/2 NPT1/2 NPT1/2 NPT1/2 NPT

Switch Capacity

120 V - 15amp

208 V - 10amp

240 V - 10amp

277 V - 10amp

12 V DC

24 V DC

PilotDutyOnly}

5.50140mm

1.62541mmProbeLength

1/2 NPT

0.60 Dia.15mm

3.2583mm

Weathertight Hazardous Location

3.37586mm


1/2 NPT

0.60 Dia.15mm

3 (1m) 16-3HPN cord


2 Screw Plug

Available with fixed oradjustable thermostat.

Industrial ImmersionHeaters

Weathertight ModelNEMA 4

C US

Hazardous Location ModelNEMA 4 & 7

Hazardous Location models with thermostat also available. Substitute the letter W in part number with the letter E to specify HazardousLocation models.Industrial Immersion Heaters are also available for coolants and other process heating.Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

Models for larger capacities than shown are available. Call factory.

OilCapacity

HIGH LIMIT THERMOSTAT CONTROL SETTINGVolts Watts Amps Watts/ Sq. In.On 60F (16C)

Off 80F (27C)On 80F (27C)

Off 100F (38C)On 100F (38C)Off 120F (49C)

SINGLE PHASE 2 N.P.T. WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01011W-156A-00E01081W-156A-00E01021W-156A-00E01071W-156A-00

E01011W-158A-00E01081W-158A-00E01021W-158A-00E01071W-158A-00

E01011W-151A-00E01081W-151A-00E01021W-151A-00E01071W-151A-00

120208240277

1000100010001000

8.34.84.23.6

17.017.017.017.0

45 - 60Gallons

170-227L

E01511W-156A-00E01581W-156A-00E01521W-156A-00E01571W-156A-00

E01511W-158A-00E01581W-158A-00E01521W-158A-00E01571W-158A-00

E01511W-151A-00E01581W-151A-00E01521W-151A-00E01571W-151A-00

120208240277

1500150015001500

12.57.26.35.4

17.017.017.017.0

THREE PHASE 2 N.P.T. WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01083W-106A-00E01023W-106A-00E01033W-106A-00E01043W-106A-00

E01083W-108A-00E01023W-108A-00E01033W-108A-00E01043W-108A-00

E01083W-101A-00E01023W-101A-00E01033W-101A-00E01043W-101A-00

208240380480

1000100010001000

2.82.41.51.2

11.011.011.011.0

45 - 60Gallons

170-227L

E01583W-156A-00E01523W-156A-00E01533W-156A-00E01543W-156A-00

E01583W-158A-00E01523W-158A-00E01533W-158A-00E01543W-158A-00

E01583W-151A-00E01523W-151A-00E01533W-151A-00E01543W-151A-00

208240380480

1500150015001500

4.23.62.31.8

17.017.017.017.0

SINGLE PHASE 2 N.P.T. WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02011W-156A-00E02081W-156A-00E02021W-156A-00E02071W-156A-00E02031W-156A-00E02041W-156A-00



120208240277380480

200020002000200020002000

16.79.68.47.25.34.2

14.014.014.014.014.014.0

THREE PHASE 2 N.P.T. WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02083W-156A-00E02023W-156A-00E02033W-156A-00E02043W-156A-00

E02083W-158A-00E02023W-158A-00E02033W-158A-00E02043W-158A-00

E02083W-151A-00E02023W-151A-00E02033W-151A-00E02043W-151A-00

208240380480

2000200020002000

5.64.83.02.4

14.014.014.014.0

C US

(LVD only)


2 Screw Plug

Industrial ImmersionHeaters

Fixed Thermostat Assembly

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are availablewith an adjustable thermostat.

12 or 18305mm or 457mm

4.3109mm

12 or 18305mm or 457mm

5.5140mm

3.691mm

4.4112mm

Adjustable Thermostat Assembly

TEMPERATURE RANGE CONTROL

OFF70F - 210F(21-99C)

AMT70-210

Nominal thermal differential is 8F (-13C)

ELECTRICAL RATING

30 Amps at 125 Vac30 Amps at 240 Vac30 Amps at 277 Vac20 Amps at 480 Vac

TEMPERATURE RANGEON OFF

CONTROL

60F (16C)80F (27C)

100F (38C)

80F (27C)100F (38C)120F (49C)

HLC-6HLC-8HLC-10

ELECTRICAL RATING

15 Amps at 120 Vac10 Amps at 240 Vac10 Amps at 277 Vac

AdjustableThermostat

ControlThermostat

SensorControl

NOTES: On applications where levelof fluid is subject to change,a liquid level switchmounted a minimum of 3-4(76-102mm) above elementis recommended. Liquidlevel switch is not includedwith heater.

