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REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com Product Information Motor and machine protection Heater bands: specially for the electric motor industry Type HB... 1 - 5 Fig. 1: heater band ´type C´ Fig. 2: heater band ´type A´ - Basic information The REISSMANN Sensortechnik heater bands were specifically designed for the electric motor industry. These heater bands are delivered as a finished product, in various combinations, of length and power output. - Application The heater bands prevent condensation in electric motors and also protect against frost damage. If condensation occurs inside the motor, creepage currents and short circuits may occur. - Advantages exclusive usage of silicone-free material prevention of „outgassing of silicone“ protection of people and equipment, from dangerous gases very flexible design facilitates the matching of product to application - Construction The carrier material consists of a glass yarn and a resistance wire that is wound round the glass yarn. Afterwards the glass yarn is insulated by Teflon (Fig. 2). The junction between the lead-in and the resistance wire are insulated on both sides with shrink tubes. For protection against damage, from external sources, the entire heater band system is sewn into a fiberglass hose or sleeve (Fig. 1 and 3). The sewing in of the lead-in, at the end of the fiberglass hose, gives additional strain relief at the junction between the Teflon insulated resistance winding and the lead-in. - Certification VDE: 40029602 UL: E325880

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REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen

Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com

Product Information Motor and machine protection

Heater bands:

specially for the electric motor industry Type HB...

1 - 5

Fig. 1: heater band ´type C´

Fig. 2: heater band ´type A´

- Basic information

The REISSMANN Sensortechnik heater bands were

specifically designed for the electric motor industry.

These heater bands are delivered as a finished product,

in various combinations, of length and power output.

- Application

The heater bands prevent condensation in electric

motors and also protect against frost damage. If

condensation occurs inside the motor, creepage

currents and short circuits may occur.

- Advantages

• exclusive usage of silicone-free material

• prevention of „outgassing of silicone“

• protection of people and equipment, from dangerous

gases

• very flexible design facilitates the matching of product

to application

- Construction

The carrier material consists of a glass yarn and a

resistance wire that is wound round the glass yarn.

Afterwards the glass yarn is insulated by Teflon (Fig. 2).

The junction between the lead-in and the resistance

wire are insulated on both sides with shrink tubes. For

protection against damage, from external sources, the

entire heater band system is sewn into a fiberglass hose

or sleeve (Fig. 1 and 3). The sewing in of the lead-in, at

the end of the fiberglass hose, gives additional strain

relief at the junction between the Teflon insulated

resistance winding and the lead-in.

- Certification

VDE: 40029602

UL: E325880

REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen

Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com

Product Information Motor and machine protection

Heater bands:

specially for the electric motor industry Type HB...

2 - 5

Fig. 3: heater band ´type C´

- Technische Daten

Rated supply voltage 110 VAC/230 VAC 1)

1)

several currents available

on demand

Insulation of the Teflon (PTFE),

resistance winding 52% overlap,

Wall thickness 0,20 mm

Outer insulation

fiber glass hose

(mechanical protec-

tion)

fiber glass hose,

wall thickness about 0.30 mm

Testing of insulation 2,5 kV/50 Hz;

optional 8KV (type A)

Rated temperature - 55°C bis + 180°C

Alloy of the resistance resistance wire NiCr alloy

Tolerance ± 10% tolerance of power

Lead-in:

• length: variable in mm

• Teflon-strand; UL File 1199

• max. operation voltage 600 V

• AWG 20/7

• end connections are 10 mm partially bared

Insulation of the junction of resistance winding and the

lead-in:

• Kynar shrink tube; strengthened wall thickness after

shrinking 0.5 mm, self-extinguishing according to UL

224, VW-1; MIL-I-23053/5 class 8; dielectric strength

43 kV/mm

Resistance wire:

• NiCr 80/20 pure according to DIN 17470

• material 2.4869

• melting temperature 1400°C

Contact:

• material: nickeled steel

• temperature limit T = 300°C

• manufactured according to DIN 46228 T2 B 1,5-7

Carrier material/fiber glass filament:

• fiber type E-Glas (Textilglas)

• application temperature limit at 450°C

• reaction to fire according to DIN 4102 non-

combustible

REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen

Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com

Product Information Motor and machine protection

Heater bands:

specially for the electric motor industry Type HB...

3 - 5

Standard types:

Standard types:

length of bands / m voltage U/V power P/W

0,203 110 8

0,203 230 8

0,305 110 22

0,305 230 25

0,432 110 27

0,432 230 26

0,686 110 21

0,686 230 21

0,686 110 40

0,686 230 40

0,762 110 25

0,762 230 26

1,016 110 39

1,016 230 42

1,067 110 50

1,067 230 54

1,473 110 67

1,473 230 65

1,702 110 103

1,702 230 99

Insulation of the resistance winding:

• material: PTFE

• specific density 1.6 - 1.8 g/cm³

• working temperature: -270°C up to +260°C

• thermal stability: up to +320°C

• thickness 0.1 mm

• flame retardant according to UL 94 V-0

Fiber glass hose:

• consists of silicate glass

• non-alkaline

• high mechanical tensile strength

• non-combustible, softening point +550°C

• UL File 151092

• self-extinguishing according to UL 1441 VW-1

Sewing thread 1:

• meta-aramid (Nomex) highly temperature-resistant

• short-term up to + 360°C applicable, not melting

• non-flammable, self-extinguishing

Sewing thread 2:

• glass sewing consisting of 100% glass fiber

• Teflon coating

Heater band classes:

• length of heater bands from 0.2 m to 2 m for design B

and C

• length of heater bands from 0.2 to 7.5 m for design A

• heating power from 8 W to 110 W for design B and C

• heating power from 4 W to 300 W for design A

• rated supply voltage of the heater bands according to

the heating power 230 VAC, 110 VAC or 440 VAC

Value of resistance calculated from the requested

heating power.

REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen

Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com

Product Information Motor and machine protection

Heater bands:

specially for the electric motor industry Type HB...

4 - 5

Order nomenclature:

Heater band type: H 23/ 040/ 068 C 05 Heater bands: Identification

max. rated input AC voltage:

11 = 11 0V

23 = 230V

44 = 440 V

Max. power

P = 8 W up to 110 W valid for design B and C

P = 4 W up to 300 W valid for design A

040 = power = 40W

length of heater band:

203 mm up to 2000 mm for design B and C

203 mm up to 7500 mm for design A

length x 10 [mm]: 068 -> length = 680mm

Design:

A: single folded insulated heating pipe, radial non heating ends lead-in on opposite sides

B: twice folded insulated heating pipe, radial non heating ends lead-in on same side

C: triple folded insulated heating pipe, axial non heating ends lead-in on opposite sides

length of non-heating ends

500 mm up to 999mm

length x 100 [mm]: 05 -> length = 500mm

REISSMANN Sensortechnik GmbH · Westring 10 (under the watertower) · D-74538 Rosengarten-Uttenhofen

Telephone +49 (0)791 950 15-0 · Telefax +49 (0)791 950 15-29 · E-Mail [email protected] · Internet http://www.reissmann.com

Product Information Motor and machine protection

Heater bands:

specially for the electric motor industry Type HB...

5 - 5

Responsibility:

No responsibility will be accepted for thermistors which have not been installed and tested according to the relevant

standards as previously listed in our data sheet.

Due to the ongoing research and development program, product specification may be subject to change, at the

manufacturers discretion.

For further advice and information contact: