radio-frequency industrial electron beam accelerators of binp · radio-frequency industrial...
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Radio-frequency industrial electron
beam accelerators of BINP
Aleksandr Bryazgin Budker INP, Novosibirsk, Russia
Budker Institute of Nuclear Physics - leading Russian institute in accelerator development
Total employees: ~2900 440 scientists 60 PhD students 760 engineers, 350 technicians 1300 workers in workshop 5 academicians and 7 correspondent members of Russian Academy of Science Main fields of research: Particle physics, Fusion
Industrial accelerators
The ILU electron accelerators are produced by Budker Institute of Nuclear Physics. They cover the energy range from 0.8 to 10 MeV, the beam power is up to 100 kW.
ELV accelerators is DC accelerator with energy up to 2.5 MeV and power up to 500 kW.
Product
Accelerator
Window
Beam line
Scanning Magnet
Electron gun
Scan Horn
Electrons
Product movement
Converter
X-Rays
Up to 7 MeV
Product
Accelerator
Window
Beam line
Scanning Magnet
Electron gun
Scan Horn
Electrons
Product movement
Converter
X-Rays
Up to 10 MeV
E-beam X-ray
Accelerators for Ecology.
Accelerators
Treatment something
for protect environment.
(Treatment of medical waste,
sewages…)
Replacement non ecological
processes.
(Plastic polymerization,
Medical sterilization, Co-60).
ILU Accelerators
Parameters ILU-6 ILU-8 ILU-10 ILU-14
Electron
Energy 1.7-2.5 MeV 0.8-1
MeV 4-5
MeV 7.5 – 10 MeV
Beam Power 20 kW 20 kW 50 kW 100 kW
Local Shield
Weight 76 t
ILU-8 in Local Shield
Energy 0.8-1 MeV
Av. Current 0-20 mA
Pulse current 0-500 mA
Main features of
ILU accelerators
•Compact
•Self-excitation
•No insulation and
gas systems
•Pulse
•GI-50
Pulse duration 800 mks
Pulse repetition 1-50 Hz
RF frequency 175 MHz
Dim D800x800 mm
ILU-10 Energy 4-5 MeV
Av. Current 0-10 mA
Pulse current 0-400 mA
Pulse duration 500 mks
Pulse repetition 1-50 Hz
RF frequency 115 MHz
Dim. D1280x1480 mm
ILU-10 in Poland, RadPol SA, 2008
Energy 5 MeV
Beam power
50 kW
Treatment of
polymer pipes
Treatment of
cables
ILU-14 accelerator
Operating frequency, MHz 176 Full efficiency, % 26
Electron energy, MeV 7,5-10 Modulator pulse duration, μs 500
Average beam power, kW 100 Repetition rate, Hz Up to 50
X-ray converter
E(MeV) Ta
thickness
Conversion
to 60 deg
7.5 0.9 13,2%
5 0.7 8.3%
2 0.5 3%
Conversion rate X-ray/E-beam power
Radiation vs gas, steam and Co-60
sterilization.
EtO is included to Pollutant Release and
Transfer Register (PRTR)
No radioactive materials
Irradiation process– rise temperature of
product only 10-12 degrees.
Irradiation is compatible with most
medical goods.
Beam conveyor and beam extraction device. Capacity of
facility up to 100000 syringes per 1 hour.
Izhevsk city, “AKSION” plant.
BUDKER INSTITUTE OF NUCLEAR PHYSICS
Sterilization plant based on ILU accelerator
Load zone
Unload zone
Output 4500 kg/hour
EVALAR pharmaceutical plant
Russia, Biisk.
Sterilization plant based on ILU-10 accelerator in Park of Nuclear Technology in Kazakhstan (Running in 2012)
BUDKER INSTITUTE OF NUCLEAR PHYSICS
Using of single use medical goods
makes new big radiation market –
decontamination of medical waste.
Only radiation method allows
decontaminate multiuse containers
with waste without de-sealing.
Experimental accelerator line for medical waste irradiation in Moscow Federal Biologic-Physical Center
(running 2012) BINP+NIITFA+Ronik
Medical waste irradiation VS Disinfection & burning.
Chemical disinfection
Burning Radiation sterilization
Absence of the risk of hospital acquired infections
_ _ +
Absence of pollutant emissions
_ +/- +
Recycling _ _ +
Confirmed radiation induced cracking wide range of hydrocarbons with extremely high speed of reaction. The conversion rate not less 20% with economical profitability.
C8
C13
C17 C20 C26
C20
C26
C30
C11
Radiation-thermal cracking of the heavy hydrocarbons.
Raw product
After irradiation
Расчетная производительность (1-3) РТК в лабораторной установке для площади облучения
310 см2 при различных мощностях дозы, а также производительность при нулевой мощности
ускорителя (4). Кривые (6-8) энергетические затраты на работу ускорителя, (5) экономически
обоснованная доза для сшивки полимеров в промышленных условиях, эквивалентная нагреву
гудрона на 120 С 28
Productivity of experimental installation as function temperature and dose.
250 300 350 400 450 500 550 600 650 700 750 800 850 900 950
1E-3
0,01
0,1
1
10
100
1000
10000
100000
До
за, к
Гр (к
Дж
/кг)
Выход РТК от W, эВ/см2/сек, (кГр/сек)
(1) 1,88*1018
(0,30)
(2) 1,82*1019
(2,92)
(3) 1,00*1020
(16,1)
(4) ТК, 0 (0)
Вы
хо
д п
ро
ду
кт
а,
кг/
ми
н
Температура, oC
1E-3
0,01
0,1
1
10
100
1000
10000
100000
(8)
(7)(4)
(2)
(5)
(6)
(3)
Доза кГр (кДж/кг)
(1)
Temperature
Pro
du
ct o
utp
ut kg
/min
E-beam decontamination and biological purification the livestock waste
ē
Discharge of the
treated water to
nature.
Biological
purification by
hyacinth in ponds.
livestock
waste
Decontamination
livestock waste