rands welding catalogue

Brand

sB

rands

Brand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

srand

s Welding CatalogueWelding CatalogueWelding CatalogueWelding CatalogueWelding CatalogueWelding CatalogueWelding CatalogueWelding CatalogueWelding Catalogue

FillerMetals

Welding & Safety Division

The Integration Specialistfor Welding, Gas & Safety

Established in 1964, Leeden National Oxygen Ltd (Leeden NOX) is Asia’s leading specialist in total solutions for gas, welding and safety, with a strong foothold throughout Asia. From the assessment of unique welding requirements, selection of welding products, to the provision of upstream gas solutions, and recommendation of effective safety strategies, Leeden NOX is the solution to all your business needs.

In February 2012, the Company became a member of Taiyo Nippon Sanso Corporation (TNSC), a leading global industrial gas manufacturer and one of the largest in Japan. Subsequently in October 2014, pursuant to an amalgamation exercise between Leeden Limited and National Oxygen Pte Ltd, a major manufacturer and distributor of upstream and specialty gases, resulting in Leeden Limited becoming Leeden National Oxygen Ltd.

At Leeden NOX, we employ fundamental principles of ensuring customer value through all-rounded service, and nurturing strong high-performance teams. Through our customer-centric business outlook, we have grown to become the choice company for our customers in the Oil & Gas, Electronics, Metal Fabrication, and Heavy Construction industries.

Total Welding Solutions

Leeden NOX is a leader in the welding industry offering total welding solutions through its wide range of products and services to customers in the region. As part of a continuously evolving and innovating industry, Our Company is constantly expanding its product range to ensure it provides its valued customers the latest welding technologies. With extensive geographical reach and expertise in serving the region’s industries, Leeden NOX is the choice service provider for its customers in the Oil & Gas, Marine, Offshore, Metal Fab-rication, Pipeline, Heavy and Construction industries.

Total Gas Solutions

Leeden NOX is the leading industrial & specialty gas supplier in the region, playing a major role in the stable supply of quality industrial, pure, high purity medical, specialty and component mixture gases. Our sophisticated gas production facilitiesenable us to offer our full suite of fully customisable products and services to customers in virtually every industry, fromElectronics, Engineering, Petroleum, Chemicals, Marine and Aerospace to Hospital, Food Processing, Pharmaceuticals, Semiconductors and Metallurgical.

Total Safety Solutions

Leeden NOX places strong emphasis on the importance of a safe, healthy and clean work environment, and offers safety solu-tions in the areas of Personal Protection, Fall Protection & Rescue Systems, Emergency Response, Environmental Protection and Water Treatment. Leeden NOX has beenawarded the title of sole agent of various top international brands, the Company’s products and services are applica-ble in industries such as the Oil & Gas, Marine, Offshore, Oil Rigs, Platform & Jacket Fabricators, FPSO, Ship Building, Construction, Refineries, Petrochemical, Aviation, Automotive and Electronics.

11

CONTENTContent Welding Catalogue

IntroductionTypes of Welding Processes

Filler Metals for Range of Welding Applications Carbon Manganese Steel

High Strength Steel

Low Temperature Steel

Creep Resistant Steel

Stainless Steel

Hardfacing

Cast Iron

Copper & Nickel Alloy

Aluminium Alloy

Brazing

Titanium Materials & Cutting & Gouging

Supplemental DataWelding Positions

Shaeffler Diagram

WRC - 1992 Diagram

Conversions Tables

Specifications for Welding Consumables per ASME II Part C

Packing and Storage

1

3

14

21

35

47

76

102

108

130

135

148

151

152

152

153

158

179

Filler Metals

1 1

Types of Welding Processes Welding Catalogue

INTRODUCTION TO WELDING PROCESSESWelding is the process of joining metals by heating them to their melting point and causing the molten metal to flow together. With pressure, or sometimes by itself, welds are produced. Today, there are various types of welding processes. Some common processes include Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW).

Shielded metal arc welding uses the heat of an electric arc between a covered metal electrode and the work. Shielding comes from the decomposition of the electrode flux coating. Filler metal is supplied by the electrode core wire and covering (iron powder and alloys). The basic equipment comprises a power source, cables, an electrode holder, a work clamp, and the electrode.

Gas tungsten arc welding uses an electric arc between a non-consumable electrode and the work. Shielding is obtained from an inert gas or inert gas mixture, except in the case where argon-hydrogen gas mixtures are used for some stainless steel applications. Filler metal may be added as needed. The torch is usually water-cooled, but may be air-cooled for low current applications.

Shielded Metal Arc Welding (SMAW)

Gas Tungsten Arc Welding (GTAW)

Direction of Weld

Gas Nozzle

Electrode

Flux Coating

Weld Pool

ShieldingGas

ArcPower Supply

Slag

Solidified WeldBase Metal

Shielding Gas

Wire Core

ArcWeld Pool

Slag Layer

Weld Metal

Base Metal

N

N

O

O

PowerShielding Gas / Inlet

Solid Electrode Wire

Base Metal

ShieldingGas

Arc

Molten Weld Pool

Direction of Weld

Tungsten Holder / Contact Tube

Tungsten Electrode (non-consumable)

Non-consumableTungsten Electrode

Shielding Gas

Solidified Weld Metal

Solid Electrode

Wire

Arc

1 Tel: (65) 6268 8333 | Fax: (65) 6268 7515 | Email: [email protected]

22

NO

Gas metal arc welding uses the heat of an electric arc between a continuous bare wire filler metal electrode and the work. Shielding is obtained entirely from an external supplied gas or gas mixture. This can be a semi-automatic, machine, automatic, or automated process. The gas metal arc process deposits the weld metal in the joint by one of the following modes: spray transfer, globular, short circuiting transfer, and pulsed arc welding.

Flux cored arc welding uses the heat of an arc between a continuous filler metal electrode and the work, as in gas metal arc welding. However, shielding is obtained, in whole or in part, from a flux contained within the tubular electrode. Self-shielded electrodes require no external gas protection, while other flux cored electrodes use additional external gas shielding, commonly carbon dioxide, supplied through the welding gun.

Submerged arc welding uses the heat of an electric arc between the electrode or electrodes and the work, all buried beneath a shielding blanket of granular flux. Welding under a granular flux is a semi-automatic, mechanized or automatic process in which electrode feed and arc length are controlled by the wire feeder and power supply. Sounds weld are deposited rapidly and economically, with excellent metallurgical properties.

Gas Metal Arc Welding (GMAW)

Gas Nozzle

N

Gas Nozzle

Flux Cored Arc Welding (FCAW)

Submerged Arc Welding (SAW)

Solid Wire

Tubular Electrode

Gaseous Shield

Gaseous Shield

BaseMetal Molten WeldPool

Molten WeldPool

Base Metal

Welding Head Contact

Residual FluxLayer

SolidSlag

SolidifedWeld Metal

Direction

of Welding Base Metal

Flux

Solid Wire

To Welder Power Source

Direction of Weld

Slag Layer

MoltenSlag Layer Weld Pool Residual

Flux Layer

SolidifiedWeld Metal

Base Metal

Depth ofPenetration

Flux Feed Tube

Flux Feed to JointFlux

Solid Wire

Wire Guide and Solid Wire Contact Tube

Wire Guide ofContact Tube

Gaseous Shield(Optional)

Molten Weld Pool

SolidifiedWeld Metal

Slag

Direction of Travel

Gas Nozzle

Tubular Electrode

Flux

ArcSolidifed Weld Metal

Slag

Arc

Solidified Weld Metal

O

Gas Shielding Solid Wire

Shielding

Solid Wire

Molten Pool

Arc

Base Metal

Arc

2Tel: (65) 6268 8333 | Fax: (65) 6268 7515 | Email: [email protected]

Carbon Manganese SteelList of Filler Metals

GTAW

GMAW

Brand Product Name Specification Classfication Page No.

HOBART HOBART 18 A 5.1 E7018 5

HOBART 18-1 A 5.1 E7018-1 5

HOBART 18-1 H4 A 5.1 E7018 H4 /E7018-1 H4

5

HOBART 718MC A 5.1 E7018(M)-1 H4R 5

Pipemaster 60 A 5.1 E6010 5

Pipemaster 70 A 5.1 E7010-P1 5

ELGA P 47 A 5.1 E7016-1 6

BLUEMETALS BLUE-ARC 6010 A 5.1 E6010 6

BLUE-ARC 3R A 5.1 E6013 6

BLUE-ARC 19 A 5.1 E6019 6

BLUE-ARC 16 A 5.1 E7016 H8 6

BLUE-ARC 18 A 5.1 E7018 7

BLUE-ARC 18-1 A 5.1 E7018-1 7

BLUE-ARC 24 A 5.1 E7024 7

UNISCO ER70S-6 MIG/TIG A 5.18 ER70S-6 7

INE INETIG S2 A 5.18 ER70S-2 7

BLUEMETALS BLUE-TIG S6 A 5.18 ER70S-6 8

SELECTARC MIG A60 A 5.18 ER70S-3 8

UNISCO ER70S-6 MIG/TIG A 5.18 ER70S-6 8

BLUEMETALS BLUEMIG S6 A 5.18 ER70S-6 8

HOBART Fabshield 3Ni1 A 5.29 E71T8-K6J 8

Fabshield 4 A 5.20 E70T-4 9

Fabshield Offshore 71Ni A 5.29 E71T8-K6J H8 9

Formula XL-550 (H4) A 5.20 E71T-12CJ H4 9

HOBART 70T A 5.20 E70T-1C 9

HOBART 71T A 5.20 E71T-1C 9

HOBART 9J A 5.20 E71T-9CJ 9

Fabshield XLR-8 A 5.20 E71T-8JD H8 10

Fabshield 21B A 5.20 E71T-11 10

Fabshield 23 A 5.20 E71T-GS 10

SELECTARC STEIN-MEGAFIL® 710 M A 5.18 E70C-6M H4 10

STEIN-MEGAFIL® 713 R A 5.20 E71T1M H4 10

STEIN-MEGAFIL® 731 B A 5.20 E70T5M H4 11

BLUEMETALS BLUECORE 71T A 5.20 E71T-1C 11

BLUECORE 9J A 5.20 E71T-9CJ 11

FCAW

SMAW


Carbon Manganese SteelList of Filler Metals

SAW


HOBART HOBART M12K A 5.17 EM12K 11

HOBART H12K A 5.17 EH12K 11

HOBART HN-511 EN 760 S A FB 155 AC H5 11

HOBART HB-560 EN 760 S A AB 167 AC 11

HOBART HN-590 EN 760 S A AB 168 AC 12

HOBART HN 521 EN 760 S A FB 155 AC H5 12

TRI-MARK METALLOY EM13K-S MOD A 5.17 EC1 12

SELECTARC STEIN-TOPCORE® 1.41 B A 5.17 F7P4-EC-G 12

BLUEMETALS BLUE-SUB L12 A 5.17 EL12 13

BLUE-SUB M12 A 5.17 EM12K 13

BLUEFLUX 200 EN 760 S A AS 154 AC 13


5

Type & Classification Description and ApplicationsWeld Metal

CompositionMechanical Properties

Diameter (mm)

Amps (A)

SMAW

An iron powder low hydrogen type electrode for all-positioned welding of of 490N/mm2 grade high tensile steel. The welding can be done with high deposition rate, good X-ray soundness, good mechanical properties and beautiful bead. Due to excellent notch toughness at the temperature of -40 °C to -50 °C, it is very suitable for low alloy steels, medium carbon steels, heavy steel plates, cast steels and especially for welding of Aluminium Killed steel of LPG.

YS (MPa) TS (MPa) EL (%) CVN (J)@ -45°C

51059030

95

55-8590-130

130-180180-240

2.63.24.05.0

HOBART 18-1AWS A5.1: E7018-1

C Mn Si P S Ni

0.081.200.53

0.0140.0080.23

An iron powder low hydrogen type electrode for all-positioned welding of 490N/mm2 grade high tensile steel. It is designed for single and multiple pass applications. The product has good welder appeal and produces a stable arc with low spatter generation. It produces weld metals with excellent mechanical properties, impact toughness at low temperature (-40°C to -50°C) and low diffusible hydrogen.

Suitable for low alloy steels, medium carbon steels, heavy steel plates, cast steels, aluminium killed steel of LPG and especially for welding of steels with poor weldability.


51059030

90

70-11090-140

130-180

2.63.24.0

HOBART 18-1 H4AWS A5.1: E7018 H4

E7018-1 H4

C Mn Si P S

0.061.200.65

0.0140.008

Designed to provide improved deposition rates, bead appearance and operator appeal over other electrodes of the same class when welding in low-temperature environments where low-temperature impacts are important. It has excellent moisture resistance, good out-of-position welding capabilities and X-ray quality weld deposit. Ideal for the welding of enameling steels, free machining steels, low and medium or high carbon steels and other applications such as barge offshore rigs and shipbuilding,boiler code applications, field erections and steel structure, petrochemical plants, power plants, railroad and locomotive construction.

YS (MPa) TS (MPa) EL (%) CVN (J)@ -29°C -45°C

42853630

167126

70-11090-165

125-220160-300270-300

2.43.24.04.86.4

HOBART 718MCAWS A5.1: E7018(M)-1 H4R

C Mn Si P S Ni C Mo V

0.040.980.61

0.0110.0100.080.080.020.01

A quick-starting, cellulosic mild steel electrode that has outstanding arc stability, penetration and wash-in. It is ideal for welding in all positions and products an X-ray quality weld with light slag that is easy to remove. Can be used to weld the following API 5L steels: Grade A, B, X-42, X-46, X-52, X-56 and for the root pass on material up to X-80.

The applications are construction and shipbuilding, general purpose fabrication, maintenance welding, out-of-position X-ray welds, pipe welding and overhead plate welding.

YS (MPa) TS (MPa) EL (%) CVN (J) @ -29°C

42152426

46

40-7065-13090-175

140-225

2.43.24.04.8

Pipemaster 60AWS A5.1: E6010

C Mn Si

0.060.400.20

An all-position, cellulosic mild steel electrode, suits the need for a strong, dependable, X-ray quality weld. It delivers the arc stability and the best penetration possible; plus Ideal for vertical-down welding, single or multi-pass, on 5L, 5LX and X52 through X6 pipes. It is quick to start, hence improve the welding efficiency and quick to clean up with a light slag that is easy to remove. Other applications are drill platforms, pipeline welding using downhill travel, shipbuilding, storage tanks and welding of high-yield pipe steels.

YS (MPa) TS (MPa) EL (%) CVN (J) @ -34°C -40°C

49060026

4734

70-14080-190

120-230

3.24.04.8

Pipemaster 70AWS A5.1: E7010-P1

C Mn Si P S Ni Cr Mo

0.100.850.400.010.010.550.020.10

A low hydrogen type electrode for the welding of 490Nmm2 grade high tensile steel. The welding can be done with high deposition rate, good X-ray soundness and mechanicalproperties. It is especially suitable for nuclear power stations, petroleum chemical plants, and heavy steel plates.


51059029

191123

55-8590-130

130-180170-230230-300

2.63.24.04.86.0

HOBART 18AWS A5.1: E7018

C Mn Si P S

0.081.000.060.02

0.009

Carbon Manganese Steel

Tel: (65) 6268 8333 | Fax: (65) 6268 7515 | Email: [email protected]

6



Diameter (mm)

Amps (A)

SMAW

A basic-coated, 105% recovery electrode intended for general welding applications in those cases where a ‘’7016’’ type is preferred. P 47 has very good positional operability and excellent resistance to porosity in plate coated with primer or contaminated by mill scale and rust. Suitable for shipbuilding, storage tanks and general construction purposes.


42051531

150

60 - 9080 - 160110-210

2.53.24.0

P 47AWS A5.1: E7016-1

C Mn Si P S

0.06 1.10

0.500.0150.005

(After PWHT620°C /1h)

An ilmenite type electrode with excellent weldability especially in vertical upward position. Beautiful bead appearance free from defects such as incomplete fusion and undercuts is avoided since manipulation is easy, due to smooth flow of slag round to the front of weld and even solidification of molten metal. Deposited metals shows good impact properties and ductility.

Suitable for welding of bridges, shipbuilding and repairs, machineries, rolling stock, pressure vessels and other heavy structure fabrication.

YS (MPa) TS (MPa)EL (%) CVN (J)@ 0°C

40046032

110

40 - 9060 - 120

100 - 160140 - 210

2.63.24.05.0

BLUE-ARC 19AWS A5.1: E6019

C Mn Si P S

0.080.530.13

0.018 0.010

A high rutile type electrode designed for manual arc welding in all position. Smooth mitre fillet welding can be obtained with “Touch” welding or a short arc welding technique inthe flat and horizontal / vertical fillet positions.The electrodes outstanding and distinguish features are smooth and soft arc, electrodes individually branded, slag release by itself, easy restriking even at low voltage machine, low spatter level, suitable for low fume level.

Especially recommended for welding of general structural steel fabrication such as gates, fences, trailer and steel furniture etc. Particularly suitable for downhand fillet and butt welding. For welding thin plate, small sizes are recommended.

YS (MPa)TS (MPa)EL (%) CVN (J)@ 0°C

43049026

40

40 - 6050 - 90

90 - 130120 - 170170 - 230

2.02.63.24.05.0

BLUE-ARC 3R AWS A5.1: E6013

C Mn Si P S

0.070.450.41

0.0180.010

A smooth running, basic low hydrogen electrode, developed for all positional (except vertical down) welding, using AC or DC power sources. The thin coating allows good manipulation in joints with restricted area andbecause of the ability to operate on low currents. Low spatter levels and slag is easily removed the electrode features. The ideal hydrogen controlled electrode for welding carbon, carbon manganese and low allow high strength steels is often used in maintenance situations as a buffer or build-up layer on agricultural and earth moving equipment prior to hard surfacing.

YS (MPa)TS (MPa)EL (%)CNV (J)@ -20 °C

46055028

100

60-9095-135

140-190190-240

2.63.24.05.0

BLUE-ARC 16AWS A5.1: E7016 H8

C Mn Si P S

0.081.100.40

0.0100.015

An all position, cellulosic electrode that has a quick-starting, steady and deep penetrating arc. Produces x-ray quality welds in flat, horizontal, overhead, vertical upand vertical-down procedures. 6010 was developed for the pipe welding industry and is recommended for welding API grades, A25, A, B and X42 pipe and general structural fabrication.

Typical applications are for welding carbon steels, shipbuilding, general purpose fabrication and maintenancewelding, pipe welding-cross country, in plant and non-critical small diameter piping, joints requiring deep penetration such as square edge butts and sheet metal edge, corner and butt welds.

YS (MPa) TS (MPa) EL (%) CVN (J)@ -29 °C

33043022

40

40 - 8075 - 125

110 - 170

2.63.24.0


C Mn Si P S

0.201.20

1.000.07

0.018



7

SMAW

GTAW



Diameter (mm)

Amps (A)

A high iron powder, rutile type electrode designed for the fast downhand welding of mild steel using AC or DC power sources. Features include high deposition rates/efficienciesand flat to slightly concave fillet welds with excellent “edge wash” and slag detachability.With its smooth running, positive re-strike and high current carrying capacity, this electrode is ideal for downhand positions aimed at higher productivity.

Suited to long, heavy fillet and butt welding applicationsusing a touch welding or short arc technique. Such applications include the production welding of tanks, structural members/frames and truck and tractor bodies etc.

YS (MPa)TS (MPa) EL (%)CVN (J)@ 0°C

44049027

60

120 - 170200 - 240270 - 320

3.24.05.0


C Mn Si P S

0.070.700.40

0.0160.014

A smooth running, basic iron powder, low hydrogen electrode offering outstanding performance in all positions(except vertical down) on both AC and DC welding currents. The controlled C-Mn weld deposit chemistry gives excellent low temperature toughness at temperature down to -40˚C in the as welded and stress relieved conditions. Readily accepted for use on applications both in the fabrications shop and outside construction sites with good operator appeal and low temperature impact properties.

Typical applications include the welding of pressure vessels, pipes, heavy structural.

YS (MPa)TS (MPa)EL (%)CVN (J)@ -20°C -40°C

52059027

13490

60-9095-140

140-190180-240

2.63.24.05.0

BLUE-ARC 18-1AWS A5.1: E7018-1

C Mn Si P S

0.061.100.50

0.0100.013

A smooth running, basic iron powder, low hydrogen electrode offering outstanding performance in all positions(except vertical down) on both AC and DC welding currents. The controlled C-Mn weld deposit chemistry gives excellent low temperature toughness at temperaturedown to -20˚C in the as welded and stress relieved conditions. Readily accepted for use on applications both in the fabrications shop and outside construction sites with good operator appeal and low temperature impact properties.

Typical applications include the welding of pressure vessels, pipes, heavy structural griders and beams, tanks, earth moving and mining equipment, repair and maintenance.

YS (MPa)TS (MPa) EL (%) CVN (J)@ -30 °C

52059027

100

60-9095-140

140-190180-240

2.63.24.05.0


C Mn Si P S

0.061.100.50

0.0100.013

Copper-coated tig rod designed for welding carbon and carbon-manganese steels with tensile strength up to 510 MPa. Suitable as well for welding thin, galvanised or electro-galvanised plates; very limited spattering thanks to the addition of titanium and zirconium. The fusion allows the degassing of zinc vapours, which prevents the formation of blows and pores in the weld bead.

Used in root pass and to support the welding when no back pass is possible. Excellent mechanical and toughness properties when in low temperature conditions.

YS (MPa)TS (MPa)EL (%) CVN (J) @ -40°C -30°C -20°C 20°C

49060028

70

100120200

1.21.62.02.43.24.0

INETIG S2AWS A5.18: ER70S-2

C Mn Si P S Cu Ti Zr Al

0.061.20

0.500.0120.012 0.15

0.10 0.090.10

General purpose copper coated solid mild steel filler, double deoxidized with Mn and Si for general engineering and structural welding.

YS (MPa) TS (MPa)EL (%) CVN (J) @ -50 °C

≥420≥500≥ 22

47

ER70S-6 MIG/TIGAWS A5.18: ER70S-6

C Si Mn

0.090.871.47



8



Diameter (mm)

Amps (A)

GTAW

GMAW

FCAW

A copper coated Mn-Si alloyed solid rod for GTAW of non-alloyed steels. Common usage are butt or fillet welding of high pressure piping for shipbuilding, petrochemical and nuclear power plant etc.

An all-position welding rod for TIG welding. It is especially suitable for the root pass of pipe welding.

YS (MPa)TS (MPa) EL (%) CVN (J) @ -29°C

52059031

70

50 - 12080 - 14080 -160100-240140 -280

1.21.62.02.43.2

BLUE-TIG S6AWS A5.18: ER70S-6

C Mn Si P S

0.081.700.80

0.0130.015

Solid wire for GMAW welding of steels such as XC18S, E26, E36,etc.

YS (MPa)TS (MPa) EL (%)

38055024

MIG A60AWS A5.18: ER70S-3

C Mn Si P S Cu

<0.121.000.60

<0.02<0.02

0.20

General purpose copper coated solid mild steel filler, double deoxidized with Mn and Si for general engineering and structural welding.

YS (MPa)TS (MPa)EL (%) CVN (J) @ -50 °C

≥420≥500≥ 22

47

ER70S-6 MIG/TIGAWS A5.18: ER70S-6

C Si Mn

0.09 0.87 1.47

A copper coated, low carbon steel GMAW wire, specially formulated for optimum performance under welding grade CO2 and higher CO2 mixed gases. Arc transfer characteristics are excellent with Argon based gas mixtures, particularly in spray and pulsed modes of transfer. The high quality copper, coating ensures smooth and stable feeding, good electrical contact and low tip wear.

Suitable for a wide range of welding applications on mild and medium strength steels. Ideal for positional, single pass welding of sheet steel and steel pipes / tubes where the high silicon content promotes smooth even weld beads with excellent wedge wetting and contour.


48058026

70

60-180100-290120-350160-390

0.81.01.21.6

BLUEMIG S6AWS A5.18: ER70S-6

C Mn Si P S

0.101.450.88

0.0120.014

Self-shielded, globular transfer wire that is designed for those applications requiring high impact values at low temperatures. This all-position, flux-cored wire can be used for the single-or multi-pass welding of fillet, lap and deep groove butt welds, provide outstanding performance with its fast freezing and easy to remove slag.

Applications are storage, piping, transportation, offshore drilling rig, ships, barges, construction, as well as other types of structural and general fabrication.


55044229

150

200-280250-500

2.02.4

Fabshield 3Ni1AWS A5.29: E71T8-K6J

C Mn Si P S Ni Al

0.080.84

0.060.0120.0030.670.62



9



Diameter (mm)

Amps (A)

FCAW

An all-position flux cored wire designed to be used with CO2 or Ar/CO2 gas mixture. It can be used on all-position welds with both single and multiple pass welds on mild and low alloy steels.

The applications are on storage vessels, structural fabrication, machinery and piping, etc.


48155329

80

130-250200-350

1.21.6

HOBART 71TAWS A5.20: E71T-1C

C Mn Si P S

0.05 1.32

0.42 0.02

0.01

A high deposition rate flux cored wire suitable for high speed fillet welding application in flat and horizontal position. The wire has excellent porosity resistibility for use in welding over zinc-primer surface and mill scale in high speed fillet welding. The wire generates low spatter and produces thinner slag with good slag detachability. In addition it produces deep effective throat on fillet weldand it has good arc stability and welder appeal.

Widely used in shipbuilding, bridge construction and structural fabrication.

YS (MPa)TS (MPa) EL (%) CVN (J) @ -20 °C

55059527

57

160-300200-350270-400

1.21.41.6

HOBART 70TAWS A5.20: E70T-1C

C Mn Si S P

0.051.55

0.60 0.007

0.017

Outstanding high-deposition, self-shielded tubular wire which to weld mild and medium carbon steels. Ideal for either single-or multi-pass welding, it provides outstandingperformance with deposition rates of up to 42 lbs/hr, and deposition efficiencies of 84% or better. Produces a globular type transfer with an arc that is not affected by drafts or moderate wind. Plus, it is specially designed to desulphurize the weld metal and resist cracking.

Applications include machine fabrication, certain ship equipment, industrial and heavy equipment repair.

YS (MPa) TS (MPa)EL (%)

65243224

290-370250-500450-680

2.02.43.1

Fabshield 4AWS A5.20: E70T-4

C Mn Si P S Al

0.270.730.30

0.0110.0051.42

195-230225-250

1.21.4

Formulated to provide extremely low hydrogen levels, below 4ml/100g. Outstanding, all-position Formula XL-550 (H4) is designed to weld mild steels, producing a high-quality, X-ray clear weld deposit that delivers high impact values at low temperatures. Good wet-in action produces a bead contour that is flat to slightly convex with light slag that keeps clean-up time to a minimum.

Applications are on ships, storage vessels, structures, bridge construction, earthmoving equipment and piping.

YS (MPa) TS (MPa)EL (%)CVN (J) @ 0°C -40°C

531586

26.6

122102

Formula XL-550 (H4)AWS A5.20: E71T-12CJ H4

C Mn Si P S Ni

0.041.200.26

0.0110.0100.45

200-3502.0A self-shielded, tubular wire that is great for a wide variety of structural and general fabrication applications. Whether for single-or multi-pass welding, it is great for making fillet, lap or deep groove butt welds, particularly for applications requiring high impact toughness at low temperatures. This all-position wire has excellent operator appeal with its fast-freezing, yet self-peeling slag. Advantageous in offshore industry such as TKY joint welding.

Applications are on offshore drilling rig, ships, barges, construction, as well as other types of structural and general fabrication.

YS (MPa)TS (MPa)EL (%)CVN (J) @ -40°C

410502

31.1

379

Fabshield Offshore 71NiAWS A5.29: E71T8-K6J H8

C Mn Si P S Ni Cr Mo V Al

0.050.900.07

0.0110.0040.950.150.01

0.0040.90

(After PWHT 1150°F/2h)

3G Vertical Up

A gas-shielded flux cored wire designed for mild steel and 490N/mm2 high tensile steel. It is suitable for all positionwelding. It provides stable arc, less spatter, easy slag removable, and excellent X-Ray inspection. It provides good low-temperature impact value due to 0.4% Ni in weld metal.

The typical applications include shipbuilding, vessels, piping etc.

Re (MPa)Rm (MPa)EL (%) KV (J) @ -40°C

54559027

75

130-250200-350

1.21.6

HOBART 9JAWS A5.20: E71T-9CJ

C Mn Si P S Ni

0.051.20

0.40 0.0170.0110.40



10



Diameter (mm)

Amps (A)

FCAW

A general purpose self-shielded tubular wire that is designed for welding thin gage mild or galvanized steel. Suitable for single-pass applications, especially for fillet and lap welds, gives outstanding welding performance as it produces a smooth spray arc type of transfer with good wetting action. Great for welding outdoors or in drafty conditions, this all-position wire also provides very low spatter levels, resulting in a weld bead that is excellent in appearance.

The applications are on prefab building fabrication, tanks, ornamental iron, farm implement repairs and general fabrication.

TS (MPa) 572 25-12555-120

130-160160-260250-300

0.80.91.21.62.4

Fabshield 23AWS A5.20: E71T-GS

C Mn Si P S Al

0.180.650.400.010.011.30

The benefits are excellent operator appeal, increases productivity, versatile, ideal for a variety of applications, self-shielded, suitable for welding outdoors, excellent bead appearance, helps to ensure weld integrity, reduces re-work, excellent slag removal, and makes clean-up easy and quick.

The applications are on general fabrication, non-alloyedand fine grain steels, pre-fab construction, rail car repairs, short assembly welds, light structurals [under 3/4” (19.1mm) thick], machine parts and tanks.


