pt02-083me, controls specification lubrication data form 262 … · 2020. 8. 20. · pt02-083me,...
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PT02-083ME, Controls Specification Lubrication Data Form 2629 - SKF Lubrication Systems USA
PTS02-083ME, Controls Specification
Lubrication Data Form 2629 - SKF Lubrication
Systems USA
Ford PTO Manufacturing Engineering
Revision: 5.0
Release date: 03/11/2016
Revision Date: 1/15/2016
SKF Lubrication Systems USA
SKF USA Inc.
2115 Aluminum Avenue
Hampton, VA 23661(757) 951-0370
www.skf.com/lubrication
SKF Lubrication Systems USA
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PT02-083ME, Controls Specification Lubrication Data Form 2629 - SKF Lubrication Systems USA
Contents Contents ........................................................................................................................................................ 2
Document Control Information .................................................................................................................... 5
1 Central stations - oil systems ..................................................................................................................... 6
1.1 Pump package for central single line series progressive lubrication system ..................................... 6
MF2-BW7-V64V .................................................................................................................................... 7
MF2-BW16-V64V .................................................................................................................................. 8
MF2-BW30-V64V, MF2-BW50-V64V ..................................................................................................... 9
1.2 Pump package for central single line parallel piston distribution lubrication system ...................... 10
MFE5-BW3-V64V................................................................................................................................. 11
MFE-BW3-V64V7+*** ......................................................................................................................... 12
MFE5-BW7-V64V................................................................................................................................. 13
MFE5-BW16-V64W ............................................................................................................................. 14
MFE5-BW30-V64W ............................................................................................................................. 15
MFE5-BW50-V64W ............................................................................................................................. 16
1.3 Total loss oil, terminating systems - Pump packages for multi-purpose, dial equipment and
transfer line equipment with multiple zones, zero-leak valve, re-circulating oil header line ................ 17
1.4 Terminating oil system external reservoir – nonstandard central station pneumatic ..................... 18
2 Central station - Grease systems ............................................................................................................. 19
2.1 Auto grease package ......................................................................................................................... 19
KFG1-5W2-V64V+924 ......................................................................................................................... 20
KFG1-5W1*-V64+924 .......................................................................................................................... 21
2.2 Manual grease (grade 0, 1, 2) package ............................................................................................. 22
2.3 Automatic fluid grease (grade 0, 00, 000) package .......................................................................... 22
MFE2-KW6F-V64* ............................................................................................................................... 23
KFB1-M-W-V64W+924 ........................................................................................................................ 24
2.4 Automatic single line parallel grease (Centro-matic lubrication system) ......................................... 25
3 Circulation oil systems ............................................................................................................................. 26
3.1 Circulation oil systems reservoir/Power units .................................................................................. 26
SKF Lubrication Systems USA
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3.2 Circulating oil systems external reservoir/Pressure filter and element ........................................... 26
169-460-087-V64 ................................................................................................................................ 27
169-460-233-V64A .............................................................................................................................. 28
169-400-130 ........................................................................................................................................ 29
3.3 Circulating oil systems external reservoir/Spin-on fill filter and element ........................................ 30
3.4 Circulating oil systems external reservoir/Pressure gauge ............................................................... 30
3.5 Circulating oil systems external reservoir/Major components ........................................................ 30
WS35-2-V64-A+*** ............................................................................................................................. 31
WS33-2-V64-A+*** ............................................................................................................................. 32
4 Oil/Air systems for spindle lubrication .................................................................................................... 33
4.1 Oil / Air systems ................................................................................................................................ 33
4.2 Oil/Air systems for multiple spindle drill heads ................................................................................ 34
4.3 Oil/Air systems for precision box style spindles ............................................................................... 35
5 Pump and splash lubrication gear box ..................................................................................................... 36
5.1 Pump motor driven lubrication......................................................................................................... 36
5.2 Filtration ............................................................................................................................................ 36
5.3 Reservoir - Pressure fill nipple, coupler, and dust cover .................................................................. 37
