quantum climate changer quantum xp product catalogue · pdf fileclcp-prc001-en quantum climate...

CLCP-PRC001-EN

Quantum Climate ChangerQUANTUM XPProduct Catalogue

0.5 - 31 m3/s(1000 - 65000 CFM)

Contents

Introduction

Model Nomenclature

Features and Benefits

Quick Select50mm Casing Construction

General DataCasingFan and DrivesCoilsFiltersAir Pressure Drop

Dimension DataHDT - Unit DimensionsHDT - Unit WeightVDT - Unit DimensionsVDT - Unit Weight

Installation ConsiderationDefine Unit Left or RightService ClearanceCoil Connection DimensionFan Outlet DImension

Mechanical Specification

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THE FOUNDATION GROWS DEEPER,THE FOUNDATION GROWS DEEPER,THE FOUNDATION GROWS DEEPER,THE FOUNDATION GROWS DEEPER,THE FOUNDATION GROWS DEEPER,THE QUANTUM XP ... LEADING THETHE QUANTUM XP ... LEADING THETHE QUANTUM XP ... LEADING THETHE QUANTUM XP ... LEADING THETHE QUANTUM XP ... LEADING THEWAY TO HIGH PERFORMANCEWAY TO HIGH PERFORMANCEWAY TO HIGH PERFORMANCEWAY TO HIGH PERFORMANCEWAY TO HIGH PERFORMANCEBUILDING CLIMATE CONTROLBUILDING CLIMATE CONTROLBUILDING CLIMATE CONTROLBUILDING CLIMATE CONTROLBUILDING CLIMATE CONTROL

TECHNOLOGICAL LEADERSHIPTrane’s pioneering leadership in mak-ing building work better for life hasseen many milestone in recent years.In 1989, Trane revolutionized the HVACindustry with the development of theModular Climate ChangerTM Air Han-dler.Using a “ building block” approach toair handler design, Trane dramaticallyincreased the flexibility of cataloged airhandlers and systems.The Quantum Climate Changer fol-lowed in 1992 with introduction ofAlluminium-pentapost frames anddouble skin panels.This was superseded with the industryleading Performances certified CLCPEuro. As customer demand for evengreater flexibility, performance andcustomization grows, Trane continuesthis innovative legacy.The Quantum XP, today marks the nextmilestone of performance which takesthe Quantum line into performancedriven applications.

Trane global engineering is renownedfor reliable, high quality, environmen-tally responsible designs. Criticalperformance applications require con-fidence in your flexible air-handlingsystem. Trane experts provide testing,tools, and data to give precise andpredictable performance. Trane engi-neered solutions tailored to yourspecific performance requirementsinclude:• Energy recovery• Dehumidification• Energy efficiency• Demanding high static applications• Meeting stringent IAQ standards.

Introduction

SHARED KNOWLEDGETrane custom application and designengineers work directly with you andTrane sales team help you create asafe, comfortable and efficient indoorenvironment for new and existingbuildings, or develop stringently con-trolled conditions for process applica-tions. It’s almost like having your owncustom design team.

THE FIRST STEPDesigning for a hospital? An Electron-ics plants? Pharmaceutical facility? Auniversity R&D Lab? Trane has expertsexperienced in these vertical marketsand others to help you design and de-liver the greatest value.For a successful flexible air-handlingProject, in these critical process envi-ronments, involve your local Tranesales team early - communication iskey.Your Trane team includes factory appli-cation and design engineers with theexpertise and systems knowledge tohelp you specify the optimal HVACpackage for your new or existing build-ing.

CUSTOMIZED FLEXIBILITYThe Quantum XP Air Handlers offersflexibility and performances demandedby process sensitive operations in thehealthcare, electronics life-sciencesand pharmaceutical markets. Whetheryour specific need is in specializedventilation monitoring capabilities, aunique footprint, a high performancethermal and leakage casing, engi-neered dehumidification, Trane engi-neers will work closely with you to un-derstand and meet your specifications,schedule, and budget.With Trane custom air handlers youcan “fine-tune” your performance to ex-actly meet your specifications. Tranecan make recommendations on com-ponent selection based on pre-testedperformance data gathered in our labs,positioning you to make a more in-formed decision.Though you are not limited to compo-nents Trane has pre tested, Trane vali-dated performance is available formany options, including:

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• Trane coils with:- A unique, high-efficient fin

design,optimizing the coil to thenearest fin-per-foot

- One of the highest moisturecarryover limits in the industry

• Fans with precise vibration,balancing and performancestandards.

• Traq airflow monitoring stations(outdoor air)

• Trane energy recovery wheels• Unit sound data per partial ARI 260

covering, discharge, inlet and inlet +casing.

• Trane CDQ (Cool, Dry, Quiet)desiccant dehumidification- Breaks the dew-point barrier

using standard equipment- Uses less energy than

comparable systems

NO SURPRISESData that we have gathered throughyears of testing in our research anddevelopment labs enables us to moreaccurately predict your specific unitperformance. This data, used to engi-neer your custom air handler design,includes:

• ARI Standard 410 coil performance • Unit casings designed for:

- comfort and processapplications up to 10 inches w.g.of static pressure

• Unit air leakage rates that comply toEurovent Class L1 [highest in it’s

class], further improves IAQ. • Eurovent Class D1 strength

compliance. [Highest in it’s class] • Unit thermal performance comply to

Eurovent TB1. [Highest in it’s class] • Unit acoustical performance

In addition to testing our designs in thelaboratory, factory performance testingis also available for complete peace ofmind. From running fans, to pressuretesting our coils, to operating the con-trols, we provide you performance datain which you can be confident. Youhave enough to manage with yourproject.You don’t need any last minute sur-prises with your Quantum XP AirHandler.The Quantum XP... Built ForPerformance.

QUANTUM XPModel Nomenclature

EG.: CLCP XP 00304 04AMKAT 0560J3F 1FA028D38X12002DNXWR12144YWR12144YWR12144XBDIGIT DESCRIPTION

1,2,3 CLC = Climate Changer4 P = Development sequence

5,6 XP = X’tra Performance7,8 X, X = Future Use

9,10,11 Casing size003 008 014 025 040 060 080 095 120004 010 016 030 045 065 085 100006 012 020 035 050 070 090 110

12,13,14,15 Casing parametric dimensionStd parametric (case size), Non standard to key in the parametric dimension0404 (003) 1004 (008) 1206 (014) 1210 (025) 1612 (040) 2014 (060) 2614 (080) 3214 (095) 3218 (120)0604 (004) 0806 (010) 1008 (016) 1212 (030) 1812 (045) 2214 (065) 2814 (085) 3216 (100)0804 (006) 1006 (012) 1208 (020) 1412 (035) 2012 (050) 2414 (070) 3014 (090) 3217 (110)

16 InsulationC = 50mm PU Insulation

17 Country of OriginC = China M = Malaysia

18,19,20 Fan ModelFDA ADA BDB BNA ANA SSS = Special XXX = None

21,22,23,24 Fan Size0200 0280 0400 0560 0800 1120 XXXX = None0225 0315 0450 0630 0900 12500250 0355 0500 0710 1000 1400

25 Fan / Bearing TypeA = S C = S2 E = SM G = TM I = TX K = S2M M = T2M X = NoneB = C D = C2 F = CM H = XM J = XX L = C2M N = X2M

26 Fan Arrangement1 = ARR 1 3 = ARR 3 5 = ARR 5 7 = ARR 7 9 = ARR 9 B = ARR11 X = None2 = ARR 2 4 = ARR 4 6 = ARR 6 8 = ARR 8 A = ARR 10 C = ARR 12 S = Special

27,28 Motor Frame, KW & PoleXX = None H1 = D100L, 3.0KW, 4P P1 = D180L, 22.0KW, 4P A2 = D63, 0.18KW, 2P I2 = D112M, 3.7KW, 2PA1 = D63, 0.18KW, 4P I1 = D112M, 3.7KW, 4P Q1 = D200L, 30.0KW, 4P B2 = D71, 0.37KW, 2P J2 = D112M, 4.0KW, 2PB1 = D71, 0.37KW, 4P J1 = D112M, 4.0KW, 4P R1 = D225SC, 37.0KW, 4P C2 = D71, 0.55KW, 2P K2 = D132S, 5.5KW, 2PC1 = D80, 0.55KW, 4P K1 = D132S, 5.5KW, 4P T1 = D225MC, 45.0KW, 4P D2 = D80, 0.75KW, 2P L2 = D132S, 7.5KW, 2PD1 = D80, 0.75KW, 4P L1 = D132M, 7.5KW, 4P U1 = D250SC, 55.0KW, 4P E2 = D80,1.1KW, 2P SS = SpecialE1 = D90S, 1.1KW, 4P M1 = D160M, 11.0KW, 4P V1 = D250MC, 75.0KW, 4P F2 = D90S, 1.5KW, 2PF1 = D90L, 1.5KW, 4P N1 = D160L, 15.0KW, 4P W1 = D280SC, 90.0KW, 4P G2 = D90L, 2.2KW, 2PG1 = D100L, 2.2KW, 4P O1 = D180M, 18.5KW, 4P Y1 = D280MC, 110.0KW, 4P H2 = D100L, 3.0KW, 2P

29 Electrical rating of motor : Volt/Phase/Hz.X = None E = 200V/ 3 Ph/ 50 Hz G = 380V/ 3 Ph/ 60 Hz J = 460V/ 3 Ph/ 60 Hz S = SpecialD = 380-415V/ 3 Ph/ 50 Hz F = 230V/ 3 Ph/ 60 Hz H = 440V/ 3 Ph/ 60 Hz K = 480V/ 3Ph/ 60 Hz

30 Fan Pulley Size31,32,33 Fan shaft diameter

34 Motor Pulley Size35,36 Motor shaft diameter

37 Belt typeX = None A = SPA B = SPB C = SPC Z = SPZ

38,39,40,41 Belt length42 Grooves

1 = 1Groove 2 = 2Groove 3 = 3Groove 4 = 4Groove 5 = 5Groove X = None43 Pre-Filter Media

A = 2” Pleated 30% B = 2” Washable 20% C = 2” Aluminum D = 4” Pleated 30% S = SpecialX = None

44 Filter Media # 145 Filter Media # 2

A = 2” Pleated 30% F = Hepa 99.99% K = 4” Cartridge 85% P = 12” Cartridge 65% U = BiocellB = 2” Washable 20% G = 15” Bag 60 - 65% L = 4” Cartridge 95% Q = 12” Cartridge 85% V = PTFEC = 2” Aluminum H = 15” Bag 85% M = 21” Bag 60 - 65% R = 12” Cartridge 95% X = NoneD = 4” Pleated 30% I = 15” Bag 95% N = 21” Bag 85% S = CarbonE = Hepa 99.97% J = 4” Cartridge 65% O = 21” Bag 95% T = Special Media

46 Coil # 1,TypeX = None; W = WL(1/2”Tube); L = LL(1/2”Tube); D = DL(1/2”Tube); F = FD (1/2” Tube); A = A (1/2” Tube); B = AA, (1/2” Tube); S = SpecialP = WL(5/8”Tube); Q = LL(5/8”Tube); R = DL(5/8”Tube); S = FD(5/8”Tube); T = A(5/8”Tube); U = AA(5/8”Tube);

47 Coil # 1, ConnectionL = LH, R = RH, X = None

48,49 Coil # 1, RowXX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows

50,51,52 Coil # 1, Fin Series (FPF)XXX = without coil, 100 - 168 Fins per Foot SSS = Special

53 Coil # 1, TurbulatorX = No Y = Yes



56,57 Coil # 2, RowXX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows





64, 65 Coil # 3, RowXX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows



70 Service digitA = present Model Nomenclature Revision, First Issue Oct 09

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QUANTUM XPFeatures and Benefits

Ultra Low Leak ConstructionUnique casing design with panel at-tached to the frame through a externallocking mechanism represented by awedge (stopper) and frame, exertingpressure evenly onto the panel and theseal attached to the frame, and hencea better air tight cabinet construction.The casing is designed to meetEurovent Casing Air Leakage Standard,L1 refer to Guide Specification.

Excellent Condensate ManagementDual pitched sloping drain pan allowsfor total condensate removal. A uniqueIAQ feature developed to prevent stag-nant water in air handling units.

Environmental Friendly MaterialsHigh-grade aluminium frame is non-corrosive and is easily clean-able. Allthese features will further enhance in-door air quality.

Design for Routine CleaningDouble wall panel construction allowsfor easy cleaning and disinfecting ofthe interior surfaces. Panel and framedesign allows for easy removal of sidepanels for maximum access to internalareas. Interior is mostly of a flushed,clean constrution.

High Grade Aluminum FrameFrame is constructed of extruded alu-minum channels for structural rigidityand lightness. The frame shall be a fullthermal break design.

Injected Polyurethane Foam Panels.All panels are injected with high effi-ciency polyurethane foam insulation.Foamed panels provide superior ther-mal resistance properties, and haveexcellent accoustic and vibration ab-sorption characteristics. In addition,polyurethane foam does not absorbmoisture and will not promote fungusgrowth.

High Efficiency PerformancePatented Delta-Flo slit fin heat transfertechnology gives maximum coolingand dehumidification. Trane engi-neered fan systems provide maximumairflow while minimizing vibration,acoustic levels and power consump-tion.

Suitable for High PerformanceApplicationAddresses the needs of electronics,healthcare, life-sciences and pharma-ceuticals.

Sturdy Unit ConstructionThe Quantum XP flexibility is contrib-uted by the structural integritypentapost and panel construction. Thecasing strength is designed to meetEuropean Standard EN 1886; 2006,Class D1.

Optimized CoilsFlexibility characterizes the QuantumClimate Changer’s broad coil offering.The variety of types, sizes, arrange-ments and materials enables you toselect a coil optimized for the applica-tion pressure drop and capacity re-quirements. Options include;

• 2 to 12 rows, ½ inch OD chilledwater coils and two separate cool-ing coil in series to meet highcapacity requirement.

• 1 and 2 rows, ½ inch OD hotwater coils.

• 4 and 6 rows, ½ inch ODrefrigerant coils.

• 1 row ½ inch OD, distributingtype steam coils.

• Infinitely variable fin spacing (IVS).• Stainless steel coil casing (option).

Copper fins.• Coated aluminum fin for corrosion

resistance.• Header drain and vent connections.• Fully drain able coils at header 5/8

inch coil.

Performance Assurance and Com-mitment to QualityTrane combines compreshensive per-formance certifications with thoroughlaboratory testing and manufacturingmethods. Together these elementshelp to ensure that each Quantum XPoperates predictably and reliablythroughout the life of the unit. All fansare tested as per ANSI/AMCA 210,ANSI/ASHRAE Standard 51 - Labora-tory Method of Testing Fans Rating”and AMCA 300 “Reverberant RoomMethod for Sound Testing of Fans.”All coil capacities, pressure drops andselection procedures are rated in ac-cordance to ARI Standard 410. All coilsare leak and proof tested to minimum375 psig.Quantum XP is manufactured in a facil-ity that is certified to MS ISO9001.

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Quick Select50mm Casing Construction -QUANTUM XP

Quick Selection Procedure

Step 1: Determine what is the design airflow (m3/s) or total cooling capacity (KW)Step 2: Use the table below to determine the unit size by picking the closest airflow or total cooling capacity.Step 3: The unit width and height are the same for all selections. Unit length in Table A is based on basic fan + coil + flat filter sections only.

For other combinations. Use Table B : Standard Section Length to determine the overall unit length.Step 4: Determine the nominal units details (unit weight, coil water pressure drop, water flow rate and motor installed power) using Table A

Note:1: Nominal cooling capacities are based on EDB 26.7 C / EWB 19.4C and EWT 6.7 C / LWT 12.2C2: Unit dimension and weight includes Backward curved fan section (arrangement 1 and 2). 6 row 144fpf coil (1/2 inch cu tube) section and pre & Bag and mix-ing section (with media)

Model Size L2003 ~ 065 775mm070 ~ 080 930mm085 ~ 120 1085mm

Mixing Section, L2Model Size Coil Row L3003 ~ 120 2, 4 and 6 row 620mm003 ~ 120 8, 10 and 12 row 775mm

Coil Section, L3

Fan Section, L1 (arrangement 1 and 2, motor installed power as per Table A)

Note:1: Total unit length shall be calculated based on total sum of the individual section lengths added together.2: Add 160mm to overall unit length for end frame for all models.3: Fan Section lengths are indicative only as the length varies according to the fan arrangement and motor KW range4: Add another 155m section for unit with fan and coil sections only.

Airflow AtCoil 2.5m/s Total External Unit Dimension (mm) Unit Water Water MotorFace Face Cooling Static (Fan + Coil + Pre & Bag + MB) Weight Pressure Flow InstalledArea Velocity Capacity Pressure Drop Rate Powerm 2 m 3 / s k w Pa Width Height Length Kg kPa L / s k w

003 0.23 0.6 8.64 500 780 900 2950 290 0.5 0.37 1.10004 0.40 1.0 21.51 500 1090 900 2950 354 3.6 0.93 2.20006 0.56 1.5 37.13 500 1400 900 2950 435 11.5 1.61 3.70008 0.73 1.9 50.35 500 1710 900 2950 495 22.8 2.18 3.70010 0.89 2.3 58.03 500 1400 1210 3105 553 10.6 2.51 5.50012 1.15 3.0 80.40 500 1710 1210 3105 621 21.9 3.48 5.50014 1.42 3.6 100.53 500 2020 1210 3105 704 36.9 4.36 7.50016 1.58 4.1 110.44 500 1710 1520 3105 734 21.1 4.79 7.50020 1.94 5.0 139.68 500 2020 1520 3260 891 36.4 6.05 11.0025 2.41 6.2 173.71 500 2020 1830 3415 1045 42.8 7.53 11.0030 2.88 7.4 206.18 500 2020 2140 3415 1204 40.4 8.94 15.0035 3.42 8.7 248.79 500 2330 2140 3575 1465 62.9 10.78 15.0040 3.95 10.1 291.13 500 2640 2140 3730 1771 80.5 12.62 18.5045 4.48 11.5 312.01 500 2950 2140 3730 1924 25.1 13.52 22.0050 5.01 12.9 356.42 500 3260 2140 3885 2102 34.2 15.45 22.0060 5.92 15.2 421.31 500 3260 2450 4040 1079 36.9 18.26 30.0065 6.55 16.8 472.83 500 3570 2450 4195 2670 48.2 20.49 30.0070 7.18 18.4 524.44 500 3880 2450 4665 3055 61.4 22.73 30.0080 7.81 20.0 576.11 500 4190 2450 4665 3417 76.6 24.97 37.0085 8.44 21.6 586.93 500 4500 2450 4820 3575 83.0 25.43 37.0090 9.07 23.2 679.63 500 4810 2450 4820 3838 113.5 29.45 45.0095 9.70 24.9 733.61 500 5120 2450 4820 3991 136.1 31.79 45.0*100 11.04 28.4 837.56 500 5120 2760 5285 4656 141.6 36.30 55.0*110 11.64 30.2 889.04 500 5120 2915 5440 4991 151.0 38.53 55.0*120 12.23 32.0 940.50 500 5120 3070 5231 5231 149.9 40.76 55.0

Table A: Quick Select

ModelSize

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Model Size Motor kW L1003 0.18 ~ 3 775004 0.37 ~ 3 775006 0.55 ~ 7.5 775008 0.75 ~ 7.5 775

1.1 ~ 7.5 93011 1085

Model Size Motor kW L11.1 ~ 7.5 93011 ~ 15 1085

1.5 ~ 7.5 93011 ~ 18.5 13952.2 ~ 7.5 93011 ~ 18.5 1085

Model Size Motor kW L12.2 ~ 7.5 1085

025 / 030 11 ~ 15 124018.5 ~ 30 1550

4 ~ 22 124030 ~ 45 15504 ~ 22 139530 ~ 45 1550

Model Size Motor kW L15.5 ~ 22 155030 ~ 45 17057.5 ~ 22 155030 ~ 45 1860

080 ~ 095 7.5 ~ 75 1860100 15 ~ 75 2170

110 / 120 15 ~ 75 2325

010

012 / 014

016

020035

040 / 045

050 / 060

065 / 070

General DataCasing

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Casing Type• The extruded frame of engineering

grade aluminium provides theQuantum XP with excellent rigidity.

• Casing Strength is designed tomeet European standard EN1886:1998, D1.

• The panel is attached to the framethough a external locking mecha-nism represented by a wedge(stopper) and frame exerting pres-sure evenly onto the and the sealattached to the frame,and hence abetter air tight cabinet construction.This unique design requires nowelding during assembly of theframework sections.

• The panel are of double wall con-struction and injected with foam in-sulation to provide a rigid sturdy andeasily cleaned enclosure.

• The Quantum XP is designed tosuit the technical requirement ofeach application.Design isspecially suitable forhealthcare,electronics, life-sciences andpharmaceuticals wherecondensation concerns exist, IAQrequirements abound and wherecleanable-flush interiors areneeded.

PanelThe panel are manufactured by injec-tion of polyurethane foam insulationbetween two metal skins to produce arigid and totally enclosed panel of50mm nominal thickness. This doublewall contruction keeps the insulationout of the air airstream and contributestowards improved indoor air quality.The panels are also easily cleanable.The insulating material is a two com-

ponent closed cell, rigid polyurethanefoam. A mechanical cam lockingmechanism, between panels with theadded reinforcement of internal rivetsallows air tightness compliance toEurovent Class L1.Insulating Material Specification: Ther-mal conductivity ‘K’ Factor = 0.02 W/mK.

Panel Thickness:Overall average panel nominal thick-ness shall be 50mm.

The exterior and inner wall’s panelcoating comes with a variety of choice• Standard offering: galvanized

prepainted exterior wall andgalvanized steel sheet on innerwall.

• Option: galvanized prepainted steelsheet on exterior and inner - wall.

3 Leg Corner 3 Leg Corner Unit Stealth

General DataFans and Drives

Fan

Types of FansQuantum XP Air Handling units are de-signed to provide accurate perfor-mance in order to meet the sophisti-cated building air conditiong require-ment.

Quantum XP Air Handling units aresupplied with double inlet, doublewidth (DIDW) centrifugal blowers.• Forward curved blade (FC)• Backward curved blade (BC)• Airfoil blade (AF)• Direct/belt Drive plenum fan

Type of Fans• Fan casing are constructed of

galvanized steel with a series ofpunchedholes or nutserts allowingthe fixing of accessories such asframes or support structure thusproviding a variety of dischargepositions

• The impeller (blade) is galvanizedsteel finish for FC and painted steelfor BC and securely fixed to the solidstraight shaft.

• All fan impellers are statically anddynamically balanced by the ISO1940 and AMCA 204/3-G2.5 quality.

• Fan shaft are carbon steel (C45)grade and machined to tolerancesISO 286-2 Grade G6 standard.

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Vibration Isolator

Two types of isolator are:• 1” Deflection spring• 2” Deflection spring• The isolators selected shall have a

minimum 80% isolation efficiency.

Standby Motor Direct Drive Fan Starters

Standby Systems

General DataFan and Drives

Fan Size and Diameter Fan Discharge Arrangements

9

Fan SizeDiameter (mm)

FC 200 200BC 200 200FC 225 225BC 225 225FC 250 250BC 250 250FC 280 280BC 280 280FC 315 315BC 315 315FC 400 400BC 400 400FC 400 400BC 400 400FC 450 450BC 450 450FC 500 500BC 500 500FC 560 560BC 560 560FC 630 630BC 630 630FC 710 710BC 710 710FC 710 710BC 710 710FC 800 800BC 800 800FC 800 800BC 800 800FC 900 900BC 900 900FC 900 900BC 900 900FC 1000 1000BC 1000 1000FC 1000 1000BC 1000 1000FC 1000 1000BC 1000 1000FC 1000 1000BC 1000 1000FC 1000 1000BC 1000 1000FC 1120 1120BC 1120 1120

110 BC 1250 1250120 BC 1250 1250

Fan SizeModel Size

003

004

006

008

010

012

014

016

020

025

030

035

040

045

050

060

065

070

080

090

095

100

085

General DataFans and Drives

Fan Series

FC & BC Series - Double Inlet ForwardCurved and Backward CurvedCentrifugal Fans.

The FC and BC series is DIDW cen-trifugal fans with forward curved andbackward curved impeller. The fansare suitable for supply or extract appli-cations in commercial, process andHVAC systems. The FC and BC seriesis available in type S, C, T or X asshown in Fig 1.

10

Fig 1

General DataCoils

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Coils

General• The cooling coil shall be mounted

over the dual pitched slopping drainpan to ensure water condensateflowing.

• Coil performances are designed inaccordance to ARI Standard 410.

• All coils shall be counter flowdesign.

• The Delta Flo coils design that shallhave the following criteria as above.

Availability

Water, Refrigerant and Steam Coil

Max. Standard OperationCoil Description Rows End Header Fins Tube Pressure (Tube Side)Tube Connection Material Per Foot Material Pressure Temp

Psig kPa 0F 0CGeneral AluminumPurpose 100 - 168 Htg

WL Single Row 2,4,6,8 Same Steel 100 - 168 Clg ½” OD 250 1724 220 104Serpentine 10 & 12 Side Or Copper Copper Copper

Water 120 - 168Coil

Drainable AluminumDouble-Row 100 -168 Htg copper

DL Serpentine 2,4,6,8 Same Steel 100 - 168 Clg ½” OD 250 1724 220 104Water 10 & 12 Side Or Copper Copper CopperCoil 120 - 168 Htg

120 - 168 Clg

DrainableDouble-Row Aluminum

LL Serpentine 4,6,8 Same Steel 100 - 168 Clg ½” OD 250 1724 220 104Water 10 & 12 Side Or Copper Copper CopperCoil 120 - 168 Clg

Refrigerant AluminumFD Cooling 4,6 Same Copper 100 - 168 Clg ½” OD 250 1724 220 104

Coil Side Copper Copper120 - 168 Clg

Aor Steam 1 Opposite Steel Aluminum ½” OD 250 1724 220 104AA Coil Side 100 - 168 Copper

1. All coil length are available in 1 inchincrements.

2. All fin spacing are available in 1 finper foot increments

3. Turbulators are available for typeWL and LL coils. This option is use-ful when water velocities are low(less than 4 ft/ sec) to obtain maxi-mum tube side heat tranfer. Theuse of turbulators is equivalent todoubling the water velocity thoughthe tubes.

