product information / technical service manual models e
TRANSCRIPT
Product Information / Technical Service Manual
MODELS E-530, E-535 Exam/Records Chair
1
Boyd Industries, Inc. 12900 44th Street North
Clearwater, Florida 33762 800-255-2693 * 727-561-9292
FAX: 727-561-9393
Visit our WEB Site at www.boydind.com
May 18, 2007
530 CHAIR (PUMP BASE) 535 CHAIR (POWER BASE)
TABLE OF CONTENTS:
3 APPLICATION OF PRODUCT WARRANTY INFORMATION
ACCESSORIES 4 SAFETY WARNINGS 5-6 SAFETY TIPS 7-8 DESCRIPTION OF PRODUCT LINE STANDARD SAFETY FEATURES GENERAL PRODUCT INFORMATION WIRING DIAGRAM
PRODUCT DIMENSIONS
9 UNPACKING INSTALLATION INSTRUCTIONS POWER REQUIREMENTS 10-11 OPERATING E530/E535 CHAIR ILLUSTRATED CONTROLS FOR E-535 CHAIR MANUAL PUMP BASE ON E-530 ILLUSTRATED HEADREST RELEASE 12 GENERAL MAINTENANCE AND CARE CLEANING INFECTION CONTROL TECHNICAL SERVICE INFORMATION 13-18 PARTS BREAKDOWNS
LIGHT POST ELECTRIC BASE PUMP BASE CHAIR
19 TROUBLE SHOOTING GUIDE MOTOR PUMP SHAFT
2
CONGRATULATIONS ON PURCHASING A MEMBER OF THE BOYD FAMILY OF EXAM/
RECORDS CHAIRS.
BOYD INDUSTRIES HAS SPENT YEARS DESIGNING AND DEVELOPING WHAT WE FEEL ARE THE BEST PRODUCTS AVAILABLE IN THE WORLD TODAY.
APPLICATION OF PRODUCT THIS PRODUCT IS DESIGNED FOR THE PURPOSE OF COMFORTABLY POSITIONING PATIENTS DURING MEDICAL / DENTAL EXAMINATIONS AND PROCEDURES. CHAIR SECTIONS MOVE TO ALLOW THE MOST ADVANTAGEOUS WORKING POSITION FOR THE DOCTOR AND HIS/HER ASSISTANT(S).
WARRANTY INFORMATION
BOYD WARRANTS ITS PRODUCTS TO BE FREE FROM DEFECTS IN MATERIAL , PARTS AND WORKMANSHIP ONLY. NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED. THIS WARRANTY SHALL EXTEND FOR THREE YEARS FOR PARTS AND ONE YEAR FOR LABOR UNLESS OTHERWISE STATED. WRITTEN NOTICE OF BREACH MUST BE GIVEN TO BOYD WITHIN THIS PERIOD. BUYERS REMEDY FOR BREACH OF THIS WARRANTY IS LIMITED TO REPAIR PARTS OR REPLACEMENT ITEMS BY BOYD. THIS WARRANTY IS VOID IF ITEMS ARE CARELESSLY USED OR IMPROPERLY MAINTAINED OR INSTALLED AND NO CLAIM FOR LABOR OR CONSEQUENTIAL DAMAGES WILL BE ALLOWED.
E-530,E-535 ACCESSORIES AVAILABLE FROM BOYD INDUSTRIES INC.
SEE SALES / ACCESSORY CATALOG FOR APPROVED ACCESSORIES. NOTE: INSTALLATION OF UNAPPROVED ACCESSORIES WILL VOID WARRANTY AND MAY RENDER CHAIR UNSAFE.
