products for the cable industry -...

Petroleum JelliesOils

Native OilsWaxes

Bitumen-based Flooding CompoundsImpregnating Compounds

Water Blocking ProductsFibre Optic

Products for the Cable Industry

44MMaaii00 55((cc))dd22mm

The H&R Group in Germany, together with its associated companies, forms a worldwide network of refi neries and special product plants meeting customers requirements for white oil, wax emulsions, paraffi n waxes, softeners and many other products.

H&R is a trusted worldwide partner to the cable industry and continues to invest in refi neries and blend plants to maintain high service levels and quality.

THE H&R GROUp

AFRICASouth Africa Durban

AMERICASBrazil Sao PauloUSA Houston, TXUSA Baltimore, MDUSA Paulsboro, NJ

AUSTRALIAAustralia LavertonNew Zealand Auckland

H&R Sales Offi ce

H&R Production / Warehouse

H&R Refi nery

EUROPEGermany SalzbergenGermany HamburgGreat Britain TiptonBenelux NuthSpain MadridFrance LyonPoland Krakow

ASIAThailand BangkokChina DaxieChina NingboChina HuizhouChina FushunChina ShanghaiHong Kong Hong KongMalaysia Port KlangMalaysia Batu CavesSingapore Singapore

44MMaaii00 55((cc))dd22mm

3The H&R Group Products for the Cable Industry

When cable manufacturers demand reliability, they choose the H&R Group for their cable fluid and compound technology. The business is the world‘s leading developer and manufacturer of cable fluids and compounds, and has been partners with the major cables producers for over half a century.

Today H&R Group is acknowledged as being the only manufacturer in the industry offering both water blocking technology and dielectric compounds for the telecommunication, fibre optic and medium-to-high-voltage power sectors.

Based in the UK, H&R’s cable compound manufacturing business offers customers not just a European, but an established international service with the additional benefit of production sites in the Netherlands, Asia and South Africa. Additionally, H&R customers have the reassurance of a dedicated and highly experienced international technical support team, combined with an extensive international network of regional sales offices, agents and distributors.

Within the telecoms, fibre optic and power sectors, both the utilities and cable manufacturers rely on H&R products to protect their infrastructures. These products include:

• Insojell, Dijell and Naptel petroleum jellies.

• Optifill and Rheogel thixotropic gels for cable filling and flooding.

• T Series of dielectric fluids for high-voltage AC paper insulated cables.

• Napelec and ND impregnating compounds for MV/AC cables.

• Aquaswell - super absorbent water blocking polymer.

• Bitumen-based Flooding Compounds blended with synthetic polymers for bonding and corrosion protection of cable armouring wires. The compounds offer excellent adhesive properties and superior flexibility at low temperatures.

MAKING THE CONNECTION FOR OVER HALF A CENTURY

COMpOUNDs FOR COMMUNICATION CABLEsWorking in parallel with our customers has enabled the H&R Group to develop an understanding of the market and its requirements ensuring that our products meet their specifi c needs going forward. This has lead to the introduction of a number of innovative products including Insojell, Naptel, Insoswell, Optifi ll, Aquaswell and H 2000.

5Communication Cables Products for the Cable Industry

Grades Drop Point°C

Cone Penetration0,1 mm

Volume Resistivity°C

ProductionSite

Typical Value IP 371 ASTM D 937 IEC 6024725 °C 23 °C

INSOJELL 73Cable jelly 75 70 1,5 EU

INSOJELL 924Cable jelly 90 45 1,5 EU

NAPTEL 924Cable jelly 90 40 300 EU

NAPTEL 2852 NCable jelly 90 75 5 EU

Grades Service Temperature°C

Cone Penetrationmm/10

Flash Point°C

ProductionSite

ASTM D 6045 DIN ISO 2049 ASTM D 937 ASTM D 92min. max. 25 °C -

OPTIFILL 5209Cable compound - 40 80 210 230 * EU

OPTIFILL H2000 X10Cable compound - 60 150 300 230 EU

OPTIFILL H2000 X280Cable compound - 40 80 340 210 EU

OPTIFILL LS10Cable compound - 40 80 350 210 AS, EU

* Flash point of base oil component; actual Optifill grade is non-melting and cannot be tested accordring to ASTM D 92.

