pt14 hobas 20140520 hobas mine 2014 presentation ali shared
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hobas pipesTRANSCRIPT
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HOBAS
HOBAS - High Performance GRP Pipes 1
Highly Durable,Tailor Made
HOBAS Mining Solutions
HPL | ALI, Aki Litokorpi HOBAS FINLAND
HEA | SCS 05/2014
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HOBAS - High Performance GRP Pipes 2
O Overview
O Tailor made pipe system development
O Additional benefits for mining applications
O Experience in mining
O HOBAS Mining and Process Applications
O VISIT US AT HOBAS STAND
NO: 211 FOR FURTHER DETAILS
HOBAS
Content
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The HOBAS Group. ..an international company
o 35 owned production facilities and sales offices o Well established supplier in the industry area o Complete Packages:
o planning o design o manufacture lamination o installation on site
o More than 210 Mio EUR turnover
o More than 1,000 employees
HOBAS - High Performance GRP Pipes 3
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HOBAS - Today
HOBAS - High Performance GRP Pipes 4
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Product range
HOBAS - High Performance GRP Pipes
o Diameter: CC: DN 150 - 3600
FW: DN 25 - 4000
o Pressure classes: PN 1 PN 40
o Temperature: up to130C
o Inliner: CC: UP, VE, PU
FW: VE, Thermoplastics
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Applications
HOBAS - High Performance GRP Pipes 6
Above Ground
Open Trench
Pipe Jacking
Relining
Tanks / Vessels
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O Glass Fibers
O Resins
O Mineral Reinforcement
O Fillers
O Additives
HOBAS - High Performance GRP Pipes
Material
HOBAS GRP Pipe Systems
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Centrifugal acceleration
up to 75g !
HOBAS Manufacturing Process
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HOBAS - High Performance GRP Pipes 9
Officially accredited and independent GRP testing
laboratory certified to ISO 17025:2007
HOBAS TechCenter Austria
Research & Product Development
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Test methods
O Long-term Internal Pressure (ISO 7509, EN 1447)
O Long-term Split-Disc
O Strain Corrosion (ISO 10952, EN 1120)
O Abrasion (ISO 15729)
O Miller test (ASTM G75)
O Long-term Ring Deflection (ISO 10468)
O Long-term Ring Stiffness (ISO 10471, EN 1227)
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Tailored Mining & Slurry
Pipelines
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HOBAS
Tailor made pipe system
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HOBAS - High Performance GRP Pipes 12
Tailor Made Product
Development
Tailor Made
Pipe System
Temperature
Pressure Rating
Medium
Add. information:
eg. Miller number
Parameters for pipe customizing
External Loading
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HOBAS - High Performance GRP Pipes 13
Tailor Made Product
Development
Abrasion tests with slurry mixture
Determining the
best lining material
Raw material
pre-selection
Delivery of customized
pipe system
Field performance (optional)
Customer
Slurry material
Early Warning System (optional)
Preventive Maintenance of
Pipelines (Client Process)
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HOBAS - High Performance GRP Pipes 14
Tailor Made Product
Development
OThermoset Materials:
Polyester
Vinylester
High Performance
Polyurethane(s)
OThermoplastic Materials:
PVC-C Chlorinated polyvinyl chloride
PVC Polyvinyl chloride
PP Polypropylene
HDPE High-density polyethelene
PVDF Polyvinkylidene fluoride
FEP Fluorinated ethylene propylene
PFA Perfluoroalkoxy
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HOBAS - High Performance GRP Pipes 15
HOBAS - GRP pipe systems
Pipe Wall Structure
1. External protective layer
2. Outer reinforced layer
(glass fiber, polyester resin)
3. Transition layer (glass fiber,
polyester resin, sand)
4. Reinforcing layer (sand,
polyester resin, glass fiber)
5. Transition layer
6. Inner reinforced layer
7. Barrier layer
8. Highly abrasion resistant liner
1 10mm customized
* > 10mm on request
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HOBAS - High Performance GRP Pipes 16
HOBAS - GRP pipe systems
Pipe Wall Structure
Best Bonding Properties
One single production process
Highly Abrasion Resistant Liner
Customized thickness
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HOBAS - High Performance GRP Pipes 17
HOBAS - GRP Pipe Systems
Abrasion resistance testing
Copper tailings (dry)
Coal waste (dry)
COARSE FINE
HOBAS Liner #1 HOBAS Liner #2 HOBAS Pool of Liners
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HOBAS - High Performance GRP Pipes 18
HOBAS - GRP Pipe Systems
ASTM G75 - Millertest
F = 22,4N
v = 20 m/s
HOBAS pipe sample (liner)
Slurry mixture
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HOBAS - High Performance GRP Pipes 19
ASTM G75-07 Miller Test
Cumulative loss of volume
HOBAS vs.