ACCESSORIES
3
SAFETY WARNINGS
CAUTION: RISK OF ELECTRICAL SHOCK
CAUTION: HAND CRUSH FORCE FROM REAR
CAUTION: HAND CRUSH FORCE FROM ABOVE
CAUTION: GENERAL DANGER
INFORMATIONAL: READ OPERATOR’S MANUAL
INFORMATIONAL: READ TECHNICAL MANUAL BEFORE SERVICING
4
SAFETY TIPS
1) READ INSTRUCTIONS: ALL SAFETY AND OPERATING INSTRUCTIONS SHOULD BE READ
BEFORE THIS PRODUCT IS OPERATED. 2) FOLLOW INSTRUCTIONS: ALL USE AND OPERATING INSTRUCTIONS SHOULD BE FOLLOWED. 3) OWNERS MANUAL: RETAIN SAFETY AND OPERATING INSTRUCTIONS FOR FUTURE REFERENCE. 4) HEED WARNINGS: ADHERE TO ALL WARNINGS ON EQUIPMENT AND IN OWNER’S MANUAL. 5) ACCESSORIES: DO NOT USE ANY ACCESSORIES NOT RECOMMENDED BY THE MANUFACTURER AS THEY MIGHT CAUSE HAZARDS. 6) CLEANING: USE MILD DETERGENT IN WATER ON ALL PAINTED SURFACES AND PLASTIC PARTS. USE ONLY CLEANERS SPECIFICALLY DESIGNED FOR CLEANING / DISINFECTING VINYL UPHOLSTERY. REFER TO VINYL MANUFACTURER’S DOCUMENTATION FOR SPECIFIC
CLEANING INFORMATION. 7) LINE CORD: THIS PRODUCT IS EQUIPPED WITH A POLARIZED, GROUNDED, ALTER NATING CURRENT LINE PLUG. THIS PLUG WILL FIT INTO THE
POWER OUTLET ONLY ONE WAY. THIS IS A SAFETY FEATURE. IF YOU ARE UNABLE TO INSERT THE PLUG INTO YOUR OUTLET, CONTACT A
LOCAL ELECTRICIAN TO REPLACE YOUR OBSOLETE A/C OUTLET.
THIS PRODUCT HAS BEEN DESIGNED AND TESTED WITH YOUR SAFETY IN MIND. IMPROPER USE CAN RESULT IN ELECTRIC SHOCK OR OTHER PHYSICAL INJURIES. DO NOT DEFEAT THE SAFEGUARDS THAT HAVE BEEN DESIGNED INTO THIS PRODUCT. PLEASE READ AND OBSERVE THE FOLLOWING SAFETY POINTS WHEN INSTALLING AND OPERATING THIS PRODUCT AND SAVE THIS MANUAL AND ALL SUPPLEMENTAL LITERATURE FOR FUTURE REFERENCE. OBSERVING PRECAUTIONS LISTED IN THIS BOOKLET WILL HELP YOU GET MANY YEARS OF SERVICE AND SAFE OPERATION FROM YOUR EQUIPMENT.
