quality measurement at the push of a button search leitz-iso10360 zeiss industrial metrology, imts...

12016-09-13ZEISS Industrial Metrology, IMTS 2016

Quality Measurement At The Push Of A Button

David G. Wick - Manager, Product Management Carl Zeiss Industrial Metrology, LLC

763-744-2629 – [email protected]

“Competitive advantage in the 21st century will be influenced by factors such as cheap energy and wage rates—but it will be decided by how

countries enable advanced design and manufacturing.”*

MedicalImage Here

IndustrialImage Here

* America’s Real Manufacturing Advantage, Strategy & Business Magazine, January 2014


Quality Measurement At The Push Of A Button

• Introduction

• Convergence Of Technology• iPhone In 2007• Quality Measurement In 2017

• Advancements In Quality Measurement • Standards• Advanced Sensors• Measurement Program Software• Model Based Definition• Program Generation Software• Quality Data Management Software

• What About Industry 4.0?

• Summary


Introduction

Quality Measurement At The “Push Of A Button”Ultimately Provides Competitive Advantage!

• We can do quality measurement at the “push of a button” today

- 2D optical profile projector- Traditional coordinate measurement machine (CMM)- Computed tomography systems

• The synergy of standards, advanced sensors and new softwareenables turning measurement data into information, to drive quality improvement, faster than ever before.


In 2007, Convergence Of These TechnologiesEnabled The Creation Of An iPhone*

ElectronicsLow Power Up, Touch Screen

Display, Battery

SoftwareiOS, GUI, Browser,

Apps

Networks

CellularPhone, WiFi,GPS,

Internet

IncredibleProductivityImprovement

- Call Family- Find Restaurant- Pay Your Bills- Take Pictures- Take Video- Get The News

Put iPhone images here

Optics

Mega PixelMiniature Lens

* 7th Generation Announced Last Week. Almost 1B Units Sold.


In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!

Advanced SensorsOptical, Roughness,

Laser, Tactile

SoftwareNew GUI, Program

Generation/Optimization, Measurement

Quality Data Management

Software

Data SharingAcross Work

Cells, In-Plant or Across Plants

StatisticalProcessControl Tools

Support QualitySystem

Meaningful Information That Drives

Quality Improvement

- Record Part Data By Unit By Machine

- Adjust Machine

- Change Design To Yield More

- Change Program To Save Time

StandardsISO 10360,

ASME B89 Y14,“Industry 4.0”

Model Based Definition

PMI, I++DME


ISO 10360 Standards

What Is It?ISO is an international organization that develops voluntary, market relevant standards.

The ISO-10360 standard specifies the acceptance and reverification of coordinate measuring machines (CMMs).

How It Supports “Push Button”- Ensures measurements mean the same thing

across multiple parts, machines and vendors.

- Provides peace of mind from traceability of measurement.

Relevant Standards- ISO 10360:2 for linear measurements- ISO 10360:4 for scanning measurements

- ISO 10360:5 for multiple stylus systems- ISO 10360:7 for imaging measurements

- ISO 10360:8 for optical measurements- ISO 10360:9 for multi-sensor systems

- ISO 10360:10 for multi-stylus systems- ISO 10360:12 for articulated arm systems

To Learn More, Go To

- www.iso.org, search ISO 10360

- http://www.qualitydigest.com, search forguide-cmm-probe-accuracy

- https://iso10360.wordpress.com/about-2/

- www.hexagonmi.com, search iso-10360

- http://69.89.234.159/Basics-Of-ISO-10360-2.aspx

- http://docslide.us/documents, search leitz-iso10360


ASME B89 Standards

What Is It?

- The American Society of MechanicalEngineers (ASME) provides standards forhelping the global engineering community develop solutions to benefit lives.

- The ASME B89 standards define uniform practices for stating and interpreting GD&T and related requirements for use on engineering drawings and in related documents.

Related ASME Standards Committees

- B89.4.10 – Software Evaluation - B89.4.11 – Probes and Probe Changers

- B89.4.15 – Dynamic CMM Performance

- B89.4.19 – Optical CMM Performance- B89.4.21 – CMM In Real Environments- B89.4.22 – Articulated Arm CMMs- B89.4.23 – CT Measuring Machines


- www.qualitymag.com, search fortolerancing-standards-a-comparison

- http://files.asme.org, search forPrintBook/25586.pdf

- www.machinedesign.com, search fornew-asme-y145-2009

- www.globalspec.com, search fordifferences-between-iso

How It Supports “Push Button”- Ensures measurements mean the same

thing across multiple parts, machines and vendors.

- Provides peace of mind from traceability of measurement.




