proportional technology 2013 english

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PROPORTIONAL TECHNOLOGY

PRECIsE CONTROL Of PREssuRE ANd fLOw

2

The ever-increasing demand for high quality, precision, productivity, ease of handling, user friendliness, service etc. calls for high standards from operating and manufactu-ring equipment and machines. High standards can only be achieved if physical variab-les (e.g. temperature, pressure, force, velocity, torque etc.) are precisely adjusted to the respective operating conditions, i.e. a continuous adjustment of these variables is the important factor.

In this kind of control, generally called proportional technology, solenoid valves with control solenoids (pneumatics, hydraulics, fluid technology) play a significant role. Proportional valves allow a fluid to vary in proportion to an electronic input value. The combination of these valves with control electronics improves their level of precision and expands their range of applications.

Quality and performance

Proportional technologyPRO

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Contents

PROPOR

TIONAL

TECHNO

LOGY

Introduction to Control Technology Glossary of terms 4Control systems / Control methods 6Types of controllers 8

Applications for Proportional Valves For more quality, process safety and cost-effectiveness 10

Digital Control

Directly on your PC: Visualisation, diagnostics, control 14

Selection of Proportional ValvesTechnical characteristics 16Choice of equipment 17

Pressure ControlSentronicD / Technical characteristics 18 / 43SentronicPLUS / Technical characteristics 20 / 49PulStronic II / Technical characteristics 22 / 57PulStronic 2-wire technology (Low Power or instrinsically safe Ex ia IIC) 59Proportional valve without control electronics 61ServotronicDigital / Technical characteristics 24 / 63

Flow ControlFlowtronicD / Technical characteristics 26 / 65Piezotronic / Technical characteristics 28 / 67PreciFlow / Technical characteristics 30 / 69PreciFlow IPC 71PoSiFlow / Technical characteristics 32 / 73Angle-seat valves E 290 with PoSitionerD / Technical characteristics 34 / 79MotorFlowD / Technical characteristics 36 / 83

AccessoriescontrolD / Technical characteristics 38 / 85Analog I/O module for valve islands / Technical characteristics 40 / 89Control unit - Technical characteristics 87Adjustable pressure switch - Technical characteristics 91

4

Introduct

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chnology Symbols and terminology

Glossary of terms

Hysteresis

Sensitivity

Linearity

Repeatability

The minimum change in a setpoint which leads to a change in the outlet pressure is called sensitiv-ity. Expressed as a percentage of the maximum outlet pressure, this value is merely 0.5 % for ASCO Numatics‘ Sentronic valves, thus allowing for extremely sensitive adjustments of the outlet pressure.

An outlet pressure shown in dependence on a setpoint should result in an almost straight (lin-ear) characteristic curve (dotted line) so that the pressure to be expected at a given setpoint can be predicted as precisely as possible. The diver-gence is calculated from the maximum deviation from the ideal characteristic curve as related to the maximum outlet pressure.

Control components are more precise in repeat-ing a previously determined value than in adjust-ing to absolute values. The reason is that – under this aspect – the divergence from the linearity is of no importance. Moreover, the re-peatability is positively influenced by a low hys-teresis.

Hysteresis, or turnover voltage, arises from fric-tion and an acute strain on elastic components. This results in different outlet pressures at a predetermined setpoint depending on whether the previous value was higher or lower.

S y m b o l S

5

Zero adjustment

Feedback value

Setpoint value

Actual electrical value of a physical variable. (Pressure, force, temperature, flow etc.).

Predetermined (desired) electrical value of the controlled variable which must be met by the control circuit.

Span adjustment

Ramp function

Ripple frequency

By way of zero adjustment, the proportional valve can be assigned to a predetermined starting point, and/or a definite pressure or flow can correspond to a previously estab-lished setpoint.

Modulation voltage to minimise friction (slip-stick) in a valve.

If the user’s operative range is only a part of the valve’s total adjustment range, span adjust-ment can be used to assign the setpoint range (0 - 10 V) to the user’s operative range. This provides for the highest-possible resolution.

The ramp function transforms a setpoint step into an internal gradual increase of the set-point signal. This allows slow opening and closing of proportional valves.

S y m b o l S

Introduct

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6

Introduct

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chnology

In many machines and plants, physical variables (temperature, pressure, force, displacement etc.) must reach a predetermined (desired) value (e.g. the position of a carrier on a machine tool) independent of parasitic influence from outside. To this intent, two interconnected operations must be assured: compar-ison and adjustment. The required cycle of operation takes place in a so-called control loop whereby a difference is made between an open loop and a closed loop.

An example for an open control loop is a heating radiator in which the supply of warm water and, thus, the tem-perature is “controlled” or – more precisely – adjusted with a valve. As soon as the room temperature rises, the valve must be closed by hand. As soon the room tempera-ture drops, the valve must be opened by hand, i.e. the rise and fall of the temperature is not controlled automatically. It is an open-loop control system with no feedback, i.e. there is no control loop connecting the output of the sys-tem to the input of the system. The use of special methods and equipment to influence cycles of operation and processes is what is generally un-derstood by control. A control system is in place when a process is influenced in relation to a desired (requested) state without consideration of the observed (measured) state. A particular characteristic for controlling is the open sequence of actions via the individual transfer element or the control.

Control systems

Open-loop control

In a closed loop, the predetermined (desired) value is constantly compared to the actual value. DIN standard 19226 defines the terms “Control and Adjustment” as follows: “Control and adjustment is an operation in which a physical variable (e.g. temperature, pressure etc.) is continuously measured and compared to a previously specified value of the variable with the aim of matching the two. The resulting closed sequence of actions occurs in a closed loop, the closed-control loop.” At the example of temperature regulation in a heating radiator, the actual temperature is measured with a tem-perature sensor and compared to the predetermined (de-sired) value. As soon as there is a difference between the desired value and the measured value, a signal is trans-mitted to the valve to open (if the temperature has fallen below the specified value) or to close (if the temperature has risen above the specified value). This means that the temperature is held at the predetermined (desired) value (i.e. it is fully stabilised) irrespective of any outside condi-tions (parasitic influence).

Closed-loop control

7

A process which takes place step-by-step is called discon-tinuous. A discontinuous-action controller influences the process with short switching actions at a constant level of energy. Discontinuous-action controllers are therefore also called switching controllers. Discontinuous-action controllers assure the actuating function by triggering a sequence of energy pulses. These pulses have influencing times at fixed energy levels but limited influencing periods. On-off controllers which are normally found in household appliances and heating technology just have two actuating constants: “ON” and “OFF”. A disadvantage of this is that a shock-like (impul-sive) operation is triggered when the controller is switched on. Moreover, variations of the feedback value around the setpoint cannot be avoided. The interval level at which the controlled variable constantly swings between the on and the off state is called the range of fluctuation. This range is the characteristic feature of discontinuous action. Three-point or multipoint controllers have at least one interme-

diate stage besides the on and off state (e.g.: air conditioning - heating - neutral - cooling).

Control methodsControl methods are distinguished according to the manner in which the controller behaves as soon as a deviation is detected in the process. For applications in production, it is important to know how the actuating variable is influenced in terms of time. Controllers have either a continuous or a discontinuous behaviour. A difference is therefore made between discontinu-ous-action control (two or multipoint control) and continuous-action control (proportional control).

Discontinuous-action control

Continuous-action controllers assure the actuating func-tion by having a continuous influence on the process. Controlling takes place permanently. The controlled vari-able can have any value within the defined control range. Non-intermittent, random control signals between 0 and 100 % are triggered. Example: A heavy load is to be smoothly accelerated and decelerated. In the case of a discontinuous-action control-ler, the load must first be set into motion at velocity v1 and then at velocity v2. The load is transported at a con-stant speed V3 which is subsequently decelerated at veloc-ity V4 and V5 (see illustration opposite). The velocity is accelerated and decelerated step by step. The sharp edges of the individual velocity steps are slightly levelled out by the volume flow and the inertia of the cylinder. It is dif-ficult to reduce fluctuations (i.e. to obtain smaller, smoother steps). One way to obtain a considerable reduc-tion of the fluctuation is to use a proportional valve which

can continuously control the process – i.e. the speed of cylinders and motors. Sudden switching impacts are avoided. Moreover, cylinder and motor speeds can be defined in advance.

Continuous-action control Introduct

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Types of controllers

The output of a continuous-action controller is provided with a continuous signal (voltage or current) which can continuously take all intermediate values between an initial and a final value.

A basic controller is the P controller. A I or a D controller alone are less suitable in practice. Combinations of P, D and I controllers such as PI controllers, PD controllers or PID controllers have proven to be best suited.

The combinations are chosen in relation to the type of application. The advantage of a PID controller is its dy-namic performance, its controlling accuracy and its sta-bility. The individual setting of control parameters allows optimal adaptation of the proportional valves to specific applications.

I controller

D controllerP controller

PID controller

Continuous-action controllers

A controller is a transfer element which compares the feedback value received from a transducer (sensor) to a predetermined value (i.e. setpoint) and processes it in such a way that a control signal is transmitted in the form of an appropriate variable to the actuating element (proportional valve). The controller should control this transmission over time in such a way that the dynamic qualities of the process to be controlled are well balanced. The setpoint must be reached in as short a time as possible whilst the feedback value should fluctuate as little as possible around the setpoint.

Introduct

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As opposed to a continuous-action controller, this type of controller does not have a continuous output signal. The output signal can only be switched on or off. But this can also be used for controlling purposes.

Types of modulation: - Pulse width modulation - Pulse amplitude modulation - Pulse frequency modulation

ASCO Numatics uses pulse width modulation in its elec-tronic control units.

Pulse-width modulationIn pulse width modulation, the 24 V DC supply voltage is transformed into rectangular pulses with different widths. The output signal is no longer a constant signal but a se-quence of pulses which is repeated at a certain time inter-val, or period. During each period, the pulse is in the on state for a certain time (24 V) after which it is set to the off state (0 V). The percentage of time at which the pulse is in the on state is called the pulse width. With the pulse width modulation method, the pulse width can be changed from 0 % to 100 % of the period. Chang-ing the pulse width from 0 % to 100 % of the period results in a proportional change of the average coil current.

Switching controllers

Pulse-width modulation

Types of controllers

Introduct

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10

Applica

tions Applications for proportional valves

For more quality, process safety and cost-effectiveness ...Proportional valves maximise production processes in all automated production sequences in engineering, food processing, textile industries, industrial plant engineering, medical technology, pharmaceutical and automobile industries. They are used in run-off control systems, remote control systems and in programmable loop control systems. Distances, speed and forces need to be controlled in all processes in which cycles of operation are repeated. As a rule, proportional valves are a reliable means of control-ling these parameters in an easy, flexible and economic manner. Their performance is above average and retool-ing can be done easily and quickly. The pressure sensor monitors the proportional valves allowing them to perma-nently control their function.

Control systems over large distances using hydraulic or pneumatic lines can often only be realised to a limited extent (e.g. in large plants or in case of risk to operator). In this case, it is preferable to use proportional valves that can be controlled with power lines of any length. The transmission of the signals can be adapted to the user’s needs, it is inertia-free and not influenced by either pres-sure or temperature.

Proportional valves play a major part in programmable control systems. The combination of intelligent electronics and powerful pneumatics is constantly creating new, in-novative solutions for the most varied kinds of applica-tions.

ASCO Numatics’ engineers advise and support you in all questions relating to designing and optimising your pro-duction process. Our qualified product specialists for indi-vidual sectors of the market (e.g. analytical and medical technology) can draw on a wealth of knowledge and ex-perience. Besides standard solutions, we have been devel-oping customised components and adaptations to specific requirements for many years.

Different lengths of winding material are offset with cylinders piloted by proportion-al pressure regula-tors. The tensile stress is controlled at the same time.

The proportional pressure regulator controls the clamping force of the welding head depending on the material to be welded and its thick-ness.

The pressure acting against the roller is controlled with a pro-portional pressure regulator. Different thickness in the mate-rials is offset.

The proportional pressure regulator is incorporated in the bypass of a vacuum pump. The brake booster is checked against the setpoint.

Compensation of lengths in winding

Spot welding

Compensation of thickness

Servo unit for brakes

11

Application examples

Control of pressure and flow

Applica

tions

Speed and torque are controlled by chang-ing the pilot pressure.

The proportional valve controls the force acting against work pieces on grind-ing belts, pneumatic presses etc.

Servo-valves control the positions on pal-letising installations with distance sensors (linear potentiome-ters) mounted to rod-less cylinders.

The proportional valve pneumatically balances the weight over the cylinder pressure. Heavy loads can easily be lifted and lowered by hand.

The force acting against the test piece is continuously increased until the test piece is destroyed.

GlueSet-point

Compressed air

The proportional pres-sure regulator con-trols the pressure in dependence on the setpoint. The volume of glue dispensed is dosed accordingly.

Proportional valves perform various oper-ations in paint coating applications, such as spray pattern adjust-ment, turbine and paint volume control.

A change of the inlet pressure at the vacu-um generator via the proportional valve changes the vacuum generated.

Control of speed and torque Force

Positioning Balancer

Paint coating

Glue proportioningMaterial testing

Vacuum generation

12



The movements of an aircraft are simulated by applying different pilot pressures to the cylinders.

The room tempera-ture is held at a con-stant level by opening or closing ventilating shutters.

The proportional pres-sure regulator pre-cisely adjusts the test pressure to the differ-ent test pieces for leak test purposes.

The liquid flows to the valve at a constant pressure irrespective of the fluid level in the storage tank. The filling volume remains constant.

A setpoint signal is used to gradually brake and slow down a rotating mass in accordance with the controller’s speed pro-file.

Exhaust gas flow is adjusted to the turbo-supercharger depend-ing on the engine speed to maintain the charging pressure at a constant level.

The clamping pressure of machine tools is adjusted in accord-ance with the tool’s material (steel, syn-thetic material, etc.).

Controlled by the pro-portional pressure regulator in depend-ence on the tyre’s diameter, the individ-ual plies of the tyre are built up and a constant tyre quality is ensured.

Applica

tions

Flight simulator Temperature control

Leak test Filling pressure

Brake pressure

Turbo-supercharger

Clamping pressure control

Tyre making

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The valve block con-trols the CO2 supply to enlarge the operat-ing area in endoscopic surgery.

Blood is pumped through an artificial heart by alternately applying pressure or vacuum.

The gas pressure is adjusted in accord-ance with the material and its thickness.

The proportional pres-sure regulator adjusts the frictional pressure of ultrasonic welding machines.

The blank is inflated to its optimal form via a proportional valve.

The flow of liquids is varied by continually adjusting the orifice of the fluid valve by measuring the valve’s travel (distance sen-sor).

The control unit uses four proportional valves to regulate the gas supply to the four burners.

A proportional vol-ume valve continually regulates the water supply to the brush of a road sweeper.

Applica

tions

Endoscopy Artificial heart

Laser cutting Ultrasonic welding

Gas adjustment

Flow controlBottle moulding

Volume control

14

Digital control

Directly on your PC: visualisation, diagnostics, controlA great advantage to users: Most of our proportional valves can be put into operation, controlled and main-tained directly via PC and their parameters set individu-ally, if necessary.

In times of increasingly shorter development and produc-tion phases, fast start-up and reliable, controllable pro-duction processes are more important than ever. The software considerably simplifies all monitoring and con-trol functions and increases production reliability. At the same time, the software supports routine maintenance work and fault diagnosis in changing environmental con-ditions.

Available functions:

- Visualisation: Setpoint signal, outlet pressure, internal control parameters, pressure switch signal etc.- Parameter setting: Setpoint setting, zero offset, control range limitation, ramp function,

factory or customised setup etc.- Valve diagnostics: Pressure switch output, auto-safe function, overvoltage monitoring- Control optimisation- Proportional valve control

The software can be used with standards PCs and a serial interface /USB. Installation is easy and takes only a few seconds. Previously saved valve data can be loaded at any time and used as a reference for maintenance and error detection.

One valve – many applicationsWith its individual parameter setting options (user or factory settings), our digital proportional valves can be programmed for different tasks. Besides PID controller parameter setting, the type of setpoint can be switched, e.g. from 0-10 V to 4-20 mA. In the past, the user had to determine which setpoint to use for the serial machine or plant already when ordering the first pressure regulator. Now, stockholding can be reduced to considerably lower levels as fewer variants are needed.

Digital

control

Easy start-up and control via PC

Online support available for quick assistance

15

Step test mode

Parameters setup

Ramp test mode

Scope setup

Product

See

pa

ge

Software Special features

Proportional valves for pressure control

SentronicD 18

DaS

Start-upoptionally also via integrated display / key pad

Sentronic PLUS 20

PulStronic II 22Start-up

optionally also via integrated display / key pad

ServotronicDigital 24

Proportional valves for flow control

FlowtronicD 26 FlowComStart-up


PoSitionerD 34 PosComStart-up

optionally also via LEDs / key pad

MotorFlowD 36 MotorComStart-up


Control device for pressure or flow control

controlD 38 DigiComStart-up


The control functions allow the user to simulate, amongst other things, different pressure steps. As with an oscilloscope, the transient response can be watched in real time with the visualisation soft-ware. Since high-dynamic, pneumatic control valves sometimes tend to oscillate when not well set up, the zoom function, which allows any post-oscillation to be monitored, is a valuable diagnostic tool. If the factory settings of the PID controller are not yet optimally adapted to the specific application, the user can either select the parameters offered for another controller or define a set of suitable user parameters.

Besides the pressure curve at the control valve’s output, the visualisation software also displays all the controller’s input and output signals, such as pressure switch functions, auto-safe activation, ramp setting etc. The user is kept informed of the current status at all times. Extras, such as the ramp or pressure switch function etc., are already a standard in the controller.

