1

PXL insertion parts

PXLAndDuct_carriagev2.SLDASMIn: http://www-rnc.lbl.gov/~wieman/container_uta_7_8_10.zip

this document: http://www-rnc.lbl.gov/~wieman/PXL_insertion_system.pptx

2/16/2011

+ additional fixturing assemblies: tt_mandrel_blank.SLDASM, tt_fixture.SLDASM

2

part/file cnfg material source total#

p. ref

grph

1 dove plate cyl.SLDPRT 6061 exist at LBNL

? 4

2 transition_tube_cyl_v3.SLDPRT CF LBNL 2 5

3 tt_mandrel.SLDPRT extended/with trim guides

6061 UTA/LBNL prep

1 each 6

4 hinge_D_end_v2.SLDPRT 6061 UTA 2 7

5 D_termination_extend_to_hinge_v2.SLDPRT 6061 LBNL 2 9

6 hinge_bushing.SLDPRT PEEKBRASS

UTALBNL

8 10

7 h_cam_sleeve.SLDPRT PEEK UTA 8 11

8 hinge_leaf_out_blistered_v2.SLDPRT 6061 LBNL 1 ev 2 12

9 hinge_leaf_in.SLDPRT 6061 UTA 1 ev 2 13

10 hinge_east_release_blk.SLDPRT 6061 UTA 1 15

11 carriage_base.SLDPRT 6061 LBNL 1 ev 2 16

12 hinge_pin_rod_MC_1606T21.SLDPRT hinge pin MC 1606T21prec. al rod

UTA 4 ev 8 17

13 Retain_ext_modified_MC98541A139.SLDPRT MC *

14 set_screw_dog_MC92505A191.SLDPRT MC *

partial parts list for assembly: PXLAndDuct_carriagev2.SLDASM

* part count included in job: Rail_test_system.pptx

3

part/file cnfg material source total#

p. ref

grph

15 linear bearing liner Pacific Bearing FMN20 PB *

15 Linear_bearing_liner_FMN20_pacific_bearing.SLDPRT PEEK ** UA/LBNL 8

16 2-56 x 3/16 in aluminum FE 4

17 duct_D_to_circle_v2.SLDPRT SLS Nylon 11 FC 2 18

18 tt_fixture_base.SLDPRT 3/4in MIC6 UTA 1 19,20

19 tt_fixture_E.SLDPRT 2 in MIC6 UTA 1 19,21

20 tt_fixture_W.SLDPRT 2 in MIC6 UTA 1 19,22

Following new as of Feb 2011

21 release_hinge.SLDPRT al 1 24

22 release_base.SLDPRT al 1 24

23 bellows_piston_asm.SLDASM brass &cu servometer 10 24

24 release_post.SLDPRT cone al 2 25

25 release_post flat al 2 25

26 Legris 1/8 tube 1/16 NPT 4

partial parts list for assembly: PXLAndDuct_carriagev2.SLDASM

* part count included in job: Rail_test_system.pptx ** eventually fabricate this model in PEEK

4

part/file cnfg material source total#

p. ref

grph

27 10-24 x .5 aluminum cap screws FE 20

28 8-32 aluminum locking FE 20

partial parts list for assembly: PXLAndDuct_carriagev2.SLDASM

* part count included in job: Rail_test_system.pptx ** eventually fabricate this model in PEEK

5dove plate cyl.SLDPRT

this already built, check if need more and check why hole tool was not used to specify the threaded hole.

6transition_tube_cyl_v3.SLDPRT

7tt_mandrel.SLDPRT (extended) tt_mandrel.SLDPRT (with trim guides)

tt_mandrel_blank.SLDPRT

suggest forming from single turned piece

tt_mandrel_blank.SLDASM

64 millionth of inch surface for carbon mold

8

file config material

quant. image

hinge_D_end_v2.SLDPRT 6061 2

tolerance outer surface± 0.050 mm ( controls glue bond thickness to D tube)

pin position tolerance ± 0.25 mm

hole diameter tolerance+0.1 -0 mmmm (slip fit 1/8 in nubben)

tolerance inner surface±0.0500 mm (controls glue bondthickness to plastic air duct)

RFQ for 8”round to turn for making 2

9HDT.SLDASM

D_termination_extend_to_hinge_v2.SLDPRT

hinge_bushing.SLDPRT 1 of 4

h_cam_sleeve.SLDPRT 1 of 4

2-56 x 3/16 in aluminumand aluminum washer1 of 2

10D_termination_extend_to_hinge_v2.SLDPRT

hinge pivot holes (total of 4)

position tolerance relative to each other and relative to mount plane ±0.075 mm

diameter tolerance+.005 - .00 mm (press fit for peek BRASS bushings)

diameter tolerance +0 – 0.1 mmslip fit for peek bushings

DO NOT USE PEEK BUSHINGS. USE BRASS.

11hinge_bushing.SLDPRT

outside diameter tolerance:+.010 - .0025 mmpress fit into hingeuses basic hole tolerancingsee design journal for this partand simulation ofthis part

inside diameter tolerance:+0.025 - .00 mm

DO NOT USE PEEK.USE BRASS

12h_cam_sleeve.SLDPRT

inside diameter tolerance:+.10 - 0 mm for slip fit

13hinge_leaf_out_blistered_v2.SLDPRT

hole center tolerance0.075 mmset by hinge run out

drill hole #31

later during assembly will ream to get clearance on top and interference on bottomsee:hinge_leaf_out_blistered.SLDPRT (assembly )for reaming dimensions

14

hinge_leaf_in.SLDPRT (machine)

hole center tolerance0.075 mmset by hinge run out

drill hole #31

later during assembly will ream to get clearance on top and interference on bottomsee:hinge_leaf_in.SLDPRT (assembly )for reaming dimensions

1 0f 4

15carriage_v2.SLDASM (rail test mode)

hot glue ends of snap ring to bushing to keep from rotating

Linear_bearing_liner_FMN20_pacific_bearing.SLDPRT

for testing use commercial part, replace later with fabricated PEEK part

Retain_ext_modified_MC98541A139.SLDPRT1 of 8for final replace with non magnetic

set_screw_dog_MC92505A191.SLDPRT1 of 4 for final replace with non magnetic

carriage_base.SLDPRT

hinge_east_release_blk.SLDPRT

16

hinge_east_release_blk.SLDPRTtemporary part used for testing only

hinge pivot holes (total of 4)

position tolerance relative to each other and relative to mount plane ±0.075 mm

diameter tolerance+.005 - .00 mm (press fit for peek BRASS bushings)

DO NOT USE PEEK BUSHINGS. USE BRASS.

17

carriage_base.SLDPRT

18

hinge_pin_rod_MC_1606T21.SLDPRT

5-40 thread5 mm

make from precisionaluminum rod

19duct_D_to_circle_v2.SLDPRT

20

tt_fixture.SLDASM

tee_nut_custom_half_in_slot.SLDPRTsee Rail_test_system.pptx

21

tt_fixture_base.SLDPRT

22tt_fixture_E.SLDPRT

press fit dowel pin 0.125 X .375 in, MC 98381A470

23tt_fixture_W.SLDPRT

press fit dowel pin 0.125 X .375 in, MC 98381A470

24

release.SLDASM

release_hinge.SLDPRT

release_base.SLDPRT

bellows_piston_asm_v3.SLDASM

25

release_cone.SLDPRT

congfiguration: cone

release_cone.SLDPRT

congfiguration: flat

8-32 threads

26

References:

MC http://www.mcmaster.com/FE http://www.fastener-express.com/PB http://www.pacific-bearing.com/FC http://www.forecast3d.com/