4. All water coils can be used incooling and heating applications.

5. Circuiting options for type FD coilsare: Standard (Single Distributor),and Intertwined circuiting

Description Refrigerant (FD) Chilled Water Hot Water Face Velocity; FPM (m/s) 200 ~ 800 (1.0 ~ 4.1) 200 ~ 800 (1.0 ~ 4.1) 200 ~ 1500 (1.0 ~ 457) EDB; 0F (0C) 65 ~ 100 (18 ~ 38) 65 ~ 100 (18 ~ 38) 0 ~ 100 (18 ~ 38) EWB; 0F (0C) 60 ~ 85 (15 ~ 29) 60 ~ 85 (15 ~ 29) - EWT; 0F (0C) - 35 ~ 65 (2 ~ 38) 120 ~ 250 (49 ~ 121) Water Velocity; Ft/s (m/s) - 1 ~ 8 (0.31 ~ 2.4) 0.5 ~ 8 (0.15 ~ 24) Salurated Suction Temperature; 0F (0C) 34 ~ 55 (11 ~ 12.8) - - Minimum Superheat; 0F (0C) 6 (14) - -

General DataCoils

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Chilled and Hot Water CoilDimensions

Model Coil Actual FinnedSize Face Area Fin Height Length

Ft 2 M 2 in mm in mm003 2.5 0.24 21 533 17 432004 4.3 0.40 21 533 29 737006 6.1 0.57 21 533 41 1041008 7.9 0.73 21 533 53 1346010 9.7 0.90 34 864 41 1041012 12.5 1.16 34 864 53 1346014 15.3 1.42 34 864 65 1651016 17.1 1.59 46 1175 53 1346020 21.0 1.95 46 1175 65 1651025 26.0 2.40 58 1473 65 1651030 31.5 2.93 70 1778 65 1651

035 37.3 3.47 70 1778 77 1956

040 43.2 4.02 70 1778 89 2261

045 49.0 4.56 70 1778 101 2565

050 54.8 5.10 70 1778 113 287040 1016 113 287041 1041 113 287040 1016 125 317541 1041 125 317540 1016 137 348041 1041 137 348040 1016 149 378541 1041 149 378540 1016 161 408941 1041 161 408940 1016 173 439441 1041 173 439440 1016 185 469941 1041 185 469946 1175 185 469946 1175 185 469946 1175 185 469951 1302 185 469951 1302 185 469951 1302 185 4699

060 64.0 5.95

065 70.8 6.58

070 77.6 7.21

080 84.4 7.85

085 91.1 8.48

090 97.9 9.11

110 125.26 11.64

095 104.5 9.78

100 118.84 11.04

120 131.68 12.23

General DataCoils

Steam Coil Dimension (1/2” Delta Flo: Type A and AA Circuiting)Dimensions

13

Model Coil Actual FinnedSize Face Area Fin Height Length

Ft 2 M 2 in mm in mm003 2.1 0.2 20 508 15 381004 2.4 0.23 20 508 17 432006 5.4 0.5 20 508 39 991008 7.1 0.66 20 508 51 1295010 8.8 0.82 32.5 826 39 991012 11.5 1.07 32.5 826 51 1295014 14.2 1.32 32.5 826 63 1600

20 508 51 129520 508 51 129520 508 63 160020 508 63 1600

32.5 826 63 160020 508 63 1600

32.5 826 63 160032.5 826 63 160032.5 826 75 190532.5 826 75 190532.5 826 87 221032.5 826 87 221032.5 826 99 251532.5 826 99 251532.5 826 111 281932.5 826 111 281920 508 111 281920 508 111 281935 889 111 281920 508 123 312420 508 123 312435 889 123 312420 508 135 342920 508 135 342935 889 135 342920 508 147 373420 508 147 373435 889 147 373420 508 159 403920 508 159 403935 889 159 403920 508 171 434320 508 171 434335 889 171 434320 508 183 464820 508 183 464835 889 183 464820 508 183 4648

32.5 826 183 464835 889 183 464820 508 183 4648

32.5 826 183 464835 889 183 4648

32.5 826 183 464832.5 826 183 464835 889 183 4648

070 70.4 6.55

080 78.5 7.11

085 82.8 7.7

090 89.2 8.30

095 95.3 8.86

100 111.2 10.33

110 111.2 10.33

120 127.1 11.81

065 64.1 5.96

060 57.8 5.38

050 50.2 4.66

045 44.6 4.15

040 39.2 3.65

035 33.8 3.14

030 28.4 2.64

025 23.0 2.14

020 17.6 1.64

016 14.2 1.32

14

Refrigerant Coil Circuits ( 1/2” Standard Refrigerant Coil Circuiting)Dimensions

General DataCoils

Model Coil Actual Finned No of Fin PipingSize Face Area Fin Height Length Dist Height

Liquid SuctionFt 2 M 2 in mm in mm 1/4” 3/16” O.D

003 2.5 0.23 21 533 17 432 1 - 28.6 22.2 41.2004 4.3 0.40 21 533 29 737 1 - 28.6 22.2 41.2006 6.1 0.56 21 533 41 1041 1 - 28.6 22.2 41.2008 7.9 0.73 21 533 53 1346 1 - 28.6 22.2 41.2010 9.7 0.90 34 864 41 1041 1 - 35 28.6 41.2012 12.5 1.16 34 864 53 1346 1 - 35 28.6 41.2014 15.3 1.42 34 864 65 1651 1 - 35 28.6 41.2016 - - - - - - - - - - -020 - - - - - - - - - - -025 - - - - - - - - - - -

030 31.5 2.93 70 1778 65 1651 2 70 35 28.6 41.2

035 37.3 3.47 70 1778 77 1956 2 70 35 28.6 41.2

040 43.2 4.02 70 1778 89 2261 2 70 35 28.6 41.2

045 49 4.56 70 1778 101 2565 2 70 35 28.6 41.2

050 54.8 5.10 70 1778 113 2870 2 70 35 28.6 41.2

- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -

Ø

060 - -

065 - -

070 - -

080 - -

085 - -

090 - -

095 - -

100 - -

110 - -

120 - -

15

General DataCoils

Refrigerant Coil Circuits ( 1/2” Interwined Refrigerant Coil Circuiting)Dimensions

Model Coil Actual Finned No of PipingSize Face Area Fin Height Length Distt

Liquid SuctionFt 2 M 2 in mm in mm 1/4” 3/16” O.D

003 2.5 0.23 21 533 17 432 1/1 28.6 22.2 41004 4.3 0.40 21 533 29 737 1/1 28.6 22.2 41006 6.1 0.56 21 533 41 1041 1/1 28.6 22.2 41008 7.9 0.73 21 533 53 1346 1/1 28.6 22.2 41010 9.7 0.90 34 864 41 1041 1/1 35 28.6 41012 12.5 1.16 34 864 53 1346 1/1 35 28.6 41014 15.3 1.42 34 864 65 1651 1/1 35 28.6 41016 17.1 1.59 46 1168 53 1346 1/1/1/1 28.6 22.2 41020 21.0 1.95 46 1168 65 1651 1/1/1/1 28.6 22.2 41025 26.0 2.42 58 1473 65 1651 1/1/1/1 35 28.6 41

030 31.5 2.93 70 1778 65 1651 1/1/1/1 35 28.6 41

035 37.3 3.47 70 1778 77 1956 1/1/1/1 35 28.6 41

040 43.2 4.02 70 1778 89 2261 1/1/1/1 35 28.6 41

045 49.0 4.56 70 1778 101 2565 1/1/1/1 35 28.6 41

050 54.8 5.10 70 1778 113 2870 1/1/1/1 35 28.6 41

40 1016 113 2870 1/1/1/141 1041 113 2870 1/1/1/140 1016 125 3157 1/1/1/141 1041 125 3157 1/1/1/140 1016 137 3480 1/1/1/141 1041 137 3480 1/1/1/140 1016 149 3785 1/1/1/141 1041 149 3785 1/1/1/140 1016 161 4089 1/1/1/141 1041 161 4089 1/1/1/140 1016 173 4394 1/1/1/141 1041 173 4394 1/1/1/140 1016 185 4699 1/1/1/141 1041 185 4699 1/1/1/1- - - - -- - - - -- - - - -- - - - -- - - - -- - - - -

Ø

060 64.0 5.93

065 70.8 6.56

070 77.6 7.19

080 84.4 7.82

085 91.1 8.45

090 97.9 9.08

095 104.5 9.78

100 - -

110 - -

120 - -

28.6 22.2 41

28.6 22.2 41

28.6 22.2 41

28.6 22.2 41

28.6 22.2 41

28.6 22.2 41

28.6 22.2 41

General DataFilters

16

General

Quantum XP air handling unit offerswide range of filters to meet air filtrationrequirement in various types of com-mercial and industrial air conditioningapplications. Filter type offered are:(a) Washable and throwaway type flat

filters(b) Bag and catridge type filters(c) Hepa filters(d) Carbon or gas filters, etc.