5.4 Sight glass .......................................................................................................................................... 38
5.5 Flow switches .................................................................................................................................... 39
5.6 Low level switches ............................................................................................................................ 39
5.7 Pressure switches .............................................................................................................................. 40
5.8 Isolation valves for single line parallel oil system ............................................................................. 40
VPG-VEN-V64+924 .............................................................................................................................. 41
VPG-VEN-S1-V64+924 ......................................................................................................................... 42
6 Assembly applications .............................................................................................................................. 43
6.1 Assembly applications ....................................................................................................................... 43
P-886-BW7-V64V ................................................................................................................................ 44
7 Mist type lubrication ................................................................................................................................ 45
SKF Lubrication Systems USA
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7.1 Mist type lubrication system ............................................................................................................ 45
Mist type lubrication – VCM ............................................................................................................... 46
8 Conveyor type lubrication ........................................................................................................................ 47
8.1 Oil applications .................................................................................................................................. 47
8.2 Grease application ............................................................................................................................ 47
9 Lube and fluid transfer systems ............................................................................................................... 48
9.1 Lube and fluid pumps ........................................................................................................................ 48
10 Piping components parts and accessories ............................................................................................. 48
10.2 Hose ................................................................................................................................................ 48
Hose with reusable, self-crimping fittings .............................................................................................. 49
10.5 Tubing ............................................................................................................................................. 50
11 Filtration ................................................................................................................................................. 50
11.2 Filters for oil and grease lubrication ............................................................................................... 50
12 System Components .............................................................................................................................. 51
12.1 Metering oil ..................................................................................................................................... 51
Piston distributors and manifolds - 320 series ................................................................................... 52
Piston distributors and Manifolds - 351 series ................................................................................... 53
12.2 Metering grease .............................................................................................................................. 54
12.3 Cycle indicator ................................................................................................................................. 55
12.4 Cycle indicator - Visual for single line series progressive systems .................................................. 55
12.5 Performance indicator - For single line oil series progressive systems .......................................... 55
12.6 Performance indicator - For single line grease series progressive systems ................................... 55
12.9 Check valves .................................................................................................................................... 56
Check valves ........................................................................................................................................ 56
13 Single point automatic lubricators ......................................................................................................... 57
13.1 Gas driven lubricators ..................................................................................................................... 57
13.2 Electro mechanical driven lubricators ............................................................................................ 57
14 Oil / Air systems for part lubrication ...................................................................................................... 58
SKF Lubrication Systems USA
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14.1 Series 170 system for part lubrication with internal controls ........................................................ 58
Series 170 System for part lubrication with internal controls ............................................................ 59
14.2 VSR System for part lubrication with external controls .................................................................. 60
VSR System for parts lubrication with external controls .................................................................... 61
14.3 Oil / Air Spray nozzle assemblies .................................................................................................... 62
Oil / Air Spray Nozzle Assemblies ........................................................................................................ 63
Service and Support Contacts ..................................................................................................................... 64
Document Control Information
Revision Number Sections Affected Description of Change
5.0
