ral data

7/28/2019 RAL Data

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AAMATests AAMA2603-02 AAMA2604-05 •DryFilmHardness Nocoatingrupture Nocoatingrupture

•DryAdhesion 10%coatingremoval Nocoatingremoval

•WetAdhesion 10%coatingremoval Nocoatingremoval

•BoilingWaterAdhesion Notest Nocoatingremoval

•ImpactResistance Nocoatingremoval Nocoatingremoval

•AbrasionResistance Notest ACV20minimum*

• MuriaticAcidResistance Novisualchange Novisualchange

•MortarResstance Novsalchange Novsalchange

•NitricAcid Notest 5DEmax.change

•DetergentResistance Novisualchange Novisualchange

•WindowCleanerResistance Notest Novisualchange

•HmdtyResstance 1500hors 3000hors

•SaltSprayResstance 1500hors** 3000hors**

•ColorRetenton(S.FL) 1yearmnmmfade 5yearsmax.5DEchange

•GlossRetenton Notest 5year30%retenton

Powder Coating teChniCal dataAmericanArchitecturalManufacturersAssociation(AAMA)

PerformanceRequirementsForPigmentedOrganicCoatingsDefined.

*AbrasionCoefficientValue **0”to1/16”creepagefromscribeispassing

ALuMiNuMFENCiNG•ShippedinAssembledSections•Pre-AssembledGatesAvailable•HighQualityAluminum

•AllPowderCoated•BlackandBronze•OptionalFinialsAvailable•EasytoInstall

ALuMiNuMRAiLiNG• 36”HighRailingin6’and8’Lengths• SoldinEasilyShippedBoxedSections• HighQualityAluminum• AllPowderCoated• Black,BronzeorWhite• StepRailingSectionsalsoAvailable• OptionalPostCapsandTrimRings

7/28/2019 RAL Data


0 1 2 3 4 5 6 ∆ E

C o l o r C h

a n g e

5

4

3

2

1

0

TYPICAL POLYESTER TGIC POWDER

(COMPETITORS)

AAMA 2603-02 POWDER

AAMA 2604-05 POWDER

QUV Weathering Graph1000 Hours = 1 Year

Time in Years6 Months

lvalue

avalue

bvalue

Black=0 Gray=50 White=100

+value=red* <0> -value=green*

+value=yellow* <0> -value=blue*

L,a,bColorScale

*Thelargerthe+/-number...thedeeperthecolor.

QuVAcceleratedWeatherngTester Fluorescentlamps,moisture,andheatprovideweatheringsimulationatanestimatedrateof1000hors=1yearperQUVdocumentation.

GlossTester Measurestheglosslevelofcoating.

ColorSpectrometer MeasurescolorvalueperL.a.b.scaleshownbelow.

StartingL: 3.46 EndingL: 32.85 a: .26 a: .48 b: -1.6 b: 2.25 Gloss: 57 Gloss: .85 Comp.#: 9.5 Comp.#: 33.00

GlossRet.:D EChange: 1year: 48%P 1year: 16 .9F 2years: 9%F 2years: 28.0F 3years: 4%F 3years: 29.0F 4years: 2%F 4years: 26.6F 5years: 1%F 5years: 23.5F

F=FailingAAMA2603-02.

TypcalPolyesterTGiCPowder (ComPetitors)

SatnBlackAAMA2603-02Powder

SatnBlackAAMA2604-05Powder

StartingL: 7.88 EndingL: 21.63 a: -.91 a: -.20 b: .58 b: -1.52 Gloss: 29.8 Gloss: 7.4 Comp.#: 7.8 Comp.#: 21.6

GlossRet.:D EChange: 1year: 78%P/F 1year: 5.2P/F 2years: 61%P/F 2years: 7.7P/F

3years: 57%P/F 3years: 8.3P/F 4years: 40%P/F 4years:12.4P/F 5years: 25%P/F 5years:13.8P/FP=PassingAAMA2603-02•F=FailingAAMA2604-05.

StartingL: 11.85 EndingL: 16.85 a: -.05 a: -.95 b: -1.18 b: -1.75 Gloss: 22.7 Gloss: 16.3 Comp.#: 11.8 Comp.#: 16.7

GlossRet.:D EChange: 1year: 96%P 1year: .5P 2years: 88%P 2years: 3.3P 3years: 79%P 3years: 3.5P 4years: 77%P 4years: 4.5P 5years: 72%P 5years: 4.9P

P=PassingAAMA2604-05.

7/28/2019 RAL Data


7 9 10 8

2 4 5 3 6 1

10 steP Powder Coating ProCess

steP #1:Ourrawpremiumgradealuminumisinspectedtobefreeofblemishesandisnotexposedtotheoutdoorelements.

Thenextfourstagesconsistofa: steP #3: (clean)Citywaterrinse, steP #4:(cleaner)Recyclingreverseosmosiswaterrinse, steP #5: (cleanest)Purereverseosmosiswaterrinse,and steP #6: Primer/sealerconversioncoating.

steP #2:Productentersheatedacidiccleanerstagetoremoveextrusionandfabricationoils.

• CLEANER •

R EvERsE O smOsis

W AtER R iNsE

H EAtEd

ACidiC C LEANER

• CLEAN •

C ity W AtER R iNsE

ALumiNum

E NtERs tHE s ystEm

• CLEANEst •

P uRE R EvERsE

O smOsis W AtER R iNsE

Partsarenottouchedbyhumanhandsduringthepre-treat,dry-off,application,andcureprocesstomaintainultimate

cleanlinessofpartstobecoated.

dRy -O ff

O vEN

P OWdER C OAtiNg

APPLiCAtiON

i NfRAREd ANd

C ONvECtiON

O vEN C uRE s tAg

Tenpre-treatsystemtitrationcheckstwicepershiftmaintainsystemparametersandtenQCchecksarecompletedeveryhouronproduct

comingofftheproductionline.

steP #7: A200MPHairblastremoveswaterdropsfromthepre-treatedproduct.

steP #8: Aconvectionovencompletesthedry-offprocess.

steP #9: Powderapplicationisautomated.Compressedprocessairisdriedto-35°FDewPointforsuperioradhesionandaesthetics.Thepowderboothcontainspowdercoatingoverspraywithnoemissionstothesurroundingenvironment.

Primer / sea

Conversio

Coating

AiR K NifE

R EmOvEs

W AtER dROPs

steP #10: Thefinalstepopowdercoatingprocessisovenwherethepowdercoagelsandbondstothealum

7/28/2019 RAL Data


S O L D B Y :

CoatngThcknessTestCoatingthicknessismeasuredand

plottedeveryhour.

ASTMD3359CrosshatchTest

HourlycrosshatchtestingiscompletedperASTMD3359totestcoatingadhesion.

PCi#8SolventCreTestSolventtestingperPCI#8iscompleted

hourlytotestforcompletecure.

Atomated

ChemcalTestPretreatmentchemicalsaremonitoredandaddedautomaticallybuttitration

ischeckedmanuallytwicepershift.

SystemTtratonTestPhlevelsarecheckedtwicepershiftaspartofthepretreatmenttitrationcheck.

CreOvenTemperatreTest

Cureovenairtemperaturesandparttemperatures,duringthecureprocess,

aremonitoredfrequentlytoensurepropercuringofpowdercoating.

Note:Datafromyear1through4isbasedontestingfrommanufacturer’sQUVweatheringmachine.Year5isestimatedbasedondatafromyears1-4.Photostakenat4000hours/4yeartimeframe.

ral data

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