quarterly review oct 2008

8/14/2019 Quarterly Review Oct 2008

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Quarterly ReviewQuarterly Review

October, 2008October, 2008

C-17 APU Organic CapabilityC-17 APU Organic Capability

ContractContract


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AgendaAgenda

8:008:00 Welcome and IntroductionsWelcome and Introductions

Contract ReviewContract Review

Progress UpdateProgress Update

Power Section and ElectricalPower Section and ElectricalComponent ModuleComponent Module

UpdateUpdate

Technical Manual UpdateTechnical Manual Update

Drawing UpdateDrawing Update

11:0011:00 Open DiscussionOpen Discussion

12:0012:00 DismissalDismissal

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AttendeesAttendees

Triumph AirTriumph AirRepairRepair

The BoeingThe BoeingCompanyCompany

OO-ALCOO-ALC

WR-ALCWR-ALC

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Deliver Depot Level C-17 APU MaintenanceDeliver Depot Level C-17 APU MaintenanceCapability at OO-ALC by June 2009Capability at OO-ALC by June 2009

Facility ModificationsFacility Modifications SE - Support EquipmentSE - Support Equipment

TD - Technical Data TD - Technical Data

MD&T - Maintenance Demonstration &MD&T - Maintenance Demonstration &

TrainingTraining FA - First Article ( Validation / Verification )FA - First Article ( Validation / Verification )

Drawings and DocumentationDrawings and Documentation

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Facility ModificationsFacility Modifications Fuel-Oil-Pneumatic-APUFuel-Oil-Pneumatic-APU

Routing Utilities (powerRouting Utilities (power& air supply)& air supply)

Floor space allocationFloor space allocation

Test Cell # 4Test Cell # 4

Future Electrical Dept.Future Electrical Dept.

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66


FacilityFacilityModifications -TestModifications -TestCell # 4Cell # 4 Load BankLoad Bank

Start Power UnitStart Power Unit

Airflow MeasuringAirflow MeasuringSectionSection

Inlet Air Handler &Inlet Air Handler &air deflectorair deflector

Data Acquisition &Data Acquisition &ControlControl

Software SytronicsSoftware Sytronics


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77


Support EquipmentSupport Equipment Test StandsTest Stands

Test AdaptersTest Adapters Overhaul ToolsOverhaul Tools

Shipping ContainersShipping Containers

COTS itemsCOTS items

OverOver 400400 pieces ofpieces ofSE designed/fabricated toSE designed/fabricated to

datedate+ ~80 more for power+ ~80 more for power

and electrical sectionsand electrical sections


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SupportSupportEquipmentEquipment

Test standsTest stands MaintenanceMaintenanceStandsStands

TransportTransportStandsStands

Oil ComponentsOil Components FuelFuel

ComponentsComponents

PneumaticPneumaticComponentsComponents

Future -Future - 88


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99



Test adaptersTest adapters FuelFuelComponentsComponents

Oil ComponentsOil Components PneumaticPneumatic

ComponentsComponentsTest Cell dressTest Cell dress

equipmentequipment

Future -Future -ElectricalElectrical



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Overhaul toolsOverhaul tools Provided for allProvided for alloil, fuel,oil, fuel,

pneumaticpneumatic

componentscomponents

Provided forProvided forengine test,engine test,gearbox, loadgearbox, load

compressorcompressor

modulesmodules

Designed/mostDesigned/mostready to ship forready to ship for 1010


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ShippingShippingContainersContainers

Overall APUOverall APU ModulesModules

Gearbox , LoadGearbox , Load

CompressorCompressor Line ReplaceableLine Replaceable

Units ( LRUs )Units ( LRUs )

Power sectionPower sectionmodulemodule

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COTS itemsCOTS items

Hand ToolsHand Tools Gages - measuringGages - measuring Exceptions perExceptions per

ResponsibilityResponsibilityMatrixMatrix

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Technical OrdersTechnical Orders Derivative of existingDerivative of existing

Component MaintenanceComponent Maintenance

ManualsManuals 23 T.O.s produced and23 T.O.s produced and

accepted including APU,accepted including APU,

gearbox, load compressor,gearbox, load compressor,

and fuel, oil, pneumaticand fuel, oil, pneumatic

LRUsLRUs Validation built in duringValidation built in during

maintenance andmaintenance and

demonstration/1demonstration/1stst ArticleArticle

Development of 14Development of 14

additional T.O.s inadditional T.O.s inro ressro ress

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MaintenanceMaintenanceDemonstrationsDemonstrations