10.5 Added not on use of nylon tubing.
13.2 Added TLMR lubricators and cartridges.
Service and
Support Contacts
Updated contacts for Asia, France and South Korea.
SKF Lubrication Systems USA
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Centralized lubrication systems
The use of a single point style lubrication device requires the submission of a deviation request. The request must be approved by Ford Controls Engineering. Refer to Hydraulic Data Form 2631 for quick disconnect specifications and program eMIX for pressure fill Quick Disconnect Matrix. PTO standard is for electrically operated pump packages. Pneumatic operated packages for central lubrication systems shall be approved by Ford Controls Engineering. The use of pneumatic operated packages for lube transfer pumps and conveyer systems is permitted.
1 Central stations - oil systems
1.1 Pump package for central single line series progressive
lubrication system Stations contains the following: Reservoir, 0.2 lpm gear pump, 400/480 VAC, 3 Phase, 50/60 Hz electric motor, sight gauge, removable low level switch with pre-warning assembly (4-pin Micro), 10 micron pressure filter w/ electrical contamination indication (4-pin Micro), fill filter, pressure gauge, internal pump relief valve and pressure regulating valve set at 70 bar (1100 psi).
SKF Part Number Description Style
MF2-BW7-V64V+***
6 liter reservoir with 1/4" fill port
MF2-BW16-V64V+***
16 liter reservoir with 1/4" fill port
MF2-BW30-V64V+*** MF2-BW50-V64V+***
30 liter reservoir with 1/4" fill port 50 liter reservoir with 1/4" fill port
SKF Lubrication Systems USA
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MF2-BW7-V64V
SKF Lubrication Systems USA
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MF2-BW16-V64V
SKF Lubrication Systems USA
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MF2-BW30-V64V, MF2-BW50-V64V
Part
Number
Reservoir
capacity
[liters]
Reservoir
foot mount
bolt holes
[center to
center]
A
B
C
Width
D
Tank
Height
E
Overall
Height
F
Depth
G
H
MF2-BW30-V64V
30 430 x 240 500 ~514 510 ~381 ~523 320 ~394
MF2-BW50-V64V
50 490 x 270 570 586 580 475 ~617 374 ~448
SKF Lubrication Systems USA
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1.2 Pump package for central single line parallel piston distribution
lubrication system
Note: +1FV voltage code refers to multi-range motors V±5%, CE, UL, CSA 220 – 240 V / 380 – 420 V, 50 Hz 254 – 280 V / 440 – 480 V, 60 Hz +1FW voltage code refers to single range motor, CCC 220 / 380 V. 50 Hz ± 10% +1FX voltage code refers to multi-range motors V±5%, CE 220 – 240 V / 380 – 420 V, 50 Hz 254 – 280 V / 440 – 480 V, 60 Hz
Stations contain the following: Reservoir, 0.5 lpm gear pump, 400/480 VAC, 3 Phase, 50/60 Hz electric motor, sight gauge, removable low level switch with pre-warning assembly (4-pin Micro), 10 micron pressure filter w/ electrical contamination indication (4-pin Micro), fill filter, pressure gauge, internal pump relief valve and pressure regulating valve set at 27 bar (390 psi)… pump relief set at 0.5 bar (7 psi)
SKF Part Number Description Images
MFE5-(B/K)W3-V64V+*** MFE5-(B/K)W3-V64V7+*** MFE5-(B/K)W3-V64W+*** MFE5-BWx-xxx series
3 liter w/ 1/4" fill port for ISO 220 oil, 1/2” for ISO 100. Where B-steel, K-plastic reservoir. 3 liter w/ 1/4" fill port, w/o filter. Where B-steel, K-plastic reservoir. 3 liter w/ plugged fill port; fitting sold separately (see section 5.3). Where B-steel, K-plastic reservoir. Generic product literature
MFE5-XXX-V64V+*** MFE5-XXX-V64W+***
MFE5-BWx-xxx series
7 L reservoir capacity w/ 1/4" fill port for ISO 220 oil, 1/2” for ISO 100. Where XXX BW7-
steel, KW6- plastic reservoir. 7 liter w/ plugged fill port; fitting sold separately (see section 5.3) Where XXX
BW7-steel, KW6- plastic reservoir. Generic product literature
MFE5-BW16-V64W+*** MFE5-BWx-xxx series
16 L oil reservoir. Customer to supply a quick disconnect according to plant fluid requirements. (see section 5.3) Generic product literature
MFE5-BW30-V64W+*** MFE5-BW50-V64W+*** MFE5-BWx-xxx series
30 L with plugged fill port; fitting sold separately. Customer to supply a quick disconnect according to plant fluid requirements. (see section 5.3) 50 L with plugged fill port; fitting sold separately. Customer to supply a quick disconnect according to plant fluid requirements. (see section 5.3) Generic product literature
SKF Lubrication Systems USA
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MFE5-BW3-V64V
SKF Lubrication Systems USA
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MFE-BW3-V64V7+***
SKF Lubrication Systems USA
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MFE5-BW7-V64V
SKF Lubrication Systems USA
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MFE5-BW16-V64W
SKF Lubrication Systems USA
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MFE5-BW30-V64W
SKF Lubrication Systems USA
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MFE5-BW50-V64W
SKF Lubrication Systems USA
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1.3 Total loss oil, terminating systems - Pump packages for multi-
purpose, dial equipment and transfer line equipment with multiple
zones, zero-leak valve, re-circulating oil header line
Pump package contains the following: Reservoir, 0.2 lpm gear pump, 400/480 VAC, 3 Phase, 50/60 Hz electric motor, sight gauge, removable low level switch with pre-warning assembly (4-pin Micro), 10 micron pressure filter w/ electrical contamination indication(4-pin Micro). Fill Filter, pressure gauge, internal pump relief valve and pressure regulating valve set at 70 bar (1100 psi), for single line series progressive 10 Micron Return Filter, and 3/2 solenoid valve, 24 VDC.
SKF Part Number Description Style
MF2-BW7-V64V+***
MF2 series
6 L reservoir capacity w/ 1/4" fill nipple Generic product literature
MF2-BW16-V64V+*** MF2 series
16 liter reservoir capacity w/ 1/4" fill nipple Generic product literature
MF2-BW30-V64V1+*** MF2-BW50-V64V1+*** MF2 series
30 liter reservoir capacity w/ 1/4" fill nipple 50 liter reservoir capacity w/ 1/4" fill nipple Generic product literature
SKF Lubrication Systems USA
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1.4 Terminating oil system external reservoir – nonstandard central
station pneumatic
Pneumatic pump with solenoid, sight glass, low level switch with pre-warning assembly (4-pin Micro), 25 micron pressure filter w/electrical contamination indication (4-pin Micro) and pump relief valve. Delivery rate 30 cm³.
SKF Part Number Description Images
P-886-BW7-V64V P-886-BW7-V64V6 P-886
6 liter reservoir with w/ 1/4" fill port for ISO 220 6 liter reservoir with w/ 1/2" fill port for ISO 100 Generic owner's manual
SKF Lubrication Systems USA
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2 Central station - Grease systems
2.1 Auto grease package
Pump package contains the following: 24 VDC, electric pump, low level switch, pressure gauge, electrical high pressure indicator, grease strainer, and system fill connection.
