production and quality analysis of carbonated soft drinfs

PRODUCTION AND QUALITY PRODUCTION AND QUALITY ANALYSIS OF CARBONATED ANALYSIS OF CARBONATED SOFT DRINKSSOFT DRINKS

Subhabrata Guha Subhabrata Guha BarmanBarman Work Done At Work Done At Bengal Beverage Pvt. Bengal Beverage Pvt. Ltd., Ltd., Dankuni Dankuni

ABOUT BENGAL BEVERAGE ABOUT BENGAL BEVERAGE PRIVATE LIMITEDPRIVATE LIMITED

• BENGAL BEVERAGE PVT. LTD.(B.B.P.L)BENGAL BEVERAGE PVT. LTD.(B.B.P.L) IS THE IS THE AUTHORIZED BOTTLERS OF AUTHORIZED BOTTLERS OF COCA-COLA COCA-COLA COMPANY.COMPANY.

• IT IS ONE OF THE MAJOR SOFT DRINKS IT IS ONE OF THE MAJOR SOFT DRINKS PRODUCING INDUSTRY IN EAST INDIA.PRODUCING INDUSTRY IN EAST INDIA.

• THEIR TRADE PRODUCTS ARE THEIR TRADE PRODUCTS ARE CARBONATEDCARBONATED SOFT DRINKSSOFT DRINKS ( (WITHOUT FRUITWITHOUT FRUIT) LIKE ) LIKE COCA-COCA-COLA, THUMS-UP, SPRITE, LIMCA, FANTA & COLA, THUMS-UP, SPRITE, LIMCA, FANTA & KINLEY SODA.KINLEY SODA.

OUTLINE OF WATER OUTLINE OF WATER TREATMENT TREATMENT PLANTPLANTBore wells Raw Water Tank Sand Bore wells Raw Water Tank Sand

filterfilter

Activated Carbon FilterActivated Carbon Filter

Softener Soft Water Tank Softener Soft Water Tank


OUTLINE OF WATER OUTLINE OF WATER TREATMENT PLANTTREATMENT PLANT


Reverse Osmosis Filter Plant (not for Reverse Osmosis Filter Plant (not for

production)production)

Reverse Osmosis Tank Operation Mega Reverse Osmosis Tank Operation Mega TrustTrust Production Unit Production Unit UVUV Chamber Chamber

RAW SYRUP PREPARATIONRAW SYRUP PREPARATION• DISSOLVE THE SUGAR WITH HOT WATER & DISSOLVE THE SUGAR WITH HOT WATER &

STEAM TO MAKE HIGHLY CONCENTRATED SUGAR STEAM TO MAKE HIGHLY CONCENTRATED SUGAR SOLUTION.SOLUTION.

• ADDITION OFADDITION OF CELITECELITE AS FILTER AIDAS FILTER AID..

• ADDITION OFADDITION OF ACTIVATED CARBONACTIVATED CARBON FOR FOR ARRESTINGARRESTING IMPURITIES PRESENT IN SUGAR & IMPURITIES PRESENT IN SUGAR & CELITECELITE..

• STORED INSTORED IN 12KL12KL OROR 6KL6KL RAW SYRUP TANKRAW SYRUP TANK..

READY SYRUP PREPARATIONREADY SYRUP PREPARATION

• RAW SYRUPRAW SYRUP IS PASSED THROUGH IS PASSED THROUGH FILTER FILTER PRESSPRESS & COOLING CHAMBER ( & COOLING CHAMBER (WITH GLYCOLWITH GLYCOL))

• ADDITION OF ADDITION OF ESSENCEESSENCE, WHICH IS SPECIFIC , WHICH IS SPECIFIC FOR SPECIFIC PRODUCT.FOR SPECIFIC PRODUCT.