HDPE
40x improved
HOBAS vs.
Steel
5x improved
Steel: additional
abrasion due to
corrosion!
Source: HOBAS R&D, Austria 2013 | TU Clausthal, Germany 2013
Material: Fly Ash, Thermal Power Plant
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HOBAS - High Performance GRP Pipes
Performance in field
Typical test track
O Test of liner performance
O Flange connection to existing pipe (e.g. steel)
O Online Monitoring
- Abrasion sensors
- Data logging (time stamp, liner thickness,)
Steel
de 813
Steel
de 813
GRP#1 GRP#2 GRP#3 GRP#4
Pressure
Sensor
Wear Sensor / Data Logger Box
Sensor cable
FWC#1
laminated
FWC#2
laminated
Wear plate Wear plate
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HOBAS
Additional benefits for mining
applications
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HOBAS - High Performance GRP Pipes 22
Online Monitoring
Abrasion Surveillance Surveillance of abrasion
System includes:
Sensors
Datalogger
O Information of abrasion via text
messages on the mobile
O Visual indication on-site
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HOBAS - High Performance GRP Pipes
Abrasion Surveillance
O Monitoring at critical positions
O Early warning system
O Sensors at different liner levels
O Status indication:
Optical (LED)
Wire less (RFID)
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HOBAS - High Performance GRP Pipes 24
O Angular deflection possible in couplings
O Very long service life
O Complete pipe system including manholes and fittings
O Simple cutting, also on site
O Not sensitive to frost and high temperatures
O UV and corrosion resistance
HOBAS Pipe Systems
Advantages of HOBAS Pipes
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HOBAS - High Performance GRP Pipes 25
O GRP Easy-push-to-fit (FWC, DC)
OFlanges, Butt Wrapped Lamination, Adapter
Couplings, Masonry Couplings
OStainless Steel Couplings (re-open)
HOBAS
Connections and Couplings
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HOBAS
Activities in Mining and Process Industry
HOBAS - High Performance GRP Pipes 26
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HOBAS Mining
Poland - Europes largest tailings pond
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HOBAS Mining
Bulgaria coal waste
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HOBAS Industry
Worlds largest Copper Mine:
Escondida Plant in Chile
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Process Pipes, Copper mine
oEscondida Copper Mine, Chile
oPipes for transport of copper sulfate
oConcentrated sulfuric acid (fluid)
o Temperature up to 50C
oDN 600, PN 06 / length of 800m
o FW-GRP with CPVC liner
HOBAS - High Performance GRP Pipes 30
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Process Equipment GRP / PVC-U
Chloride Drying Tower for
operating temperatures
up to 85 C
HOBAS - High Performance GRP Pipes 31
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Equipment and pipelines in the field of acid
regeneration
As pure GRP or GRP - Composite
For example PP or PVDF
Depending on acid and temperature
Especially at inlet pipes under pressure
and temperatures
HOBAS - High Performance GRP Pipes 32
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HOBAS - High Performance GRP Pipes 33
Process Equipment and Tanks
FRP scrubber / PFA 130 C.
FRP scrubber / ECTFE 80
Condensate separator GRP / PVC 80 C
Distillation columns GRP / PFA 130 C.
Reactor GRP / PFA 130 C.
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HOBAS Filter Pipe Systems
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HOBAS Filter Pipe Systems
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Open-Cast Coal Mine
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Open-Cast Coal Mine
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HOBAS - High Performance GRP Pipes 38
Thank You.
HOBAS STAND NO: 211