SKF Part Number Description Images
KFG1-5W2-V64V9+924 KFG1-5W2-V64V7+924 KFG1-5W2-V64V8+924 KFG3-5W2-V64V9+924 KFG3-5W2-V64V7+924 KFG3-5W2-V64V8+924 KFG1-5W1*-V64+924 KFG3-5W1*-V64+924 KFG1-5W2-V64V*+924 KFG3-5W2-V64V*+924 KFG series
2 kg reservoir 0 grease w/ 1/4" fill nipple 2 kg reservoir 00 grease w/ 1/4" fill coupler 2 kg reservoir 000 grease w/ 3/8" fill coupler 6 kg reservoir 0 grease w/ 1/4" fill nipple 6 kg reservoir 00 grease w/ 1/4" fill coupler 6 kg reservoir 000 grease w/ 3/8" fill coupler 2 kg reservoir 1 & 2 grease w/ 1/4" fill nipple 6 kg reservoir 1 & 2 grease w/ 1/4" fill nipple 2 kg reservoir 0, 00, 000. Customer to supply a quick disconnect according to plant fluid requirements. 6 kg reservoir 0, 00, 000. Customer to supply a quick disconnect according to plant fluid requirements. Generic product literature
SKF Lubrication Systems USA
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KFG1-5W2-V64V+924
SKF Lubrication Systems USA
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KFG1-5W1*-V64+924
SKF Lubrication Systems USA
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2.2 Manual grease (grade 0, 1, 2) package
PF Series manual pump for systems with 6 lubrication points or less.
SKF Part Number Description Images
PF series
PF series for grease PFE series for fluid grease
ETP-*-**-*****-*+924 Compact greaser (max 5 points)
2.3 Automatic fluid grease (grade 0, 00, 000) package
SKF Part Number Description Images
MFE2-KW6F-V64V7+*** MFE2-KW6F-V64V8+***
6 L reservoir 00 grease with 1/4" fill coupler 6 L reservoir 000 grease with 3/8" fill coupler
KFB1-M-W-V64V9+924 KFB1-M-W-V64V7+924 KFB1-M-W-V64V8+924 KFB1-M-W-V64W+924
1 L reservoir 0 grease with 1/4" fill nipple 1 L reservoir 00 grease with 1/4" fill coupler 1 L reservoir 000 grease with 3/8" fill coupler 1 L reservoir 0, 00, 000. Customer to supply a quick disconnect according to plant fluid requirements
SKF Lubrication Systems USA
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MFE2-KW6F-V64*
SKF Lubrication Systems USA
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KFB1-M-W-V64W+924
SKF Lubrication Systems USA
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2.4 Automatic single line parallel grease (Centro-matic lubrication
system)
SKF Part Number Description Images
80130 80131
P653S Pump 24 VDC, 4 L reservoir P653S Pump 24 VDC, 8 L reservoir
SL-32 Metric Grease Injectors
SKF Lubrication Systems USA
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3 Circulation oil systems
3.1 Circulation oil systems reservoir/Power units Reference: SAE J1751 including, but not limited to, Section 8.10 and SAE J1689 Design and component selection shall be in compliance with Hydraulic Data Form 2631 where applicable. Note: Requires Ford Controls Engineering approval during simultaneous engineering.
SKF Part Number Description Images
Per system requirements
Circulating oil system
3.2 Circulating oil systems external reservoir/Pressure filter and
element
SKF Part Number Description Images
169-460-087-V64
Filter with dual differential pressure indicator, pre-warning and alarm
169-460-233-V64A Filter with differential pressure indicator
169-400-130 Replacement element, 10 micron, NG40
SKF Lubrication Systems USA
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169-460-087-V64
SKF Lubrication Systems USA
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169-460-233-V64A
SKF Lubrication Systems USA
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169-400-130
SKF Lubrication Systems USA
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3.3 Circulating oil systems external reservoir/Spin-on fill filter and
element
SKF Part Number Description Images
169 series Filter / Element for Oil
3.4 Circulating oil systems external reservoir/Pressure gauge
Liquid filled
SKF Part Number Description Images
169-104-015 169-110-015
Glycerin filled pressure gauge
3.5 Circulating oil systems external reservoir/Major components
Fluid level switch, Fluid flow switch
SKF Part Number Description Images
WS35-2-V64-A+*** WS33-2-V64-A+*** WS3x-2 series
Level: minimum with pre-warning Level: minimum and maximum Generic product literature
171-210-0** series Flow monitor
SKF Lubrication Systems USA
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WS35-2-V64-A+***
SKF Lubrication Systems USA
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WS33-2-V64-A+***
SKF Lubrication Systems USA
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4 Oil/Air systems for spindle lubrication
4.1 Oil / Air systems Simultaneous engineering machine design item, critical to reliability & maintainability. Oil/Air monitoring required, See GS4011/6011. With MV oil and air mixing blocks
SKF Part Number Description Images
OLA-***
Electric gear pump with MV oil and air mixing blocks
GS4011 series Oil+Air streak sensor
GS6011 series Oil+Air streak sensor
SKF Lubrication Systems USA
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4.2 Oil/Air systems for multiple spindle drill heads
Shall be used on all multiple spindle heads, exception where cartridge spindle inserts or other engineering
reliability agreements have been made. Oil/Air monitoring required. See GS4011/6011. With MV oil and air
mixing blocks
SKF Part Number Description Images
OLA-***
Electric gear pump with MV oil and air mixing blocks
GS4011 series Oil+Air streak sensor, 24VDC, IP54 rating
GS6011 series Oil+Air streak sensor, 24VDC, IP54 rating
SKF Lubrication Systems USA
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4.3 Oil/Air systems for precision box style spindles
Should be used where spindles operate in severe environments and/or at speeds over 250,000 DN. Oil/Air
monitoring required. See GS4011/6011.
