rainscreen framing...contents 04. overview of omnis by system’ rainscreen framing 06. downer dcs...
TRANSCRIPT
Rainscreen FramingSolutions
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Contents
04. Overview of Omnis By System’ Rainscreen Framing
06. Downer DCS 021 - Omega & ZED
07. Downer DCS 031 - HELPING HANDS®
12. Downer DCS 041 - Floor Spanning
14. Downer DCS 002/004 - Mechanical Secret Fix
18. Accessories
20. Rainscreen Profiles
Omnis By System’, a leading provider of premium, architecturally inspired exterior solutions.Comprising four divisions – Roofing & Cladding, Rainscreen Panels, Rainscreen Framing and Complete Façades – underpinned by our respected technical expertise, project management services, fabrication offering and export activities, Omnis By System’ is your single source exterior solutions provider.
Discover more at www.systembuildingproducts.com
Throughout history, the built environment has taken on a myriad of shapes, styles and textures. Whether in response to emerging technologies, new approaches, anticipation of future trends or a respectful take on the past, architecture is a living reminder of how our urban environment has evolved and continues to evolve year on year.
Architecture today needs to deliver on so much, from meeting standards and environmental ratings to maximising value and achieving uniqueness. At Omnis By System’, we understand this, and by combining our expertise and your project needs, we will
deliver the results you expect.Our vast history, impressive projects and high calibre customers are testament to our ability to deliver results time and time again. We offer technical expertise you can rely on, a partnership you can trust, the choices you want and the high-quality systems your buildings demand. Backed by our aftersales support and comprehensive warranties, you will experience total peace of mind.
By working with Omnis By System’ you are choosing a partner who can offer complete solutions, and help you to create beautiful buildings that will stand the test of time.
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Complete rainscreen framing solutions you can trust
Fully engineered, proprietary subframe systems - designed for strength and support
Maranello Ferrari Egham
Cornelious Vermuyden School
Nirvana Apartments
Youth Centre Liverpool
Omega & Zed
Aluminium framing system providing a cost-effective alternative to timber battens, especially when there is a requirement for a fire resistant framework.
Helping Hand
This aluminium subframe system offers rapid installation and reduced costs and incorporates HELPING HAND® wall brackets. Ideal for low to medium height buildings with solid masonry or stud frame walls.
Accessories
Panel fasteners - internal/external, screws, inserts, anchors and adhesives.
Secretfix Cladding
Ideal for use where specifications dictate a smooth finish, unobstructed by visible fixings.
Floor Spanning
Ideal for multi-storey use, this high strength, adjustable and enhanced high wind resistance system is capable of spanning storey heights without the need to introduce intermediate fixings.
Panel profiles
Rigid PVC, aluminium, corner, jointing, edging and ventilation profiles.
The ever-evolving face of architecture demands a supporting cast of rainscreen framing systems that can deliver on energy, sound, building protection and budgetary requirements, without inhibiting design. Our range of fully engineered framing solutions will deliver on these and meet the different needs on all types of projects.
Each one of our strong and expertly manufactured framing systems is durable and will support all types of man-made or natural cladding panels. Our experience in designing, developing, manufacturing and supplying rainscreen framing systems for the new build and refurbishment markets has earned the respect of leading professionals within the UK building industry.
We can provide technical expertise and support throughout the lifecycle of your project. We will work with specifiers,
designers and contractors to ensure they have all the necessary support to achieve maximum results from your buildings’ framing system.
As well as the need for high-quality products, we understand the need for cost efficiency; this is why all of our framing solutions combine technical performance and practical functionality with easy installation and low maintenance.
Our framing systems complement our cladding panels offering. As your one supplier for both, we can provide an informed and un-biased opinion on the right combination for your project.
Comprehensive workmanship warranty, available upon re-quest.
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Product Code Cavity range (mm) Dimensions (mm) Length (mm)
Omega Carrier Rail Mill Finish OM25-3 25 45x25x34x25x45 3000
OM25-6 25 45x25x34x25x45 6000
OM40-3 40 45x40x34x25x45 3000
OM40-6 40 45x40x34x25x45 6000
Zed Carrier Rail Mill Finish ZED25-3 25 40x25x40 3000
ZED25-6 25 40x25x40 6000
ZED40-3 40 40x40x40 3000
ZED40-6 40 40x40x40 6000
Downer DCS 021Omega & ZED
Aluminium framing system providing cost effective alternative to timber battens, especially when non-combustible framework is required.