& Training& Training

Hands onHands on

trainingtraining

Onsite at HillOnsite at Hill

AFB w/TriumphAFB w/Triumphlead technicianslead technicians

and engineeringand engineering

Proper use ofProper use of

toolstools

Validation ofValidation of


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Drawings andDrawings andDocumentatiDocumentati

onon

SupportSupport

EquipmentEquipment

drawingsdrawings

andand

documentatidocumentati

on deliveredon delivered

to WR-ALCto WR-ALC

followingfollowing

OO-ALCOO-ALC 1616


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EngineEnginemodulesmodules FuelFuel


Oil ComponentsOil Components

GearboxGearbox

LoadLoad

CompressorCompressor PneumaticPneumatic


Overall APUOverall APU

Power SectionPower Section

ElectricalElectrical 1717


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1818

Contract Review Questions?Contract Review Questions?


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1919

Break


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2020

Progress ReportProgress Report

CompletedCompletedactivitiesactivities

Gearbox Module:Gearbox Module:

SE delivered FebSE delivered Feb20052005

TD delivered JuneTD delivered June

20052005 MD&T completedMD&T completedJune 2005June 2005

FA completed AugFA completed Aug20052005

Additional trainingAdditional training


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CompletedCompletedActivitiesActivities

Fuel ComponentsFuel Components

SE delivered MarchSE delivered March20052005

TD delivered OctTD delivered Oct20052005

MD&T completedMD&T completedNov 2005Nov 2005

FA completed DecFA completed Dec20052005

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2222


Completed ActivitiesCompleted Activities Load CompressorLoad Compressor

SE delivered AprilSE delivered April20062006

TD delivered MarchTD delivered March20062006

MD&T completed MayMD&T completed May20062006 FA completed JuneFA completed June

20062006

Additional trainingAdditional training

provided May 2008provided May 2008


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CompletedCompletedActivitiesActivities

Oil ComponentsOil Components SE delivered JuneSE delivered June

20062006

TD delivered JuneTD delivered June20062006

MD&T completedMD&T completedAug 2006Aug 2006

FA completed SeptFA completed Sept20062006

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2424


Completed ActivitiesCompleted Activities PneumaticPneumatic


SE delivered Oct 2007SE delivered Oct 2007TD delivered Sept 2007TD delivered Sept 2007 MD&T completed DecMD&T completed Dec

20072007

FA completed 01 FebFA completed 01 Feb0808

Delivery of DrawingsDelivery of Drawingsinitial submittalinitial submittal

01 May 0801 May 08

OO-ALC ProcessOO-ALC Process

Engineer reviewed allEngineer reviewed alldrawings 27 June 08drawings 27 June 08


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Completed ActivitiesCompleted Activities Overall APUOverall APU

SE delivered 07 Dec 08SE delivered 07 Dec 08

TD delivered 07 Dec 08TD delivered 07 Dec 08 MD&T completed 14MD&T completed 14

Mar 08Mar 08

FA completed 28 MarFA completed 28 Mar0808

Delivery of manual 30Delivery of manual 30May 08 received 07May 08 received 07July 08July 08

Delivery of DrawingsDelivery of Drawingsinitial submittalinitial submittal 15 July15 July

0808


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Power Section & ElectricalPower Section & Electrical

Components UpdateComponents Update

Power Section ModulePower Section Module SE Nov 2008SE Nov 2008

TD - Nov 2008TD - Nov 2008

MD&T Jan 2009 [12 weeks]MD&T Jan 2009 [12 weeks] FA - April 2009 [12 weeks]FA - April 2009 [12 weeks]

Electrical ComponentsElectrical Components SE - Dec 2008SE - Dec 2008

TD - Dec 2008TD - Dec 2008 MD&T Jan 2009 [4 weeks]MD&T Jan 2009 [4 weeks]

FA Feb 2009 [4 weeks]FA Feb 2009 [4 weeks]

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27272727

Power Section Module StatusPower Section Module Status

Special ToolingSpecial Tooling Design 100%Design 100%

completedcompleted

Fabrication 90%Fabrication 90%

completedcompleted

Design/FabDesign/Fab

Verified 75 %Verified 75 %

completedcompleted

Drawings @ 80%Drawings @ 80%

Tech data @ 50%Tech data @ 50%


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Electrical Components StatusElectrical Components Status