SKF Part Number Description Images
OLA-*** Electric gear pump with MV oil and air mixing blocks
GS4011 series Oil+Air streak sensor, 24VDC, IP54 rating
GS6011 series Oil+Air streak sensor, 24VDC, IP54 rating
SKF Lubrication Systems USA
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5 Pump and splash lubrication gear box
5.1 Pump motor driven lubrication
SKF Part Number Description Images
M series MF series
M series (0.07 - 2.4 lpm) MF series (1.3 - 2.6 lpm)
143 series 143 Series (1.0 - 22 lpm)
5.2 Filtration
Refer to Hydraulic data form 2631
SKF Part Number Description Images
169-460-***-V64 Filter / Element for Oil
SKF Lubrication Systems USA
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5.3 Reservoir - Pressure fill nipple, coupler, and dust cover
Quick Disconnect Reference Chart on program Sharepoint
Size Series Type SKF no. Parker no.
1/8" 60 male nipple 995-001-088 H1-63-BSPP
1/4" 60 male nipple 995-001-096 H2-63-BSPP
1/4" FF male nipple (not sold) FF-252-6FB
3/8" 60 male nipple 995-001-108 H3-63-BSPP
3/8" FF male nipple (not sold) FF-372-8FB
1/2" 60 male nipple 995-001-093 H4-63-BSPP
1/2" FF male nipple (not sold) FF-502-8FB
3/4" 60 male nipple 995-001-521 H6-63-BSPP
1" 60 male nipple 995-001-431 H8-63-BSPP
1/8" 60 female coupler 995-001-517 H1-62-BSPP
1/4" 60 female coupler 995-001-500 H2-62-BSPP
1/4" FF female coupler (not sold) FF-251-6FB
3/8" 60 female coupler 995-001-518 H3-62-BSPP
3/8" FF female coupler (not sold) FF-371-8FB
1/2" 60 female coupler 995-001-112 H4-62-BSPP
1/2" FF female coupler (not sold) FF-501-8FB
3/4" 60 female coupler 995-001-519 H6-62-BSPP
1" 60 female coupler 995-001-432 H8-62-BSPP
SKF Assembly required for V64W unit
(includes sieve, housing, adapter, quick disconnect, dust cover, and hardware)
Size Series Type SKF assembly no.
1/8" 60 male nipple 995-003-529
1/8" 60 female coupler 995-005-088
1/4" 60 male nipple 995-002-096
1/4" 60 female coupler 995-005-096
3/8" 60 male nipple 995-003-530
3/8" 60 female coupler 995-005-097
3/8" FF male nipple 995-001-228
3/8" FF female coupler 995-001-227
1/2" 60 male nipple 995-003-531
1/2" 60 female coupler 995-003-533
1/2" FF male nipple 995-003-517
1/2" FF female coupler 995-003-518
3/4" 60 male nipple 995-003-532
3/4" 60 female coupler 995-005-521
SKF Lubrication Systems USA
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SKF Assembly required for V64W unit, continued
(includes dust cover)
Size Series Type Assembly part no.
1" 60 male nipple 995-003-535
1" 60 female coupler 995-003-536
5.4 Sight glass
Quick Disconnect Reference Chart on program Sharepoint
SKF Part Number Description Images
995-003-*** Sight glass - oil level gauges for metal reservoirs
SKF Lubrication Systems USA
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5.5 Flow switches
5.6 Low level switches
Refer to Electrical Data Form 2630
SKF Part Number Description Images
WS33-2-V64-A+xxx WS33 series
Level: minimum and maximum; FOR OIL Generic product literature
WS35-2-V64-A+xxx WS35 series
Level: minimum with pre-warning; FOR OIL Generic product literature
Refer to Electrical Data Form 2630
SKF Part Number Description Images
GS Flow sensor For use in intermittent centralized lubrication systems.