GradesCone

Penetration0,1 mm

Shear Viscosity(Haake)mPa*s

Brookfield ViscositymPa*s

Swelling Heightμ

ProductionSite

ASTM D 217 HV50-20 ASTM D 2983 House Method25 °C 50s/20 °C 20 U/min 1 min 3 min 10 min

AQUASWELL 100Super absorbent polymer - - 1500 1500 4000 7000 EU

INSOSWELLCable gel 250 17.500 - - - - EU

INsOjELL® Mineral oil based materials with a wide range of drop points, cone penetration and dynamic viscosities, compliant with numerous specifications and capable of passing drainage tests at various levels of elevated temperature.

NApTEL® Fully synthetic polybutene based compounds available with a wide range of cone penetration and dynamic viscosities. All Naptel® products are compliant with the REA PE39 specification, and have a long standing record of successful water blocking and flooding in the telecom cables industry.

AqUAswELL A unique water-borne coating material suitable for coating onto yarns and non- wovenfabric tapes to create powder-free water swellable cable wraps. Aquaswell, a liquid SAP, gives designers and manufacturers particulate-free water-swelling coating technology, resulting in new cable water blocking opportunities.

INsOswELL Insoswell is a water blocking gel, which is especially designed to swell when in contact with water. Suitable for water blocking of the outer sections of loose tube and slotted core type optical fibre cables, and between the polyester tape and aluminium screen in copper conductor cables.

OpTIFILL® Soft, thixotropic gels, designed as moisture blocking and buffering compounds for use in loose tube, ribbon, and mono-tube constructions. All products are formulated to be free of oil bleed and are available for a wide range of service conditions.

AS = AsiaEU = Europe

AS = AsiaEU = Europe

COMpOUNDs FOR ENERGY CABLEsThe H&R Group has a long history in the energy sector. H&R’s cable compound technology continues to be trusted the world over and our continued investment in this key area ensures we will continue to support our customers in the future.

7Energy Cables Products for the Cable Industry

Grades Densitykg/m3

Kin. Viscositymm2/s

BreakdownVoltage

kVDDF Production

Site

Typical Values ASTM D 1298 ASTM D 445 IEC 156 IEC 6024720 °C 40 °C 90 °C

HOLLOWCORE TRACER T 3788 XCable dielectric fluid 855 4,2 - - EU

T3788Cable dielectric fluid 860 4,5 60 0,0008 EU

Grades Needle Penetrationmm/10

Ring and Ball°C Production Site

ASTM D 5 ASTM D 3623 °C -

FLOODING COMPOUND ECable sealant 100 55 EU

Grades Drop Point°C

Cone Penetrationmm/10 DDF Production

Site

IP 371 ASTM D 937 IEC 60247- 25 °C 90 °C 100 °C

ND 321 SACable impregnating compound 75 80 - 0,003 SA

ND 424Cable impregnating compound 100 70 - 0,004 EU

T Series Dielectric fluids for high voltage AC paper insulated cables.

Flooding Compound E Bituminous based material blended with synthetic polymers for bonding and corrosion protection between the armouring wires and plastic oversheath. The compounds offer excellent adhesive properties and superior flexibility at low temperatures.

NApELEC and ND Impregnating Compounds developed for MV/AC paper insulated cables.

EU = EuropeSA = South Africa

Grades Densitykg/m3

Kin. Viscositymm2/s

BreakdownVoltage

kVDDF Production

Site

Typical Values ASTM D 1298 ASTM D 445 IEC 156 IEC 6024720 °C 120 °C 100 °C

NAPELEC CCable compound 890 75 - 0,0005 EU

Materials based on polychloroprene (CR), chlorinated polyethylene (CM), chlorosulfonated polyethelene (CSM), nitrile butadiene rubber (NBR), hydrogenated nitrile butadiene rubber (HNBR), ethylene-propylene terpolymer (EPDM), ethylene-vinyl acetate (EVM), polyvinyl chloride (PVC) have been successfully used in the wire and cable industry for some time.

The following properties are essential for cable and wire applications:

• great electrical characteristics.• good ozone and weathering resistance.• high tensile strength and elongation at break.• good oil resistance.• good tear propagation resistance.• excellent insulation in water.• long service.