42762722

55-120115-200160-260145-315185-315

0.91.21.61.72.0

Fabshield 21BAWS A5.20: E71T-11

C Mn Si P S Al

0.280.34

0.15 0.008 0.003

1.72

It is designed for single and multiple pass applications and will produce flat weld beads with excellent slag removal. Produce welds with excellent mechanical properties under a wide range of heat input. Capable of depositing X-ray quality welds in all positions and is especially well suited for producing vertical-up welds at high current levels for increased productivity. Usable under AWS D1.8 for use on Demand Critical welds.

The applications are on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction.

YS (MPa) TS (MPa) EL (%) CVN (J) @ -29 °C -40 °C

47058025

5442

160-275165-315200-340

1.61.82.0

Fabshield XLR-8AWS 5.20: E71T-8JD H8

C Mn Si P S Al

0.190.510.17

0.009 0.006

0.51

Micro-alloy rutile flux-cored wire with rapidly solidifying slag for CO2 and Ar-CO2 mix. The properties are excellent weld puddle manipulation, superior all-position welding also at higher currents. Using temperature up to -40 °C. Particularly suited for MAG-orbital welding and all-position welding on ceramic backing. Low spatter loss, easy slag removal.

Applications are on shipbuilding, steel and pressure vessel construction, mechanical engineering and pipe work.


>460530-680

>22 >60>60

1.0to2.4

STEIN-MEGAFIL ® 713 RAWS A5.20: E71T1M H4

C Mn Si P S

0.051.300.50

<0.015<0.015

Metal cored wire without slag for Ar-CO2 mix. The properties are good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Ideal for use in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production.

Applications are on shipbuilding, steel and pressure vessel construction, mechanical engineering and pipe work.

YS (MPa) TS (MPa) EL (%)CVN (J) @ -40°C -60°C

>470530-680

>26 >60>47

1.0to2.4

STEIN-MEGAFIL ®

710 MAWS A5.18: E70C-6M H4

C Mn Si P S

0.051.500.70

<0.015<0.015

(After stress relief annealed 580-620°C/1h)



11



Diameter (mm)

Amps (A)

FCAW

SAW

High-basicity flux-cored wire with slag for CO2 and Ar-CO2 mix. The properties are extremely crack resistant weld metal conditioned by the basic slag. High mechanical properties are easily obtained when used in single sided welding operations using a ceramic back-up. Weld X-ray quality with low spatter formation. Well suited for joining high carbon steels and when welding critical mixed base metal combinations. Ideal metallurgical choice for repair welding and production as well as for use as a buffer layer.

Applications are on shipbuilding, steel and vessel construction, mechanical engineering and pipe work.


>470530-680

>27 >100>60

1.0to1.6

STEIN-MEGAFIL ® 731 BAWS A5.20: E70T5M H4

C Mn Si P S

0.051.400.60

<0.015<0.015

All position rutile flux cored wire designed to be used with CO2 gas. It performs stable arc, low spatter level, good slag removal and excellent toughness at -40°C low alloy steel.

It is widely used for welding 490MPa steels in shipbuilding, off-shore platform, low temperature serving storage tanks, harbor equipment etc.

YS (MPa)TS (MPa)EL (%)CVN (J)@ -40°C

51059032

86

130-250200-400

1.21.6

BLUECORE 9JAWS A5.20: E71T-9CJ

C Mn Si P S Ni

0.0431.200.35

0.0150.0120.48

All position rutile cored wire for low risk medium carbon steel. It can be used for 100% CO2 or 80% Argon 20% CO2 gas mixture for shielding gas. The slag is easy to remove. Gives high deposition rate, consistency free from inclusion, porosity and x-ray soundness. This wire is also designed for single and multi pass and perform well over mild scale and normal rust.

Applications are on heavy wall thickness structural steel works, pressure vessel (non pressurize part), shipbuilding, automotive and construction industries.

YS (MPa)TS (MPa)EL (%) CVN (J)@ -20°C

48057028

105

120-280150-350

1.21.6

BLUECORE 71TAWS A5.20: E71T-1C

C Mn Si P S

0.051.200.46

0.0120.013

An agglomerated aluminate basic flux, used with single and-or multiple wire process. (Usable up to 5 wire system) It’s specially designed for welding longitudinal and spiral pipe, in two-run and-or multiple layer technique. It has excellent weld bead performance, a low consumption rate and excellent mechanical properties at low temperaturecan be achieved. The wires used in combination with HB-560 are Hobart H12K, 12E, 13E and 41E.

Applications are on non-and low alloyed structural steels, fine grain structural steels, pipe steels up to API-5L X-80 and pressure vessel.

HOBART HB-560EN 760: S A AB 167 AC

HOBART H12K AWS A5.17: F7A6-EH12K

F7P6-EH12K

YS (MPa) TS (MPa) EL (%) CVN (J) @ -50 °C

413521 34

102

C MnSiPS

0.06 1.84 0.32

<0.03 <0.02

(After PWHT620°C/1h)

A fluoride basic agglomerated submerged arc flux. It is suitable for using with both DC and AC and is applicable for single as well as multi wire process.It provides excellent weldability, slag removal and toughness at cryogenic temperature. Due to its neutral behavior, the chemistry of the weld metal can be attained by using the appropriate wire grade. It also gives a hydrogen content lower than 5ml/100mg at the weld metal which can be used in the stringent condition. The wires used in combination with HN-511 are Hobart M12K, H12K, G60, 12E, 40E and 41E.

Applications are on fine grain structural steels for low temperature requirements, construction steels (heavy wall), off-shore applications and high tensile fine grain steels.



44749530

223

41050034

141

HOBART HN-511EN 760: S A FB 155 AC H5

HOBART M12K AWS A5.17: F7A4-EM12K

HOBART H12KAWS A5.17: F7A8-EH12K

F7P8-EH12K

C Mn Si P S

C Mn Si P S

0.061.18

0.310.0250.005

0.071.600.32

0.0190.002

M12K

H12K




12



Diameter (mm)

Amps (A)

SAW

A fluoride-basic flux with high basicity and low impurity levels such as P and S. It is suitable for welding on DC and AC using single and tandem wire process.It also specially suited to narrow gap welding on AC. It provides excellent weld-ability and due to neutral behavior, high mechanical properties of weld metal can be controlled by using the appropriate wire grade. The wires used in combination with HN 521 are Hobart H12K and 12E.

Applications are on fine grain structural steels for low temperature requirements, off-shore applications and high tensile fine grain steels.

HOBART HN 521EN 760: S A FB 155 AC H5


F7P8-EH12K


463 557

34 160 115

C Mn Si P S

0.081.500.39

0.0140.003

508600 31

32

460530 33

40

65



C Mn Si P S

0.052.000.40

<0.03<0.02

An agglomerated aluminates basic flux, with low Mn and Si pick up, for welding non-and low alloyed steels with single as well as multiple wire process. Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability. In combination with appropriate wire, mechanical properties at low temperatures can be achieved. The wires used in combination with HN-590 are Hobart M12K, H12K and 12E.

Applications are on ship building, boiler and pressure vessel, pipe steels up to API-5L-X70, low alloyed and fine grain structural steels.

HOBART HN-590EN 760: S A AB 168 AC

HOBART M12K AWS A5.17: F7A4-EM12K


C Mn Si P S

0.06 1.70

0.40 <0.03 <0.02

M12K

H12K

A composite metal cored electrode for submerged arc welding designed for structural steel applications using high heat inputs to maintain strength and toughness. Designed to provide good toughness at -80°F in the as-welded condition. The levels of manganese and silicon give excellent bead tie-in and even ripple pattern. Tolerate higher levels of rust and mill scale and reduce the likeliness of porosity caused by excess rust and mill scale.

The product may be used in other applications such as shipbuilding, tank fabrication, wheel fabrication, heavy equipment and offshore fabrication.



43354531

214 207

481571 32

169 136

200-650250-800

400-1000

2.43.24.0

METALLOY EM13K-S MOD

HN-511AWS A5.17: F7A8-EC1

F7P4-EC1

HN-590AWS A5.17: F7A8-EC1

F7P4-EC1

C Mn Si P S Mo Cu

C Mn Si P S Mo Cu

0.0681.270.34

0.0150.0060.070.08

0.0781.390.35

0.0190.0080.07

0.044

FLUX HN-511

FLUX HN-590

(After PWHT)

(After PWHT)

Medium-alloy, high strength basic flux-cored wire for submerged-arc welding. Used in applications such as crane, equipment, apparatus and vessel construction, foundries. The properties are extremely crack resistant weld metal conditioned by the high-basicity slag in combination with very low hydrogen content. The requirements of the specified steels can be realized in the normalized or air quenched condition.

For application requiring as welded or stress relieved conditions the STEIN-TOPCORE® 1.41 B is not recommended.

YS (MPa) TS (MPa) EL (%) KV (J)@ -20°C -40°C

>355440-570

> 22

> 47 > 27

2.0to4.0

STEIN-TOPCORE ® 1.41 B AWS A5.17: F7P4-EC-G

C Mn Si P S Ni Mo V

0.051.400.10

<0.025<0.020

1.400.400.13



13



Diameter (mm)

Amps (A)

SAW

A killed, medium manganese-alloyed, copper-coated steel wire for submerged arc welding in medium and high strength structural steels. It can be combined with BLUEFLUX 200.

BLUE-SUB M12

BLUEFLUX 200AWS A5.17: F7A4-EM12K


400 500 35 105

300-400350-500400-550450-600

2.02.43.24.0

C Mn Si P S

0.091.100.23

0.019 0.010

A copper-coated mild steel wire for submerged arc welding. It can be combined with BLUEFLUX 200.

BLUE-SUB L12

BLUEFLUX 200AWS A5.17: F6A2-EL12

YS (MPa) TS (MPa) EL (%) CVN (J)@ 0°C

40050034

72

300-400350-500400-550450-600

2.02.43.24.0

C Mn Si P S

0.090.50

0.100.011 0.009




HOBART Pipemaster 80 A 5.1 E8010-P1 15

Pipemaster 90 A 5.1 E9010-G 15

HOBALLOY 10018D2 A 5.5 E10018-D2 H4R 15

UNISCO A31 A 5.28 ER80S-D2 / ER90S-D2 15

INE INETIG CU A 5.28 ER80S-G 15

SELECTARC MIG CORTEN A 5.28 ER80S-G 16

UNISCO A31 A 5.28 ER80S-D2 / ER90S-D2 16

HOBART FabCO 107G A 5.29 E101T1-G H8 16

TRI-MARK METALLOY 80D2 A 5.28 E90C-D2 16

TM 811W A 5.29 E81T1-W2C H8 16

TM 811A1 A 5.29 E81T1-A1C 17

SELECTARC STEIN-MEGAFIL® 235 M A 5.28 E80C-D2-H4 17

STEIN-MEGAFIL® 781 R A 5.29 E81T1M H4 17

STEIN-MEGAFIL® 825 R A 5.29 E81T1-A1M H4 17

HOBART HOBART 12E A 5.23 EA2 18

HOBART 13E A 5.23 EG 18

FabCOR 100F3-S A 5.23 ECF3 17



HOBART HN-590 EN 760 S A AB 168 AC 18

HOBART HN 521 EN 760 S A FB 155 AC H5 18

TRI-MARK METALLOY 100F3-S A 5.23 ECF3 19

METALLOY N1-S A 5.23 ECNi1 19

METALLOY W-S A 5.23 ECW 19

UNISCO

S3 NiMo 1 / 1928 Flux A 5.23

F9A8–EF3-F3 F9P8–EF3-F3 F10A8-EF3-F3 F9P6-EF3-F3 F10A8-EG-G F9P6-EG-G

19

S3 1 Ni 0.25Mo / 1928 Flux A 5.23 F8A6–EG-G / F8P8–EG-G 19

High Strength SteelList of Filler Metals

GTAW

GMAW

FCAW

SAW

SMAW


15



Diameter (mm)

Amps (A)

SMAW

GTAW

A high quality electrode for high tensile steels and manganese molybdenum steels. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal. It is designed for applications requiring at least 100,000 psi tensile strength, good ductility and crack resistance.

Typical applications include manganese-moly castings, alloy forgings, structures and pressure vessel applications in either the as welded or stress relieved.


607 714 22

40.7

100135170250

2.43.24.04.8

HOBALLOY 10018D2 AWS A5.5: E10018-D2 H4R

0.111.710.24

0.0140.0100.090.40

C Mn Si P S Ni Mo

Designed for welding high-yield strength pipe out-of-position applications for use in harsh arctic and/or desert environments. Although it can be used in any welding position, it is especially outstanding in the vertical-down position for welding pipe joints. It has excellent operator appeal with low spatter levels and easy slag removal for quick clean-up.

Applications are on high-yield X65, X70 and X80 pipe steels; drill platforms; storage tanks; shipbuilding and construction industries.


57170621

4333

140185215

3.24.04.8

Pipemaster 90 AWS A5.1: E9010-G

C Mn Si P S Ni Mo V

0.201.000.19

0.0140.0100.850.20

0.005

An excellent all-position cellulosic mild steel electrode that delivers the arc stability and the best penetration possible. Quick to start, it provides excellent wash-in, and produces a strong, dependable, X-ray quality weld with a light slag that is easy to remove. Its low-temperature impact properties make it a great choice for welding pipe steels with silicon contents of up to 0.30. Plus, it’s ideal for the single-or multi-pass, vertical-down welding of X56-X70 pipe.

Applications are on drill platforms, pipe welding using downhill travel, shipbuilding, storage tanks and welding of high-yield pipe steels.


52463423

4134

110140180

3.24.04.8

Pipemaster 80 AWS A5.1: E8010-P1


0.130.530.120.010.01 0.650.030.10

Suitable for welding of medium alloyed creep resisting steels.


≥540≥620≥17

≥47

A31 AWS A5.28: ER80S-D2

ER90S-D2

C Mn Si Mo

0.091.950.700.50

TIG rod, designed for welding low-alloy steels (Ni-Cr-Cu) and high yield strength (>510N/mm2). Designed for welding weatherproof steels with elastic limit, such as: Corten A, B, C, Itacor 1, 2, Resco, Patinax, Resista.

YS (MPa) TS (MPa) EL (%) CVN (J) @ -50 °C -40 °C -20 °C 0 °C 20 °C

54064024

5070

100110130

1.21.62.02.43.24.0

INETIG CUAWS A5.28: ER80S-G

C Mn Si P S Ni Cr Cu

0.081.400.75

0.0100.0100.700.300.40

High Strength Steel


16



Diameter (mm)

Amps (A)

GMAW

FCAW

Solid copper coated wire electrode for GMAW alloyed with Cu-Ni-Cr, for welding all steels resistant to atmospheric corrosion (industrial, sea, rural). Regular fusion, good removal of the slag. Nice aspect of the weld seams.

Principal applications are on public buildings, department of civil engineering, navy, tanks, water tower, bridges, crash barrier, electrical pylons.

YS (MPa) TS (MPa) EL (%) CVN (J)@ 20°C -20°C

490 600

27

9070

150-170180-250

1.01.2

MIG CORTENAWS A5.28: ER80S-G

C Mn Si P S Ni Cr Cu Fe

0.081.400.700.020.010.700.300.40

base

Suitable for welding of medium alloyed creep resisting steels.

YS (MPa) TS (MPa) EL (%) CVN (J)@ 20°C -30°C

≥540≥620≥17

≥90 ≥27

A31 AWS A5.28: ER80S-D2

ER90S-D2

C Mn Si Mo

0.091.950.700.50

It meets Structural Welding Code D1.1 filler metal requirements for exposed bare applications of ASTM A242 and A588 steels. These weathering steels are normally used on bridges and buildings. It is alloyed to provide a weld metal color match in the weathering conditions, as well as good properties in the 80,000-100,000 psi strengthrange with good impact values. It is recommended for single-and multiple-pass welding in all positions with 100% CO2 shielding gas.

YS (MPa)TS (MPa) EL (%) CVN (J)@ -29°C

58668325

34

115-325125-375150-425

1.21.41.6

TM 811WAWS A5.29: E81T1-W2C H8

C Mn Si P S Ni Cu

0.061.300.70

0.0080.0140.740.38

It has excellent bead profile a smooth stable arc, low spatter levels with easy slag removal. It is recommendedfor single and multiple-pass welding in all positions with 100% CO2 shielding gas as well as mixing gas. The nickel content is less than 1% and hardness in PWHT condition is lower than 248HV10. It offers good low temperature impact toughness with tensile strength in 100-110ksi range in the as-welded as well as PWHT condition.

It is designed for offshore and structural applications requiring high strength with low temperature toughness such as A514, A710, and similar HSLA and Q&T steels.


63467723

53

190-230 1.2FabCO 107G AWS A5.29: E101T1-G H8


0.071.400.25

0.0090.010.760.050.26

(After PWHT 621°C /12h)

It has improved deposition rates compared to E80S-D2 solid wire, good wetting characteristics and all-position capability with pulsed-spray transfer. It helps to increasesproductivity, produces more parts per hour, assists in producing smooth weld beads with uniform fusion and reduces clean-up time.

The applications are on high-strength low-alloy steels, heavy equipment, single or multi-pass welding and structural applications.


67673119

57

150-250200-350250-400250-450

0.91.21.41.6

METALLOY 80D2AWS A5.28: E90C-D2

C Mn Si P S Mo Cu

0.081.800.66

0.0050.0080.500.02

High Strength Steel


17



Diameter (mm)

Amps (A)

FCAW

SAW

It deposits weld metal with ½% molybdenum, which prevents deterioration in tensile strength after stress relief under specified conditions. It is intended for the welding of parts of similar composition, such as those found in power pipe systems. It is used for the repair as well as the fabrication of ½% molybdenum steel castings. It offers good weldability in all positions, with a fast-freezing slag that removes very easily. The wire is recommended for single- and multiple-pass welding in all positions using 100% CO2 shielding gas.

YS (MPa)TS (MPa)EL (%)

57264826

115-325150-425

1.21.6

TM 811A1AWS A5.29: E81T1-A1C

C Mn Si P S Mo

0.040.830.26

0.0140.0160.48

Micro-alloy rutile flux-cored wire with rapidly solidifyingslag for Ar-CO2 mix and CO2. Excellent weld puddle manipulation, superior out-of-position welding. Particularly suited for mechanized MAG welding and all-position welding on ceramic backing. Low spatter loss, easy slag removal.

Applications are on weather resistant steels. Cranes, equipment, vessel and apparatus construction.


>460530-680

>22

>47

1.0to1.6

STEIN-MEGAFIL ® 781 RAWS A5.29: E81T1M H4

CMnSi P S Ni Mo

0.051.300.50

<0.015<0.015

1.200.50

A micro-alloy rutile flux-cored wire with rapidly solidifying slag for Ar-CO2 mix. Excellent weld puddle manipulation, superior all-position welding. Particularly suited for MAG orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal.


YS (MPa)TS (MPa) EL (%)CVN (J)@ RT

>460550-740

>22

>47

1.0to1.6

STEIN-MEGAFIL ® 825 RAWS A5.29: E81T1-A1M H4

CMnSiPS Mo

0.051.300.50

<0.015<0.015

0.50 (After stress relief annealed 605-635°C /1h)

A metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Ideal for use in the field short arc and sprayarc. Excellent gap bridging for root welding. High efficiency type for economic production environments.

Applications are on vessel and steel construction, mechanical engineering and pipe work.

YS (MPa)TS (MPa)EL (%) CVN (J)@ -20°C -40°C

>470550-740

>22

>47>47

1.0to1.6

STEIN-MEGAFIL ® 235 MAWS A5.28: E80C-D2-H4

C MnSi PSMo

0.051.300.70

<0.015<0.015

0.50


A low alloy composite metal-cored electrode for submerged arc welding of similar applications as the solid wire classification EF3. This wire provides excellent bead appearance and tie-in and is more tolerant of mill scale and rust. It is designed for welding of higher strength steels such as A514 (T1), A517, A710, X70 and X80 pipe, and many others.

Typical applications include pipeline welding, tank fabrication, offshore oil rigs, shipbuilding, blow-out arrestors, and heavy equipment manufacturing.



681.2752.924.3

102.671.8

623719.823.8

81.336.6

200-650250-800

2.43.2

FabCOR 100F3-S

HN-511AWS A5.23: F10A6-ECF3-F3

F10P6-ECF3-F3


F10P2-ECF3-F3

CMnSi P S NiMoCu

CMn SiP S Ni Mo Cu

0.0931.680.41

0.0210.0070.790.57

0.051

0.0661.79

0.3510.0240.0150.7770.5320.065

FLUX HN-511

FLUX HN-590

(After PWHT)

(After PWHT)

High Strength Steel


18



Diameter (mm)

Amps (A)

SAWA fluoride basic agglomerated submerged arc flux. It is suitable for using with both DC and AC and is applicable for single as well as multi wire process. It provides excellent weldability, slag removal and toughness at cryogenic temperature. Due to its neutral behavior, the chemistry of the weld metal can be attained by using the appropriate wire grade. It also gives a hydrogen content lower than 5ml/100mg at the weld metal which can be used in the stringent condition. The wires used in combinationwith HN-511 are Hobart M12K, H12K, G60, 12E, 40E and 41E.



HOBART 12E AWS A5.23: F8A5-EA2-A2

YS (MPa)TS (MPa) EL (%) CVN (J) @ -45 °C

52356732

129

C Mn Si P S Mo

0.071.120.17

0.0210.0040.41

An agglomerated aluminate basic flux, used with single and-or multiple wire process. (Usable up to 5 wire system) It’s specially designed for welding longitudinal and spiral pipe, in two-run and-or multiple layer technique. It has excellent weld bead performance, a low consumption rate and excellent mechanical properties at low temperaturecan be achieved. The wires used in combination with HB-560 are Hobart H12K, 12E, 13E and 41E.


YS (MPa)TS (MPa) EL (%)CVN (J) @ -46 °C

YS (MPa) TS (MPa) EL (%)CVN (J) @ -50 °C

51657027

94

61467227

50


HOBART 12E AWS A5.23: F8A5-EA2-A2

HOBART 13E AWS A5.23: F9A6-EG-G

CMn Si P S Mo

C Mn Si P S Mo

0.051.340.16

<0.03<0.02

0.45

0.061.710.35

<0.03<0.02

0.45

12E

13E

An agglomerated aluminates basic flux, with low Mn and Si pick up, for welding non-and low alloyed steels with single as well as multiple wire process. Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability. In combination with appropriate wire, mechanical properties at low temperatures can be achieved. The wires used in combination with HN-590 are Hobart M12K, H12K and 12E.

Applications are on ship building, boiler and pressure vessel, pipe steels up to API-5L-X70, low alloyed and fine grain structural steels.

HOBART HN-590EN 760: S A AB 168 AC

HOBART 12E AWS A5.23: F8A4-EA2-G

F8P4-EA2-G


54960727

40

CMn Si P S Mo

0.051.600.30

<0.03<0.02

0.44(PWHT 620°C/1h)

A fluoride-basic flux with high basicity and low impurity levels such as P and S. It is suitable for welding on DC and AC using single and tandem wire process. It also specially suited to narrow gap welding on AC. It provides excellent weld-ability and due to neutral behavior, high mechanical properties of weld metal can be controlled by using the appropriate wire grade. The wires used in combination with HN 521 are Hobart H12K and 12E.

Applications are on fine grain structural steels for low temperature requirements, off-shore applications and high tensile fine grain steels.

HOBART HN 521EN 760: S A FB 155 AC H5

HOBART 12EAWS A5.23: F8A6-EA2-A2


49857328

167130

C Mn Si P S Mo

0.060.990.19

0.0130.004 0.47

High Strength Steel


19



Diameter (mm)

Amps (A)

SAW

A low alloy composite metal-cored electrode for submerged arc welding of similar applications as the solid wire classification EF3. This wire provides excellent bead appearance and tie-in and is more tolerant of mill scale and rust. It is designed for welding of higher strength steels such as A514 (T1), AS517, A710, X70 and X80 pipe, and many others.




681.2752.9 24.3

102.671.8

623719.823.8

81.336.6

200-650250-800

400-1000

2.43.24.0

METALLOY 100F3-S


F10P6-ECF3-F3


F10P2-ECF3-F3

C Mn Si P S Ni Mo Cu


0.0931.680.41

0.0210.007 0.790.57

0.051

0.0661.79

0.3510.0240.0150.7770.5320.065

FLUX HN-511

FLUX HN-590

(After PWHT)

(After PWHT)

A metal cored electrode for submerged arc welding where a 1% nickel deposit is required. This composition improves low temperature toughness, while only raising the tensile strength slightly.

Typical applications include structural and weathering steels (such as A242, A588 and A709 Grades 50W and HPS 50W and will color match overtime) shipbuilding, and offshore fabrication.



39047637

400

40349433

91

METALLOY N1-S

HN-511AWS A5.23: F7A8-ECNi1-Ni1

F6P10-ECNi1-Ni1


F6P10-ECNi1-Ni1



0.060.930.25

0.0150.0070.990.010.05

0.051.19

0.300.0190.0110.940.010.05

FLUX HN-511

FLUX HN-590

(After PWHT)

(After PWHT)

200-650250-800

400-1000

2.43.24.0

A metal cored electrode for submerged arc welding designed to join weathering grade steels such as A242, A588, A709 Grades 50W and HPS 50W. The chemistry is balanced to create a protective oxide layer to match the base material when exposed to the environment and provide up to four times the corrosion resistance offered by carbon steel. AWS D1.5 Bridge code recognizes this classification for use in structural bridgework for exposed weathering applications.

METALLOY W-S

HN-590AWS A5.23: F7A4-ECW-W


447520

26.3

68

200-650250-800

400-1000

2.43.24.0

C Mn SiP SNi Cr Cu

0.040.800.30

0.0200.0140.500.480.41

Wired for submerged arc welding of quenched and tempered fine-grained structural steels.

S3 1 Ni 0.25Mo

1928 FLUX AWS A5.23: F8A6-EG-G

F8P8-EG-G


475585 27

120 118


0.061.330.40

0.0140.0050.720.070.15

(After PWHT 620°C/1h)


S3 Ni Mo 1 YS (MPa) TS (MPa) EL (%) CVN (J)@ -40°C -60°C

61070526

123 73


0.081.550.43

0.0100.007 0.830.030.47 (After PWHT

620°C/4h)

1928 FLUX AWS A5.23: F9A8-EF3-F3

F9P8-EF3-F3

F10A8-EF3-F3

F9P6-EF3-F3

F10A8-EG-G

F9P6-EG-G

High Strength Steel


Low Temperature SteelList of Filler Metals

GTAW

GMAW


HOBART HOBALLOY 8018C1 A 5.5 E8018-C1 H4 23

HOBALLOY 8018C2 A 5.5 E8018-C2 H4 23

HOBALLOY 8018C3 A 5.5 E8018-C3 H4 23

HOBALLOY 9018M A 5.5 E9018-M H4R 23

HOBALLOY 10018M A 5.5 E10018-M H4R 23

HOBALLOY 11018M A 5.5 E11018-M H4R 24

HOBALLOY 12018M A 5.5 E12018-M H4R 24

ELGA P 62MR A 5.5 E7018-G 24

P 65MR A 5.5 E8018-G 24

P 48K A 5.5 E8018-C1 24

SELECTARC B 70 A 5.5 E10018-G 24

B 77 A 5.5 E11018-M 25

BLUEMETALS BLUE-ARC 18-C1 A 5.5 E8018-C1 25

ELGA Elgatig 162 A 5.28 ER80S-Ni1 25

Elgatig 135 A 5.28 ER100S-G 25

UNISCO FLIESS ED-ER80S-Ni1 A 5.28 ER80S-Ni1 25

FLIESS ED-FK1 A 5.28 ER100S-G / ER110S-G 25

ELGA Elgamatic 162 A 5.28 ER80S-Ni1 26

Elgamatic 135 A 5.28 ER100S-G 26

SELECTARC MIG 100S1 A 5.28 ER100S-G 26

UNISCO FLIESS ED-ER80S-Ni1 A 5.28 ER80S-Ni1 26

FLIESS ED-FK1 A 5.28 ER100S-G / ER110S-G 26

HOBART Fabshield 81N1 A 5.29 E71T8-Ni1J 26

Fabshield 81N2 A 5.29 E81T8-Ni2J 27

Fabshield 81N1+ A 5.29 E71T8-Ni1J H8 27

Formula XL-8Ni1 A 5.29 E81T1-Ni1 MJ H8 27

Fabshield X80 A5.29 E81T8-Ni2J 27

FabCO 81K2-C A5.29 E81T1-K2CJ H8 27

FabCO 91K2-C A5.29 E91T1-K2CJ 28

FabCO 104 A5.29 E101T1-GC H4 28

FabCO 115 A5.29 E110T5-K4C 28

FabCO 110K3M A5.29 E111T1K3MJ H4 28

FabCO XTREME 120 A5.29 E121TG-GC H4 28

MCKAY Speed Alloy 111V A5.29 E111T1-K3C H8 29

TRI-MARK TM 101 A5.29 E101T1-GM 29

SELECTARC STEIN-MEGAFIL® 240 M A5.28 E80C-Ni1 H4 29

STEIN-MEGAFIL® 281 M A5.28 E80C-Ni1M H4 29

STEIN-MEGAFIL® 741 M A5.28 E90C-K3M H4 29

STEIN-MEGAFIL® 250 M A5.28 E110C-Ni3 H4 29

STEIN-MEGAFIL® 742 M A5.28 E110C-K4 H4 30

STEIN-MEGAFIL® 807 M A5.28 E120C-K4 H4 30

STEIN-MEGAFIL® 821 R A5.29 E81T1-NiMJ H4 30

STEIN-MEGAFIL® 822 R A5.29 E81T1-NiMJ H4 30

STEIN-MEGAFIL® 550 R A5.29 E91T1-Ni2 H4 30

STEIN-MEGAFIL® 620 R A5.29 E91T1-K2M H4 30

FCAW

SMAW




SELECTARC STEIN-MEGAFIL® 690 R A5.29 E110T1-K4MJ H4 31

STEIN-MEGAFIL® 740 B A5.29 E80T5-Ni1M H4 31

STEIN-MEGAFIL® 741 B A5.29 E90C-K3M H4 31

STEIN-MEGAFIL® 742 B A5.29 E110T5-K4M H4 31



HOBART HOBART 40E A5.23 EG 32

HOBART 41E A5.23 EF3 32

FabCOR 100F3-S A5.23 ECF3 32



TRI-MARK METALLOY 120S A 5.23 ECM4 32

METALLOY 100F3-S A 5.23 ECF3 33

METALLOY N1-S A5.23 ECNi1 33

METALLOY 92-S A5.23 ECM1 33

METALLOY W-S A5.23 ECW 33

SELECTARC STEIN-TOPCORE® 1.43 B A5.17 F8P4-EC-G 34

STEIN-TOPCORE® 840 B HC A5.23F7A8-EC-G / F7P8-EC-G

34

UNISCO

S3 NiMo 1 / 1928 Flux A 5.23

F9A8–EF3-F3 F9P8–EF3-F3 F10A8-EF3-F3 F9P6-EF3-F3 F10A8-EG-G F9P6-EG-G

34

S3 1Ni 0.25Mo / 1928 Flux A 5.23F8A6–EG-G / F8P8–EG-G

34

FCAW

List of Filler Metals

SAW


23



Diameter (mm)

Amps (A)

SMAW

Designed for welding low alloy, high-strength steels with tensile strengths of at least 100,000 psi. Expect good ductility and excellent notch toughness at low temperatures (-60°F). This electrode has high operator appeal due to its good arc characteristics, easy slag removal, and low spatter and smoke. It is ideal for conditions of high heat and humidity because of its moisture-resistant coating which helps to prevent hydrogen cracking and starting porosity.

Used for welding reinforcing steel as well as for HY-80, HY-90, T-1, AR and other high-tensile steels.


67775624

52

100135170250

3.03.24.04.8

HOBALLOY 10018MAWS A5.5: E10018-M H4R

CMnSiPSNiCrMoV

0.061.100.20

0.0150.01 1.650.040.360.01

An outstanding welding electrode for welding higher strength steels with tensile strength in excess of 90,000 psi. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in eliminations of starting porosity. It has high operator appeal.

Used for joining HY-90, HY-80, T-1 and other high tensile steels.


61668724

76

100135170250

2.43.24.04.8

HOBALLOY 9018M AWS A5.5: E9018-M H4R

CMnSiPSNiCrMoV

0.0541.100.27

0.0120.0091.640.070.35

0.012

An outstanding electrode that is designed for 80,000 tensile strength applications and also 1% nickel applications. Thiselectrode provides excellent puddle control with good wetting action and tie in. The electrode offers good arc characteristics and easy slag removal. It will provide notch toughness of 20ft-lbs at -40°F. The coating is specially formulated to resist conditions of high heat and humidity. The electrode offers resistance to moisture reabsorpotion, helps prevent hydrogen cracking and aids in eliminating starting porosity. It has high operator appeal.

Designed for use on 80,000 tensile steels of both commercial and military applications.


485566 28

129

100135170250350

2.43.24.04.86.4

HOBALLOY 8018C3 AWS A5.5: E8018-C3 H4

CMnSiP S Ni Cr Mo V

0.051.030.26

0.0120.0090.960.070.100.02

It is excellent for low temperature applications requiring tensile strengths greater than 80,000 psi and for welding 2% to 4% nickel steels. Featuring a special formulated coating designed to reduce moisture pick-up and help minimize hydrogen cracking and starting porosity, it is also an outstanding choice in conditions of high heat or humidity.

It is used in shipbuilding, piping and gas storage tanks, as well as in the welding of AR and T-1 steels.


56665624

54

100135170350

3.03.24.06.4


CMnSiPS Ni

0.031.010.400.010.023.18 (After stress

relieved 607°C/1h)

A high quality electrode designed for applications of 2% nickel deposits. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. This electrode offers resistance to moisture reabsorption, helps retard hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

Applications are on shipbuilding, storage, piping and tanks used in the storage of gases.

YS (MPa)TS (MPa) EL (%)CVN (J)@ -60°C

55263026

79

100135220250

2.43.24.04.8


C Mn Si P S Ni

0.0420.950.36

0.0100.0112.43 (After stress

relieved 607°C/1h)



24



Diameter (mm)

Amps (A)

SMAWAn outstanding electrode designed for use in military applications which requires weld joints with 100,000 psi minimum tensile strength. This electrode provides excellent puddle control with good wetting action and tie in. The electrode offers good arc characteristics and easy slag removal.

Designed for applications requiring at least 100,000 psi strength good ductility and crack resistance along with high notch toughness at temperatures of -60°F. Low alloy steels typically welded with 11018M include HY-80, HY-90, HY-100 and T-1 steels.


69475921

70.5

90135170250350

2.43.24.04.86.4

HOBALLOY 11018M AWS A5.5: E11018-M H4R

CMnSiPS NiCr MoV

0.051.400.28

0.0140.0141.850.200.33

0.010

A basic-coated low hydrogen electrode producing a 2.5% Ni weld metal. The all-positional electrode is designed for applications demanding high yield strength and excellent fracture toughness at temperatures down to -60°C, both in the as welded and stress relieved condition, and is suitable for offshore fabrication and LPG work. It is CTOD tested.

YS (MPa) TS (MPa)EL (%)CVN (J)@ -60°C

53062025

90

80-110110-150140-200200-270

2.53.24.05.0

P 48KAWS A5.5: E8018-C1

C Mn Si P S Ni

0.050.800.50

0.0100.0052.40

A high quality electrode for high tensile steels where welds of 120,000 psi tensile strengths are required. The coating is specially formulated to resist conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps retard hydrogen cracking and aids in eliminating starting porosity.

Designed for applications requiring at least 120,000 psi tensile strength. Typical applications include low alloy steels, forgings, castings, plate and pressure vessels.


80294920

64

100135170250

2.43.24.04.8

HOBALLOY 12018MAWS A5.5: E12018-M H4R

CMnSiPS Ni Cr Mo V

0.061.910.32

0.0160.0112.340.660.460.01

A basic–coated low hydrogen electrode producing a nominal 0.9% Ni weld metal with molybdenum addition, designed for welding steels with a minimum yield strength of 450 MPa e.g. BS 7191-450 EM, BS 4360-55E/F and similar materials, used in offshore fabrication etc.

It gives a minimum yield strength of 560 MPa, minimum tensile strength of 610 MPa and has excellent fracture toughness down to -60°C. It is an AC/DC, all-positional electrode producing a finely rippled bead surface and good slag detachability. Electrode sizes 3.2x350 mm also available with a thin coating, “tc”, ideally suited for root pass welding and joints with restricted access.


590≥630≥19

≥60

60-11080-155

140-200200-270

2.53.24.05.0

P 65MRAWS A5.5: E8018-G

C Mn Si PS NiMo

0.061.600.40

0.0100.0050.800.15 (After PWHT

600°C/1h)

A basic-coated low hydrogen electrode producing a nominal 0.9% Ni weld metal, designed to give excellent fracture toughness at temperatures down to -60°C. It is an AC/DC electrode with optimised welder-appeal, especially in the vertical up position, producing a finely rippled bead surface and good slag detachability.

Electrode sizes 3.2x350 mm also available with a thin coating, “tc”, ideally suited for root pass welding and joints with restricted access. It conforms to NACE requirements for oil and gas production equipment in sour service and has excellent CTOD values, making it highly suitable for offshore applications.


50058023

70

60-11080-155

140-200200-270

2.53.24.05.0

P 62MRAWS A5.5: E7018-G

CMnSiPS Ni

0.061.300.300.01

0.0050.90


Basic coated electrode highly resistant to cracks and elaborated for welding fine grain steels and steels with high mechanical strength (TS up to 800 MPa). Welds of high security, buffer layers before hardfacing. Regular fusion, stable arc, low spatters, good removal of the slag and nice aspect of the weld seam.

YS (MPa) TS (MPa) EL (%)CVN (J)@ 20°C -20°C -50°C

>620720-820

>22

>130>90>50

80115150190

2.53.24.05.0

B 70AWS A 5.5: E10018-G

C Mn Si Ni Cr Mo

<0.101.400.501.500.300.30



25



Diameter (mm)

Amps (A)

Basic electrode with a deposit which is very resistant to cracks and has a high strength. The deposit contains Ni, Cr, Mo, Mn for welding similar fine grain steels (service temperatures: -40 to +450°C) Example: low alloyed, tempered coated steels, pressure vessels, with a yield strength YS>650 MPa. Very good radiographic quality, very low diffusible hydrogen (< 3 ml H2/100g metal deposit). Regular fusion, stable arc, low spatters and good removal of the slag.

YS (MPa)TS (MPa)EL (%) CVN (J)@ 20°C -40°C

>690>760>20

>120>60

80115150190

2.53.24.05.0

B 77AWS A5.5: E11018-M

CMnSi NiMo

<0.101.500.402.100.50

SMAW

GTAW

Designed for use in the welding of nickel bearing steels for low temperature applications where toughness of the weld metal is important. Such applications include shipbuilding, storage, piping and tanks used in the storage of gases.

It is a high quality E8018-C1 electrode designed for applications of 2% nickel deposits. The outstanding characteristics of this electrode provide good puddle control with excellent welding action and tie in. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity.


44049027

13096

55-8590-130

130-180180-240

2.63.24.05.0

BLUE-ARC 18-C1 AWS A5.5: E8018-C1

CMn SiPSNi

0.060.500.98

0.0130.0152.41

Suitable for welding tempered, high-tensile fine-grained structural steels in the entire range, for example in the construction of pipeline, containers, and appliances as well as in shipbuilding, particularly in the construction of tankers.


≥690≥790≥16

≥47

FLIESS ED-FK1 AWS A5.28: ER100S-G

ER110S-G

C MnSi Ni CrMoV

0.091.570.521.400.300.250.09

A 1.5% Ni / 0.5% Mo / 0.2% Cr alloyed wire intended for TIG welding the high tensile quenched and tempered steels such as Weldox 700, BSC RQT 701, N-A-XTRA 70 and USST1. The weld deposit has good fracture toughness at temperatures down to -40°C.


70079020

55

1.62.4

Elgatig 135AWS A5.28: ER100S-G

C MnSi P S Ni Cr MoV

0.081.300.45

0.0100.0101.300.180.25 0.09

A low alloy TIG rod depositing a nominal 0.9% Ni weld metal. It has a guaranteed Ni content of 1% maximum ensuring conformance to NACE requirements for oil and gas production equipment in sour service. It has very good fracture toughness at temperatures down to -60°C and is designed for offshore pipework and similar high integrity applications.


49060028

9080

1.62.02.4

Elgatig 162AWS A5.28: ER80S-Ni1

CMnSiPSNi

0.091.100.600.010.010.90

MIG/TIG wire for welding of fine grain structural steels if low temperature impact values are required. For service temperatures down to -60 °C.


≥470≥560≥24

≥47

FLIESS ED-ER80S-Ni1 AWS A5.28: ER80S-Ni1

C Mn Si Ni

0.091.050.500.90



26



Diameter (mm)

Amps (A)

GMAW

A copper coated wire for use with the MIG/MAG process, which deposits a 1.5% Ni / 0.3% Mo / 0.2% Cr weld metal. It is intended for welding the high tensile quenched and tempered steels such as Weldox 700, BSC RQT 701, N-A-XTRA 70 and USS T1. It can be welded with either an Ar / 20% CO2 or CO2 gas shield, but the Ar mixture gives better fracture toughness at low temperature and higher strength levels.


72581020

55

50-9080-150

110-118

0.81.01.2

Elgamatic 135AWS A5.28: ER100S-G

CMnSiPSNiCrMoV Cu

0.091.330.38

0.0090.0121.320.380.180.090.09

A copper coated wire depositing a nominal 0.9% Ni weld metal. It has a guaranteed Ni content of 1% maximum, ensuring conformance to NACE requirements for oil and gas production equipment in sour service. The wire is primarily intended for GMAW but is equally suitable for use in mechanized GTAW eg orbital TIG process (see Elgatig 162 for mechanical properties). It gives very good fracture toughness at temperatures down to -60°C and is intended for offshore pipework and similar high integrity applications.


49060026

60

180-2301.0Elgamatic 162AWS A5.28: ER80S-Ni1

CMnSiPSNi

0.091.100.60

0.0100.0100.90

(spray current)

GMAW-copper coated wire electrodes to weld high strength steels with TS up to 800 MPa (YS up to 690 MPa).


73082019

90 60

150-170180-250

1.01.2

MIG 100S1 AWS A5.28: ER100S-G

CMnSiP SNi Cr Mo

0.081.500.55

<0.03<0.03

1.500.300.25

Suitable for welding tempered, high-tensile fine-grained structural steels in the entire range, for example in the construction of pipeline, containers, and appliances as well as in shipbuilding, particularly in the construction of tankers.

YS (MPa)TS (MPa)EL (%)CVN (J)@ 20°C

≥690≥790≥16

≥80

FLIESS ED-FK1 AWS A5.28: ER100S-G

ER110S-G

CMnSiNiCrMoV

0.091.570.521.400.300.250.09

MIG/TIG wire for welding of fine grain structural steels if low temperature impact values are required. For service temperatures down to -60 °C.


≥470≥560≥24

≥47

FLIESS ED-ER80S-Ni1 AWS A5.28: ER80S-Ni1

C Mn SiNi

0.091.050.500.90

FCAW

A self-shielded, tubular wire that is great for a wide variety of applications, including pipelines, structural, and general fabrication. Whether for single- or multi-pass welding, it is great for making fillet, lap or deep groove butt welds, particularly for applications requiring high impact toughness at low temperatures. This all-position wire has excellent operator appeal with its fast-freezing, yet self-peelingslag. Advantageous in pipe line welding, This product performs particularly well in the vertical down position.

Applications are on pipeline, storage, piping, transportation, offshore drilling rig, ships, barges, construction, as well as other types of structural and general fabrication.

YS (MPa) TS (MPa)EL (%)CVN (J)@ -40°C

41449529

280

180-350 2.0Fabshield 81N1 AWS A5.29: E71T8-Ni1J

C Mn SiP S Ni Al

0.030.870.05

0.0100.0040.950.67



27



Diameter (mm)

Amps (A)

FCAW

An all-position tubular wire that is designed for welding medium carbon and low alloy steels. Specifically formulated to produce a high-quality, X-ray clear weld deposit that is flat to slightly convex in contour. It provides good wet-in capabilities along with high impact value at low temperatures, and it allows weld over rust, mill scale and some primers without the need for pre-cleaning. Plus, with low spatter levels and easy slag removal, clean-up is kept to a minimum.

Applications are on ships, storage, vessels, structures, earthmoving equipment and piping.

YS (MPa)TS (MPa)EL (%)CVN (J)@ -29°C -40°C -51°C

597664

24.5

126.5115.685.8

175-340220-320

1.21.6

Formula XL-8Ni1 AWS A5.29: E81T1-Ni1MJ H8

CMnSi P S Ni

0.081.350.40

0.0140.0111.06

A self-shielded all position, single and multi-pass tubular wire designed primarily for those applications requiringhigh impact toughness at low temperature ranges. Its excellent operator appeal and slag removal compliment this product’s fast freezing slag making it an excellent choice for all position welding.

Designed specially for single and multi-pass all position fillet, lap, and deep groove butt welds used in storage, piping, transportation, offshore drilling rigs, ships, barges, construction, as well as other types of structural and general fabrication.


492577

28.5

183

180-250200-375

2.02.4

Fabshield 81N2 AWS A5.29: E81T8-Ni2J

C MnSi PS Ni Al

0.050.960.06

0.0130.0062.150.80

A self-shielded tubular wire specifically designed for on-shore transmission pipeline applications. It is well suited to multipass welding on deep-groove pipe weld butt joints, particularly for applications requiring high-impact toughness at low temperatures. This all-position wire has excellent operator appeal with its fast-freezing, yet self-peeling slag. This product performs particularly well in the vertical-down position. It is uniquely formulated to provide excellent mechanical properties while maintaining nickel levels below 1%, allowing it to be used for NACE applications.

Applications are on X52, X65 and X70 on-shore transmission pipeline.


469 537

31

280183

164-257 1.6Fabshield 81N1+ AWS A5.29: E71T8-Ni1J H8

CMn Si P S NiAl

0.021.440.06

0.0100.0040.951.20

(After aged at 105°C/48h, 3G Down)

An all-position low alloy flux-cored wire. This high performance 100% CO2 electrode is characterized by a flat bead profile, smooth stable arc and low spatter even when welded out of position. The exceptional mechanical properties and low diffusible hydrogen makes this product well suited for the shipbuilding and offshore oil construction market.

Applications are on offshore and shipbuilding.


53860027

123

150-300175-400

1.21.6

FabCO 81K2-C AWS A5.29: E81T1-K2CJ H8

C Mn Si P S Ni

0.071.130.27

0.0150.0141.67

A self-shielded flux cored wire which is great for a wide variety of applications, including X80 pipeline, structural, and general fabrication. Designed for single-or multi-pass welding and particularly for applications requiring high tensile strength and low temperature CVN impact toughness. This wire produces an excellent bead appearance whether it is a fillet, lap, or groove weld. This all-position wire has excellent operator appeal with its fast-freezing, yet self-peeling slag which is advantageous in pipeline welding. This product performs particularly well in all positions.

Applications are on pipeline, storage tanks, piping, transportation, offshore drilling rig, ships, barges, construction, as well as other types of structural and general fabrication.


57864925

138134

180-250 2.0Fabshield X80AWS A5.29: E81T8-Ni2J

C Mn Si P S Ni Al

0.041.370.02

0.0110.0012.380.83



28



Diameter (mm)

Amps (A)

FCAW

An AWS T-1 class gas shielded tubular wire, which is specially designed for welding of high strength low alloy steels in offshore structure fabrication. Those quenched and tempered steels, such as Grade N25 or Dillimax 690, usually require tensile strength above 115ksi and -40°F Charpy Impact properties. This product can consistently meet those requirements in all welding positions. High productivity and good welder appeal is guaranteed by using this product. It has to be welded using 75% Ar / 25% CO2 mixed gas. Maintaining preheat and interpass temperature is critical in welding this type of steels.


114.9112.316.7

66

190-220FabCO 110K3M AWS A5.29: E111T1K3MJ H4

CMnSiPSNiCr MoV

0.0481.590.17

0.0080.0141.760.110.29

0.014

It offers exceptional combination of properties for an all-position wire, with good low temperature toughness combined with tensile strength in the 90,000-110,000 psi range. It is characterized by welder appeal, with a smooth stable arc, low smoke and spatter levels. The quick-freezing slag is easily removed and bead geometry in all positions is excellent. It is a superior choice for all-position work with many high-strength low alloy steels, such as A514, A710, and HY-80. It is recommended for single-and multiple-pass welding in all positions with 100% CO2 shielding gas.

Applications are on offshore, shipbuilding and railcar.


61867019

145110

150-300160-400

1.21.6

FabCO 91K2-C AWS A5.29: E91T1-K2CJ

CMnSi P S Ni Mo

0.051.450.19

0.0180.0141.90

0.014

An all position gas shielding flux-cored wire designed for welding of high strength steels such as Riverace 710, Welten 710, ABS EQ56, ABS EQ 63 and similar HSLA steels. It offers good low temperature impact toughness with minimum strength of 104 ksi. It has excellent bead profile, smooth stable arc, low spatter and smoke generation with excellent slag removal. It is recommended for single and multiple-pass welding in all positions with 100% CO2 shielding gas.

Designed for offshore and structural applications requiringhigh strength with low temperature impact toughness at -60°C (-76°F). It is an excellent choice for jackup rig building applications such as jackcase, cantilever and brace welding.

YS (MPa)TS (MPa) EL (%) CVN (J)@ -60°C -40°C

67573721

49-6252-72

190-2301.2FabCO 104 AWS A5.29: E101T1-GC H4

C Mn Si P SNiCr Mo

0.0721.6360.3210.0090.0081.7100.0570.012 (Aged 48hrs

at 105°C)

AWS 3G UP plate

A high-strength, flux-cored wire that is comparable to a low alloy E11018M electrode but with higher deposition rates. It is used primarily for welding A514, A517, HY100 and similar quenched and tempered high-strength, low alloy steels, producing a low hydrogen deposit with basic slag which helps to minimize cracking. It has high impact values at low temperatures and provides a modified globular metal transfer. For use with 100% CO2 shielding gas only.

The applications are on mining equipment, earthmoving equipment and off-the-road vehicles.


70186918

65

120-220190-350290-525

1.21.62.4

FabCO 115AWS A5.29: E110T5-K4C

CMnSiP S Ni CrMo

0.041.500.41

0.0120.0142.370.420.42

(Aged 48hrs at 105°C)

A highly basic gas shielded flux core electrode that deposits weld metal of extraordinary strength and toughness in all positions. Its composition is balanced to produce weld metal in the 828-900 MPa tensile strength range, yield strengths above 725 MPa and Charpy impact properties above 69J at -60°C over a wide range of heat inputs and cooling rates.

Designed for high strength applications on offshore jack-up rigs, rack to rack, rack to chord, chord to chord, crane booms and sub-assemblies. Typical steels include A514 grade, N25HN, WeldTen 710 and 780, ABS EQ63 and 70, Dillimas 690, and Hy100.


763866

17.8

101.2

180-285 1.6FabCO XTREME 120 AWS A5.29: E121TG-GC H4

CMn SiPS NiCrMoAl

0.071.350.14

0.0080.0053.900.330.220.45



29



Diameter (mm)

Amps (A)

FCAW

It has excellent arc stability, fast-freezing slag, excellent slag removal and low spatter, and low diffusible hydrogen levels (<8ml/100g). It increases usability and welder appeal, suitable for all-position welding, reduces clean-up time, increases productivity and also increases resistance to underbead cracking.

The applications are on high strength low-alloy steels, tensile strength requirements above 110,000 psi (760 MPa), single and multi-pass welding.


70382717

3831

125-325175-400

1.21.6

Speed Alloy 111VAWS A5.29: E111T1-K3C H8

CMnSiPS Ni Mo

0.051.550.40

0.0110.0101.960.35

An all position gas-shielded flux-cored wire designed for welding of high strength steels such as A514, A710, and similar HSLA and Q&T steels. It offers exceptional low temperature impact toughness with tensile strength in the 105,000-115,000 psi range. It provides excellent welder appeal by offering a smooth stable arc, low spatter, low smoke generation, and smooth bead profile. The quick freezing slag is ideal for high deposition welding while maintaining a flat bead profile. It is recommended for single and multiple-pass welding in all positions with 75% Ar / 25% CO2 shielding gas.

YS (MPa)TS (MPa)EL (%)CVN (J)@ -18°C -29°C -40°C -51°C

70375820

106957148

150-300175-400

1.21.6

TM 101AWS A5.29: E101T1-GM

C MnSiPS Ni Mo

0.061.600.38

0.0110.0111.950.01

A type of metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Ideal for use in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production.

Applications are on crane, steel, vessel and apparatus construction, and weatherproof steels.


>460530-680

>22

>60>47

1.0to1.2

STEIN-MEGAFIL ® 281 M AWS A5.28: E80C-Ni1M H4

CMnSiPSNi Cu

0.051.300.50

<0.015<0.015

1.200.50

Medium-alloy, high-strength metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Usable in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production.

Applications are on shipbuilding, crane, steel, vessel and apparatus construction.


>690770-940

>22

>80>47

1.0to1.6

STEIN-MEGAFIL ® 250 MAWS A5.28: E110C-Ni3 H4

CMnSiPSNi

0.051.400.60

<0.015<0.015

2.60

A metal cored wire without slag for Ar-CO2 mix. It has good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Usable in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production.

The applications are on crane, steel, vessel and apparatus construction.


>500530-700

>20

>60>47

1.0to1.6

STEIN-MEGAFIL ® 741 MAWS A5.28: E90C-K3M H4

CMnSiPSNiMo

0.051.200.40

<0.015<0.015

1.000.50 (After stress

relief annealed 580-620°C/1h)

A type of metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Ideal for use in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic reproduction.

Applications are on crane, steel, vessel and apparatus construction.


>500560-720

>26

>80>60

1.0to1.6

STEIN-MEGAFIL ® 240 MAWS A5.28: E80C-Ni1 H4

CMnSiPS Ni

0.051.300.70

<0.015<0.015

0.90



30



Diameter (mm)

Amps (A)

FCAWMetal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Usable in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production.



>690770-940

>17

>75>69

1.0to1.6

STEIN-MEGAFIL ® 742 MAWS A5.28: E110C-K4 H4

CMnSi PSNiCrMo

0.051.600.40

<0.015<0.015

2.200.500.50

A type of micro-alloy rutile flux-cored wire with rapidly solidifying slag for CO2 and Ar-CO2 mix. Excellent weld puddle manipulation, superior out-of-position welding. Using temperature up to -60°C. Particularly suited for MAG orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal.

Applications are on offshore, shipbuilding, steel and vessel construction, mechanical engineering and pipe work.


>500560-720

>22

>60>47

1.0to1.2

STEIN-MEGAFIL ® 822 R AWS A5.29: E81T1-NiMJ H4

CMnSiPS Ni

0.051.300.50

<0.015<0.015

0.90

A type of micro-alloy rutile flux-cored wire with rapidly solidifying slag for CO2 and Ar-CO2 mix. Excellent weld puddle manipulation, superior all-position welding. Using temperature up to -60°C. Particularly suited for MAG orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal. CTOD-tested for offshore applications.



>500560-720

>22

>60>47

1.0to1.6

STEIN-MEGAFIL ®

821 RAWS A5.29: E81T1-NiMJ H4

CMnSiPSNi

0.051.300.50

<0.015<0.015

0.70

Metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Usable in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production. Weld metal is heat treatable.


YS (MPa)TS (MPa)EL (%)CVN (J)@ RT

>700800-950

>15

>47

1.0to1.2

STEIN-MEGAFIL ® 807 MAWS A5.28: E120C-K4 H4

CMnSiPSNiCrMo

0.051.300.30

<0.015<0.015

2.301.201.00

(After stress relief annealed)

Micro-alloy rutile flux-cored wire with rapidly solidifying slag for Ar-CO2 mix. Excellent weld puddle manipulation, superior out-of-position welding also at higher currents. Using temperature up to -40°C. Particularly suited for MAG-orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal.Stable mechanical property values of weld metal, also in case of high input of heat up to 15kJ/cm. Fine grain structural steel with yield strength > 620 MPa.

Applications are on offshore, shipbuilding, steel and vessel construction, mechanical engineering and pipe working.


≥620690-890

>18

>62>47

1.0to1.2

STEIN-MEGAFIL ® 620 R AWS A5.29: E91T1-K2M H4

CMnSiP S NiMo

<0.081.400.50

<0.015<0.015

1.700.20

Micro-alloy rutile flux-cored wire with rapidly solidifying slag for Ar-CO2 mix. Excellent weld puddle manipulation,superior out-of-position welding. Using temperature up to -60°C. Particularly suited for MAG orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal. Fine grain structural steel with yield strength > 550 MPa.

Applications are on shipbuilding, steel and vessel construction, mechanical engineering and pipe working.


≥550640-820

>18

>60>55

1.2STEIN-MEGAFIL ® 550 RAWS A5.29: E91T1-Ni2 H4

CMnSiPSNi

<0.081.700.50

<0.015<0.015

1.40



31



Diameter (mm)

Amps (A)

FCAW

High-basicity flux-cored wire with slag for CO2 and Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant and cryogenic fine grain structuralsteels with Rp0.2

3 890 MPa. Weld X-ray quality with low spatter formation. Stable mechanical property values of weld metal, also in case of high input of heat up to 15kJ/cm.

Applications are on cranes, automobile, equipment, vessel and apparatus construction, foundries.

YS (MPaTS (MPa)EL (%)CVN (J)@ -20°C -40°C

>890940-1180

>15

>55>47

1.0to1.2

STEIN-MEGAFIL ® 745 BAWS A5.29: E120T5-K4M H4

CMnSiPSNiCrMo

0.051.600.40

<0.015<0.015

1.801.000.50

Micro-alloy rutile flux-cored wire with rapidly solidifying slag for Ar-CO2 mix. Excellent weld puddle manipulation, superior out-of-position welding also at higher currents. Using temperature up to -60°C. Particularly suited for MAG-orbital welding applications and all-position welding on ceramic backing. Low spatter loss, easy slag removal. Stable mechanical property values of weld metal, also in case of high input of heat up to 15kJ/cm. Fine grain structural steel with yield strength > 690 MPa. CTOD tested.

Applications are on offshore, shipbuilding, steel and vessel construction, mechanical engineering and pipe working.


≥690770-940

>17

>69>47

1.0to1.2

STEIN-MEGAFIL ®

690 RAWS A5.29: E110T1-K4MJ H4

CMnSi PSNi Mo

<0.081.700.50

<0.015<0.015

2.000.20

A high-basicity flux-cored wire with slag for CO2 and Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant fine grain structural steels. Weld X-ray quality with low spatter formation. Uniform weld, easy slag release.

Applications are on cranes, equipment, vessel and apparatus construction, and foundries.