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8) POWER CORD PROTECTION: POWER SUPPLY CORDS SHOULD BE ROUTED SO THAT THEY ARE NOT WALKED ON OR PINCHED BY ANY OTHER EQUIPMENT PLACED UPON
OR AGAINST THEM. PAY CLOSE ATTENTION TO CORDS AT PLUGS, CONVENIENCE RECEPTACLES, AND WHERE THEY EXIT THE
EQUIPMENT. 9) LIQUID AND OBJECT ENTRY: NEVER INTENTIONALLY SPILL OR POUR LIQUIDS OF ANY KIND ON
THIS EQUIPMENT. NEVER PUSH OBJECTS OF ANY TYPE INTO OPENINGS AS THEY COULD TOUCH MOVING PARTS OR DANGEROUS
VOLTAGE POINTS INSIDE EQUIPMENT WHICH COULD CAUSE FIRE HAZARD, ELECTRIC SHOCK, AND/OR BODILY INJURY. 10) SERVICING: DO NOT ATTEMPT TO SERVICE THIS PRODUCT YOURSELF. THIS ACTION WILL VOID ANY WARRANTIES. OPENING COVERS COULD EXPOSE YOU TO DANGEROUS CURRENT AND MECHANICAL PINCH POINTS. SERVICE SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL. CONTACT THE FACTORY FOR AUTHORIZED SERVICE FACILITIES IN YOUR AREA. 11) DAMAGE OR FAILURES REQUIRING SERVICE: UNPLUG EQUIPMENT FROM POWER SOURCE AND REFER TO SERVICE
QUALIFIED PERSONS IF ANY OF THE FOLLOWING OCCUR. * POWER SUPPLY CORD IS DAMAGED. * LIQUID HAS BEEN SPILLED INTO EQUIPMENT. * OBJECTS HAVE FALLEN INTO EQUIPMENT. * EQUIPMENT HAS BEEN EXPOSED TO RAIN OR WATER. * EQUIPMENT HAS BEEN DROPPED OR DAMAGED. * EQUIPMENT SHOWS SIGNIFICANT CHANGE IN OPERATION. * EQUIPMENT DOES NOT OPERATE NORMALLY. 12) REPLACEMENT PARTS: IF REPLACEMENT PARTS ARE REQUIRED, PARTS SHOULD BE SUPPLIED OR APPROVED BY THE MANUFACTURER. UNAUTHORIZED SUBSTITUTIONS COULD RESULT IN ELECTRICAL SHOCK, FIRE HAZARD, AND/OR BODILY INJURY. 13) SAFETY CHECKS: UPON THE COMPLETION OF ANY SERVICE TO EQUIPMENT, SERVICE
PERSONNEL MUST PERFORM SAFETY CHECKS TO INSURE THAT ALL EQUIPMENT IS FUNCTIONING PROPERLY AND SAFELY. 14) HEAT / OPEN FLAME: EQUIPMENT SHOULD BE INSTALLED AWAY FROM HEAT SOURCES
SUCH AS RADIATORS, HEAT REGISTERS, STOVES, OR OTHER PRODUCTS THAT PRODUCE HEAT OR OPEN FLAMES. THERE SHOULD
BE NO SMOKING IN A ROOM WHERE THIS EQUIPMENT WILL BE OPERATED OR STORED.
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DESCRIPTION OF PRODUCT LINE
STANDARD SAFETY FEATURES
MODEL E 530 STANDARD FEATURES WINGED BACK , STEEL FRAME, MANUAL SYNCHRONIZED BACK AND TOE, PILLOW PROSTHETIC HEADREST (PH-9), 360 DEGREE BASE SWIVEL, ADJUSTABLE HEIGHT ARMS, MANUAL PUMP BASE. MODEL E-535 STANDARD FEATURES WINGED BACK, STEEL FRAME, MANUAL SYNCHRONIZED BACK AND TOE, PILLOW PROSTHETIC HEADREST (PH-9), 360 DEGREE BASE SWIVEL, ADJUSTABLE HEIGHT ARMS, ELECTRIC BASE.
GENERAL PRODUCT INFORMATION
CHASSIS WELDED STEEL FRAME UPHOLSTERY STANDARD UPHOLSTERY IS VINYL; UPGRADES ARE AVAILABLE MOVEMENTS PUMP BASE 19” - 26” (482MM-660MM) ELECTRIC BASE 19” - 26-1/2” (482MM-673MM) NET WEIGHT 120 LBS (59K) POWER SUPPLY 115 VAC. 1 PHASE, 10 AMP (MODEL 535) NONE FOR MODEL 530 OPERATION MODE INTERMITTENT DUTY 10% 6 MIN ON / 60 MIN OFF WEIGHT CAPACITY 400lbs (181kg) NORMAL WEIGHT DISTRIBUTION WITH PATIENT SITTING IN CHAIR NOTE: DO NOT SIT ON BACK OR TOE SECTION. BACK AND TOE SECTIONS ARE NOT DESIGNED TO SUPPORT FULL WEIGHT OF PATIENT.