All 380 Volt and 480 Voltheaters must be used inconjunction with contactorand control transformer.

All three phase models mustbe used with a contactor.See page 30.

Higher or lower temperatureranges are available. ConsultHOTSTART.




Threadless Design

Available with fixed oradjustable thermostat.

V-Clamp ImmersionHeaters

Hazardous Location models with thermostat also available. Substitute the letter W in part number with the letter E to specify HazardousLocation models.Industrial Immersion Heaters are also available for coolants and other process heating.Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

OilCapacity

HIGH LIMIT THERMOSTAT CONTROL SETTINGVolts Watts Amps Watts/ Sq. In.On 60F (16C)

Off 80F (27C)On 80F (27C)

Off 100F (38C)On 100F (38C)Off 120F (49C)

SINGLE PHASE WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01011W-156V-00E01081W-156V-00E01021W-156V-00E01071W-156V-00

E01011W-158V-00E01081W-158V-00E01021W-158V-00E01071W-158V-00

E01011W-151V-00E01081W-151V-00E01021W-151V-00E01071W-151V-00

120208240277

1000100010001000

8.34.84.23.6

17.017.017.017.0

45 - 60Gallons

170-227L

E01511W-156V-00E01581W-156V-00E01521W-156V-00E01571W-156V-00

E01511W-158V-00E01581W-158V-00E01521W-158V-00E01571W-158V-00

E01511W-151V-00E01581W-151V-00E01521W-151V-00E01571W-151V-00

120208240277

1500150015001500

12.57.26.35.4

17.017.017.017.0

THREE PHASE WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01083W-106V-00E01023W-106V-00E01033W-106V-00E01043W-106V-00

E01083W-108V-00E01023W-108V-00E01033W-108V-00E01043W-108V-00

E01083W-101V-00E01023W-101V-00E01033W-101V-00E01043W-101V-00

208240380480

1000100010001000

2.82.41.51.2

11.011.011.011.0

45 - 60Gallons

170-227L

E01583W-156V-00E01523W-156V-00E01533W-156V-00E01543W-156V-00

E01583W-158V-00E01523W-158V-00E01533W-158V-00E01543W-158V-00

E01583W-151V-00E01523W-151V-00E01533W-151V-00E01543W-151V-00

208240380480

1500150015001500

4.23.62.31.8

17.017.017.017.0

SINGLE PHASE WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02011W-156V-00E02081W-156V-00E02021W-156V-00E02071W-156V-00E02031W-156V-00E02041W-156V-00



120208240277380480

200020002000200020002000

16.79.68.47.25.34.2

14.014.014.014.014.014.0

THREE PHASE WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02083W-156V-00E02023W-156V-00E02033W-156V-00E02043W-156V-00

E02083W-158V-00E02023W-158V-00E02033W-158V-00E02043W-158V-00

E02083W-151V-00E02023W-151V-00E02033W-151V-00E02043W-151V-00

208240380480

2000200020002000

5.64.83.02.4

14.014.014.014.0

Models for larger capacities than shown are available. Call factory.



C US

C US

(LVD only)


Threadless Design

V-Clamp ImmersionHeaters

Element assembly includesO- Ring only.

Installation kit sold separately.

NOTES: On applications where levelof fluid is subject to change,a liquid level switchmounted a minimum of 3-4(76-102mm) above elementis recommended. Liquidlevel switch is not includedwith heater.

All 380 Volt and 480 Voltheaters must be used inconjunction with contactorand control transformer.

All three phase heaters mustbe used with a contactor.See page 30.

Higher or lower temperatureranges are available. ConsultHOTSTART.

12 or 18305mm or 457mm

3.897mm

12 or 18305mm or 457mm

5.376mm

3.691mm

4.4112mm



V-ClampWeldableAdapter

O-ringV-Clamp

O-ring

WeldableAdapter

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are availablewith an adjustable thermostat.

Fixed Thermostat Assembly Adjustable Thermostat Assembly

TEMPERATURE RANGE CONTROL

OFF70F - 210F(21-99C)

AMT70-210

Nominal thermal differential is 8F (-13C)

ELECTRICAL RATING

30 Amps at 125 Vac30 Amps at 240 Vac30 Amps at 277 Vac20 Amps at 480 Vac

TEMPERATURE RANGEON OFF

CONTROL

60F (16C)80F (27C)

100F (38C)

80F (27C)100F (38C)120F (49C)

HLC-6HLC-8HLC-10

ELECTRICAL RATING

15 Amps at 120 Vac10 Amps at 240 Vac10 Amps at 277 Vac

AdjustableThermostat

ControlThermostat

SensorControl

V-CLAMP INSTALL KIT

PartNumber Parts Included

VC-SKSteel weldable adapter

V-ClampO-ring

SECTION 3

TEMPERATURE CONTROLS and CONTROL SYSTEMS

27

Remote Thermostats for Weathertight and Hazardous Location Oil Heaters (see p.20 for model numbers)

5/8 HB x 5/8 HB

Part Number

Adjustable RangeTemperature Setting

Sensing Unit

TFTA-5/8HB Adjustable 90-130F(32-54C) FSU90-130

0.625 HOSEBARB

4.2107mm

3.794mm

2.666mm

14-3 HPN4 (1.2m)

Remote Adjustable Thermostat for TPS Thermosiphon Engine Heater (see p.7 for model numbers)

In-LineAdjustableThermostat

6.7170mm7.9

201mm

OUTLET HOSEBARB 0.625 I.D.

INLETHOSEBARB0.625 I.D.

Power Y-cord

AdjustableThermostatAssembly

27Customer Support: 509.536.8660 hotstart.com

Temperature Controls

Weathertight Hazardous Location

Part number does not include Y cord

REMOTE THERMOSTATS for OIL HEATERS

Weathertight HazardousLocationTemprature Range

ON OFFSensing

Unit Thread Size

DIT68

DIT810

DIT1012

DIT1214

DIT68EP

DIT810EP

DIT1012EP

DIT1214EP

60F (16C) 80F (27C)

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

LSU-6

LSU-8

LSU-10

LSU-12

1/2 NPT1/2 NPT1/2 NPT1/2 NPT

Switch Capacity

120 V - 15amp

208 V - 10amp

240 V - 10amp

277 V - 10amp

12 V DC

24 V DC

PilotDutyOnly}

3.37586mm


1/2 NPT

0.60 Dia.15mm

3 (1m) 16-3HPN cord

5.50140mm


1/2 NPT

0.60 Dia.15mm

3.2583mm


1.2532mm 2.2557mm

1" NPT Inlet1.0

5.0127mm

1/2" NPT Conduit Opening

3.076mm

1NPT female x 1NPT male

CONDUIT TYPE ENCLOSURE

Part Number

Temperature Setting

Maximum CapacityRatings

On Off 120/240V 277V 480V

TFTC8-200

TFTC10-200

TFTC12-200

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp

TFTCA-200 Adjustable 90-130F(32-54C) 25amp 22amp 22amp

1NPT male x 1NPT male


Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFTC8-220

TFTC10-220

TFTC12-220

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp


1 hose barb x 1NPT male


Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFTC8-240

TFTC10-240

TFTC12-240

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp


HAZARDOUS LOCATIONCONDUIT TYPE ENCLOSURE

Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFT10ER 100F (38C) 120F (49C) 25amp 22amp 22amp

When using a thermostat above rated capacity or on 3 phase applications, selectthe proper control box with transformer and contactor as shown on page 30.Temperature Controls


60 95

125

155

185

215250

LO

3.076mm1.9

48mm

3.486mm

.0782.0mm

Dia.

5.0127mm

6.4163mm

1NPT female x 1NPT male

CORD CONNECTED

Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFT8-200

TFT10-200

TFT12-200

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp

TFTA-200 Adjustable 90-130F(32-54C) 25amp 22amp 22amp

REMOTE ADJUSTABLEWith 5 (1.5m) Capillary Probe

Part Number

Adjustable Range Temperature Setting

Maximum Capacity Ratings

120/208/240V 277V 480V

AT6525

65 - 250F (18 - 121C)(Open or Off Setting)

Differential 7F (-14C)(Close or On Setting)

25amp 22amp 5amp

ATW

AluminumWell forAT6525

1/2 NPT

Temperature Controls

1NPT male x 1NPT male

CORD CONNECTED

Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFT8-220

TFT10-220

TFT12-220

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp22amp22amp


1 hose barb x 1NPT male

CORD CONNECTED

Part Number

Temperature Setting


On Off 120/240V 277V 480V

TFT8-240

TFT10-240

TFT12-240

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp


When using a thermostat above rated capacity or on 3 phase applications, select theproper control box with transformer and contactor as shown on page 30.


Control Systems

Model JBC14-100

See wiring schematic page 31

CONTROL SYSTEMS

CONTROL SYSTEMS featuring AUTOMATIC SHUTDOWN DEVICESWith 24 V DC Relay

Amps Volts1 Heater, 1 Thermostat

per application2 Heaters, 2 Thermostats

per application

30A Max30A Max30A Max30A Max30A Max30A Max

120208240400480575

JBC11-100JBC18-100JBC12-100JBC1A-100JBC14-100JBC15-100

JBC21-100JBC28-100JBC22-100JBC2A-100JBC24-100JBC25-100

All HOTSTART heaters with thermostat, operating on three phase current (at any voltage),require the use of a control system with a 3-pole contactor. All HOTSTART heaters withthermostat, operating over 480 V (single or three phase) require a control system to reducethe primary voltage to 120 V for the control circuit. For increased thermostat life, use acontrol system on all heaters above 277 V either single or three phase.