• Omega and Zed system• Aluminium framing• Cost effective installation• Suitable for wide range of face fixed cladding panels• Omega and Zed rails – fixed direct to substrate• Cavity range from 25mm• Installed in single layer or cross battened layer formats
Options
Constructed from modern high strength
aluminium alloys
Carrier Rails
45
45
34
40 40
76
Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted**
Range 'R' 60mm Leg Inserted**
Downer DCS 031HELPING HAND® System
Double Wall Anchor HELPING HAND® Bracket
• Fixed Point (dead load) and Sliding Points• Rapid fixing and alignment of T&L rails• Can be fixed to both stud and masonry
Options
Helping Hand®
Double Bracket
Downer DCS 031HELPING HAND® System
Aluminium subframe system incorporating the HELPINGHAND® wall brackets, offering rapid installation and reduced costs.
• Adjustable system allowing for thermal and structuralmovement
• Ideal for low to medium height buildings with solid masonryor stud frame walls
• Ideal for new build and renovation• Rapid installation – low site costs• Vertical or horizontal cladding rails• Fully adjustable cavity depth range between 49-442mm
Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted**
Range 'R' 60mm Leg Inserted**
Single Wall Anchor
HH-Single40 40 49 - 59 -
HH-Single45 45 54 - 64 -
HH-Single50 50 59 - 69 -
HH-Single60 60 69 - 79 -
HH-Single70 70 72 - 90 84 - 109
HH-Single100 100 - 102 - 142
HH-Single130 130 - 132 - 172
HH-Single160 160 - 162 - 202
HH-Single190 190 - 192 - 232
HH-Single220 220 - 222 - 262
HH-Single250 250 - 252 - 292
HH-Single280 280 - 282 - 322
Single Wall Anchor HELPING HAND® Bracket
• Fixed Point (dead load) and Sliding Points• Rapid fixing and alignment of T&L rails• Can be fixed to both stud and masonry
Options
** Thermostop pads (+5mm) are NOT factored in to the range
Helping Hand®
Single Bracket
** Thermostop pads (+5mm) are NOT factored in to the range
Installation Diagram
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Product Code Size (mm) Length (mm)
Tee Carrier Rail Mill Finish
T100/60-3 100 x 60 3000
T100/60-6 100 x 60 6000
T125/60-3 125 x 60 3000
T125/60-6 125 x 60 6000
T125/40-3 125 x 40 3000
T125/40-6 125 x 40 6000
T140/60-3 140 x 60 3000
T140/60-6 140 x 60 6000
L Rail Mill Finish
L60/40-3 60 x 40 3000
L60/40-6 60 x 40 6000
Accessories
Options
Product Code Size (mm) and use No. In 1 Box
Frame screw FDS4819 4.8mm x 19mm S/steel for fixing rail to helping hand bracket 100
Frame rivet FR4812 4.8mm x 12mm S/steel for fixing rail to helping hand bracket 100
Frame screw FDS35550W16 5.5mm x 50mm S/steelfor fixing helping hand bracket to 3mm steel stud 100
Wall Anchor SetWAKB10060A4
10mm x 60mm S/steel for fixing helping hand bracket to dense masonry wall
100
Wall Anchor SetWAKB10070A4
10mm x 70mm S/steelfor fixing helping hand bracket to dense masonry wall
100
Downer DCS 031HELPING HAND® System
Carrier Rails
Options
Thermal Isolation Pads
Product CodeSuitable for...