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DESCRIPTION OF PRODUCT LINE
WIRING DIAGRAM
PRODUCT DIMENSIONS
(1473MM)
(381MM) (610MM)
(1143MM)
(152MM) (610MM)
19”(483MM) 26”(660MM)
(508MM)
8
UNPACKING
PRE ASSEMBLY CHECK UNPACK SHIPPING CARTONS CAREFULLY AND CHECK TO SEE THAT ALL PARTS ARE RECEIVED AND HAVE NOT BEEN DAMAGED DURING SHIPPING.
CAUTION: CHAIR SHOULD BE LIFTED FROM BELOW MAIN SEAT.
DO NOT AT ANYTIME MOVE CHAIR BY LIFTING ON BACK, TOE SECTION, OR ARMS.
COMPLETE CHAIR: CHAIR AND BASE ASSEMBLED, WITH UPHOLSTERY
HEADREST ACCESSORIES (I.E. ARMS, LIGHTPOST, ETC...) OWNER’S / OPERATOR’S MANUAL
POWER REQUIREMENTS
115 VOLT MODELS 115-120 VAC ~ 60 Hz
10 AMP
CHECK CHAIR SERIAL TAG LOCATED ON UNDERSIDE FRONT OF SEAT FOR REQUIRED VOLTAGE SPECIFICATIONS. (535 MODELS ONLY)
INSTALLATION INSTRUCTIONS
LOCATION: LIFE SIZE TEMPLATES ARE AVAILABLE UPON REQUEST FOR LAYING OUT LOCATION OF CHAIR PRIOR TO ACTUAL INSTALLATION
1) POSITION CHAIR AS DESIRED. 2) INSURE ALL SAFETY COVERS ARE IN PLACE . 3) PLUG CHAIR INTO REQUIRED VOLTAGE OUTLET. (535 MODELS ONLY) NOTE: CHAIR SHOULD BE PLUGGED INTO HOSPITAL GRADE GROUNDED RECEPTACLE ONLY 4) PERFORM SAFETY AND OPERATIONAL CHECK. 5) IF CHAIR DOES NOT OPERATE CORRECTLY, SEE THE “TROUBLE SHOOTING” SECTION OF
THIS MANUAL.
9
BASE UP PEDAL PUSH PEDAL DOWN TO RAISE CHAIR
BASE DOWN PEDAL PUSH PEDAL DOWN TO LOWER CHAIR *LIFT EITHER PEDAL TO LOCK SYNCHRONIZED FOOT
UPHOLSTERED FOOT SECTION RAISES AS BACK IS LOWERED.
OPERATING YOUR E-530, E-535 CHAIR (CONTINUED)
ILLUSTRATED CONTROLS FOR THE E-530/535 CHAIR
PUMP BASE PUMP UP AND DOWN TO RAISE THE SEAT. PUSH AND HOLD DOWN TO LOWER SEAT.
FOOT TREADLE OPTION
May 18, 2007 10
OPERATING E-530,E535 SERIES CHAIR CONTINUED
ILLUSTRATED HEADREST RELEASE
HEADREST OPERATION: LOOSEN THE HEADREST KNOB AND PUSH THE BAR INTO THE SLOT. HEADREST HEIGHT ADJUSTMENT: TO ADJUST THE HEIGHT OF THE HEADREST SUPPORT THE HEADREST WITH ONE HAND AND LOOSEN THE HEADREST KNOB WITH THE OTHER. MOVE THE HEADREST TO DESIRED HEIGHT AND TIGHTEN THE HEADREST KNOB
CAUTION:
IT IS RECOMMENDED THAT YOU ADJUST THE HEADREST HEIGHT BEFORE LOWERING THE BACK. WHEN HEADREST ADJUSTMENT IS NECESSARY WITH PATIENT SEATED, BE SURE TO SUPPORT THE PATIENT’S HEAD AND NECK AT ALL TIMES WHILE ADJUSTMENT IS BEING DONE.