Digital

control

The following proportional valves and the ControlD control device can be directly set up via PC:

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Port

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Pilo

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ress

ure

Pres

sure

ra

ng

e

Flow

Filt

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n

Hys

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sis

Pow

er r

ati

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Typ

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co

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ion

Fail-

safe

b

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viour

Control Fluids Control loop

Actua-tion

Appli- cation

Special features

Pres

sure

Flow

Va

cuum

Air

/neu

tra

l g

ase

s

Liq

uid

s

Stea

m

Op

en

Clo

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Elec

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Sole

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air

Sta

tic

Dyna

mic

SentronicD G1/8, 1/4, 3/8

- 0 to 10 barup to

1300 Nl/min50 µm < 1% 21 to 40 W

Poppet valve

Pressure released

SentronicDDigital control

with or without display, controller adaptation

SentronicPLUSG1/8, G3/8, G1/4, G1/2,

G1- 0 to 50 bar

up to 5600 Nl/min

50 µm < 1% 12 to 44 WPoppet valve

Pressure released

SentronicPLUS Digital control, controller adaptation

PulStronic II G1/4 - 0 to 10 bar0 to

470 Nl/min50 µm < 1% 3,6 W

Poppet valve

Pressure held

PulStronic IIDigital control


ServotronicDigital G3/8 - 0 to 40 bar0 to

1700 Nl/min50 µm < 0,5% 28 W

Spool-sleeve

assembly

Pressure released

ServotronicDigital Digital control, controller adaptation

FlowtronicD G1/4, G3/8, G1/2

- 0 to 8 bar10 to

2000 Nl/min50 µm < 3% 33 to 44 W

Poppet valve

Pressure released

FlowtronicDDigital control


PiezotronicM5, G1/8

- 0 to 8 bar0,086 to

0,12 Nl/min5 µm

< 10 to 15%

0,007 WPoppet valve

Tight closure PiezotronicUltra-low power consumption, unlimited service life (>1 billion cycles), wide range of voltages

PreciFlow M5, G1/8 -Vacuum to

10 bar0,08 to

200 Nl/min50 µm (5 µm)

< 3% 1 to 9 WPoppet valve

Tight closure PreciFlowPrecise control, low hysteresis

PoSiFlowG1/8, G1/4, G3/8, G1/2

-Vacuum to

16 bar0,3 to

35 Nl/min50 µm < 5% 3 to 11 W

Poppet valve

Tight closure PoSiFlowResistant to pressure peaks,

long service life, cost-effective flow control

Angle-seat valve E 290 with

PoSitionerD

G1/2 up to G2 1/2

4 to 10 bar

0 to 16 barKv 4,6 to

Kv 74 (m3/h)25 µm < 1% 3,6 W

Profiled disc (2/2) or

standard flat disc

(3/2)

Pressure released or

pressure held


PoSitionerD

Digital control, compact design, cost-effective ,

for pilot actuation

MotorFlowD G3/4 -Vacuum to

10 barup to Kv 1,1

(m3/h)50 µm < 3% 10 W

Flat rotary slide valve

Position held

MotorFlowD Wear-resistant flat rotary slide valve

Proportional valves

Technical characteristics

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Port

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Pilo

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ress

ure

Pres

sure

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ng

e

Flow

Filt

rato

n

Hys

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sis

Pow

er r

ati

ng

Typ

e of

co

nstr

uct

ion

Fail-

safe

b

eha

viour

Control Fluids Control loop

Actua-tion

Appli- cation

Special features

Pres

sure

Flow

Va

cuum

Air

/neu

tra

l g

ase

s

Liq

uid

s

Stea

m

Op

en

Clo

sed

Elec

tric

al

Sole

noid

air

Sta

tic

Dyna

mic

SentronicD G1/8, 1/4, 3/8

- 0 to 10 barup to

1300 Nl/min50 µm < 1% 21 to 40 W

Poppet valve

Pressure released

SentronicDDigital control


SentronicPLUSG1/8, G3/8, G1/4, G1/2,

G1- 0 to 50 bar

up to 5600 Nl/min

50 µm < 1% 12 to 44 WPoppet valve

Pressure released

SentronicPLUS Digital control, controller adaptation

PulStronic II G1/4 - 0 to 10 bar0 to

470 Nl/min50 µm < 1% 3,6 W

Poppet valve

Pressure held

PulStronic IIDigital control


ServotronicDigital G3/8 - 0 to 40 bar0 to

1700 Nl/min50 µm < 0,5% 28 W

Spool-sleeve

assembly

Pressure released

ServotronicDigital Digital control, controller adaptation

FlowtronicD G1/4, G3/8, G1/2

- 0 to 8 bar10 to

2000 Nl/min50 µm < 3% 33 to 44 W

Poppet valve

Pressure released

FlowtronicDDigital control


PiezotronicM5, G1/8

- 0 to 8 bar0,086 to

0,12 Nl/min5 µm

< 10 to 15%

0,007 WPoppet valve

Tight closure PiezotronicUltra-low power consumption, unlimited service life (>1 billion cycles), wide range of voltages

PreciFlow M5, G1/8 -Vacuum to

10 bar0,08 to

200 Nl/min50 µm (5 µm)

< 3% 1 to 9 WPoppet valve

Tight closure PreciFlowPrecise control, low hysteresis

PoSiFlowG1/8, G1/4, G3/8, G1/2

-Vacuum to

16 bar0,3 to

35 Nl/min50 µm < 5% 3 to 11 W

Poppet valve

Tight closure PoSiFlowResistant to pressure peaks,

long service life, cost-effective flow control


PoSitionerD

G1/2 up to G2 1/2

4 to 10 bar

0 to 16 barKv 4,6 to

Kv 74 (m3/h)25 µm < 1% 3,6 W

Profiled disc (2/2) or

standard flat disc

(3/2)

Pressure released or

pressure held


PoSitionerD

Digital control, compact design, cost-effective ,

for pilot actuation

MotorFlowD G3/4 -Vacuum to

10 barup to Kv 1,1

(m3/h)50 µm < 3% 10 W

Flat rotary slide valve

Position held

MotorFlowD Wear-resistant flat rotary slide valve

Static: For applications with few setpoint changes

Dynamic: For applications with constantly changing setpoints

Secondary function

Secondary function

Proportional valves

Choice of equipment

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S ENTRO

NICD

Sentronic D with integrated digital control loop is a proportional valve series designed for the industrial pneumatics sector. Pressure ranges of 3 bar, 6 bar and 10 bar and nominal sizes of DN 4 and DN 8 meet the pneumatic require-ments of all standard applications. The valve’s aluminium body makes it suita-ble for use in harsh environments. Its direct operated mechanics are perfectly adapted for dynamic applications.

The valve can be adjusted to a specific application using the DaS software (Data Acquisition Software).

Pressure control

SENTRONICD

D irect operated

D isplay

Dynamic behaviour

Manual operation

D igital control

19

S ENTRO

NICD

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Low hysteresis

Very short response times

Extremely high sensitivity

All ports in the same nominal diameter

50 µm filtration

No constant air consumption

Analog feedback output

Easy change of control parameters

Digital control

Integrated display

Dynamic behaviour (high speed)

PC communication

Fluids: Air or neutral gases

Pressure range: 0 – 3 bar, 0 – 6 bar, 0 – 10 bar

Ports: G 1/8, G 1/4, G 3/8

Construction: Poppet valve

Actuation: Proportional solenoid

Setpoint: 0 – 10 V, 0 – 20 mA, 4 – 20 mA

The Data Acquisition Software (DaS) and the RS232 interface allow the con-troller to be optimally adjusted to the control loop.For more information, see page 14.

More information onSentronicD Page 43

All SentronicD valves undergo fully au-tomated testing before leaving our man-ufacturing facilities. Each valve is provided with a test certificate containing all test results.

3

3

2

2

1

1

3

2

1

Belüften

Halten

Entlüften

3

3

2

2

1

1

3

2

1

Belüften

Halten

Entlüften

3

3

2

2

1

1

3

2

1

Belüften

Halten

Entlüften

Applying pressure

The pressurisation piston is oper-ated and the flow from port 1 to port 2 is released.

Maintaining pressure

The exhaust piston is in its cen-tral position: the flow between port 2 and port 1 or port 3 is blocked.

Exhausting pressure

The exhaust piston is lifted and the flow from port 3 to port 2 is released.

o P E R A T I N G P R I N C I P l E

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S ENTRO

NICPLU

S Pressure control

SENTRONICPLUS

The Sentronic PLUS with integrated digital control loop combines the latest in pneumatics technology with intelligent electronics. The Sentronic PLUS series allows precise control of pressure, flow, force, velocity and displacement or angle positions. It supplements the Sentronic D series. The Sentronic PLUS is available in thirteen standard pressure ranges from

100 mbar to 50 bar. Four nominal sizes are provided to cover a wide flow range. Versions with different body and seal materials can be used in many sectors, e.g. the food industry, medical technology etc. Double-loop (cascaded) control allows setting up complex control loops using the DaS software (Data Acquisition Software).

Exhaust piston

Actuating solenoid

Pressurisation piston

Metal bellows seal

Display

Manual operation

21

S ENTRO

NICPLU

ST E C H N I C A l C H A R A C T E R I S T I C S More information on

SentronicPLUS Page 49

All SentronicPLUS valves undergo fully automated testing before leaving our manufacturing facilities. Each valve is provided with a test certificate containing all test results.

Features: Minimum hysteresis


Very high sensitivity

All ports in the same nominal diameter

Standard 50 µm filtration




Digital control


PC communication

Available with metal bellows seal

Fluids: Air and gases

Pressure range: Vacuum to 50 bar

Ports: G1/8, G1/4, G1/2, G1 various pad-mount versions


Actuation: Lifting solenoid

Setpoint: 0 – 10 V, 0 – 20 mA, 4 – 20 mA

Option: Stainless steel version

The Data Acquisition Software (DaS) and the RS232 interface allow the con-troller to be optimally adjusted to the control loop.For more information, see page 14.

Applying pressure

The pressurisation piston is oper-ated and the flow from port 1 to port 2 is released.


The exhaust piston is in its cen-tral position: the flow between port 2 and port 1 or port 3 is blocked.

Exhausting pressure



22

The PulStronic II valve operates with pulsed pilot valves which change the pres-sure in a control chamber. A downstream pressure booster converts the pilot pres-sure into an outlet pressure. The outlet pressure is measured with a pressure sen-sor and fed into the internal digital control loop. The setpoint is established over the electrical plug-in connector as a standard signal [0 to 10 V, 0(4) to 20 mA].The PulStronic II is particularly suited for pressure control applications requiring

a constant pressure at different flow rates, such as air supply over nozzles or turbine speed control.The valve can be adjusted to a specific application using the DaS software (Data Acquisition Software).

Pressure control

PULSTRONIC II

Pilot valvesControl electronics

Outlet port 2

Pilot diaphragmPilot chamber

Electrical plug-in connection

Exhaust piston

Pressurisation piston

P ULSTR

ONIC II

Display

Exhaust port 3

23

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Minimum hysteresis

Quick pressure changes, low overshoot



Stable pressure control at continuous flow

Digital control

Easy change of parameters

Low current consumption

Integrated display


Pressure range: 0 to 10 bar

Ports: G 1/4


Actuation: Pulsed 2/2-way valves

Setpoint: 0 – 10 V, 0 – 20 mA, 4 – 20 mA

P ULSTR

ONIC II

More information onPulStronic II Page 57

PulStronic intrinsically safe EEx ia IIC Page 59

The Data Acquisition Software (DaS) and the RS232 interface allow the controller to be optimally adjusted to the control loop.For more information, see page 14.


Applying pressure

The pressurisation piston is operated and the flow from port 1 to port 2 is released.


The exhaust piston is in its central position: the flow between port 2 and port 1 or port 3 is blocked.

Exhausting pressure


24

S ERVOT

RONICDig

italGreater versatility in automated production processes: Due to electronics, the new generation of Servotronic products increases the range of applications and performance of pneumatic components. The Servotronic Digital directly responds to all pressure control needs and indirectly meets the requirements placed in the control of physical variables, such as position, velocity, accelera-tion, force, mass etc. The combination of innovative pneumatic technology,

high-precision mechanics and modern electronics allows for quick control of pressure in a pneumatic actuating system in relation to a signal received from the controlling electronics. The Servotronic Digital is provided with a precision-lapped steel spool and sleeve with hardened and tempered surface enabling very high pulse frequencies at extremely short response times. The Servotronic Digital valve has a constant air consumption.The valve can be adjusted to a specific application using the DaS software (Data Acquisition Software).

Pressure control

SERVOTRONICDigital

Solenoid

Outletport 2

Steel spool & sleeve

Reset spring

Exhaust port 3

Control electronics

Pressure supply 1

25

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Minimum hysteresis


Excellent flow characteristics

Compact monobloc construction with integrated electronics and sensor

High reliability and long service life due to precision mechanics combined with simple control technology

Digital control


The ServotronicDigital consists of a spool and sleeve servo-valve with three ports and control electronics to define the pressure in proportion to a given setpoint. The spool position can be changed continually to maintain a constant outlet pressure in relation to a given setpoint signal.




Ports: G 3/8

Flow: 0 to 1700 Nl/min

Construction: Spool & sleeve valve


Setpoint: 0 - 10 V, 0 - 20 mA, 4 - 20 mA

S ERVOT

RONICDig

italMore information on ServotronicDigital Page 63

The Data Acquisition Software (DaS) and the RS232 interface allow the controller to be optimally adjusted to the control loop.For more information, see page 14.

26

Flow control

FLOWTRONICDF LO

WTRONI

CDFlowtronic D is a digitally operated flow controller for gases up to 2000 Nl/min. It is especially designed for applications placing extreme dynamic demands on flow control. The Flowtronic D consists of a fast, direct-operated 2-port proportional valve that operates independently of the inlet

pressure (max. 8 bar), and a control unit which contains all the control electronics and sensors. The Flowtronic D offers precise flow adjustment and responds to outside influences within no time at all. Typical areas of applications for the Flowtronic D include: Paint coating technology, mixing of gases in process control, packaging and food processing industry, environmental technology, surface finishing and materials coating processes, burner control systems, fuel cell technology. The digital control electronics and a USB interface allow the controller to be adapted to different applications. An auto-tune function and the FlowCom PC software provide easy start-up.

D irect operated

Mechanics

D isplayElectronics

Dynamic behaviour

Sensors

D igital communication

27

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Low hysteresis


Extremely high sensitivity

50 µm filtration



Digital control

Integrated display


PC communication

Fluids: Air or neutral gases, filtered at 50µm

Pressure range: Up to 8 bar

Ports: G1/4 , G3/8, G1/2

Nennweite: 2, 3, 5, 6 und 8 mm

Flow: 10 –2000 Nl/min

Ventiltyp: Poppet valve

Setpoint input: 0 - 10 V, 0 - 20 mA, 4 - 20 mA

Feedback output: 0 - 10 V, 0 - 20 mA, 4 - 20 mA

Hysteresis: ± 3%

Linearity: 3%

Reproducibility: ± 1,5%

Response time: < 200 ms

Degree of protection: IP 65

F LOWTR

ONICD

The FlowCom software and the USB interface allow the controller to be optimally adjusted to the control loop.For more information, see page 14.

More information onFlowtronicD Page 65


No flow: The pressurisation piston is not actuated and the flow path between port 1 and port 2 is blocked.

Flow:The pressurisation piston is actuated to allow a larger or smaller passage cross-sec-tion between port 1 and port 2, depending on the setpoint.

28

The Piezotronic valve with proportional control is a high-tech solution designed in particular for applications requiring extremely low power con-sumption. It is suited for use with battery-operated equipment or in potential-ly explosive areas. Due to its long service life of 1 billion cycles, it is also

integrated in measuring systems such as medical equipment and gas analysers. It can even be powered by solar cells. Moreover, the Piezotronic valve‘s low weight makes it especially attractive for portable equipment.

Flow control

PIEZOTRONIC

A mechanical deformation occurs under an electrical charge (this can also occur vice-versa). The multi-layer piezoelectric element is the essential part of a piezoelectric valve. It consists of elementary dipoles which are polarised during manufacture. The length of the material changes as soon as the piezo ce-ramics are exposed to an electrical field.

Piezoelectric effect

Low current consumption

P IEZOTR

ONIC

Multilayer

29

The piezoelectric element consists of at least two layers. When energised, one layer contracts and the other expands resulting in a bending effect (also known from thermo-bimetals). Due to ASCO Numatics‘ multi-layer technology, the control voltage could be reduced to 20 to 40 volts. Larger strokes can be obtained than normally available with two-layer actuators.


20 VDC – half flow

40 VDC – fully open

0 Volt – closed

close

dha

lf-len

gth st

roke

open

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Ultra-low power consumption

Large electric control range

Practically unlimited service life, no wear parts

No induction peaks, therefore no peak voltage suppression

Mounting pattern to industrial standard

No overheating



Ports: Pad-mount version M5, G1/8

Flow: Up to 0,12 Nl/min


Actuation: Piezoelectric element

Piloting voltage: 0 - 40 V

Options: Intrinsically safe version EExia

P IEZOTR

ONIC

More information onPiezotronic Page 67

30

P RECIFL

OWThe range of PreciFlow valves is the consistent further development of the PoSiFlow valves that have proven to be successful on the market.Their main difference is the frictionless suspension of the PreciFlow core. It is

held in the core tube between two specifically profiled flat springs and hence there is no contact and no friction between the parts, which is always a disadvantage in control valves. The special design, which reduces the fric-tion between the core tube and the core to virtually zero, accounts for the PreciFlow excellent regulating char-acteristics. Magnetic force works against the two flat springs to pull the core from the valve seat in such a way as to provide a smaller or larger opening. The design allows the construction of valves with nominal diameters down to 0.2 mm, and even less, making them perfectly suitable for use in analytical applications.Along with the reduced hysteresis due to the frictionless suspension of the valve’s core, repeatability is another remarkable feature of the design. PreciFlow valves are even suitable for use in vacuum applications and stain-less steel bodies are available for aggressive fluids. The controlD, a stand-alone PID control device, can be used for actuation.

Flow control

PRECIFLOW

Frictionless suspension of core betweentwo flat springs

Stainless steel valve seat

FPM seal

The stand-alone control device CONTROLD is used for open-loop, closed-loop or double-loop (cascaded) con-trol. It is especially designed to control the current in a proportional valve‘s solenoid.

ControlD

The electronic control unit converts a standard signal (0 to 10 V, 0 (4) to 20 mA) into an output current (0 to 1.0 A). The output current, which is pulse-width modu-lated, provides low-hysteresis control, irrespective of temperature influences.

Electronic control unit

31

P RECIFL

OWT E C H N I C A l C H A R A C T E R I S T I C S

Features: Minimum hysteresis

Suitable for very low flow rates

Suitable for high pressure ranges

New spring technology

Frictionless suspension of core

No minimum operating pressure required

Variable flow, proportional to solenoid current

Fluids: Vacuum, air and gases

Pressure range: Vacuum to 10 (8, 6) bar

Ports: M5, G 1/8

Flow: 0,08 to 200 Nl/min



Setpoint: Via electronic control unit, or controlD

0 - 10 V, 0 - 20 mA, 4 - 20 mA

ClosedThe core is pressed by spring force onto the valve‘s seat.The flow between port 2 and port 1 is blocked.

Half lengthThe core is held in a middle posi-tion by the reduced magnetic force acting against the spring force allowing reduced flow between port 2 and port 1.

OpenThe core is held by the full mag-netic force in its end position to allow maximum flow between port 2 and port 1.


More information onPreciFlow Page 69

PreciFlow IPC Page 71

HysteresisPreciow

HysteresisPosiow

Flow

Current

controlD Page 85

Electronic control unit Page 87

32

P OSIFLO

WPoSiFlow proportional valves can be used in practically all applications in which the flow of a liquid or gas needs to be controlled. Since a single pro-portional valve replaces two or three conventional valves connected in paral-lel (NO / NC) to obtain low, medium or high flow rates, it is extremely cost

and space saving. The core is guided by two rider rings so that the valve has low friction and high dynamic properties. An electronic control unit which is directly fitted onto the PoSiFlow increases its range of application even further. The integrated potentiometer is used to adjust minimum current, maximum current, and frequency. A current ramp which can be altered by potentiometer can also be connected. Thus slow changes in flow can be obtained in spite of sudden changes in the setpoint. In case of setpoints < 200 mV (<0.4 / 4.4 mA), the piloting current is completely switched off, so that the valve is without current (tightly-closed function).

Flow control

POSIFLOW

The electronic control unit converts a standard signal (0 to 10 V, 0 (4) to 20 mA) into an output current (0 to 1.0 A). The output current, which is pulse-width modu-lated, provides low-hysteresis control, irrespective of temperature influences.

The stand-alone control device CONTROLD is used for open-loop, closed-loop or double-loop (cascaded) con-trol. It is especially designed to control the current in a proportional valve‘s solenoid.

Electronic control unitControlD

Disc

Rider rings

Solenoid coil

Core

33

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Space and cost saving

Precise regulation:

- Hysteresis <5%, - Repeatability <3%, - Sensitivity <2%

Integrated temperature compensation

Ramp function for smooth reaction to sudden changes in the input signal

Optimal flow without waterhammer

Switch-off function

Fluids: Vacuum, air, gases, liquids


Ports: G 1/8, G 1/4, G 3/8, G 1/2

Flow: 0,8 to 35 Nl/min (water)



Setpoint: Via electronic control unit or controlD

0 - 10 V, 0 - 20 mA, 4 - 20 mA

Options: Stainless steel body Specific seals Explosionproof version Bellows sealing

P OSIFLO

W

ClosedTThe core is pressed by spring force onto the valve‘s seat.The flow between port 2 and port 1 is blocked.

Half lengthThe core is held in a middle position by the reduced mag-netic force acting against the spring force allowing reduced flow between port 2 and port 1.

OpenThe core is held by the full magnetic force in its end position to allow maximum flow between port 2 and port 1.


More information onPoSiFlow Page 73

controlD Page 85

Electronic control unit Page 87

34

P oSITIo

NERD

Pressure-operated series 290 or 390 2- or 3-way valves combined with a PoSitioner D offer a simple and cost-effective solution for flow control.This type of valve can be used in the most different processes. With the right body material, the valve are suit-able for use with gases and neutral or aggressive liquids. For installations where space is limited, the PoSitioner D, which is directly mounted onto the valve, is a simple and cost-effective solution. The optionally available double-loop (cascaded) control feature enables direct con-trol of pressure, flow, temperature etc. A frequency signal input allows using low-cost turbine flow sensors to control the flow of liquids.The valve can be adjusted to a specific application using the PosCom software.

Flow control

Angle-seat valves E 290 with

POSITIONERD

Profiled disc

Outlet Fluid entry under the disc,no waterhammer

Pressure supply over the PositionerD

35

P oSITIo

NERD

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Digital control

Two power loss options available:

- Pressure held - Pressure released

Minimum hysteresis

Compact design

Easy operation


Cost effective

Double-loop (cascaded) control (option)

LED position display

Fluids: Vacuum, air, gases, liquids and steam


Ports: G 1/2 to G2 1/2

Flow: Kv 4,6 to Kv 74 (m3/h)

Construction: Profiled disc (2/2) or standard flat disc (3/2))

Antrieb: Pulsed 2/2-way valves

Setpoint: 0 - 10 V, 4 - 20 mA

21

2

1

3

Sollwert

Istwert

2

21

Sollwert

Istwert

1

3

21

23

Sollwert

Istwert

1

The position of the disc is adjust-ed over two pulsed solenoid valves which apply pressure to or exhaust pressure from the control cylinder.

ClosedThe disc is pressed down by spring force to block the flow between port 2 and port 1.

Control positionThe parabolic shape of the disc ensures a Kv which is propor-tional to the valve opening.

OpenThe disc is lifted to release the flow between port 2 and port 1.

o P E R A T I N G P R I N C I P l EFlo

w

Control signal

More information onPoSitionerD Page 79

The PosCom software and the RS232 interface allow the controller to be optimally adjusted to the control loop.For more information, see page 14.

36

Apart from valves equipped with a lifting solenoid, motor-actuated control valves can be used for many applications in proportional technology. Motorised control valves are particularly suitable for controlling the flow rate of liquid fluids.

The flat rotary slide disc design of ASCO’s motorised control valve works similar to that of a single-lever water tap known from sanitary applications. But, instead of the manual lever, a motor is used to provide continuous adjustment of the volume flow between the “fully closed” and the “fully open” positions (0-100%). The throttling element itself consists of two ceramic discs which are adjusted in opposite rotation to each other over an axis and an electric motor with drive. A generally triangular-shaped aperture is maintained over the angle of rotation during regulation, providing a virtually linear flow characteristic. The ceramic discs, which are wear-resistant and insensitive to contamination, have proven themselves a million times over in sanitary and kitchen fittings.A low-power electric DC motor is used so the valve is directly controlled from the electronics. A built-in rotary potentiometer detects the feedback. The MotorFlowD is equipped with an internal PID controller to control the valve‘s position which is held on loss of power (fail-safe behaviour). The optionally available double-loop (cascaded) control feature enables direct control of pressure, flow, tem-perature etc. A frequency signal input allows using low-cost turbine flow sensors to control the flow of liquids.The valve can be adjusted to a specific application using the PosCom software.

Flow control

MOTORFLOWDm o

ToRFlo

WD

Motor with drive,potentiometer and electronics

Drive shaft

Flat rotary slide disc

Valve body

37

m oToR

FloWD

T E C H N I C A l C H A R A C T E R I S T I C S

ClosedSetpoint 0V (0/4mA),flat rotary disc apertures fully obstructed: no flow

Half openSetpoint e.g. 5 V (10mA), flat rotary discs rotated by 45° relative to each other: half flow

OpenSetpoint e.g. 10V (20 mA),flat rotary discs rotated by 90°: maximum flow


More information onMotorFlowD Page 83

Features: Wear-resistant flat rotary slide valve made of oxyde ceramics

No waterhammer No minimum operating pressure required

Low power consumption

Insensitive to contamination

Mechanical separation of electrical actua-tor from fluid-carrying parts

Digital control

Double-loop (cascaded) control (option)

Fluids: Vacuum, air, gases, water, oil


Ports: G 3/4

Flow: Kv 1,1 (m3/h)

Construction: Flat rotary slide valve

Actuation: DC motor

Setpoint: 0-10 V, 0-20 mA, 4-20 mA

Feedback: 0-10 V, 0-20 mA, 4-20 mA

The MotorCom software and the RS232 inter-face allow the controller to be optimally ad-justed to the control loop.For more information, see page 14.

38

Control device for pressure or flow control

CONTROLDCON

TROLD

D isplay

D igital communication

The stand-alone control device controlD is used for open-loop, closed-loop or double-loop (cascaded) process control. It is designed to control proportional valves by regulating the current in the valve‘s solenoid coil. The maximum value of the solenoid coil’s current is automatically determined with the auto-

tune function. Higher precision requirements can be met by controlling flow, temperature, pressure, force etc. using additional analog feedback inputs. More complex requirements are met using double-loop (cascaded) control with feedback from the actuator and a process variable.A serial RS232 or a mini USB interface allows communication with a PC. Three buttons and a 3-digit LED dis-play on the device enable manual setpoint setting and display of feedback without the need for PLC control during start-up. Additional LEDs show the operating state and any error messages (e.g. low voltage, overvolta-ge, setpoint not reached) that may occur.

Auto-adapt function

Manual adjustment

39

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Easy change of control parameters

Digital control

Integrated display

AUTO-ADAPT button for automatic adaptation

PC communication

Configurable analog feedback output

Switching output

Scope function using DigiCom software

USB interface

Suitable for use with PoSiFlow, PreciFlow and series 602 proportional valves

Direct input of current valves for open-loop control (no measuring device required)

Easy to duplicate control parameters

Nominal voltage: 24/12 V DC +/- 10%

Max. current: 2A

Setpoint input: 0 - 10 V, 0 - 20 mA, 4 - 20 mA

Current adjustment: 0 - 2A

Pressure control: 0 - 100%

Process control: 0 - 100%

Ramp: ON/OFF, adjustable between 0,1 and 20 seconds

Frequency: 20 - 2000 Hz, adjustable

Electrical connection: Pluggable terminal block

Degree of protection: IP 20

Serial interface: Mini USB or RS 232 (option)

CONTRO

LD

The DigiCom software and the serial interface allow the controller to be optimally adjusted to the control loop.For more information, see page 14.

More information oncontrolD Page 85

Master SlavePWM*Signal

*PWM: pulse-width modulated

Setpoint

Set-point

Setpoint

Setpoint

PWM* Signal

PWM* Signal

PWM* Signal

Comparator

Comparator

Proportional Solenoid Valve



Process

Process

Process

ControlD offers 3 control modes

o p e n - l o o p c o n t r o l



Setpoint

Set-point

Setpoint

Setpoint

PWM* Signal

PWM* Signal

PWM* Signal

Comparator

Comparator




Process

Process

Process


C l o s e d - l o o p c o n t r o l



Setpoint

Set-point

Setpoint

Setpoint

PWM* Signal

PWM* Signal

PWM* Signal

Comparator

Comparator




Process

Process

Process


D o u b l e - l o o p ( c a s c a d e d ) c o n t r o l

40

Analog I/O Module for Valve Islands for proportional valve control

ANALOG

I/O MO

DULE

This I/O module expands the functional range of valve islands equipped with G3 electronics. It allows the user to control analog proportional valves via the G3 electronics and a fieldbus and to benefit from the resulting advantages:

- Elimination of analog output cards on the PLC- Reduced cabling- Diagnostics via fieldbus

The analog I/O module provides an interesting application option for valve islands equipped with G3 electronics: All ASCO Numatics proportional valves, e.g. SentronicD, SentronicPLUS, MotorFlowD, FlowtronicD etc. used in existing systems can be connected directly to the G3 fieldbus valve island. The proportional valves are controlled by the G3 electronics via a cable and supplied with current of up to 2 Amps. One I/O module controls two valves.

41

T E C H N I C A l C H A R A C T E R I S T I C SFeatures: Bus control of analog proportional valves

Cost effective wiring and cabling

Error diagnostics with graphic display

Error diagnostics via fieldbus protocol

Very high sensitivity

Wide range of fieldbus protocols available

Analog outputResolution: 16 bits (65536 counts)Signal range: 0-10 VDC

Analog inputResolution: 16 bits (65536 counts)Signal range: 0-10 VDC

Mechanical dataI/O connector: 5-pin female M12 connector (SPEEDCON)

Operating dataTemperature range: -20°C to +50°CHumidity: 95% relative humidity, non-condensingDegree of protection: IP65, IP67 (with appropriate assembly

and terminations)

Display information - High and low alarms for inputs and outputs - Module byte mapping location identification - Signal amplitude identification (bar graph)

ANALOG

I/O MO

DULE Analog I/O Module

for Valve Islands for proportional valve control

The G3 system is a fieldbus node integrated in a valve island. It incorporates graphic displays to view and set different parameters. The fieldbus system comes with an auto recovery module (ARM) and easy-to-remove, universally applicable I/O modules. The new Numatics sub-bus which allows control of up to 16 distributed valve islands is an added feature.

Speedcon M12 connectors are provided for quick elec-tronic cable attachment. One node can address up to 256 inputs and 512 outputs.The G3 electronics support the following fieldbus proto-cols: Ethernet POWERLINK, DeviceNetTM, EtherNet/IPTM, Modbus TCP/IP, PROFIBUS DP®, PROFINET®, CAN-open®, DeviceLogixTM and EtherCat®.

More information on i/o module Page 89

The G3 Fieldbus System

Diagnostics with graphic display

MODBUS

42

Annex

Technical characteristics

All leaflets are available on: www.asconumatics.eu

43

FEATURES• SentronicD is a highly dynamical 3-way proportional valve with digital control.• SentronicD stands for: - Digital communication and control - Display (integrated) - Direct operated valve - Dynamic behaviour (high speed)• AspecialfeatureoftheSentronicD is its DaS software supplied for optimum ad-

justment over PC and viewing of setpoint and feedback signals.• Otherfunctionsarevalvediagnostics,parametersettingandmaintenance.• Thevalve'soutletpressurecanalsobeadjustedovertheintegrateddisplayand

the function buttons.

GENERAL Fluids Air or neutral gas filtered at 50 µm, without conden-

sate, lubricated or unlubricatedMaximum allowable pressure (MAP) 6 to 13 barPressure range 0-3 bar, 0-6 bar, 0-10 barFluid temperature 0°C to +60°CAmbient temperature 0°C to +50°CFlow (Qv at 6 bar) 470 to 1300 l/min (ANR)Setpoint 0 - 10 V (impedance 100 kΩ) 0 - 20 mA /4 - 20 mA (impedance 250 Ω)Hysteresis < 1% of spanLinearity < 0,5% of spanRepeatability < 0,5% of spanMinimum setpoint 100 mV (0,2 mA/4,2mA) with shutoff functionMinimum outlet pressure 1% of span

CONSTRUCTIONBody aluminiumInternal parts POM (polyacetal)Seals NBR (nitrile) and FPM (fluoroelastomer)

ELECTRICAL CHARACTERISTICSnominal diameter DN

(mm)stabilisedvoltage *

max. power(W)

max. current(mA)

insulationclass

degree ofprotection

electrical connection

48 24 V = +/-10% 21

408501650

H IP 655-pin M12 connector

(not supplied)* Max. ripple: 10 %

SPECIFICATIONSØ

portsØ

orifice DN (mm)flow

Kv coefficient (Nm3/h) at 6 bar (l/min - ANR)

G 1/8G 1/4 4 0,25 470

G 1/4G 3/8 8 0,7 1300

Test conditions according to ISO 8778: temperature: 20 °C, relative inlet pressure: 6 bar, relative outlet pressure: 5 bar

NNN C P S A D ECATALOGUE NUMBER

NNN: Nominal diameter608 = DN 4mm609 = DN 8mm

C: Connection0 = G 1/8 (DN4), G 1/4 (DN 8)1 = G 1/4 (DN 4), G 3/8 (DN 8)2 = Subbase G 1/8 (DN 4), G 1/4 ( DN 8)5 = NPT 1/8 (DN 4), NPT 1/4 (DN 8)6 = NPT 1/4 (DN 4), NPT 3/8 (DN 8)

E: Display0 = without display1 = with display

D: Digital output1 = Pressure switch output PNP ± 5 %

A: Analog output1 = Feedback output 0 -10 V2 = Feedback output 0 - 20 mA3 = Feedback output 4 - 20 mA

S: Setpoint0 = 0 - 10 V1 = 0 - 20 mA2 = 4 - 20 mA

P: Pressure range

1 = 0 - 10 bar3 = 0 - 3 bar6 = 0 - 6 bar

max. allowablepressure (MAP)

13 bar 6 bar 9 bar

PROPORTIONAL VALVESSentronicD - G 1/8 to G 3/8 tapped body

or G 1/8 - G 1/4 subbase mounted bodywith digital pressure control

3 portsSeries

608609

0024

9GB

-201

1/R

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FIELDBUS CONNECTION: see page 93


44

DIMENSIONS (mm), WEIGHT (kg)

Inline version

DN 4

DN 8

Weight: 0,56 kg

Weight: 1,13 kg

Fixing holes:M4 thread

M4 hole for earth screw

Connector

Hole for M4 screw

Programminginterface

G1/4",G3/8"

G1/4",G3/8"

Connector

Hole for M4 screw (*)

Hole for M4 screw (*)


Fixing holes:M4 thread


G1/8",G1/4"G1/8",G1/4"

SentronicD PROPORTIONAL VALVES SERIES 608-609

(*) Remove the pre-installed screws to use the through holes to mount the valve.

0024

9GB

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45


Subbase version

DN 4

Weight: 0,56 kg

Subbase

Connector


Hole for M4 screw


Hole for M4 screw


DN 4

Hole for M4 screw

Hole for M4 screw

0024

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46


Subbase version

DN 8

Weight: 1,13 kg



Hole for M4 screw


Connector

DN 8

Subbase

Hole for M4 screw

Hole for M4 screw

0024

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47


CONNECTOR PINNING / CABLE WIRING

) A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for the setpoint.

0024

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ct to

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nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

pin description 5-wire cable (2m) 6-wire cable (5m, 10m)

1 24V voltage supply brown brown

2 Analog setpoint input white white

3 Supply ground blue green

Analog ground yellow

4 Analog output (feedback) black pink

5 Digital output (pressure switch) grey grey

Body EMC shield shield shield

ACCESSORIES

description catalogue number

Straight M12 female connector, 5 pins, with screw terminals 88100256

Right-angle M12 female connector, 5 pins, with screw terminals 88100725

Supply cable 2 m, 2 x 0,25 mm², straight connector 88100726

Supply cable 2 m, 2 x 0,25 mm², right-angle connector 88100727





RS 232 cable converter; 2m cable with 9-pin Sub-D (plug connector) 88100732

RS 232 cable converter; 2 m cable with 9-pin Sub-D (screw connector) 88100970

Joinable subbase for 608 (DN 4 mm) with G 3/8", common supply and exhaust 35500558

Joinable subbase for 609 (DN 8 mm) with G 1/2", common supply and exhaust 35500559

DaS Light: Data Acquisition Software for SentronicD - basic parameters - CD-ROM 99100110

DaS Expert: Data Acquisition Software for SentronicD - full parameters - CD-ROM 99100111


48



49

PROPORTIONAL VALVESSentronicplus

digital electronic pressure regulator

3/2Series

61401

432G

B-2

013/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.

SPECIFICATIONS

pipesize

orificesize

(mm)

flowcoefficient Kv

(Nm3/h)at 6 bar

(l/min - ANR)G 1/8 3 0,18 210G 1/4 6 0,60 700G 1/2 12 1,20 1400G 1 20 4,80 5600

ELECTRICAL CHARACTERISTICSnominal diameter

DNstabilised voltage *

max. power(W)

max. current(mA)

insulation class

degree of protection electrical connection

361220

24 V = 24 V = +/-10%

12243444

500 1000 1400 1800

F IP655-pin M12 connector

or 7-pin DIN connector

* Max. ripple: 10 %

Notes:1) Only for DN3 and DN 62) Only for DN6, MsOther versions available on request.

CATALOGUE NUMBER 6 1 4 3 5 7 B A S I D P P

A: vERSION (ports), body0 = DN6 (G 1/4), Alu 6 = DN20 (NPT 1"), Alu1 = DN12 (G 1/2), Alu 7 = DN3 (G 1/8), Brass2 = DN20 (G 1), Alu 8 = DN6 (G 1/4), Brass3 = DN6 (ISO 1), Alu 9 = DN3 (NPT 1/8), Brass4 = DN6 (NPT 1/4"), Alu A = DN6 (NPT 1/4"), Brass5 = DN12 (NPT 1/2"), Alu C = DN6 (G 1/4), St. steel H = DN6 (G 1/4), Brass2)

I: FEEDBACK1 = Feedback output 0 ... 10 Volt2 = Feedback output 0 ... 20 mA3 = Feedback output 4 ... 20 mA4 = Feedback input 0 ... 10 Volt5 = Feedback input 0 ... 20 mA6 = Feedback input 4 ... 20 mA

PP: PRESSURE RANGEMax. allowable pressure (bar) 2 2 2 3 8 8 12 12 14 18 22 40 60

S: SETPOINT0 = 0 ... 10 Volt1 = 0 ... 20 mA2 = 4 ... 20 mA

vacuum (relative)V3 = 0 ... -1 bar

shut-off valve

D: DIGITAL OUTPUT1 = Pressure switch output PNP ± 5 %

Relative pressure40 = 0 - 100 mbar50 = 0 - 500 mbar60 = 0 - 1 bar02 = 0 - 2 bar03 = 0 - 3 bar05 = 0 - 5 bar06 = 0 - 6 bar10 = 0 - 10 bar12 = 0 - 12 bar16 = 0 - 16 bar1)

20 = 0 - 20 bar1)

3H = 0 - 30 bar2) 5H = 0 - 50 bar2)

V3 = 0 - (-1) bar

B: CONTROL PANELD = M12 with display - non-explosionproofE = M12 without display - explosionproof (ATEX)F = DIN connector, 7-pin, with display - non-explosionproofG = DIN connector, 7-pin without - non-explosionproof

FEATURESSentronicplus is a highly dynamical 3-way proportional valve with digital control.Sentronicplus stands for:• Digital communication and control• Direct operated valve• Dynamic behaviour (high speed)A special feature of the Sentronicplus is its DaS software supplied for optimum adjust-ment over PC and viewing of setpoint and feedback signals. Other functions are valve diagnostics, parameter setting and maintenance.

GENERALFluids Air or inert gas, filtered at 50 µm, condensate-free,

lubricated or unlubricatedPorts G1/8 - G1/4 - G1/2 - G1Max. allowable pressure See table belowPressure range See table belowFluid temperature 0...60 °CAmbient temperature 0...60 °CSetpoint - analog 0 - 10 V (impedance 100 KΩ) 0 - 20 mA/4 - 20 mA (impedance 250 Ω)Hysteresis 0,5 % of spanLinearity / pressure measurement ± 0,5 % of spanRepeatability ± 0,5 % of spanEXPLOSION SAFETYSafety code q II 2D Ex tb IIIC T135 °C Db q II 3G Ex nA IIC T4 Gc, 0 ≤ Ta ≤ +50 °CEC type examination certificate no.: IBExU07ATEX1173CONSTRUCTION Direct operated poppet valveBody See table belowInternal parts Stainless steel and brassSeals FPM and NBR

DigitalControl


50


Weight: 1,650 kg

G 1/4

Weight: 0,850 kg

G 1/2

0143

2GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

G 1/8

Weight: 0,550 kg

2557 29

25

35

15 18 25

1026

80,595

,2

2 x M4 - 102

3

13 x

G1/

8 -

8

3668

4335

52

26

1030

1145

,355,3

105,

311

4,7

2

3

1

2 x Ø 4,3

3 x

G1/

4 -

12

M12 connector; 5 pins

53

45

85

45

35

57,570

34,5

12

40

15

63,581

129,

2

136

2

3

1

2 x Ø 5

3 x

G1/

2 -

14


PROPORTIONAL VALVES Sentronicplus WITH M12 CONNECTION SERIES 614


M4 hole for earth screw, 8




51


G 1

Weight: 3,400 kg


0143

2GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

Pin Description5-wire cable

(2 m)6-wire cable (5 m, 10 m)

1 24 V voltage supply brown brown



Analog ground - yellow

4 Analog output (Feedback) black pink

5 Digital output (Pressure switch) grey grey

Body EMV screen shield shield


6860

1006035

79

96

45,5

1548

2080

,7410

0

142,

7183,

2

2

3

1

2 x Ø 73

x G

1 -

14


1

2 3

5

4




52


G 1/4

Weight: 0,850 kg

0143

2GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

G 1/8

Weight: 0,550 kg

max.

145

18 25

34.82925

10 26.6

80.5

3xG1/8 - 8

5725

151 232 x M4 - 10

max.1

75

36

68

105.2

55.3

45.3

11.02

34.84352

10

3026 12

33xG1/4 - 12

2 x Ø 4,3

PROPORTIONAL VALVES Sentronicplus WITH 7-PIN DIN-CONNECTOR SERIES 614

M4 hole for earth screw,

8


8


53


G 1/2

Weight: 1,650 kg

Weight: 3,400 kg

G 1

0143

2GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

max.1

85

4553

34.5

136

81

63.5

15

40

1257.570

4534.8

3xG1/2 14

1

2

3

2 x Ø 5

max.1

97

100,7

6068

45.5

3xG1- 18

100

8020

48

15

7996

6034.8

1

2

3

2 x Ø 7



8


8


54

PROPORTIONAL VALVES Sentronicplus SERIES 614

0143

2GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

ACCESSORIES




Supply cable 2 m; 5x0,25 mm2 ; straight connector 88100726

Supply cable 2 m; 5x0,25 mm2 ; right-angle connector 88100727





RS 232 cable converter; 2 m cable with 9-pin Sub-D (plug connector) 88100732


DaS Light: Data Acquisition Software for Sentronicplus - basic parameters - CD-ROM 99100110

DaS Expert: Data Acquisition Software for Sentronicplus - full parameters - CD-ROM 99100111


55

PROPORTIONAL VALVESSentronicplus

with external pressure supply G 1/8

3/2Series

614

0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

FEATURESSentronicplus is a highly dynamical 3-way proportional valve with digital control.Sentronicplus stands for:• Digital communication and control• Direct operated valve• Dynamic behaviour (high speed)A special feature of the Sentronicplus is its DaS software supplied for optimum adjust-ment over PC and viewing of setpoint and feedback signals. Other functions are valve diagnostics, parameter setting and maintenance.

GENERALFluids Air or inert gas, filtered at 50 µm, condensate-free,

lubricated or unlubricatedPorts G1/8 - G1/4 - G1/2 - G1Max. allowable pressure See table belowPressure range See table belowFluid temperature 0...60 °CAmbient temperature 0...60 °CSetpoint - analog 0 - 10 V (impedance 100 KΩ) 0 - 20 mA/4 - 20 mA (impedance 250 Ω)Hysteresis 0,5 % of spanLinearity / pressure measurement ± 0,5 % of spanRepeatability ± 0,5 % of spanEXPLOSION SAFETYSafety code q II 2D Ex tb IIIC T135 °C Db q II 3G Ex nA IIC T4 Gc, 0 ≤ Ta ≤ +50 °CEC type examination certificate no.: IBExU07ATEX1173CONSTRUCTION Direct operated poppet valveBody See table belowInternal parts Stainless steel and brassSeals FPM and NBR

DigitalControl


DNstabilised voltage *

max. power(W)

max. current(mA)

insulation class

degree of protection electrical connection

361220

24 V = 24 V = +/-10%

12243444

500 1000 1400 1800

F IP655-pin M12 connector

or 7-pin DIN connector

* Max. ripple: 10 %

SPECIFICATIONS

pipesize

orificesize

(mm)

flowcoefficient Kv

(Nm3/h)at 6 bar

(l/min - ANR)G 1/8 3 0,18 210G 1/4 6 0,60 700G 1/2 12 1,20 1400G 1 20 4,80 5600

Notes:1) Only for DN3 and DN 62) Only for DN6, MsOther versions available on request.

CATALOGUE NUMBER 6 1 4 3 5 9 B A S I D P P

A: vERSION (ports), body0 = DN6 (G 1/4), Alu 6 = DN20 (NPT 1"), Alu1 = DN12 (G 1/2), Alu 7 = DN3 (G 1/8), Ms2 = DN20 (G 1), Alu 8 = DN6 (G 1/4), Ms3 = DN6 (ISO 1), Alu 9 = DN3 (NPT 1/8), Ms4 = DN6 (NPT 1/4"), Alu A = DN6 (NPT 1/4"), Ms5 = DN12 (NPT 1/2"), Alu C = DN6 (G 1/4), VA H = DN6 (G 1/4), Ms2)

I: FEEDBACK1 = Feedback output 0 ... 10 Volt2 = Feedback output 0 ... 20 mA3 = Feedback output 4 ... 20 mA


S: SETPOINT0 = 0 ... 10 Volt1 = 0 ... 20 mA2 = 4 ... 20 mA

vacuum (relative)V3 = 0 ... -1 bar

shut-off valve


Relative pressure40 = 0 - 100 mbar50 = 0 - 500 mbar60 = 0 - 1 bar02 = 0 - 2 bar03 = 0 - 3 bar05 = 0 - 5 bar06 = 0 - 6 bar10 = 0 - 10 bar12 = 0 - 12 bar16 = 0 - 16 bar1)

20 = 0 - 20 bar1)

3H = 0 - 30 bar2) 5H = 0 - 50 bar2)

V3 = 0 - (-1) bar

B: CONTROL PANELD = M12 with display - non-explosionproofE = M12 without display - explosionproof (ATEX)F = DIN connector, 7-pin, with display - non-explosionproofG = DIN connector, 7-pin without - non-explosionproof


56


Weight: 1,800 kg

G 1/4

Weight: 1,000 kg

G 1/2

0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

G 1/8

Weight: 0,700 kg


M12 flange connector; 5 pins

25

7543 29

25

35

15 18 25

1026

,680

,595,2

2 x M4 - 10

3 x

G1/

8 -

8

23

1

53

45

103

45

35

57,570

34,5

12

40

15

63,581

129,

2

136

3 x

G1/

2 -

14

2

3

1

2 x Ø 5

71

22,5


36

864335

52

26

1030

1145

,355,3

105,

311

4,7

3 x

G1/

4 -

12

2

3

1

2 x Ø 4,3

54

18






57


G 1

Weight: 3,550 kg


0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

1

2 3

5

4


6860

118

6035

79

96

45,5

15

48

2080

,7410

0

142,

7183,

2

3 x

G1 -

1

4

2

3

1

2 x Ø 7

86



Pin Description5-wire cable

(2 m)6-wire cable (5 m, 10 m)

1 24 V voltage supply brown brown



Analog ground - yellow

4 Analog output (Feedback) black pink

5 Digital output (Pressure switch) grey grey

Body EMV screen shield shield



58


0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.


G 1/4

Weight: 1,000 kg

G 1/8

Weight: 0,700 kg

max

.175

36

54 86,06

105.

255

.3

45.3

11.0

2

34.84352

10

3026 12

33xG1/4 - 12

2xØ4,3

max

. 145

18 25

34.82925

10 26.6

80.5

3xG1/8 - 8

4325

151 232 x M4 - 10

75


8


8


59


0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.


G 1

Weight: 3,550 kg

Weight: 1,800 kg

G 1/2

max

.185

4553

71

34.5

136

81

63.5

15

40

12

57.570

4534.8

3xG1/2 14

1

2

3

2 x Ø 5

103

max

.197

86118,7

6068

45.5

100

8020

48

15

7996

6034.8

1

2

3

3xG1 - 18

2 x Ø 7


8


8


60

PROPORTIONAL VALVES Sentronicplus SERIES 614

0143

3GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

ACCESSORIES










RS 232 cable converter; 2 m cable with 9-pin Sub-D (plug connector) 88100732


DaS Light: Data Acquisition Software for Sentronicplus - basic parameters - CD-ROM 99100110

DaS Expert: Data Acquisition Software for Sentronicplus - full parameters - CD-ROM 99100111

GENERALFluids : Air or neutral gases, filtered at 50 µm, lubricated or unlubricatedConnection : G 1/4Pressure range : 0-3 bar, 0-6 bar, 0-10 barTemperature - Fluid : 0 °C to +60 °C - Ambient : 0 °C to +50 °CAnalog setpoint : 0 - 10 V, 0 - 20 mA, 4 - 20 mAFailsafe behaviour : Pressure held on loss of power, without controlHysteresis : < 1 % of spanRepeatability : ± 0,5 % of span

FEATURESThe PULSTRONIC II is a compact electropneumatic pressure regulator (E/P transducer) which converts an electrical signal into a pneumatic pressure. It is particularly suited for precise pressure regulation due to its integrated control loop with electronic pressure feedback.

3,624 V= +/-10% 150 F IP 65

P: PRESSURE RANGERelative pressure: Min./Max. allowable pressure:3 = 0 - 3 bar 4 - 5 bar6 = 0 - 6 bar 7 - 8 bar0 = 0 - 10 bar 11 - 12 bar

O: OPTIONS 1 = Feedback output 0 ... 10 V2 = Feedback output 0 ... 20 mA3 = Feedback output 4 ... 20 mA

S: SETPOINT0 = 0 ... 10 V1 = 0 ... 20 mA2 = 4 ... 20 mA

CATALOGUE NUMBER 6 0 5 A S O F P

1

3

2

X

WCONSTRUCTIONBody: POMInternal parts: POMSeals: NBR, FPM

ELECTRICAL CHARACTERISTICS

5-pin M12 connector(to be ordered separately)

SPECIFICATIONS

A: CONSTRUCTION (connection)E = Digital, without displayD = DIgital, with display

PROPORTIONAL VALVESPULSTRONIC II

with integrated digital control electronicsG1/4

3 PortsSeries

605

F: FAILSAFE BEHAvIOUR0 = Pressure held

470 0,25 4 G 1/4

0057

9GB

- 2

012/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.

max. power(W)

voltage(residual ripple: max.10 %)

protection degree

electrical connectionmax. current(mA)

insulationclass

flowØ

orifice DN(mm)

Øports at 6 bar

(l/min - ANR)KV coefficient

(Nm3/h)

FIELDBUS CONNECTION: see page 93


61

2x mounting holes for self-tapping screws, thread dia. 4 mm, max. 2 x d engagement depth

Mounting holes Ø4,5 - through holes under the

cover for M4 screws

M12 connector

Orifice for programming connector

vERSION G 1/4Weight: 182 g


PROPORTIONAL VALVES PULSTRONIC II SERIES 605

0057

9GB

- 2

013/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.


View from solder side

Pin description 5-wire cable

1 24V voltage supply brown2 Analog setpoint input white3 Supply ground blue4 Analog output (feedback) black5 PE connection grey

Cable shield

EMC shield shield

ACCESSORIES




Supply cable 2m; 5x0,25 mm2 ; straight connector 88100726

Supply cable 2m; 5x0,25 mm2 ; right-angle connector 88100727





RS 232 cable converter; 2m cable with 9-pin Sub-D (plug connector) 88100732

RS 232 cable converter; 2m cable with 9-pin Sub-D (screw connector) 88100970

DaS Light: Data Acquisition Software for Pulstronic II - basic parameters - CD-ROM 99100110

DaS Expert: Data Acquisition Software for Pulstronic II - full parameters - CD-ROM 99100111


62

CHARACTERISTICS OF THE INTRINSIC SAFE vERSION• ValveforuseinpotentiallyexplosiveatmospheresaccordingtoATEX-Directive

94/9/EC• ECtypeexaminationcertificateno.:IBExU07ATEX1014X• CompliancewiththeEssentialHealthandSafetyRequirementshasbeen

assuredbycompliancewithEuropeanStandardsEN60079-0:2004,EN60079-11:2007,EN60079-26:2004,EN61241-0:2004andEN61241-11:2006

• Intrinsicallysafevalve(Exia)foruseingroupIIC,temperatureclassT4environ-ments.Suitableforapplicationsintheoil&gas,paintcoating,andpaint&varnishmanufacturing industries.

