Gable Roof ModelQUALITY GARDEN SHED

StormSHED5 Step Assembly

Model 3.00m x 2.25m x 2.05mwith 1.50m Double Doors

Including Plan & Elevation DrawingsPatent Number 2011902696

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COMPONENT CHECK LIST - EasySHED

A

4x Plain Sheets (Step 1)780 x 1800mm* •

C

2x Door Sheets (Step 4A)780 x 1740mm*

B

8x Roof Sheets (Step 3)780 x 1200mm #

J

6x Gable Sheets (Step 2)780mm wide*

T

2x Narrow Sheets (Step 4B)710 x 1800mm*•

E

2x U Channel (Step 2)2255mm long

F

4x U Channel (Step 3)3000mm long

G

4x U Channel (Step 4A)780mm long

H

2x U Channel (Step 4A)1740mm long*

D

4x Cut-out Channel3000mm long (Step 1 5)

L

2x Apex Channel (Step 2)2300mm long

M

4x L Flashing (Step 3)1200mm long

N

1x Ridge Beam (Step 3)3000mm long

R

2x Z Door Jamb1800mm* (Step 4B)

O

2x Door Straps (Step 4A)780mm wide

P

2x U Channel with Hinges1740mm* (Step 4A)

V

1x Fixing Pack (Steps 1-5)3.2mm pop rivets can be used

K

2x Gussets (Step 2)400mm wide

U

3x Padbolt & Hasp (Step 5)To secure the door‡

Page 1.

I

2x Door Space Channel 1575mm long• (Step 5)

S

1x Door Rest1740mm* (Step 5)

Q

4x Door Brace (Step 4B)1880mm long*

StormSHEDR

Note: Do not attempt to assemble your shed in windy weather because of risk of damage to panels, or personal injury.When installed, sheeting ribs face outward for all panels. Pre-drilling not required when using self-tapping screws supplied.

Back Panel Components • 4x Plain Sheets (A) 780 x 1800mm • 2x Cut-out Channel (D) 3000mm longStep 1 Overlap one rib of each Sheet (A). Fix at four points. Step 2 Position Channel (D) on the top of the Sheeting withthe cut-out sections on the inside. Fix at the corners and at every second rib. Repeat for the bottom Channel (D).

Cut-out sectioninside

Higher Channeledge inside

Rib overlap andfixing point

Assembled Sheeting to be the samelength as Channel (D)

Optional Window can be positionedin any Sheet (A)

1Back Panel AssemblyD

A

A

A

A

5StepAssemblyMethod of Assembly for 3.00m x 2.25m x 2.05m Gable Roof Shed.This Gable Roof Shed is made up of five (5) modular panels - Front, Back, Roof and two (2) Gable Side panels. Each modularpanel is assembled by fixing the components supplied as per the drawings and instructions. Complete the assembly of the fivemodular panels before beginning the installation of your shed.

D

The only tool required to assemble your StormSHED® is a Power Drill with Phillips Headattachment. Safety Gloves are recommended.

Two people are recommended when handling thepanels and some fixing operations.

Page 2.

Side Panel Components • 6x Gable Sheets (J) 780mm • 2x U Channel (E) 2255mm long• 2x Gussets for Gable apex (K) • 2x Apex Channel (L) 2300mm longStep 1 Overlap one rib of each Sheet (J). Fix at four points. Step 2 Position Channel (E) on the bottom of the Sheeting.Fix at the corners and at every second rib. Step 3 Position Gusset (K) at the apex of the gable. Fix at three points.Step 4 Gently bend the Apex Channel (L) to form the gable shape. Position on the top of the Sheeting. Fix at the cornersand at every second rib. Step 5 Repeat for the second Gable Side which is identical to the first.

Roof Panel Components • 8x Roof Sheets (B) 780 x 1200mm • 4x U Channel (F) 3000mm long• 4x L Flashing (M) 1200mm long • 1x Ridge Beam (N) 3000mm longStep 1 Overlap one rib of each Sheet (B). Fix at three points. Step 2 Position U Channel (F) on top of Sheeting. Fix at thecorners and every second rib. Repeat for bottom U Channel (F). Step 3 Position L Flashing (M) on sides of the Sheeting and fixat three points, each side. Step 4 Repeat Steps 1 2 and 3 for the opposite side of the Roof. Step 5 With Ridge Beam (N) andone Roof panel only face down, position panel fully into slot. Fix at the corners and at every second rib.

Ridge Beam withRoof Panel

When installed, the overhangingbottom edge of the L Flashing (M) has

EdgeSAFE finishing.

Height at shed corner 1800mmHeight at apex 2030mm

Left and right Side Wall Panelsare identical

L Flashing withfixing point

Assembled Sheeting to be the samelength as Channel (E) and (L)

Assembled Sheeting to be the samelength as Channel (F)

3 Roof Panel Assembly

2Assembly Side Panels x2

E

M B

B

B

B

M

F

F

N

J

J

J

L

K

Page 3.