All control boxes can be used with either single or three phase heaters.Control boxes are available in Hazardous Location models - contact factory for part number.

For heater protection and power savings, HOTSTART recommends de-energizing theheater when engine is running. Control boxes are supplied with a 24 V relay to de-energizethe heater upon engine start-up.

Control systems allow for quick electrical installation of all HOTSTART engine heaters. Theyare designed as a time and labor saving component. Control systems are especially usefulon installations that require two coolant heaters or combinations of a coolant heater and oilheater/hydraulic heater etc.

All control boxes on this page are NEMA 4, 12 & IP66.

Model JBC24-100

See wiring schematic page 31


Control Systems

To control one 480 V heater at maximum 30 amps on manual start engine.

To control two 480 V heaters at maximum 30 amps on automatic start engines.

USER SUPPLIEDCIRCUIT BREAKER

CONTROLTRANSFORMER480V PRIMARY

MAINPOWER

IN

EQUIPMENT GROUNDMUST BE GROUNDED

USER SUPPLIED24VDCSIGNAL

USER SUPPLIEDTHERMOSTAT

A1

A2

K2 N/C

12

11

CB2

120V50VA

X1

H4 H1

X2

CB1

CONTACTORCOIL

K134 2

MAGNETICCONTACTORS

K1

L3

L2

L1

HEATINGELEMENT

Model JBC14-100

Model JBC24-100

USER SUPPLIEDCIRCUIT BREAKER

CONTROLTRANSFORMER480V PRIMARY

MAINPOWER

IN

EQUIPMENT GROUNDMUST BE GROUNDED

USER SUPPLIED24VDCSIGNAL

USER SUPPLIEDTHERMOSTAT

120V50VA

CONTACTORCOIL

MAGNETICCONTACTORS

HEATINGELEMENT

HEATINGELEMENT

A1

A2

K3 N/C12

11

CB4

X1

H4 H1

X2

CB1

K134

2

L3

L2

L1

35

K2 2

CONTACTORCOIL

CB2 CB3

K2K1

Wiring Schematic for JBC14-100

Wiring Schematic for JBC24-100


Power DistributionBox

PDB-000

A6553-2

4.5114mm

4.5114mm

3.076mm

30 AMPMAX

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

POWER DISTRIBUTION BOXUse to simplify wiring on equipment when a variety of heaters and controls are required.All models have ten, 25 Amp terminal blocks. Power Distribution Boxes are rated NEMA 4and IP66/67

PartNumber

Number ofOpenings

PDB-000 8*

*Box comes assembled with 4 strain relief connectors. Foradditional connectors, order part# A6553-2.

Maximum Current Capacity:120 V/208 V/240 V/277 V 25 Amps

380 V/480 V/575 V 15 AmpsTwo pole single throw

To prevent overheating of the heating elementon standby equipment and automatic startengines, HOTSTART recommends turning thecoolant heater off when the engine is running.A pressure switch that senses engine oilpressure is utilized to shut the heater off onincrease of oil pressure and to turn the heateron when engine oil pressure drops.

Part Number Enclosure Type

PS252

PS252R

PS252WT

PS252EP

Dry Locations

Dry Locations (Reverse Action)

Wet Locations

Hazardous Locations

OIL PRESSURE SWITCH

For automatic cut-off of heaters when engine starts.

NEMA 1

SECTION 4

BATTERY PADS/WRAPS


Battery heater not recommendedfor nickel cadmium batteries.When batteries are placed in aninsulated battery box, athermostat is recommended tosense battery box temperature toprevent overheating the battery.

Battery HeatingPads

Accessories For Multiple Battery Heating

Typical Connection - 2 Batteries on Each Side of Vehicle

Standard Pad for Single Battery

Style A

6 HPN1.8m

B

A

KB

7515

-D

KB

7515

-D

KB

7515

-D

KB

7515

-S

Left Side Battery Box Right Side Battery Box

BEC-6

BY-T68 BPC-61

Ground

2 (0.7m)4 (1.2m)6 (1.8m)8 (2.4m)

3 (1m)6 (1.8m)

16-3 HPN

13.2335mm

13.5343mm

12.0305mmCORD

16-3 HPN

ModelNumber Volts Watts Amps

Nominal Dimensions BatterySize Style

A B

KB5015KB5015-SKB5015-D

120120120

505050

.42

.42

.42

12.75 (324mm)12.75 (324mm)12.75 (324mm)

8.25 (210mm)8.25 (210mm)8.25 (210mm)