POLYMERS IN CABLES

* Paraffi nic and naphthenic oils

WIRE COATINGPHR

PVC 100,0

Untreated Calk 80,0 - 100,0

PIONIER TP 130 J * 50,0 - 60,0

Stabilisator 1 2,5 - 5,0

Stabilisator 2 2,5 - 5,0

IGNITION CABLE INSULATIONPHR

EPDM 100,0

Silica 100,0

Zinc Oxide 5,0

Stearic Acid 1,0

Paraffi n Wax 5,0

Plasticiser * 20,0

Accelerator 1 1,6

Accelerator 2 1,2

Accelerator 3 0,8

Curing Agent 1,0

OIL WELL CABLE JACKET COMPOUNDPHR

NBR 100,0

Zinc Oxide 5,0

Stearic Acid 1,0

Microcrystalline Talc 70,0

Silica 10,0

Carbon Black (N-774) 5,0

Magnesium Oxide 5,0

Antidegradant 2,0

Antioxidant 2,0

Paraffi n Wax 3,0

PIONIER TP 130 B * 5,0

Accelerator 1 1,0

Accelerator 2 1,5

Dispersing Agent 2,0

Curing Agent 0,4

* Replacement of Phthalates

* Replacement of Phthalates

9Plasticizers Products for the Cable Industry

Grades Type Kin. Viscositymm2/s

Carbon Structurewt.%

ProductionSite

DIN EN ISO 3104 DIN 51 378-U40 °C 100 °C CA% CN% CP%

PIONIER M 1994 * PAR 39 6,3 0 35 65 EU

PIONIER 1045 * PAR 70 9,2 0 33 67 EU

TUDALEN B 8013 PAR 95 10,5 3 30 67 EU

TUDALEN D 115 PAR 118 12,3 3 30 67 EU

TUDALEN C 830 PAR 480 32,0 8 25 67 AS

PIONIER 4073 PAR 490 30,8 5 27 68 EU

TUDALEN 09 NA NAP 23 3,7 10 45 45 EU

PIONIER M 006 * NAP 67 7,5 0 42 58 EU

TUDALEN 81 DAE 150 9,0 43 24 33 EU, RSA

pRODUCT RANGE

H&R offers a range of products with excellent performance and benefits for the selected application, such as plasticisers with different viscosities and waxes with various compositions.

Grades Kin. Viscositymm2/s

Needle Penetration mm/10 Congealing Point Production

Site

DIN EN ISO 3104 DIN 51 579 DIN ISO 2207100 °C 25 °C °C

H&R WAX 52/54Paraffin wax, fully refined 3,4 18 53,0 EU, AS

H&R WAX 64/66Paraffin wax, fully refined 6,2 19 66,0 EU, AS

H&R WAX P 453Paraffin wax 7,0 60 63,0 EU, AS

H&R WAX P 453 DABParaffin wax 7,2 70 62,0 EU

ASTM D 445 ASTM D 1321 ASTM D 938

NEGOZONE 220 FOzone protecting wax 6,6 12 62,0 EU, AS

pIONIER® TP 130 B and J

PIONIER TP 130 B and J are suitable alternatives to replace Phthalates for example DEHP (Bis(2-ethylhexyl) phthalate also known as DOP (Dioctyl phthalate), DBP (Dibutyl phthalate) or DINP (Diisononyl phthalate) in NBR and PVC compounds used in several applications. This new alternative products can achieve the same level or improve the properties of NBR and PVC materials. The use of PIONIER TP 130 B and J as substitutes for traditional phthalates is beneficial when meeting the requirements of the new environmentalstandards.

* FDA approved

AS = AsiaEU = EuropeRSA = South Africa

Deutsche Akkreditierungsstelle Chemie GmbHSignatory to EA Multilateral Agreement and ILAC Mutual Recogniticion Arrangementrepresented in theDeutschen AkkreditierungsRat

AccreditationThe DACH Deutsche Akkreditierungsstelle Chemie GmbH herewith confirms that the

testing laboratory

Laboratorium für Mineralöl-, Paraffin-und Umweltanalytik derH & R Lube Tech GmbHNeuenkirchener Straße 8D-48499 Salzbergen

Labor der H&R Ölwerke Schindler GmbH

Neuhöfer Brückenstraße 127 - 152D-21107 Hamburg

DACH

H&R ChemPharm GmbHat the locations

is competent under the terms of DIN EN ISO/IEC 17025 to carry out testingin the field of:

for the analysis of: lubricants (Automotive engine oils, automotive gear oils,

This accreditation is valid until: 31.07.2010The annex is part of this certificate and comprises 26 pages.DAR-Registration number: DAC-PL-376-05-20Frankfurt (Main), 07.03.2007

Translation

Translation for information purposes only. The German Accreditation Certificate is authoritative.See notes overleaf.

medicinal white oils, tchnical white oils, paraffines and waxes,lubricating oils L-AN, circulating and industrial gear oils C, CL,CLP, heat transfer media Q, lubricants Z (cylinder oils),

mineral oil and related products

lubricants GC (slide way oils), oils FS (separating oils), shockabsorber oils, oils L (quenching and tempering oils), oils R(corrosion preventive oils), chain saw lubricants, lubricating-and controller oils, lubricants VB, VC and VDL, hydraulic oilsHL, HLP, HVLP, lubricants D (compressor oils)), marine engineoils, burning fuel (heating oils S, SA ), mineral oil (processoils), gas samples.

