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HEADQUARTERS OGDEN AIR LOGISTICS CENTER UNITED STATES AIR FORCE HILL AIR FORCE BASE, UTAH 84406 PROPELLANT SURVEI LLANCE REPORT LGM-3Q A&B STAGE 1 PROPELLANT LAB SECTION MANCP REPORT NR 388(78) JANUARY 1978 APPROVED FOR PUBLIC RELEASE, DISTRIBUTION UNLIMITED

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  • HEADQUARTERS

    OGDEN AIR LOGISTICS CENTER

    UNITED STATES AIR FORCE

    HILL AIR FORCE BASE, UTAH 84406

    PROPELLANT

    SURVEI LLANCE REPORT

    LGM-3Q A&B STAGE 1

    PROPELLANT LAB SECTION

    MANCP REPORT

    NR 388(78)

    JANUARY 1978

    APPROVED FOR PUBLIC RELEASE, DISTRIBUTION UNLIMITED

  • MANCP REPORT NR 388(78)UMEMP PROJECT M82934C-=1L25&4r

    PROPELLANT SURVEILLANCE REPORT

    LQI-30 A & B STAGE I

    TP-H1O1l

    Auth r

    Component & Combustion Test Unit

    Engineering & Statistical Review By

    JOHN K. SCANBIA, Project Engineer ED icanService Engineering Data Analysis Unit

    Recommended Approval By

    RONALD F. LARSEN, Chief B ChiefPhysical & Mechanical Test Unit Component & Combustion Test Unit

    Approved By

    DON F. WOODS, ChiefPropellant Laboratory Section

    January 1978

    Industrial Products & Landing Gear DivisionDirectorate of MaintenanceOgden Air Logistics CenterUnited States Air Force

    Hill Air Force Base, Utah 84406

    APPROVED FOR PUBLIC RELEASE, DISTRIBUTION UNLIMITED

    COPY AVAILAr!t P '" " NOTPERMIT FULY ,iii

  • ABSTRACT

    This report contains propellant test results from cartons of TP-Hl0I

    bulk propellant representing LGM-30 A and B First Stage Minuteman Motors.

    This report is the thirteenth time that a statistical approach has been used

    to analyze First Stage bulk carton propellant. Testing was accomplished

    in accordance with MMFMP Project M82934C-WNL17514.

    The purpose of testing was to determine and provide early warning of

    any serious degradation trends occurring in the propellant for service

    life predictions.

    An analysis of all parameters indicates that no potential problems

    are expected in the propellant for at least two years past the oldest

    data point.

    Data stored in the G085 System were plotted utilizing the IBM 360-65

    Computer and CAL-COMP Plotter. The data range at any age can be found by

    suitable inquiry of the G085 System.

    Each point on the regression plot represents the mean of all samples

    at that particular age. The number of specimens at each point is indi-

    cated on the sample size summary sheet accompanying each regression plot

    or group of regression plots.

    Section

    Section

    eS

    ..... ....- . . . . . . . .

    erTY COUD[S

  • TABLE OF CONTENTS

    Page

    Abstract ii

    List of Figures iv

    List of References vii

    Glossary of Terms and Abbreviations xi

    Introduction 1

    Table I - Test Program 3

    Statistical Approach 4

    Test Results 7

    Conclusions 10

    Distribution List 84

    DD Form 1473 85

    lii

  • LIST OF FIGURES

    Figure Nr Page

    Regression Plot, Very Low Rate Tensile

    1 Strain at Maximum Stress 12

    2 Maximum Stress 13

    3 Strain at Rupture 14

    4 Stress at Rupture 15

    5 Modulus 16

    Regression Plot, Low Rate Biaxial Tensile

    6 Strain at Maximum Stress 18

    7 Maximum Stress 19

    8 Strain at Rupture 20

    9 Stress at Rupture 21

    10 Modulus 23

    Regression Plot, Low Rate Tensile

    11 Strain at Maximum Stress 25

    12 Maximum Stress 26

    13 Strain at Rupture 27

    14 Stress at Rupture 28

    15 Modulus 29

    Regression Plot, High Rate Tensile

    16 Strain at Maximum Stress 31

    17 Maximum Stress 32

    18 Strain at Rupture 33

    19 Stress at Rupture 34

    20 Modulus 35

    iv

  • LIST OF FIGURES (CONT)