171 series
Flow monitor For use in intermittent centralized lubrication systems and in circulating centralized lubrication systems
SKF Lubrication Systems USA
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5.7 Pressure switches
5.8 Isolation valves for single line parallel oil system
Refer to Electrical Data Form 2630
SKF Part Number Description Images
VPG-VEN-V64+924 VPG-VEN-S1-V64+924
Isolation valves
Refer to Electrical Data Form 2630
SKF Part Number Description Images
DSC3-A100E-A2AB
Electronic Pressure Switch Rated Pressure Range: 1-100 bar in 0.5 increments Permissible overpressure: 300 bars Burst pressure: >500 bar Ambient temperature: -25 to +80 degrees Celsius Protection class: IP67 Operating voltage: 9-35 VDC Max. Power Consumption: 35 mA Current-carrying capacity: 1.2 A Number of signal outputs: 2 Type of signal outputs: PNP transistor stages Electrical connection: M12x1 4-pin Pressure port: G1/8
SKF Lubrication Systems USA
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VPG-VEN-V64+924
SKF Lubrication Systems USA
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VPG-VEN-S1-V64+924
SKF Lubrication Systems USA
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6 Assembly applications
6.1 Assembly applications
Systems Engineered during design and simultaneous engineering phase per assembly requirement.
SKF Part Number Description Images
GS300 Series P-886-BW7-V64V P-886-BW7-V64V6
P-886
Flow sensor (if flow monitoring required) 6 liter reservoir with w/ 1/4" fill port for ISO 220 6 liter reservoir with w/ 1/2" fill port for ISO 100 Use pneumatic pump packages P-886 where required. Use piston distributors for monitoring. Generic owner's manual
SKF Lubrication Systems USA
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P-886-BW7-V64V
N1004462
8/9/2011
1:2
11
C
140
388
300
345
147
250
Scale 1:3
Flows to:
Pressure stage up to:
Operating temperatur:
and at 100% of the cracking pressure
Visual, red pin and 1 electr. switching contact at 75%
Type of indication:
Switching pressure (-10%):
Max. switching output:
acc.to IEC 60947-5-2:
Electrical connector
Max. switching voltage:
Type of indication:
Differential pressure switch
Technical data:
Circuit diagram
Standard filter NG40 acc. to DIN24550 for reversible oil flow
with visual red pin and 1 electr. switching contact at 75%
and at 100% of the cracking pressure.
Filter rating abs.:Contact picture: Filter clean
NC-contact (100%)
NO-contact (75%)
15VA / 15W
4-pin connector; M12x1
p=5
24
AC/DC
V
-10°C - +100
40
100
10
l/min
bar
°C
m
1
4
2
3
bar
Strainer area: 440 cm²
Technical Data, Filter:
Air Inlet Pressure
Output
4-10
30
bar
cc/stroke
Suction Head 1500 mm
Technical Data, Pump:
2
1
P
WH
BN
4 BL
169-400-130Filter element:
Function:
Level Switch:
Wiring DiagramIP65Type of enclosure acc.to DIN 40050
2 NC contacts
mounting position:
senkrecht
Q
Q
the min liquid level contact 1-2 opens.
S2
Type of contact:
24VACmax operating voltage: 48VDCmax switching current: 1A 1Amax breaking capacity: 24VA 40W
the upper stop ring contact 1-4 closes. AfterAfter approx. 6mm falling of the float underneath
Contacts shown in inactivated condition (filled reservoir)
1) Not used.
2) "Protective Extra Low Voltage (PELV)"
EN 60204Teil1:1992/ IEC 204-1:1992 modified
DIN VDE 0100 T410 A2/ IEC 364-4-41:1992
2) 2)
Temperature:
S1
-10C ... +60C
vertical
4
1
3
2
1)
1)2 4 1 3
4X 9 THRU
SKF Lubrication Systems USA
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7 Mist type lubrication
7.1 Mist type lubrication system
NOT approved. Deviation is required.
SKF Part Number Description Images
VCM series
Oil Micron Unit for Oil Mist Lubrication
SKF Lubrication Systems USA
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Mist type lubrication – VCM
SKF Lubrication Systems USA
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8 Conveyor type lubrication
8.1 Oil applications
Refer to Hydraulic Data Form 2631
SKF Part Number Description Images
UC-DES Floor mounted oil projection system for chain lubrication.
UC-DEA Overhead mounted oil projection systems for chain lubrication.