4D4D4D

ABC

KB7515KB7515-SKB7515-D

120120120

757575

.63

.63

.63

19.5 (495mm)19.5 (495mm)19.5 (495mm)

10.5 (267mm)10.5 (267mm)10.5 (267mm)

8D8D8D

ABC

KB7523KB7523-SKB7523-D

240240240

757575

.31

.31

.31

19.5 (495mm)19.5 (495mm)19.5 (495mm)

10.5 (267mm)10.5 (267mm)10.5 (267mm)

8D8D8D

ABC

EXTENSION CORDS

Part Number Length

BEC-2 2 (0.7m)

BEC-4 4 (1.2m)

BEC-6 6 (1.8m)

BEC-8 8 (2.4m)

POWER SUPPLY CORDS

Part Number Length Volts

BPC-31 3 (1m) 120

BPC-32 3 (1m) 240

BPC-61 6 (1.8m) 120

BPC-62 6 (1.8m) 240

THERMOSTAT & Y CORD ASSEMBLY

PartNumber

Temperature Control

On Off

BY-T68 60F (16C) 80F (27C)

Style B

9.0229mm

16-3 HPN

B

A

Style C 16-3 HPN B

A9.0229mm

Special Pads for Multiple Batteries


Battery ThermalWrap

Prolong the life of your battery with HOTSTART thermal battery wraps with orwithout thermostat.

Durable, fire-retardant vinyl cover that resists oils and acids.

All standard battery pads and battery wraps come with 6 (1.8m) grounded cordand plug.

Fast, easy installation.

Boosts battery cranking power as much as 75%.

Thermostatically controlled battery thermal wraps provide optimum heating regardless ofambient temperature.

At 80F (27C), the battery will achieve maximum cold cranking amps.

Battery is constantly maintained at 80F (27C).

Provides greater heat rise than plates or pads.

Thermostat will eliminate battery damage caused by overheating and acid spill.

BATTERY THERMAL WRAP NO THERMOSTAT

Model Number Volts Watts Length

KBW5015-000 120 50 28 (711mm)

KBW8015-000 120 80 36 (914mm)

KBW16015-000 120 160 72 (1829mm)

BATTERY THERMAL WRAP WITH THERMOSTAT

Thermostat range: 65F - 80F (18C - 27C)

Model Number Volts Watts Length

KBW5015T-000KBW5024T-000

120240

5050

28 (711mm)28 (711mm)

KBW8015T-000KBW8024T-000

120240

8080

44 (1118mm)44 (1118mm)

KBW10015T-000KBW10024T-000

120240

100100

56 (1422mm)56 (1422mm)


Silicone Pad HeatersVersatile and Easy to Install

HOTSTART adhesive pad heaters can be used on oil pans, hydraulic reservoirs, engineblocks, hydraulic cylinders and diesel fuel tanks.

Easy peel and stick application.

Etched foil heating element for optimal heat transfer and long life.

Durable silicone/fiberglass cover resists abrasion.

120 V models are assembled with a standard 6 (1.8m) HPN cord and plug. 240 V modelsinclude 6 (1.8m) HPN cord without plug.

CAUTION: Do not use pads with higher than recommended wattage for specific oilcapacities. For use on metal surfaces only.

Not for use on batteries

Model Number Dimensions Volts Watts

AF10015AF10024

4 x 5(102mm x 127mm)

120240

100100

AF15015AF15024

4 x 5(102mm x 127mm))

120240

150150

AF25015AF25024

5 x 6(127mm x 152mm)

120240

250250

AF40015AF40024

6 x 8(152mm x 203mm)

120240

400400

ApplicationGuidline 100 Watt 150 Watt 250 Watt 400 Watt

Engine oil pan2 - 5 quarts1.9 - 4.7L

5 - 8 quarts4.7 - 7.5L

2 - 5 gallons7.5 - 19.0L

5 - 8 gallons19.0 - 30.3L

Diesel Tank5 - 7 gallons19.0 - 26.5L

7 - 10 gallons26.5 - 38.0L

10 - 20 gallons38.0 - 75.7L

20 - 30 gallons75.7 - 113.5L

Hydraulic Tank 1 - 5 gallons4.0 - 19.0L5 - 10 gallons19.0 - 38.0L

10 - 20 gallons38.0 - 75.7L

20 - 30 gallons75.7 - 113.5L

Water Tankup - 2 gallons

up - 7.5L2 - 4 gallons7.5 - 15.0L

4 - 7 gallons15.0 - 26.5L

7 - 10 gallons26.5 - 38.0L

37

SECTION 5

IN-BLOCK HEATERS and ACCESSORIES


C US

In-block Heaters In-block heaters are complete with 2-wire w/ground 6 (1.8m) HPN cord and plug.For cord replacements or Y Thermocord energy saver, please reference page 48.