Flat Filter

a) Washable Filter

The filter media consist of selectedsynthetic fibers. An exclusive bondingtechnology provides the media withhigh numbers of fibers per squaremeter for a given weight. Its character-istics are relatively low resistance to airflow and a high dust holding capacity.The media can be cleaned.• in warm water (300 - 400C) with

addition of a household detergent ifnecessary. Drying should be doneon a flat surface.

• by blowing with compressed air inthe opposite direction of filter airflow.

Washable Filter - Product Information

Normal Sizes (inch) : 12 x 2420 x 24, 24 x 24

Filter Depth (mm) : 50Average Arrestance : 80 - 85%

Throwaway Filter - Product Information


Filter Depth (mm) : 50Average Arrestance : 90 - 92%Average Efficiency : 25 - 30%

b) Throwaway Filter

Unique “pleat” design assures totalusage of the filter media, maximumdust holding capacity and extendedservice life. Its greater dust holding ca-pacity not only extends replacement in-tervals, but considerably lengthens theservice life of any other secondary fil-ters in the systems.

The media used is a lofted, high per-formance, nonwoven, reinforced cottonand synthetic fabric. Filter media shallbe of high density glass mirco fiberslaminated to all glass woven meshbacking. The filter media shall have anaverage arrestance of 90 - 92%. Thefilter is categorized as a 30% efficiencyfilter.

Flexible and Varied Filter Offering for IAQ and process filteration.

High Efficiency Filter Section

a. Bag FilterThe filter is an extended surfacenonsupported pocket filter which offershigh efficiency, low resistance, com-pactness and unusual dust-holddingcapacity. When placed in ventilatingsystem, the pockets of the filtering me-dia inflate for maximum efficiency anddust holding capacity.

Filter efficiency is determined by thesize and quality of fibers per squareinch in each efficiency category. Themedia is manufactured to rigid specifi-cations that assure an extremely largeamount of dirt-catching surface area tocatch mircoscopic contaminants.

The exclusive pocket design allows ev-ery channel to fully inflate while main-taining the amount of space betweenpockets. Clean air can freely exit fromfront to back. Some manufacturer’s de-sign permit adjacent pockets to touchwhen inflated which signficantly re-duces dust holding capacity.

Each filter pocket is attached to a sup-port frame that fits into a U-channelheader. Each pocket support frame isthen mechanically fastened to the ad-jacent frame forming a rigid construc-tion. The positive locking arrangementforms an air tight seal and also virtuallyeliminates the possibility of pocketseparation from the header as resis-tance increase.b. Cartridge Filter

General DataFilters

The filters are ideally suited to variablevolume systems. Being totally rigid,performance is not affected bychanges in air velocity or fan shut-down, and their configuration is notaltered by accumulation of dirt. Highloft glass fiber media is laminated towhich provides positive support, opti-mizes dust holding capacity, and pre-cludes fiber emission, as compared toflat glass media.

All double wall fiber board contour sta-bilizers, diagonal support provide rigid-ity, durability, consistent integrity andperformance reliability throughout thefilter’s life.

The lofted media and exclusive radialpleats provide a high dust holding ca-pacity, extending the life of the filter. Thefilter will operate at air volumes consid-erably below rates velocity and capac-ity. Initial resistance is reduced, perfor-mance is improved and service life isextended.

Bag Filter - Product Information


Filter Depth (mm) : 381Average Efficiency : 60 - 65%

80 - 85%90 - 95%

Cartridge Filter - Product Information


Filter Depth (mm) : 100Average Efficiency : 60 - 65%

80 - 85%90 - 95%

17

Filter Quantity and Sizes (Nominal)a. Flat, Bag and Cartridge Filters

General DataFilters

Filter Face Area Filter Sizes (inch)Model Size Sq. Ft. 12 X 24 20 X 24 24 X 24003 3.3 - 1 -004 3.3 - 1 -006 6.7 - 2 -008 6.7 - 2 -010 10.7 2 2 -012 10.7 2 2 -014 16.0 3 3 -016 20.0 2 - 4020 24.0 - - 6025 30.0 3 - 6030 36.0 - - 9035 42.0 3 - 9040 48.0 - - 12045 54.0 3 - 12050 60.0 - - 15060 70.0 5 - 15065 76.0 8 - 15070 84.0 6 - 18080 90.0 9 - 18085 98.0 7 - 21090 104.0 10 - 21095 112.0 8 - 24100 128.0 - - 32110 128.0 - - 32120 144.0 8 - 32

18

General DataFilters

Filter Dimension (Nominal) and ArrangementFlat Filter, Bag Filter & Cartridge Filter

19

General DataFilters

Final Filter DischargeXP (HEPA) Casing 50mm CASING OUTLET Plenum

Size DIMENSION OPENING Section

Std. Model ( X 155 parametric) W H L B X A L1003 (0404) 0605 1090 1055 2640 465 X 310 775004 (0604) 0605 1090 1055 2640 465 X 310 775006 (0804) 0905 1555 1055 2640 465 X 310 775008 (1004) 0905 1555 1055 2640 620 X 310 775010 (0806) 0907 1555 1365 2485 620 X 310 775012 (1006) 0907 1555 1365 2485 620 X 310 775014 (1206) 1307 2175 1365 2485 775 X 310 775016 (1008) 1109 1865 1675 2485 775 X 465 775020 (1208) 1309 2175 1675 2485 775 X 465 775025 (1210) 1311 2175 1985 2485 930 X 465 775030 (1212) 1313 2175 2295 2485 930 X 620 775035 (1412) 1513 2485 2295 2330 930 X 775 930040 (1612) 1713 2795 2295 2330 1085 X 775 930045 (1812) 2013 3260 2295 2330 1240 X 775 930050 (2012) 2213 3570 2295 2330 1240 X 775 930060 (2014) 2215 3570 2605 2330 1705 x 775 930065 (2214) 2215 3570 2605 2330 1860 X 775 930070 (2414) 2615 4190 2605 2330 2015 X 775 930080 (2614) 2615 4190 2605 2330 2170 X 775 930085 (2814) 3015 4810 2605 2330 2170 X 775 930090 (3014) 3015 4810 2605 2485 2325 X 930 1085095 (3214) 3215 5120 2605 2485 2480 X 930 1085100 (3216) 3217 5120 2915 2485 2480 X 930 1085110 (3217) 3217 5120 2915 2485 2480 X 930 1085120 (3218) 3218 5120 3070 2485 2480 X 930 1085

20

Filter Dimension (Nominal) and ArrangementFinal Filter

General DataFilters

21

General DataAir Pressure Drop

Damper Torque (Inch-lbs) at 1” Air pressure drop across the damperDimensions

Intake Damper orModel Mixing Box Face ExternalSize (per damper) (Inch-Ibs) Damper (Inch-Ibs) Face & Bypass (Inch-Ibs)003 7 8 12004 10 13 20006 13 18 27008 16 23 34010 19 29 38012 24 37 48014 28 45 59016 28 52 70020 28 63 85025 28 80 111030 38 98 129035 44 115 152040 50 132 174045 56 150 197050 56 167 220060 84 197 265065 84 197 265070 98 197 265080 98 197 265085 112 197 265090 112 197 265095 112 197 265100 112 197 265110 112 197 265120 112 197 265

22

DimensionalData HDT (Single Motor)Unit Dimensions

23

DimensionalData HDT (Dual Motor)Unit Dimensions

24

DimensionalData HDTUnit Weight (kg)

Fan Section Weight Coil Section Weight Fan Arrangement Coil Row

Model Front-Top and Top-Front and 1 2 4 6 8 10 12Size Front-Bottom Top-Back

003 88 88 126 130 138 146 170 178 186004 107 107 156 163 175 187 222 234 247006 132 144 186 194 211 227 272 289 305008 154 166 215 226 246 267 322 343 364010 193 206 217 234 263 293 350 380 411012 246 261 245 267 306 347 418 459 500014 264 280 268 296 345 396 480 531 582016 301 317 302 330 386 437 530 581 633020 322 356 339 373 440 502 610 673 735025 447 467 375 418 502 582 709 789 868030 467 489 428 482 592 694 848 950 1052035 556 580 472 534 663 783 961 1081 1201040 632 656 517 590 735 873 1077 1215 1353045 654 679 569 653 817 976 1208 1366 1525050 759 788 615 709 892 1069 1326 1503 1680060 785 815 678 789 1012 1225 1524 1738 1951065 952 986 746 873 1125 1368 1705 1948 2192070 978 1014 795 933 1207 1472 1838 2103 2369080 1113 1148 842 992 1287 1574 1970 2257 3545085 1139 1175 905 1070 1392 1708 2140 2456 2771090 1165 1202 953 1128 1471 1809 2271 2608 2945095 1191 1540 1000 1186 1552 1910 2401 2761 3118100 1650 1745 1213 1450 1915 2370 2981 3437 3893110 2054 2151 1250 1507 2014 2511 3162 3659 4155120 2092 2193 1293 1571 2111 2642 3328 3859 4389