    Figure Nr

    Regression Plot, High Rate Triaxial Tensile

    21 Strain at Maximum Stress 37

    22 Maximun Stress 38

    23 Strain at Rupture 39

    24 Stress at Rupture 40

    25 Modulus 41

    Regression Plot, Stress Relaxation, 3% Strain

    26 Modulus at 10 sec 43

    27 Modulus at 50 sec 44

    28 Modulus at 100 sec 45

    29 Modulus at 1000 sec 46

    Regression Plot, Stress Relaxation 5% Strain

    30 Modulus at 10 sec 48

    31 Modulus at 50 sec 49

    32 Modulus at 100 sec 50

    33 Modulus at 1000 sec 51

    34 Regression Plot, Hardness, Shore A 53

    Regression Plot, Dynamic Response

    35 Shear Storage 200 Hz 55

    36 Loss Tangent 200 Hz 56

    37 Shear Storage 400 Hz 57

    38 Loss Tangent 400 Hz 58

    39 Regression Plot, Constant Strain 60

    v

  • LIST OF FIGURES (CONT)

    Figure Nr Pafe

    Regression Plot, TCLE

    40 Thermal Coefficient of Linear 62Expansion Below T

    g41 Thermal Coefficient of Linear 63

    Expansion Above Tg

    Regression Plot, Sol Gel

    42 Crosslink Density 65

    43 % Extractables 67

    44 Weight Swell Ratio 69

    Regression Plot, DTA 120C rise/mmn

    45 Endotherm 71

    46 First Exotherm 72

    47 Second Exotherm 74

    48 Third Exotherm 76

    49 Ignition 78

    Regression Plot, Pressure Time

    50 Maximum Pressure 80

    51 Time to Maximum Pressure 81

    52 Regression Plot, Burning Rate 83

    vi

    I a - II I I I I I I I

  • LIST OF REFERENCES

    Report Nr Title Report Date

    LGH-30 First Stage, wing I Test Reports

    29A Test Report (Missile in silo) 13 Jan 64

    29B Zero Time Test Results 29 Jan 64

    29C Zero Time Test Results (Supplement 1) 30 Mar 64

    29D Zero Time Test Results (Aft Closure) 9 Jun 64

    29E Zero Time (Aft Closure Supplement 1) 24 Jun 64

    29F ATP Phase I Test Results 30 Mar 65

    29G ATP Phase I Test Results 19 Aug 65

    29H ATP Phase I Test Results 10 Sep 65

    32A Zero Time, Wings I-V Test Results 17 Mar 65

    32B Zero Time, Wings II-V Test Results 18 Mar 65

    (Aft Closure)

    32C ATP Phase I, Wings II-V Test Results 3 Nov 65

    49 ATP Phase I, Wings II-V (First Group) 18 Mar 66

    53 ATP Phase I, Wings II-V (Second Group) 22 Apr 66

    55 ATP Phase I, wings II-V (Third Group) 29 Apr 66

    58 ATP Phase I, Wings II-V (Fourth Group) 6 May 66

    61 ATP Phase I, Wings II-V (Fifth Group) 10 Jun 66

    66 ATP Phase I, Wings II-V (Sixth Group) 22 Jul 66

    76 AT? Phase II, Wing I Test Results 24 Jan 67

    78 Zero Time, wing VI Test Results 3 Feb 67

    104 ATP Phase I, wing VI (First Group 12 Oct 67

    118 ATP Phase II, Wings II-V (First Group) 5 Mar 68

    vii

  • LIST OF REFERENCES (CONT)

    Report Nr Title Report Date

    126 ATP Phase II, wings II-V (Second Group) 11 Apr 68

    130 ATP Phase II, wings II-V (Third Group) 3 May 68

    162 ATP Phase I, wing VI (Second Group) 30 Sep 69

    176 ATP Phase II, wing VI (First Group) 15 Apr 70

    181 ATP Phase III, Wing I 7 May 70

    185 ATP Phase I, Wing VI (Third Group) 22 Jun 70

    195 ATP Phase III, Wings II-V (Retest) 29 Oct 70

    223 Surveillance Report LGM-30 Stage I Sep 71(TP-H1011)

    239 Surveillance Report LGM-30 Stage I Apr 72(TP-HlOll and TP-I1043)

    258 Surveillance Report LGM-30 A & B Stage I Nov 72(TP-H1Oll)

    268 Surveillance Report LGM-30 A & B Stage I May 73

    (TP-IfO1)