8.2 Grease application
SKF Part Number Description Images
GVP Series
Grease injection system for chain lubrication
SKF Lubrication Systems USA
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9 Lube and fluid transfer systems
9.1 Lube and fluid pumps
SKF Part Number Description Images
9900-004-*** SKF LAGG series grease pumps for 39, 110 or 400 lb. drums. 5,800 PSI - 6,090 PSI
10 Piping components parts and accessories
10.2 Hose
Hose assemblies shall use crimp style fittings
SKF Part Number Description Images
982-750-091
Hydraulic hose for both primary and secondary distribution lines; oil or grease systems. 6mm hose, 853 sleeve, 853 stud, pressure 325 bar (4713 psi)
SKF Lubrication Systems USA
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Hose with reusable, self-crimping fittings
SKF Lubrication Systems USA
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10.5 Tubing
11 Filtration
11.2 Filters for oil and grease lubrication
Metric tubing – ISO 10763 All tubing shall be Trivalent plated seamless (DIN 1630 and DIN 2391) Nylon tubing (SKF 716/715 Series or Parker NN-4 through NN-10) may be used. Lines from piston distributors to lubrication points shall not be exposed to coolant or chips.
SKF Part Number Description Images
982-120-040 982-120-060 982-120-080
4mm steel tubing, Cr6 free 6mm steel tubing, Cr6 free 8mm steel tubing, Cr6 free
SKF Part Number Description Images
169 series Filters for oil applications
213 series Screen filters for grease applications.
SKF Lubrication Systems USA
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12 System Components
12.1 Metering oil
SKF Part Number Description Images
VPBG
Progressive block feeder Metered quantity of lubricant:0,2 cm³/stroke Threaded inlet port: G1/8 Threaded outlet port: G1/8
VPG
Progressive sectional feeder Metered quantity of lubricant:0,1-1,2 cm³/stroke Threaded inlet port: G1/4 Threaded outlet port: G1/8
VPKG
Progressive sectional feeder Metered quantity of lubricant:0,05÷0,6 cm³/stroke Threaded inlet port: G1/8 Threaded outlet port: G1/8
PSG2
Progressive sectional feeder Metered quanitity of lubricant: 0,06 - 0,84 cm³/stroke Threaded inlet port: G1/4 Threaded outlet port: G1/4
320 series
Single port prelubrication distributor for single-line centralized lubrication systems using oil or fluid grease Metering range: 0.01 - 0.3 cm3 - depending of special type.
340 series
Prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.01 - 0.16 cm3
350 series 351 series
Prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.05 - 0.60 cm3
390 series Prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.10 -1.5 cm3
SKF Lubrication Systems USA
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Piston distributors and manifolds - 320 series
SKF Lubrication Systems USA
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Piston distributors and Manifolds - 351 series
SKF Lubrication Systems USA
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12.2 Metering grease
SKF Part Number Description Images
VPBG
Progressive block feeder Metered quantity of lubricant:0,2 cm³/stroke Threaded inlet port: G1/8 Threaded outlet port: G1/8
VPG
Progressive sectional feeder Metered quantity of lubricant:0,1-1,2 cm³/stroke Threaded inlet port: G1/4 Threaded outlet port: G1/8
VPKG
Progressive sectional feeder Metered quantity of lubricant:0,05÷0,6 cm³/stroke Threaded inlet port: G1/8 Threaded outlet port: G1/8
PSG2
Progressive sectional feeder Metered quanitity of lubricant: 0,06 - 0,84 cm³/stroke Threaded inlet port: G1/4 Threaded outlet port: G1/4
320 series
Single port prelubrication distributor for single-line centralized lubrication systems using oil or fluid grease Metering range: 0.01 - 0.3 cm3 - depending of special type.
340 series
2, 3 and 5 port prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.01 - 0.16 cm3
350 series 351 series
2, 3 and 5 port prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.05 - 0.60 cm3
390 series
2, 3 and 5 port prelubrication distributors for single-line centralized lubrication systems using oil or fluid grease. Metering range: 0.10 -1.5 cm3
SKF Lubrication Systems USA
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12.3 Cycle indicator
SKF Part Number Description Images
177-300-*** 24 VDC, solid state switch, w/ LED and stainless steel housing
12.4 Cycle indicator - Visual for single line series progressive
systems
SKF Part Number Description Images
VP*-ZY Visual cycle indicator
12.5 Performance indicator - For single line oil series progressive
systems
SKF Part Number Description Images
VPG-UE-16-2 VPG-UE-32-2 VPG-UE-50-3 VPG-UE-**-*
Overpressure indicator for use on progressive feeders.
12.6 Performance indicator - For single line grease series
progressive systems
SKF Part Number Description Images
VPG-UE-50-3 VPG-UE-80-2 VPG-UE-**-*
Overpressure indicator for use on progressive feeders.