Hanging Door Components • 4x Door Brace (Q) 1880mm • 2x Z Door Jamb (R) 1800mm• 2x Narrow Sheets (T) 710 x 1800mm • Plus 2x Assembled DoorsLEFT DOOR: Step 1 Position Bracing (Q) on back of Door, diagonally under Channel. Fix at corners and diagonal centre,plus top and bottom of U Channel for extra strength. Step 2 Fix Z Door Jamb (R) at five points to right side of Narrow Sheet (T)(EdgeSAFE to right). Step 3 Lay Door face down 30mm from top and bottom of Narrow Sheet (T). Fix the Hingesthrough side of Z Door Jamb (R). RIGHT DOOR: Repeat for Right Door with fixing on the left side.

Door Assembly Components • 2x Door Sheets (C) 780 x 1740mm • 4x U Channel (G) 780mm long• 2x U Channel (H) 1740mm long • 2x Door Straps (O) 780mm • 2x U Channel with Hinges (P) 1740mmLEFT DOOR: Step 1 Position U Channel (G) on top of Door Sheet (C). Fix at three points. Repeat for bottom U Channel (G).Step 2 Centre Door Strap (O) on Door front and fix to all ribs. Step 3 Position U Channel (H) on right and fix at five points.Step 4 Position U Channel with Hinges (P) on left and fix at five points.RIGHT DOOR: Assemble as above but fix Hinged Channel (P) on right side of Door.

Front Panel Components • 1x Door Rest (S) 1740mm • 2x Cut-out Channel (D) 3000mm• 2x Door Space Channel (I) 1575mm • 3x Padbolts and Hasps (U) • Plus 2x pre-hung DoorsStep 1 Fix Door Rest (S) at five points to the Right Door. Step 2 Position Channel (D) (cut-out sections inside) on top ofthe Sheeting and Doors. Fix to Sheeting at every second rib. Repeat for bottom Channel (D). Step 3 Position top Door SpaceChannel (I) over Channel (D) between Z Door Jambs. Fix at three points. Repeat for bottom Door Space Channel (I).Step 4 Fix one Padbolt and Hasp (U) to the door centre (outside) and top and bottom of the Right Door (inside).

Assembled Panelto be same length as

Channel (D)

5 Front Panel Assembly

4Door Assembly/Hanging the Doors

Doorface down

30mm

C

P

H

O

G

G

D

I

S

U

U

U

D

I

Q

Q

R

T

Position EdgeSAFE of Door Rest (S)to door opening (left side).

Pictured:Assembly procedure

for Left Door

Page 4.

Bow to fit underChannel

Door SpaceChannel

Door Rest withfixing point

Page 5.

When installed, ribs in sheeting face outward for all panels.If desired, 3.2mm pop rivets can be used instead of the self tapping screws provided.

Sheds installed without adequate anchoring to the ground or concrete could be extensivelydamaged in windy weather. Do not attempt to assemble shed in windy weather

because of risk of damage to panels, or personal injury.

STEP 1 Layout the four wall panelsin the correct order

STEP 2 Raise the Back Panel and one Side Wall

Fix at five points through thecorner rib overlap

SIDE AND WALL ASSEMBLYSTEP 1 Layout the wall panels in correct order with ribbed side of the sheeting facing down.

STEP 2 Raise the Back Panel and position one Side Wall so that the corner ribs overlap.Make sure that the top and bottom channel of the Side Wall Panel fully enter the cut-away

sections in the channel of the Back Panel. It maybe necessary to bend the cut-outchannel end open a little to accept the Side Wall. Working from outside

the shed, fix through the rib overlap at the shed corner, driving the self tappingscrews �rmly home (refer right). Fix at �ve points. Work from top to bottom.

STEP 3 Repeat Step 2 to complete the second Side Wall of the shed.STEP 4 Bring the Front (door panel) up to Side Walls and fix at �ve pointson each side. The walls are now securely fastened. Square the walls making

sure that the diagonal measurements are equal.

STEP 3 Secure the second Side Walland Front Panel

STEP 4 The four walls are nowsecurely fastened

STEP 5 Position and fix theRoof Panels

Corner riboverlap

FIXING THE ROOFSTEP 5 Position the Roof Panel (with the ridge beam attached) over

the apex of the gable. Working from the outside, fix through the L Flashing into the topchannel of the Side Walls at three points on each side. Position the second Roof Panel into the Ridge

Beam and working from inside the shed, fix at the corners and every second rib.Fix through the L Flashing into the top channel as before.

Finally, fix at 500mm intervals through the roof sheeting into the top channels of the Frontand Back Panels ensuring that the channels are straight.