    271 Surveillance Report LGM-30 F & G Stage I Jul 73Phase A Series II, (TP-HIOl1)

    277 Surveillance Report LGM-30 F & G Stage I Oct 73

    Phase A Series III, (TP-u11011)

    280 Surveillance Report LGM-30 A & B Stage I Nov 73

    (TP-H1011)

    288 Propellant Surveillance Report Mar 74LGM-30 A & B, Stage I, TP-H1043

    290 Propellant Surveillance Report Mar 74LGM-30 F & G, Stage I, Phase B, Series ITP-HIOll

    300 Minuteman Stage I Motor May 74Reliability Improvement ProgramSurveillance

    viii

  • LIST OF REFERENCES (CONT)

    Report Nr Title Report Date J302 Propellant Surveillance Report LGM-30 Nov 74

    A & B Stage 1, TP-H10ll

    313 Stage I Propellant Surveillance Report, Oct 74Propellant Containing Glacial AcrylicAcid

    315 Propellant Surveillance Report LGM-30 Jan 75F & G Stage 1, TP-H1Oll

    316 Propellant Surveillance Report LCM-30 Feb 75A & B Stage 1, TP-HI011

    319 Propellant Surveillance Report LGM-30 Apr 75Dissected Motors, Phase VI, TP-H1011

    321 Propellant Surveillance Report LGM-30 Apr 75F & G Stage 1, Phase B, Series II,TP-Hl11

    325 Propellant Surveillance Report LGM-30 Jun 75A & B Stage 1, TP-HlO1l

    328 Propellant Surveillance Report LGM-30 Sep 75A & B Stage 1, TP-HlOll

    330 Propellant Surveillance Report LGM-30 Oct 75F & G Stage 1, TP-HlOll

    335 Stage 1 Motor Reliability Improvement Dec 75Program

    337 Propellant Surveillance Report LGM-30 Feb 76A & B, Stage 1, TP-R1043

    339 Stage 1, New MAPO & ERL-510 Qualification Mar 76

    341 Propellant Surveillance Report LGM-30 Mar 76Dissected Motors, Phase VII, TP-HlOll

    ix

    LI

  • LIST OF REFERENCES (CONT)

    Report Nr Title Report Date

    343 Propellant Surveillance Report LGM-30 Jun 76

    A & B, Stage 1, TP-HlOlI

    345 Propellant Surveillance Report LGM-30 Jun 76

    F & G, Stage I Phase B, Series III, TP-HlOll

    350 Qualification of a New MAPO Source and Sep 76

    ERL-510 Curing Agent for Minuteman, Stage 1,UF-2121 Liner

    351 Propellaat Surveillance Report LGM-30 Sep 76

    A & B, Stage 1, TP-HlOll

    354 Minuteman Stage 1 Motor Reliability Sep 76

    Improvement Program Surveillanc e

    358 Propellant Surveillance Report LGM-30 Oct 76

    Dissected Motors, Phase VIII, TP-HlOll

    360 Propellant Surveillance Report LGM-30 Nov 76"F & G, Stage 1 Phase E, Series III, TP-HlOll

    367 Propellant Surveillance Report LGM-30 Apr 77

    A & B, Stage 1, TP-HlOll

    370 Propellant Surveillance Report LGM-30 Iay 77

    F & G, Stage 1, Phase E, Series II, TP-HlOll

    377 Qualification of a New MAPO Source and ERL-510 Oct 77

    Curing Agent for Minuteman Stage 1, UF-2121 Liner

    379 Final RIP Report, Minuteman Stage 1 Motor Oct 77

    Reliability Improvement Program Surveillance

    385 Propellant Surveillance Report LGM-30 Dec 77A, B, F, & G, Stage I, TP-H1043

    l3L

  • GLOSSARY OF TERM AND ABBREVIATIONS

    Aging Trend A change in properties or performance result-ing from aging of material or component

    CSA Cross Sectional Area

    DB Dogbone

    Degradation Gradual deterioration ot properties or performance

    E Modulus (psi), defined as stress divided bystrain along the initial linear portion of thecurve.