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo120V 240V Required

Allis Chalmers670T & I685T & I

6138LT, T & I25000 (844 CID)

AC-101CATV-151

AC-102CATV-152

10001500

Replaces 1 thread-in plug on the oil coolerat rear of the engine on right side.

Not all of the engines have this opening.

Case/IH Agricultural

ALL 4 CYL 390ALL 6 CYL 590

CUB-751FPCUB-101FPCUB-151FP


75010001500

Inserts in any of the core plugs on right side of engine.

ALL 6 CYL 830 CUC-151FP CUC-152FP 1500 Inserts in the core plug at right rearof engine block.

CaterpillarC-10C-12 TF121-000 TF122-000 1250

Replaces the threaded plug in the oil cooler bonnet on the right side of engine. YES

C-9 Non ACERTC-15 Non ACERTC-16 Non ACERT

CATV-151 CATV-152 1500

C-9: Replaces 1 NPT plug in the right rear of engine block.

C-15, C-16: Replaces the threaded plug in the back of the oil cooler.

C7 ACERT3126

FP101-001FP151-001

FP102-001FP152-001

10001500

Replaces the 44mm core plug on right sideof engine just below the turbo charger. YES

C7 ACERT rear port TL101-000 TL102-000 1000 Replaces the threaded 1-1/16 (1.0625)plug in the rear of engine block.

C9 ACERT CATV-151 CATV-152 1500 Replace 1 NPT plug in the right rearof engine block.

C11 ACERTC13 ACERT TF151-008 TF152-008 1500

Replace any 1-5/16 (1.3125) plugin the rear of the oil cooler

on right side of engine.

CheckExhaustRouting

C15 ACERTw/o breaksaver TF151-009 TF152-009 1500

Replace 1-3/16 (1.1875) plug in rear ofoil cooler on right side of engine.

C15 ACERTwith breaksaver TF151-008 TF152-008 1500

Replace any 1-5/16 (1.3125) plug in theoil cooler on right side of engine.

C9 2007 ACERTC13 2007 ACERTC15 2007 ACERT

TF151-012 TF152-012 1500 Replace any 1-3/16 (1.1875) plug in rearof oil cooler on right side of engine.

1674 CATB-151 CATB-152 1500 Replace the 1-1/2 (1.5) plug on right side of engine.

1693 & D343 CATC-151 CATC-152 1500 Replaces the water jacket access plate on left side of engine.

1693T & 1693TA CATC-151-S CATC-152-S 1500 Replaces the water jacket access plate on left side of engine.

3013 1.5L3014 2.0L FP531-003 FP532-003 530

Replaces 40mm core plug on the front left side of engine.


C US

In-block Heaters


Caterpillar Continued

3024 2.22L FP531-003 FP532-003 530 Replaces 40mm core plug on the front leftside of the engine.

3034 2.95L FP531-001 FP532-001 530 Replaces 50mm core plug located at rear of head.

3044 3.3L PF531-001 PF532-001 530 Replaces the plate in oil cooler case on left side of engine.

3046 5.0L PF531-000 PF532-000 530 Replaces 35mm core plug located at rear of engine, left side.

3054 3.99L3054B 4.23L

PER-751FPPER-101FP

PER-752FPPER-102FP

7501000

Mounts in the 1-1/4 (1.25) core plugopening on left side of engine.

3054C PER-751FP PER-752FP 750Mounts in 1-1/4 (1.25) core plug at

right rear of engine with element oriented in the 12 Oclock position.

3056 6.0L PER-151FP PER-152FP 1500 Mounts in the 1-1/2 (1.5) core plug on right side of engine.

31143116

FP101-001FP151-001

FP102-001FP152-001

10001500

Replaces the 44mm core plug on right side of engine just below

the turbocharger.YES

3176 10.3Lthrough 1995

DD8L-101CAT-12015TF151-001

DD8L-102CAT-12023TF152-001

100012501500

Replaces the 3/4 (0.75) threaded plugon the right side of engine

just below the head.

3176 10.3L1996 and later TF121-000 TF122-000 1250

Replaces the 1 threaded plug in the oilcooler bonnet on right side of engine. YES

3196 12.0L TF121-000 TF122-000 1250 Replaces the 1 threaded plug in oil cooler bonnet on right side of engine. YES

3204all 1100 series

CATX-751CATX-101

CATX-752CATX-102

7501000

Replaces 44mm core plug on right rear side of engine.

3208 2 heaters with a single cord CATX-2-751-Y CATX-2-752-Y

1500total

Use on industrial engines whenclear access is available.

Replaces any core plug - one on each side of engine.