Length (mm)
Thermal Isolation Pads
ISO/Single
Single HELPING HAND® Wall Bracket
88
ISO/Double
Double HELPING HAND® Wall Bracket
150
Timber Batten Holder
Product CodeSuitable for timber sizes (mm)
Length (mm)
Timber Batten Holder Mill Finish
TBH38/100 38 x 100 160
TBH38/50 38 x 50 160
Downer DCS 031HELPING HAND® System
Nottingham Trent University
Cooper BMW, Croydon
Cooper BMW, Croydon
1110
Product Code Description Length
DCS 04 BS100Thermostop to suit single anchor wall brancket type
-
DCS 04 BS120Thermostop to suit double anchor wall bracket type
-
Product Code DescriptionLength (mm)
DCS 041 SP4 / 200 Rail Connecting Spigot 200
DCS 041 B 5075 Spandrel Rail Cleat -
HBS 100 75 A2 Stainless Steel Rail Bolt Set 10 ∅ x 75
FDS 65530 W16 Spigot Retaining Screw 30
Product Code Size (mm)Length (mm)
T-Box Carrier RailMill Finish(untreated)
DCS 041 RT075 / 4 / 6000 125 x 75
6000
DCS 041 RT100 / 4 / 6000 125 x 100
Box Carrier Rail Mill Finish (untreated)
DCS 041 RB075 / 4 / 6000 46 x 75
DCS 041 RB100 / 4 / 6000 46 x 100
Downer DCS 041Floor Spanning System
Designed to be specifically fixed to floor slabs. This high strength adjustable support system is capable of spanning storey heights without the need to introduce intermediate fixings.
• Enhanced high wind resistance• Ideal for multi story buildings• High strength support system• Capable of spanning storey heights without intermediate
fixings• Suitable for multi-storey renovation projects• Cavity range 93-220mm – larger to special order
Wall Brackets
Product Code Projection (mm) Description
DCS 04 BA083 / 100 83 Fixed Point Wall Bracket Single (centre) anchor fixing to concrete floor slabDCS 04 BA118 / 100 118
DCS 04 BA088 / 120 88
Fixed Point Wall Bracket Double (side) anchor fixing to concrete floor slab
DCS 04 BA123 / 120 123
DCS 04 BA153 / 120 153
DCS 04 BB083 / 100 83 Sliding Point Wall Bracket Single (centre) anchor fixing to concrete floor slabDCS 04 BB118 / 100 118
DCS 04 BB088 / 120 88
Sliding Point Wall Bracket Double (side) anchor fixing to concrete floor slab
DCS 04 BB123 / 120 123
DCS 04 BB153 / 120 153
Options
Downer DCS 041Floor Spanning System
Carrier Rails
Options
Components
Thermostops
1312
Downer DCS 002/004Mechanical Secret Fix System
Where specifications dictate a smooth facade unobstructed by visible fixings, Omnis By System’ offers the DCS002 and DCS004 mechanical secret fixing systems. Panel hangers fixed to the rear face of the panels hook on to horizontal cladding rails, which in turn may be integrated with one of our vertical carrier rail systems DCS 021, 031 and 041.
• Aluminium framing system enabling HPL & Fibre C panels to besecretly fixed
• High strength support system• Ideal for new build and renovation• Horizontal carrier rails• Simple hook-on panel installation• Adjustable hangers support panel weight and allow level
adjustment
Product Code Size (mm)
Horrizontal Carrier Rail Mill Finish
DCS002Rail-3 Length = 3000
DCS002Rail-6 Length = 6000
Adjustable Hanger C/W adjusting screw
DCS002HA50A 2 x 7 diameter holes
Fixed Hanger C/W locking screw
DCS002HF50A 2 x 7 diameter holes
Standard Hanger
DCS002HS50A 2 x 7diameter holes
Panel ScrewPTS60115
11.5mm for 10mm Board (with DCS002 panel hangers)
PTS6014514.5mm for 13mm Board (with DCS002 panel hangers)
Downer DCS 002/004Mechanical Secret Fix System
Downer DC002 (Trespa TS200)
Options
Options
Product Code Detail and Sizes
Horrizontal Carrier Rail Mill Finish
DCS004Rail-3 Length = 3000mm
DCS004Rail-6 Length = 6000mm
Adjustable Hanger DCS004HA50A 2 x 7mm diameter holes
DCS004HAKE50 Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels
DCS004HAK50 Hex Hole 9.2mm - for Keil
Fixed Hanger DCS004HF50A 2 x 7mm diameter holes
DCS004HFKE50 Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels
DCS004HFK50 Hex Hole 9.2mm - for Keil
Standard HangerDCS004HS50A 2 x 7mm diamter holes
DCS004HSKE50 Square Hole - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels
DCS004HSK50 Hex Hole 9.2mm - for Keil
Panel Screw