    EB End Bonded

    EGL Effective Gage Length

    em Strain at maximum stress

    er Strain at rupture

    "F" ratio The ratio of the variance accounted for by the

    regression function to the random unexplainedvariance. The regression function having themost significant "F" ratio is used for plottingdata. The ratio is also used in detecting signi-ficant changes in random variation betweensucceeding time points

    JANNAF Joint Army, Navy, NASA, Air Force

    MANCP Propellant Lab Section at Ogden Air Logistics Center

    Ogden ALC Ogden Air Logistics Center, Air Force LogisticsCommand

    r or R The Correlation Coefficient is a measure of the degreeof closeness of the linear relationship between twovariables

    Regression The general form of the regression equationEquation is Y - a + bx

    Regression Line representing mean test values with respectLine to time

    Sb Standard error of estimate of the regressioncoefficient

    xi

  • GLOSSARY OF TERMS AND ABBREVIATIONS (cont)

    Se or Sy.x Standard deviation of the data about theregression line

    Sm Maximum Stress

    Sr Stress at rupture

    Standard Square root of varianceDeviation (SY)

    Strain Rate Crosshead speed divided by the EGL

    "t" test A statistical test used to detect significantdifferences between a measured parameter and anexpected value of the parameter (determines ifregression slope differs from zero at the 95%confidence level)

    Variance The sum of squares of deviations of the testresults from the mean of the series after divi-sion by one less than the total number of testresults

    3 Sigma Band The area between the upper and lower 3 sigmalimit. It can be expected that 99.73% of theinventory represented by the test samples wouldfall within this range assuming that the popu-lation is normally distributed.

    90-90 Band It can be stated with 90% confidence that 90% ofthe inventory represented by the test sampleswould fall within this range assuming that thepopulation is normally distributed

    xii

  • INTRODUCTION

    A. PURPOSE:

    Quality assurance tests have been conducted for fourteen and one half

    years on First Stage LM-30A and B Minuteman Motor Propellant blocks to

    evaluate the effects of aging on TP-H1011 propellant.

    Statistical analysis of the tests performed, as directed by

    Engineering, should provide early warning if serious degradation

    trends occur. Annual evaluation of the propellant provide data

    that can be directly input into engineering reliability and service

    life predictions. Testing was performed in aLcurdance with MMWRM

    Directive GTD-lC and GTD-IC Amendments I and 2.

    B. BACKGROUND:

    Testing was first accomplished at MANCP on LGM-30A TP-HlOll

    propellant blocks in 1963 and was designated Zero-Time Testing

    (MAGCP Report Nrs 29B, 29C and 29F). Subsequent testing was accom-

    plished at approximately 24 month intervals (MAGCP Report Mrs 29G,

    29H - Phase I; 76 - Phase II; 181 - Phase III).

    LGM-30B Zero-Time testing was accomplished in 1964 with sub-

    sequent testing at intervals of 24 months (MAGCP Report Nrs 32A-

    Zero-Time; 32C, 49, 53, 55, 58, 61, 66 - Phase I: 118, 126, 130-

    Phase II; 195, 268 - Phase III).

    Reports prior to MAGCP Report Nr 223(72) contained raw data

    using sigma relation to compare to Zero-Time variance. MANCP

    Report Nr 239(72) published in April of 1972 contained all the

    -- -

  • data on LGM-30A, B, F and G in the GO85 System at that time.

    Report Nrs 258(72), 268(73) reported LGM-30A and B data

    in statistical analysis by itself. This report is the eighth

    time that LGM-30A and B data have been reported in this manner.

    Zero-Time testing was started as soon as possible after

    receipt of the propellant by MANCP. Data from these tests were

    used to establish a base line for each test to which each sub-

    sequent test data (ATP - Accelerated Test Plan) were compared

    in the reports listed above.

    The LGM-30A and B propellant test matrix (Table 1) were used

    to determine the number of specimens to be taken from each pro-

    pellant loaf and the specific test or tests to which these specimens

    were subjected. Low rate tensile and hardness specimens were taken

    from all LGM-30A and B blocks. Specimens for other physical and

    combustion tests were taken from every seventh block.

    Some tests were not conducted at the earlier test periods

    (0-6 years) and, therefore, data are not available for inclusion

    in the regressions.

  • Table 1

    Test Program

    The test matrix is taken from GTD-1C, Amendment 2, and the tests, conditions,number of specimens and test methods are listed below.