3208Recommended

aftermarket installation

JD3/4-101INJD1-101IN




1000100015001500

Replaces any of the 3/4 (0.75) or 1 plugs on the water transfer casting

(right front of engine). 3/4 use JD3/4 1 use JD1

33043306

DD8L-101CAT-12015TF151-001

DD8L-102CAT-12023TF152-001

100012501500

Replaces the 3/4 (0.75) plug on left side of engine.

3406C/E 14.6L AC-101CATV-151AC-102

CATV-15210001500

Replaces 1 threaded plug in the rear of the oil cooler bonnet on

right side of engine.

In-block heaters are complete with 2-wire w/ground 6 (1.8m) HPN cord and plug.For cord replacements or Y Thermocord energy saver, please reference page 48.


C US



Caterpillar Continued

3406 & 3408except 1998

ADEM 2

AC-101CATV-151

AC-102CATV-152

10001500

Replaces 1 threaded plug in the rear of the oil cooler bonnet


3406E1998 ADEM 2engines only

TF151-002 TF152-002 1500Replaces the 1 threaded plug that pointsdownward on the top of the rear of the oil

cooler bonnet.YES

3406E ADEM 3 and ADEM

2000 engines

AC-101CATV-151

AC-102CATV-152

10001500



3456 15.8L AC-101CATV-151AC-102

CATV-15210001500



Cummins6 Cylinder Engines: H, NT, NH, N Family

743 CID, 855 CID, 927 CID, N141. Cummins engines are often referred to by their horsepower rating i.e. 350 Cummins2. Cummins engines are often referred to as Big Cam, Big Cam2, 3, 4, full flow cooling, etc.All refer to engines of 855 CID Size listed below

Group I

Flat plate design CUN-151B CUN-152B 1500

6 bolt flat plate on the right side of theengine. May use either the forward or rear

opening depending on clearance.Flat plate design whenthe 1/2 NPT opening

is usedCUN-151BH CUN-152BH 1500

Group II

When an external oil cooler isused..

Note: When a 4 bolt flat plate element design is encountered, remove the next two bolts on the casting, remove thewhole casting, and replace the casting and element with either CNT-151B/CNT-152B OR CNT151B90/CNT152B90

When connection is 1 1/2 rubber hose

Engines producedAug. 1975 thru June

1982

CNT-151B-90 CNT-152B-90 15006 bolt, flat plate design with an elbowthat will rotate 360 degrees to connect

with any hose or casting.

Uses an O ring forthe 1 1/4 water tube

connectionEngines producedprior to August 75

CNT-151B CNT-152B 15006 bolt, flat plate design with an elbow that will rotate 360 degrees to connect

with any hose or casting.

Group III

For industrial engineswith hole pattern

reversedCUN-151BREV CUN-152BREV 1500 Six bolt flat plate on the right sideof engine block.

Group IV

1998 and laterN14 Industrial PF151-002 PF152-002 1500

Six bolt flat plate on the right sideof engine block.


C US


In-block Heaters


Cummins Continued

Cummins A4 cyl & 6 cyl CUA-101F CUA-102F 1000

Inserts in any of the core plugs on rightside of engine. Element points down.

ISC/QSC 8.3LISL/QSL 9.0L

DD8L-101TF751-002

DD8L-102TF752-002

1000750

Replaces 3/4 (0.75) NPT plug in right front side of engine.

L10, M11ISM 2007 CUL-151 CUL-152 1500

Inserts in the forward opening of the heater casting on the right rear

of engine block.

QSB 3.9L, 5.9LISB 5.9 TF751-002 TF752-002 750

Replaces 3/4 (0.75) NPT plug in the front of the oil cooler casting.

ISM/QSM 11.0LFlat Plate Design PF151-003 PF152-003 1500 Right rear. Replaces plate.

ISX, QSXSignature 600

Pre 2007PF151-004 PF152-004 1500 Mounts in the oval shaped plate on theright side of engine block.

4BT 3.9L CUB-751FPCUB-101FPCUB-752FPCUB-102FP

7501000

Replaces 57.8mm core plug on right side of engine.

CheckExhaustRouting

6BT 5.9LCUB-751FPCUB-101FPCUB-151FP


75010001500

Replaces 57.8mm core plug on right side of engine.

CheckExhaustRouting

6CT 8.3L CUC-151FP CUC-152FP 1500 Replaces 57.8mm core plug on right rear side of engine.

Detroit Diesel

SERIES 104 cylinder

Phaser engines

PER-751FPPER-101FP

PER-752FPPER-102FP

7501000

Mounts in the 1-1/4 (1.25) core plugopening on either side of engine.

SERIES 106 cylinder

Phaser enginesPER-151FP PER-152FP 1500 Mounts in the 1-1/4 (1.25) core plugon right side of engine.

SERIES 30 DD8L-101TF751-002DD8L-102TF752-002

1000750

Mounts in the 3/4 (0.75) NPT openingin engine block.