>460500-640

>24

>6047

1.0to1.6

STEIN-MEGAFIL ®

740 BAWS A5.29: E80T5-Ni1M H4

CMnSi P S Ni

0.051.200.40

<0.015<0.015

0.90


High-basicity flux-cored wire with slag for CO2 and Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant fine grain structural steels. Weld X-ray quality with low spatter formation. Uniform weld, easy slag release.

Applications are on cranes, equipment, vessel and apparatus construction, foundries.


>540630-710

>18

>60>47

1.0to1.6

STEIN-MEGAFIL ® 741 BAWS A5.29: E90C-K3M H4

C MnSiP S Ni Mo

0.051.200.40

<0.015<0.015

1.000.50


High-basicity flux-cored wire with slag for Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content.Well suited for the economic joining of high strength resistant and cryogenic fine grain structural steels with Rp0.2

3

690 MPa. Weld X-ray quality with low spatter formation. Stable mechanical property values of weld metal, also in case of high input of heat up to 18kJ/cm.



>690770-960

>17

>80>69

1.0to1.6

STEIN-MEGAFIL ® 742 BAWS A5.29: E110T5-K4M H4

CMn SiPS NiCrMo

0.051.600.40

<0.015<0.015

2.200.500.50


High-basicity flux-cored wire with slag for CO2 and Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant fine grain structural steels with Rp0.2

3 890 MPa. Weld X-ray quality with low spatter formation. Stable mechanical property values of weld metal, also in case of high input of heat up to 15 kJ/cm. It has a heat treatable weld metal.



>700800-950

>15

>47

1.0to1.2

STEIN-MEGAFIL ®

807 BAWS A5.29: E120T5-K4M H4

CMn SiPSNiCrMo

0.071.300.30

<0.015<0.015

2.001.200.80

(After stress relief annealed 640°C /300°C)



32



Diameter (mm)

Amps (A)

SAW

An agglomerated aluminate basic flux, used with single and-or multiple wire process. (Usable up to 5 wire system) It’s specially designed for welding longitudinal and spiral pipe, in two-run and-or multiple layer technique. It has excellent weld bead performance, a low consumption rate and excellent mechanical properties at low tempera-ture can be achieved. The wires used in combination with HB-560 are Hobart H12K, 12E, 13E and 41E.



HOBART 41E AWS A5.23: F9A6-EF3-F3

YS (MPa)TS (MPa)EL (%) CVN (J) @ -50 °C

61770627

50

C Mn Si P S Ni Mo

0.071.700.25

<0.03<0.02

0.900.48

A fluoride basic agglomerated submerged arc flux. It is suitable for using with both DC and AC and is applicable for single as well as multi wire process. It provides excellent weldability, slag removal and toughness at cryogenic temperature. Due to its neutral behavior, the chemistry of the weld metal can be attained by using the appropriate wire grade. It also gives a hydrogen content lower than 5ml/100mg at the weld metal which can be used in the stringent condition. The wires used in combination with HN-511 are Hobart M12K, H12K, G60, 12E, 40E and 41E.






68071728

48

C Mn Si P S Ni Mo

0.081.690.36

0.0170.0020.770.46

41E


56961430

72

C Mn Si P S Ni Mo

0.071.430.31

0.0180.0130.720.16

40E

A metal cored electrode for submerged arc welding where 758 - 827 MPa tensile strength is required. It offers excellent low temperature toughness along with high strength.

Typical applications include offshore jack-up rigs, shipbuilding and along with overmatching of A514, HY100 and equivalent steels.

METALLOY 120S

HN-511AWS A5.23: F11A10-ECM4-M4

YS (MPa)TS (MPa) EL (%) CVN (J)@ -62°C -73°C

78684118

7578

200-650250-800

400-1000

2.43.24.0


0.0442.170.34

0.0130.0092.2380.4800.08

(After PWHT)

A low alloy composite metal-cored electrode for submerged arc welding of similar applications as the solid wire classification EF3. This wire provides excellent bead appearance and tie-in and is more tolerant of mill scale and rust. It is designed for welding of higher strength steels such as A514 (T1), A517, A710, X70 and X80 pipe, and many others.


FabCOR 100F3-S


F10P6-ECF3-F3


F10P2-ECF3-F3


681.2752.924.3

102.671.8

200-650250-800

2.43.2

C MnSiPSNiMoCu

0.093 1.68 0.41

0.0210.0070.790.57

0.051

FLUX HN-511

(After PWHT)

YS (MPa)TS (MPa) EL (%)CVN (J)@ -29°C -40°C

623719.823.8

81.336.6

CMnSi PSNiMoCu

0.0661.79

0.3510.0240.0150.7770.5320.065

FLUX HN-590



33



Diameter (mm)

Amps (A)

SAW

A metal cored electrode for submerged arc welding designed to join weathering grade steels such as A242, A588, A709 Grades 50W and HPS 50W. The chemistry is balanced to create a protective oxide layer to match the base material when exposed to the environment and provide up to four times the corrosion resistance offered by carbon steel. AWS D1.5 Bridge code recognizes this classification for use in structural bridgework for exposed weathering applications.

METALLOY W-S

HN-590AWS A5.23: F7A4-ECW-W


447520

26.3

68

200-650250-800

400-1000

2.43.24.0

CMnSi P S Ni CrCu

0.040.800.30

0.0200.0140.500.480.41

A low alloy composite metal-cored electrode for submerged arc welding of similar applications as the solid wire classification EF3. This wire provides excellent bead appearance and tie-in and is more tolerant of mill scale and rust. It is designed for welding of higher strength steels such as A514 (T1), AS517, A710, X70 and X80 pipe, and many others.


METALLOY 100F3-S


F10P6-ECF3-F3


F10P2-ECF3-F3


681.2752.924.3

102.671.8

200-650250-800

400-1000

2.43.24.0

CMnSi P S Ni Mo Cu

0.0931.680.41

0.0210.0070.790.57

0.051

FLUX HN-511

(After PWHT)


623719.823.8

81.336.6

C MnSi P SNi MoCu

0.0661.79

0.3510.0240.0150.7770.5320.065

FLUX HN-590

(After PWHT)

A metal cored electrode for submerged arc welding where a 1% nickel deposit is required. This composition improves low temperature toughness, while only raising the tensile strength slightly.

Typical applications include structural and weathering steels (such as A242, A588 and A709 Grades 50W and HPS 50W and will color match overtime) shipbuilding, and offshore fabrication.

METALLOY N1-S


F6P10-ECNi1-Ni1


F6P10-ECNi1-Ni1


39047637

400

200-650250-800

400-1000

2.43.24.0

CMn SiP S Ni Mo Cu

0.060.930.25

0.0150.0070.990.010.05

FLUX HN-511

(After PWHT)


40349433

91


0.051.190.30

0.0190.0110.940.010.05

FLUX HN-590

(After PWHT)

A composite metal-cored electrode for submerged arc welding where 80,000 psi tensile strength and low temperature toughness are required in the as welded or post weld heat treated condition (PWHT). It can be welded using either Hobart HN-511 or HN-590 flux.

Applications include the joining of API pipe Grades of X60, X65, and X70; A516, Grade 70 either for as-welded or PWHT conditions for strength and -50°F low temperature toughness; undermatching for 90,000psi tensile strength materials and in the case of HPS70W, will not only meet the undermatch requirements for strength, but will assure the minimum nickel deposit requirement of 1%.

METALLOY 92-S

HN-511AWS A5.23: F8A8-ECM1-M1

F8P8-ECM1-M1

HN-590AWS A5.23: F8A8-ECM1-M1

F8P8-ECM1-M1


545632

25.8

7639

200-650250-800

400-1000

2.43.24.0

CMn Si P S Ni Cr MoCu

0.041.400.30

0.0140.006 1.690.070.230.08

FLUX HN-511

(After PWHT)


532613

26.1

7349

CMn Si P SNi Cr Mo Cu

0.051.370.31

0.0220.0151.800.060.240.07

FLUX HN-590

(After PWHT)



34



Diameter (mm)

Amps (A)

SAW

Medium-alloy, high strength basic flux-cored wire for submerged-arc welding. The properties are extremely crack resistant weld metal conditioned by the high-basicity slag in combination with very low hydrogen content. The requirements of the specified steels can be realized in the normalized or air quenched condition. For application requiring as welded or stress relieved conditions the STEIN-TOPCORE® 1.43 B is not recommended.

Used in applications such as crane, equipment, apparatus and vessel construction, foundries.


>420500-640

> 22

> 47 > 27

2.0to4.0

STEIN-TOPCORE ®

1.43 BAWS A5.17: F8P4-EC-G

CMn SiPS Ni MoV

0.051.400.10

<0.025<0.020

1.800.400.13

High basic flux-cored wire for submerged-arc welding. Used in applications: Apparatus and vessel construction.The properties are extremely crack resistant weld metal conditioned by the high-basicity slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant CrMoV-steels up to 55°C.


>450530-660

> 24

>120 >100

2.0to4.0

STEIN-TOPCORE ® 840 B HC AWS A5.23: F7A8-EC-G

F7P8-EC-G

CMnSiPS Ni

0.101.400.30

<0.015<0.015

0.90

(After Stress Relief Annealed)


S3 1 Ni 0.25Mo

1928 FLUX AWS A5.23: F8A6–EG-G

F8P8–EG-G


47558527

120 18

CMnSiPSNiCrMo

0.061.330.40

0.0140.0050.720.070.15 (After PWHT

620°C/1h)


S3 NiMo 1

1928 FLUX AWS A5.23: F9A8–EF3-F3

F9P8–EF3-F3

F10A8-EF3-F3

F9P6-EF3-F3

F10A8-EG-G

F9P6-EG-G


61070526

123 73

CMnSiPSNiCrMo

0.081.550.43

0.0100.0070.830.030.47 (After PWHT

620°C/4h)



Creep Resistant SteelList of Filler Metals

GTAW

GMAW


HOBART HOBALLOY 7018A1 A 5.5 E7018-A1 H4R 37

HOBALLOY 8018B2 A 5.5 E8018-B2 H4R 37

HOBALLOY 8018B2L A 5.5 E8018-B2L H4R 37

HOBALLOY 8018B6 (502-18) A 5.5 E8018-B6 H4R 37

HOBALLOY 8018B8 (505-18) A 5.5 E8018-B8 H4R 37

HOBALLOY 9015B9 A 5.5 E9015-B9 H4R 38

HOBALLOY 9018B3 A 5.5 E9018-B3 H4R 38

HOBALLOY 9018B3L A 5.5 E9018-B3L H4R 38

SELECTARC B 60 A 5.5 E7018-A1 38

B 63 A 5.5 E8018-B2 38

B 68 A 5.5 E9018-B3 38

B 69 A 5.5 E8018-B6 39

B 609 A 5.5 E8016-B8 39

SELECTARC TIG CrMo5 A 5.28 ER80S-B6 39

UNISCO ER90S-B9 A 5.28 ER90S-B9 39

FLIESS WSG CrMo1 A 5.28 ER80S-G 39

80S-B2 MIG/TIG A 5.28 ER80S-B2 39

90S-B3 MIG/TIG A 5.28 ER90S-B3 39

ER80S-B6 MIG/TIG A 5.28 ER80S-B6 40

INE INETIG B2 A 5.28 ER80S-B2 40

INETIG B3 A 5.28 ER90S-B3 40

INETIG B9 A 5.28 ER90S-B9 40

INETIG D2 A 5.28 ER80S-D2 40

SELECTARC MIG 80SB2 A 5.28 ER80S-B2 40

MIG 80SD2 A 5.28 ER80S-D2 41

MIG BMS A 5.28 ER90S-G 41

MIG 90SB3 A 5.28 ER90S-B3 41

UNISCO ER90S-B9 A 5.28 ER90S-B9 39

FLIESS WSG CrMo1 A 5.28 ER80S-G 41

80S-B2 MIG/TIG A 5.28 ER80S-B2 41

90S-B3 MIG/TIG A 5.28 ER90S-B3 41

ER80S-B6 MIG/TIG A 5.28 ER80S-B6 41

HOBART FabCO XTREME B2 A 5.29 E81TG-B2M H4 42

FabCO XTREME B3 A 5.29 E91TG-B3M H4 42

TRI-MARK TM-B9 A 5.29 E91T1-B9M 42

SELECTARC STEIN-MEGAFIL® 236 M A 5.28 E80C-B2 H4 42

STEIN-MEGAFIL® 237 M A 5.28 E91T1-B3M H4 43

STEIN-MEGAFIL® 735 B A 5.29 E80T5-A1M H4 43

STEIN-MEGAFIL® 736 B A 5.29 E80T5-B2 H4 43

STEIN-MEGAFIL® 737 B A 5.29 E80T5-B3 H4 43

FCAW

SMAW




TRI-MARK METALLOY B2-S A 5.23 ECB2 43

METALLOY B3-S A 5.23 ECB3 43

SELECTARC STEIN-TOPCORE® 735 B A 5.23 F8A4-EC-A4 44

STEIN-TOPCORE® 838 B A 5.23 F8PZ-EC-G 44

STEIN-TOPCORE® P5 A 5.23 F7PZ-EC-B6 44



STEIN-TOPCORE® 840 B HC A 5.23 F7A8-EC-G / F7P8-EC-G 44

UNISCO 1929 Flux / EB2R A 5.23 F8P6-EB2-B2 H4 45

1929 Flux / EB3R A 5.23 F9P6-EB3-B3 H4 45

ER90S-EB9 A 5.28 ER90S-B9 39

List of Filler MetalsSAW


37



Diameter (mm)

Amps (A)

SMAW

An outstanding welding electrode for higher strength steels with tensile strengths greater than 80,000 pounds. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

It is used for fabrication and maintenance of boilers andassociated piping. Steels such as 1¼Cr - ½Mo, and ½Cr - ½Mo are properly welded with it.


62570521

5747

100135170250

2.43.24.04.8

HOBALLOY 8018B2 AWS A5.5: E8018-B2 H4R

CMnSiPSCr Mo

0.070.710.62

0.0100.0091.300.55

An outstanding welding electrode for higher strength steels with tensile strength greater than 80,000 pounds. This electrode offers good arc characteristics and easy slag removal. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. This electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

Used for fabrication and maintenance of boilers and associated piping. Such steels as 1¼Cr - ½Mo, and ½Cr - ½Mo, are suited for this product.


57767424

6241

100135170 250325350

2.43.24.04.85.66.4

HOBALLOY 8018B2L AWS A5.5: E8018-B2L H4R

C Mn Si P S Cr Mo

0.040.650.53

0.0110.0121.360.62

An iron powder low hydrogen covered electrode designed for the welding of 5% Cr, ½% Mo steels and other chromium-molybdenum steels in service conditions too severe for HOBALLOY 9018B3. Its special coating reduces moisture pick-up, minimizing hydrogen cracking and starting porosity. It strikes and re-strikes easily, and provides a stable arc that is easy to control.

Primarily used in the petrochemical and petroleum industries. Excellent for tubes, tube sheets, and plate steels for high pressure hydrogen service.

YS (MPa) TS (MPa) EL (%)

55465924

95140190250

3.03.24.04.8

HOBALLOY 8018B6 (502-18) AWS A5.5: E8018-B6 H4R


0.060.800.290.010.01

0.0424.400.50

(After stress relieved 746°C/1h)

Designed for joining creep resistant, high chromium (9% Cr) alloys of similar composition, It is particularly useful for petrochemical applications. Its iron powder low hydrogen coating reduces moisture pick-up and helps to minimize hydrogen cracking and starting porosity. It is the best choice when service conditions are too server for HOBALLOY 9018B3 or HOBALLOY 8018B6.

Ideal for use in the petrochemical and petroleum industries. Excellent for tubes, tube sheets, and plate sheets for high pressure hydrogen service, as well as 9% Cr, 1% Mo steels.

YS (MPa) TS (MPa) EL (%) CVN (J)

49663821

70-11090-160

130-210

3.03.24.0

HOBALLOY 8018B8 (505-18) AWS A5.5: E8018-B8 H4R


0.070.770.420.020.010.129.300.86

0.070.770.420.020.010.129.300.86


An outstanding welding electrode for welding the 0.50% Molybdenum steel and other low alloy steels. The coatingis specially formulated to resist moisture pick-up of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

It is used primarily for pressure vessel applications. Thisincludes construction and maintenance of boilers, pipingand tubing.


52961527

10242

100135170

2.43.24.0

HOBALLOY 7018A1 AWS A5.5: E7018-A1 H4R

CMn Si P S Mo

0.040.720.31

0.0140.0110.54




38



Diameter (mm)

Amps (A)

SMAWDesigned for joining creep-resistant, high chromium (9% Cr - 1% Mo - V) alloy of similar composition, it is particularly useful for power generation and petrochemical applications. It is the best choice when service conditions are too severe for HOBALLOY 9018B3, 8018B6, or 8018B8 with improved creep-resistance.

Ideal for use in the ideal petrochemical and petroleum industries, and for use in high temperature service applications such as power generation and allied industries. Excellent for welding tubes and tube sheets, pipe and plate steels for high pressure hydrogen service, as well as 9% Cr - 1% Mo - V steels. Ideal for joining of A213-T91Tube, A335-P91 Pipe, and A387 Grade 91 Plate.


715843

18.2

70-10090-140

120-210

3.03.24.0


C Mn Si P S NiCr Mo V Cu Al Nb N

0.100.500.250.01

0.008 0.709.600.900.190.030.010.070.04


An outstanding welding electrode for welding higher strength piping,castings and forgings. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

It is used in welding chrome-moly pipes and boiler work.


76586518

70-11090-160

130-220 200-300

2.43.24.04.8


C Mn Si P S Cr Mo

0.100.690.500.010.012.351.06


An outstanding electrode for welding high strength piping, where cracking is a problem. It provides excellent notch toughness, 20 ft-lbs minimum at 38°C. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. The electrode offers resistance to moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity. It has high operator appeal.

It is used in welding chrome-moly pipes and boiler work.


61671920

70-11090-160

130-220 200-300

2.43.24.04.8

HOBALLOY 9018B3L AWS A5.5: E9018-B3L H4R

C Mn Si P S Cr Mo

0.040.650.480.010.012.331.10


Low hydrogen basic coated electrode alloyed with Cr and Mo for welding creep resisting steels with 1% Cr – 0.5% Mo. Resistant to high temperature up to 500-550°C. For piping systems, boilers, overheaters.Soft fusion, good slag removal. Nice aspect of the weld bead.

Main applications are on petrochemistry and chemical industry.


>460>550>19

>120

80115150190

2.53.24.05.0

B 63AWS A5.5: E8018-B2

C Mn Si P S Cr Mo

<0.120.800.40

<0.025<0.025

1.100.50 (After PWHT

700°C/1h)

Low hydrogen basic coated electrode alloyed with Cr and Mo for welding creep resisting steels used in service up to 600°C (including 2% Cr – 1% Mo castings). High resistance to H2.

It is used for overheaters, valve bodies, pipes, boilers, hydrocrackers.


>450>570>17

>100

80115150190

2.53.24.05.0

B 68AWS A5.5: E9018-B3

C Mn Si P S Cr Mo

0.070.800.40

<0.025<0.025


700°C/1h)

Low hydrogen basic coated electrode with Mo for welding creep resisting steels used at temperatures up to 500°C. Good resistance to Hydrogen attacks (chemical installations). Soft fusion, easy slag removal and nice aspect of the metal deposit.

It is used for piping systems, boilers.

YS (MPa)TS (MPa) EL (%) CVN (J)@ 20°C

>450>550>22

>100

80115150190

2.53.24.05.0

B 60AWS A5.5: E7018-A1

CMn Si P S Mo

<0.100.800.40

<0.025<0.025

0.50(After PWHT 650°C/1h)



39



Diameter (mm)

Amps (A)

SMAW

GTAW

Low hydrogen basic coated electrode with Cr and Mo for welding steels of similar chemical composition. Deposit resisting to temperature and creep up to 600°C. High resistance to hot gas and overheated steam.

It is used for heat exchangers, tubes, steam boilers, overheaters.


>420>590>20

>70

80115150190

2.53.24.05.0

B 69AWS A5.5: E8018-B6

C Mn Si P S Cr Mo

<0.100.800.40

<0.025<0.025


730°C/2h)

Low hydrogen basic coated electrode with Cr and Mo for welding steels of similar chemical composition used at service temperatures up to 600°C. Deposit resisting to temperature and creep up to 600°C. High resistance to hot gas and overheated steam.

It is used for power plants, heat exchangers, tubes, steam boilers.


>500>650>19

>60

80115150

2.53.24.0

B 609AWS A5.5: E8016-B8

C Mn Si P S Cr Mo

<0.100.800.40

<0.025<0.025


750°C/1h)

Solid rod for welding of creep resistant steels such as XC18S, E26, E36, X12CrMo5 (1.7362).

ASTM A217 grade C5, ASTM A335 grade P5 used in the chemical industry and in thermal power plants.


50062020

200

TIG CrMo5AWS A5.28: ER80S-B6

C Mn Si P S Ni Cr Mo Cu

0.080.500.40

<0.02<0.02 0.10 5.60 0.55 0.15


SG CrMo 1 is intended to be used for welding low alloy ferritic creep resisting steels of the 1Cr – ½Mo and 1½Cr – ½Mo types.

It is used extensively in the power generation and petrochemical industries.


≥305≥450≥20

≥47

FLIESS WSG CrMo1AWS A5.28: ER80S-G

C Mn Si Cr Mo

0.10 1.00 0.60 1.20

0.52

Suitable for high-quality weldments on low alloyed creep resistant steels. Also suitable for joining dissimilar combinations between Cr-Mo and carbon steels. In the GMAW-process all modes of metal transfer can be used. Preheating and control of interpass temperature are necessary.


≥470≥550≥19

140

80S-B2 MIG/TIG AWS A5.28: ER80S-B2

C Mn Si Cr Mo

0.090.55

0.551.350.50


Suitable for high-quality weldments on low alloyed creep resistant steels. Also suitable for joining dissimilar combinations between Cr-Mo and carbon steels. In the GMAW-process all modes of metal transfer can be used. Preheating and control of interpass temperature are necessary. Recommended preheating temperature: 180°C.


≥540≥620≥17

125


C Mn Si Cr Mo

0.090.55

0.552.501.50


These wires are designed to weld equivalent type ‘91’ 9% Cr steels modified with small additions of niobium, vanadium and nitrogen to give improved long term creep properties. These consumables are specifically intended for high integrity structural service at elevated temperature.


67578019

220

1.62.02.43.2

ER90S-B9AWS A5.28: ER90S-B9

(GMAW, GTAW)

ER90S-EB9AWS A5.23: EB9

(SAW)

C Mn Si P S Ni Cr Mo Cu V NbN Al

0.100.500.25

0.0080.0060.608.701.000.030.20

0.0050.05

<0.01

(After PWHT 750-760°C/2-3h)



40



Diameter (mm)

Amps (A)

GTAW

GMAW

Low-alloy copper-coated tig rod with 0.5% Mo content for welding high strength steels. Low-alloy copper-coated tig rod with 0.5% Mo content designed for welding low-alloy steels with high tensile strength and creep-resistant steels.

Suitable for pipelines and pressure vessels with operating temperatures of about 500°C. Also finds applications for the repair of medium strength steel castings. Good impact strength at low temperatures.


52063026

200

1.21.62.02.43.24.0

INETIG D2AWS A5.28: ER80S-D2

C Mn Si P S Mo Cu

0.081.900.70

0.010 0.010 0.50 0.15

Low-alloy TIG rod, designed for welding creep-resistant steels, used in the petrochemical industry to weld Pipe P 91 type steel. Preheating to about 150-200°C and interpass temperature of about 200-250°C are suggested. It is recommended to accurately clean the surface of the material to be welded by grinding off the surface layer of chrome oxide.


65075018

1.21.62.02.43.24.0

INETIG B9AWS A5.28: ER90S-B9

C Mn Si P S Ni Cr Mo Cu V Nb N

0.090.600.25

0.0070.0020.65 8.800.950.030.200.060.05

2.25Cr - 1Mo content to be used for the welding of creep resistant steel. Low alloy copper-coated tig rod with 2.25% Cr and 1% Mo content to be used for the welding of creep resistant steel. Chemical composition of rod conforming to AWS specification.

It is used in chemical industry and in the ammonia synthesis process, for heat exchangers, boilers, piping and pressure vessels for temperature service up to about 600°C. It will also find applications in the petro-chemical industries, suitable for facing on casting and for casting repairs.


57065022

230

1.21.62.02.43.24.0


C Mn Si P S Cr Mo Cu

0.080.600.60

0.0100.010 2.501.000.15


≥470≥590≥17

80

This solid wire is used to weld the classical 5Cr - ½Mo medium alloy air hardening steels used for elevated temperature service in conjunction with corrosion resistance against steam, hot hydrogen gas and high sulphur crude oils.

It has widespread applications in the petrochemical and refinery industries.


ER80S-B6 MIG/TIGAWS A5.28: ER80S-B6

C Mn Si Cr Mo

0.100.500.405.700.55


1.25Cr - 0.5Mo content to be used for the welding of creep resistant steel. Low alloy copper-coated tig rod with 1.25% Cr and 0.5% Mo content to be used for the welding of creep resistant steel. Chemical composition of rod conforming to AWS specification.

It is used in chemical industry and in the ammonia synthesis process, for heat exchangers, boilers, piping and pressure vessels for temperature service up to about 550°C. It will also find applications in the petro-chemical industries, suitable for facing on casting and for casting repairs.


49059025

250

1.21.62.02.43.24.0



0.080.600.60

0.0100.010 1.300.500.15


Solid copper coated wire electrode for GMAW alloyed with Cr and Mo for welding creep resisting steels with 1% Cr - 0.5% Mo. Resistant to high temperature up to 500-550°C. For piping systems, boilers, overheaters. Nice aspect of the weld bead.

Main applications are on petrochemical industry and chemical industry.


480580 23

150

150-170180-250

1.01.2

MIG 80SB2 AWS A5.28: ER80S-B2


0.090.600.600.01

0.011.300.500.20




41



Diameter (mm)

Amps (A)

GMAWSolid copper coated wire electrode for GMAW alloyed with Mo for welding creep resisting steels used at temperatures up to 500°C. Good resistance to hydrogen attacks (chemical installations).

Used for piping systems, boilers and etc.


50062025

140

150-170180-250

1.01.2

MIG 80SD2 AWS A5.28: ER80S-D2

C Mn Si P S Mo Cu

0.081.800.70

<0.025<0.025


650°C/1h)

Solid wire for GMAW welding of steels such as 15CrMoV6, 25CrMo4, 35CrMo4, 20CrMo12 and etc. Product of high purity for welding without micro porosity. It is also used for hardfacing of tool steels. Available in copper coated or bare form.


44057024

60–100150–170150-220180-270

0.81.01.21.6

MIG BMS AWS A5.28: ER90S-G

C Mn Si P S Cr Mo

0.061.100.70

<0.015<0.015

2.701.00


Solid copper coated wire electrode for GMAW alloyed with Cr and Mo for welding creep resisting steels used in service up to 600°C (including 2% Cr - 1% Mo castings). High resistance to H2S.

For overheaters, valve bodies, pipes, boilers and hydrocrackers.


52065022

150

150-170180-250

1.01.2

MIG 90SB3 AWS A5.28: ER90S-B3

C Mn Si P S Cr MoCu

0.100.600.60

<0.015<0.015

2.401.000.20


Suitable for high-quality weldments on low alloyed creep resistant steels. Also suitable for joining dissimilar combinations between Cr-Mo and carbon steels. In the GMAW process all modes of metal transfer can be used. Preheating and control of interpass temperature are necessary.


≥470 ≥550 ≥19

140


CMn Si Cr Mo

0.090.550.551.350.50


≥540≥620≥17

125

Suitable for high-quality weldments on low alloyed creep resistant steels. Also suitable for joining dissimilar combinations between Cr-Mo and carbon steels. In the GMAW process all modes of metal transfer can be used. Preheating and control of interpass temperature are necessary. Recommended preheating temperature: 180°C.



C Mn Si Cr Mo

0.090.550.552.501.50


SG CrMo 1 is intended to be used for welding low alloy ferritic creep resisting steels of the 1Cr – ½Mo and 1½Cr – ½Mo types.

It is used extensively in the power generation and petrochemical industries.


≥305≥450≥20

≥47

FLIESS WSG CrMo1AWS A5.28: ER80S-G

C Mn Si Cr Mo

0.101.000.601.200.52

This solid wire is used to weld the classical 5Cr - ½Mo medium alloy air hardening steels used for elevated temperature service in conjunction with corrosion resistance against steam, hot hydrogen gas and high sulphur crude oils.

It has widespread applications in the petrochemical and refinery industries.


≥470≥590≥17

80

ER80S-B6 MIG/TIGAWS A5.28: ER80S-B6

C Mn Si Cr Mo

0.100.500.405.700.55




42



Diameter (mm)

Amps (A)

A gas shielded flux cored wire that deposits weld metal chemistry similar to those found in 2¼% Chrome / 1% Molybdenum steels. It is recommended for single-and multi-pass welding using 75% Ar / 25% CO2 shielding gas.

Applications are on 2¼% Chrome – 1% Molybdenum steels such as ASTM WC9 grade and P21 and P22 grade pipes. High temperature applications where creep resistance is required such as boiler and pressure vessel piping, fittings, and high temperature valves.