    Per

    Test Condition-i Description Cond

    Hardness 10 Sec Dogbone Ends 3

    Low Rate Tensile 2.0 in/min 1/2" JANNAF Dogbone 3

    High Rate Tensile 1750 in/min 3/4" Dogbone 3

    High Rate Triaxial 600 psi, 1750 3/4" GL Rail End Bonded 1Tensile in/min

    Low Rate Biaxial 0.2 in/min 3/4" GL Rail End Bond 1Tensile

    Stress Relaxation 3% & 5%" 1/2" x 1/2" x 4" EB 3

    Dynamic Response 70 gm ct wt 3.3" dia x .33" disc 1

    Sol Gel 1/2" x 1/2" 8

    VLR 2 x 10- 3 in/min 1/2" JANNAF Dogbone 3

    Ignitability 168 cal/cm 2 sec .050" wafer 3

    TCLE .200" wafer 3

    Pressure Time 500 psi 1/2" x 3/8" x 1" 3

    Burning Rate 1000 psi .156" x .156" x 5" Strand 3

    DTA 120 C Rise/min .040" wafer 3

    DSC .040" wafer 3

    Poisson's Ratio 770F + 20 15% .50" x .50" x 4" 6S train

    Tear Energy 70°F + 20 0.1" x 1.18" x 3" 6

    Failure Envelope JANNAF Dogbone 3

    -3-

  • STATISTICAL APPROACH

    In order to determine aging trends for shelf/service life predictions,

    as directed by Service Engineering, First Stage LGM-30A and B Minuteman

    Motor propellant (TP-HlOll) blocks have been under-going testing since 1963,

    statistically analyzed and reported on a regular test cycle by this laboratory.

    The primary reason for performing statistical analysis on test data is

    for the detection of propellant changes due to aging that would affect motor

    reliability. Regression analysis was the method used to examine data and to

    aid in drawing conclusions about dependency relationships that may exist i.e.,

    relationship between age versus test results.

    In selecting the best fit model for the regression equation, six models

    were fitted to the data (see regression models at the end of this statistical

    approach). The linear model Y - a + bX was found to be the best fit model

    for the regressions in this report 98% of the time. The model used is shown

    in the regression equation at the top of every regression plot and those

    which are not linear will also be listed and discussed in the test results

    section.

    Individual data points from different time periods were used to estab-

    lish a least squares trend line for the data. The variance about the

    regression line, obtained using individual vilues of the Jependent vari-

    able, was used to compute a tolerance interval such that at the 90% con-

    fidence level 90% of the sample distribution falls within this interval.

    This tolerance interval was extrapolated to a maximum of 24 months into

    the future from age of the odest motor tested. The 't' values and the

    -4-

  • significance of this statistic, which are reported for each regres-

    sion model, give an indication of the 'statistical significance' of

    the slope of the trend line as compared to a line of zero slope.

    Data were plotted by computer. The 'y' axis is computed so that

    the values at one inch intervals are peculiar to the data spread of

    the parameter tested. Plotted data points represent means at the

    particular ages at which testing occurred. The number of specimens

    at each age point is indicated on the sample size summary sheet

    accompanying each regression plot or group of regression plots.

    Variance at each test age can be determined by consulting the G085

    data storage system.

    In a few cases, a small change has become apparent in data

    variance and regression trend lines. However, the changes are

    gradual and no operational problems are expected at this time.

    A post cure effect (propellant stabilizing after the first

    year or two) has been observed on some of the early test data

    (pressure time, low rate biaxial tensile, high rate tensile, and

    high rate trlaxial tensile) which tended to bias and skew the pro-

    jected trend lines. To overcome this factor, two methods of analy-

    sis were performed: First, where possible, non-linear models were

    used that would best fit the total data (pressure time (max pressure));

    -5-

  • second, where non-linear models did not fit the data, this early datat was

    eliminated (Low Rate Biaxial, High Rate Tensile, and High Rate Triaxial).

    By compensating for this post cure biasing,a more accurate aging trend

    line for service life prediction is provided.