11
INFECTION CONTROL
ALL ESTABLISHED INFECTION CONTROL POLICIES SHOULD BE FOLLOWED. ALL WORK SURFACES AND PATIENT CONTACT SURFACES SHOULD BE DISINFECTED BETWEEN PATIENTS AND AT THE END OF THE DAY USING A PRODUCT THAT IS EPA REGISTERED AS ‘HOSPITAL DISINFECTANT’ AND LABELED FOR ‘TUBERCULOCIDAL’ ACTIVITY. TWO SUCH PRODUCTS ARE: TRI-CIDE (800)342-3096 MEDOCADCIO (800)777-7072
TECHNICAL SERVICE
FOR PARTS, SERVICE, OR TECHNICAL INFORMATION CONTACT:
USA / CANADA: Boyd Industries, Inc. 12900 44th Street North Clearwater, Florida USA 33762 tel: 1-727-561-0517 1-888-315-2693 fax: 1-727-561-0137
EUROPE Yellowstone WILGENLAAN 15 2610 WILRIJK, BELGIUM tel: (32) 03.827.78.88 fax: (32) 03.827.54.55
12
SPAIN Ortho Apparel S.L. Monte Del Batan, 11 URB Monte Escorial 28200 S.L. Escorial Madrid, Spain 28200 011-34-689-46321
CLEANING
IT IS RECOMMENDED THAT THE CHAIR AND EQUIPMENT BE THOROUGHLY CLEANED AND DISINFECTED AFTER EACH PATIENT. USE ONLY CLEANERS AND DISINFECTANTS APPROVED FOR CLEANING VINYL. DO NOT USE STRONG OR HARSH CLEANERS SUCH AS: 409, OR MR. CLEAN. THEY WILL CAUSE THE VINYL COLOR TO FADE. APPLY THE CLEANER TO A TOWEL, NOT DIRECTLY TO THE VINYL. A SPECIALLY FORMULATED VINYL CONDITIONER IS AVAILABLE FROM BOYD INDUSTRIES, INCORPORATED. REFER TO VINYL MANUFACTURER’S DATA FOR SPECIFIC CLEANING INSTRUCTIONS.
GENERAL MAINTENANCE AND CARE
May 18, 2007
PARTS BREAKDOWN LIGHT POST FOR E-530, E-535 LEFT HAND P/N 95-5520—RIGHT HAND P/N 95-5521
ITEM # ITEM DESCRIPTION BOYD # 1 LP MOUNTING BRACKET, LEFT HAND (SHOWN) 91-6716
1 LP MOUNTING BRACKET, RIGHT HAND (NOT SHOWN) 91-6717
2 LIGHT POST W/ MOUNTING BAR 95-5509
3 HEX 3/8-16 X 1-1/2 GR5 59-1862
4 WASHER FLT 3/8” SAE 59-7059
5 WASHER , LOCK 3/8” 59-7067
6 NUT, HEX, 3/8-16 59-2028
7 HEX 5/16-16 X 1-1/2 GR5 59-1852
8 WASHER, LOCK 5/16” 59-7066
9 WASHER FLT 5/16” 59-7061
10 SPACER: 525 L/P W/TREDLE 90-6717
May 18, 2007
530 CHAIR (PUMP BASE) 535 CHAIR (POWER BASE)
NOTES: 1. LEFT SIDE LIGHTPOST INSTALLATION IS SHOWN 2. CHAIRS CAN HAVE EITHER FOOT TREDLE OR UPHOLSTERED LEG SUPPOST 3. ITEM 10 IS REQUIRED IF FOOT TREDLE IS USED
13
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Seat Support Down Pedal, Left Control Lever, Left Pedal Cover, Left Down Pedal, Right Control Lever, Right Pedal Cover, Right Micro Switch Power Cord Base Ring, Rubber Motor / Pump Ass’y. Capacitor, Motor Hose, Pump Cover, Base, Left Cover, Base, Right Fuse, 6 Amp