3251.6FabCO XTREME B3 AWS A5.29: E91TG-B3M H4

C Mn Si P S Ni Cr Mo Sb Sn As

0.1031.050.08

0.0070.0030.022.301.03

0.0040.001

0.0016

YS (MPa) YT (MPa) EL (%)

CVN (J)@ -40°C

CVN (J)@ -40° C

607728

21.1

50.2

149


(As welded)


A gas shielded flux cored wire that deposits weld metal chemistry similar to those found in 1¼% Chrome/ ½% Molybdenum steels. It is recommended for single-and multi-pass welding using 75% Ar / 25% CO2 shielding gas.

Applications are on 1¼% Chrome – ½% Molybdenumsteels such as ASTM A335 grade P11 pipes, high temperature applications where creep resistance is required such as boiler and pressure vessel piping, fittings, and high temperature valves.


CVN (J)@ -40°C

CVN (J)@ -40°C

47459424

68

123

180-28570-180

1.62.4

FabCO XTREME B2 AWS A5.29: E81TG-B2M H4

CMnSi P S Ni Cr Mo Sb Sn As

0.0981.080.10

0.0080.0030.041.220.50

0.0050.007

0.0027


(As welded)


Designed for the semi-automatic gas shielded welding of modified Grade 91 steels which is used in high temperature and high pressure applications in the power generation and petroleum industry. Its all position capability will fully match the base material properties. The low diffusible hydrogen content in the deposited metal is an asset for crack control during the preheat and postweld heat treat cycles of high strength steel. The X-ray quality weld has high operator appeal while the high alloy content of this product makes following the weld procedure extremely important.


66579816

170-2601.2TM-B9 AWS A5.29: E91T1-B9M

CMnSi P SNiCrMoNbVTi AsSb Sn

0.120.600.15

0.0080.0080.709.001.000.030.210.04

0.0070.0030.005

A metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Multi-pass welding without in-between cleaning. Ideal for use in the field short arc and spray arc. Excellent gap bridging for root welding. High efficiency type for economic production environments.

Applications are on vessel and steel construction, mechanical engineering and pipe work.

YS (MPa)TS (MPa) EL (%) CVN (J)@ RT -20°C -40°C

>460550-740

>20

>80>47>27

1.0to1.6

STEIN-MEGAFIL ®

236 MAWS 5.28: E80C-B2 H4

C Mn Si PS Cr Mo

0.051.40

0.30<0.015<0.015

1.100.50


FCAW



43



Diameter (mm)

Amps (A)

FCAW

SAW

A high-basicity flux-cored wire with slag for Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant Mo-steels up to 500°C. Weld X-ray quality with low spatter formation. Also suited for repair welding and production.



>460550-740

>22

>60>47

1.0to1.6

STEIN-MEGAFIL ®

735 BAWS A5.29: E80T5-A1M H4

C Mn Si P S Mo

0.051.400.30

<0.015<0.015

0.50


A high-basicity flux-cored wire with slag for Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature resistant CrMo-steels up to 550°C. Weld X-ray quality with low spatter formation.


YS (MPa) TS (MPa) EL (%) CVN (J)@ RT -20°C -40°C

>460550-740

>20

>80>47>27

1.0to1.6

STEIN-MEGAFIL ®

736 BAWS A5.29: E80T5-B2 H4

C Mn Si P S Cr Mo

0.051.40

0.30<0.015<0.015

1.100.50


A high-basicity flux-cored wire with slag for Ar-CO2 mix. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of high temperature and compressed hydrogen resistant 2.25Cr1Mo steels.Meets requirement of step cooling by very low weld metal contaminations.

Applications are on pressure vessels, chemical apparatus, and steam turbine construction.

YS (MPa) TS (MPa) EL (%) CVN (J)@ RT 0°C -15°C

>530620-820

>18

>120>100>80

1.0to1.6

STEIN-MEGAFIL ®

737 BAWS A5.29: E80T5-B3 H4

CMn Si P S Cr Mo

0.071.000.30

<0.015<0.015

2.301.10


Designed to deposit 2¼% chromium, 1% molybdenum weld metal to match a family of steels of similar composition used in the power generation field. The weld deposits maintain high strength levels while offering good oxidation resistance at service temperatures up to 425°C. Weldments of this nature are typically stress relieved before being put into service. The use of fluxes other than those listed may be possible once testing verifies compatibility.

HN-511AWS A5.23: F10PO-ECB3-B3

METALLOY B3-S YS (MPa) TS (MPa) EL (%) CVN (J)@ -18°C

722 81118.8

61

200-500200-650250-800

400-1000

2.02.43.24.0

C Mn Si P S Mo Cr Cu

0.070.5380.45

0.0170.0071.022.12

0.069

Designed to deposit 1¼% chromium, ½% molybdenum weld metal when used with appropriate submerged arc welding fluxes. This weld deposit can withstand elevated service temperature applications such as heat exchangers, boiler and power piping, valves, etc. The weld metal maintains reasonable tensile strength at these temperatures or following stress relief and offers corrosion resistance. The use of fluxes other than those listed may be used once testing verifies compatibility.

METALLOY B2-S

HN-511AWS A5.23: F8P2-ECB2-B2


588678

24.2

178115

-200-650250-800

400-1000

2.02.43.24.0

C Mn Si P SMo Cr Cu

0.0850.490.44

0.0050.0190.551.27

0.046

A metal cored wire without slag for Ar-CO2 mix. Good arc restriking even with cold wire tip, suitable for robot applications. Ideal for use in the field short arc and spray arc. Excellent gap bridging for root welding. High-efficiency type for economic production environment and 2¼Cr1Mo steels.

Applications are on construction of containers, boilers, machines and pipe work. Construction of steam boilers and stream turbines.


>530620-820

>18

>47

1.2STEIN-MEGAFIL ®

237 MAWS A5.28: E91T1-B3M H4

C MnSi P S Cr Mo

0.071.000.30

<0.015<0.015

2.301.10 (After stress

relief annealed 675-705°C/1h)



44



Diameter (mm)

Amps (A)

SAW

Basic flux-cored wire for submerged-arc welding. Extremely crack resistant weld metal conditioned by the basic slag in combination with very low hydrogen content. Well suited for the economic joining of creep resistant Mo-steels up to 500°C. Ideal for production and repair welding.

Applications are on vessel, steel and apparatus construction, mechanical engineering and pipe work, steam turbines, foundries.


>460530-680

>22

>60>47

2.0to4.0

STEIN-TOPCORE ® 735 B AWS A5.23: F8A4-EC-A4

CMnSiPS Mo

0.051.400.20

<0.025<0.025

0.50


High basic flux-cored wire for submerged-arc welding. Extremely crack resistant weld metal conditioned by the highly basic slag in combination with very low hydrogen content. Well suited for the economic joining of creep resistant CrMoV-steels up to 550°C.

Applications are on foundries, apparatus and machine construction.


>470550-700

>15

>47

2.0to4.0

STEIN-TOPCORE ® 838 B AWS A5.23: F8PZ-EC-G

CMnSiPSNiCr MoV

0.100.900.30

<0.015<0.015

0.351.101.200.25


High-alloy basic flux-cored wire for submerged-arc welding. Creep and scale resistant up to 600°C. Well suited for surfacing and joint welding of similar creep resistant and compressed hydrogen-resistant boiler tube steels, cracking plants, steam boilers, etc.

Applications are on vessel, apparatus, pumping, fitting, steam turbines and water-power machine construction, cracking plants.

YS (MPa)TS (MPa)EL (%) CVN (J)@ RT

>400490-660

>20

>47

2.0to4.0

STEIN-TOPCORE ® P5AWS A5.23: F7PZ-EC-B6

CMnSiPSCrMo

0.050.500.40

<0.015<0.015

5.000.60 (airquenched)

High-alloy basic flux-cored wire for submerged-arc welding. Creep and scale resistant up to 600°C. Well suited for surfacing and joint welding of similar creep resistant and compressed hydrogen-resistant boiler tube steels, cracking plants, steam boiler, etc.

Applications are on vessel, apparatus, pumping, fitting, steam turbines and water-power machine constructions, cracking plants, steam boilers.


>450500-650

>17

>47

2.0to4.0

STEIN-TOPCORE ®

P9 AWS A5.23: F7PZ-EC-B8

CMnSiPSCrMo

0.050.500.40

<0.015<0.015

9.001.00

(airquenched 740-780°C/2h)

High-alloy basic flux-cored wire for submerged-arc welding. Creep and scale resistant up to 600°C. Well suited for surfacing and joint welding of similar creep resistant and compressed hydrogen-resistant boiler tube steels, cracking plants, steam boilers, etc.

Applications are one vessel, apparatus, pumping, fitting, steam turbines and water-power machine constructions, cracking plants, steam boiler.


>450585-850

>19

>47

2.0to4.0

STEIN-TOPCORE ®

P91 AWS A5.23: F7PZ-EC-B8

CMnSiPS NiCr MoNbV

0.050.500.40

<0.015<0.015

0.509.001.000.050.20

(airquenched750-760°C/180min)

High basic flux-cored wire for submerged-arc welding.Extremely crack resistant weld metal conditioned by the high-basicity slag in combination with very low hydrogen content. Well suited for the economic joining ofhigh temperature resistant CrMoV-steels up to 550°C.

Applications are on apparatus and vessel construction.


>450530-660

>24

>120>100

2.0to4.0

STEIN-TOPCORE ®

840 B HC AWS A5.23: F7A8-EC-G

F7P8-EC-G

CMnSiPSNi

0.101.400.30

<0.015<0.015

0.90




45



Diameter (mm)

Amps (A)

SAW

A highly basic flux for multiple pass welding of carbon and especially low alloy Cr-Mo steels. It is particularly suitable for welding narrow-groove heavy section welds. This flux will yield a low Bruscato factor (X-Factor) or Watanable factor (J-Factor) for step-cooling applications in the Cr-Mo pressure vessel industry.

The flux offers a high resistance to moisture pick up under fabrication site conditions. The slag is self releasing and the resultant weld beads exhibits a smooth contour and even blending. The flux is suitable for use in automated flux recycling systems.

1929 FLUX

EB2RAWS A5.23: F8P6-EB2-B2 H4

YS (MPa)TS (MPa)EL (%)CVN (J)@ -40 °C -60 °C

500605 26

150 110

2.43.24.0

CMnSiPSMoCrAsSbSnX-FactorJ-Factor

0.070.910.49

0.0070.0040.561.34

0.00460.00100.0056

10.2176

EB2R


EB3R AWS A5.23: F9P6-EB3-B3 H4

EB3R

YS (MPa)TS (MPa) EL (%)CVN (J)@ -40 °C -60 °C

530645 23

125 50

CMnSiPSMoCrAsSb Sn X-FactorJ-Factor

0.060.860.31

0.0070.0040.932.59

0.0030.00130.0059

9.3139




Stainless SteelList of Filler Metals


MCKAY 308/308H Sterling AP A 5.4 E308 -16 / E308H-16 51

308L DC Lime A 5.4 E308L-15 51

308/308L Sterling AP A 5.4 E308L-16 51

309/309L Sterling AP A 5.4 E309L-16 51

309H Sterling AP A 5.4 E309-16 51

310 AC-DC A 5.4 E310-16 51

316/316H Sterling AP A 5.4 E316H-16 51

316L DC Lime A 5.4 E316L-15 52

316/316L Sterling AP A 5.4 E316L-16 52

317L AC-DC A 5.4 E317L-16 52

330 AC-DC A 5.4 E330-16 52

347 AC-DC A 5.4 E347-16 52

410 AC-DC A 5.4 E410-16 52

410NiMo AC-DC A 5.4 E410NiMo-16 52

SELECTARC 18/8 Mn A 5.4 E307-26 53

20/10 BC A 5.4 E308L-16 53

20/10 MBC A 5.4 E316L-16 53

24/12 Mo A 5.4 E309Mo L-17 53

24/12 S A 5.4 E309L-16 53

25/20 B A 5.4 E310-15 53

25/20 R A 5.4 ~E310-16 54

29/9 A 5.4 ~E312-16 54

307B A 5.4 ~E307-15 54

307R A 5.4 ~E307-16 54

308HR A 5.4 E308L-26 54

309HR A 5.4 E309L-26 54

316HR A 5.4 E316L-26 54

316VD A 5.4 E316L-16 55

INOX 21/33Mn EN 1600 Z 21 33 Mn Nb B 42 55

INOX 253-MA-AC EN 1600 E 22 12 R 32 55

INOX 309NbB A 5.4 E309Cb-15 55

INOX 316BLF A 5.4 E316L-15 55

INOX 317L A 5.4 E317-16 55

INOX 330 A 5.4 ~E330-15 55

INOX 410NiMoB A 5.4 E410NiMo-15 56

INOX 430MoB EN 1600 Z 17 Mo B 42 56

INOX 13/4 A 5.4 E410NiMo-15 56

INOX 17/4 Mo EN 1600 Z 16 5 1 B 42 56

INOX 21/33Mn EN 1600 Z 21 33 Mn Nb B 42 56

INOX 253MA EN 1600 E 22 12 B 42 56

INOX 308B A 5.4 E308L-15 56

INOX 308HB A 5.4 E308H-15 56

INOX 308Mo A 5.4 ~E308Mo-17 57

INOX 310H A 5.4 E310H-15 57

INOX 310R A 5.4 E310-16 57

INOX 312HR A 5.4 ~E312-26 57

SMAW


Stainless Steel

GTAW


SELECTARC INOX 316B A 5.4 E316L-15 57

INOX 316L A 5.4 E316L-17 57

INOX 318 A 5.4 E318-17 57

INOX 347 A 5.4 E347-17 58

INOX 383 A 5.4 E383-16 58

INOX 385 A 5.4 E385-16 58

INOX 410B A 5.4 E410-15 58

INOX 2209 A 5.4 E2209-17 58

INOX 2209B A 5.4 E2209-15 58

INOX 2509MoB EN 1600 E 25 9 4 N LB 42 59

INOX 2509MoWB A 5.4 E2595-15 59

BLUEMETALS STAINBLUE 308L A 5.4 E308L-16 59

STAINBLUE 309L A 5.4 E309L-16 59

STAINBLUE 316L A 5.4 E316L-16 59

STAINBLUE 312 A 5.4 E312-16 60

MCKAY 308L A 5.9 ER308L 60

308H A 5.9 ER308H 60

309L A 5.9 ER309L 60

309LMo A 5.9 ER309LMo 60

310 A 5.9 ER310 60

316L A 5.9 ER316L 60

317L A 5.9 ER317L 61

347 A 5.9 ER347 61

316LSi A 5.9 ER316LSi 61

NB 308L A 5.22 R308LT1-5 61

NB 309L A 5.22 R309LT1-5 61

NB 316L A 5.22 R316LT1-5 61

NB 347 A 5.22 R347T1-5 61

SELECTARC TIG 16-8-2 A 5.9 ER16-8-2 61

TIG 17-4 Cu A 5.9 ER630 62

TIG 17-4 Mo EN 12072 W Z 16 5 1 Nb 62

TIG 253MA EN 12072 G 22 12 H 62

TIG 307 Si A 5.9 ~ER307 62

TIG 308H A 5.9 ER308H 62

TIG 308L A 5.9 ER308L 62

TIG 309L A 5.9 ER309L 62

TIG 310 A 5.9 ER310 62

TIG 312 A 5.9 ER312 63

TIG 316L A 5.9 ER316L 63

TIG 317L A 5.9 ER317L 63

TIG 318 A 5.9 ER318 63

TIG 321 A 5.9 ER321 63

TIG 347 A 5.9 ER347 63

TIG 385 A 5.9 ER385 63

TIG 410 A 5.9 ER410 64

TIG 430 A 5.9 ER430 64


SMAW


Stainless SteelList of Filler Metals


SELECTARC TIG 819 BS* EN 36 NiCrMo16 64

TIG 2209 A 5.9 ER2209 64

TIG 2509 A 5.9 ER2594 64

TIG 2509MoW A 5.9 ER2594 64

BLUEMETALS BLUE-TIG 308L A 5.9 ER308L 64

BLUE-TIG 309L A 5.9 ER309L 65

BLUE-TIG 312 A 5.9 ER312 65

BLUE-TIG 316L A 5.9 ER316L 65

MCKAY 308L A 5.9 ER308L 65

308H A 5.9 ER308H 65

309L A 5.9 ER309L 65

309LMo EN 12072 23 12 2 L 65

310 A 5.9 ER310 65

316L A 5.9 ER316L 66

317L A 5.9 ER317L 66

347 A 5.9 ER347 66

316LSi A 5.9 ER316LSi 66

SELECTARC MIG 16-8-2 A 5.9 ER16-8-2 66

MIG 17-4 Cu A 5.9 ER630 66

MIG 17-4 Mo EN 12072 GZ1651Nb 66

MIG 307Si A 5.9 ~ER307 67

MIG 308LSi A 5.9 ER308L Si 67

MIG 309LSi A 5.10 ER309LSi 67

MIG 309LMo A 5.9 ER309LMo 67

MIG 310 A 5.9 ER310 67

MIG 312 A 5.9 ER312 67

MIG 316LSi A 5.9 ER316LSi 67

MIG 318Si A 5.9 ER318Si 68

MIG 321 A 5.9 ER321 68

MIG 347Si A 5.9 ER347Si 68

MIG 385 A 5.9 ER385 68

MIG 410 A 5.9 ER410 68

MIG 410NiMo A 5.9 ER410NiMo 68

MIG 430 A 5.9 ER430 68

MIG 2209 A 5.9 ER2209 69

MIG 2509 A 5.9 ER2594 69

BLUEMETALS BLUEMIG 308LSi A 5.9 ER308LSi 69

BLUEMIG 309LSi A 5.9 ER309LSi 69

BLUEMIG 316LSi A 5.9 ER316LSi 69

MCKAY 308LT1-1 A 5.22 E308LT1-1 69

309LT1 A 5.22 E309LT1-1 70

316LT1 A 5.22 E316LT1-1 70

309LNbT0-1 A 5.22 E309LCbT0-1 70

309MoLT1-1 A 5.22 E309LMoT1-1 70

317LT1-1 A 5.22 E317LT1-1 70

347T1-1 A 5.22 E347T1-1 70

GMAW

FCAW

GTAW


Stainless Steel


SELECTARC FCW 307 EN 12073 T18 8 Mn R M3 / C3 70

FCW 308L A 5.22 E308LT0-1/4 71

FCW 309L A 5.22 E309LT0-1/4 71

FCW-309LMo A 5.22 E309LMoT0-1/4 71

FCW 310 A 5.22 E310T0-1/4 71

FCW-347 A 5.22 E347T0-1/4 71

FCW-2209 A 5.22 E2209T0-1/4 71

FCW-2209B A 5.22 E2209T0-4 71

FCW-2209P A 5.22 E2209T1-1/4 72

FCW-2509MoP EN/ISO17633-A T Z25 9 4 N L P M1 72

FCW-2509MoWP EN ISO17633-A T Z25 9 4 CuWN L Z M1 72

FCW-2509MoWB EN ISO17633-A T Z25 9 4 CuWN L Z M3 72

FCW 410NiMo EN 12073 T 13 4 M M 1 72

BLUEMETALS BLUECORE 308LP A 5.22 E308LT1-1/4 73

BLUECORE 309LP A 5.22 E309LT1-1/4 73

BLUECORE 316LP A 5.22 E316LT1-1/4 73

SELECTARC UP 308 L A 5.9 ER308L 73

UP 316 A 5.9 ER316 73

UP 347 A 5.9 ER347 74

UP - 2209 A 5.9 ER2209 74

UP - 2509 A 5.9 ER2594 74

Flux UP-WP380 EN 760 SF CS 2 DC H5 74

Flux UP-WP380M EN 760 SA AF 2 DC 74

UNISCO STRIP 309LNb A 5.9 EQ309LNb 75

STRIP 309LMo A 5.9 EQ309LMo 75

IABCO 1944 Flux EN 760 S A FB 2 DC 75


FCAW

SAW

ESW


51



Diameter (mm)

Amps (A)

SMAW

Featuring a fully alloyed core wire that contains extra low carbon to prevent carbide precipitation, 308L DC Lime is excellent for use with Type 308 base metals with low or medium carbon content, as well as 18Cr - 8Ni steels. It has convex bead and is an excellent choice when welding highly restrained joints or for crack sensitive materials.

Ideal for pipe welding and cryogenic applications.


44257337

45-8055-120

140-170160-205

2.43.24.04.8

308L DC Lime AWS A5.4: E308L-15

CMnSiPSNi CrMoCu

0.031.140.43

0.0120.0139.89

19.680.100.10

A fully alloyed core wire electrode featuring a rutile basic coating. It is excellent for welding Type 316 steel in applications requiring increased corrosion resistance of molybdenum-bearing steels. A carbon content of at least 0.04 provides increased high temperature strength. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex.


46958742

45-8055-12065-170

160-205

2.43.24.04.8

316/316H Sterling AP AWS A5.4: E316H-16

CMnSiPSNiCrMoCu

0.051.050.50

0.0150.01512.4018.502.210.20

The all position 310 AC-DC is ideal for welding base metal of similar composition, when the stainless base metal is of unknown composition, as well as for dissimilar metals. Also excellent for welding and building up parts of heat treatment and case hardening furnaces, cement kilns and other burners subject to high temperature oxidation in a non-sulphurous atmosphere. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


43559340

45-8055-12065-170

160-205

2.43.24.04.8

310 AC-DC AWS A5.4: E310-16

CMnSiPSNiCr MoCu

0.142.020.46

0.0150.01521.0026.120.120.15

A lower carbon version of the 309 (H) Sterling AP. Low carbon content makes it excellent for applications where reduced susceptibility to sensitization during high temperature service is necessary. Outstanding for dissimilar metal welding such as weld overlay or for welding type 309 stainless steel to mild or low alloy steels. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex.


44254538

45-8055-12065-170

160-205180-225

2.43.24.04.86.4

309/309L Sterling AP AWS A5.4: E309L-16

CMnSiPSNiCrMoCu

0.031.050.450.02

0.01613.5023.000.100.10

For welding type 308L. Properties similar to Type 308 with low C to avert carbide precipitation and inhibit subsequent carbide precipation. Approvals and conformances: AWS Spec A5.4, ASME SF5.4 (F-5, A-8).


44257337

45-8055-120

140-170160-205

2.43.24.04.8

308/308L Sterling APAWS A5.4: E308L-16

CMnSiNiCr

0.031.140.439.89

19.68

The moisture resistant, all-position electrode is primarily designed for welding Type 309 metal but can also be usedfor 18-8 clad steels or dissimilar materials if the alloy content is sufficiently high for a sound, ductile deposit. It yields a uniform weld bead that is flat to slightly convex.


46260737

309H Sterling APAWS A5.4: E309-16

CMnSiPSNiCr Mo Cu

0.051.050.560.02

0.01613.0023.500.100.10

Excellent for use on Type 301, 302, 304, 305 and 308 base metals, the 308/308H Sterling AP is specially formulated with more than 0.04 carbon to provide maximum elevated temperature strength. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex. It is also ideal for use as an intermediate layer prior to the deposit of hard-facing materials. It yields a concave weld bead that is smooth and refined.


44959341

45-8055-12065-170

160-205180-225

2.43.24.04.86.4

308/308H Sterling AP AWS A5.4: E308 -16

E308H -16

CMnSiPSNiCrMoCu

0.061.000.50

0.0180.0139.80

19.500.100.10

Stainless Steel


52



Diameter (mm)

Amps (A)

SMAW

It possesses properties similar to 316/316H Sterling AP except with a much lower carbon content which reduces susceptibility to sensitization during welding. The welds show high resistance to corrosion and fissuring. This makes it an outstanding choice for critical applications. Excellent for welding stainless steel Types 316, 316-L and 318. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex.


42156642

45-8055-12065-170

160-205

2.43.24.04.8

316/316L Sterling APAWS A5.4: E316L-16

CMnSiPSNiCrMoCu

0.021.050.48

0.0150.01513.0018.202.300.20

Designed for joining Type 316 steels with low or medium carbon content. Its fully alloyed core wire also contains very low carbon content to limit susceptibility to sensitization during high temperature service. Ideally suited for urea environments. It has a convex bead and is an excellent choice when welding highly restrained joints or for crack sensitive materials.


42156642

45-8055-12065-170

2.43.24.0

316L DC Lime AWS A5.4: E316L-15

CMnSiPSNiCrMoCu

0.021.550.48

0.0150.01513.0018.202.270.20

Providing better as-welded toughness than 410 AC-DC, it is widely used for welding ASTM CA6NM castings, as well as 410, 410S and 405 base metals. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


84992518

55-12065-170

160-205

3.24.04.8

410NiMo AC-DC AWS A5.4: E410NiMo-16

CMnSiPSNiCrMoCu

0.020.680.35

0.0150.0154.30

12.480.550.05

Excellent for welding 347 and 321 steels, it provides good corrosion resistance in steam or utility applications up to 1400°F – better corrosion resistance than Type 308 electrodes. Offering an outstanding weld from all positions, It is also specially formulated with columbium to prevent carbide precipitation. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


44266236

45-8055-12065-170

160-205

2.43.24.04.8

347 AC-DC AWS A5.4: E347-16

CMnSiPSNiCrMoCuCb

0.061.190.46

0.0260.02510.0020.240.090.100.60

It is primarily used for heat and creep resisting applications with Type 330 base metal. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


40059340

45-8055-12065-170

160-205

2.43.24.04.8

330 AC-DC AWS A5.4: E330-16

CMnSiPSNiCrMoCu

0.201.840.34

0.0170.01534.1915.300.100.20

The increased molybdenum content of the all-position electrode results in higher tensile strength and improved corrosion resistance, as well as greater high-temperature creep strength than 316L-type electrodes. It is also highly resistant to moisture pick-up. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


47663535

45-8055-12065-170

160-205

2.43.24.04.8

317L AC-DC AWS A5.4: E317L-16

CMnSiPSNiCrMo Cu

0.031.210.51

0.0250.01613.7018.803.400.10

An air-hardening stainless steel stick electrode, it is used extensively in welding 12 Cr material and requires post-weld heat treatment. It has a smooth running arc that results in a uniform bead that is flat to slightly convex.


54464421

45-8055-12065-170

160-205

2.43.24.04.8

410 AC-DC AWS A5.4: E410-16

CMnSiPSCrMoCu

0.090.550.29

0.0160.01712.300.080.10

(Heat treated 746°C/1h)

Stainless Steel


53

SMAW



Diameter (mm)

Amps (A)

Low carbon Rutile-basic electrode with an austenitic stainless steel deposit containing 15% ferrite for welding dissimilar steels as stainless steels to low alloyed steels. Also suitable for welding high temperature steels and as buffer layer before hardfacing. For repairing of machine parts for civil engineering. First layer on construction steels for 18/8 cladding. Soft fusion, nice aspect of the bead, self releasing slag.


>400>560>35

>60

4570

100135180

2.02.53.24.05.0

24/12 SAWS A5.4: E309L-16

CMnSiNiCr

<0.030.700.80

12.5022.50

Low carbon Rutile-basic coated 23Cr 12Ni 2Mo stainless steel type electrode, used to weld on 316L stainless steels and for dissimilar joints between construction/mild steels and stainless steels. Intermediate layer for a 316L type cladding. Due to its high level of delta ferrite also used as an universal repairing electrode in maintenance welding. High crack resistant. Soft fusion, nice aspect of the bead, slag lifts by itself.

YS (MPa)TS (MPa)EL (%)CVN (J)@ 20°C -40°C

>450>650>25

>55>45

4570

100135180

2.02.53.24.05.0

24/12 MoAWS A5.4: E309Mo L-17

CMnSiNiCrMo

<0.030.700.80

12.5022.502.30

Low carbon Rutile-basic-coated austenitic stainless steel electrode with approx. 8% ferrite. Coating with very low moisture pick up. Soft fusion, without spatters, very easy slag removal, exceptional weld bead appearance, easy restriking. Applied for all 18/8 type stainless steels at service temperatures from -120°C up to 350°C.

General applications are on tubes, tanks, heat exchangers, piping systems.


>360>540>35

>70

4570

100135180

2.02.53.24.05.0

20/10 BCAWS A5.4: E308L-16

CMnSi NiCr

<0.030.700.809.50

19.00

Low carbon Rutile-basic-coated Mo containing austenitic stainless steel electrode with approx. 8% ferrite. Coating with very low moisture pick up. Soft fusion, without spatters, very easy slag removal, exceptional bead appearance, easy restriking.

For welding and cladding on austenitic Cr-Ni-Mo stainless steels and clad plates. Applied for service temperatures from -120°C up to 400°C in the chemical and petrochemical industries, in refineries, in the food industries and for ship building to weld pipes, tanks and heat exchangers.


>400>560>35

7040

304570

100135180

1.62.02.53.24.05.0

20/10 MBCAWS A5.4: E316L-16

CMnSiNiCr Mo

<0.030.700.80

12.0018.502.70

Rutile-basic electrode with high recovery (160%). Fully austenitic stainless steel deposit with a high Mn-content. For welding and cladding on Mn-steels (14% Mn), for dissimilar joints and difficult to weld materials, cushion layers prior hardfacing, repairing of pieces submitted to shocks. Easy to use, soft fusion, low spatters, slag easy to remove, regular weld beads, deposit highly resistant to cracks.

For shops doing repairs on railways, earth moving, in quarries or on construction machinery, in cement works, on different types of crushers.


>400600-750

>30

>70

90130160

2.53.24.0

18/8 MnAWS A5.4: E307-26

CMnSiNiCr

0.105.000.808.50

18.00

Basic coated electrode with an austenitic stainless steel deposit resisting to corrosion and oxidation up to 1150°C. Regular and stable fusion, good slag removal, nice aspect of the bead, resistant against hot cracks.

Principal applications are ovens, boilers, thermal equipments for heat treatment, chemical installations.


