qcp for zueitina

7/31/2019 QCP for Zueitina

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TECHNIQUE INSPECTION &CONTROLE s.a.

API 510: Pressure Vessel Inspection Code: Maintenance Inspection, Rating, Repair, and Alteration.

API 570: Piping Inspection Code: Inspection, Repair, Alteration, and Rerating of In-service Piping Systems.

ASME B31-3: Process Piping.

IEC 947 (1 to 4) : For electrical equipment

IEEE Std C37.20.2-1993 for Metal-Clad and Station-Type Cubicle Switchgear

ANSI/IEEE 576-1989: IEEE Recommended Practice for Installation, Termination, and Testing of Insulated Power Cable as Used

in the Petroleum and Chemical Industry

IEEE Std 1159-1995 Recommended Practice for Monitoring Electric Power Quality

IEEE C62.92.2 IEEE Guide for the Application of Neutral Grounding in Electrical Utility Systems Part IIGrounding of

Synchronous Generator Systems

IEEE Std C62.92.1 IEEE Guide for the Application of Neutral Grounding in Electrical Utility SystemsPart I: Introduction

IEEE Std C62.92.3 IEEE Guide for the Application of Neutral Grounding in Electrical Utility Systems, Part IIIGenerator

Auxiliary Systems

IEEE C62.92.4 IEEE Guide for the Application of Neutral Grounding in Electrical Utility Systems, Part IVDistribution

IEEE Std C62.92.5 : IEEE Guide for the Application of Neutral Grounding in Electrical Utility Systems, Part VTransmission

Systems and Sub transmission Systems

LOLER 98

BS EN 12077-2 Cranes safety-Requirements for health and safety-Part 2: Limiting and indicating devices

BS EN 12644 Crane - Information for use and testing-Part 2: Marking

BS IS0 5057 Industrial trucksInspection and repair of fork arms in service on fork-lift trucks


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BS4278: Eyebolts for lifting purposes

BS 6994:1988 : Specification for Steel shackles for lifting and general engineering purposes: grade M(4)

BS EN13411-1:2002 : Terminations for steel wire ropesSafetyPart 1: Thimbles for steel wire rope slings BS EN 13411-2:2001: Terminations for steel wire ropesSafetyPart 2: Splicing of eyes for wire rope slings

BS EN 13411-4:2002: Terminations for steel wire ropesSafetyPart 4: Metal and resin Socketing

BS 6570: 1986: The selection, care and maintenance of steel wire ropes

BS7035:1989: Socketing of stranded steel wire ropes


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Review and approve the technical calculation,

data sheets, drawings and design data.

Review Material List and certificates to pressure

vessel drawings.

Review manufacturer Welding ProcedureSpecifications (W.P.S.) and Procedure

Qualification Record (P.Q.R.) for the materials of

construction.

Review manufacturer proposed level and extent

of Non Destructive Examination (N.D.E.)

Review manufacturer procedure for post weld

heat treatment (if applicable).

Review manufacturer pressure test procedure.

Design code An engineer NA


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Visual inspection according to approved and asbuilt drawings.

Dimensional check

Internal and external inspection Design codeA qualifiedinspector

Meter,clamps

meter &Depthgauge

Manufacturers

procedures

PQ/RSC-CV/01AG

PQ/RSC-CV/01 AG

RQ/CRS-APP/04

Attend and witness the test pressure:

Make sure that the equipment withstands the

hydrostatic test without leakage through the

weld seam or the vessel body.

Design codeAn authorisedpressure vessel

inspector

Calibratedmanometer

Manufacture

s procedure

PQ/CRS-APG/01 AG

PQ/CRS-EHV/01 AG

RQ/CRS-APP/04CE/CRS-APP/04


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Ensure that each pressure vessel has apermanently attached nameplate showing at

least:

The name of the manufacturer

The manufacturers location

The manufacturer's serial number

identifying the vessel

The year builtThe internal volume

The hydraulic test pressure;

The date of test;

Any statutory marking required

Affix the T.I.C. stamp on the accepted vessel

Manufactures

procedureDesign code

An authorisedpressure vesselinspector

T.I.C Stamp..


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Review Material List and certificates to

pressure vessel drawings.

Review manufacturer Welding Procedure

Specifications (W.P.S.) and Procedure

Qualification Record (P.Q.R.) for the materialsof construction.

Review manufacturer proposed level and

extent of Non Destructive Examination

(N.D.E.)