ElectricalElectricalComponentsComponents

Starter MotorStarter Motor

Run-In StandRun-In Stand

Starter Dyno TestStarter Dyno Test

StandStand

Wiring HarnessWiring Harness

Test StandTest Stand


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StarterStarterMotor Run-InMotor Run-In

StandStand

Starter DynoStarter Dyno


WiringWiring

Harness TestHarness Test

StandStand


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Starter MotorStarter Motor

Run-In StandRun-In Stand

Starter Dyno TestStarter Dyno Test

StandStand

Wiring HarnessWiring Harness



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Technical Order UpdateTechnical Order Update

Complete engine overhaul requires 37 technicalComplete engine overhaul requires 37 technicalordersorders All are identified and catalogued by WR-ALCAll are identified and catalogued by WR-ALC

23 are compete/in the system/in use23 are compete/in the system/in use Remaining 14 submitted to BoeingRemaining 14 submitted to Boeing

Minimum 50% completeMinimum 50% complete

Major changes completed in Gearbox and LoadMajor changes completed in Gearbox and Load

Compressor manualsCompressor manuals Will be submitted 10/08Will be submitted 10/08

Annual in-house review program established toAnnual in-house review program established toensure currencyensure currency Program shown on next three slidesProgram shown on next three slides

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3232

T.O. Review/Change Log (Page 1 ofT.O. Review/Change Log (Page 1 of

3)3)

Review Month T.O. Number T.O. Title Latest Version Change #

Annual

Review Comments

Jan 2G-GTCP331-3 OVERALL APU 30-May-08 0

Jan 2G-GTCP331-3-12-2

APU TEST CELL FAULT

MATRIX 50% Submitted to Boeing 7/08

Jan 2G-GTCP331-3-12-1 APU RECEIVING PROCESS 50% Submitted to Boeing 7/08

Feb 2G-GTCP331-3-3 FUEL FLOW DIVIDER 16-Dec-05 0

Feb 2G-GTCP331-3-2 FUEL CONTROL UNIT 22-Dec-05

Chg 1 IN

WO RK C/W Apr 08 Finalizing Change 1

Feb 2G-GTCP331-3-4 IGV ACTUATOR ASSEMBLIES 16-Dec-05 0

Mar 2G-GTCP331-3-5 FUEL MANIFOLD ASSEMBLY 22-Dec-05 0

Mar 34Y26-6-1-3 FUEL COLLECTION STAND 22-Dec-05 0

Mar 34Y26-6-1-4 HYDRAULIC SUPPLY CART 22-Dec-05 0

Mar LDP-OO/ALC-15

CALIBRATION for HYDRAULIC

SUPPLY CART 28-Feb-05 0

Apr 2G-GTCP331-3-1

GEARBOX MODULE

ASSEMBLY 25-Aug-05

Chg 1 IN

WORK C/W Apr 08 Change 1 ready to submit

May 2G-GTCP331-3-11 LOAD COMPRESSOR MODULE 28-Jul-06

Chg 1 IN

WORK C/W Apr 08 Change 1 ready to submit


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3333


3)3)

Review Month T.O. Number T.O. Title Latest Version Change #

Annual

Review Comments

Jun 2G-GTCP331-3-12 POWER SECTION MODULE 50% Submitted to Boeing 7/08

Jun 2G-GTCP331-3-12-3 PRESSURE RELIEF VALVE 50% Submitted to Boeing 9/08

Jun 34Y26-7-1-2 THERMOCOUPLE TESTER 50% Submitted to Boeing 9/08

Jul 33D2-9-10-3 PNEUMATIC TEST STAND 29-Feb-08 0 C/W Sep 08

Jul 7J14-9-3 FLOW SENSOR ASSEMBLY 29-Feb-08 0

Jul 7J6-21-3 SURGE CONTROL VALVE 29-Feb-08 0

Aug 7J6-6-17-3 LOAD CONTROL VALVE 29-Feb-08 0

Aug 7J15-9-3

COOLING FAN ASSEMBLY

3616959-6 29-Feb-08 0

Aug 7J15-10-3

COOLING FAN ASSEMBLY

3614416-1/-2 29-Feb-08 0

Sep 2G-GTCP331-3-13 STARTER MOTOR (-6) 50% Submitted to Boeing 7/08

Sep 2G-GTCP331-3-14 STARTER MOTOR (-7/-8) 50% Submitted to Boeing 7/08

Sep 34Y26-7-1-5 STARTER DYNO TEST STAND 50% Submitted to Boeing 9/08

Sep 34Y26-7-1-4 STARTER BREAK-IN STAND 50% Submitted to Boeing 9/08


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3)3)