91-8010 60-8141 60-8123 60-8141 60-8142 60-8122 60-8142 60-8128 10-1429 60-8131 60-8136 60-8109 60-8126 50-1102R 50-1102L 10-0282
1 14
15 3
2
4 5
6
7
9
8
11
12
13
Electric Lift Base P/N 15-8100
June 22, 2007
Not Shown *
* *
*
10
Ref Pedals
Right Side
Left Side
535 CHAIR (POWER BASE)
530 CHAIR (PUMP BASE)
BETWEEN COTTER PIN& CYLINDER MOUNTTYP. 2 PLACES
PARTS BREAKDOWN 530/535 WITH TREADLE
FIGURE 15 A
FIGURE 15 B
May 18, 2007 15
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May 18, 2007 16
535 CHAIR (POWER BASE)
BETWEEN COTTER PIN& CYLINDER MOUNTTYP. 2 PLACES
530 CHAIR (PUMP BASE)
PARTS BREAKDOWN 530/535 WITH UPHOLSTERED TOE
May 18, 2007
FIGURE 17A
FIGURE 17B
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May 18, 2007
TROUBLE SHOOTING GUIDE
.PROBLEM POSSIBLE CAUSE CORRECTION BASE WILL NOT LOOSE AC CORD CONNECT RAISE TRIPPED CIRCUIT BREAKER RESET FOR WALL OUTLET BLOWN FUSE IN BASE REPLACE INOPERATIVE MOTOR REPAIR OR REPLACE BASE WILL NOT LOOSE LOCKING MECHANISM REMOVE PLASTIC COVER AND ADJUST LOCK BROKEN LEVER REPLACE BASE JERKS VENT PLUG NOT REMOVED REMOVE VENT PLUG DURING OPERATION HYDRAULIC FLUID LOW SERVICE AS REQUIRED: CHECK FOR LEAKS BACK WILL NOT BROKEN BACK MECHANISM REPLACE GO DOWN ARM WILL NOT BROKEN MECHANISM REPLACE ADJUST STRIPPED KNOB REPLACE CHAIR WOBBLES UNEVEN FLOOR BROKEN SEAT PLATE * REPLACE *NOTE: DO NOT USE CHAIR UNTIL PLATE IS REPAIRED
MOTOR PUMP SHAFT 1. AT THE VERY TOP OF THE FULL 8” LIFT, THE SHAFT WILL SINK APPROXIMATELY 1/4”. AT THIS POINT,
PRESSURIZED OIL ESCAPES THROUGH THE BYPASS HOLE INSIDE THE CYLINDER AND RETURNS TO THE TANK. THIS IS NOT FAULTY FUNCTIONING OF THE PUMP. IT ACTUALLY PREVENTS THE SHAFT FROM COMING OUT OF THE CYLINDER.
2 IF FOR ANY REASON THE CHAIR TOP MUST BE SEPARATED FROM THE BASE a. LOCK THE SHAFT FIRST. b. HIT SEAT SUPPORT UPWARD WITH HAMMER SO THAT TAPER FIT WILL BE RELEASED FROM SUPPORT. 3. DO NOT TAKE OUT SHAFT FROM PUMP. IF SHAFT MUST BE REMOVED FOR ANY REASON, REPLACE IT IMMEDIATELY TO PREVENT OIL LEAKAGE 4. WHEN PEDALS ARE DEPRESSED FOR UP OR DOWN, LOCKING WILL AUTOMATICALLY RELEASE.
19
20
Boyd Industries, Inc. 12900 44th Street North
Clearwater, Florida 33762 800-255-2693 * 727-561-9292
FAX: 727-561-9393
Visit our WEB Site at www.boydind.com