GENERALFluids : Air or neutral gases, filtered at 50 µm, lubricated or unlubricatedConnection : G 1/8Internal air consumption : 100 l/hPressure range : see table belowTemperature - Fluid : 0 °C to +60 °C - Ambient : 0 °C to +60 °CAnalog setpoint : 4 - 20 mAFailsafe behaviour : Pressure released on loss of powerHysteresis : < 1 % of spanRepeatability : ± 0,5 % of span

CONSTRUCTIONBody: Aluminium and plasticInternal parts: Stainless steel and plasticSeals: NBR, FPM

SAFETY CODE II 1G Ex ia IIC T4 II 1D Ex iaD20 T135 °C

ACCESSORY• Connector size 15, IP65, 4 pins (pin spacing: 9,4 mm), cable gland CM6 (Pg7P) - catalogue no. .: 88100240

P: PRESSURE RANGEOutlet presssure: min./max. allowable pressure:2 = 0 - 2 bar 2,5 - 5 bar3 = 0 - 3 bar 3,5 - 5 bar4 = 0 - 4 bar 4,5 - 6 bar5 = 0 - 5 bar 5,5 - 8 bar6 = 0 - 6 bar 6,5 - 8 bar

O: OPTION8 = Low power without ATEX9 = Intrinsically safe / ATEX Ex ia IIC

S: SETPOINT2 = 4 ... 20 mA

CATALOGUE NUMBER 6 0 5 A S O F P

F: PNEUMATIC CONNECTION(tapped port 1, 2 and 3)0 = tappd G (ISO 228/1), exhaust (3) protected, non

connectable3 = tapped G (ISO 228/1) with connectable exhaust (3)4 = tapped NPT, exhaust (3) protected, non connectable5 = tapped NPT with connectable exhaust (3)

A: CONSTRUCTION (connection)7 = DN 4, 1/8", indirectly operated

ELECTRICAL CHARACTERISTICSinput signal/supply voltage

(min. input voltage: 12V)max. power

(W)insulation

classprotection

degreeelectrical connection

4...20 mA < 200mW F IP65Connector size 15 - CM6 (Pg7P) with 4 pins (pin spacing 9,4mm)

supplied with the valve

SPECIFICATIONS

Ø ports

Ø orifice DN (mm)

flow at 6 bar (l/min - ANR)

G 1/8" 4 550

DESCRIPTIONThe 2-wire proportional valve is a compact, electropneumatic pressure regulator which converts an electrical signal into pneumatic pressure (E/P transducer). It is particularly suited for precise pressure regulation due to its integrated control loop with electronic pressure feedback. The electrical connection uses 2-wire technology. The pressure regu-lator is fitted with a piezo proportional pilot and a downstream pressure and flow amplifier.

PROPORTIONAL VALVES2-wire technology, low power or

instrinsically safe Ex ia IIC to EN 60079-11with integrated control electronics

3 portsSeries

60500

585G

B-2

011/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.


63

21

3

vERSION G 1/8 (DN 4)

DIMENSIONS AND WEIGHTS

Maintenance orifice for electronics Pg 13,5

Electrical connection with connectorsize 15 - 4 pins - Pg7P

() Flange for exhaust connec-tion (3) or for silencer mounting (on request)

CONNECTOR PINNING

0058

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

Ø ports

nominal diameter

dimensions (mm) weight (kg)A B C D E F G H K L M N P S T U V

G 1/8 DN 4 135 96 51 36 10 G1/8 13 21,5 55,5 42 10 22 M5 83 17 34 12 0,400

PROPORTIONAL VALVES PULSTRONIC SERIES 605

1: + SETPOINT (4...20mA)2: - SETPOINT GND (POWER)3 and 4: not used

SAFETY PARAMETERSMax. voltage: Ui = 30VMax. current: Ii = 120mAMax. power: Pi = 800mWMax. inductance: Li = 0µHMax. capacitance: Ci = 0µF

2

1

34


64


65

PROPORTIONAL VALVESwithout control electronicsG1/4 to G1 tapped body

3 portsseries

602

SPECIFICATIONS

Ø ports

Ø orifice DN(mm)

flowcontrol range

(bar)max. inlet pressure

(bar)catalogue no.

Kv coefficient at 6 bar(l/min - ANR)

G 1/4 6 10 7000 - 6 8 60200002 (2)

0 - 16 16 60200001G 1/2 12 20 1400 0 - 12 12 60200004G 1 20 80 5600 0 - 10 12 60200007

(2) Version with low hysteresis


DN (mm)voltage

(stabilised) *max. power

(W)max. current

(mA)insulation

classprotection

degreeelectrical connection

624 V = +/-10%

24 1000F IP 65

connector size 30,ISO4400/EN175301-803, form A,

rotatable by 90°12 34 140020 44 1800

(1) residual ripple: 10 %

FEATURES• Proportional valvewithout integrated control electronics.The valve canbe

used in an open control loop with a control unit or in a closed control loop with a ControlD control device and an external sensor.

• Amodular arrangement of the individual components (proportional valve,control device, sensor) canbeof advantage in special applications, e.g. inhigh ambient temperature environments.

GENERALFluids Air or neutral gas, filtered at 50 µm, lubricated or

unlubricatedMax. allowable pressure 8 or 16 bar (G1/4) 12 bar (G1/2 - G1)Pressure range 0-6 or 0-16 bar (G1/4) 0-12 bar (G1/2) - 0-10 bar (G1)Temperature / fluid -10°C to +60°CTemperature / ambient -10°C to +60°CFlow (Qv at 6 bar) 700 to 5600 l/min (ANR)

CONSTRUCTIONBody Aluminium, anodisedInternal parts Stainless steel and brassSeals NBR (nitrile)

3

2

1

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PRODUCTS SUITABLE FOR CONTROL APPLICATIONSdesignation series illustration catalogue page

ControlD 603 85

Electronic proportional control unit 908 87


66

OPTIONS AND ACCESSORIES• FPM seals - catalogue no. 460594• Digital control device ControlD for DIN EN 50022 rail mounting (see page 89)

- Used as a current regulator in open-loop applications - Used with an external sensor for closed-loop applications

• Electronic proportional control unit (see page 91, current adjustment from 0 to 1100 mA).

INSTALLATION• The valves can be mounted in any position without affecting operation• The valve body has 2 mounting holes in body• Trhreaded pipe connection is standard: G = G (ISO 228/1)• Installation/maintenance instructions are included with each valve

Ø DN A B C D E F G H I J K L M N P R S weight 6 35 115 52 43 10 20 M5 16 11 34 G1/4 107 82 123 153 4 10 0,700

12 45 151 70 57,5 12 28 M6 22,5 15 48,5 G1/2 119 96 151 190 4,5 10 1,500

20 60 188 96 79 15 33 M8 30,5 20 60 G1 - 116 184 - 6,5 15 3,300

LM

JI

DC

EH

BN

P

F

A40

R

G

K

3

2

1

3

2

1

• Rear mounting: 2 tapped holes, Ø G, depth: S.

• -Front mounting: 2 holes, Ø R

coil rotatable by 90°

Connector rotatable by 90°(3 pins + earth)

ISO 4400 / EN 175301-803, form A

Electronic control unit(see "accessories")


PROPORTIONAL VALVES SERIES 602

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SPECIFICATIONSFluids : Air or neutral gas, filtered at 50 µm,

condensate-free, lubricated or unlubricatedPorts : G3/8Maximum allowable pressure : See table belowPressure range : See table belowTemperature / fluid : 0...60 °CTemperature / ambient : 0...60 °CSetpoint - analog : 0 - 10 V (impedance 100 KΩ) 0 - 20 mA/4 - 20 mA (impedance 250 Ω)Hysteresis : 0,5 % of spanLinearity / pressure measurement : ± 0,5 % of spanRepeatability : ± 0,5 % of span

MERKMALEServotronic digital is a highly dynamical 3-way proportional valve with digital control particularly suitable for applications with constant flow.Servotronic digital stands for:• Digital communication and control• Direct operated valve• Dynamic behaviour (high speed)A special feature of the Servotronic digital is its DaS software supplied for optimum adjustment over PC and viewing of setpoint and feedback signals. Other functions are valve diagnostics, parameter setting and maintenance.

CONSTRUCTIONDirect operated poppet valveBody: AluminiumInternal parts: Stainless steel and brassSeals: FPM and NBR

Other versions available on request.

I: FEEDBACK1 = Feedback output 0 ... 10 Volt2 = Feedback output 0 ... 20 mA3 = Feedback output 4 ... 20 mA4 = Feedback input 0 ... 10 Volt5 = Feedback input 0 ... 20 mA6 = Feedback input 4 ... 20 mA

CATALOGUE NUMBER 6 1 5 3 7 0 A S I D P P

A: vERSION (connection), body7 = Integrated electronics

S: SETPOINT 0 = 0 ... 10 Volt1 = 0 ... 20 mA2 = 4 ... 20 mA

PROPORTIONAL VALVESSERVOTRONIC DIGITAL

Digital electronic pressure regulatorfor applications with constant flow

3 portsSeries

61500

584G

B-2

012/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

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ject

to c

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All

right

s re

serv

ed.


vacuum (relative)V3 = 0 ... -1 bar shut-off valve


Relative pressure40 = 0 - 100 mbar50 = 0 - 500 mbar60 = 0 - 1 bar02 = 0 - 2 bar03 = 0 - 3 bar05 = 0 - 5 bar06 = 0 - 6 bar10 = 0 - 10 bar12 = 0 - 12 bar16 = 0 - 16 bar20 = 0 - 20 bar3H = 0 - 30 bar5H = 0 - 50 bar


DN(mm)

voltage *max. power

(W)max. current

(mA)insulation

classdegree of protection


8 24 V = +/-10% 14 810 F IP 65 5-pin M12 connector

* Maximum ripple: 10 %

SPECIFICATIONS

Ø ports

Ø orifice DN(mm)

flow

(mm)Kv coefficient

(Nm3/h)at 6 bar

(l/min - ANR)

G 3/8 8 1,45 1700


67

DIMENSIONS (mm), WEIGHT (kg) Weight: 1,760 kg

CONNECTOR PINNING / CABLE WIRING16

0

25.5

60.8

15.5

115.

5

41.5

45.5

25.5

12

80.15

74.4

5

60

G 3/8" (3x)

15/17 tief

95.7

92100.5

45 45

22.522.5

43

52

PROPORTIONAL VALVES SERVOTRONIC DIGITAL SERIES 615

ACCESSORIES




Supply cable 2 m, 5x0,25 mm², straight connector 88100726

Supply cable 2 m, 5x0,25 mm², right-angle connector 88100727





RS-232 cable converter, 2 m cable with 9 pin Sub-D (plug connector) 88100732

RS-232 cable converter, 2 m cable with 9 pin Sub-D (screw connector) 88100970

DaS-Light, Data Acquisition Software for Servotronic digital, basic parameters - CD-ROM 99100110

DaS-Expert, Data Acquisition Software for Servotronic digital, full parameters - CD-ROM 99100111

0058

4GB

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Body EMC shield Shield Shield


68

FEATURES• The FlowtroniCD consists of a fast, direct-acting 2-port proportional valve, a

pressure sensor unit and digital control electronics• Especiallydesigned forapplicationsplacingextremedynamicdemandsonflow

control• Controlandmaintenanceofconstantandevenflow,irrespectiveofoutsideinfluences• Precise measurement of flow with two sensors• Adaptable to different applications due to the use of digital control electronics that

canbeconfiguredbyPCoveraUSBinterface• Auto-tunefunctionandASCOFlowComPCsoftwareprovideforquickandeasystart-up• DiagnosisoverintegratedLEDsortheASCOFlowComPCsoftware

GENERAL Fluid Air or neutral gas, filtered at 50 µm, without conden-

sate, lubricated or notMinimum allowable pressure 4 barMaximum allowable pressure (MAP) 8 barControl range 5 - 2000 l/min (ANR), consult us for other rangesFluid temperature 0°C to +50°CAmbient temperature 0°C to +40°CSetpoint - analog 0 - 10 V (100 kΩ), 0/4 to 20 mA (resistance 250 Ω)Feedback - analog 0 - 10 V, 0/4 to 20 mA (max. load 500 Ω)Flow accuracy Hysteresis ± 3% Linearity ± 3% Repeatability ± 1,5%Calibration conditions Ambient temperature 22,5°C ±2,5°C Fluid AirDynamic performance Response time < 200 msOther features Auto-tune, error display by LED

CONSTRUCTIONBody AluminiumInternal parts Aluminium, stainless steel and brassSeals NBR (nitrile)

ELECTRICAL CHARACTERISTICS

nominal diameter DN

voltage *max. power

(W)

max. current

(mA)

insulation class

degree of protection


2, 3, 5 and 624 V = +/-10%

30 1250H IP65

- 5 pin M12 connector - USB connection with 4 pin

M12 connector8 44 1800

* Max. ripple: 10 %

SPECIFICATIONS

Ø ports Ø

DNflow (1) max. inlet pressure

catalogue number

with display without display

setpoint / output feedback setpoint / output feedback

G (l/min - ANR) (bar) 0 - 10 v 0 - 20 mA 4 - 20 mA 0 - 10 v 0 - 20 mA 4 - 20 mA

1/4

2 5 - 50 8 60701073 60701081 60701089 60701074 60701082 60701090

310 - 100 8 60701055 60701063 60701071 60701056 60701064 6070107212 - 300 8 60701019 60701027 60701035 60701020 60701028 60701036

5 20 - 500 8 60701001 60701009 60701017 60701002 60701010 607010183/8 6 50 - 1000 8 60701037 60701045 60701053 60701038 60701046 607010541/2 8 100 - 2000 8 60701091 60701099 60701107 60701092 60701100 60701108

(1) Measurement without flow restriction at the outlet.

PROPORTIONAL VALVESFLOWTRONICD

with control loop for fast flow controltapped body, 1/4 - 3/8 - 1/2

2 portsSeries

607


69

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DIMENSIONS (mm), WEIGHT (kg) weight: 1,85 kg









Body EMC shield shield shield


* (optional) G 1/2 adapter (88160701)

or G 3/8 adapter (88160702)

M12 x 1 USB connection

M4 for earth screw

M12 x 1 connector

Mounting with4 x M4 screws from top or 4 x M5 from bottom

* (optional) G 1/2 adapter (88160701) or G 3 /8 adapter (88160702)

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PROPORTIONAL VALVES FlowtronicD SERIES 607

ACCESSORIESdescription catalogue number

FlowtroniCD software "ASCO-FlowCom-Light" - CD-ROM 88100895

FlowtroniCD software "ASCO-FlowCom-Expert" - CD-ROM 88100896

USB cable for connection of FlowtroniCD to PC 88100897










70

FEATURES• Miniature,ultra-lowpowerconsumption(0,004W),almostnoheatdissipation• Pad mounting proportional mini piezo-valves available with single subbase M5• Variableflow,proportionaltothecontrolsignal• Nowearingparts:practicallyunlimitedservicelife• Noinductivepeakswhenswitching:nocircuitprotectionnecessary• Valvesdonotrequireaminimumoperatingpressure• ThesolenoidvalvessatisfyallrelevantECdirectives

GENERALDifferential pressure See «SPECIFICATIONS» [1 bar = 100 kPa]Pneumatic base ISO 15218 (CNOMO E06.36.120N, size 15)Response time 8 - 15 ms

fluids () temperature range (TS) seal materials ()

air, inert gasfiltered at 5 µm, unlubricated,condensate free, dew point -10°C

0°C to + 60°C NBR (nitrile)

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody PPSInternal parts Piezo ceramics, brassSeals NBRSubbases Brass or aluminium

ELECTRICAL CHARACTERISTICSConnector Spade plug (cable Ø 6-7 mm)Connector specification DIN 43650, 9,4 mm, form C or 2 leads outlet AWG 28, length 1 mElectrical safety IEC 335Electrical enclosure protection Moulded IP65 (EN 60529)Standard voltages (UN) DC (=) : 0 to 40 V

holding current

power ratings ambient temperature range

(TS) type (1)inrush~

holding~

hot/cold=

(mA) (VA) (VA) (W) (W) (C°)< 100 - - - 0,004 0 to + 60 01-02

voltage regulation 0 - 40 V DC Flow regulation characteristic Hysteresis < 10 to 15%

SPECIFICATIONS

Ø ports

flowcoefficient

Kv

operating pressuredifferential (bar) holding

power(W)

catalogue number

min.max. (PS) without manual operator with impulse manual operator

air () connector leads connector leads(m3/h) (l/min) ~ = ~ = = = = =

NC - Normally closedpad

mounting0,005 0,086 0 - 8 - 0,004 63000075 63000035 63000079 630000390,007 0,12 0 - 4 - 0,004 63000076 63000036 63000080 63000040

NO - Normally openpad

mounting0,005 0,086 0 - 8 - 0,004 63000077 63000037 63000081 630000410,007 0,12 0 - 4 - 0,004 63000078 63000038 63000082 63000042

SUBBASES (2)

pipe size mounting type descriptioncatalogue number

aluminium brassSingle subbase, ISO 15218 (CNOMO E06.36.120N, size 15)

M5 individual mounting M5 lateral connection 88263002 30300001(1) Refer to the dimensional drawings on the following page.(2) Joinable subbase with instant-fitting or G1/8, with adapter for mounting on ISO 15218, CNOMO 06.05.80/NF, size 30, catalogue number 88263001, see P509-2 in our catalogue "Pneumatic Components". Multiple subbases, contact us.

PROPORTIONAL MINI PIEZO-VALVESPIEZOTRONIC

ISO 15218 (CNOMO, size 15) interfacepad mounting body, M5 subbase

NC

2

1

2/2Series

630NO

2

1

version with 2 leads:red wire: +black wire: -

ELECTRICAL CONNECTION (Polarized piezo valve)

version with spade plug connection:

without function

1: 0-40V DC (+)

2: GND (-)


71

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6615

40

93 x M5

1020 15

2,5 15

2 x M3

5

3

2

1

63

48

22

3

4

depth 4,5

PROPORTIONAL MINI PIEZO-VALVES SERIES 630

OPTIONS• Plug with cable length of 2m (see Coils & Accessories section in our catalogue "Solenoid and Pressure Operated Valves")

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation• Mounting on single subbases• Unlike the on/off type, the proportional version is not equipped with electronics. Please check for correct polarity when connecting

the valve. The piezo element will be damaged if the polarity of the connections is inversed. The control system of the user must be used for charging and discharging.