• RAW SYRUPRAW SYRUP CONVERTED TO CONVERTED TO READY SYRUPREADY SYRUP AFTER MIXING WITH AFTER MIXING WITH ESSENCEESSENCE & THE NEW & THE NEW PRODUCT IS STORED IN PRODUCT IS STORED IN READY SYRUP TANKREADY SYRUP TANK..

PRODUCTION UNITPRODUCTION UNIT

• MAINLY MAINLY 2 TYPES2 TYPES OF PRODUCTION ARE OF PRODUCTION ARE DONE HERE:DONE HERE:

(a)(a) RETURNABLE GLASS BOTTLESRETURNABLE GLASS BOTTLES (R.G.B)(R.G.B) (b)(b) NON-RETURNABLE PET BOTTLESNON-RETURNABLE PET BOTTLES

(N.R.PET)(N.R.PET)

• PRODUCTION LINES- PRODUCTION LINES- 3 TYPES3 TYPES : : (a)(a) 600 BPM R.G.B LINE600 BPM R.G.B LINE (b)(b) 400 BPM R.G.B LINE400 BPM R.G.B LINE (c)(c) 200 BPM N.R PET LINE200 BPM N.R PET LINE

PRODUCTION UNITPRODUCTION UNIT• 200 ml, 300 ml & 1 lit.200 ml, 300 ml & 1 lit. OF DIFFERENT PRODUCTS OF DIFFERENT PRODUCTS

((COCA-COLA,THUMS-UP,SPRITE, LIMCA & KINLEY COCA-COLA,THUMS-UP,SPRITE, LIMCA & KINLEY SODASODA) ARE PRODUCED IN ) ARE PRODUCED IN 2 2 DIFFERENT DIFFERENT R.G.B R.G.B LINESLINES..

• ONLY DIFFERENCE BETWEEN 2 R.G.B LINES IS, ONLY DIFFERENCE BETWEEN 2 R.G.B LINES IS, IN IN THEIR PRODUCTION RATE.THEIR PRODUCTION RATE.

• 600 ml, 1.5 lit, 2.0 lit.600 ml, 1.5 lit, 2.0 lit. OF DIFFERENT PRODUCTS OF DIFFERENT PRODUCTS ARE PRODUCED IN ARE PRODUCED IN N.R PET LINESN.R PET LINES..

DIFFERENCE BETWEEN R.G.B & PET LINEDIFFERENCE BETWEEN R.G.B & PET LINE IN R.G.B BOTTLES ARE COME BACK FROM MARKET IN R.G.B BOTTLES ARE COME BACK FROM MARKET

BUT IN PET BOTTLES ARE DESTROYED AFTER BUT IN PET BOTTLES ARE DESTROYED AFTER USING. USING.

PARAMIX & FILLING PARAMIX & FILLING METHODMETHOD• PARAMIXPARAMIX IS A IS A HETEROGENIOUS MIXING MACHINE.HETEROGENIOUS MIXING MACHINE.

• IT MIXES IT MIXES LIQUID LIQUID (WATER) (WATER) WITHWITH LIQUID LIQUID (READY (READY SYRUP) AS WELL AS SYRUP) AS WELL AS LIQUID LIQUID (READY SYRUP) WITH (READY SYRUP) WITH GAS GAS (CO(CO22))

• PARAMIXPARAMIX – – 33 TYPES TYPES (a) (a) INNOPRO INNOPRO : USED IN 200 BPM PET LINE: USED IN 200 BPM PET LINE (b) (b) KHS KHS : USED IN 600 BPM R.G.B LINE: USED IN 600 BPM R.G.B LINE (c) (c) CMX CMX : USED IN 400 BPM R.G.B LINE: USED IN 400 BPM R.G.B LINE

• KHS & CMX PARAMIX WORK IN SAME WAYKHS & CMX PARAMIX WORK IN SAME WAY

PARAMIX & FILLING PARAMIX & FILLING METHODMETHOD• DIFFERENCE BETWEEN INNOPRO AND KHS & DIFFERENCE BETWEEN INNOPRO AND KHS &

CMX PARAMIX :CMX PARAMIX :

(a)(a) IN IN INNOPRO PARAMIXINNOPRO PARAMIX 6 PUMPS6 PUMPS ARE ARE PRESENT BUT IN PRESENT BUT IN KHS & CMX PARAMIXKHS & CMX PARAMIX 5 5 PUMPSPUMPS ARE PRESENT. ARE PRESENT.