Fan and Coil sections (without motor weight)

1: Coil weight is the operating weight

25


1: Coil weight is the operating weight2: Filter section weight includes filter media

Fan Section Weight Coil Section Weight Filter Section Length .L3 Fan Arrangement Coil Row

ModelSize Front-Top and Top-Front and 2” Flat 2” Flat Filter 2” Flat Filter +

Front-Bottom Top-Back 1 2 4 6 8 10 12 Filter + 15” Bag 4” CartridgeFilter Filter

003 88 88 126 130 138 146 170 178 186 9 38 21004 107 107 156 163 175 187 222 234 247 10 42 23006 132 144 186 194 211 227 272 289 305 12 50 29008 154 166 215 226 246 267 322 343 364 14 54 32010 193 206 217 234 263 293 350 380 411 15 57 36012 246 261 245 267 306 347 418 459 500 16 62 38014 264 280 268 296 345 396 480 531 582 18 70 46016 301 317 302 330 386 437 530 581 633 19 72 50020 322 356 339 373 440 502 610 673 735 21 79 56025 447 467 375 418 502 582 709 789 868 24 88 65030 467 489 428 482 592 694 848 950 1052 27 97 73035 556 580 472 534 663 783 961 1081 1201 29 106 82040 632 656 517 590 735 873 1077 1215 1353 32 114 90045 654 679 569 653 817 976 1208 1366 1525 35 123 99050 759 788 615 709 892 1069 1326 1503 1680 37 132 107060 785 815 678 789 1012 1225 1524 1738 1951 41 144 120065 952 986 746 873 1125 1368 1705 1948 2192 44 152 128070 978 1014 795 933 1207 1472 1838 2103 2369 47 162 139080 1113 1148 842 992 1287 1574 1970 2257 3545 50 171 147085 1139 1175 905 1070 1392 1708 2140 2456 2771 53 181 158090 1165 1202 953 1128 1471 1809 2271 2608 2945 56 190 166095 1191 1540 1000 1186 1552 1910 2401 2761 3118 59 200 177100 1650 1745 1213 1450 1915 2370 2981 3437 3893 63 213 194110 2054 2151 1250 1507 2014 2511 3162 2659 4155 64 215 195120 2092 2193 1293 1571 2111 2642 3328 3859 4389 69 231 214

Fan + Coil + Filter Sections (without motor weight)

26



Fan Section Weight Coil Section Weight Filter Section (kg) Fan Arrangement Coil Row

Model MixingSize Front-Top and Top-Front and 2” Flat 2” Flat Filter 2” Flat Filter + Box / Rear

Front-Bottom Top-Back 1 2 4 6 8 10 12 Filter + 15” Bag 4” Cartridge or Top InletFilter Filter Section Weight

(kg)003 88 88 126 130 138 146 170 178 186 9 38 21 55004 107 107 156 163 175 187 222 234 247 10 42 23 65006 132 144 186 194 211 227 272 289 305 12 50 29 75008 154 166 215 226 246 267 322 343 364 14 54 32 85010 193 206 217 234 263 293 350 380 411 15 57 36 81012 246 261 245 267 306 347 418 459 500 16 62 38 91014 264 280 268 296 345 396 480 531 582 18 70 46 103016 301 317 302 330 386 437 530 581 633 19 72 50 97020 322 356 339 373 440 502 610 673 735 21 79 56 109025 447 467 375 418 502 582 709 789 868 24 88 65 123030 467 489 428 482 592 694 848 950 1052 27 97 73 129035 556 580 472 534 663 783 961 1081 1201 29 106 82 146040 632 656 517 590 735 873 1077 1215 1353 32 114 90 174045 654 679 569 653 817 976 1208 1366 1525 35 123 99 188050 759 788 615 709 892 1069 1326 1503 1680 37 132 107 193060 785 815 678 789 1012 1225 1524 1738 1951 41 144 120 213065 952 986 746 873 1125 1368 1705 1948 2192 44 152 128 219070 978 1014 795 933 1207 1472 1838 2103 2369 47 162 139 264080 1113 1148 842 992 1287 1574 1970 2257 3545 50 171 147 271085 1139 1175 905 1070 1392 1708 2140 2456 2771 53 181 158 320090 1165 1202 953 1128 1471 1809 2271 2608 2945 56 190 166 328095 1191 1540 1000 1186 1552 1910 2401 2761 3118 59 200 177 336100 1650 1745 1213 1450 1915 2370 2981 3437 3893 63 213 194 340110 2054 2151 1250 1507 2014 2511 3162 2659 4155 64 215 195 345120 2092 2193 1293 1571 2111 2642 3328 3859 4389 69 231 214 353

Fan + Coil + Filter and Mixing Sections (without motor weight)

27

General DataVDT - Unit Dimensions

28

DimensionalData VDTUnit Weight (kg)

1: Coil weight is the operating weight

Fan Section Weight Coil Section Weight Fan Arrangement Coil Row

Model Front-Top and Top-Front and 1 2 4 6 8 10 12Size Front-Bottom Top-Back

003 103 103 153 158 165 173 189 197 205004 132 132 190 197 209 221 246 258 271006 162 174 227 236 252 268 302 319 335008 190 202 262 273 293 314 357 378 399010 229 242 289 306 335 365 410 440 471012 288 302 327 349 388 429 486 527 568014 313 329 361 389 438 489 558 609 660016 350 366 424 452 508 559 637 688 740020 378 412 442 476 543 605 698 761 823025 510 531 541 584 668 748 858 938 1017030 540 561 610 664 774 876 1012 1114 1216035 638 662 669 733 860 980 1139 1259 1379040 722 746 731 804 949 1087 1270 1408 1546045 755 780 800 884 1048 1207 1417 1575 1734

Fan and Coil sections (without motor weight)

29



Fan Section Weight Coil Section Weight Filter Section Length .L3 Fan Arrangement Coil Row

ModelSize Front-Top and Top-Front and 2” Flat 2” Flat Filter 2” Flat Filter +

Front-Bottom Top-Back 1 2 4 6 8 10 12 Filter + 15” Bag 4” CartridgeFilter Filter

003 103 103 153 158 165 173 189 197 205 9 38 21004 132 132 190 197 209 221 246 258 271 10 42 23006 162 174 227 236 252 268 302 319 335 12 50 29008 190 202 262 273 293 314 357 378 399 14 54 32010 229 242 289 306 335 365 410 440 471 15 57 36012 288 302 327 349 388 429 486 527 568 16 62 38014 313 329 361 389 438 489 558 609 660 18 70 46016 350 366 424 452 508 559 637 688 740 19 72 50020 378 412 442 476 543 605 698 761 823 21 79 56025 510 531 541 584 668 748 858 938 1017 24 88 65030 540 561 610 664 774 876 1012 1114 1216 27 97 73035 638 662 669 733 860 980 1139 1259 1379 29 106 82040 722 746 731 804 949 1087 1270 1408 1546 32 114 90045 755 780 800 884 1048 1207 1417 1575 1734 35 123 99

Fan + Coil + Filter Sections (without motor weight)

30



Fan Section Weight Coil Section Weight Filter Section (kg) Fan Arrangement Coil Row

Model MixingSize Front-Top and Top-Front and 2” Flat 2” Flat Filter 2” Flat Filter + Box / Rear

Front-Bottom Top-Back 1 2 4 6 8 10 12 Filter + 15” Bag 4” Cartridge or Top InletFilter Filter Section Weight

(kg)003 103 103 153 158 165 173 189 197 205 9 38 21 55004 132 132 190 197 209 221 246 258 271 10 42 23 65006 162 174 227 236 252 268 302 319 335 12 50 29 75008 190 202 262 273 293 314 357 378 399 14 54 32 85010 229 242 289 306 335 365 410 440 471 15 57 36 81012 288 302 327 349 388 429 486 527 568 16 62 38 91014 313 329 361 389 438 489 558 609 660 18 70 46 103016 350 366 424 452 508 559 637 688 740 19 72 50 97020 378 412 442 476 543 605 698 761 823 21 79 56 109025 510 531 541 584 668 748 858 938 1017 24 88 65 123030 540 561 610 664 774 876 1012 1114 1216 27 97 73 129035 638 662 669 733 860 980 1139 1259 1379 29 106 82 146040 722 746 731 804 949 1087 1270 1408 1546 32 114 90 174045 755 780 800 884 1048 1207 1417 1575 1734 35 123 99 188

Fan + Coil + Filter and Mixing Sections (without motor weight)

31

Installation ConsiderationDefine Unit Handling Left or Right

Unit handling, LEFT or Right for coilconnectors, drain, door loction & etc. Isexpresswd when facing the airflowthrough the coil.