PTS600959.5mm - for DCS004 Panel Hangers. For 8mm HPL Boards with 2mm washer or 10mm HPL without washer. Supplied in a box of 100
PTS6014514.5mm - for DCS004 Panel Hangers. For 13mm HPL Boards with 2mm washer. Supplied in a box of 100
Aluminium Washer W206AL 2mm. Supplied in a box of 100
W306AL 3mm. Supplied in a box of 100
Downer DCS004
1514
1716
Accessories
Choose from Panel fasteners - Internal/external, Screws, Inserts, Anchors or Adhesives
Accessories
Product Code Quantities in one order
Sika Cleaner 205 SIKACL205
Sika Primer SikaTack Panel Primer
1000ml can
SikaTack Panel Adhesive
SIKATPA300 300cc
SikaTack Panel Adhesive
SIKATPA600 600cc Sausage
SikaTack Double Sided Tape
SIKATT33 33m Roll
Adhesives
Options
Tapes & Gaskets
Product Code DescriptionQuantities in one Box
Coloured ScrewsCS4825
12mm head - 4.8 x 25mm For fixing HPL and Fibre Cement panels to timber battens
100
CS483812mm head - 4.8 x 38mm For fixing HPL and Fibre Cement panels to timber battens
100
CSW483812mm head - 4.8 x 38mm. Winged screw for fixing fibre cement boards to timber battens
100
CSR45359mm head - 4.5 x 35mm for fixing fascia/soffit to timber battens
100
CSD4835/S12mm head - 4.9 x 35mm. Cladding screw T25 low profile head. Self drilling ACM - Timber
100
CSD482512mm head - 4.8 x 25mm. Cladding screw T25 low profile head. Self drilling vACM - Aluminium rail
100
Coloured Screws
Options
Coloured Rivets
Product Code Sizes (mm) Size of Roll (m)
Black EPDM3331
36 x 1.2mm - timber facing gasket with nibs
25
332760 x1.2mm - timber facing gasket with nibs
25
Adhesive PVC Black-out Tape
BT100 100 33
Self Adhesive - Foam Tape FTSA50/25 50 x 1 self adhesive 25
FTSA100/25 100 x 1 self adhesive 25
1918
Product Code Size (mm) Grip Range (mm) Quantities in one Box
Coloured Rivets
CR48104.8mm x 10.5mm16mm head
1.5 to 6.0 100
CR48184.8 x 18mm16mm head
6.0 to 12.5 100
CR48234.8 x 25mm16mm head
11.0 to 19.5 100
CR50185 x 18mm14mm head
8.0 to 14.0 100
CR501211AS5 x 12mm11mm head
6.0 to 8.0 100
CR501214AS5 x 12mm14mm head
6.0 to 8.0 100
Rainscreen Panel Profiles
Our cladding panel profiles are specifically designed to enhance rainscreen facades both technically and aesthetically.
Manufactured from Rigid PVC or aluminium the range includes various profiles and colours, fully integrated to provide a high quality finish.
Ventilation Profiles
Options
Product Code Size (mm) Finish/Colour Length (mm)
Aluminium Angle Ventilation Profile
9301 40 x 30 Mill Finish (untreated) 2500
9300 40 x 30 Black 2500
9071 50 x 30 Mill Finish (untreated) 2500
9043 50 x 30 Black 2500
Aluminium Angle Ventilation Profile
9330 60 x 30 Mill Finish (untreated) 2500
9331 60 x 30 Black 2500
9072 70 x 30 Mill Finish (untreated) 2500
9044 70 x 30 Black 2500
9306 90 x 30 Mill Finish (untreated) 2500
9332 100 x 30 Mill Finish (untreated) 2500
9333 100 x 30 Black 2500
9334 120 30 Mill Finish (untreated) 2500
9335 120 x 30 Black 2500
Aluminium Angle Ventilation Profile 9302 70 x 50 Mill Finish (untreated) 2500
9303 70 x 50 Black 2500
Rigid PVC Ventilation Profile
3614/90 25 x 25 Black 2500
3612/90 30 x 30 Black 2500
3610/90 50 x 30 Black 2500
3611/90 60 x 30 Black 2500
Cont...Ventilation Profiles
Product Code Size (mm) Finish/ColourLength (mm)
Ventilation ProfileRigid PVC
3613/90 70 x 30 Black 2500
3617/90 90 x 30 Black 2500
Ventilation Profile RollRigid PVC
3685/90 80 Black 5000
3681/90 100 Black 5000
3682/90 150 Black 5000
Corner ProfileAluminium 9440/3.0 8.5
Mill Finish (untreated)
3000
9440/90/3.0 8.5 Black 3000
Corner ProfileAluminium 9442/3.0 10.8
Mill Finish (untreated)
3000
9442/90/3.0 10.8 Black 3000
Corner ProfileAluminium 9460/3.0 12.8
Mill Finish (untreated)
3000
9460/90/3.0 12.8 Black 3000
External Corner ProfileRigid PVC
3569/90/2.5 6.5 Black 2500
3623/90/2.5 11 Black 2500
3506/90/2.5 16 Black 2500
Joint H ProfileRigid PVC
3534/90 6.5 Black 2500
Joint H ProfileRigid PVC
3535/90 8.5 Black 2500
Joint H ProfileRigid PVC
3536/90 10.5 Black 2500
Universal Joint Profile 9042/2.5 62 Black 2500
9042/3.0 62 Black 3000
9053/2.5 62 Mill Finish 2500
2120
Your trusted partner for complete exterior building solutions.