(b)(b) IN IN INNOPRO PARAMIXINNOPRO PARAMIX BOTH BOTH INLINE & TANKINLINE & TANK CARBONATIONCARBONATION IS DONE BUT IN IS DONE BUT IN KHS-CMX KHS-CMX PARAMIXPARAMIX ONLY ONLY INLINE CARBONATIONINLINE CARBONATION IS IS DONE.DONE.

• FILLING:FILLING:FILLING IS DONE BY OBEYING FILLING IS DONE BY OBEYING COUNTER PRESSURE MECHANISMCOUNTER PRESSURE MECHANISM

METHOD OF SANITATIONMETHOD OF SANITATION

• FOR SANITATION PURPOSEFOR SANITATION PURPOSE, THE , THE AUTHORITY USE AUTHORITY USE CLEANING INCLEANING IN PLACE PLACE ((C.I.PC.I.P) SYSTEM.) SYSTEM.

• C.I.P C.I.P - - 2 TYPES2 TYPES

(a)(a) 3 STEPS C.I.P 3 STEPS C.I.P

(b)(b) 5 STEPS C.I.P 5 STEPS C.I.P

PHYSICAL & CHEMICAL PHYSICAL & CHEMICAL ANALYSISANALYSIS

• TESTS FOR WATER:TESTS FOR WATER: HARDNESS, TOTAL DISSOLVE SOLID, TURBIDITY, HARDNESS, TOTAL DISSOLVE SOLID, TURBIDITY,

FREE CHLORINE, ION PRESENCE TEST (IRON, FREE CHLORINE, ION PRESENCE TEST (IRON, SULPHATE, CHLORIDE), pH.SULPHATE, CHLORIDE), pH.

• TESTS FOR SYRUP:TESTS FOR SYRUP: (a) (a) RAW SYRUPRAW SYRUP: : APPEARANCE, ODOUR, TASTE, BRIXAPPEARANCE, ODOUR, TASTE, BRIX (b) (b) READY SYRUPREADY SYRUP: : APPEARANCE, ODOUR, TASTE, APPEARANCE, ODOUR, TASTE,

BRIXBRIX (C) (C) FINAL BEVERAGEFINAL BEVERAGE: : BEVERAGE BRIX, APPEARANCE BEVERAGE BRIX, APPEARANCE

& ODOUR, GAS VOLUME, NET CONTENT& ODOUR, GAS VOLUME, NET CONTENT

MICROBIOLOGICAL MICROBIOLOGICAL ANALYSISANALYSIS

• FOR MICROBIAL ANALYSIS THE AUTHORITY FOR MICROBIAL ANALYSIS THE AUTHORITY COLLECT SAMPLES FROM DIFFERENT COLLECT SAMPLES FROM DIFFERENT SAMPLING POINTS:SAMPLING POINTS:SAMPLSAMPLEE

SAMPLE SAMPLE POINTPOINT

TESTTEST SAMPLSAMPLE SIZEE SIZE

TESTING TESTING METHODMETHOD

Raw Raw waterwater

Bore wells, Bore wells, Sand Sand filtersfilters

Total countTotal count

Coliform Coliform countcount

1 ml1 ml

100 ml100 mlMembranMembrane e filtrationfiltration

Soft Soft waterwater

Carbon Carbon filter (CF)filter (CF)