Review manufacturer pressure test procedure

Review of the maintenance record book /

Review of previous inspection reports

Design code An engineer NA


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Visual inspection according to approved and as

built drawings. API 510A qualified

inspectorNA

Manufacturers

procedures

PQ/RSC-

CV/01AG

RQ/RSC-IV/01

Dimensional check of each pressure vessel

according to approved and as built drawings. Design codeA qualified

inspectorMeter

Manufacturers

procedures

Check the condition of the outside surface of

the vessel, insulation systems, painting and

coating systems, supports, and associated

structure

Check for leakage, hot spots, vibration, the

allowance for expansion and the general

alignment of the vessel on its supports

Particular attention should be given to weldsused to attach components (e.g. reinforcement

plates, and clips) for cracking or other defects.

API 510 & API571

A qualified

inspector

Meter, clampsmeter & Depth

gauge

PQ/CRS-APG/02 AG

PQ/CRS-APG/02AG


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Thorough check of internal pressure boundary

surfaces for damage

Specific N.D.E. techniques may be required by

the inspector to find damage specific to the

vessel or service conditions.

For equipment not designed for entrance by

personnel, Boroscope check techniques may aid

the check of these equipment internal surfaces.

API 510 & API571

Qualifiedinspector

meter, clampsmeter, Depthgauge, Gasdetector &Borescope

PQ/RSC-CV/01 AGPQ/CRS-APG/02

AG

RQ/RSC-IV/01

They are taken to verify the thickness of vessel

components. This data is used to determine the

corrosion rates and remaining life of the vessel. The

inspector should consult with a corrosion specialist

when the short term corrosion rate changes

significantly from the previous identified rate to

determine the cause. Appropriate responses to

accelerated corrosion rates may include, additionalthickness readings, U.T. scans in suspect areas,

corrosion/process monitoring, and revisions to the

vessels inspection plan.

API 510

Qualifiedinspector

UT inspectorLevel II

Wall thickness

measurement

apparatus

PQ/RSC-ME/01 AGPQ/NDT-UT/01

RQ/RSC-ME/01AG

RQ/CND-UT/01


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Attend and witness the pressure test

.

API 510Design code

An API510pressure vessel

inspector

Calibratedmanometer

PQ/CRS-APG/01AG

PQ/CRS-EHV/01AG

RQ/CRS-APP/04

Ensure that each pressure vessel has a

permanently attached nameplate showing at

least:

The name of the manufacturer

The manufacturers location

The manufacturer's serial number

identifying the vessel

The year built

The internal volume

The hydraulic test pressure;

The date of test;

Any statutory marking required

Affix the T.I.C. stamp on the accepted vessel

Manufacturesprocedure

Design code

An API 510pressure vessel

inspector


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vessel drawings.

Review manufacturer Welding ProcedureSpecifications (W.P.S.) and Procedure

Qualification Record (P.Q.R.) for the materials of

construction.

Review manufacturer proposed level and extent of

Non Destructive Examination (N.D.E.)




The code towhich thetubular

elements werebuilt

Authorized Piping

Inspector NA


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Confirm all operations have been done as per

internal mill practices and procedures

Design code,

client

requirements

Authorized Piping

InspectorTools

inspection and

instrumentation

should

provided by the

manufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /01 AG

or

RQ/CRS-CUT /02 AG

The quality control of steel used for tubes is

conducted by means of samples taken from tubes,

after completion of manufacturing process likely to

modify the metals properties.

Values measured elongation, traction resistance and

elasticity limits must fulfil provisions of the design

code and be at least equal to the minimal specified

values selected for the calculation of tubular

elements. They must be measured on samples taken

for the basic metal.

Design code,

client

requirements

Authorized Piping

InspectorTools

inspection and

instrumentation

should

provided by themanufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AG

or

RQ/CRS-CUT /02 AG


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Each pipe shall be visually inspected to detect

surface defects: Such inspection shall be over the

entire external surface and shall cover as much of the

internal surface as is practical.

Design code,

client

requirements

A qualifiedinspector

Manufacturers

procedures

PQ/RSC-

CV/01AG

RQ/RSC-IV/01

Tests pertaining to the quality of steel shall be

performed on samples taken at the end of tubes

randomly chosen by the T.I.C. from each lot of tubes

made up of elements of the same characteristics,produced by the same melt

Destructive Examinations related to the quality of

longitudinal or spiral welds shall be performed on

samples randomly chosen at the end of tubes

Design code,

client

requirements

A qualifiedinspector

Tools

inspection and

instrumentation

should

provided by the

manufacturer

PQ/CRS-CUT /

01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AG

or

RQ/CRS-CUT /02 AG

Inspection of pipe to reveal imperfections, using

radiographic, ultrasonic or other methods that do not

involve disturbance, stressing or breaking of the

materials

Design code,

client

requirements A qualified

inspector levelII

Tools

inspection and

instrumentationshould

provided by the

manufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AG

or

RQ/CRS-CUT /02 AG


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The pipe shall withstand the hydrostatic test without

leakage through the weld seam or the pipe body.

