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Page 1: Rainscreen Framing...Contents 04. Overview of Omnis By System’ Rainscreen Framing 06. Downer DCS 021 - Omega & ZED 07. Downer DCS 031 - HELPING HANDS® 12. Downer DCS 041 - Floor

Rainscreen FramingSolutions

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Page 2: Rainscreen Framing...Contents 04. Overview of Omnis By System’ Rainscreen Framing 06. Downer DCS 021 - Omega & ZED 07. Downer DCS 031 - HELPING HANDS® 12. Downer DCS 041 - Floor

Contents

04. Overview of Omnis By System’ Rainscreen Framing

06. Downer DCS 021 - Omega & ZED

07. Downer DCS 031 - HELPING HANDS®

12. Downer DCS 041 - Floor Spanning

14. Downer DCS 002/004 - Mechanical Secret Fix

18. Accessories

20. Rainscreen Profiles

Omnis By System’, a leading provider of premium, architecturally inspired exterior solutions.Comprising four divisions – Roofing & Cladding, Rainscreen Panels, Rainscreen Framing and Complete Façades – underpinned by our respected technical expertise, project management services, fabrication offering and export activities, Omnis By System’ is your single source exterior solutions provider.

Discover more at www.systembuildingproducts.com

Throughout history, the built environment has taken on a myriad of shapes, styles and textures. Whether in response to emerging technologies, new approaches, anticipation of future trends or a respectful take on the past, architecture is a living reminder of how our urban environment has evolved and continues to evolve year on year.

Architecture today needs to deliver on so much, from meeting standards and environmental ratings to maximising value and achieving uniqueness. At Omnis By System’, we understand this, and by combining our expertise and your project needs, we will

deliver the results you expect.Our vast history, impressive projects and high calibre customers are testament to our ability to deliver results time and time again. We offer technical expertise you can rely on, a partnership you can trust, the choices you want and the high-quality systems your buildings demand. Backed by our aftersales support and comprehensive warranties, you will experience total peace of mind.

By working with Omnis By System’ you are choosing a partner who can offer complete solutions, and help you to create beautiful buildings that will stand the test of time.

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Page 3: Rainscreen Framing...Contents 04. Overview of Omnis By System’ Rainscreen Framing 06. Downer DCS 021 - Omega & ZED 07. Downer DCS 031 - HELPING HANDS® 12. Downer DCS 041 - Floor

Complete rainscreen framing solutions you can trust

Fully engineered, proprietary subframe systems - designed for strength and support

Maranello Ferrari Egham

Cornelious Vermuyden School

Nirvana Apartments

Youth Centre Liverpool

Omega & Zed

Aluminium framing system providing a cost-effective alternative to timber battens, especially when there is a requirement for a fire resistant framework.

Helping Hand

This aluminium subframe system offers rapid installation and reduced costs and incorporates HELPING HAND® wall brackets. Ideal for low to medium height buildings with solid masonry or stud frame walls.

Accessories

Panel fasteners - internal/external, screws, inserts, anchors and adhesives.

Secretfix Cladding

Ideal for use where specifications dictate a smooth finish, unobstructed by visible fixings.

Floor Spanning

Ideal for multi-storey use, this high strength, adjustable and enhanced high wind resistance system is capable of spanning storey heights without the need to introduce intermediate fixings.

Panel profiles

Rigid PVC, aluminium, corner, jointing, edging and ventilation profiles.

The ever-evolving face of architecture demands a supporting cast of rainscreen framing systems that can deliver on energy, sound, building protection and budgetary requirements, without inhibiting design. Our range of fully engineered framing solutions will deliver on these and meet the different needs on all types of projects.

Each one of our strong and expertly manufactured framing systems is durable and will support all types of man-made or natural cladding panels. Our experience in designing, developing, manufacturing and supplying rainscreen framing systems for the new build and refurbishment markets has earned the respect of leading professionals within the UK building industry.

We can provide technical expertise and support throughout the lifecycle of your project. We will work with specifiers,

designers and contractors to ensure they have all the necessary support to achieve maximum results from your buildings’ framing system.

As well as the need for high-quality products, we understand the need for cost efficiency; this is why all of our framing solutions combine technical performance and practical functionality with easy installation and low maintenance.

Our framing systems complement our cladding panels offering. As your one supplier for both, we can provide an informed and un-biased opinion on the right combination for your project.

Comprehensive workmanship warranty, available upon re-quest.