>380>550>30

>70

70100135180

2.53.24.05.0

25/20 BAWS A5.4: E310-15

CMnSiNiCr

<0.122.200.50

20.5025.50

Stainless Steel


54

SMAW



Diameter (mm)

Amps (A)

Synthetic electrode with high recovery (160%) with a Rutile-basic coating giving a 316 L deposit with aprrox. 8% delta ferrite. Easy striking, soft arc, slag lifts by itself, clean spatter-free welds, finely rippled beads. Used for high efficiency welds, fast deposition, long beads.

General application is to weld stainless steels of similar composition in pulp and paper industry, foodstuff industry.


>380>560>30

>60

506090

120150

1.62.02.53.24.0

316HRAWS A5.4: E316L-26

CMnSiNiCrMo

<0.040.700.90

11.5018.002.50

Synthetic electrode with high recovery (160%). Rutile-basiccoating with a 24% Cr - 13% Ni stainless steel type deposit. Used when a high efficiency is desired. For buffer layers before hardfacing and for dissimilar joints – stainless steels to ordinary steels.


>400>560>35

>50

6590

130170

2.02.53.24.0

309HRAWS A5.4: E309L-26

CMnSiNiCr

<0.040.700.90

12.5022.50

Synthetic electrode with high recovery (160%). Rutile-basic coating with a deposit of 19% Cr – 9% Ni stainless steel type. Easy striking, soft arc, clean spatter-free welds, slaglifts by itself, concave finely rippled fillet welds. Fast deposition, long beads. To use on similar (304 type) stainless steels.

General applications are on tubes, tanks, stainless steel construction.


>360>550>35

>60

506090

120150

1.62.02.53.24.0

308HRAWS A5.4: E308L-26

CMnSiNiCr

<0.040.700.909.50

19.00

Austenitic (non-magnetic) rutile coated electrode for joining and overlaying on manganese steels (up to 14% Mn) and high sulphur and phosphorus containing steels, also for joining dissimilar steels, construction steels to stainless steels, for cushion layers prior hardfacing. Repairing of pieces submitted to shocks or wear by friction. Excellent maniability, easy slag removal, nice aspect of the bead.

Use for civil engineering, railways, cement works (screening steels, digger buckets, crusher jaw…).


>400>600>30

>70

70100120160

2.53.24.05.0

307RAWS A5.4: ~E307-16

CMnSiNiCr

0.104.501.208.00

18.00

Austenitic (non-magnetic) basic coated stainless steel electrode for joining and overlaying on manganese steels (up to 14% Mn) and high sulphur and phosphorus containing steels, also for joining dissimilar steels, construction steels to stainless steels, for cushion layers prior hardfacing. Repairing of pieces submitted to shocks or wear by friction. Stable arc ease of use, good slag removal, nice aspect of the beads.

Used for civil engineering, railways, cement works (screening steels, digger buckets, crusher jaws…).


>400600-750

>35

>90

6590

120150

2.53.24.05.0

307BAWS A5.4: ~E307-15

CMnSiNiCr

0.106.000.408.00

18.00

Rutile-basic electrode with an austenitic-ferritic stainless steel deposit, adapted for welding dissimilarsteels (stainless steels with low alloyed steels) and steels difficult to weld as tool steels, Mn steels, spring steels. Metal deposit highly resistant to cracks, suitable for buffer layers before hardfacing and for building up cutting tools. Soft fusion, nice aspect of the beads, self releasing slag.


>500700-850

>20

354570

110135180

1.62.02.53.24.05.0

29/9AWS A5.4: ~E312-16

CMnSiNi CrMo

0.100.601.009.50

29.000.50

Rutile-basic electrode with a high temperature resistant stainless steel deposit. Resistant to corrosion and oxidation up to 1200°C, good resistance against hot cracks, easy slag removal and nice aspect of the weld beads.

Principal applications are construction of steam boilers, chemical installations, gas industry, ovens, and thermal equipments.


>400>550>30

>60

4570

100135180

2.02.53.24.05.0

25/20 RAWS A5.4: ~E310-16

CMnSiNiCr

0.102.000.90

20.5025.50

Stainless Steel


55

SMAW



Diameter (mm)

Amps (A)

Low carbon rutile-basic coated electrode, giving a Mo-containing austenitic stainless steel deposit. This electrode is designed for vertical down welding on Cr-Ni-Mo stainless steels and clad steels which are applied at service temperatures from -120°C up to 400°C in the chemical and petrochemical industries, in refineries...


>400>560>30

>60

5070

100

2.02.53.2

316VDAWS A5.4: E316L-16

CMnSiNiCrMo

<0.030.700.80

11.5018.002.50

Basic coated electrode with an austenitic stainless deposit with 18% Cr, 35% Ni and an incrased carbon content. Used to weld austenitic heat resistant alloys and castings resisting to scaling and oxidation up to 1100°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on petrochemical industry, for furnaces, for heat treatment equipments, etc.


>450>600>20

70100135

2.53.24.0

INOX 330AWS A5.4: ~E330-15

CMnSiNiCr

0.203.500.50

35.0018.00

Low carbon rutile-basic coated austenitic stainless steel electrode with about 3.5% Mo. Coating with very low moisture pick-up. Soft fusion without spatters, easy striking and re-strking, very easy slag removal.

For welding and cladding on austenitic CrNi-Mo stainless and clad plates. Compared to 316L-types, the higher Mo-content provides better general corrosion resistance, especially to crevice and pitting corrosion in chloride containing solutions.

Applications are in the chemical and petrochemical industries, in refineries, in the good industries and for ship building to weld pipes, tanks…


>400>560>30

>60

4575

110140180

2.02.53.24.05.0

INOX 317LAWS A5.4: E317-16

CMnSiNiCrMo

0.030.700.80

13.0019.003.50

Low carbon basic coated Mo-containing austenitic stainless steel electrode with approx. 4% ferrite. Stable arc, easy to watch weld pool, good slag removal, regular weld beads. Good behaviour in positional welding and on bad prepared joints. Excellent mechanical properties. Especially designed for low temperature-cryogenic applications (LNG).


45058038

10050

7090

120

2.53.24.0

INOX 316BLFAWS A5.4: E316L-15

CMnSiNiCrMo

0.031.20

0.4012.3018.602.30

Basic coated Niobium / columbium stabilized electrode 23% Cr – 12% Ni type stainless steel, suited to weld Ti or Nb stabilized stainless steels. Mainly used as first layer for cladding, when a final layer 347 (1.4550) is required. Stable arc, good slag removal, regular weld beads.


50064033

7095

130180

2.53.24.05.0

INOX 309NbBAWS A5.4: E309Cb-15

CMnSiNiCrNb

0.031.200.40

12.3022.800.75

Rutile coated electrode with an austenitic stainless steel deposit resisting to scaling and oxidation up to 950°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on ovens, thermal equipments for heat treatment, chemical installations.


>350>550>25

70100130

2.53.24.0

INOX 253-MA-ACEN 1600: E 22 12 R 32

CMnSiNiCrMo N

0.100.801.00

11.0022.000.100.10

Basic coated austenitic stainless steel electrode with 21% Cr, 33% Ni, 1.2% Nb and an increased manganese content, used to weld austenitic heat resistant alloys, castings and plates resisting to scaling and oxidation up to 1050°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on chemical and petrochemical industries.


42061029

70100130

2.53.24.0

INOX 21/33MnEN 1600: Z 21 33 Mn Nb B 42

CMnSiNi CrNb

0.123.500.40

33.0021.001.20

Stainless Steel


56

SMAW



Diameter (mm)

Amps (A)

Basic coated electrode for surfacing seats on water-, steam- and gas valves. Used at service temperatures up to 450°C. Stable arc, easy slag removal, regular weld beads.

80-100110-130120-150150-180

2.53.24.05.0

INOX 430MoBEN 1600: Z 17 Mo B 42

CMnSiNiCr Mo

0.150.300.300.50

16.001.10

Basic coated electrode with an alloyed core wire forrepair and construction welding of martensitic CrNi steels of similar composition. These steels/castings are used for hydraulic turbines, pumps, valve bodies, compressor parts. Properties are stable arc, easy slag removal, regular weld beads.


>630>830>15

>60

110140180

3.24.05.0

INOX 410NiMoBAWS A5.4: E410NiMo-15

CMnSiNiCrMo

0.040.600.304.40

12.200.50


Basic coated electrode for repair and construction welding of martensitic CrNi steels of similar composition. Stable arc, easy slag removal, regular weld beads.

These steels/castings are used for hydraulic turbines, pumps, valve bodies, compressor part.


>630>830>15

>50

90130150

2.53.24.0

INOX 13/4AWS A5.4: E410NiMo-15

CMnSiNiCr Mo

0.040.600.304.20


580°C/8h)

Austenitic stainless steel electrode, basic type coating with approx. 5% ferrite and increased carbon contend. Stable arc, good slag removal, regular weld beads. Good behaviour in positional welding and on bad prepared joints. Excellent mechanical properties. Used to 18/8 stainless steels (304H-type) for elevated service temperatures up to 750°C.

Used in petrochemical industry: tubes, heat exchangers, piping systems.


>380>560>35

>80

7090

120

2.53.24.0

INOX 308HBAWS A5.4: E308H-15

CMnSiNiCr

0.051.800.409.50

19.50

Low carbon austenitic stainless steel electrode, basic type coating with approx. 8% ferrite. Stable arc, good slag removal, regular weld beads. Good behaviour in positional welding and on bad prepared joints. Excellent mechanical properties. Used on 18/8 stainless steels for service temperatures from -196°C up to 350°C.



>380>560>35

>90>30

7090

120

2.53.24.0

INOX 308BAWS A5.4: E308L-15

CMnSiNi Cr

<0.041.600.409.50

19.00

Basic coated electrode with an austenitic stainless steel deposit resisiting to scaling and oxidation up to 950°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on ovens, thermal equipments for heat treatment, chemical installations.


38055035

70100130

2.53.24.0

INOX 253MAEN 1600: E 22 12 B 42

CMnSiNiCrN

0.101.501.00

11.0022.000.10

Basic coated austenitic stainless steel electrode with 21% Cr, 33% Ni, 1.2% Nb and an increased manganese content, used to weld austenitic heat resistant alloys, castings and plates resisting to scaling and oxidation up to 1050°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on chemical and petrochemical industries.


42061029

70100130

2.53.24.0

INOX 21/33MnEN 1600: Z 21 33 Mn Nb B 42

CMnSiNiCrNb

0.123.500.40

33.0021.001.20

Basic coated electrode for repair and construction welding of martensitic CrNi and CrNiMo-stainless steels. Stable arc, easy slag removal, regular weld beads.

These steels / castings are used for hydraulic turbines, pumps, valve bodies, compressor part etc.


>650>850>13

>40

90120150

2.53.24.0

INOX 17/4 MoEN 1600: Z 16 5 1 B 42

CMnSiNiCrMo

<0.040.600.305.00

16.001.00 (After annealing

580°C/8h)

Stainless Steel


57

Stainless Steel

SMAW



Diameter (mm)

Amps (A)

Synthetic electrode with high recovery (160%). With a rutile coating, for overlaying and welding high strength steels with each other and with stainless steels. Also recommended for buffer layers before hardfacing and to weld galvanized steels.Highly resistant against cracks. Offers soft fusion, very little spatters, self releasing slag.


>550>700>25

50-8070-100

100-140150-200

2.02.53.24.0

INOX 312HRAWS A5.4: ~E312-26

CMnSiNiCrMo

0.061.001.109.50

26.500.20

Rutile-basic electrode with a high temperature resistant austenitic stainless steel deposit. Resistant to corrosion and oxidation up to 1200°C, good resistance against hot cracks, easy slag removal and nice aspect of the weld beads.

Principal applications are on construction of steam boilers, chemical installations, gas industry, ovens, and thermal equipments.


>400>550>30

>60

4570

100135180

2.02.53.24.05.0

INOX 310RAWS A5.4: E310-16

CMnSiNiCr

0.101.500.60

21.0027.00

Rutile-basic coated stainless steel type electrode with an austenitic-ferritic structure used to weld dissimilar joints between construction / mild steels and stainless steels. Due to its high level of delta ferrite (-25%) also used as an universal repairing electrode in maintenance welding. Highly crack resistant. Soft fusion, nice aspect of the beads, slag lifts by itself.


>450>620>30

>50

50-8080-11590-140

2.53.24.0

INOX 308MoAWS A5.4: ~E308Mo-17

CMnSiNiCrMo

0.040.700.80

10.5020.503.00

Basic coated austenitic stainless steel electrode with 26% Cr, 21% Ni and an increased carbon content. Used to weld austenitic heat resistant alloys, centrifugally cast tubes etc. resisting to scaling and oxidation up to 1100°C. Regular and stable fusion, good slag removal, nice aspect of the bead.

Principal applications are on petrochemical industry, for furnaces, reformer and steam cracker tubes, piping systems.


>450>650>15

70100135

2.53.24.0

INOX 310HAWS A5.4: E310H-15

CMnSiNiCrMo

0.402.000.70

21.0026.000.20

Rutile-basic coated electrode Niobium (Columbium) –stabilized 18Cr 12Ni 3Mo austenitic stainless steel deposit with approx. 8% delta ferrite. The electrode is suited to weld Ti or Nb (Cb) stabilized CrNiMi austenitic stainless steels. Soft fusion without spatters, easy strike and restrike, in most cases self peeling slag, moisture resistant coating. Deposit resistant against intercrystalline corrosion, and highly corrosion resistant against different attacks.

Used for service temperatures from -120°C up to 400°C in petrochemical industries and for sea water applications.


>350>550>30

>60

4570

100135180

2.02.53.24.05.0

INOX 318AWS A5.4: E318-17

CMnSiNiCr MoNb

<0.030.700.80

12.0018.002.700.30

Low carbon Rutile-basic-coated Mo containing austenitic stainless steel electrode with approx. 8% ferrite. Coatingwith very low moisture pick-up. Soft fusion, without spatters, very easy slag removal, exceptional bead appearance, easy restriking. Exceptional welding in position.

For welding and cladding on austenitic Cr-Ni-Mo stainless steels and clad plates. Applied for service temperatures from -120°C up to 400°C in the chemical and petrochemical industries, in refineries, in the food industries and for ship building to weld pipes, tanks, heat exchangers.


>400>560>35

>70>35

4575

110140

2.02.53.24.0

INOX 316LAWS A5.4: E316L-17

CMnSiNiCrMo

<0.030.700.80

12.2018.502.80

Low carbon basic coated Mo-containing austenitic stainless steel electrode with approx. 8% ferrite. Stable arc, easy to watch weld pool, good slag removal, regular weld beads. Good behaviour in positional welding and on bad prepared joints. Excellent mechanical properties.

For welding and cladding on austenitic Cr-Ni-Mo stainless steels and clad plates. Applied for service temperatures from -196°C up to 400°C in the chemical and petrochemical industries, in refineries and ship building to weld pipes, tanks, heat exchangers…


>380>560>35

>80>50

7090

120

2.53.24.0

INOX 316BAWS A5.4: E316L-15

CMnSiNiCr Mo

<0.041.600.40

12.0018.002.70


58

Stainless Steel

SMAW



Diameter (mm)

Amps (A)

Rutile-basic coated electrode for welding fully austenitic highly corrosion resistant stainless steels as 904L, B6. Good weldability in all positions, except vertical down. It shows a high resistance against pitting and stress corrosion in chloride containing media. It is used at operation temperatures up to 400°C.

Special applications are pulp and paper industry, transport containers, installations of the chemical industry.


>370>570>35

>70

50-7070-10090-130

2.53.24.0

INOX 385AWS A5.4: E385-16

CMnSiNiCrMoCu

<0.031.400.80

25.0020.504.501.50

Rutile-basic coated electrode 18% Cr - 8% Ni type stainless steel Niobium / columbium stabilized, suited to weld Ti or Nb stabilized stainless steels. The weld metal contains about 8% delta ferrite. Soft fusion without spatters, easy striking and restriking-very easy slag removal. The weld deposit is resistant to intercrystalline corrosion for service temperature up to 400°C.


>350>550>30

>60

4570

100135180

2.02.53.24.05.0

INOX 347AWS A5.4: E347-17

C MnSiNiCrNb

0.030.700.809.50

19.000.30

Rutile-basic coated electrode for welding fully austenitic highly corrosion resistant stainless steels (Sanicro 28, Uranus B28) of the same compostion or lower alloyed. Good weldability in all positions, except vertical down. It shows a high resistance against pitting and stress corrosion in chloride containing media. It is used at operation temperatures up to 400°C.

Special applications are pulp and paper industry, transport containers, installations of the chemical industry.


>380>580>35

>70

50-7070-10090-130

2.53.24.0

INOX 383AWS A5.4: E383-16

CMnSiNiCrMoCu

<0.031.400.80

31.0027.003.801.00

Basic coated electrode for repair and construction welding on heat resistant ferritic 14% Cr steels of similar composition. Stable arc, easy slag removal, regular weld beads. Corrosion and scale resistant up to 900°C.

For surfacing on fittings and valves for gas, water and steam systems.


>450>650>18

80-100110-130120-150150-180

2.53.24.05.0

INOX 410BAWS A5.4: E410-15

CMnSiCr

0.100.600.50

13.00(After PWHT 750°C/2h)

Basic coated electrode with an austenitic – ferritic microstructure (duplex). The weld deposit is characterized by a high resistance against pitting, crevice and stress corrosion in chloride containing media, like sea water, combined with a very high tensile strength. The weld metal can be applied for operation temperatures up to 250°C. For butt welding and cladding of steels and castings with an austenitic-ferritic structure of a smilar composition. Easy to weld with, stable arc, east to remove slag, regular weld beads.

General applications are for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack.


>520>700>25

>70>40

50-7570-10090-150

2.53.24.0

INOX 2209BAWS A5.4: E2209-15

CMnSiNiCr MoN

<0.031.000.509.00

22.503.000.18

Rutile-basic electrode with an austenitic-ferritic microstructure (duplex). Easy to weld in all positions, except vertical down. Stable arc, regular drop transfer, easy slag removal, finely rippled weld beads. The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion.

For butt welding and cladding of steels and castings with an austenitic – ferritic structure, which are used for pumps, vessels, piping systems etc. attacked by chloridecontaining solutions. But also for impellers and other components which require high strength combined with corrosion attack.


>540>680>22

>50>37

50-7570-10090-150

2.53.24.0

INOX 2209AWS A5.4: E2209-17

CMnSiNiCrMo N

<0.030.900.909.00

22.503.000.18


59

Stainless Steel

SMAW



Diameter (mm)

Amps (A)

Basic coated electrode with an austenitic - ferritic microstructure (duplex ~ 40% ferrite). The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing medias against pitting as well as crevice and stress corrosion.

For butt welding and cladding of steels and castings with an austenitic - ferritic structure, of the same or similar composition, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index: > 40.


66085024

7045

50-7570-10090-150

2.53.24.0

INOX 2509MoWBAWS A5.4: E2595-15

CMnSiNiCrMoCuNW

0.031.200.509.30

25.003.700.700.230.60

Basic coated electrode with an austenitic-ferritic microstructure (duplex ~40% ferrite. The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing media against pitting as well as crevice and stress corrosion.

For butt welding amd cladding of steels and castings with an austenitic-ferritic structure, of the same or similar composition, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack.


72085025

7045

50-7570-10090-150

2.53.24.0

INOX 2509MoBEN1600: E 25 9 4 N LB 42

CMnSiNiCrMoCuN

<0.041.500.509.30

25.004.000.700.23

An extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high radiographic integrity.

It deposits Molybdenum bearing, 19Cr / 12Ni / 2.3Mo filler metal to meet the requirements for welding AISI type 316 and 316L stainless steel in critical applications. It is also recommended for the general purpose welding of common 300 series stainless steels such as 301, 302, 304 and 304L.


40061038

75

30-5050-75

75-110110-150

2.02.63.24.0

STAINBLUE 316LAWS A5.4: E316L-16

CMnSiNiCr Mo

0.0250.700.70

12.0018.502.30

An extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance for weld metal of high radiographic integrity. The smootharc action together with low spatter and excellent slag control/detachability promote exceptional weld appearance. A highly alloyed 22% Cr / 12% Ni stainless steel electrode for welding 309 and 309L base metals.

A major application is the welding of a wide range of 300 and 400 series stainless steel to mild / low alloy steels giving strong tough welds. It is also suitable for general welding applications involving alloyed and unalloyed dissimilar ferrous metals.


40063037

50-7575-110

110-150

2.63.24.0


CMnSiNiCr

0.031.340.71

12.5823.78

An extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high radiographic integrity. The smooth arc action together with low spatter and excellent slag control / detachability promote exceptional weld appearance and profile. Other features include high arc stability and easy restriking.

It deposits a straight 19Cr / 10Ni filler metal to meet the requirements for welding AISI type 304 and 304L stainless steels in critical applications. It is also suitable forthe general purpose welding of other stabilized and non-stabilized 300 series stainless steels.


45060040

75

30-5050-75

75-110110-150

2.02.63.24.0


CMnSiNiCr

0.0250.700.70

10.0019.00


60

Stainless Steel

SMAW

GTAW



Diameter (mm)

Amps (A)

A rutile type electrode employing a stainless steel core wire and deposition a 29% Cr - 9% Ni stainless steel filler metal for the high strength welding of a wide range of alloy steels and dissimilar ferrous metals. The highferrite, austenitic stainless deposit has excellent resistance to hot cracking even under conditions of high dilution of carbon steels, alloy and die steels and cast irons. It is a universal maintenance electrode combining high strength, toughness, wear and corrosion resistance with compatibility to all ferrous metals.


50077035

50-7575-110

110-150

2.63.24.0

STAINBLUE 312AWS A5.4: E312-16

CMnSiNiCr

0.081.300.808.50

29.00

Designed for all position welding. The weld metal with high carbon content range of 0.04% - 0.08% provides higher strength at elevated temperature. This is filler metal is used for welding 304H base metal.

TS (MPa)EL (%)

59040

130-2201.2308HAWS A5.9: ER308H

CMnSiPS NiCrMo

0.081.820.55

<0.03<0.0310.7019.800.09

Designed with lower range carbon to help prevent intergranular corrosion. It is used to weld types 301, 302, 304 and 308 stainless steels. It is also used for joining some dissimilar 300 series stainless steels.

Typical applications include welding of AISI 301, 302 and 308 in chemical, oil and gas refineries, stainless steel sheet metal works and rail car fabrication industry.


39861042

54

1.62.02.43.24.0

308L AWS A5.9: ER308L

CMnSiNiCr

0.0151.650.42

10.3020.10

A molybdenum-bearing stainless steel for increased pitting corrosion resistance. The carbon is limited to the lower range for better intergranular corrosion resistance.

Typical applications include welding of 18Cr - 12Ni - 2Mo stainless steel in chemical, oil and gas refineries. Excellent creep strength and resistance to pitting corrosion.


39259236

46

1.62.02.43.24.0

316L AWS A5.9: ER316L

CMnSiNi CrMo

0.0121.9100.51012.1618.562.30

Primarily intended for welding the 25% Cr / 20% Ni type 310 fully austenitic stainless steels, used for corrosion and oxidation resistance at elevated temperatures. It is also suitable for the welding of steel with high harden ability such as armour plate and ferritic stainless steel as well as dissimilar steels.

TS (MPa)EL (%)

61041

1.62.02.43.2

310AWS A5.9: ER310

CMnSiNiCrMo

0.111.570.36

20.8026.800.06

It has crack resistance and corrosion resistance at the high temperature due to higher Mo content. Low carbon content of weld metal makes it suitable for dissimilar metal welding of joining mild steel to stainless steel and reducing inter-granular corrosion.

TS (MPa)EL (%)

62042

2.43.2

309LMo AWS A5.9: ER309LMo

CMnSiNiCr Mo

0.021.450.31

15.0021.502.70

Used to join similar 309L alloys or join 300 series stainless steels to carbon or low alloy steels. It is designedwith lower carbon content to prevent intergranular corrosion when it used to weld 300 series stainless steels.

Typical applications include welding of AISI 309 type stainless steel in chemical, oil and gas refineries, and welding of dissimilar base metals of stainless and carbon steels.


40659036

49

1.62.02.43.24.0

309L AWS A5.9: ER309L

CMnSiNiCr

0.0111.600.46

13.8023.10


61

Stainless Steel

GTAW



Diameter (mm)

Amps (A)

NB series is a flux cored wire of stainless steel for TIG welding used on first layer for butt joint. Good bead soundness without back shielding can be obtained.

80-1102.2NB 308LAWS A5.22: R308LT1-5

CMnSiPSNiCr

0.021.400.40

0.0220.00810.3020.20

The weld metal is ultra low carbon and higher silicon content that improves the fluidity of the filter metal during welding.

TS (MPa)EL (%)

60038

0.91.01.21.62.02.43.2

316LSi AWS A5.9: ER316LSi

CMnSiNi Cr Mo

0.011.500.92

11.6018.602.60

It is stabilized with columbium (Niobium) to prevent intergranular corrosion. Better corrosion resistance than McKAY 308. It is used for welding type 321 and 347 stainless steels. It provides good corrosion resistance in service temperature up to 760°C.

Typical applications include welding of corrosion resistance steels in high temperature services found in chemical refineries, smelter and power plants.


40661942

43

1.62.02.43.24.0

347AWS A5.9: ER347

C MnSiNiCr Nb

0.041.610.419.90

19.800.73

Primarily intended for welding the 19% Cr / 13% Ni / 3% Mo type 317L stainless steels, used for corrosion and oxidation resistance at elevated temperatures. Excellent intergranular corrosion resistance.

TS (MPa)EL (%)

57042

1.62.02.43.24.0

317L AWS A5.9: ER317L

C MnSiNiCrMo

0.101.840.39

14.1019.103.10


80-110 2.2NB 309LAWS A5.22: R309LT1-5

CMnSiPSNiCr

0.0221.450.35

0.0240.00913.50

23.26


80-1102.2NB 316LAWS A5.22: R316LT1-5

CMnSiPS NiCr Mo

0.0271.350.52

0.0230.00712.5018.562.30


80-1102.2NB 347AWS A5.22: R347T1-5

CMnSiPS NiCrCu

0.0241.530.50

0.0240.00610.2220.000.63

Solid rod wih low ferrite content for joining similar steels, 316H, in petrochemical or incineration industry, used at high temperature (up to 650/700°C). Distillation column.

TIG 16-8-2AWS A5.9: ER16-8-2

CMnSi PSNiCr MoCu

0.102.100.45

<0.03<0.02

8.6016.502.00

<0.20


62

Stainless Steel

GTAW



Diameter (mm)

Amps (A)

Solid rod for joining similar steels in aeronautical industry. Repairing of turbine discs, turbine blades.

TIG 17-4 CuAWS A5.9: ER630

CMnSiPSNiCrCuNb

0.030.600.50

<0.02<0.01

5.0016.003.500.20

Solid rod for joining and repairing steels of similar chemical composition. Repairing of Pelton turbine.

TIG 17-4 MoEN 12072: W Z 16 5 1 Nb

CMnSiPSNiCrMoNb

0.050.900.30

<0.03<0.02

4.4016.001.000.20

Solid rod for joining of similar austenitic steels (310 …). Well adapted for welding of dissimilar steels. Also suitable for welding high temperature resistant steels till about 1000°C.


38058040

17060

TIG 310AWS A5.9: ER310

C MnSiPSNi CrMoCu

0.011.700.45

<0.02<0.0120.5026.000.100.10

Solid rod for joining of stainless steels (309, 309L ...). Well adapted for welding of dissimilar steels. Its high ferrite content allows for greater dilution without risk of cracking. Also suitable for welding high temperature steels and as buffer layer before hardfacing.


42062035

140

TIG 309LAWS A5.9: ER309L

CMnSiPSNiCrMo Cu

0.0151.800.40

<0.02<0.0113.8023.200.100.08

Solid low carbon rod for joining of stainless steels (304L, 304, 347, 321 …).


43060038

15050


CMnSiPSNiCr

0.0151.80

0.42<0.02

<0.0159.80

19.50

Solid low carbon rod for welding of stainless steels (type 304H, 308H, 321H and 347H). This type is generally reserved for creep-resistant pieces and oxidation resistance of working temperatures between 400°C to 750°C. The TIG process is particularly suited for weldingof piping systems, works of fine thinness equal or inferior than 3mm and for penetration passes.


38058035

100

TIG 308HAWS A5.9: ER308H

CMnSiPSNiCr

0.051.800.40

<0.02<0.015

9.7019.90

Solid rod for joining and overlaying on manganese steel, high sulphur and phosphorus containing steels. Also used for joining dissimilar steels, construction steels to stainless steels. Also used for cushion layers priorhardfacing, for repairing of pieces submitted to shocks or wear.


45065040

120

TIG 307 SiAWS A5.9: ~ER307

C Mn SiPSNiCrMoCu

0.097.000.90

<0.02<0.01

8.5019.000.100.08

Rod for Gas Tungsten Arc Welding with an austenitic stainless steel deposit resisting to scaling and oxidation up to 1100°C.

Principal applications are ovens, thermal equipments for heat treatment, chemical installations.


45065038

120

TIG 253MAEN 12072: G 22 12 H

CMnSiPSNi Cr N

0.080.501.50

<0.02<0.0110.0021.000.15


63

GTAW



Diameter (mm)

Amps (A)

Low carbon solid rod for joining of stablised stainless steels (316, 316L …) stabilized or not. Applied in the chemical and petrochemical industries, refineriers, food factories. Service temperature from -120°C up to 400°C.