32

The purpose of this section is to pro-vide the Quantum XP site installationconsideration. Refer to Installation, Op-eration and Maintenance manual fordetailed installation information.When selecting and preparing the unitsite, follow these guidelines:1. Ensure that the site can support the

total weight of the unit.2. Allow sufficient space for service ac-

cess. The below figure give the rec-ommended space allowances forfilters, coil removal, fan shaft re-moval and motor starter mainte-nance. As unit configurations willvary, refer to unit submittals for spe-cific location of access doors, ac-cessories, motor starter, etc.

3. Confirm that the foundation of the

Installation ConsiderationAnd Service Clearance

mounting platform is large enoughto include the unit dimensions plusservices access. Refer to unit sub-mittals for specific dimension. Cer-tain unit maybe suspended from theceiling. The recommended methodfor ceiling suspending air handler iswith structural channels that run thefull length of the unit. The factoryshall provide the support with an ex-ternal support at the base. Do notsuspend air handler from the top ofthe unit. Serious safety risks exist ifthe unit is not suspended in theproper manner.

4. The floor or foundation must belevel for proper coil drainage andcondensate flow.

5. Allow the proper height for coil pip-

ing and condensate drain require-ments. It may be necessary to el-evate the unit when piping the condensate drain. Insufficient heightcould inhibit condensate drainageand result in flooding the unit orequipment room.

6. Provide adequate lighting for main-tenance personnel to perform main-tenance duties.

7. Provide permanent power outlets inclose proximity of the unit for install-ation and maintenance.

33

Installation ConsiderationCoil Connection Dimension

Casing Construction

Horizontal / Vertical Draw Through - Chilled And Hot Water Coil Connection Dimension

34

Installation ConsiderationFan Outlet DimensionsHDT

35

Installation ConsiderationFan Outlet DimensionsVDT

36

General

The units must be rigged and lifted instrict accordance with the installation.Operation and Maintenance manual.The units are to be installed in strictaccordance with the specifications.

Units may be shipped fully assembledor disassembled to the minimummodule size in accordance with ship-ping or jobsite requirements. Unitsshall have break point if manufacturerfound appropriate for easy handlingand transporatation. Break points shallhave full independent external thermalbreak frames.

Unit Construction

The casing shall have a perimeterthermal break frame with a modularsystem based on standardized doublewall panels. Removal of side panelsmust not effect the structural intergrityof the unit. Casing strength shall bedesigned to meet European StandardEN 1886: 1998, Class D1

The framework shall be made fromnon-corrosive recyclable extruded alu-minum channels fitted together non-metal corner pieces. A thermal breakconstruction is mondatory.

The casing panel shall be attached tothe frame through a self-lockingmechanism represented by a wedgeand frame, exerting pressure evenlyonto the panel and seal attached to theframe, and hence a better air tight cabi-net construction. The casing shall bedesigned to meet Eurovent air leakagerequirement, Class C.

The casing shall be able to with standup to 10 inches of total static pressure.

MechanicalSpecifications

Closed-cell foam gasketing shall beprovided where modules where mod-ules are joined.

The floor panels shall have doublewall construction to allow maintenancepersonnel access without damage tothe isulation.

The whole unit shall be mounted on agalvanized sheet steel base frame forcase of shipment and handling. Theminimum height of the floor-mountingbase shall be 120mm and designedto ensure air circulation and avoid en-trapment of moisture below the unit.The base frame is to be used in lieu ofconcrete plinths or other additionalbases that are used on site. Howeverfor high static pressure application ad-ditional concrete plinths or other addi-tional bases is required at site to raisethe AHU for drain pan’s U-trap.

Double-Wall PanelThe outer panel wall shall be paintedwith Colorbend paint that and shall al-low for easy cleaning. The inner wallshall be galvanized steel. The paintshall be ultra violet resistant, weatherresistant for outdoor application, offer-ing excellent weather resistance prop-erties.

The panels shall be 50mm thickdouble wall type with injected polyure-thane foam insulation for a rigid non-vi-bration construction. The panel insula-tion shall not absorb moisture andmust be not resistant. The insulationmaterial shall be totally enclosed in thepanel to avoid any possibility of insula-tion being exposed to air stream. Thepanel insulation shall have a heattransfer “K” value of 0.02 w/mK. Ex-posed Insulation system shall meetUL 94, standard for safety and flame-ability of plastic material for parts in de-vices and appliances. The panelsshall be flush mounted, leaving no ex-

posed gaps between panels andframe, to minimize potential air leaks.

Drain PansCoil, moisture eliminator and humidi-fier shall be provided with an insu-lated, galvanized or stainless steel(option), dual pitch sloping drain panto allow for proper condensate re-moval. The galvanized drain pan shallbe painted with a mastic compound(bitumen) for corrosion protection.

Access and Inspection DoorsAccess doors shall be constructedwith a double-wall panel that com-presses evenly a durable seal onto arigid frame. The seal around the fullperimeter of the access door’s frameshall be used to prevent air leakage.The doors shall be hinged and able tobe lifted off or removed totally for easyaccess.

View WindowA view window shall be made of 5mmthick transparent Plexiglas’s type oninner and outer wall panel with a rub-ber grommet seal and fitted on doublewall panel. The size shall be 150 x150mm The mounting location shallbe flexible and upon customer’s re-quirement. Special window size shallbe an option.

37

Service LightA factory-mounted, weather-resistant(enclosed and gasketed), vapor-tight,light fixture shall be provided. fixtureshall be equipped with plastic switchbox, single phase wiring, PL lampcomes with ballast and reflector.

Fan ModuleThe fan assembly shall be checkedand dynamically balanced to ISO 1940on equivalent. Fan shaft shall be prop-erly size and protectively coated. Fanwheels shall be keyed to fan shaft toprevent slipping. Fan shafts shall besolid and designed so that fan shaftdoes not pass through its first criticalspeed as the unit comes up to its ratedrpm. Fan modules shall be providedwith an access door. Access side forboth side of fan shall be an option.

FC Fan ModulesFan shall be double-width, double-in-let, and multi-blade type as producedby the unit manufacturer. Fan shall beforward curved (FC) as required forstable operation, low noise and opti-mum energy efficiency. Fan shall beequipped with bearings with an L-50life (average life) of up to 200,000hours. The multi blade shall be madeof galvanized steel and the solid shaftshall be made of carbon steel: C45,machined and polished to tolerance ofstandard ISO 286-2-Grade G6. Protec-tive coat of anti rusting shall be ap-plied to all bare surfaces of shafts atthe factory. The fans shall be licensedto bear the AMCA Air and Sound Certi-fied Ratings seal. The test standardused shall be ANSI/AMCA 210. ANSI/ASHRAE Standard 51 “LaboratoryMethod of Testing Fans for Rating” andAMCA 300 “Reverberant Room methodfor Sound Testing of fans”.


BC Fan ModulesFan shall be double-width, double-in-let, and multiblade type as produced bythe unit manufacturer. Fan shall bebackward curve (BC) as required forstable operation, high static pressureand optimum energy efficiency. Fanshall be equipped with bearings withan L-50 life (average life) of up to200,000 hours. The multiple bladesshall be made of treated steel withpaint for corrosion resistant. The solidshaft shall be made of carbon steel:C45, machined and polished to toler-ance of standard ISO 286-2-Grade G6.Protective coat of anti rusting shall beapplied to all bare surfaces of shafts atthe factory. The fans shall be licensedto bear the AMCA Air and Sound Certi-fied Ratings seal. The test standardused shall be ANSI/AMCA 210, ANSI/ASHRAE Standard 51 “LaboratoryMethod of Testing Fans for Rating” andAMCA 300 “Reverberant Room Methodfor Sound Testing of Fans”.

AF Fan ModulesShall be customized upon request.The fan shall be double-width, double-inlet, multiple blade type as producedby the unit manufacturer. Fan shall bebackward inclined airfoil (AF).

Fan Modulationa) Inlet Guide Vanes (Option)

For variable air volume applications,airflow of BC fan type fans shall bemodulated by inlet guide vanes.Actuator shall be provided as anoption.

b) Variable Frequency Drive (Option)For variable air volume applications,airflow shall be modulated by a variable frequency drive controlling fanspeed.

Fan IsolationFan connection shall be isolated fromunit casing by a flexible canvas ductmounted at fan discharge outlet.

a) One-Inch Spring Isolators (Option)Fan and motor assembly shall beinternally isolated from the unit casing with 1-inch deflection spring iso-lators, furnished and installed by theunit manufacturer.

b) Two-inch Spring Isolators (Option)Fan and motor assembly shall beinternally isolated from the unitcasing. The isolation system shallbe designed to take higher isolationefficiency than 1”spring isolator.