    REGRESSION MODELS

    Reciprocal of X Y - a + b (1/X)

    Natural log of X Y - a + b (LN X)

    LOG to the base 10 of X Y - a + b (LOG X)

    Square Root of X Y = a - b k

    Cube Root of X Y s a + b -

    Linear equation Y - a + bX

    -6-

  • TEST RESULTS

    A. TENSILE:

    Regressions for very low rate tensile data show a statistically

    significant decrease for strain at maximum stress and strain at rupture.

    The maximum stress regression shows a statistically significant increase

    with stress at rupture showing no significant change. The regression

    for modulus shows a statistically significant increase. However, the

    regression slopes that do show a statistically significant change are

    gradual (Figures 1 thru 5).

    Low rate tensile for strains and stress at rupture show a statistically

    significant decrease. Maximum stress and modulus show a statistically

    significant increase (Figures 6 thru 10).

    For low rate biaxial tensile testing, strain at madimum stress does

    not show a significant trend with strain at rupture showing a statistically

    significant decrease. Maximum stress and modulus show a statistically

    significant increase. There is no significant change for stress at

    rupture (Figures 11 thru 15).

    The high rate tensile strain at maximum stress shows a statistically

    significant increase. Maximum stress, strain at rupture and stress at

    rupture all show a statistically significant decrease (Figure 16 thru 20).

    For triaxial tensile testing, strain at maximum stress and strain at

    rupture show a statistically significant increase. Maximum stress and

    stress at rupture do not show a significant change. Modulus shows a

    statistically significant decrease (Figures 21 thru 25).

    For all of the tensile tests, the regressions show trends that are

    -7-

  • gradual and no operational problems are expected in the propellant for

    at least two years beyond the oldest data point.

    B. STRESS RELAXATION:

    Modulus at both 3% and 5% strain shows a statistically significant

    increase for all time periods (Figures 26 thru 33). However, the slope

    of the trend lines are gradual and no operational problems with the

    propellant are expected.

    C. HARDNESS:

    There is a statistically significant increase in hardness data (Figure 34).

    The increase in hardness correlates with the tensile testing data where the

    strains, in general, show a decrease and stresses and modulus show an

    increase.

    D. DYNAMIC RESPONSE:

    The storage shear modulus at 200 and 400 Hz show a statistically

    significant decrease while the loss tangent at 200 and 400 Hz shows a

    statistically significant increase (Figures 35 thru 38).

    E. CONSTANT STRAIN:

    Strain at rupture for constant strain does not show a significant

    change (Figure 39).

    F. TCLE (Thermal Coefficient of Linear Expansion):

    The thermal coefficient of linear expansion below and above the glass

    transition point shows a statistically significant increase (Figures 40 & 41).

    -8

  • G. SOL GEL:

    The cross link density shows a statistically significant increase with

    a statistically significant decrease shown for percent extractables and

    weight swell ratio (Figures 42 thru 44).

    The increasing cross link density trend correlates well with the other

    physical properties. The tensile testing shows an increase in maximum

    stress and modulus with the strain decreasing. In addition, hardness is

    increasing as would be expected with increased cross linking and the stress

    relaxation, dynamic response and constant strain also correlates with

    cross link density.

    H. DTA (Differential Thermal Analysis):

    For the DTA regressions the endotherm and first and second exotherms

    show a statistically significant decrease. The third exotherm and ignition

    temperature shows a statistically significant increase (Figures 45 thru 49).

    In all cases the changes are gradual and no problems are indicated for

    the propellant at this time.

    I. PRESSURE TIME:

    Maximum pressure shows a statistically significant decrease and the

    time to maximum pressure shows a statistically significant increase

    (Figures 50 and 51).

    J. BURNING RATE:

    The burning rate shows a statistically significant decrease (Figure 52).

    This correlates with the increasing time to maximum pressure.

    -9-

  • CONCLUSIONS

    This report includes LGM-30 A and B bulk propellant test results

    presently in the G085 System and covers the past fourteen and one half

    years of testing.

    The test results show that under present storage conditions the

    physical/mechanical and combustion properties of the propellant are

    remaining relatively stable with age. This is indicated by the regression

    plots where the slope of the trend line is relatively flat or close to a

    line of zero slope and have not changed appreciably from the last test

    period.

    From the statistical analyses, all tests conducted indicate that

    motor propellant reliability will not be affected for two years past

    the last data point on the regression.