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Page 4: Rainscreen Framing...Contents 04. Overview of Omnis By System’ Rainscreen Framing 06. Downer DCS 021 - Omega & ZED 07. Downer DCS 031 - HELPING HANDS® 12. Downer DCS 041 - Floor

Product Code Cavity range (mm) Dimensions (mm) Length (mm)

Omega Carrier Rail Mill Finish OM25-3 25 45x25x34x25x45 3000

OM25-6 25 45x25x34x25x45 6000

OM40-3 40 45x40x34x25x45 3000

OM40-6 40 45x40x34x25x45 6000

Zed Carrier Rail Mill Finish ZED25-3 25 40x25x40 3000

ZED25-6 25 40x25x40 6000

ZED40-3 40 40x40x40 3000

ZED40-6 40 40x40x40 6000

Downer DCS 021Omega & ZED

Aluminium framing system providing cost effective alternative to timber battens, especially when non-combustible framework is required.

• Omega and Zed system• Aluminium framing• Cost effective installation• Suitable for wide range of face fixed cladding panels• Omega and Zed rails – fixed direct to substrate• Cavity range from 25mm• Installed in single layer or cross battened layer formats

Options

Constructed from modern high strength

aluminium alloys

Carrier Rails

45

45

34

40 40

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Page 5: Rainscreen Framing...Contents 04. Overview of Omnis By System’ Rainscreen Framing 06. Downer DCS 021 - Omega & ZED 07. Downer DCS 031 - HELPING HANDS® 12. Downer DCS 041 - Floor

Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted**

Range 'R' 60mm Leg Inserted**

Downer DCS 031HELPING HAND® System

Double Wall Anchor HELPING HAND® Bracket

• Fixed Point (dead load) and Sliding Points• Rapid fixing and alignment of T&L rails• Can be fixed to both stud and masonry

Options

Helping Hand®

Double Bracket

Downer DCS 031HELPING HAND® System

Aluminium subframe system incorporating the HELPINGHAND® wall brackets, offering rapid installation and reduced costs.

• Adjustable system allowing for thermal and structuralmovement

• Ideal for low to medium height buildings with solid masonryor stud frame walls

• Ideal for new build and renovation• Rapid installation – low site costs• Vertical or horizontal cladding rails• Fully adjustable cavity depth range between 49-442mm

Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted**

Range 'R' 60mm Leg Inserted**

Single Wall Anchor

HH-Single40 40 49 - 59 -

HH-Single45 45 54 - 64 -

HH-Single50 50 59 - 69 -

HH-Single60 60 69 - 79 -

HH-Single70 70 72 - 90 84 - 109

HH-Single100 100 - 102 - 142

HH-Single130 130 - 132 - 172

HH-Single160 160 - 162 - 202

HH-Single190 190 - 192 - 232

HH-Single220 220 - 222 - 262

HH-Single250 250 - 252 - 292

HH-Single280 280 - 282 - 322

Single Wall Anchor HELPING HAND® Bracket

• Fixed Point (dead load) and Sliding Points• Rapid fixing and alignment of T&L rails• Can be fixed to both stud and masonry

Options

** Thermostop pads (+5mm) are NOT factored in to the range

Helping Hand®

Single Bracket

** Thermostop pads (+5mm) are NOT factored in to the range

Installation Diagram

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Product Code Size (mm) Length (mm)

Tee Carrier Rail Mill Finish

T100/60-3 100 x 60 3000

T100/60-6 100 x 60 6000

T125/60-3 125 x 60 3000

T125/60-6 125 x 60 6000

T125/40-3 125 x 40 3000

T125/40-6 125 x 40 6000

T140/60-3 140 x 60 3000

T140/60-6 140 x 60 6000

L Rail Mill Finish

L60/40-3 60 x 40 3000

L60/40-6 60 x 40 6000

Accessories

Options

Product Code Size (mm) and use No. In 1 Box

Frame screw FDS4819 4.8mm x 19mm S/steel for fixing rail to helping hand bracket 100

Frame rivet FR4812 4.8mm x 12mm S/steel for fixing rail to helping hand bracket 100

Frame screw FDS35550W16 5.5mm x 50mm S/steelfor fixing helping hand bracket to 3mm steel stud 100

Wall Anchor SetWAKB10060A4

10mm x 60mm S/steel for fixing helping hand bracket to dense masonry wall

100

Wall Anchor SetWAKB10070A4

10mm x 70mm S/steelfor fixing helping hand bracket to dense masonry wall

100

Downer DCS 031HELPING HAND® System

Carrier Rails

Options

Thermal Isolation Pads

Product CodeSuitable for...