Important note: The peak current must be limited by serial resistor greater than 30 ohms• Installation/maintenance instructions are included with each valve

DIMENSIONS (mm), WEIGHT (kg) TYPE 01IEC 335 / DIN 43650IP65

63000075/76/77/78/79/80/81/82

SINGLE SUBBASE M5Aluminium or brass

88263002 - 30300001

1 2 leads AWG 28, length 1 m2 Manual operator location

3 Outlet (2) can be connected on the left or on the

right of subbase; close the unused port with a Ø M5

plug (supplied)4 Port (3) not used (to be provided with protection)

5118,54,5

48

63

11,5

9,715

2

1

2 x M3 x 20

2

3

18,5

48

25

11,5

4,5 9,7

15,2= =

= =

32

1

1

2

2 x M3 x 20

TYPE 02IEC 335IP65

63000035/36/37/38/39/40/41/42

11,5

9,7

=15

=

= =

3,8

6,3

3 x Ø 1,22 x M3

3,8

3

2

1

SUBBASE MOUNTING PATTERNISO 15218/CNOMO E06.36.120N, size 15

type catalogue number weight

01 63000075/76/77/78/79/80/81/82 0,04002 63000035/36/37/38/39/40/41/42 0,032- 88263002 0,012- 30300001 0,034


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Input signal

Flo

w

FEATURES• Proportional solenoid valve with very low hysteresis• Variableflow,proportionaltothecontrolsignal• Valvesdonotrequireaminimumoperatingpressure• Suitable for vacuum operation• SolenoidvalvessatisfyallrelevantECdirectives

GENERALDifferential pressure See "Specifications" [1 bar =100 kPa]Pneumatic base (subbase mount) ISO 15218 (CNOMO E06.36.120N, size 15)

fluids () temperature range (TS) seal materials ()

air, inert gas (1) 0°C to + 50°C FPM (fluoroelastomer)(1) Filtration: M5 or pad mount version: 5 µm - 1/8 : 50 µm.

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody Brass or PVDF (polyvinyledine fluoride)Core tube BrassCore and plugnut Stainless steelSprings Stainless steelSeat Stainless steelSeals FPM

ELECTRICAL CHARACTERISTICS Coil insulation class FConnector Spade plug (cable Ø 4-6 mm, Ø 6-8 mm, Ø 6-10 mm)connector specification DIN 43650, 9,4 mm, industry standard B (type 01) DIN 43650, 11 mm, industry standard B (type 02) ISO 4400 / EN 175301-803, form A (type 03)Electrical safety IEC 335Electrical enclosure protection Moulded IP65 (EN 60529)Standard voltages DC (=) : 12V, 24V (other voltages on request)

prefixoption

max. operating current

power ratings operator ambient

temperature ranges (TS) (2)

replacement coil type (2)inrush

~holding

~hot/cold

=(mA) = =

12 V 24 V (VA) (VA) (W) (W) (C°) 12 V DC 24 V DC

SC

85 40 - - - 10 to + 50

- -01

340 170 - - - 4 - -400 230 - - - 5 0 to + 50 43004151 43004158 02760 380 - - - 9 0 to + 50 - - 03

voltage regulation 0 - 12 V DC, 0 - 24 V DC 12 V and 24 V DC pulse-width modulated (1000 Hz) Flow regulation characteristics Hysteresis < 3%; repeatability 1%; sensitivity < 1%

SPECIFICATIONS

pipe size

orifice size

flow coefficient

Kv

operating pressure differential (bar) power

coil(W)

catalogue number

threaded bodyISO 15218 (CNOMO, size 15)

interface

min.

max. (PS)

air, inert gas () brass PvDF brass

(mm) (m3/h) (l/min) = = (=) (=) (=)

NC - Normally closed

M5 or

pad mount

0,1 0,0003 0,005

-0,9 10

1 SCG202A500 - SCS202A5050,2 0,0012 0,02 1 - SCG202A501 SCS202A5060,4 0,0048 0,08 4 - SCG202A502 SCS202A5070,6 0,0096 0,16 4 - SCG202A503 SCS202A5080,8 0,018 0,3 4 - SCG202A504 SCS202A509

G 1/8

0,8 0,018 0,3-0,9 10

5 SCG202A510 - -1,2 0,041 0,68 5 SCG202A511 - -1,6 0,071 1,18 -0,9 8 5 SCG202A512 - -2,0 0,096 1,6 -0,9 6 9 SCG202A513 - -

(2) Refer to the dimensional drawings on the following page.

PROPORTIONAL SOLENOID VALVE PRECIFLOW

direct operated, M5-1/8ISO 15218 (CNOMO size 15) interface, M5 subbase

NC

UI

2

1

2/2Series

202

21


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2 x Ø 2,7

2,5 20

E

D

A

4 x P

B

NM

G

C

13,5

LK

JH

F

1 2

E

F

C

A

G

B

NM

LH J

K

D

21 1

2 x P

E

D

AB

NM

G

C

HL

K

J

F

2 x P

21

PROPORTIONAL SOLENOID VALVES SERIES 202

SUBBASES (for pad mount ISO 15218 versions)

port connections type of subbase descriptioncatalogue number

aluminium brassSingle subbase, ISO 15218 (CNOMO E06.36.120N, size 15)

M5 single with lateral M5 connections 88263002 30300001

OPTIONS• Digital control module ControlD for DIN EN 50022 rail mounting: (see page 89)

- Used as a current regulator in open loop applications - Used with an external sensor for closed-loop applications

• Proportional control electronics: catalogue number: E908A001 or E908A003 or E908A004 according to type (see page "Electronic Proportional Control Unit", current adjustment from 0 to 1100 mA)

• Stainless steel version available on request• Other coil currents on request• Other pipe connections available on request• Plug with visual indication and peak voltage suppression or with cable length of 2 m

INSTALLATION• The valves can be mounted in any position without affecting operation• Pipe connection identifier is: G = G (ISO 228/1)• Installation/maintenance instructions are included with each solenoid valve

ORDERING EXAMPLES:SC G 202 A 500 12V / DCSC S 202 A 505 24V / DC

prefixpipe thread voltage

basic number suffix

SINGLE SUBBASE M5Aluminium or brass

88263002 - 30300001

1 Outlet (2) can be connected to the left or right of the subbase; plug the unused port with a Ø M5 plug (supplied)

2 Port (3) unused (to be protected with a plug)

DIMENSIONS (mm), WEIGHT (kg) TYPE 01Prefix "SC" solenoidEpoxy moulded IEC 335 / DIN 43650, 9,4 mmIP65

SCG202A500

TYPE 02-03Prefix "SC" solenoidEpoxy mouldedIEC 335 / DIN 43650 or ISO 4400IP65

Type 02 : SCG202A510/A511/A512Type 03 : SCG202A513

SCG202A501/A502/A503/A504 SCS202A505/A506/A507/A508/A509(version with ISO 15218 interface for installation on single subbase M5)

12

360°

AB

C

D

21,7 M

S

HJ

E F

68159

3 x M5

1020 15

2,5 15

2 x M3

5

3

2

1

66

22

2

1 360°

11,5

9,7

=15=

==

3,8

6,3

3 x Ø 1,22 x M3

3,8

2

1

3

type prefix option catalogue number A B C D E F G H J K L M N P weight (1)

01 SCSCG202A500 53,9 27,5 17 19 48,2 59,5 M5 10,5 6 3,5 15,5 3,5 21,5 M3 0,100SCG202A501/A502/A503/A504 53,9 27,5 17 19 48,2 59,5 M5 8 8 2,65 16,35 5,65 19,35 Ø2,6 0,060SCS202A505/A506/A507/A508/A509 53 25,6 14,8 17 48 17 8,7 3,5 7,3 48 61 9,7 - - 0,100

02 SC SCG202A510/A511/A512 63,3 31,1 23 22 60,4 75,4 G1/8 8 8 3 19 5 20 M4 0,20003 SC SCG202A513 73,3 38 30 22 60,4 79 G1/8 8 8 3 19 5 20 M4 0,200- - 88263002 - - - - - - - - - - - - - - 0,012- - 30300001 - - - - - - - - - - - - - - 0,034

(1) Including coil and connector.

ISO 15218 mounting pattern


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input control signal

flow

FEATURES• Variableflow,proportionaltotheappliedcurrent• InletPressureCompensatedconstruction(IPC)• Valvesdonotrequireaminimumoperatingpressure• 2/2NCfunction: fluid entry under the disc• ThesolenoidvalvessatisfyallrelevantECdirectives

GENERALDifferential pressure See «SPECIFICATIONS» [1 bar =100 kPa]Max. backpressure 10% of inlet pressureMax. overload pressure 10 barMaximum viscosity 50 cSt (mm2/s)

fluids () temperature range (TS) seal materials ()air, inert gas (1) +10°C to + 50°C FPM (fluoroelastomer)

(1) Filtration: 5 µm

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody Brass or stainless steel

or PVDF (polyvinylidene fluoride)Core and plugnut Stainless steelSprings Stainless steelSeat Stainless steelSeals FPMDisc FPM

ELECTRICAL CHARACTERISTICSCoil insulation class FConnection Cable leads (PTFE); 0,23 m length (AWG 24)Electrical safety IEC 335Electrical enclosure protection IP40 (EN 60529)Standard voltages DC (=) : 6V - 12V - 24V(other voltages on request)

prefixoption

voltagecurrent

consumption

power ratings operatorambient

temperaturerange (TS)

type (1)inrush~

holding~

hot/cold=

(V) = (mA) (VA) (VA) (W) (W) (C°)

L6 max. 420

- - - 2,5 +10 to + 50 0112 max. 21024 max. 110

(1) Refer to the dimensional drawings on the following page.

voltage regulation 0 - 6 V DC, 0 - 12 V DC, 0 - 24 V DC 6 V, 12 V and 24 V DC pulse-width modulated (2000 Hz) Flow regulation characteristics Hysteresis < 5%; Repeatability 1%; Sensitivity < 1%

SPECIFICATIONS

pipesize

orificesize

flowcoefficient

Kv

operating pressuredifferential (bar)

power coil(W)

catalogue number

min.

max. (PS)

air, inert gas () brass stainless steel PVDF

(mm) (m3/h) (l/min) = = (=) (=) (=)

NC - Normally closedG 1/8 3 0,17 2,8 0 7 2,5 LG202A514 - -

13,9 mm cartridge 3 0,17 2,8 0 7 2,5 - LS202A515 -pad mounting 3 0,17 2,8 0 7 2,5 - - LS202A516

PROPORTIONAL SOLENOID VALVE PRECIFLOW IPC

direct operated1/8, cartridge or pad-mount version

NC

2

1

2/2Series

202

1

2


75

0101

1GB

-201

1/R

01A

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.


OPTIONS• Digital control module ControlD for DIN EN 50022 rail mounting (catalogue numbers: 60300117 - 60300118 )

Features: - Control device for PWM (pulse-width modulated) proportional valve control - Designed for open-loop, closed-loop and double-loop (cascaded) control - Suitable for the control of flow, pressure, temperature, force etc. - Integrated display and LEDs - Control parameters adjustable via software (DigiCom, USB interface) - Auto-Adapt function/button for automatic adjustment of the ControlD control device to the control valve - ControlD software„ASCO-DigiCom“ for adjustment over PC. Setpoint and feedback values are viewed at the same time - Valve diagnostics, parameter setting and maintenance• Other pipe connections are available on request

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation• Pipe connection identifier is G = G (ISO 228/1)• Installation/maintenance instructions are included with each valve

ORDERING EXAMPLES:L G 202 A 514 12V / DCL S 202 A 515 24V / DC


basic number suffix

DIMENSIONS (mm), WEIGHT (kg) TYPE 01Prefix “L” SolenoidCable endsIP40

LG202A514 LS202A515 LS202A516

typeprefix option

cataloguenumber

weight (1)

01 LLG202A514 0,183LS202A515 0,063LS202A516 0,073

(1) Including leads, length 0,23 m.

1 2 electrical supply wires, length: 0,23 m.2 Mounting: 2 screws M3 x 6 mm + washers3 O-Ring

Mounting padMounting geometry

148

60

28

21

20

2

Ø 1

9

20

34

17

1

==

= =

21

12 x 1

6 x 1

Ø19,1+0,1

Ø14,7

Ø14H7

Ø 7,6H7

0,8

> 1

8

0,6

x 30

°

Ø 24 +0,1

Ø 19

Ø 17

Ø 7,5

Ø 13,9

48,9

32.7

16.2

2

8,28

0,7+

0,1

4,5+

0,1

12+

0,1

1

3

3

2

2

1

= =20

= =9,7

2 Ø 4

Ø 19

4,2 4,2

2x M3 x 20

Ø 17

6,7

3,8

7,4

==

20

57

2,5

1


76

0101

1GB

-200

9/R

03A

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77

FEATURES• Variableflow,proportionaltothecontrolsignal• Valvesdonotrequireaminimumoperatingpressure• Valves can be mounted in any position• ThesolenoidvalvessatisfyallrelevantECdirectives

GENERALDifferential pressure See «SPECIFICATIONS» [1 bar =100 kPa]Maximum viscosity 50 cSt (mm2/s)

fluids () temperature range (TS) seal materials ()air, inert gas, water, oil 0°C to +50°C FPM (fluoroelastomer)

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verified Brass body Stainless steel body Body Brass AISI 303Core tube Stainless steel Stainless steelCore and plugnut Stainless steel Stainless steelSprings Stainless steel Stainless steelRiderring PTFE PTFESeat Brass Stainless steelSeals FPM FPMDisc FPM FPMBreaker piece Stainless steel Stainless steel

ELECTRICAL CHARACTERISTICSCoil insulation class FConnector Spade plug (cable Ø 6-8 mm)Connector specification DIN 43650, 11 mm, industry standard BElectrical safety IEC 335Electrical enclosure protection Moulded IP65 (EN 60529)Standard voltages DC (=) : 24V (Other voltages on request)

prefixoption

operating current


temperaturerange (TS) (2)

replacement coiltype (1)inrush

~holding

~hot/cold

= =(mA) (VA) (VA) (W) (W) (C°) 24 V DC

SC 100 - 450 - - - 8,6 / 6,3 0 to +40 - 01voltage regulation 0 - 24 V DC 24 V DC pulse width modulated (400 Hz) Flow regulation characteristics (2) Hysteresis < 5%; Repeatability < 1% ; Sensitivity < 1%

SPECIFICATIONS

pipesize

orificesize

flowcoefficient

Kv

operating pressuredifferential (bar) power

coil(W)

catalogue numberoptions

EP

DM

PT

FEmin.

max. (PS)

vacuum air () water () oil () brass stainless steel

G (mm) (m3/h) (l/min) = = = = = = =


1/8

1,2 0,05 0,7 0 1 8 5 5 6,3 SCG202A201v SCG202A205v E T -1,6 0,07 1,1 0 1 6 4 4 6,3 SCG202A202v SCG202A206v E T -2,4 0,13 2,2 0 1 4 3 3 6,3 SCG202A203v SCG202A207v E T -3,2 0,18 2,9 0 1 2,5 2,5 2,5 6,3 SCG202A204v SCG202A208v E T -

(1) Refer to the dimensional drawings on the following page.(2) Percentage of max. value with 24 V DC, P.W.M. 400 Hz, supply at constant differential pressure.

PROPORTIONAL SOLENOID VALVEPOSIFLOW direct operated

1/8

NC

1

2

2/2Series

202

2 1


flow

0002

0GB

-201

2/R

01A

vaila

bilit

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esig

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78

typeprefix option A B C D E F G H X weight (1)

01 SC 59 28 17 25 22 52 60 78 - 0,2(1) including coil and connector.


OPTIONS• Valves can also be supplied with NBR (nitrile), EPDM (ethylene propylene) and PTFE seals and discs• Explosionproof enclosures for use in zones 1/21-2/22, categories 2-3 to ATEX Directive 94/9/EC, on request• Electrical enclosures according to “NEMA” standards are available• Mounting brackets• Electronic proportional control unit (catalogue number: E908A003, see V150)

Features: - analog input control signals: 0 - 10 V DC, 0 - 20 mA or 4 - 20 mA - coil current (= flow rate) adjustable to required control signals - switch-off function at less than 2% of the maximum control function - adjustable ramp control - adjustable frequency - output current independent of coil resistance and supply voltage variations

- housed in: a box with spade plug connector according to ISO 4400 / IP65• Other pipe connections are available on request

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation• Solenoid valves have 2 mounting holes in body• Threaded pipe connection is standard: G = G (ISO 228/1)• Installation/maintenance instructions are included with each valve

ORDERING EXAMPLES:SC G 202 A 201 v 24V / DCSC G 202 A 205 E 24V / DC


basic number suffix

DIMENSIONS (mm), WEIGHT (kg) TYPE 01Prefix “SC” SolenoidEpoxy mouldedIEC 335 / DIN 43650IP65

AB

C

D

E

F GH

15

15

1

1 2

360˚

0002

0GB

-201

2/R

01A

vaila

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esig

n an

d sp

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.


79

FEATURES• Variableflow,proportionaltothecontrolsignal• Valvesdonotrequireaminimumoperatingpressure• Valves can be mounted in any position• ThesolenoidvalvessatisfyallrelevantECdirectives


fluids () temperature range (TS) (2) seal materials ()air, inert gas, water, oil -10°C to +90°C FPM (fluoroelastomer)

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verified Brass body Stainless steel bodyBody Brass AISI 303 SSCore tube Stainless steel Stainless steelCore and plugnut Stainless steel Stainless steelSprings Stainless steel Stainless steelRiderring PTFE PTFESeat Brass Stainless steelSeal, disc FPM FPM Breaker piece Stainless steel Stainless steel

ELECTRICAL CHARACTERISTICSCoil insulation class FConnector Spade plug (cable Ø 6-10 mm)Connector specification ISO 4400 / EN 175301-803, form AElectrical safety IEC 335Electrical enclosure protection Moulded IP65 (EN 60529)Standard voltages DC (=) : 24V (Other voltages on request)

prefixoption

operating current




~holding

~hot/cold

= =(mA) (VA) (VA) (W) (W) (C°) 24 V DC

SC 100 - 500 - - - 11 / 8 -10 to +75 400429-040 01

voltage regulation 0 - 24 V DC 24 V DC pulse width modulated (300 Hz)Flow regulation characteristics (3) Hysteresis < 5% ; Repeatability < 3 % ; Sensitivity < 2 %

SPECIFICATIONS

pipesize

orificesize

flowcoefficient

Kv

operating pressuredifferential (bar) power

coil(W)

catalogue numberoptions

EP

DM

CR

PT

FEmin.

max. (PS)brass(=)

stainless steel(=)vacuum air, water,

oil ()(mm) (m3/h) (l/min) = = = air / inert gas liquids air / inert gas liquids


1/4

G 1,2 0,05 0,8 0 1 16 8 SCG202A001v SCG202A051v - - E J TNPT - - SCB202A011v SCB202A061v E J TG 2,4 0,12 2 0 1 8 8 SCG202A002v SCG202A052v - - E J T

NPT - - SCB202A012v SCB202A062v E J TG 3,2 0,24 4,0 0 1 4 8 SCG202A003v SCG202A053v - E J T

NPT - SCB202A013v SCB202A063v E J TG 4,0 0,42 7,0 0 1 2,5 8 SCG202A004v SCG202A054v - E J T

NPT - SCB202A014v SCB202A064v E J TG 5,6 0,72 12,0 0 1 1,4 8 SCG202A006v SCG202A056v - E J T

NPT - SCB202A016v SCB202A066v E J TG 7,1 0,90 15,0 0 1 1 8 SCG202A007v SCG202A057v - E J T

NPT - SCB202A017v SCB202A067v E J T

3/8

Rp 3,2 0,24 4,0 0 1 4 8 SCE202A023v SCE202A073v - - E J TNPT - - SCB202A033v SCB202A083v E J TRp 4,0 0,42 7,0 0 1 2,5 8 SCE202A024v SCE202A074v - - E J TNPT - - SCB202A034v SCB202A084v E J TRp 5,6 0,72 12,0 0 1 1,4 8 SCE202A026v SCE202A076v - - E J TNPT - - SCB202A036v SCB202A086v E J TRp 7,1 0,90 15,0 0 1 1 8 SCE202A027v SCE202A077v - - E J TNPT - - SCB202A037v SCB202A087v E J T

(1) Refer to the dimensional drawings on the following page.(2) Damage may occur when liquids solidify above the specified minimum temperature.(3) Percentage of max. value with 24 V DC, P.W.M. 300 Hz, supply at constant differential pressure.