ADJUSTMENT OF THE DOOR BOLTIf the site is not quite level, as often happens, the padbolt may not slide easily into

the hasp. This may be adjusted by levering up the wall and packing beneath it, either immediatelybelow the bolt or immediately below the hinges. A trial will soon show which is required.

This adjustment should be made before �nal anchoring of the Front Panel. Warning. The Manufacturer accepts no responsibility for damage to person or property

resulting from the inadequate anchoring of the shed whether installed by the Manufacturer,their Agents or by any other person.

5 STEP INSTALLATION - StormSHED®

Gable Roof ModelQUALITY GARDEN SHED

StormSHEDFrame Assembly

Model 3.00m x 2.25m x 2.05mwith 1.50m Double Doors

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COMPONENT CHECK LIST - StormSHED®

PREPARING COMPONENTS B AND H

Page 1

A

Ba

7x Top-Hat (Step 1 & 5)(Upright Wall Beams) 1.790m

2x Top-Hat (Step 1 & 3)(Back Wall Cross Beam) 2.25m

Hb

6x Top-Hats (Step 2 & 4)(RoofLength Beam) 0.695m

Bb

2x Top-Hat (Step 1 & 3)(Back Wall Cross Beam) 0.66m

Bc

Bc

8x Splice Bar (See below)0.20m

C

4x Top-Hat (Step 1, 4 & 5)(Low Gable Beams) 1.90m

D

2x Top-Hat (Step 1, 4 & 5)(Centre Gable Beams) 2.00m

E

4x Top-Hat (Step 1 & 3)(Gable Wall Cross Beam) 2.110m

I

8x Corner Bracket (Step 3)

J

4x Gable Flashings (Step 4)

K

34x Anchor Bracket (Step 5)

L

34x Masonry Fastener (Step 5)

F

4x Top-Hat (Step 1 & 3)(Front Cross Beam) 0.53m

G

2x Welded Door Frame(Step 1)

Ha

6x Top-Hats (Step 2 & 4)(RoofLength Beam) 2.25m

Ba

Hb

Bb

Ha

Step 1. Place Top-Hat (Ba)next to Top-Hat (Bb) withthe ends touching.Step 2. Insert Splice Bar (Bc) intoindentation of Top-Hats.Secure to each Top-Hatwith 3 (M) No. 10 ScrewsStep 3. Repeat Steps 1 and 2,substituting (Ha) in place of (Ba)and (Hb) in place of (Bb)

N

Fixing Pack (Step 2)200x No.10 Tek Screws

with Rubber Washer

O

Fixing Pack (Steps 1 - 5)24x No.10 Tek Screws

M

1x Fixing Pack (Steps 1 - 5)No.10 Tek Screws

B

A

O

AA

B

1Wall Frames Assembly

StormSHED5StepAssemblyMethod of Assembly for StormSHED® Steel Frame - 3.00m x 2.25m x 2.05m Gable Roof Shed.

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Page 2

B

M

B

A

O

A

M

C

C

DA

E

E

Figure 1.2 - Shed Back Wall Panel (inside view)Secure top and bottom of A to thepanel edge channel from inside.Connect other points (M) (O) fromoutside of the shed.

Figure 1.1

Top-Hatfixing points

Figure 1.3

The StormSHED® Steel Frame assembly should be carried out after completion of your StormSHED® 5 Step Assembly

The only tool required for assembling your StormSHED® is a Power Drill withPhillips Head and Hex Head attachments. Safety Gloves are recommended.

Two people are required when connecting frameto the shed. Attach shed to frame from outside.

A ladder will be required for some stages.

M

Figure 1.4 - Shed Side Wall Panel (inside view)

1Continued

C C

E

E

D

Figure 1.5 - Shed Front Wall Panel (inside view)Incorporating Double Door

Page 3

AA

F

F

AA

F

GG

F

F

F

F

A A A A

G G

F

E

O

E

C

D

C

M

M

FRAME ASSEMBLY

Step 1. (Page 2) With one person inside the shed, position Top-Hats (A) evenly spaced across the Back Wall Panel, andsecure as illustrated (Figure 1.1) at the points indicated, as detailed in Figure 1.2.Step 2. (Page 2) Secure crossbar Top-Hats (B) across Back Wall Panel as per Figure 1.3 evenly spaced, as indicated inFigure 1.2 using (M) No.10 Screws. Use No.10 Screws (O) to connect Back Wall Panel to crossbar Top-Hats (B) from theoutside in, at midpoints of the Top-Hat as shown on Figure 1.2.Step 3. (Page 2) Position Top-Hats (C) a quarter from each end of Side Wall Panels and secure as shown (Figure 1.4).Position Top-Hats (D) in center of panel and secure as shown with (M).Step 4. Secure crossbar Top-Hats (E) across Side Wall Panels using (M) as previous.Step 5. Attach Top-Hats (A) to Front Wall Panel on either side of door using (M) as shownin Figure 1.5 (above).Step 6. Attach crossbar Top-Hats (F) using (M) as shown (Figure 1.5). Secure all crossbars from the outside usingNo.10 Screws (O) at upper and lower corners, minimum 60mm from the corner, from the outside in, at midpoints of theTop Hat as done in Step 2.Step 7. To reinforce the door, secure Door Frame (G) at points using (M) as per Figure 1.5.