    -10-

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  • DISTRIBUTION NRCOPIES

    OOALC

    MMWRE 1

    MHWiRMT 1

    DDC (TISIR) Cameron Station, Alexandria, VA 22314 2

    SAMSO, Norton AFB, CA 92409MNNP 1

    TWR Systems, Norton AFB, CA 92409Attn: Mr. J. C. Metcalf, Bldg. 523/315 1

    AFPRO, Thiokol Chemical Corporation 2Wasatch DivisionP. 0. Box 524Brigham City, UT 84302

    (Cy to R. E. Keating)

    AFRPL (MKPB) Edwards AFB, CA 93523 1

    SAC (LGMB) Offutt AFB, NB 68113 1

    U. S. Naval Ordnance Station, Indian Head, MD 20640 1Attn: Dr. James H. WiegandFleet Support Dept., PropulsionSystem Development Division, Code FS7

    CPIA, Johns Hopkins University IAttn: Dr. P. L. NicholsApplied Physics LaboratoryJohns Hopkins RoadLaurel, MD 20810

    Naval Plant Branch Representative 1Attn Mr. David W. PrattP. 0. Box 157, Bacchus Works IMagna, UT 84044

    - 84 -

  • SECURITY CLASSIFICATICN OF THiS PAGE 'Ifhr, Da. ntarad)REPOkT D0CUAMENTA7,i0N PAGE READ INSTRUCTIONS

    9EFORE COMPLETING FORM

    I1. REP:RT NUMBER Zr/C -1* SSION NO 3. RECIPIENT' CATALOG NUMBER

    "".. -- N. PERFORMING ORG. REPORTK

    i ATHOpR.Fe t . CONTRACT Oft GRANT NUMS4EIra)s. PTRFOR NG ORGANSZATuOb NAA" AND AUDRESS to. ROGRAM ELEMENT. PROJECT. TASK

    Propellan Lab SecLion RE T NUM

    Directorate of Maintenance MMWRI4 Project M82934C- .-OO-ALC lill AFB, Utah 8440b 154

    I.. CONTROLLING e.F.C. .. .A .AORIS 12. REREPOR TRT NUTE

    Service Eng :zeeri ng Division, ,; j an ;Directorate of Materian Management T. PUMBEROj PAGec -

    O0-ALC Hill AFB, Utah 84406 _ :. i'i I14. MON!TORING AGENCY NAME & ACRESSif1 different row Controliing Office, 15. SECURITY CLASS. (of Ie empoet)

    Unclassified

    lea. tECLASSIFICATION/OOWNGRADINGI SCHEDULE

    16. DISTRIBUTION STATEMENT (of thir Report)

    Approved for Public kci=isC, Distribution Unlimited

    17. DISTRIBUTION STATEMENT (of the abstract entered In Block 20. it different fromn Report)

    16. SUPPLEMENTARY NCTFS

    19. KEY WORDS (Continue on reverse side if ncepeary and Identify by block number)

    Solid PropellantMinuteman

    . ABSTRACT (Cotlntte ont re~Or8, - 1.i.-" Ii ncexary mid Identify by block nambpr

    This report cuntaias propellanM test results from cartons of TP-HlOll bulkpropeilant representing LM-30 A and B First Stage Minuteman Motors. This reportiS the Lhirteent tilac that a statistical approach has been used to analyze FirstStage bulk carton pr ,,pfillat. Testing was accomplished in accordance with MfIDProj -ct M82934C-1,WNL17514."'he purpose of testing was to determine and provide early warning of any ser-ious degradation trends occurring in the propellant for service life predictions.

    DD OH1,3 1473 EDITION OF I NOV 65 IS OBSOLETE _ 65 -SECURITY CLASSIFICATION OF THIS PAGE (Man Data

    ,' 3 s7

  • SECURITY CLASSIFICATION Of THIS PAOE(PWhwi Deae EteM0

    (cont't)

    An analysis of all parameters indicates that no potential problems areexpected in the propellant for at least two years Past the oldest data point.

    Data stored in the G085 System were plotted utilizing the IBM 360-65Computer and CAL-COMP Plotter. The data range at any age can be found bysuitable inquiry of the G085 System.

    Each point on the regression plot represents the mean of all samples atthat particular age. The number of specimens at each point is indicated onthe sample size sumnary sheet accompanying each regression plot or group ofregression plots.

    -86-SECURITY CLASSIFICATION OF THIS PAGE(ten Data Entere1