Length (mm)

Thermal Isolation Pads

ISO/Single

Single HELPING HAND® Wall Bracket

88

ISO/Double

Double HELPING HAND® Wall Bracket

150

Timber Batten Holder

Product CodeSuitable for timber sizes (mm)

Length (mm)

Timber Batten Holder Mill Finish

TBH38/100 38 x 100 160

TBH38/50 38 x 50 160

Downer DCS 031HELPING HAND® System

Nottingham Trent University

Cooper BMW, Croydon

Cooper BMW, Croydon

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Product Code Description Length

DCS 04 BS100Thermostop to suit single anchor wall brancket type

-

DCS 04 BS120Thermostop to suit double anchor wall bracket type

-

Product Code DescriptionLength (mm)

DCS 041 SP4 / 200 Rail Connecting Spigot 200

DCS 041 B 5075 Spandrel Rail Cleat -

HBS 100 75 A2 Stainless Steel Rail Bolt Set 10 ∅ x 75

FDS 65530 W16 Spigot Retaining Screw 30

Product Code Size (mm)Length (mm)

T-Box Carrier RailMill Finish(untreated)

DCS 041 RT075 / 4 / 6000 125 x 75

6000

DCS 041 RT100 / 4 / 6000 125 x 100

Box Carrier Rail Mill Finish (untreated)

DCS 041 RB075 / 4 / 6000 46 x 75

DCS 041 RB100 / 4 / 6000 46 x 100

Downer DCS 041Floor Spanning System

Designed to be specifically fixed to floor slabs. This high strength adjustable support system is capable of spanning storey heights without the need to introduce intermediate fixings.

• Enhanced high wind resistance• Ideal for multi story buildings• High strength support system• Capable of spanning storey heights without intermediate

fixings• Suitable for multi-storey renovation projects• Cavity range 93-220mm – larger to special order

Wall Brackets

Product Code Projection (mm) Description

DCS 04 BA083 / 100 83 Fixed Point Wall Bracket Single (centre) anchor fixing to concrete floor slabDCS 04 BA118 / 100 118

DCS 04 BA088 / 120 88

Fixed Point Wall Bracket Double (side) anchor fixing to concrete floor slab

DCS 04 BA123 / 120 123

DCS 04 BA153 / 120 153

DCS 04 BB083 / 100 83 Sliding Point Wall Bracket Single (centre) anchor fixing to concrete floor slabDCS 04 BB118 / 100 118

DCS 04 BB088 / 120 88

Sliding Point Wall Bracket Double (side) anchor fixing to concrete floor slab

DCS 04 BB123 / 120 123

DCS 04 BB153 / 120 153

Options

Downer DCS 041Floor Spanning System

Carrier Rails

Options

Components

Thermostops

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Downer DCS 002/004Mechanical Secret Fix System

Where specifications dictate a smooth facade unobstructed by visible fixings, Omnis By System’ offers the DCS002 and DCS004 mechanical secret fixing systems. Panel hangers fixed to the rear face of the panels hook on to horizontal cladding rails, which in turn may be integrated with one of our vertical carrier rail systems DCS 021, 031 and 041.

• Aluminium framing system enabling HPL & Fibre C panels to besecretly fixed

• High strength support system• Ideal for new build and renovation• Horizontal carrier rails• Simple hook-on panel installation• Adjustable hangers support panel weight and allow level

adjustment

Product Code Size (mm)

Horrizontal Carrier Rail Mill Finish

DCS002Rail-3 Length = 3000

DCS002Rail-6 Length = 6000

Adjustable Hanger C/W adjusting screw

DCS002HA50A 2 x 7 diameter holes

Fixed Hanger C/W locking screw

DCS002HF50A 2 x 7 diameter holes

Standard Hanger

DCS002HS50A 2 x 7diameter holes

Panel ScrewPTS60115

11.5mm for 10mm Board (with DCS002 panel hangers)

PTS6014514.5mm for 13mm Board (with DCS002 panel hangers)

Downer DCS 002/004Mechanical Secret Fix System

Downer DC002 (Trespa TS200)

Options

Options

Product Code Detail and Sizes

Horrizontal Carrier Rail Mill Finish

DCS004Rail-3 Length = 3000mm

DCS004Rail-6 Length = 6000mm

Adjustable Hanger DCS004HA50A 2 x 7mm diameter holes

DCS004HAKE50 Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels

DCS004HAK50 Hex Hole 9.2mm - for Keil

Fixed Hanger DCS004HF50A 2 x 7mm diameter holes

DCS004HFKE50 Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels

DCS004HFK50 Hex Hole 9.2mm - for Keil

Standard HangerDCS004HS50A 2 x 7mm diamter holes

DCS004HSKE50 Square Hole - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels

DCS004HSK50 Hex Hole 9.2mm - for Keil

Panel Screw

PTS600959.5mm - for DCS004 Panel Hangers. For 8mm HPL Boards with 2mm washer or 10mm HPL without washer. Supplied in a box of 100

PTS6014514.5mm - for DCS004 Panel Hangers. For 13mm HPL Boards with 2mm washer. Supplied in a box of 100

Aluminium Washer W206AL 2mm. Supplied in a box of 100

W306AL 3mm. Supplied in a box of 100

Downer DCS004

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Accessories

Choose from Panel fasteners - Internal/external, Screws, Inserts, Anchors or Adhesives

Accessories

Product Code Quantities in one order

Sika Cleaner 205 SIKACL205

Sika Primer SikaTack Panel Primer

1000ml can

SikaTack Panel Adhesive

SIKATPA300 300cc

SikaTack Panel Adhesive

SIKATPA600 600cc Sausage

SikaTack Double Sided Tape

SIKATT33 33m Roll

Adhesives

Options

Tapes & Gaskets

Product Code DescriptionQuantities in one Box

Coloured ScrewsCS4825

12mm head - 4.8 x 25mm For fixing HPL and Fibre Cement panels to timber battens

100

CS483812mm head - 4.8 x 38mm For fixing HPL and Fibre Cement panels to timber battens

100

CSW483812mm head - 4.8 x 38mm. Winged screw for fixing fibre cement boards to timber battens

100

CSR45359mm head - 4.5 x 35mm for fixing fascia/soffit to timber battens

100

CSD4835/S12mm head - 4.9 x 35mm. Cladding screw T25 low profile head. Self drilling ACM - Timber

100

CSD482512mm head - 4.8 x 25mm. Cladding screw T25 low profile head. Self drilling vACM - Aluminium rail

100

Coloured Screws

Options

Coloured Rivets

Product Code Sizes (mm) Size of Roll (m)

Black EPDM3331

36 x 1.2mm - timber facing gasket with nibs

25

332760 x1.2mm - timber facing gasket with nibs

25

Adhesive PVC Black-out Tape

BT100 100 33

Self Adhesive - Foam Tape FTSA50/25 50 x 1 self adhesive 25

FTSA100/25 100 x 1 self adhesive 25

1918

Product Code Size (mm) Grip Range (mm) Quantities in one Box

Coloured Rivets

CR48104.8mm x 10.5mm16mm head

1.5 to 6.0 100

CR48184.8 x 18mm16mm head

6.0 to 12.5 100

CR48234.8 x 25mm16mm head

11.0 to 19.5 100

CR50185 x 18mm14mm head

8.0 to 14.0 100

CR501211AS5 x 12mm11mm head

6.0 to 8.0 100

CR501214AS5 x 12mm14mm head

6.0 to 8.0 100

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Rainscreen Panel Profiles

Our cladding panel profiles are specifically designed to enhance rainscreen facades both technically and aesthetically.

Manufactured from Rigid PVC or aluminium the range includes various profiles and colours, fully integrated to provide a high quality finish.

Ventilation Profiles

Options

Product Code Size (mm) Finish/Colour Length (mm)

Aluminium Angle Ventilation Profile

9301 40 x 30 Mill Finish (untreated) 2500

9300 40 x 30 Black 2500

9071 50 x 30 Mill Finish (untreated) 2500

9043 50 x 30 Black 2500

Aluminium Angle Ventilation Profile

9330 60 x 30 Mill Finish (untreated) 2500

9331 60 x 30 Black 2500

9072 70 x 30 Mill Finish (untreated) 2500

9044 70 x 30 Black 2500

9306 90 x 30 Mill Finish (untreated) 2500

9332 100 x 30 Mill Finish (untreated) 2500

9333 100 x 30 Black 2500

9334 120 30 Mill Finish (untreated) 2500

9335 120 x 30 Black 2500

Aluminium Angle Ventilation Profile 9302 70 x 50 Mill Finish (untreated) 2500

9303 70 x 50 Black 2500

Rigid PVC Ventilation Profile

3614/90 25 x 25 Black 2500

3612/90 30 x 30 Black 2500

3610/90 50 x 30 Black 2500

3611/90 60 x 30 Black 2500

Cont...Ventilation Profiles

Product Code Size (mm) Finish/ColourLength (mm)