SKF Lubrication Systems USA
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12.9 Check valves
Check valves
SKF Part Number Description Images
RV series Check valves for progressive distributors
SKF Lubrication Systems USA
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13 Single point automatic lubricators
13.1 Gas driven lubricators
SKF Part Number Description Images
LAGD series SKF Single Point Automatic Lubrication, System 24 Gas driven
13.2 Electro mechanical driven lubricators
SKF Part Number Description Images
TLSD series SKF Single Point Automatic Lubrication, System 24 Electro-mechanically driven
TLMR series
SKF Automatic Lubricant Dispenser, TLMR, Electro-mechanical single point lubricator. LGWA 00/MR120B-V1 120ml cartridge filled with Castrol Tribol GR 100-00
SKF Lubrication Systems USA
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14 Oil / Air systems for part lubrication
14.1 Series 170 system for part lubrication with internal controls
SKF Part Number Description Images
170-FD-**
System contains the following: 4 liter reservoir, removable low-level switch with pre-warning assembly (4-pin Micro), filter-regulator, electronic pressure switch set at 50 psi, manifold assembly with oil/air spray control solenoids and nozzle air supply pressure regulator. Included controls for turn-key oil/air spray applications.
SKF Lubrication Systems USA
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Series 170 System for part lubrication with internal controls
SKF Lubrication Systems USA
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14.2 VSR System for part lubrication with external controls
SKF Part Number Description Images
VSR-FD-**
System contains the following: 4 liter reservoir, removable low-level switch with pre-warning assembly (4-pin Micro), filter-regulator, electronic pressure switch set at 50 psi, manifold assembly with oil/air spray control solenoids and nozzle air supply pressure regulator. System controlled by external source.
SKF Lubrication Systems USA
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VSR System for parts lubrication with external controls
SKF Lubrication Systems USA
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14.3 Oil / Air Spray nozzle assemblies
SKF Part Number Description Images
LGTCN-**-NY-**-*** Cone spray nozzle
LGTFN-**-NY-**-*** Fan spray nozzle
LGTPN-**-NY-**-*** Pinpoint spray nozzle
SKF Lubrication Systems USA
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Oil / Air Spray Nozzle Assemblies
SKF Lubrication Systems USA
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Service and Support Contacts
USA & Canada Europe
Name Frank Casinelli Uwe Lipinski Company SKF Lubrication Systems USA SKF Lubrication Systems
Germany AG Address 15918 Patriot
Macomb, MI 48044 Motzener Straße 35-37 12277 Berlin
Phone (248) 982-7411 01149-30-72002235 Fax (757) 951-0369 01149-30-72002481
Email [email protected] [email protected]
Asia (except others listed) Japan
Name Mr. Leo Lv Frank Allgeier Company SKF (China) Sales Co. SKF Lubrication Systems
Japan Ltd. Address No. 337 Bansongyuan Road
Shanghai 200011, PR China
2-16-20 Hishie Higashi-Osaka, 578-0984 Japan
Phone +86 21 2312 2210 Fax +86 21 6361 1568 Email [email protected] [email protected]
Australia China
Name David Antonelli Mr. Leo Lv Company SKF Australia Pty Ltd SKF (China) Sales Co. Address 17-21 Stamford Road Victoria
Oakleigh 3166 No. 337 Bansongyuan Road Shanghai 200011, PR China
Phone +61 3 9269 0864 +86 21 2312 2210 Fax +61 3 9269 0886 +86 21 6361 1568 Email [email protected] [email protected]
France Mexico
Name David Pierlot Iraida Cabrera Company SKF France S.A. SKF de Mexico S.A. de C.V. Address 34 Avenue des Trois Peuples
78180 Montigny le Bretonneux Km 125 , No. 1103 72000 Puebla, Pue
Phone +33 247403420 +52 222 229 4900 Fax +52 222 229 4941 Email [email protected] [email protected]
Continued on the next page
SKF Lubrication Systems USA
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South Korea Italy
Name Hangul Yang Antonio Polito Company SKF Korea Ltd. Berger Vogel S.r.l. - SKF
Lubrication Systems
Address 20th Fl, Centum IS Tower, 1209 Jaesong 1-dong, Haeundae-gu, Busan, 612-050
Via Gramsci 55 20032 CORMANO (MI)/ Italy
Phone +85 51 9205345 +39-02.663089.32
Fax +85 51 9465309 +39-02.663089.37 Email [email protected] [email protected]
United Kingdom India
Name Tim Veal Snehal MS Company SKF (UK) Ltd Lincoln Helios India Ltd Address Sundon Park Road
Luton Bedforshire LU3 3BL UK
Devanahalli Road Off Old Madras Road, Virgonagar Post, Bangalore - 560 049, India
Phone +44 1582 49 66 02 +91 81 11398054 Fax +44 1582 49 63 24
Email [email protected] [email protected]
Argentina Brazil
Name Felipe Laugle Mr. Jorge Sinihur Company SKF Argentina S.A. SKF do Brasil Ltda Address Peru 545 C1068AAA, Buenos
Aires Av.Marginal do Ribeirão dos Cristais, 200 07775-240 – Jordanésia – SP -Brazil
Phone +54 11 43403277 +55 11 46199240 Fax +54 11 43403219 +55 11 89496888 Email [email protected] [email protected]
SKF Lubrication Systems USA
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