Dr. A. SteinhorstManaging director

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Certificate DE09/81819544

H&R Group

The management system of

Am Sandtorkai 64, D-20457 Hamburg

Neuhöfer BrückenStraße 127-152, D-21107 Hamburg

Halskestraße 30-34, D-22113 Hamburg

has been assessed and certified as meeting the requirements of

For the following activities

Further clarifications regarding the scope of this certificate and the applicability of

ISO 14001 requirements may be obtained by consulting the organisation

This certificate is valid from 14/07/2012until 13/07/2015

Issue 2. Certified since 14/07/2009

r

This is a multi-site certification.

Additional site details are listed on the subsequent page.Authorised by

SGS-International Certification Services GmbH

Raboisen 28 D-20095 Hamburg (Germany)

t +49 (0)40 30.101.361 f +49 (0)40 33.04.096 www.de.sgs.com

Page 1 of 3

ISO 14001:2004

Neuenkirchener Straße 8, D-48499 Salzbergen

Sales, blending, manufacture, storage, distribution and development

of mineral oil products including: base oils, process and machine oils,

speciality lubricants, waxes, wax specialities and emulsions, polymer

and resin emulsions, cable compounds, petroleum jellies.

Manufacturing of chemical/pharmaceutical cosmetic raw materials and

semi-finished products , as well as services to related group of

companies. Order-based production of automotive and industrial

lubricants and operation of a hydrogen production and filling plant.

Certificate DE09/81819547

H&R GroupThe management system of





For the following activities



speciality lubricants, waxes, wax specialities and emulsions, polymer

and resin emulsions, cable compounds, petroleum jellies.

Manufacturing of chemical/pharmaceutical cosmetic raw materials and

semi-finished products, as well as services to related group of


lubricants and operation of a hydrogen production and filling plant


ISO 9001:2008 requirements may be obtained by consulting the organisation

This certificate is valid from 14/07/2012until 13/07/2015

Issue 2. Certified since 14/07/2009r

This is a multi-site certification.

Additional site details are listed on the subsequent page.

Authorised by

SGS-International Certification Services GmbH

Raboisen 28 D-20095 Hamburg (Germany)

t +49 (0)40 30.101.361 f +49 (0)40 33.04.096 www.de.sgs.com

Page 1 of 3

OHSAS 18001:2007Neuenkirchener Straße 8, D-48499 Salzbergen Certificate DE12/81839578

H&R GroupThe management system of




Neuenkirchener Straße 8, D-48499 Sallzbergen


ISO 9001:2008For the following activities



speciality lubricants, waxes, wax specialities and emulsions, polymerand resin emulsions, cable compounds, petroleum jellies.

Manufacturing of chemical/pharmaceutical cosmetic raw materials andsemi-finished products, as well as services to related group of


lubricants and operation of a hydrogen production and filling plant


ISO 9001:2008 requirements may be obtained by consulting the organisation

This certificate is valid from 8 August 2012 until 7 August 2015 and remainsvalid subject to satisfactory surveillance auditsRe certification audit due before 10 May 2015

Issue 1. Certified since 8 August 2012

This is a multi-site certification.Additional site details are listed on the subsequent page.

Authorised by

SGS United Kingdom Ltd Systems & Service Certification

Rossmore Business Park Ellesmere Port Cheshire CH65 3EN UK

t +44 (0)151 350-6666 f +44 (0)151 350-6600 www.sgs.com

SGS 9001-8 01 0311 M2

Page 1 of 5

This document is issued by the Company subject to its General Conditions of

Certification Services accessible at www.sgs.com/terms_and_conditions.htm.

Attention is drawn to the limitations of liability, indemnification and jurisdictional

issues established therein. The authenticity of this document may be verified at

http://www.sgs.com/clients/certified_clients.htm. Any unauthorized alteration,

forgery of falsification of the content or appearance of this document is unlawfuland offenders may be prosecuted to the fullest extent of the law.

H&R Integrated Management System

ISO 50001:2011Energy Management System

This certifi cation specifi es the requirements for energy management systems.