Design code,

client

requirements

An Authorized

Piping Inspector

Tools inspectionand

instrumentation

should provided

by themanufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT / 01AG

CE/CRS-CUT / 01AG

RQ/CRS-CUT / 02AGCE/CRS-CUT/02 AG

Any fitting equipment must be subject to an

individual hydraulic test

Design code,

client

requirements

An Authorized

Piping Inspector Tools inspectionandinstrumentation

should providedby the

manufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AGor

RQ/CRS-CUT /02 AG

Accessory devices must be subject of in factory

hydraulic tests under the same conditions of tubular

elements

Design code,

client

requirements

An Authorized

Piping Inspector Tools inspectionandinstrumentationshould provided

by the

manufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AGor

RQ/CRS-CUT /02 AG

The accessory equipment shall withstand the

hydrostatic test without leakage through the weldseam or the body.

Design code,

client

requirements

Authorized PipingInspector

Tools inspection

and

instrumentationshould provided

by the

manufacturer

PQ/CRS-CUT /

01 AG

PQ/CRS-CUT /02 AG

RQ/CRS-CUT /

01 AGor

RQ/CRS-CUT /02 AG


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Ensure that the pipe markings includes the following

information, as applicable:

Name or mark of the manufacturer of the pipe

Specified outside diameter;

Specified wall thickness;

Pipe steel grade (steel name)

Product specification level designation; Type of pipe

Mark of the customer's inspection

representative, if applicable;

An identification number, which permits the

correlation of the product or delivery unit (e.g

bundled pipe) with the related inspection

document, if applicable.

Design codeand client

requirements

An Authorized

Piping Inspector

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG


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The pipe coating inspector shall check, the

following points, but not limited to:

Material coating

The identification of each tube

Visual inspection shall be investigated for

surface imperfections,

Pipe end inspection

Heat treatment

Control of the pipe roughness surface

Control of the coating thickness

Pipe final marking

specificationrequirements

Coating /PaintingInspector

Tools

inspection andinstrumentation

should

provided by the

manufacturer

PQ/CRS-CUT /01 AG

PQ/CRS-CUT /02 AG

PQ/RSC-CP/01AG

RQ/RSC-CP/01


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vessel drawings.

Review manufacturer Welding Procedure

Specifications (W.P.S.) and ProcedureQualification Record (P.Q.R.) for the materials of

construction.

Review manufacturer proposed level and extent of

Non Destructive Examination (N.D.E.)




The code towhich thevessel was

built

An Authorized

Piping Inspector NAPQ/CRS-

APP/02 AG


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The pipeline shall withstand a pressure test without

failure, leakage, distress, or distortion other than

elastic distortion at a pressure equal to the test

pressure of the system in which it is installed,

either before installation or during the system

test.

API 570An Authorized

Piping Inspector

Calibrated

manometer

Dead weight

tester with

accessories

Pressure

recorder,

Temperature

gauge.

PQ/CRS-EHG /

01 AG

PQ/CRS-EOL /

01 AG

RQ/CRS-EHG/01 AG

CE/CRS-EHG/ 01 AG

RQ/CRS-EOL

/ 01 AG

CE/CRS-EOL/ 01 AG


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Visual & general checks

Insulation Measurement.

Bonding Measurement

Earth connection Measurement

Infrared testing

ANSI/IEEEStandardslisted above

A qualified

inspector

Electrical tester

Megohmmeter

Voltage detector

Clip-on

ammeter

Infrared

Camera

PQ/CRS-IE/01 AG

PQ/CRS-IE/02 AG

PQ/RSC-TIT/01 AG

RQ/CRS-IE/01

RQ/CRS-IE/02


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Visual inspection of the characteristics of the

different equipments, and determination of their

conformities with specified requirements where

applicable, and based on professional judgement

where general requirements apply

Dimensional check to show that the equipment

has neither permanent deformation, nor

abnormality that would render it incapable of

being used safely for its designed purpose.

Non-destructive examination of lifting equipment

which should be examined by Magnetic Particle

Inspection (M.P.I.)

Functional tests related to the safety organs Functional tests an d overload tests

LOLER &

British

standards listed

above

Dynamometer

Magnetic

indicator

Magnetic yoke

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