M M

2Roof Frames Assembly

3Connecting Wall Frames

FRAME CORNER BRACKETS

Step 1 - Attach each corner bracket (I) to each side of frame using (M) No.10 Screws (Figure 3.1).Step 2 - Repeat at all 4 corners of the wall frames at both upper and lower meeting points (Figure 3.2).

ROOF FRAME ASSEMBLY

Attach roof top-hat from a secure ladder.DO NOT ATTEMPT TO CLIMBONTO THE SHED ROOF.

Secure all points from outside shed.Use screws with rubber washer.

Attach Top-Hats (H), evenly spacedacross both Shed Roof Panelsusing (N) No.10 Screws with rubberwasher, as shown to the left (Figure 2.1).

Figure 2.1 - Shed Roof Panel (inside view)

H

H

H

Figure 3.1

Figure 3.2

I

I

I

Page 4

Use a ladder to access the roof.DO NOT CLIMB ONTO ROOF.

ROOF / WALL CONNECTING L CHANNEL

4Connecting Roof Frames

Step 1 - Attach L Channel (J) to Roof Top-Hats (G) using (M) No. 10 Screws as shown in Figure 4.1.Step 2 - Attach L Channel (J) to Wall Top-Hat (C) using (M) as shown in Figure 4.1.Step 3 - Repeat with right hand side of Gable Wall.Step 4 - Attach both L Channels to Wall Frame Upright (D) through both channels using (M) (Figure 4.2).Step 5 - Repeat steps on opposite Gable Wall

Figure 4.1

J

C

H

H

H

D

Figure 4.2

Page 5

5Anchoring StormSHED® Frame

ANCHORING POINTS

Step 1 - Place Anchor Brackets (K) either side of Wall Top-Hats (A, C, D), with the longer side of the bracket alignedvertically against the wall. Repeat at each vertical channel,Step 2 - Using a 6.5mm diameter masonry drill, position the bracket and drill a 50mm deep (approximately) hole in the concrete.Step 3 - Drive the masonry anchor (L) through the bracket into the anchor hole until the head is firmly seated against the bracket.Be sure that the anchor is driven to the required embedment depth, refer to Figure 5.2.Step 4 - Secure each anchor bracket through the Wall Top-Hat and outer walls, with four (M) No.10 screws perbracket (Figure 5.3).Step 5 - At each corner secure two brackets directly to wall panel as shown in Figure 5.1.

K K

Figure 5.2

Figure 5.1

Figure 5.3

Please note: It is essential to firmly anchor your StormSHED® as soon as assembly is complete, otherwise there is a riskof damage to panels, property or persons. The installation site for the shed must be reasonably level. Check that the shedis rectangular at floor level (the diagonal measurements should be equal).

The concrete slab measurements, positioning of your anchors and method of anchoring are detailed below.

WIDTH: Front panel this side

DE

PTH

: Ga

ble

pa

nel t

his

sid

e

CONCRETE SLAB

SHED SPECIFICATIONSWidth 3.00 metres (Front) Depth 2.25 metres (Gable)

Height 1.80 metres at the door

FLAT SLAB DIMENSIONSWidth 3.00 metres Depth 2.55 metres

NUMBER OF ANCHORSYour StormSHED® kit will include brackets for 34 anchor points.

AA

C

K

C

D

Page 6

“Allow 25mm Border”

S S

This certificate relates to StormSHED® Gable Roof Models Code 0304S and 0305S.

®

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GUARANTEED FOR QUALITY.

StormSHED® is manufactured for qualityand strength, and warranted for a period of up to 20 years against

rusting on steel sheeting only from the date of purchase.

Retain your proof of purchase toeffect your warranty period. Contact the Manufacturer

for warranty inclusions.

© COPYRIGHT. All Rights Reserved.

The content and concepts contained in this publication areprotected by International and Australian Copyright Law.

Patent Number 2011902696.

Other than as provided for by Law, no partmay be copied, reproduced or stored in any form using any

method without the prior written permission ofDurabuilt Products.

The information contained in this publication is intendedto give a fair description of the products.

It does not constitute any offer by the manufacturer,nor does the manufacturer warrant or guarantee its accuracy

or completeness in describing the various products.

Product speci�cations may changewithout notice.

The Durabuilt logo, name, and StormSHED®are registered trade marks of Durabuilt Products.

®Durabuilt Products