Softener &Softener &

Soft water Soft water storage storage tanktank



1 ml1 ml

100 ml100 mlMembranMembrane e filtration filtration techniqutechniquee

MICROBIOLOGICAL MICROBIOLOGICAL ANALYSISANALYSISSAMPLSAMPLEE

SAMPLE SAMPLE POINTPOINT

TESTTEST SAMPLSAMPLE SIZEE SIZE

TESTING TESTING METHODMETHOD

ProcesProcessed sed waterwater

R.O. filter, R.O. filter, Micron Micron filter, filter, ParamixesParamixes



1 ml1 ml

100 100 mlml

MembranMembrane e filtration filtration techniquetechnique

C.I.P C.I.P Rinse Rinse waterwater

Water from Water from all outlets all outlets of C.I.P of C.I.P rinsed rinsed instrumentinstrument



1 ml1 ml

100 100 mlml

MembranMembrane filter e filter techniquetechnique

Sugar Sugar samplesample

Directly Directly from sugar from sugar bagsbags


Yeast & Yeast & Mold (Y & M) Mold (Y & M) countcount

10 gm10 gm

10 gm10 gmMembranMembrane filter e filter techniquetechnique

MICROBIOLOGICAL MICROBIOLOGICAL ANALYSISANALYSIS

SAMPLESAMPLE SAMPLE SAMPLE POINTPOINT

TESTTEST SAMPLE SAMPLE SIZESIZE

TESTING TESTING METHODSMETHODS

Final syrupFinal syrup From Ready From Ready Syrup TankSyrup Tank

Yeast & Yeast & moldmold

5 ml5 ml Membrane Membrane filtrationfiltration

Finished Finished productproduct

Market Market samples, samples, Empty Empty container, container, Filter valveFilter valve

Total Total countcount

Yeast & Yeast & moldmold

50 ml for 50 ml for total total count & count & 20 ml for 20 ml for Y & M Y & M countcount

Membrane Membrane filtration filtration techniquetechnique

Air Air MicrobioloMicrobiologygy

Syrup room & Syrup room & Filling roomFilling room

Yeast & Yeast & Mold Mold

1000 lit. 1000 lit. of airof air

Membrane Membrane filtration filtration techniquetechnique

EFFLUENT TREATMENT EFFLUENT TREATMENT PLANTPLANT

Effluent from production & Water Treatment Effluent from production & Water Treatment PlantPlant

Bar Strainer Oil skimmer & Settling TankBar Strainer Oil skimmer & Settling Tank

SAFF Reactor Equalization TankSAFF Reactor Equalization Tank

Aeration Tank Clarifier Treated water Aeration Tank Clarifier Treated water fish fish

pondpondSludge Filter press Sludge Sludge Filter press Sludge

Sludge Pit Dankuni CanalSludge Pit Dankuni Canal

CONCLUSIONCONCLUSION• B.B.P.LB.B.P.L IS AUTHORIZED BOTTLERS OF IS AUTHORIZED BOTTLERS OF COCA-COCA-

COLA COMPANYCOLA COMPANY..

• THEY MAINTAIN ALL THE LAWS, WHICH THEY MAINTAIN ALL THE LAWS, WHICH PROPOSED BY PROPOSED BY H.A.C.C.P.H.A.C.C.P.

• THEY ARE CERTIFIED BY THEY ARE CERTIFIED BY F.P.OF.P.O & & ISO-9001ISO-9001, AS , AS THEY FULLFILL ALL THE RULES & REGULATION THEY FULLFILL ALL THE RULES & REGULATION SET BY THOSE FOOD GOVERNING BODIES.SET BY THOSE FOOD GOVERNING BODIES.

• SO, IT CAN BE CONCLUDED THAT SO, IT CAN BE CONCLUDED THAT THEIR THEIR PRODUCTS ARE ABSOLUTELY SAFE FOR PRODUCTS ARE ABSOLUTELY SAFE FOR CONSUMPTION.CONSUMPTION.

production and quality analysis of carbonated soft drinfs

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