Review Month T.O. Number T.O. Title Latest Version Change # Annual Review Comments

Oct 2G-GTCP331-3-15 IGNITION EXCITER 50% Submitted to Boeing 7/08

Oct 2G-GTCP331-3-17 IGNITER PLUG 50% Submitted to Boeing 7/08

Oct 2G-GTCP331-3-18 IGNITER PLUG LEAD 50% Submitted to Boeing 7/08

Oct 2G-GTCP331-3-16 WIRING HARNESS ASSEMBLY 50% Submitted to Boeing 9/08

Oct 34Y26-7-1-3 WIRE HARNESS TEST STAND 50% Submitted to Boeing 9/08

Nov 2G-GTCP331-3-6 LUBE PUMP ASSEMBLY 3-Nov-06 0

Nov 34Y26-2-3 OIL TEST STAND 3-Nov-06 0

Nov 2G-GTCP331-3-7

GENERATOR FILTER

ASSEMBLY 3-Nov-06 0

Nov 2G-GTCP331-3-8

GENERATOR SCAVENGE

PUMP ASSEMBLY 3-Nov-06 0

Dec 2G-GTCP331-3-9 OIL COOLER 3-Nov-06 0

Dec 34Y26-1-3 FLUSHING STAND 3-Nov-06 0

Dec 2G-GTCP331-3-10 OIL TEMP. CONTROL VALVE 3-Nov-06 0


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I need your helpI need your help And some more helpAnd some more help

And some more.And some more.

Remembertheyll make an issue of lateness, so itRemembertheyll make an issue of lateness, so it Would be best to show the step-by-step progressionWould be best to show the step-by-step progression

(and headaches) to show this has been(and headaches) to show this has been

a full time tasking times 3 peoplea full time tasking times 3 people

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I need your helpI need your help And some more helpAnd some more help

And some more.And some more.

Remembertheyll make an issue of lateness, so itRemembertheyll make an issue of lateness, so it Would be best to show the step-by-step progressionWould be best to show the step-by-step progression

(and headaches) to show this has been(and headaches) to show this has been

a full time tasking times 3 peoplea full time tasking times 3 people

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FY08 Triumph Training @ HAFBFY08 Triumph Training @ HAFB

Training breakdown is as follows:Training breakdown is as follows: Feb 08120 hours (2 technicians x 60 hours each): CoolingFeb 08120 hours (2 technicians x 60 hours each): Cooling

Fan (both part numbers)Fan (both part numbers) Feb 08240 hours (2 technicians, 1 at 150 hours, 1 at 90Feb 08240 hours (2 technicians, 1 at 150 hours, 1 at 90

hours): Load Control Valve, Surge Control Valve, Flowhours): Load Control Valve, Surge Control Valve, FlowPalletPallet

Feb 08120 hours (1 technician): Pneumatic Test StandFeb 08120 hours (1 technician): Pneumatic Test Standintroduction and testing of Load Control Valve, Surgeintroduction and testing of Load Control Valve, SurgeControl Valve, Flow PalletControl Valve, Flow Pallet

Mar 08160 hours (2 technicians x 80 hours each): TestMar 08160 hours (2 technicians x 80 hours each): TestCell operationCell operation

Mar 08180 hours (3 technicians x 60 hours each): OverallMar 08180 hours (3 technicians x 60 hours each): OverallAPU (everything except Power Section)APU (everything except Power Section)

May 08240 hours (3 technicians x 80 hours each):May 08240 hours (3 technicians x 80 hours each):Gearbox and Load Compressor requalification trainingGearbox and Load Compressor requalification training

Total hands-on training hours from above:Total hands-on training hours from above: 10601060 hourshours Note that this does not include the time spent correlating the test cellNote that this does not include the time spent correlating the test cell

in Nov and Dec 07. This was approximately three weeks of engine runin Nov and Dec 07. This was approximately three weeks of engine runtime to solve the problems we encountered, and that entire time theretime to solve the problems we encountered, and that entire time therewas a Hill AFB en ineer and technician hel in and learnin .was a Hill AFB en ineer and technician hel in and learnin .


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Next meeting discussionNext meeting discussion

Location:Location: ??

Date:Date: ??


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Open DiscussionOpen Discussion

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quarterly review oct 2008

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