Laser, Tactile




Software






Quality Improvement


- Adjust Machine



StandardsISO 10360,



PMI, I++DME


Advanced* Sensors

What Are They?

- Sensors that measure partcharacteristics in new ways.

How They Support “Push Button”

- Except for the wireless handheldsensor, all sensors are underCNC control.

Relevant Standards

- ISO and ASME standards apply.


- www.zeiss.com, search DotScan

- www.hexagonmi.com, search HP-O

- www.mitutoyo.com, search SurfScan

- www.keyence.com, search XM Series

WirelessHandheld

LaserInterferometer

Surface Roughness

Optical With Programmable

Lighting

ConfocalWhite Light

* Introduced Since IMTS 2014


Advanced Sensor Applications

Tactile• Most flexible sensor.• Independent of surface reflection properties.

• Measures "around the corner"

Handheld WirelessFor acquisition of point data where utmostprecision not required.

Confocal WhiteLightFor non-contactmeasurement ofsurfaces that atactile sensorwould damage.

Optical With ProgrammableRing Light•For 2D measures in camera plane.•Acquires several features/camera view.•Autofocus is function of lighting, reflection.

Workpiece

Laser InterferometerFor non-contactmeasurement of soft/curved surfaces.

Surface RoughnessFor measuring the contour and roughness of machined surfaces,




Laser, Tactile




Software






Quality Improvement


- Adjust Machine



StandardsISO 10360,



PMI, I++DME


Measurement Software

What Is It?

- Software That Enables You To - Create Part Measurement Program- Define Characteristics To Measure- Set Measurement Limits- Put Measurements In Optimal Order- Choose Styli And Extensions

- Software That Can - Optimize Probe Path Changes - Virtually Compile/Verify Program

How It Supports “Push Button”

- AUTO RUN capability lets you “push abutton” and run measurement programson single part.

- In conjunction with automation fixturing,AUTO RUN lets you “push a button” andrun programs on multiple parts.


- www.youtube.com and enter product name

- www.zeiss.com, search CALYPSO- www.hexagonmi.com, search PC-DMIS- www.mitutoyo.com, search MCOSMOS- www.wenzelamerica.com/products/software- www.nikonmetrology.com, search Camio- www.innovmetric.com, search new 2016- www.renishaw.com, search Modus- www.metrologicgroup.com



What Is It?

- A digital tapestry which has been optimized around a core set of annotated product models enabling rapid, seamless, and affordable deployment of products from concept to disposal.

- “Competitive advantage in the 21st century will be influenced by factors such as cheap energy and wage rates—but it will be decided by how countries enable advanced design and manufacturing.”*


- Enables automatic extraction of part databy program generation software.

- Reduces human error in part programming.

Relevant Standards

- ASME Y14:41 establishes requirements formodel based definition in CAD systems.

- MIL-STD-31000A defines tech data packages.

For More Information

- http://www.model-based-enterprise.org

- www.mitutoyo.com, search GEOPAK- www.zeiss.com, search PMI- www.solidworks.com, search mbd- www.3ds.com, search catia mbd

- https://en.wikipedia.org/wiki/ASME_Y14.41to see summary of ASME Y14.41-2012

* America’s Real Manufacturing Advantage, Strategy & Business Magazine, January 2014


Program Generation Software

What Is It?

- Software that automatically - extracts PMI data from CAD models- creates part measurement program

- And then optimizes- program run time by minimizing

probe changes- probe positioning


- Rules editor eliminates variation in measurement quality between operators.

- Program editor reduces programcreation errors.

- Works with PMI data from Solidworks, ProE Creo, Catia and Siemens NX CAD models.



- www.zeiss.com/metrology, search CALYPSO

- www.mitutoyo.com, search MICAT

- www.hexagonmi.com, search PC-DMIS

- www.nikonmetrology.com, search Camio


Program Generation Process

Source: Mitutoyo

Saves 60-90% Of Time To Create Program

Step 1 Step 2 Step 3




Laser, Tactile




Software






Quality Improvement


- Adjust Machine



StandardsISO 10360,



PMI, I++DME


Quality Data Management Software

What Is It?

- Set of software modules that enable collection, analysis and reporting ofmeasurement data.

- Scalable to size of your business

- small machine shop- single plant, multiple machines- global with many plants


- Provides statistical process control(SPC) tools to analyze part data.

- Provides reporting tools to comparepart data trends over time, over parts,across machines, across plants.

- Enables sharing of part data and resultsacross machines, across plants.