DIN EN ISO 9001:2008Quality Management System

This certifi cation specifi es the requirements for quality management systems. It is now fi rmly established as the globally implemented standard for providing assurance about the ability to satisfy quality requirements and to enhance customer satisfaction in supplier-customer relationships.

DIN EN ISO 14001:2004Environmental Management System

This certifi cation describes the requirements for environmental management systems. It confi rms its global relevance for organizations wishing to operate in an environmentally sustainable manner.

OHSAS 18001:2007Occupational Health and Safety Management System

Occupational safety and health is a cross-disciplinary area concerned with protecting the safety, health and welfare of people engaged in work or employment. As a secondary effect, it may also protect co-workers, family members, employers, customers, suppliers, nearby communities, and other members of the public who are impacted by the workplace environment.

DIN EN ISO / IEC 17025:2005German Accreditation System for Testing Laboratories

The DAP‘s primary activity is the accreditation of materials testing bodies, chemical-analytical, biological and medical laboratories, product certifi cation bodies and inspection bodies in Germany and throughout Europe. Accreditated laboratories are independent from the production plant and are allowed to deliver expert opinions.

Imprint

H&R Group undertakes to do their utmost to ensure that the information provided on this documentation is free of errors. However, H&R Group cannot accept any liability nor can they guarantee that the information provided is up-to-date, accurate or complete.

H&R Group reserves the right to make amendments or additions to the information provided without notice. The content of this documentation is protected by copyright. Storage and reproduction of photographic material or graphics from this documentation is prohibited on copyright grounds.

H&R Group is not liable for any direct or indirect damage sustained as a result of or otherwise in association with information provided on this documentation.

Pictorial credits: H&R Group picture library

©2015 H&R Group, (all rights reserved)

H&R GroupAm Sandtorkai 6420457 HamburgGERMANY

Tel. +49 40 43218-0Fax +49 40 43218-400E-Mail [email protected] www.hur.com

Update: June 2015

e-mail: [email protected]

Hansen & Rosenthal KGKlaus Dahleke KGTudapetrol KGH&R WAX Company Vertrieb GmbHH&R Vertrieb GmbH

Am Sandtorkai 6420457 Hamburg, GERMANY

Tel. +49 40 43218-0Fax +49 40 [email protected]@hur.com

H&R ChemPharm (UK) Ltd.Dudley RoadTipton, West Midlands DY4 8EH, GREAT BRITAIN

Tel. +44 121 5220100Fax +44 121 [email protected]

H&R France7 rue Lebrun69004 Lyon, FRANCE


H&R Benelux B.V.Thermiekstraat 26361 Nuth, NETHERLANDS


H&R ANZ Pty Ltd144-152 Fitzgerald RoadLaverton NorthVictoria 3026 AustraliaP. O. Box 432, LavertonVictoria 3028, AUSTRALIA


H&R China (Ningbo) Co. Ltd.宁波汉圣化工有限公司#18, 6 Chuangye RoadFree-Trade West Zone315800 Ningbo, Zhejiang, CHINA

Tel +86 574 26883988 Fax +86 574 [email protected]

H&R China (Fushung) Co., Ltd.汉圣化工(抚顺)有限公司No. 5 ZhangdianyuanHigh Tech Zone, Dongzhou13004 Fushun, Liaoning, CHINA

Tel +86 24 5378 7688 Fax +86 24 5378 [email protected]

H&R Malaysia Sdn BhdLot 6579, Jalan Parang, North PortLocked Bag No. 203, North Port42000 Port Klang, Selangor, MALAYSIA

Tel +60 3 31768314 Fax +60 3 [email protected]

H&R WAX Malaysia Sdn BhdLot 5, Jalan Perusahaan Dua68100 Batu CavesSelangor Darul Ehsan, MALAYSIA

Tel +60 3 61896225Fax +60 3 [email protected]

H&R ANZ Pty LtdBuilding 2, Suite B, Unit 2b5 Ceres CourtMairangi BayAuckland, NEW ZEALAND


H&R South Africa Sales (Pty) Ltd.113 Trinidad RoadIsland ViewBluff 4052, SOUTH AFRICA


H&R ChemPharm (Thailand) Ltd.B1/F5 Bangkok City Tower179 South Sathorn RoadTungmahamek, SathornBangkok 10120, THAILAND


H&R Group US, Inc.2925 Briarpark DriveSuite 1130Houston, TX 77042 USA

Tel +1 713 9559230Fax +1 713 [email protected]

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