It’s not just about the systems, it’s about how we work with you which really makes the difference.
We understand this and make listening to you, a fundamental part of the way we work
On budget, on time
Saving time and money throughout all the stages
of a building life cycle is crucial, which is why we endeavour to value
engineer our solutions to meet your specification
and budget. Choosing the right solution is easy
Our vast range of systems and products means that we provide an un-biased technical opinion on the best suited and most economical solution for your project needs. Whether it’s an integrated project solution or a single product order, you can trust that your needs are paramount.
By keeping your vision at the forefront of everything we do, we’re able to constantly evolve, innovate and deliver the solutions you need. We are passionate about using our technical expertise to bring your creations to life. Coupled with our commitment to you, these two things are what drives our business forward.Whichever role your
business plays in the development of a building you can be assured that when working with us you will receive the right level of service which you would expect.
If you are partnering with us on an integrated project with multiple systems or placing a one-off order, we promise you that the systems, products and delivery will be of
Market-leading technical support
Trusted and respected technical advice to ensure successful design and delivery throughout the lifecycle of your project.
Reducing risk
Our products and systems are quick and easy to install, thus reducing installation time and minimising risk on site.
Long-term performance
Our products and systems have all been through rigorous processes to ensure that they are fit for purpose and suitably certified. Some systems also come with our comprehensive workmanship warranty.
the same high standard.Every project and order is different, which is why we create tailor-made solutions to suit each application. After assessing performance and aesthetic requirements, our highly experienced team will value engineer your system to meet your specific criteria.
UK manufacturing
We are a manufacturer, not just a supplier, which means you will benefit from cost, design, delivery and manufacturing flexibility.
6 Reasons to work with Omnis By System’
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Discover more at www.Omnis By
Creative PassionateCommitted
You will be supported by a team of people who are dedicated to building and maintaining a prosperous relationship with you
Cambridge Science Park
Our people, your support
Our aim is to listen to your needs, understand your specific requirements and work in partnership with you to deliver the best suited and most economic solution. We promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations.
Key contact
All projects and key accounts will be appointed a key contact. They will be your primary point of contact for all enquiries, issues and concerns which you may have.
From commercial to our accounts teams, we promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations
Trusted support
One of the valuable benefits of working with Omnis By System’ is the support we can provide throughout an entire project. Our vast and varied experience can help maximise your project’s value at all stages.
Project consultation
Every project is different, and by involving Omnis By System’ at an early stage can considerably benefit the development and realisation of your vision.
CPDs and training
Omnis By System’ can deliver training CPD sessions to architects, contractors and fitters.
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Omnis By System’
Unit 62, Blackpole Trading Estate West,
Worcester WR3 8ZJ
T: +44 (0)1905 750500
F: +44 (0)1905 750555
www.systembuildingproducts.com
Omnis By System’ reserves the right to make substitutions and modifications to the specifications of any of its products withoutprior notice. It is the customer’s responsibility to ensure that the Company’s products are correctly installed and that they aresuitable for the customer’s particular requirements and application. The Company undertakes business only upon its standard termsand conditions.For project specific NBS based specifications, CAD Details, samples or technical assistance please contact our technical department [email protected]
All information is correct as of the date of this document, created May 2015.