- www.zeiss.com/piweb

- www.hexagonmi.com, search Q-DAS

- www.mitutoyo.com, search MeasurLink

- www.prolinksoftware.com


Application Of Quality Data Management Software

Measure Same Characteristics Of Same Parts On Same Machines On Different Lines



Advanced Sensors

Optical, Roughness,Laser, Tactile




Software






Quality Improvement


- Adjust Machine



StandardsISO 10360,



PMI, I++DME


What Is It?The convergence of several major innovations in digitaltechnology, all coming to maturity right now, including

- advanced robotics and artificial intelligence- sophisticated sensors- cloud computing- the Internet of Things- data capture and analytics- digital fabrication (including 3D printing)- software-as-a-service- smartphones and other mobile devices

And the embedding of all these elements in aninteroperable global value chain.

The heart of Industry 4.0* is formed by

- Digitization of company operations, bothinternally and with channel partners.

- Self-reporting products and servicesto allow health-monitoring.

- Closer interaction with customers toenable mass customization.

“Push Button” Quality Measurement is acore operation within a fully digitizedmanufacturing value chain.To Learn More, Go To- America’s Real Manufacturing Advantage,

at www.strategy-business.com/article/00240

- https://www.bcgperspectives.com, then searchfor industry_40_future

- www.industry.siemens.com, search for digital-enterprise-suite

- www.iiconsortium.org/IIC-4-0-1-Pager-web-Final.pdf

- http://www.networkworld.com, search 2456421

What About Industry 4.0?

* Source: A Strategists Guide To Industry 4.0, Price Waterhouse Cooper, May 2016

Relevant And Competing Standards?

- GE and Siemens are working to establishwidely accepted automation platformsbuilt around Industry 4.0 concepts.

- The Industrial Internet Consortium has250+ members but no standards yet.

- Google/Samsung/ARM introduced the“Thread” standard for Internet of Things.


Example Of Digital Production Line Using Industry 4.0 Technologies

Source: FESTO

Start

MeasureMultipleTimes

Digital Production Line Incorporates

• Industrial internet backbone• Use of advanced Sensors• Database “in the cloud”• Quality data management software

reports on machine/line performance• Information available to users in real

time via smartphone/iPad


Industry 4.0 Adoption Poised To Double

Source: A Strategists Guide To Industry 4.0, Price Waterhouse Cooper, May 2016


What Is It?

- Collaborative initiative to develop smartmanufacturing capabilities in USA.

- Broad Membership (>100 From Industry, >40 From University, Plus U.S. DoD).

- $70M Funding, 15 Projects Underway.


- By funding development of digitalmanufacturing and design technologies.

- By fostering collaboration betweenindustry leaders to accelerate innovation.

- By training people in the latest digitalmanufacturing technologies.

Why Is This Important?

81% of U.S. manufacturers confirm that “digital manufacturing” is a key element in their future competitiveness.

Yet only 14% said they were adequately equipped today with digital technologies and related expertise.

European governments funding Industry 4.0initiative to move their companies ahead.


http://dmdii.uilabs.org

To See Active Projects, Go To

http://dmdii.uilabs.org/projects

To Register For Workshops, Go To

http://dmdii.uilabs.org/events

Digital Manufacturing & Design Innovation Institute - Introduction


Digital Manufacturing & Design Innovation Institute – Active Projects

• DMDII-14-08 Integrated Design and Manufacturing Models With MetrologyThe goal of this project is to reduce system costs and accelerate time to market through theuse of advanced computational models, estimation, and metrology tools which enable predictive assessment of the manufacturing process and influence on the performance of resulting parts.

• DMDII-14-07 Plug-and-Play Toolkit for Geometric-adaptive Machining

• DMDII-14-06 Model-Based Enterprise (MBE) Data and Infrastructure- April 2017 Demonstration @ NIST In Gaithersburg, Maryland

• DMDII-14-01 AVM Tool Integration• DMDII-14-02 AVM Technology Development• DMDII-15-04 Shop Floor Augmented Reality And Wearable Computers• DMDII-15-03 Communication Standards for Intelligent Machines• DMDII-15-02 Smart Factory Visibility and Real-time Optimization• DMDII-15-01 Factory Infrastructure Cybersecurity Assessment

To Learn More, See www.dmdiiuilabs.com/projects


Digital Manufacturing & Design Innovation Institute – Public Seminar


Summary

Quality Measurement At The “Push Of A Button”Ultimately Provides Competitive Advantage!

• We can do quality measurement at the “push of a button” today

- 2D optical profile projector- Traditional coordinate measurement machine (CMM)- Computed tomography systems

• The synergy of standards, advanced sensors and new softwareenables turning measurement data into information, to drive quality improvement faster, than ever before.

quality measurement at the push of a button search leitz-iso10360 zeiss industrial metrology, imts...

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