DrivesThe drive assembly shall consist of V-belt taper-lock pulley and electric mo-tor. The V-belt type shall be SPZ, SPA,SPB or SPC grades, oil and heat resis-tant, antistatic and avoiding electricdischarges. The pulley and shaft as-sembly shall be using taperlock bushwith Allen set screws for easy andquick assemble and dis-assembleprocess. Drive shall be selected at 1.5service factor.

a) Fixed PitchDrives shall be constant speed withfixed pitch sheaves.

38


MotorsMotor shall be mounted integral to anisolated fan assembly furnished by theunit manufacturer. Motor shall bemounted inside the unit casing on asliding base to permit adjustment ofdrive belt tension.Standard motor shall be horizontal footmounting, induction motor squirrelcage, totally enclosed fan-cooled withIP55 protection with class F insulationand suitable for operation at ambienttemperature of 40 degree C.

Motor Optionsa) 380-415 Volt /3 pH /50 Hz (Standard)

b) 200 Volt /3 pH/ 50 Hz

c) 200 Volt /3 pH/ 60 Hz

d) 230 Volt /3 pH/ 60 Hz

e) 380 Volt /3 pH/ 60 Hz

f) 440 Volt /3 pH/ 60 Hz

g) 460 Volt /3 pH/ 60 Hz

h) High Efficiency Motors

i) Premium Efficiency Motor

j) Customer Selected Motor Sources

k) Explosion Proof Motor

l) Dual Speed Motor

Fan Module OptionBelt guard unit shall be provided with apainted metal sheet belt guard.

Coil ModuleCoil shall be installed such that unitcasing enclose headers and returnbends. Coil shall be designed to maxi-mize the utilization of the available unitcross-section area. Coil connectionsshall be clearly labeled on outside ofunits. Coil shall be catridge typemounted on steel channel for easy re-movability. Coils shall have aluminumfins and seamless copper tubes.Coated aluminum (for corrosion pro-tection used near the sea) and copperfins shall be an option. The fins shallbe sine-wave design with slits for bet-ter heat transfer efficiency and mois-ture carry-over limit performance. Finsshall have collars drawn, belled andfirmly bonded to tubes by mechanicalexpansion of the tubes. Capacities,pressure drops and selection proce-dure shall be designed in accordancewith ARI Standard 410. The coppertube shall be 0.5 inch OD. Coil casingshall be 1.5mm thick galvanized steel(standard) or stainless steel (option)or with formed end supports and topand bottom channels. Coil casingshall be a series of drain holes at thebottom channels to insure condensatedrainage.

If stacked coil in the unit, intermediatedrainpan shall be installed betweencoils to drain condensate to the maindrain pans without flooding the lowercoils or passing condensate throughthe airstream of the lower coil. The coilworking pressure at site shall not ex-ceed the leak test value on each coiltype given below.

Water CoilsSupply and return headers shall beclearly labeled on the outside of theunit to ensure that direction of coil wa-

ter flow is counter to direction of unitairflow. Coils shall be tested to 375psig.

The headers shall be constructed ofround steel pipe with BSPT externalthreaded. All headers shall be fittedwith air venting and water drainingplug.

Header connection optionUnthreaded copper header connectionCopper header with BSPT externalthreaded brass adaptor for quick jobsite connection.Steel header with steel flanges forquick job site connection.Refrigerant Cooling CoilsSuction and liquid line connectionsplate fins and seamless copper tubesshall be clearly labeled on the outsideof the unit. Coils shall be leak tested to450 psig (17 Bar) air pressure underwater. After testing, insides of coils areto be dried; all connections are to besealed and coils shall be shipped witha charge of dry nitrogen. Suction head-ers shall be constructed of cooper tub-ing. Suction connections shall pen-etrate unit casings to allow for externalconnections to refrigerant lines. Coilsshall have equqlizing vertical distribu-tors sized according to the capacitiesof the coils.

Steam Heating CoilsSteam coils shall be pitched in the unitfor proper drainage of steam conden-sate from coils. Coils shall be leaktested to 375 psig air pressure underwater. Steam header and condensateheader connections are to be con-structed of round steel. Steam headerconnection shall be located oppositewith condensate header.

39

Varied Coil Types and Material


Filter ModulesFilter sections shall have filter racks,an access door for filter removal andblock-offs as required to prevent air by-pass around filters. Modules shall besupplied with 2-inch or 4-inch angledor high capacity, catridge, bag and finalfilters. Filter shall be sized so as not toexceed scheduled face velocities.

Pleated Filter Media (Throwaway)Filters shall be 2-inch or 4-inch thicknon-woven fabric, treated with adhe-sive and continuosly laminated to asupported steel wire grid. Filters shallhave a rated average dust spot effi-ciency of not less than 25 to 30 percentwhen tested in accordance withASHRAE 52-1-1992 atmospheric dustspot method. Filter access shall be ac-cessed from either right or left handside as standard. Back access shallbe an option.

Washable or Permanent FiltersFilters shall be 2-inch synthetic fiberscapable of operating up to 600 fpmface velocity. Filter media shall be lay-ers of cleanable wire maze. Filterframe shall be constructed of galva-nized steel. Filter access shall be ac-cessed from either right or left handside as standard. Back access shallbe an option.

Hi-Capacity FiltersFilter shall be 2-inch throwaway asstandard. Option for pleated mediaand washable. The filter shall be fixedin angular (Zig-zag) form for higherduct holding capacity. Filter frame shallbe consrtucted of galvanized steel. Fil-ter accessed from either right or lefthand side a standard.

Cartridge FiltersFilter shall be constructed by pleating acontinuous sheet of fine-fiber glassmedia into closely spaced pleats withsafe-edged separators. This filter shallbe sealed into a fiber boards frame as-

sembled in a rigid manner to preventair leakage. All cartridge filters shall befurnished with a 2-inch prefilter to pro-vide extended cartridge life. Filtersshall have a rated average dust spotefficiency of not less than 60 percentwhen tested in accordance withASHRAE 52-1-1992 atmospheric dustspot method Manufacturer shall supplyback access filter rack support andholding clips that capable of holdingcartridge filters and prefilters.

Bag FiltersFilters shall be synthetic fiber mediawith spun backing to keep synthetic fi-bers from eroding downstream. Stitch-ing method shall permit bag to retainpleat shape and air pocket when in op-eration without the use of wire basketsupport. Filters shall have a rated aver-age dust spot efficiency of not lessthan 60 percent when tested in accor-dance with ASHRAE 52-1-1992 atmo-spheric dust spot method.

Factory-Mounted Direct DigitalControl (DDC)Factory-mounted DDC systems shallbe engineered mounted, wired andtested by the air handling unit manu-facturer to reduce installed costs, savetime, and improve reliability. Each con-trol system shall be fully functional in astandalone mode or can be tied to abuilding automation system with asimple pair of wires.

Direct Digital ControllerA dedicated programmable direct digi-tal controller with the appropriate pointcapabilities shall be unit mounted oneach air-handling unit. A screen andkeypad shall be provided to facilitatelocal monitoring, trouble shooting andchanging of set points.

Factory-Mounted Control Optionsa) Mixing Box Damper Actuators Actua-

tors shall be mounted with the outside air damper linked normallyclosed and the return air damperlinked normally open

b) Face/bypass Damper Actuatorsindicated on the order and controldrawings.

c) Inlet Guide Vane Actuators Actuators shall be mounted with theIGVs linked normally closed.

d) Averaging Temperature SensorsAveraging (Thermistor type) sensorshall be serpentined with capillaryclips across the unit as engineeredby the air handling unit manufac-turer.

e) Low-Limit SwitchesA manual reset low limit switch shallbe installed as an option.

f) Airflow SwitchesA differential pressure switch pipedto both sides of the filter shall indi-cate filter status.

g) Dirty Filter SwitchesA differential pressure switch pipedto both sides of the filter shall indi-cate filter status.

h) Dirty Filter SwitchesA differential pressure switch pipe tothe discharge and suction sides ofthe fan shall indicate fan status.

i) Customer Interface Relays5 amp DPDT relays shall be pro-vided as required for each binaryoutput of the controller for customerinterface to; supply, return and ex-haust fan motor starters; reliefdampers; pumps; condensingunits; etc.

j) Electonic end devices

40


Field-Mounted Control OptionsControl ValvesControl valves can be provided by theair handling unit manufacturer andfield piped by the piping contractor.Power and signal wiring shall be by asimple quick connect.

Space Temperature SensorsThermister type sensors shall be pro-vided as required for field wiring.

Outside Air SensorsThermister type sensors shall be pro-vided as required for filed wiring. Allfactory-mounted controls shall becovered by the air handlingmanufacturer’s standard warranty.

The manufacturer has a policy of continu-ous product improvement, and reservesthe right to alter any details of the productsat any time without notice

41

Literature Order Number

File Number

Supersedes

Stocking Location

Trane has a policy of continuous product and product data improvement and reserves the right to change design andspecifications without notice.

Tranewww.trane.com

For more information, contact your local district

office

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