Ventilation ProfileRigid PVC

3613/90 70 x 30 Black 2500

3617/90 90 x 30 Black 2500

Ventilation Profile RollRigid PVC

3685/90 80 Black 5000

3681/90 100 Black 5000

3682/90 150 Black 5000

Corner ProfileAluminium 9440/3.0 8.5

Mill Finish (untreated)

3000

9440/90/3.0 8.5 Black 3000

Corner ProfileAluminium 9442/3.0 10.8

Mill Finish (untreated)

3000

9442/90/3.0 10.8 Black 3000

Corner ProfileAluminium 9460/3.0 12.8

Mill Finish (untreated)

3000

9460/90/3.0 12.8 Black 3000

External Corner ProfileRigid PVC

3569/90/2.5 6.5 Black 2500

3623/90/2.5 11 Black 2500

3506/90/2.5 16 Black 2500

Joint H ProfileRigid PVC

3534/90 6.5 Black 2500

Joint H ProfileRigid PVC

3535/90 8.5 Black 2500

Joint H ProfileRigid PVC

3536/90 10.5 Black 2500

Universal Joint Profile 9042/2.5 62 Black 2500

9042/3.0 62 Black 3000

9053/2.5 62 Mill Finish 2500

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Your trusted partner for complete exterior building solutions.

It’s not just about the systems, it’s about how we work with you which really makes the difference.

We understand this and make listening to you, a fundamental part of the way we work

On budget, on time

Saving time and money throughout all the stages

of a building life cycle is crucial, which is why we endeavour to value

engineer our solutions to meet your specification

and budget. Choosing the right solution is easy

Our vast range of systems and products means that we provide an un-biased technical opinion on the best suited and most economical solution for your project needs. Whether it’s an integrated project solution or a single product order, you can trust that your needs are paramount.

By keeping your vision at the forefront of everything we do, we’re able to constantly evolve, innovate and deliver the solutions you need. We are passionate about using our technical expertise to bring your creations to life. Coupled with our commitment to you, these two things are what drives our business forward.Whichever role your

business plays in the development of a building you can be assured that when working with us you will receive the right level of service which you would expect.

If you are partnering with us on an integrated project with multiple systems or placing a one-off order, we promise you that the systems, products and delivery will be of

Market-leading technical support

Trusted and respected technical advice to ensure successful design and delivery throughout the lifecycle of your project.

Reducing risk

Our products and systems are quick and easy to install, thus reducing installation time and minimising risk on site.

Long-term performance

Our products and systems have all been through rigorous processes to ensure that they are fit for purpose and suitably certified. Some systems also come with our comprehensive workmanship warranty.

the same high standard.Every project and order is different, which is why we create tailor-made solutions to suit each application. After assessing performance and aesthetic requirements, our highly experienced team will value engineer your system to meet your specific criteria.

UK manufacturing

We are a manufacturer, not just a supplier, which means you will benefit from cost, design, delivery and manufacturing flexibility.

6 Reasons to work with Omnis By System’

1

2

3 4

5

6

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Discover more at www.Omnis By

Creative PassionateCommitted

You will be supported by a team of people who are dedicated to building and maintaining a prosperous relationship with you

Cambridge Science Park

Our people, your support

Our aim is to listen to your needs, understand your specific requirements and work in partnership with you to deliver the best suited and most economic solution. We promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations.

Key contact

All projects and key accounts will be appointed a key contact. They will be your primary point of contact for all enquiries, issues and concerns which you may have.

From commercial to our accounts teams, we promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations

Trusted support

One of the valuable benefits of working with Omnis By System’ is the support we can provide throughout an entire project. Our vast and varied experience can help maximise your project’s value at all stages.

Project consultation

Every project is different, and by involving Omnis By System’ at an early stage can considerably benefit the development and realisation of your vision.

CPDs and training

Omnis By System’ can deliver training CPD sessions to architects, contractors and fitters.

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Omnis By System’

Unit 62, Blackpole Trading Estate West,

Worcester WR3 8ZJ

T: +44 (0)1905 750500

F: +44 (0)1905 750555

E: [email protected]

www.systembuildingproducts.com

Omnis By System’ reserves the right to make substitutions and modifications to the specifications of any of its products withoutprior notice. It is the customer’s responsibility to ensure that the Company’s products are correctly installed and that they aresuitable for the customer’s particular requirements and application. The Company undertakes business only upon its standard termsand conditions.For project specific NBS based specifications, CAD Details, samples or technical assistance please contact our technical department [email protected]

All information is correct as of the date of this document, created May 2015.