SERIES 40all versions

PER-751FPINTA-121

FR151-001

PER-752FPINTA-122

FR152-001

75012501500

Mounts in the core plug opening on right side of engine.


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Detroit Diesel continued

SERIES 50SERIES 60Pre 2007

AC-101CATV-151

AC-102CATV-152

10001500

Mounts in the 1 NPT opening in either waterpick up pipe (up to 1991) or in the 1 NPT

opening on the oil cooler housing after 1991.

Yes on 1991and later

SERIES 55 PF151-000 PF152-000 1500 Mounts in the triangle plate on the sideof engine block.

3-53, 4-53, 3-71, 4-71 with water cooled

air compressorDD-751-S DD-752-S 750 Mounts in the oval shaped plate onengine block. Check clearance.

3-53, 4-53, 3-71, 4-71 without water

cooled air compressorDD-751 DD-752 750 Mounts in the oval shaped plate on engine block. Check clearance.

6-71with water cooled air

compressorDD-151-S DD-152-S 1500 Mounts in the oval shaped plate on engine block. Check clearance.

6-71 without water cooled

air compressorDD-151 DD-152 1500 Mounts in the oval shaped plate on engine block. Check clearance.

8.2 L V-8 Diesel DD8L-101TF751-002DD8L-102TF752-002

1000750

Threads into the 3/4 (0.75) NPT openingon engine block.

6V-53with water cooled air

compressorDD6V-751-S DD6V-752-S 750 Mounts in the oval shaped plate on engine block. Check clearance.

6V-53without water cooled

air compressorDD6V-751 DD6V-752 750 Mounts in the oval shaped plate on engine block. Check clearance.

6V71 & 8V71Alternate location

AC-101CATV-151

AC-102CATV-152

10001500

Threads into 1 NPT plug in the front faceof engine block.

6V-71 & 8V-716V-92 & 8V-92

except GMC Generalmodels

DDV-151B DDV-152B 1500 Mounts in the square plate on engine block.

6V92 & 8V92alternate location -

threads into oil cooler

DD8L-101TF751-002

DD8L-102TF752-002

1000750

Threads into the 3/4 (0.75) NPT openingin the oil cooler housing. Note - not all

engines have this opening.

DeutzBF4L913 BF6L913F3L912 F3L913

F6L913

1011 SERIESoil cooled engines

OLT221515 and

A22M48M(adapter)

n/a 150 Use adapter kit to mount the 22mm heater in the 48mm opening.


C US


In-block Heaters


Deutz continued

1012 4 & 6 cyl1013 4 cyl

PF751-000PF121-001

PF752-000PF122-001

7501250

Mounts in the oval shaped plate openingon the oil cooler casting.

1013 6 cyl PF121-001PF751-000PF122-001PF752-000

1250750

Mounts in the oval shaped plate openingon the top of the oil cooler.

10156 & 8 cyl TL151-004 TL152-004 1500

Replaces 30mm plug in water elbowon front of engine.

2012 4 & 6 cylwithout electric

fuel injectionPF751-002 PF752-002 750 Replace oval shaped plate on the top ofthe oil cooler.

Ford

7.3L V-8 dieselsfrom 1994 on

TF751-002 DD8L-101

TF752-002 DD8L-102

7501000

Mounts in the 3/4 (0.75) NPT plug in the engine's block.

Hino

3.8L, 5.8L, 6.0L, 6.4L,6.7L, H06C-T, H07C-B,

W04C-T, W06E

DD8L-101TF751-002

DD8L-102TF752-002

1000750

Threads into 3/4 (0.75) NPT openingin engine block. YES

Isuzu

4BD1 6HE16BD1 6SA16BG1

TF401-001 NONE 400 Replaces 1 NPT plug on left rear of engine.

Iveco

NEF 4cylNEF 6 cyl PF751-001 PF752-001 750

Mount in front opening on right side of engine block.

John Deere

With 3/4 plug in theback of the block

JD3/4-101INJD3/4-151IN

JD3/4-102INJD3/4-152IN

10001500

3/4 (0.75) NPT opening in the rearface of engine block.

CheckExhaustRouting

With 1 plug in theback of the block

JD1-101INJD1-151IN

JD1-102INJD1-152IN

10001500

1 NPT opening in the rear face of engine block.

With 1-5/8 openingon the side of the

water jacket

JDS-101JDS-151

JDS-102JDS-152

10001500

1-5/8 (1.625) threaded opening on the side of the block in the water

distribution channel.


C US



John Deere continued

6105 (10.5L)6125 (12.5L)

AC-101CATV-151

AC-102CATV-152

10001500 1 NPT opening in the oil cooler casting.

Komatsu

L10 (10L)M11(11L) CU

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