PROPORTIONAL SOLENOID VALVEPOSIFLOW direct operated

1/4 - 3/8

NC

1

2

2/2Series

202

IN

2 11/4 (brass body)

2 1

3/8 (brass body)


flow

0002

1GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

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re s

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.


80

OPTIONS• Valves can also be supplied with NBR (nitrile), EPDM (ethylene-propylene), CR (chloroprene / neoprene) and PTFE seals and

discs• Waterproof enclosure with embedded screw terminal coil according to protection class IP67, CEE-10• Explosionproof enclosures for use in zones 1/21-2/22, categories 2-3 to ATEX Directive 94/9/EC, on request• Electrical enclosures according to “NEMA” standards are available• Mounting brackets• Electronic proportional control unit (catalogue number: E908A001, see V150)


- housed in: a box with spade plug connector according to ISO 4400 / IP65• Other pipe connections are available on request

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation• Brass and NPT 3/8 stainless steel solenoid valves have 2 mounting holes in body• NPT 1/4 stainless steel valves are standard supplied with mounting brackets• Threaded pipe connection is standard: E = Rp (ISO 7/1) ; G = G (ISO 228/1) ; B = NPT (ANSI 1.20.3)• Installation/maintenance instructions are included with each valve

ORDERING EXAMPLES:SC G 202 A 001 v 24V / DCSC B 202 A 011 v 24V / DC


basic number suffix

typeprefix option catalogue number A B C D E F G H X weight (1)

01 SC

SCG202A001V/002V/003V/004V/006V/007V/051V/052V/053V/054V/056V/057V 85 50 30 40 45 68 79 95 30 0,50SCG202A011V/012V/013V/014V/016V/017V/061V/062V/063V/064V/066V/067V 80 50 30 42 45 60 79 95 37 0,60SCE202A023V/024V/026V/027V/073V/074V/076V/077V 80 50 30 48 45 68 82 97 32 0,50SCB202A033V/034V/036V/037V/083V/084V/086V/087V 80 50 30 51 45 68 81 97 31 0,65

(1) including coil and connector.


SCG202A001v/002v/003v/004v/006v/007vSCB202A051v/052v/053v/054v/056v/057v

==

HFG

20

19 16

E

D

= =

X

AB

C

360˚

2 1


TYPE 01Prefix “SC” SolenoidEpoxy mouldedIEC 335 / ISO 4400IP65

IN

HFG

E

D

X

AB

C

= =

==

19

20,5360˚

HFG

EAB

D

C

X

22

22

M4

360˚

2 1

==

= =

HFG

22

15

22 136,75

Ø 6,3

EAB

D

C

X

360˚

2 1

SCG202A011v/012v/013v/014v/016v/017vSCB202A061v/062v/063v/064v/066v/067v

SCE202A023v/024v/026v/027vSCE202A073v/074v/076v/077v

SCB202A033v/034v/036v/037vSCB202A083v/084v/086v/087v

bottom view

2 mounting holes: 190-24 UNC-2B, depth 6 mm

2 mounting holes: Ø M4, depth 6 mm

bottom view bottom view

bottom view00

021G

B-2

012/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.


81

FEATURES• Openloopproportionalvalvesforautomaticflow

controlofwaterandothernon-corrosiveliquids• Special valve design to reduce pressure surges to

aminimum,preventingwaterhammerand ensuring noise-free closing

• ThesolenoidvalvessatisfyallrelevantECdirectives


fluids () temperature range (TS) (1) seal materials ()water, oil - 10°C to + 90°C NBR (nitrile)

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody BrassCore tube Stainless steelCore and plugnut Stainless steelSprings Stainless steelRiderring PTFESeals, diaphragm NBRDisc FPMBreaker piece Stainless steel

ELECTRICAL CHARACTERISTICSCoil insulation class FConnector Spade plug (cable Ø 6-10 mm)Connector specification ISO 4400 / EN 175301-803, form AElectrical safety IEC 335Electrical enclosure protection Moulded IP65 (EN 60529)Standard voltages DC (=) : 24V (Other voltages on request)

prefixoption

operating current




~holding

~hot/cold

= =(mA) (VA) (VA) (W) (W) (C°) 24 V DC

SC 100 - 500 - - - 11 / 8 -20 to + 75 400429-040 01

voltage regulation 0 - 24 V DC 24 V DC pulse width modulated (300 Hz)

Flow regulation characteristics (3) Hysteresis < 7,5 % ; Repeatability < 3 % ; Sensitivity < 2 %

SPECIFICATIONS

pipesize

orificesize

flowcoefficient

Kv


power coil(W)

catalogue number

options

FP

M

min.

max. (PS)

vacuum oil ()

(mm) (m3/h) (l/min) = = = (=)

NC - Normally closed3/8 12,5 2,1 35 0,3 10 10 8 SCG203B001 v - -1/2 12,5 2,1 35 0,3 10 10 8 SCG203B002 v - -

(1) Refer to the dimensional drawings on the following page.(2) Damage may occur when liquids solidify above the specified minimum temperature.(3) Percentage of max. value with 24 V DC, P.W.M. 300 Hz, supply at constant differential pressure.

PROPORTIONAL SOLENOID VALVEPOSIFLOWpilot operated

3/8 - 1/2

NCIN

2/2Series

203

IN


flow

0002

3GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

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.


82

type prefix option catalogue number A B C D E F G H J X weight (2)

01 SCSCG203B001

85 50 30 52 45 37 80 94 105 -0,65

SCG203B002 0,6(2) including coil and connector.


OPTIONS• Valves can also be supplied with FPM (fluoroelastomer) seals and discs• Waterproof enclosure with embedded screw terminal coil according to protection class IP67, CEE-10• Explosionproof enclosures for use in zones 1/21-2/22, categories 2-3 to ATEX Directive 94/9/EC, on request• Electrical enclosures according to “NEMA” standards are available• Mounting brackets• Electronic proportional control unit (catalogue number: E908A001, see page 87)


- housed in: a box with spade plug connector according to ISO 4400 / IP65

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation. For optimum performance mount solenoid

vertical and upright• Threaded pipe connection is standard: G = G (ISO 228/1)• Installation/maintenance instructions are included with each valve

SPARE PARTS KITS

catalogue numberspare parts kit no.

~ =SCG203B001/B002 - C132856

(1) Standard prefixes/suffixes are also applicable to kits. - Not available

DIMENSIONS (mm), WEIGHT (kg) TYPE 01Prefix “SC” SolenoidEpoxy mouldedIEC 335 / ISO 4400IP65

A

B

C

E

GH

J

D FIN

ORDERING EXAMPLES:SC G 203 B 001 24V / DCSC G 203 B 002 v 24V / DC


basic number suffix

ORDERING EXAMPLES KITS:C132856(1)

C132856 v

basic number suffix

0002

3GB

-201

1/R

01A

vaila

bilit

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n an

d sp

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83

FEATURES• Precise,quick-actingandrobustvalvesuitablefor

use in outside industrial environments• Exceptionallongservicelife• Variable flow proportional to the control signal• Real-timecontrol• Ready-to-usevalve• Thepositionercanbedirectlyconnectedtoan

external sensor (double loop control)• Power saving function and no air consumption when

position is reached• Manual valve operator• LEDindicatorsforvalvestatusdisplay

GENERALDifferential pressure 0 to 16 bar [1 bar =100 kPa]Maximum allowable pressure 16 barAmbient temperature range 0°C to +50°CMaximum viscosity 5000 cSt (mm2/s)Pilot fluid Air or inert gas, filtered 25 µm, unlubricated,

condensate-free and water-free (observe the pres-sure dew point) (6)

Pilot pressure 4 to 8 barPilot fluid temperature 0°C to +50°CResponse time See page V402-7Fluids For type, temperature and materials compatibility,

see the catalogue pages for the standard valves V410, V420, V431 and V703

ELECTRICAL CHARACTERISTICS Setpoint reached output ON/OFF, 24 V PNP / max. 500 mAAnalog position feedback signal 0-10 V / 4-20 mAAnalog setpoint 0-10V (Rin = 200 kΩ); 4-20 mA (Rin = 250 Ω)Nominal supply voltage 24 V DC ± 10%, max. ripple 10%Power 7,6 W (3,6 W, setpoint reached)Connection Screw terminals, cable gland (cable Ø 5-10 mm) or connection M12 (CNOMO E03.62.520.N) Degree of protection IP66 (EN 60529) Electromagnetic compatibility EMC 2004/108/ECRegulation characteristics Hysteresis < 2% ; Accuracy < 2 % ; Repeatability < 1 %

CONSTRUCTIONvalve construction See sections D and Fvalve disc (2/2) Profiled disc, stainless steel and PTFEvalve disc (3/2) Standard discPositioner body PA (polyamide), 6/6 GF 30% (glass fibre reinforced)Cable gland Steel (cable Ø 4,5-9 mm) Cover PA 12, transparent

single loop double loop for positioner with directly connected external sensor

(1) Setpoint(2) Value measured by the process sensor

(1)

(2)

Pp

(1)

(2)

Pp

open or closed loop control closed loop control

SPECIFICATIONS (NC valves, fluid entry under the disc)

analog setpoint

suffix for proportional valve and positioner (3)

delivered assembledfail position maintained (4) fail close (5)

2 way 3 way 2 way 3 way

cable gland M12 cable gland M12 cable gland M12 cable gland M12

PositionerD, single loop0 - 10 V DC PDB64 PDB68 B64 B68 PDB66 PDB70 B66 B704 - 20 mA PDB65 PDB69 B65 B69 PDB67 PDB71 B67 B71

PositionerD, double loop0 - 10 V DC - - - - PDB72 PDB74 B72 B744 - 20 mA - - - - PDB73 PDB75 B73 B75

(3) Place the indicated suffix after the catalogue number of the valve selected.(4) Fail position of the valve disc maintained on loss of power.

(5) Fail close: valve returns to closed position on loss of power.(6) The actuator exhaust air is used to ventilate the electronics housing.

PROPORTIONAL VALVESWITH POSITIONERD

pressure operatedall standard connection types

NC

2

1

P

•

• •

•

•

(2) (1)

2 way3 waySeries

3P

•

• •

•

•

(2) (1)

2

1•

290/390

1

2


Kv

0019

6GB

-201

2/R

02A

vaila

bilit

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n an

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84

PROPORTIONAL VALVE + PositionerD SERIES 290/390

0019

6GB

-201

2/R

02A

vaila

bilit

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esig

n an

d sp

ecifi

catio

ns a

re s

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ct to

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out n

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ll rig

hts

rese

rved

.

vALvE SPECIFICATIONS

pipesize(DN)

orificesize

pilotpressure

(bar) operatordiameter

flow coefficient (Kv), programmable opening of proportional valve2 way, threaded 2 way, flanges 3 way, threaded

bronze, stainless steel (E290) (V410)

clamp / butt welding (S290)(V420)

bronze (T290)(V431)

bronze(E390)(V703)min. max. (1)

(mm) 2 way (2) 3 way (mm) (m3/h) (l/min) (m3/h) (l/min) (m3/h) (l/min)

NC - Normally closed, entry under the disc1/2 (15) 15 - 2 / 3 8 63 - - - - 6 100

3/4 (20) 20 3 / 5 - 8 63 7,1 118 - - - -- 3 / 5 8 90 63 - - - - 9,6 160

1 (25) 25 3 / 5 3 / 5 8 63/90 15 250 11 183 16,2 270

1 1/4 (32) 323 / 5 5 8 63/90 21 350 14 233 24 4003 / 5 3 / 5 8 125 22 367 15 250 - -

1 1/2 (40) 404 3 / 5 8 63/90 29 483 21 350 42,9 7154 5 8 125 44 733 32 533 42,9 715

2 (50) 504 5 8 63/90 40 667 26,5 442 52,8 8804 5 8 125 66 1100 44 733 52,8 880

2 1/2 (65) 654 - 8 90 68 1133 - - - -4 - 8 125 74 1233 - - - -

(1) For best control loop operation, we recommend the following pilot pressures: max. 3 bar (valve with 1,5 bar operator) ; max. 5 bar (valve with 2,5 bar operator) ; max. 7 bar (valve with 4 bar operator)

(2) 3 bar (valve with 2,5 bar operator) ; 5 bar ou 4 bar (valve with 4 bar operator)

OPTIONS AND ACCESSORIES• Standard 2/2 NC valve, fluid entry under the disc, with profiled disc only, use suffix PD, example: E290A016PD• Female M12 connector: straight

- 5 pins, with screw terminals, catalogue number: 88100256- Supply cable 5 m, 5 x 0,25 mm2, catalogue number: 88130212- Supply cable 5 m, 6 x 0,5 mm2, catalogue number: 88100728- Supply cable 10 m, 6 x 0,5 mm2, catalogue number: 88100730

• APC software for modification of control parameters (software required for double loop control) available for download at: www.asconumatics.eu

• RS-232 converter, 2 m cable with 9 pin Sub-D connector for PC link, catalogue number 88100732• Oxygen service (except DN 65), pressure limited to 15 bar, temperature limited to + 60°C, suffix N• Vacuum applications up to 1,33 10-3 mbar, suffix vM• Other pipe connections are available on request

INSTALLATION• Pilot port G 1/8 according to ISO 228/1• Compatible with ASTM 1, 2 and 3 oils• Installation/maintenance instructions are included with each valve• LED indicators for operating status display and diagnostic functions (Unit can be rotated through 360° around the centreline of

the valve operator)

stat

us

hold position

valve OPENvalve CLOSEDvalve moves to openvalve moves to closepositioner in initialisation modepositioner in manual mode

diag

nost

ics setpoint > 20,5 mA / 10,25 V

setpoint < 3,5 mApositioner not initialisedcomponent error

Electrical connection:PositionerD, single loopscrew terminals M12

5

41

32

1 + 24 V DC, supply 12 GND supply 33 + setpoint (0-10 V or 4-20 mA) 24 GND setpoint 36 disc position feedback 47 + 24V ON/OFF output 5

PositionerD, double loopscrew terminals M12

5

41

32

1 + 24 V DC, supply 12 GND supply 33 + setpoint (0-10 V or 4-20 mA) 24 GND setpoint 35 external sensor input 47 + 24V ON/OFF output 5


85

ORDERING EXAMPLES:E 290 A 016 PDB64E 390 A 016 B64E 290 A 059 PDB68E 290 A 102 PDB71

pipe threadbasic number suffix

ORDERING EXAMPLES KITS:C131204C140206C140205 vM

basic number suffix

SPARE PARTS KITSspare parts kit no.

PositionerD onlycable gland (cable Ø 5-10 mm) connection M12

Fail position maintained, single loop0-10 V 60568108 60569108

4-20 mA 60568308 60569308Fail close, single loop

0-10 V 60568118 605691184-20 mA 60568318 60569318

Fail close, double loop0-10 V 60568418 60569418

4-20 mA 60568518 60569518Mounting kit

all C140423 C140423

pipesize(DN)

spare parts kit no.

bronze, stainless steel (E290)clamp / butt welding (S290)

bronze(T290)

bronze(E390)

valve disc seals1/2 (15) C131204 (1) - C140021 (1)

3/4 (20) C131205 (1) - C140022 (1)

1 (25) C131206 (1) C140017 (1) C140023 (1)

1 1/4 (32) C131207 (1) C140018 (1) C140024 (1)

1 1/2 (40) C131208 (1) C140019 (1) C140025 (1)

2 (50) C131209 (1) C140020 (1) C140026 (1)

2 1/2 (65) C131622 (1) - -(1) Standard suffix VM is also applicable to kits (see V435). - Not available.


Weight of positioner without valve: 0,3 kg1 M16 x 1,5 mm cable gland (cable Ø 4,5-9 mm)2 M12 connection3 G 1/8 pilot connection

TYPE 01Enclosure with cable gland63 to 125 mm operatorsFluid entry:under the disc at 2


196G

B-2

012/

R01

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8457

112

2

3

1

2

1/82 1

8560

112

1

3

1

2

1/82 1

TYPE 02Enclosure with M12 connection63 to 125 mm operatorFluid entry:under the disc at 2


86


0019

6GB

-200

8/R

01A

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87

FEATURES• Variablevalveopening(flow),proportionaltothe

control signal• Digital controller with two operating buttons and

position indication• Valvesdonotrequireaminimumoperatingpressure• Low power consumption• Wear-resistantceramiccontroldiscs• Insensitivetocontamination• Suitable for vacuum and overpressure applications• Mechanical separation of electrical actuator from fluid-carrying parts• Valve position maintained on loss of power• Valves can be mounted in any position• ThesolenoidvalvessatisfyallrelevantECdirectives

GENERALDifferential pressure -0,9 to +10 bar (usable in 0,1 bar abs. vacuum) [1 bar =100 kPa]Ambient temperature range 0°C to +50°CMaximum viscosity 80 cSt (mm2/s)Actuating time 2 s

fluids () temperature range (TS) (1) seal materials ()

air, inert gas, water, oil - 5°C to + 90°Coxide ceramics

EPDM (ethylene-propylene)

MATERIALS IN CONTACT WITH FLUID() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody BrassInternal parts POM, stainless steelSeals Oxide ceramics, EPDM

ELECTRICAL CHARACTERISTICSConnector 5-pin female M12 connectorElectrical enclosure protection IP65 (EN 60529)Standard voltage DC (=): 24VPower consumption 6 W (max. 10 W at end of stroke)Flow regulation characteristics (2) Hysteresis < 3%; Repeatability < 2% ; Sensitivity < 2%

SPECIFICATIONS

pipesize

orificesize

flowcoefficient

Kv


setpoint feedback outputcatalogue number

min.

max. (PS)

air, water () oil ()

G (mm) (m3/h) (l/min) = =

3/4 15 1,1 18 -0,9 10 10

0-10 V0-10 V 6100011x0-20 mA 6100021x4-20 mA 6100031x

0-20 mA0-10 V 6100111x0-20 mA 6100121x4-20 mA 6100131x

4-20 mA0-10 V 6100211x0-20 mA 6100221x4-20 mA 6100231x

(1) Damage may occur when liquids solidify above the specified minimum temperature.(2) Values related to valve position.