45065038

14045


CMnSiPS NiCrMoCu

0.021.800.45

<0.02<0.0112.4018.602.800.08

Solid rod for joining of dissimilar steels with an austenitic-ferritic stainless steel deposit. Well adapted for steels difficult to weld as tool steels, Mn steels, spring steels. Metal deposit highly resistant to cracks, suitable for buffer layers before hardfacing and for building up cutting tools.

YS (MPa)TS (MPa)EL (%)CVN (J)@ 20°

52073025

100


CMnSi PSNiCrMoCu

0.101.800.40

<0.02<0.02

9.3030.200.150.10

Solid rod for joining of stabilized stainless steels (347, 321 …) or low carbon content stainless steels (304L…). Good intergranular resistant corrosion. The TIG process is particulatly suited for welding of piping systems, works of fine thinness equal or inferior than 3mm and for penetration passes.


49066035

140


CMnSiPSNiCrMoCuNb

0.031.500.45

<0.02<0.01

9.9019.400.200.200.50

Solid rod for joining of stabilized stainless steels (321, …) or low carbon content stainless steels (304L …). Good intergranular resistant corrosion. The TIG process is particularly suited for welding of piping systems, works of fine thinness equal or inferior than 3mm.

Mainly used in aeronautical industry.


46063035

110


CMnSiPSNiCrMoCuTi

0.031.500.50

<0.03<0.0210.5018.000.300.300.20

Low carbon solid rod for joining of stabilized stainlesssteels (318, 316Ti …). Good intergranular resistant corrosion.

Applied in the petrochemical industries and for sea water applications. Service temperature from -120°C up to 350°C.


40062035

120


CMnSiPSNiCrMoCuNb

0.041.700.40

<0.02<0.0111.5019.602.600.200.60

Rod for Gas Tungsten Arc Welding Low carbon stainless steel composition with about 3.5% Mo. For welding and cladding on austenitic Cr-Ni-Mo stainless and clad plates. Compared to 316L-grades the higher Mo-content provides better general corrosion resistance, especially to crevice and pitting corrosion in chloride containing solutions.

Applied in the chemical and petrochemical industries, in refineries, in the food industries and for ship building to weld pipes, tanks…


>380>580>30


CMnSiPSNiCrMoCu

0.011.400.40

<0.03<0.0213.6018.803.500.10

Very low carbon content solid rod for joining of totally austenitic stainless steels (Uranus B6, 904L …). Very good resistance to attacks by phosphoric and sulphuric acids. High resistance against pitting and stress corrosion in chloride containing media.

YS (MPa)TS (MPa)EL (%) CVN (J)@ 20°C -196°C

35055036

12080


CMnSiPSNi CrMoCu

0.011.800.40

<0.02<0.0125.0020.004.501.50

Stainless Steel


64

GTAW



Diameter (mm)

Amps (A)

Solid rod electrode for welding and hardfacing by the GTAW process. Product of high purity for welding without micro porosity.

Used for cold working tools, swages for forging and punching tools as well as for moulds for plastics. Especially designated to repair and to surface the parent material 36NiCrMo16, 1.6773.

*Trademark of Aubert&Duval

TIG 819 BS*EN: 36 NiCrMo16

C MnSiPSNiCr Mo

0.350.400.30

<0.015<0.010

3.801.700.30

Solid rod for joining stainless steels (403, 405, 416 …). Resistant to atmosphere corrosion, water corrosion and light acids.


25045015

90


CMn Si P S Cr

0.030.500.30

<0.03<0.0213.10


Solid rod for joining of stainless steels with 17% Chromium content. Good oxidation resistant up to 900°C also in sulfurous gases, used for chimneys as well as for sea water applications. Surfacing of fittings and valves.


30045015


CMnSi PSNiCrMoCu

0.050.500.40

<0.02<0.01

0.3016.500.10 0.08


Very low carbon content solid rod for joining Duplexsteels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion.


60076026

50

TIG 2209AWS A5.9: ER2209

CMn Si PSNi CrMoN2

0.0121.700.50

<0.02<0.01

8.8023.003.20 0.14

Very low carbon content solid GTAW rod for joining Duplex and Super Duplex Stainless Steels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion. Pitting index (PREN): > 40.

Applications are for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack.


63082025

130 90

TIG 2509 AWS A5.9: ER2594

CMnSiPSNiCr MoN2

0.0120.600.50

<0.03<0.015

9.2025.504.000.25

Very low carbon content solid GTAW rod for joining Duplex and Super Duplex Stainless Steels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion. Pitting index (PREN): > 40.

Applications are for pumps, vessels, piping systems etc. attacked by chloride containing solutions; but also for impellers and other components which require high strength combined with high corrosion resistance.


73090025

150120

TIG 2509MoW AWS A5.9: ER2594

CMnSiPSNiCrMoCuN2

W

0.0180.800.30

<0.03<0.015

9.3025.203.700.600.230.70

Primarily intended for welding the low carbon 20% Cr - 10% Ni, type 304L, austenitic stainless steels. It is also suitable for stainless steel grade 304 material and the Nb or Ti stabilized grades 347 and 321, provided service temperatures for structural applications below up to 350°C.


42062038

50-12080-14080-160

100-240140-280

1.21.62.02.43.2

BLUE-TIG 308LAWS A5.9: ER308L

CMnSiNiCr

0.021.650.42

10.3020.10

Stainless Steel


65



Diameter (mm)

Amps (A)

GTAW

Primarily intended for welding the low carbon, molybdenum alloyed, Acid resisting 316L austenitic stainless steel of similar composition. Suitable also for welding 316 grades as well as Nb or Ti stabilized steels provided service temperatures for structural work are below up to 400˚C.


430630 35

50-12080-14080-160

100-240140-280

1.21.62.02.43.2


C MnSi Ni Cr

0.0261.910.42

12.6019.10

A solid, corrosion-resistant, chromium-nickel wire for welding stainless steels of 29% Cr, 9% Ni types. It has good oxidation resistance at high temperatures due to its high content of Cr. It is widely used for joining dissimilar steels, especially if one of the components is fully austenitic, and fro steels that are difficult to weld,i.e. machine components, tools and austenitic-manganese steels.

YS (MPa) TS (MPa)EL (%)CVN (J)@ 20°C

61077020

50

50-12080-14080-160

100-240140-280

1.21.62.02.43.2

BLUE-TIG 312AWS A5.9 ER312

CMnSiNiCrMoCu

0.031.800.502.50

30.502.800.30

It deposits 24% Cr - 13% Ni austenitic stainless steel weld metal. The high ferrite content enables the weld metal to tolerate dilution from carbon and low alloy steels without hot cracking. The alloy is also used for welding of dissimilar metals such as mild steel to stainless steel.


42059040

50-12080-14080-160

100-240140-280

1.21.62.02.43.2


C MnSiNiCr

0.0231.980.39

12.9023.90

GMAW

Primarily intended for welding the 25% Cr / 20% Ni type 310 fully austenitic stainless steels, used for corrosion and oxidation resistance at elevated temperatures. It is also suitable for the welding of steel with high harden ability such as armour plate and ferritic stainless steel as well as dissimilar steels.

TS (MPa)EL (%)

61041

1.2310AWS A5.9: ER310

CMnSiNi CrMo

0.111.570.36

20.8026.800.06

Used to join similar 309L alloys or join 300 series stainless steels to carbon or low alloy steels. It is designed with lower carbon content to prevent intergranular corrosion when it used to weld 300 series stainless steels.

Typical applications include welding of AISI 309 type stainless steel in chemical, oil and gas refineries, and welding of dissimilar base metals of stainless and carbon steels.


40659036

49

1.01.21.6

309L AWS A5.9: ER309L

CMnSiNiCr

0.0111.600.46

13.8023.10

Designed for all position welding. The weld metal with high carbon content range of 0.04% - 0.08% provides higher strength at elevated temperature. This is filler metal is used for welding 304H base metal.

TS (MPa)EL (%)

59040

130-2201.2308HAWS A5.9: ER308H

CMnSiPSNiCrMo

0.081.820.55

<0.03<0.0310.7019.800.09

It has crack resistance and corrosion resistance at the high temperature due to higher Mo content. Low carbon content of weld metal makes it suitable for dissimilar metal welding of joining mild steel to stainless steel and reducing inter-granular corrosion.

TS (MPa)EL (%)

62042

1.01.21.6

309LMo EN 12072: 23 12 2 L

CMn SiNiCrMo

0.021.450.31

15.0021.502.70

Designed with lower range carbon to help prevent intergranular corrosion. It is used to weld types 301, 302, 304 and 308 stainless steels. It is also used for joining some dissimilar 300 series stainless steels.

Typical applications include welding of AISI 301, 302 and 308 in chemical, oil and gas refineries, stainless steel sheet metal works and rail car fabrication industry.


39861042

54

1.01.21.6

308L AWS A5.9: ER308L

CMnSiNiCr

0.0151.650.42

10.3020.10

Stainless Steel


66



Diameter (mm)

Amps (A)

GMAW

Stabilized with columbium (Niobium) to prevent intergranular corrosion. Better corrosion resistance than McKAY 308. It is used for welding type 321 and 347 stainless steels. It provides good corrosion resistance in service temperature up to 760°C.

Typical applications include welding of corrosion resistance steels in high temperature services found in chemical refineries, smelter and power plants.


40661942

43

1.01.21.6

347AWS A5.9: ER347

CMnSiNiCr Nb

0.041.610.419.90

19.800.73

Primarily intended for welding the 19% Cr / 13% Ni / 3% Mo type 317L stainless steels, used for corrosion and oxidation resistance at elevated temperatures. Excellent intergranular corrosion resistance.

TS (MPa) EL (%)

57042

1.01.21.6

317L AWS A5.9: ER317L

CMnSiNi CrMo

0.101.840.39

14.1019.103.10

A molybdenum-bearing stainless steel for increased pitting corrosion resistance. The carbon is limited to the lower range for better intergranular corrosion resistance.

Typical applications include welding of 18Cr - 12Ni - 2Mo stainless steel in chemical, oil and gas refineries. Excellent creep strength and resistance to pitting corrosion.


39259236

46

1.01.21.6

316L AWS A5.9: ER316L

CMnSiNi CrMo

0.0121.9100.51012.1618.562.30

The weld metal is ultra low carbon and higher silicon content that improves the fluidity of the filter metal during welding.

TS (MPa)EL (%)

60038

0.80.91.01.21.6

316LSi AWS A5.9: ER316LSi

CMnSiNiCrMo

0.011.500.92

11.6018.602.60

Solid wire for joining and repairing steels of similar chemical composition. Repairing of Pelton turbines.

MIG 17-4 Mo EN 12072: GZ1651Nb

CMnSiPSNiCrMoNb

0.050.900.30

<0.03<0.02

4.4016.001.000.20

Solid wire for joining similar steels in aeronautical industry, 17-4PH. Repairing of turbine discs, turbine blades.

MIG 17-4 Cu AWS A5.9: ER630

CMnSiPSNiCrNbCu

0.030.600.50

<0.02<0.01

5.0016.000.203.50

Solid wire with low ferrite content for joining similar steels, 316H, in petrochemical or incineration industry, used at high temperature (up to 650/700°C).

MIG 16-8-2 AWS A5.9: ER16-8-2

CMnSiPSNiCrMoCu

0.102.100.45

<0.03<0.02

8.6016.502.00

<0.20

Stainless Steel


67



Diameter (mm)

Amps (A)

GMAW

Solid low carbon wire for joining of stainless steels (304L, 304, 347, 321,…)


40060038

11050

100-150120-200140-220180-260

0.81.01.21.6

MIG 308LSi AWS A5.9: ER308L Si

CMnSiPSNiCrMoCu

0.0151.800.90

<0.02<0.0110.0020.000.100.08

Solid wire for joining and overlaying on manganese steel, high sulphur and phosphorus containing steels. Also used for joining dissimilar steels, construction steels to stainless steels. Also used for cushion layers prior hardfacing, for repairing of pieces submitted to shocks or wear.


46065040

140

100-150120-200140-220180-260

0.81.01.21.6

MIG 307Si AWS A5.9: ~ER307

CMnSiPSNiCrMoCu

0.097.000.90

<0.02<0.01

8.5019.000.100.08

Low carbon solid wire for joining of stabilized stainless steels (316, 316L, …) stabilized or not. Service temperature from -120°C up to 400°C.

Applied in the chemical and petrochemical industries, refineries, food industries, …


43062035

12045

100-150120-200140-220180-260

0.81.01.21.6

MIG 316LSi AWS A5.9: ER316LSi

CMnSiPSNiCrMoCu

0.0181.700.85

<0.02<0.0112.2018.502.700.10

Solid wire for joining of dissimilar steels with an austenitic-ferritic stainless steel deposit. Well adapted for steels difficult to weld as tool steels, Mn steels, spring steels … Metal deposit highly resistant to cracks, suitablefor buffer layers before hardfacing and for building up cutting tools.


52073025

100

100-150120-200140-220180-260

0.81.01.21.6

MIG 312 AWS A5.9: ER312

CMnSiPSNiCrMoCu

0.101.800.45

<0.02<0.02

9.3030.200.150.10

Solid wire for joining of similar austenitic steels (310, …).Well adapted for welding of dissimilar steels as heat resistant steels to stainless steels. Also suitable for welding high temperature resistant steels for service temperatures up to about 1000°C.


39060040

12060

100-150120-200140-220180-260

0.81.01.21.6

MIG 310 AWS A5.9: ER310

C MnSiPSNiCrMoCu

0.101.700.45

<0.02<0.0120.5026.000.100.10

Solid wire for joining of stainless steels to carbon steels, for buffer layers, for surfacing. Well adapted for welding of dissimilar steels, carbon to stainless steels. Also suitable for buffer layer before hardfacing.


40060035

120

100-150120-200140-220180-260

0.81.01.21.6

MIG 309LMo AWS A5.9: ER309LMo

CMnSiPSNiCrMoCu

0.0151.500.55

<0.02<0.0114.5021.502.600.10

Solid wire for joining of stainless steels (309, 309L,…). Well adapted for welding of dissimilar steels, carbon to stainless steels. Also suitable for welding high temperature steels and as buffer layer before hardfacing.


42060035

130

100-150120-200140-220180-260

0.81.01.21.6

MIG 309LSi AWS A5.9: ER309LSi

CMnSiPSNiCrMoCu

0.0151.800.85

<0.02<0.0113.7023.300.100.10

Stainless Steel


68



Diameter (mm)

Amps (A)

GMAWLow carbon solid wire for joining of stabilized stainlesssteels (318, 316Ti, …). Good intergranular corrosion resistance. Service temperature from -120 up to 350°C.

Applied in the petrochemical industries and for sea water applications.


40061035

110

100-150120-200140-220180-260

0.81.01.21.6

MIG 318Si AWS A5.9: ER318Si

CMnSiPSNiCrMoCuNb

0.021.600.85

<0.02<0.0112.0018.502.700.100.50

Solid wire for joining of stabilized stainless steels (347, 321, …) or low carbon content stainless steels (304L…). Good intergranular corrosion resistance.


46063033

11030

100-150120-200140-220180-260

0.81.01.21.6

MIG 347Si AWS A5.9: ER347Si

CMnSiPSNiCrMoCuTi

0.031.500.80

<0.02<0.01

9.8019.500.200.100.50

Solid wire for joining of stabilized stainless steels (321, …) or low carbon content stainless steels (304L …). Good intergranular corrosion resistance.


46063035

110

100-150120-200140-220180-260

0.81.01.21.6

MIG 321 AWS A5.9: ER321

CMnSiPSNiCrMoCuTi

0.031.500.50

<0.03<0.0210.5018.000.200.100.50

Very low carbon solid wire for joining or fully austenitic stainless steels (Uranus B6, 904L, …). Very good resistance to attacks by phosphoric and sulphuric acids. High resistance against pitting and stress corrosion in chloride containing media.


33055037

12080

100-150120-200140-220180-260

0.81.01.21.6

MIG 385 AWS A5.9: ER385

CMnSiPSNiCrMoCu

0.0151.800.40

<0.02<0.0125.0020.004.501.50

Solid wire electrode for surfacing of valves as well as for joining stainless steels (403, 405, 416…). Resistant to atmosphere corrosion, water corrosion and light acids.


25045015

90

100-150120-200140-220180-260

0.81.01.21.6

MIG 410 AWS A5.9: ER410

CMnSiPSCr

0.030.500.30

<0.03<0.0213.10


Solid wire electrode for repair and construction welding of martensitic CrNi steels with a similar composition.

These steels / castings are used for hydraulic turbines, pumps, valve bodies, compressor parts.


75086017

80

120-200140-220180-260

1.01.21.6

MIG 410NiMo AWS A5.9: ER410NiMo

CMnSiPSNiCrMoCu

0.020.500.45

<0.03<0.01

4.2012.300.500.08


Solid wire for joining of stainless steels with 17% Chromium content. Good oxidation resistant up to 900°C also in sulphurous gases.

Used for chimneys as well as for sea water applications. Surfacing of fittings and valves.


30045015

100-150120-200140-220180-260

0.81.01.21.6

MIG 430 AWS A5.9: ER430

CMnSiPSNiCrMoCu

0.050.500.40

<0.02<0.01

0.3016.500.100.08


Stainless Steel


69



Diameter (mm)

Amps (A)

FCAW

Solid wire electrode with a very low carbon content for joining Duplex stainless steels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion.


60080028

90

100-150120-200140-220180-260

0.81.01.21.6

MIG 2209 AWS A5.9: ER2209

CMnSiPSNiCrMoCuN2

0.0121.750.50

<0.02<0.01

8.8023.003.200.100.14

Solid wire electrode with a very low carbon content for joining Duplex stainless steels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion.

For butt welding and cladding of steels and castings with an austenitic - ferritic structure, of the same or similar composition, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index: > 40.


66088025

90

100-150120-200140-220180-260

0.81.01.21.6

MIG 2509 AWS A5.9: ER2594

CMnSiPSNiCrMoCuN2

WRC

0.0120.600.400.020.019.30

25.204.000.100.25

~50FN

GMAW

Low carbon solid wire for joining of stabilized stainless steels (316, 316L, …) stabilized or not. Service temperature from -120°C up to 400°C.

Applied in the chemical and petrochemical industries, refineries, food industries, …


44055036

100

100-150120-200140-220

0.81.01.2

BLUEMIG 316LSiAWS A5.9: ER316LSi

CMnSiPSNiCr

0.0292.240.65

0.0180.00611.2818.02

Solid wire for joining of stainless steels (309, 309L, …). Well adapted for welding of dissimilar steels, carbon to stainless steels. Also suitable for welding high temperature steels and as buffer layer before hardfacing.


40061040

130

100-150120-200140-220

0.81.01.2


CMnSiPSNiCr

0.0181.520.72

0.0210.00113.7123.08

Excellent general corrosion resistance for welding austenitic chromium-nickel alloy of 19% Cr – 9% Ni type. Higher Silicon content to give better weldability. Low carbon content to minimize risk of intergranular corrosion. Suitable for pipe, chemical plant, pressure vessel and food industries.


38062036

100

100-150120-200140-220

0.81.01.2


CMnSiP SNi Cr

0.0261.820.80

0.0250.00610.2419.57

Designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag detachability, and almost spatter-free operating features can be used for joining of austenitic steels such as types 304, 304L, CF-8, and CF-3. It also provides better inter-granular corrosion resistance due to a low carbon weld deposit.

TS (MPa)EL (%)CVN (J)@ -196°C

56143

39

130-220 1.2308LT1-1AWS 5.22: E308LT1-1

CMnSiPSNiCrMoCu

0.0291.630.56

0.0250.0089.93

19.500.060.08

Stainless Steel


70



Diameter (mm)

Amps (A)

FCAWDesigned for 100% CO2 gas shielding and all position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.

TS (MPa)EL (%)CVN (J)@ -196°C

58639

32

130-2201.2309LT1AWS 5.22: E309LT1-1

CMnSiPSNiCrMoCu

0.0261.510.55

0.0240.00912.7824.070.060.07

Designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features. It can be used for joining types of 316, 316L, CF-8M, and CF-3M stainless steels. It provides high inter-granular corrosion resistance to pressure vessel application due to the low carbon content.

TS (MPa)EL (%)

54038

130-2201.2316LT1AWS A5.22: E316LT1-1

CMnSiPSNiCrMoCu

0.0271.470.67

0.0320.00812.1019.302.200.20

McKAY 309LNbT0-1, a 100% CO2 or mix gas (75~80%Ar + 25~20%CO2) gas shielded flux cored wire, is specially designed for one layer of overlay to achieve the chemical composition of SUS 347. The wire operates with a very stable, less-spatter arc and deposits an excellent smooth weld bead surface and self-releasing slag.

140-220200-300

1.21.6

309LNbT0-1A5.22 : E309LCbT0-1

TS (MPa)EL (%)

67832

C MnSiPSNiCrNb

0.0271.900.50

0.0250.00712.7023.500.77

A modified type of 309LT1-1 with the addition of molybdenum. It is suitable for joining stainless steels to unalloyed steels. The addition of molybdenum enhances creep strength and improves corrosion resistance.

TS (MPa)EL (%)

70033

130-2201.2309MoLT1-1AWS A5.22: E309LMoT1-1

CMnSiPS NiCr MoCu

0.0251.200.700.030.01

12.7023.4022.700.22

Designed for 100% CO2 gas shielding and all position welding wire. It exhibits very excellent slag detachability and almost spatter-free operating features. It is used for joining stabilized stainless steels such as Types 321 and 347. It can also be used for joining nonstabilized austenitic stainless steels such as Types 301, 302, 304 and CF-8.

TS (MPa)EL (%)CVN (J)@ 0°C

62735

50

140-220200-300

1.21.6

347T1-1 AWS A5.22: E347T1-1

CMnSiPSNiCrMoNbCu

0.031.480.54

0.0290.0099.72

19.560.100.540.23

Designed for 100% CO2 gas shielding and all-position welding wire. It is used for joining types of stainless steels such as 317, 317L, 316, 316L, 316LN, CF-8M and CF-3M. The weld metal exhibits excellent performance of pitting inter-granular corrosion resistance.

Common applications include offshore fabrication, chemical tankers as well as petro-chemical, pulp and paper industries.

TS (MPa)EL (%)

58534

1.21.6

317LT1-1 AWS A5.22: E317LT1-1

CMnSiPSNiCrMo

0.031.370.70

0.0290.01

12.5019.503.50

Flux cored wire, rutile type flux, highly alloyed, for butt welding, surfacing and buffer layers. Designed to weld with shielding gas. Austenitic stainless steel deposit with a high Mn-content.

For welding and cladding on Mn-steels (14% Mn), for cushion layers prior hard facing, repairing of pieces submitted to shocks. For shops doing repairs on railways, earth moving, quarry or construction machinery, cement works, different types of crushers.


48063040

120-2501.2FCW 307EN 12073: T18 8 Mn R M3 / C3

CMnSiPSNiCr

0.106.000.900.02

0.0089.50

19.00

Stainless Steel


71



Diameter (mm)

Amps (A)

FCAW

Rutile flux cored wire for gas shielded metal arc welding with low carbon, for welding dissimilar steels as stainless steels to low alloyed steels. Also suitable for welding high temperature steels and as buffer layer before hard facing. For repairing of machine parts for civil engineering, first layer on construction steels for 18/8 cladding.

YS (MPa)TS (MPa)EL (%) CVN (J)@ 20°C

44058035

52

120-2401.2FCW 309LAWS A5.22: E309LT0-1

E309LT0-4

CMnSiPSNiCrMoCu

0.031.400.70

0.0220.00813.0023.500.100.08

Flux cored wire to weld with shielding gas protection with low carbon for joining of stainless steels applied for all 18/8 type stainless steels at service temperatures from -120°C up to 350°C.

Applications are on tubes, tanks, heat exchangers, and piping systems.


40058036

56

120-2501.2FCW 308LAWS A5.22: E308LT0-1

E308LT0-4

CMn Si PSNiCrMo Cu

0.031.400.70

0.0240.00810.0019.600.100.08

Basic flux cored wire electrode wire to weld with shielding gas protection with an austenitic-ferritic microstructure (Duplex). Special slag system to guarantyan excellent weld metal quality with good impact toughness levels at low temperatures.

For butt welding and cladding of steels and castings with an austenitic – ferritic structure, which are used for pumps, vessels, piping systems etc, attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack.


65083028

45

140-2401.2FCW-2209BAWS A5.22: E2209T0-4

CMnSiPSNiCr MoN

0.030.900.40

0.0200.0089.40

23.203.300.18

Flux cored wire electrode wire to weld with shielding gas protection with an austenitic-ferritic microstructure (Duplex).



670830 27

40

120-2501.2FCW-2209AWS A5.22: E2209T0-1

E2209T0-4

C MnSiPSNi CrMoN

0.031.300.80

0.0200.0089.00

22.603.200.16

Rutile type flux cored wire to weld with shielding gas protection 18% Cr - 8% Ni type stainless steel Niobium / columbium stabilized, suited to weld Ti or Nb stabilized stainless steels. The weld deposit is resistant to intercrystalline corrosion for service temperatures up to 400°C.


45065035

34

120-2501.2FCW-347AWS A5.22: E347T0-1

E347T0-4

CMnSi P S NiCrMoCuNb

0.031.400.900.020.01

10.5019.500.100.080.50

Flux cored wire to weld with shielding gas protection with a high temperature resistant austenitic stainless steel deposit. Resistant to corrosion and oxidation up to 1200°C, good resistance against hot cracks, easy slag removal and nice aspect of the weld beads.

Principal applications are on construction of steam boilers,chemical installations, gas industry, ovens and thermal equipments.


41056033

60

120-2201.2FCW 310AWS A5.22: E310T0-1

E310T0-4

CMnSiPSNiCr

0.122.400.500.02

0.00820.5024.00

Rutile flux cored wire for gas shielded metal arc welding used to weld on 316L stainless steels and for dissimilarjoints between construction/mild steels and stainless steels. Intermediate layer for a 316L type cladding. Dueto its high level of delta ferrite, it is also used for repairs in maintenance welding. Highly crack resistant.


59076032

50

120-2401.2FCW-309LMoAWS A5.22: E309LMoT0-1

E309LMoT0-4

CMn Si PSNiCrMo Cu

0.031.400.80

0.0220.00813.5023.002.800.08

Stainless Steel


72



Diameter (mm)

Amps (A)

FCAWFlux cored wire electrode wire to weld in all positions with shielding gas protection with an austenitic-ferritic microstructure (Duplex).



63078027

32

120-2501.2FCW-2209PAWS A5.22: E2209T1-1

E2209T1-4

CMnSiPS NiCr Mo N

0.031.400.80

0.0200.0089.00

22.803.200.16

Flux cored wire electrode for repair and construction welding of martensitic CrNi steels with a similar composition.

These steels / castings are used for hydraulic turbines, pumps, valve bodies, compressor parts…


65085016

45

120-2501.2FCW 410NiMoEN12073: T 13 4 M M 1

CMnSiPS NiCrMoCu

0.040.550.450.020.014.50

13.000.500.03

Basic flux cored wire electrode wire to weld with shielding gas protection with an austenitic - ferritic microstructure (duplex ~ 40% ferrite). The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing medias against pitting as well as crevice and stress corrosion.

For butt welding and cladding of stainless steels and castings with an austenitic - ferritic structure, of the same or similar composition, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index-PREN: > 40.

130-2501.2FCW-2509MoWBEN ISO17633-A : T Z25 9 4 CuWN L Z M3


71090026

50

CMnSiPSNiCrMoCuNW

0.031.300.30

0.0150.0089.30

25.003.600.700.260.70

Rutile flux cored wire electrode wire with an austenitic - ferritic microstructure (duplex ~ 35% ferrite) to weld in all positions with shielding gas protection. The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing medias against pitting as well as crevice and stress corrosion.

For butt welding and cladding of stainless steels and castings with an austenitic - ferritic structure, of the same or similar composition, which are used for pumps, vessels , piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index-PREN: > 40.

130-2501.2FCW-2509MoWPEN ISO17633-A : T Z25 9 4 CuWN L Z M1


72090023

3530

CMnSiPSNiCrMoCuNW

0.031.100.60

0.0150.0089.30

25.003.600.700.240.70

Rutile flux cored wire electrode wire with an austenitic - ferritic microstructure (duplex ~ 35% ferrite) to weld in all positions with shielding gas protection. The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing medias against pitting as well as crevice and stress corrosion.

For butt welding and cladding of stainless steels and castings with an austenitic - ferritic structure, of the same or similar composition, which are used for pumps, vessels , piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index-PREN: > 40.

130-2501.2FCW-2509MoPEN/ISO17633-A: T Z25 9 4 N L P M1


71089022

35

CMnSiPSNiCrMoCuN

0.031.400.60

0.0150.0089.40

25.003.900.200.24

Stainless Steel


73



Diameter (mm)

Amps (A)

FCAW

SAW

It is used to join similar 309L alloy or join 300 series stainless steel to carbon or low alloy steels. It also recommend for use as the first layer in a single or multilayer surfacing of non-alloy and low-alloy steels to give 304L deposit. Manufactured under a quality system certified to ISO9001 requirements. Used for welding similar alloys wrought or cast form. Occasionally, to weld type 304 base metals when severe corrosion conditions exist and welding dissimilar steels for all position operation. Stable arc transfer and ideal slag removal guarantee that slag comes off easily, creating smooth and fine bead surface.