MOTORISED CONTROL VALVEMotorFlowD

3/4

2/2Series

610

1

23

GND

DS

1 24 V DC2 Supply ground

3 Digital output


flow

0101

8GB

-201

1/R

01A

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controller structure xstandard version (position controller) 0

External feedback input 0 - 10 V (double loop (cascade) control) 1External feedback input 0 - 20 mA (double loop (cascade) control) 2External feedback input 4 - 20 mA (double loop (cascade) control) 3

External frequency input NPN (after GND) (double loop (cascade) control) 4External frequency input PNP (after +24 V) (double loop (cascade) control) 5


88

weight

1,1

MOTORISED CONTROL VALVE SERIES 610


0101

8GB

-201

1/R

02A

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.

ORDERING EXAMPLES:610 0 0 1 1 0610 0 1 2 1 1610 0 2 3 1 2

series controller structure

pipe threaddigital output(pressure switch)setpoint

feedback output

1 Valve opening display (0-100%)2 Operating buttons (manual operation)3 Power supply

4 Sensor input5 Programming hole

85108

138

3055.1

16.5

56.1

20

29

80

126.

1

54.5

M12 (2x)

140

80

1 2

3

5

4

3/4

IP65

OPTIONS AND ACCESSORIES• Female M12 connector: straight right-angle

- 5 pins, with screw terminals, catalogue number: 88100256 88100725- Supply cable 2 m, 5 x 0,25 mm2, catalogue number: 88100726 88100727- Supply cable 5 m, 6 x 0,56 mm2, catalogue number: 88100728 88100729- Supply cable 10 m, 6 x 0,56 mm2, catalogue number: 88100730 88100731

• Software tool for PC “ASCO-MotorCom” available for download at: www.asconumatics.eu• RS-232 converter, 2 m cable with 9 pin Sub-D connector for PC link, catalogue number 88100732

INSTALLATION• The solenoid valves can be mounted in any position without affecting operation• Threaded pipe connection is standard: G = G (ISO 228/1)• Installation/maintenance instructions are included with each valve• LED display

LED red = low voltage or overvoltage (blinking)LED green = pressure switchLED yellow = manual operation

• Electrical connection:Male connector pinning (power supply) M12

5

4

1

3

2

5-wire cable(2 m)

6-wire cable(5 m, 10 m)

+ 24 V DC, supply 1 brown brownanalog setpoint input 2 white white

supply ground 3 blue greenanalog ground (1) yellow

analog output (feedback) 4 black pinkdigital output (pressure switch) 5 grey grey

EMC shield housing (2) shield shield

Female connector pinning (sensor)M12

5

4

1

3

2

+ 24 V DC, supply 1external feedback input 2

supply ground 3frequency input 4

unused 5EMC shield housing (2)

(1) A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for the setpoint.(2) The housing of the M12 male connector/M12 female connector is connected to the valve body.

CONTROLD

CONTROL DEVICEfor proportional solenoid valve control

Series

60300

257G

B-2

013/

R01

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lity,

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and

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are

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Master Slave

Open loop control

Closed loop control

Double loop control



Setpoint

Setpoint

Setpoint

Set-point

PWM* Signal

Comparator




Process

Process

ProcessPWM*

Signal

PWM*

Signal

PWM*

Signal

FEATURES• Control device for PWM (pulse-width modulated) proportional solenoid valve

control• Designedforopen-loop,closed-loopanddouble-loop (cascaded) control• Suitableforthecontrolofflow,pressure,temperature,forceetc.• IntegrateddisplayandLEDs• Controlparametersadjustableviasoftware(DigiCom,USBinterface)• Auto-Adapt function/button for automatic adjustment of the ControlD control

device to the control valve

A special feature of the ControlD is the "ASCO-DigiCom" software supplied for optimum adjustment over PC. Setpoint and feedback values can be viewed at the same time. Other functions are valve diagnostics, parameter setting and maintenance.

GENERALAmbient temperature -20°C to +50°C

CONSTRUCTION Body PA (polyamide)Degree of protection IP20Electrical connection Pluggable terminal block (0,08 - 1,5 mm²)Mounting DIN-EN 50022 rail

ELECTRICAL CHARACTERISTICSSupply voltage (UN) 24 V DC ±10 %, max. ripple 10 % or 12 V DC +15 % -5 %, max. ripple 10 %Max. current of proportional solenoid valve 0,2 A / 2 ASetpoint input 0 - 10 V DC, 0 - 20 mA, 4 - 20 mASensor input 0 - 10 V DC, 0 - 20 mA, 4 - 20 mAFeedback output 0 - 10 V, 0 / 4 - 20 mARamp ON/OFF adjustable between 0,1 and 20 secondsAdjustable switching frequency 20 to 2000 Hz

SPECIFICATIONSdescription catalogue number

ControlD control device - 12 V DC / 2 A 60300117

ControlD control device - 24 V DC / 2 A 60300118

ControlD control device - 24 V DC / 200 mA 60300119

PROPORTIONAL vALvES SUITABLE FOR CONTROL APPLICATIONSdescription series illustration catalogue pages

3-port proportional valve for pressure control 602 see P308

Posiflow proportional solenoid valves 202-203See our "Proportional

Technology" catalogue at:www.asconumatics.eu


89

DIMENSIONS (mm), WEIGHT (kg) weight: 0,153 kg

CONNECTOR PINNING

Pin 10-1

Pin 20-11

Pin 1

Pin 11

pin description pin description1 V DC IN/ + supply 11 Setpoint

2 GND IN/ ground 12 GND setpoint

3 Protective earth PE 13 Digital input

4 Frequency input 14 GND Digital input

5 Sensor supply voltage + 15 Valve / coil connection

6 Analog input 1 16 GND valve

7 GND sensor supply voltage 17 Digital output

8 Sensor supply voltage + 18 GND Digital output

9 Analog input 2 19 GND Analog output

10 GND sensor supply voltage 20 Analog output

ACCESSORIESdescription catalogue number"ASCO-DigiCom" ControlD software on CD-ROM (supplied with the controller) 88100893USB cable for ControlD to PC connection (to be ordered separately) 88100894

DIN rail

ControlD CONTROL DEVICE - SERIES 603

0025

7GB

-201

1/R

01A

vaila

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90

WeitereInformationenunterwww.asconumatics.de

91

FEATURES• Converts analog input control signals to coil current of a proportional solenoid

valve by means of pulse width modulatiion• Switch-offfunctionatlessthen2%ofthemaximumcontrolsignal• Adjustable ramp control• Outputcoilcurrentindependentofcoilresistance(temperature)andsupplyvolt-

age variations• Min.andmax.outputcoilcurrentadjustabletorequiredinputcontrolsignal• Theelectroniccircuitisintegratedinahousingconnectabletoa3-terminalspade

plugcoilconnectoraccordingtoISO4400/EN175301-803,formA,DIN43650,11mm,industrystandardBorDIN43650,9,4mm,industrystandardB

GENERALNominal voltage 24 V DCMaximum current 1100 mACONSTRUCTIONHousing PACover PAScrew Zinc plated steelSeals NBR ELECTRICAL CHARACTERISTICSConnector Spade plug (cable Ø 6-10 mm)Connector specification ISO 4400 / EN 175301-803, form A (2) valve connection With 3 terminal plug connection Control unit E908A001 ISO 4400 / EN 175301-803, form A Control unit E908A003 DIN 43650, 11 mm, industry standard B Control unit E908A004 DIN 43650, 9,4 mm, industry standard B,

assembled to 200 mm cableElectrical safety IEC 335Electrical enclosure protection IP65 (EN 60529)Supply voltage DC (=) : 24V ±10 % (UN), max. ripple 10%

prefixoption

max. full load current

(IFL)

input control signal (selectable) powerconsumption(electronics)

Unit ambient temperature

range (2) type (1)Uc

=ICX IC

(mA) (V) (mA) (mA) (W) (C°)- 1100 0 - 10 0 - 20 4 - 20 0,8 -10 to + 75 01 - 02

Switch-off current < 2 % of max. input control signalAdjustable offset Upwm 15 - 50 % E.D.Adjustable full load Upwm 30 - 100 % E.D.Ramp time Selectable on/off, adjustable 0,1 - 3 sec.Adjustable switch frequency 40 - 700 HzSPECIFICATIONS

recommended for proportional valve types type catalogue number

202A001V to 202A087V203B001V and 203B002V

60200001, 60200002, 6020000401 E908A001

202A201V to 202A208V 202A510V to 202A513V 02 E908A003

202A500V to 202A509V 03 E908A004(1) Refer to the dimensional drawings on the following page.(2) The connector is supplied with each control unit. Do not use the standard connector mounted on the POSIFLOW solenoid valves.

ELECTRONIC PROPORTIONAL CONTROL UNIT

for proportional valvesU

I

Series

908

PROPORTIONAL vALvES SUITABLE FOR CONTROL APPLICATIONSdescription series illustration catalogue pages

3-port proportional valve for pressure control 602 65

Proportional solenoid valve types Preciflow and Posiflow 202-203 73 ff. and 77 ff.

0002

4GB

-201

2/R

01A

vaila

bilit

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.

WeitereInformationenunterwww.asconumatics.de

92

ELECTRONIC CONTROL UNIT SERIES 908

0002

4GB

-201

1/R

01A

vaila

bilit

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.

type catalogue number

A B C D E F G H J Kweight

(1)

01 E908A001/004 98 70 48 30 41 30 4 32 51,5 70 0,102 E908A003 98 70 48 32 41 23 4 61 80 98 0,1

(1) Weight without connector.

OPTIONS• Any adaption or modification to the control unit to meet special requests from the users’ field

INSTALLATION• The control unit can be mounted in any position without affecting operation• The connector to ISO 4400 / EN 175301-803, form A, is supplied with each unit• Catalogue number E908A004: The 4-terminal connector to ISO 4400 / EN 175301-803, form A, is supplied with each unit.

The outlet to the solenoid valve is fitted with a 200 mm long cable with a connector to DIN 43650, 9,4 mm, industry standard B• Installation and maintenance istructions are included with each control unit

ORDERING EXAMPLES:E 908 A 001E 908 A 003

pipe threadbasic number

DIMENSIONS (mm), WEIGHT (kg) TYPE 01POSIFLOW control unitIEC 335 / ISO 4400IP65

E908A001 - E908A004

TYPE 02POSIFLOW control unitIEC 335 / ISO 4400IP65

E908A003

vOLTAGE-CURRENT / TIME DIAGRAM

1 Supply, 4 terminals, ISO 4400/EN 175301-803, form A

Solenoid valve connection:2 3 terminals, ISO 4400/EN 175301-803, form A3 3 terminals, DIN 43650, 11 mm, industry standard B4 3 terminals, DIN 43650, 9,4 mm, industry standard B

AB

M3

D FG

HJ

K

E

C

1

3

AB

M3

D FG

HJ

K

E

C

1

4

2

common 0 input signal + control +

earth

24 V0,2V / 0,4 mA / 4,4 mA

0

24 V

0

0

0

0

24 V

24 V

1000 mA

0/0,1-3 sec 0/0,1-3 sec

1 PERIOD (msec.)

PULSE WIDTH (% ON TIME)

SPAN

RAMP DOWN

RAMPUP

OFFSETSWITCH OFF

NOMINAL SUPPLY VOLTAGE

(INPUT) CONTROL VOLTAGE

(OUTPUT) FULL LOAD CURRENT

OUTPUT VOLTAGE (WITHOUT) RAMP

OUTPUT VOLTAGE (WITH) RAMP


93

FEATURES• Compact input module designed for the connection of analog signals, such as

setpoint and feedback• Diagnostics and status of each input and output indicated by graphic display• RoundmaleM12connectorsfittedwiththreadedmetalnut• IP67degreeofprotection• Twoanaloginputsandoutputs• Twoseparatevoltagesuppliestoswitchoff theactuators incaseofemergency

without interrupting the bus communication

GENERALAmbient temperature -20°C to +50°CDegree of protection IP 67Humidity 95% relative humidity, non-condensing

COMMUNICATION CHARACTERISTICSCommunication protocols Ethernet POWERLINK, DeviceNet™, Ethernet/IP™,

Modbus TCP/IP, PROFIBUS-DP, PROFINET®, CANopen®, DeviceLogix™ and EtherCAT®

ELECTRICAL CHARACTERISTICSSupply voltage 24V DC ±10%Max. current US 2 4 A (2 proportional valves, each max. 2A)

PROPORTIONAL vALvE CONTROLAnalog outputs 2x 0 - 10 VResolution 16 bitsSettling time 3 ms max.Accuracy ≤ 1,0% of FSAnalog inputs 2x 0 - 10 VAdditionally:Digital outputs 2

SPECIFICATIONS

designation catalogue number

Analog I/O module for analog proportional valve control 240-307

ANALOG I/O MODULEfor analog proportional valve control

Series

G301

463G

B-2

012/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

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ithou

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right

s re

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ed.

ELECTRICAL CONNECTIONAux IN 1 + 24 V DC

14

23 5

2 + 24 V DC3 0V4 0V

male 5 -signal name description

Digital input 1 +24V DC ON/OFF sensor voltage supply

23

14 5

2 input 2 sensor 2 input or diagnostics (DESINA)3 0V common ground4 input 1 sensor 1 input

female 5 - -


94

ANALOG I/O MODULE SERIES G3

0146

3GB

-201

2/R

01A

vaila

bilit

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.


95

GENERALPROTECTION AND STATUS INDICATORS WITH WITHOUT FLUID : Air or neutral gas, filtered, lubricated or notPRESSURE SETTING : 0,5 to 10 bar (0,2 - 6 bar on request)HYSTERESIS : 0,4 bar at the beginning of adjustment range 1 bar at the end of adjustment rangeMAX. PRESSURE (PMA) : 10 bar or 16 barOPERATING TEMPERATURE : -10°C; +60°C : 0°C, +60°CMAX. VOLTAGE : 250 V - AC/DC : 24 Volts-DCCURRENT BREAKING CAPACITY : 5A - 250V resistive : 2A - 24VDC resistivePROTECTION DEGREE : IP65MOUNTING POSITIONS : all positions MAX. SPEED : 60 cycles per minute

CONSTRUCTIONGrivory (PA61/XT) body / aluminium body for 16 bar versionNitrile (NBR) sealingsCommutator (reversing switch) • at rest : contact 1 - 2 made • at work : contact 1 - 3 madeMechanical service life : 5.106 contactsPressure set by set screw and lock-nut

ADJUSTABLE PRESSURE SWITCHwith or without protection and status indicators

G 1/4 or subbase mounted body1

32

P

Series

349

Type

SPECIFICATIONS

Adjustable pressure switch with side pneumatic connection, tapped G1/4

catalogue numberDesignation Pressure setting (bar)

0,2 - 6 34900015 - 0,5 - 10 34900018 34900019 0,5 - 16 34900021 -

0,5 - 10 34900030 34900031

DIMENSIONS AND WEIGHTWeight : 110 g

1 Pressure set screw (spanner for hexagon nuts : 3 mm)

2 2 holes Ø 5,5 for mounting

3 ISO4400 size 30 connector, 4 terminals, rotatable by 90°

+ 15 mm for connector clearance

+ 2 mm for 0,5 - 16 bar version

62**2 X Ø 5,5

3079

*20

16

1

2

G1/4

30

3

Ø 8

62**2 X Ø 5,5

3079

*20

16

1

2

30

3

Tapped subbase mounted

1 Pressure set screw (spanner for hexagon nuts : 3 mm)

2 2 holes Ø 5,5 for mounting3 Identification label holder

62**2 X Ø 5,5

30

81*

20

16

1

2

G1/4

3

4

30

62**2 X Ø 5,5

30

81*

20

16

2

3

4

1

Ø 8

30

4 ISO 4400 size 30 connector, 4 terminals (not rotatable)

+15 mm for connector clearance + 2 mm for 0,5 - 16 bar version

Status indicated by two diodes :• at rest : contact 1-2 made : orange diode lights• at work : contact 1-3 made : red diode lightsTerminal connection for 1,5 mm2 wireIntegrated interference blanking

Adjustable pressure switch with subbase mounted pneumatic connection(version adaptable on FRL, see P710)

Tapped subbase mounted

Pressure switch terminal

Connector

P

Pressureswitch

Terminal connector

ELECTRICAL DIAGRAM

1

32

P 31

2

ELECTRICAL CONNECTION

Version without protection and status indicators Version with protection and status indicators

Withoutprotection

Withprotection

0057

6GB

-201

1/R

03A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

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re s

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.


96

ADJUSTABLE PRESSURE SWITCH SERIES 349

0057

6GB

-201

2/R

01A

vaila

bilit

y, d

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n an

d sp

ecifi

catio

ns a

re s

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.


97

NOTES


98

NOTES

DP

1407

4, 05/2013

PR

OP

OR

TIO

NA

L T

EC

HN

OLO

GY

ASCO NUMATICS GmbHOtto-Hahn-Straße 7-11 • D-75248 Ölbronn-Dürrn

Telephone: +49 (0) 7237 / 996-0 • Telefax: +49 (0) 7237 / 996-2www.asconumatics.eu • E-Mail: [email protected]

Erro

rs a

nd o

mis

sion

s ex

cept

ed.

proportional technology 2013 english

Documents

control electronics

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fluid technology

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