45056040

120-240200-300

1.21.6

BLUECORE 309LPAWS A5.22: E309LT1-1

E309LT1-4

CMnSiPSNiCr

0.031.420.45

0.0180.0129.87

23.46

It is 18% Cr - 12% Ni - 2% Mo austenitic stainless steel flux cored wire. The typical molybdenum gives improved resistance to pitting and crevice corrosion over grades 308L and 309L, particularly in the presence of chlorides. Manufactured under a quality system certified to ISO9001 requirements. Used for welding similar alloys (containing 2% molybdenum) such as AISI 316L, 316Ti, and 318; also for high temperature service applications. The presence of molybdenum provides increased creep resistance at elevated temperatures and for all position operation. Stable arc transfer and ideal slag removal guarantee that slag comes off easily, creating smooth and fine bead surface.


43053040

120-240200-300

1.21.6


E316LT1-4

C MnSiPSNiCrMo

0.031.610.40

0.0290.01512.7219.462.51

It is 18% Cr - 8% Ni austenitic stainless steel flux cored wire. Due to the lower carbon content in the weld deposit, it is possible to obtain resistance to inter granular corrosion even though used in as-weld condition. Manufactured under a quality system certified to ISO9001 requirements. Used to join base metals of similar composition, such as AISI 301, 302, 304 and 304L for all position operation. Stable arc transfer and ideal slag removal guarantee that slag comes off easily, creating smooth and fine bead surface.


40056040

120-240200-300

1.21.6


E308LT1-4

CMnSiPSNiCr

0.031.420.45

0.0180.0129.87

19.96

Solid wire electrode for submerged arc welding of 18/8-304L type stainless steels used at service temperatures from -196°C up to 350°C.



>350>540>30

>70>40

300-350350-420450-500

2.42.83.2

UP 308 LAWS A5.9: ER308L

CMnSiPSNi CrMoCu

<0.030.50-1.60

< 1.00<0.03<0.02

9.00-11.0018.50-20.50

<0.50<0.50

Solid wire electrode for submerged arc welding of austenitic Cr-Ni-Mo stainless steels and clad plates, supplied for service temperatures from -120°C up to 400°C.

General applications are in the chemical and petrochemical industries, in refineries, in the food industries and for ship building to weld pipes, tanks, heat exchangers.


>350>540>30

>70>40

300-350350-420450-500

2.42.83.2

UP 316 AWS A5.9: ER316

CMnSiPSNiCrMoCu

<0.030.50-1.60

< 1.00<0.03<0.02

11.00-13.0017.50-19.50

2.00-3.00<0.50

Stainless Steel


74



Diameter (mm)

Amps (A)

SAW

Agglomerated Aluminate-Fluoride-Basic flux for submerged arc welding; designed for joint welding and surfacing in combination with stainless steel and Nickel-base wire electrodes. The metallurgical behaviour of the flux is neutral (C-neutral, low Si pick-up and low Mn loss, without Cr compensation). Due to its high basicity, when welded with adapted wire electrodes diameters, crack free weld deposits are obtained with most stainless steel Ni-Cr and Ni-Cr-Mo grades.

Flux UP-WP380MEN 760 : SA AF 2 DC

SiO2+TiO2

Al2O3+MnO

CaO+MgO

CaF2

10.00

35.00

5.00

50.00

d (kg/dm3) 1.50

Submerged arc welding flux designed for joint welding and surfacing in combination with stainless steel wire electrodes, also suitable for creep resistant Cr-Mo wire electrodes. The metallurgical behaviour of the flux is neutral ( C-neutral, low Si pick-up and low Mn loss , no Cr compensation). Due to the semibasic flux characteristics crackfree weld deposits are obtained with most stainless steel grades.

d (kg/dm3) 1.50 Flux UP-WP380EN 760 : SF CS 2 DC H5

SiO2

Al2O3

CaO+MgO

CaF2

30.00

5.00

5.00

20.00

Solid wire electrode for submerged arc welding of Super Duplex stainless steels (austenitic-ferritic microstructure). Resistant in chloride containing media against pitting corrosion as well as crevice and stress corrosion.

For butt welding and cladding of steels with an austenitic-ferritic structure, of the same or similar composition, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for impellers and other components which require high strength combined with corrosion attack. Pitting index: >40.

450-5002.42.83.2

UP – 2509AWS A5.9: ER2594

CMnSiPSNiCrMoCuN2

0.0120.600.400.020.019.30

25.204.000.100.25

Solid wire electrode for submerged arc welding with an austenitic-ferritic microstructure (duplex). The weld metal can be applied for operation temperatures up to 250°C and is resistant in chloride containing media, like sea water, against pitting corrosion as well as crevice and stress corrosion.

For butt welding and cladding of steels with an austenitic-ferritic structure, which are used for pumps, vessels, piping systems etc. attacked by chloride containing solutions. But also for other components which require high strength combined with corrosion attack.


63081526

9565

450-5002.42.83.2

UP – 2209AWS A5.9: ER2209

CMnSiPSNiCrMoCuN

0.031.300.80

<0.02<0.01

8.5021.803.000.080.17

Solid wire electrode for submerged arc welding 18% Cr – 8% Ni type stainless steel Niobium / columbiumstabilized-suited to weld Ti or Nb stabilized stainless steels. The weld metal contains about 8% delts ferrite. The weld deposit is resistant to intercrystalline corrosion for service temperatures up to 400°C.


>390>580>30

>80>40

300-350350-420450-500

2.42.83.2

UP 347AWS A5.9: ER347

CMnSiPSNiCr MoCuNb

0.04/0.060.80-1.60

< 1.00<0.03<0.02

9.00-10.5018.50-20.50

<0.50<0.50

>10xC

Stainless Steel


75



Diameter (mm)

Amps (A)

A high basic agglomerated flux for use with the electroslag strip cladding (ESW) process for the overlay welding of pressure vessel and other steels. The flux is neutral without any alloying compensation and is suitable for use with stainless steel strip electrodes of the Cr, Cr-Ni and Cr-Ni-Mo types.

It gives excellent slag removal, without any slag residue even when used in combination with Nb alloyed strips (eg. 209LNb types) in a single layer deposit. It has a low hydrogen potential, which makes it most suitable for the overly welding of C-Mn and Cr-Mo pressure vessel steels used in the chemical and petrochemical industries.

IABCO 1944 Flux EN 760: S A FB 2 DC

STRIP 309LNbAWS A5.9: EQ309LNb

STRIP 309LMoAWS A5.9: EQ309LMo

STRIP 309LNb

C MnSi NiCrMoN

0.0162.110.39

12.5023.800.160.70

Strip60mm

x 0.5mm

1st Layer1200

2nd layer1100

Strip60mm

x 0.5mm

1st Layer1200

CMnSiNiCr MoNb

STRIP 309LMO

0.0171.760.18

13.4020.302.940.03

ESW

Stainless Steel


HardfacingList of Filler Metals

GTAW


SELECTARC HB 25 DIN 8555 E1-UM-250 79

HB300B DIN 8555 E1-UM-300-P 79

HB40 DIN 8555 E1-UM-400 79

HB60 DIN 8555 E2-UM-60 79

HB40HT DIN 8555 E3-UM-40-PT 79

HB48HT DIN 8555 E3-UM-50-T 79

HB56HT DIN 8555 E3-UM-55-ST 80

HB600HT DIN 8555 E3-UM-60-ST 80

HB50Co DIN 8555 E3-UM-50-CRT7 80

HB Mar50 DIN 8555 E3-UM-350-T 80

HBC62 DIN 8555 E4-UM-60-ST 80

HB61B DIN 8555 E6-UM-60-S 80

HB61R DIN 8555 E6-UM-60-S 81

HMn DIN 8555 E7-UM-250-KP 81

HBMnCr DIN 8555 E7-UM-250-KPR 81

HB14Mn DIN 8556 E7-UM-250-KP 81

HB Cavit DIN 8555 E7-UM-250-KPR 81

HB63 DIN 8555 E10-UM-60-GRPZ 82

HBA DIN 8555 E10-UM-60-GRZ 82

HB64S DIN 8555 E10-UM-60-GR 82

HB65 DIN 8555 E10-UM-65-GR 82

HB66 DIN 8555 E10-UM-65-GRZ 82

HB68 DIN 8555 E10-UM-65-GR 82

Co1 DIN 8555 E20-UM-55-CTZ 83

Co6 DIN 8555 E20-UM-45-CRTZ 83

Co12 DIN 8555 E20-UM-50-CTZ 83

Co21S DIN 8555 E20-UM-350-CKTZ 83

Co25 DIN 8555 E20-UM-250-CKTZ 83

HB95CoB DIN 8555 E23-UM-200-CKPTZ 83

B92 DIN 8555 E23-UM-250-CKTZ 84

B92Co DIN 8555 E23-UM-250-CKTZ 84

HRT60 EN 14700 E Fe15 84

HRT60WC DIN 8555 E21-UM-65-G 84

HRT63 EN 14700 E Fe15 85

HRT68 EN 14700 E Fe20 85

BLUEMETALS HARDFACING 350R AS/NZS 2576 1435 A4 85

HARDFACING 700R AS/NZS 2576 1855 A4 85

HARDFACING ARC 33 JIS Z3251 DFCrA-700B 85

HARDFACING Mn-Ni AS/NZS 2576 1220 A4 85

SELECTARC TIG FICo25 DIN 8555 WSG 20-GZ-250-CKTZ 86

TIG HBC62 DIN 8555 WSG 4-GZ-60-S 86

TIG HBCrMo17-1 DIN 8555 WSG 6-GZ-50-RZ 86

TIG MARVAL 18 S EN X2 NiCoMoTi 18 8 5 86

TIG MARVAL X 12 S* DIN 8555MSG 5-GZ-400-R /X1 CrNiMoAlTi 12.9.2

86

SMAW


Hardfacing

GTAW

GMAW


SELECTARC TIG M.V.S.* EN 40CrMoV20 / 40CDV20 86

TIG R250B DIN 8555 WSG 1-GZ-250-P 86

TIG R300B DIN 8555 WSG 2-GZ-300-P 86

TIG R350B DIN 8555 WSG 2-GZ-350-P 87

TIG R500B DIN 8555 WSG 2-GZ-50 87

TIG R600B DIN 8555 WSG 6 GZ-60-S 87

TIG Co1 DIN 8555 WSG-20-GO-55-CSTZ 87

TIG Co6 DIN 8555 WSG-20-GO-40-CTZ 87

TIG Co12 DIN 8555 WSG-20-GO-50-CSTZ 87

TIG Co21 DIN 8555 WSG-20-GO-300-CKTZ 87

TIG Co25 DIN 8555 WSG 20-GZ-250-CKTZ 88

TIG Co31 EN 4327 CoCr26Ni11W8 88

TIG Co188 EN 3888 CoCr22Ni22W15 88

TIG Co414 AFNOR KC 29 NW 88

TIG Co694 AFNOR KC 28 W 88

TIG CoT800 AFNOR KD 28 C 88

TIG Co918 AFNOR KC 20 NTa 88

SELECTARC MIG 819BS EN 36NiCrMo16 89

MIG HBC62 DIN 8555 MSG4-GZ-60-S 89

MIG HBCrMo 17-1 DIN 8555 MSG6-GZ-50-RZ 89

MIG M.V.S EN 40CrMoV20 / 40CDV20 89

MIG MARVAL 18S EN X2NiCoMoTi18-8-5 89

MIG MARVAL X12S DIN 8555MSG 5-GZ-400-R / X1CrNiMoAlTi12-9-2

89

MIG R250B DIN 8555 MSG 1-GZ-250-P 89

MIG R300B DIN 8555 MSG 2-GZ-300-P 90

MIG R350B DIN 8555 MSG 2-GZ-350-P 90

MIG R500B DIN 8555 MSG 2-GZ-50 90

MIG R600B DIN 8555 MSG 6 GZ-60-S 90

MCKAY Tube-Alloy 218-O - - 90

Tube-Alloy 219-O - - 90

Tube-Alloy 218 Tic-O - - 91




Tube-Alloy 255-G - - 91


Tube-Alloy 258 Tic-O - - 92


Tube-Alloy Build Up-O - - 92

Tube-Alloy® 258-O - - 92


Tube-Alloy® AP-O - - 93

Tube-Alloy® Build Up-G - - 93

Tube-Alloy A43-O - - 93

Tube-Alloy A45-O - - 93


FCAW


HardfacingList of Filler Metals


MCKAY ArmorWear - - 93

VertiWear 600 - - 94

VertiWear® AP - - 94

SELECTARC FCO-307 DIN 8555 MF 8-GF-200 / 50-CKRPZ 94

FCO-40 DIN 8555 MF 1-GF-350-P 94

FCO-61 DIN 8555 MF 6-GF-60-GP 94

FCO-63 DIN 8555 MF 10-GF-65-GR 95

FCO-63B DIN 8555 MF 10-GF-65-GR 95

FCO-63Ti DIN 8555 MF 10-GF-55-GPS 95

FCO-65 DIN 8555 MF 10-GF-65-GRT 95

FCO-66 DIN 8555 MF 10-GF-65-GRZ 95

FCO-67 DIN 8555 MF 10-GF-70-G 96

FCO-Fe60WC DIN 8555 MF 21-GF-65-GS 96

FCO-Ni60WC DIN 8555 MF 21-GF-55-CGRZ 96

FCW-Co6 DIN 8555 MSG 20-GF-40-CTZ 96

FCW-Co12 DIN 8555 MSG 20-GF-50-CTZ 96

FCW-Co21 DIN 8555 MSG 20-GF-350-CKTZ 96

FCW-HB50Co DIN 8555 E3-UM-50-CRTZ 97

STEIN-MEGAFIL® A 861 M EN 14700 T Fe8 97

STEIN-MEGAFIL® A 862 M EN 14700 T Z Fe14 97










STEIN-MEGAFIL® A 540 MT EN 14700 T Z Fe8 99

STEIN-MEGAFIL® A 730 B EN 14700 T Fe1 99




STEIN-MEGAFIL® A 547 BT EN 14700 T Fe7 100

SELECTARC FCUP-410NiMo DIN 8555 UP5-GF-40-PRT 101

FCUP-413NiMo DIN 8555 UP5-GF-45-PRT 101

FCUP-430MoH DIN 8555 UP6-GF-50-ZR 101

STEIN-TOPCORE® A 730 B EN 14700 T Fe1 101

STEIN-TOPCORE® A 213-4 B EN 14700 T Z Fe7 101

STEIN-TOPCORE® A 754 B EN 14700 T Z Fe7 101

STEIN-TOPCORE® A 754-6 B EN 14700 T Z Fe7 101

FCAW

SAW


79


CompositionHardness

Diameter (mm)

Amps (A)

SMAW

Rutile-basic coated electrode for surfacing of machine and construction parts, as well as of tools made of low-alloyed and cast steels, resistant to medium abrasion, shock and pressure. Air hardening deposit, good compromise between resistance to abrasion and resistance to shock. Electrodes are easy to weld even on small welding equipment with low open arc voltage. Soft flow, almost no spatters, self releasing slag, nice aspect of the weld beads. Sound, crack free deposit, machinable by grinding.

General applications are on hardfacing of moulds, scrappers, buckets and bucket teeth, excavator parts, chisels, conveyer screws, track links, cutting tools, crusher cones.

90115160230

2.53.24.05.0

HB60DIN 8555: E2-UM-60

CMn Si Cr

1.001.300.504.50

~600 HB55-60 HRC

(Obtained in pour weld metal, 2-3 layers)

The weld deposit distinguishes itself by its toughness and heat resistance. Therefore the electrode is used for overlay and build up of machinery parts and tools subject to impact, compression and wear used at operating temperatures up to 550°C.

It is widely used for building up hammers, dies, swages, hot shear blades, rollers, etc.

60-9080-110

100-140

2.53.24.0

HB48HTDIN 8555 : E3-UM-50-T

CMn Si CrMo

0.300.600.505.204.00

45-50 HRC

The weld deposit distinguishes itself by its toughness and heat resistance. Therefore the electrode is used for overlay and build up of machinery parts and tools subject to impact, compression and wear used atoperating temperatures up to 550°C.

It is widely used for building up dies, rollers, hot shear blades, etc.

60-9080-110

100-140

2.53.24.0

HB40HTDIN 8555:E3-UM-40-PT

C Mn Si CrMo

0.150.700.506.503.50

38-42 HRC

Basic coated electrode semi-hard, machinable and tough with approx. 120% recovery for surfacing on equipment parts and tools. Resisting to medium friction and compression – highly resistant to shocks – dense deposit and free of cracks. Soft fusion, low spatters, self-releasing slag and nice aspects of the beads.

Mainly used for heavy build up and as cushion layer on forging die cavities, mandrels, gear teeth, chains, sprockets, punches, blades, drawing dies.

80-110110-140140-180

3.24.05.0

HB300BDIN 8555: E1-UM-300-P

C Mn SiNiCrMo

0.101.00

0.403.001.001.00

~300 HB

Rutile coated electrode for surfacing of equipment parts, constructions and tools, resistant to medium friction and compression. Good resistance to cavitation, highly resistant to shocks. Sound, crack free deposit, machinable with standard tools.

General applications are on surfacing of rails and switches, rollers guides, sideways, build up before hardfacing.

90115160230

2.53.24.05.0

HB25DIN 8555: E1-UM-250

CMnSiCr

0.251.000.501.00

~250 HB

Rutile coated electrode for surfacing of machine and construction parts, as well as of tools made of low-alloyed and cast steels which are mainly stressed by pressure and shock. Electrodes are easy to weld even on smallwelding equipment with low open arc voltage. Soft flow, almost no spatters, self releasing slag, nice aspect of the weld beads. Sound, crack free deposit, machinable with carbide cutting tools.

General applications are on surfacing of rollers, gear teeth, stamps, hammers, guide rails, etc.

90115160

2.53.24.0

HB40DIN 8555: E1-UM-400

C MnSi Cr

0.301.000.501.50

~400 HB39-42 HRC

Hardfacing


80


CompositionHardness

Diameter (mm)

Amps (A)

SMAW

Basic coated general purpose hardfacing electrode for applications subject to impact, compression and abrasive wear. For hardfacing on components made of C-steel, cast steel and Manganese steel. The deposit is tough-hard and crack resistant. Recovery of the electrode approx. 120%.

Special applications are hardfacing of block presses, crusher jaws, wheel rims, rollers, caterpillar tracks, ploughshares, running surfaces, cutting edges, etc.

60-9090-120

110-160170-210

2.53.24.05.0

HB61BDIN 8555: E6-UM-60-S

CMnSiCr

0.500.602.009.50

~58 HRC

Rutile-basic coated electrode designed to surface all kinds of cutting tools such as lathe and plane tools. The sharpness obtained has an exceptional quality. C-Cr-Mo-W martensitic deposit, resistant up to 500°C. This electrode is also used for surfacing of pieces subject to metal / metal wear. Withstands moderate shock.

Special applications are hardfacing of machining tools, cutting tools made of steel, punches, drills, shear blades.

80110150

2.53.24.0

HBC62DIN 8555: E4-UM-60-ST

AWS A5.13: ~EFe5-B

C Mn SiCrMoV W

0.800.500.505.00

10.001.501.50

60-63 HRC

The weld deposit resists to metal / metal wear at higher temperatures and can be age-hardened. Therefore the electrode is used for overlay and build up of machinery parts and tools subject to impact, compression and wear used at operating temperatures up to 500°C. The deposit can be machined with standard tools after welding and then age hardened by a subsequent heat treatment. Basic coated electrode with a stable arc, regular drop transfer and a smooth deposit.

General applications are for building up dies after extrusion of Al-castings and plastic, for hot working tools, for moulds, etc.

60-9090-120

110-140

2.53.24.0

HB Mar50DIN 8555: E3-UM-350-T

CMnSiNi MoCo

0.030.700.30

20.004.00

10.00

33-37 HRC

(As welded)

50-54 HRC

(After age hardening 3-4hat 480°C)

The weld deposit resists against metal to metal wear, corrosion and high temperatures. Therefore the electrodeis used for overlay and build up of machinery parts and tools subject to impact, compression and wear, used at operating temperatures up to 650°C. The deposit is resistant to thermal shock and can be machined with tungsten carbide tipped tools. Rutile-basic coated electrode with a stable arc, regular drop transfer and a smooth deposit.

General applications are for building up dies, for hot working tools, for moulds, continuous driving rolls, mandrels, forming tools, etc.

60-9090-120

110-150

2.53.24.0

HB50CoDIN 8555: E3-UM-50-CRTZ

CMnSiCrMoCo

0.150.600.60

14.002.30

13.00

45-50 HRC

(As welded)

Up to 55 HRC

(After work hardening)

Rutile coated electrode with a Cr-Mo-C martensitic steel deposit, resistant to metal/metal wear up to 550°C. For all pieces subject to hot or cold metal abrasion, even in the presence of shocks and pressure. As welded only machinable by grinding. Soft fusion, no spatters, self releasing slag.

Special applications are on hardfacing of shear blades, moulds, pressing and forging dies.

80110150

2.53.24.0

HB600HTDIN 8555: E3-UM-60-ST

C MnSiCrMo

0.500.500.706.005.00

58-61 HRC

The weld deposit distinguishes itself by its high hardness, toughness and heat resistance. Therefore the electrode is used for overlay and build up of machinery parts and tools subject to impact, compression and wear used at operating temperatures up to 550°C.

It is widely used for building up hammers, dies, swages, hot shear blades, rollers, extrusion press pistons, valves, etc.

60-9080-110

100-140

2.53.24.0

HB56HTDIN 8555 : E3-UM-55-ST

CMn Si CrMo

0.401.200.507.002.50

53-58 HRC

Hardfacing


81

SMAW


CompositionHardness

Diameter (mm)

Amps (A)

Synthetic basic coated electrode with high efficiency (160%), designed to surface all pieces subject to high impact, erosion and cavitation. Also used as cushion layer before hardfacing in case of heavy reclaiming. The deposit is austenitic and is exceptionally resistant to shocks and wear. The high amount of Cr highly increases the resistance to corrosion.

Used for repairing of used pieces or protection of new pieces in hydro power stations, pistons of hydraulic pressers, different types of turbines, valves.

110-130130-160

3.24.0

HB CavitDIN 8555: E7-UM-250-KPR

C MnSi Cr CoN

0.209.501.20

18.009.500.20

200-250 HB

(As welded)

400-500 HB


Rutile-basic coated electrode, suitable to surface all pieces subject to high impact. Sometimes used, instead of selectarc 18/8Mn, for 13% Mn-steel assembling (Hadfield steels). Frequently used as cushion layer before hardfacing in case of heavy reclaiming. Allows to build up and then to apply abrasion resistant final layers, 1 or 2, using HBA or HB63.

Special applications: Repairing of used pieces or preventive protection of new pieces used in railway applications (rails, switches, crossings, tongues) in quarries and mines (crusher jaws, excavator and grab teeth, mill hammers, rock crusher).

120160200

3.24.05.0

HB14MnDIN 8555 : E7-UM-250-KP

AWS A5.13 : ~EFeMn-A

C Mn Si NiCr

0.8013.000.302.002.00

200-250 HB

(As welded)

400-500 HB


Synthetic basic coated electrode with high efficiency (140%), intended to surface all pieces subject to high impact and cavitation combined with corrosion. Also used for dissimilar joints between Mn- and construction steels and as cushion layer before hardfacing in case of heavy reclaiming.

Special applications are repairing of used pieces orpreventive protection of new pieces used in railwayapplications (rails, switches, crossings, tongues) in quarries and mines (crusher jaws, excavator and grab teeth, mill hammers, rock crusher) for hydro power stations and other industries (pistons of hydraulic presses, turbines).

2.53.24.05.0

2.53.24.05.0

HBMnCrDIN 8555: E7-UM-250-KPR

CMn SiCr

0.6016.000.30

14.00

200-250 HB

(As welded)

400-500 HB


Rutile-basic heavy coated electrode with high efficiency (140%), designed to surface all pieces subject to high impact. Frequently used as cushion layer before hardfacing in case of heavy reclaiming. Allows to build up and then to apply abrasion resistant final layers, 1 or 2, using HBA or HB63.

Special applications are repairing of used pieces or preventive protection of new pieces used in railway applications (rails, switches, crossings, tongues) in quarries and mines (crusher jaws, excavator and grab teeth, mill hammers, rock crusher).

120150200

3.24.05.0

HMnDIN 8555: E7-UM-250-KP

CMnSiNiCr

0.8013.000.303.502.50

200-250 HB

(As welded)

400-500 HB


Rutile-basic coated general purpose hardfacing electrodefor applications subject to impact, compression and abrasive wear. For hardfacing on components made of C-steel, cast steel and Manganese steel. The deposit is tough-hard and crack resistant. Recovery of the electrode approx. 120%.

Special applications are hardfacing on block presses,crusher jaws, wheel rims, rollers, caterpillar tracks,ploughshares, running surfaces, cutting edges, etc.

60-9090-120

110-160

2.53.24.0

HB61RDIN 8555: E6-UM-60-S

CMn Si CrV Mo

0.401.001.009.001.001.00

~60 HRC

Hardfacing


82

SMAW


CompositionHardness

Diameter (mm)

Amps (A)

Heavy coated electrode with a high alloy content of elements which form carbides. Therefore especially used for hardfacing of parts subject to high abrasion, moderate impact and temperature. The electrode is easy to weld, has a smooth drop transfer, only a negligible slag content and easy restriking. Recovery approx. 240%.

For use in steels mills, on crushers, conveyor screws, dredger parts, sieves.

130-150160-190

3.24.0

HB68DIN 8555: E10-UM-65-GR

CCrOthers

5.0036.004.00

~64 HRC

(1st layer)

~57 HRC

(Hot hardness, 400°C)

~55 HRC

(Hot hardness,600°C)

Electrodes with a high alloy content of elements which form carbides. Therefore especially used for hardfacing of parts subject to high abrasion, friction, heat and corrosion. The electrode is easy to weld, has a smooth drop transfer and only a negligible slag content. Recovery approx. 200%.

Applications are on ash plows, coke crusher segments, screw conveyers, valves, exhaust fans, agitator fingers, mill guides, mixer paddles, rake teeth in furnaces, tong bits, slag ladles, elevator bucket-tips etc. Operation temperatures up to 550°C.

110-140140-190190-250

3.24.05.0

HB66DIN 8555: E10-UM-65-GRZ

CSiCr MoNbWV

5.001.50

22.007.007.00

2.001.00

~65 HRC

Synthetic rutile coated hardfacing electrode with high recovery (160%). For applications subject to abrasive wear by minerals, combined with medium shocks and compression. Austenitic matrix containing Cr carbides. The deposit resists to corrosion due to the high chromium content as well as heat up to 200°C.

Special applications are excavating and crashing equipment, surfacing of endless screws, mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw presses for bricks.

90130160210

2.53.24.05.0

HB63DIN 8555: E10-UM-60-GRPZ

CMn Si Cr

3.300.501.00

29.00

~58 HRC

(1st layer)

~60 HRC

(All weld metal)

Electrodes with a high alloy content of elements which form carbides. Therefore especially used for hardfacing of parts subject to high abrasion, friction, heat and corrosion. The electrode is easy to weld, has a smooth drop transfer and only negligible slag content. Recovery approx. 190%.

Applications are on ash plows, coke crusher segments, screw conveyers, valves, exhaust fans, agitator fingers, mill guides, mixer paddles, rake teeth in furnaces, tong bits, slag ladles, elevator bucket-tips etc at operationtemperatures up to 450°C.

130-150140-190190-250

3.24.05.0

HB65DIN 8555: E10-UM-65-GR

CSi Cr Nb

5.001.50

24.007.00

~64 HRC

Electrodes with a high alloy content of elements which form carbides. Therefore especially used for hardfacing of parts subject to high abrasion, friction and corrosion. The electrode is easy to weld, has a smooth drop transfer and only a negligible slag content, easy restriking even on wet pieces. Recovery approx. 200%.

Especially designed for claddings in sugar mills, roughing or arcing of mill rollers for better gripping, etc.

120-150170-210220-260

3.24.05.0

HB64SDIN 8555: E10-UM-60-GR

CMn SiCr

4.002.002.00

25.00

~61 HRC

Basic coated, slag free, hardfacing electrode with high recovery (190%). Highly resistant to abrasion due to its high content of Cr and C. The service life of surfaced pieces is up to 50 times longer than for conventional electrodes of similar hardness. Austenitic matrix containing Cr carbides. Deposit 1 or 2 layers maximum.

Special applications are for endless screws, mixer paddles, pump bodies for abrasive materials, excavator teeth, crashing of mineral materials, concrete pumps, screws for brick presses, wear plates.

140200250

3.24.05.0

HBADIN 8555: E10-UM-60-GRZ

C Mn SiCr

5.000.501.00

35.00

60-63 HRC

(2nd layer)

Hardfacing


83

SMAW


CompositionHardness

Diameter (mm)

Amps (A)

Hardfacing electrode with a rutile-basic coating. Cobaltbased deposit of <stellite grade 1> type (Co-Cr-W). Hardest Selectarc Co-type (superior to all other types of stellite). Very good resistance to metal-metal wear and to corrosion up to 800°C. Coefficient of friction very low. Highly resistant to erosion and cavitation.

Hardfacing of rollers, rails, bearing and shafts of pumps, extrusion nozzles, hot cutting tools, conveyor screws.

100140180

3.24.05.0

Co1DIN 8555: E20-UM-55-CTZ

AWS A5.13: ECoCr-C

CSiCr W Fe Co

2.101.00

30.0012.503.00

base

53-57 HRC

(As welded,20°C)

42-45 HRC

(As welded, 600°C)

Surfacing electrode with a rutile-basic coating. Cobalt base deposit of <grade 25> type (Co-Cr-W-Ni). Deposit characterized by a good resistance to metal-metal wear and oxidation resistance up to 1000°C. Good behaviour to important thermal and mechanical shocks. Excellent resistance to cracks, highly resistant to cavitation and erosion, deposit non-magnetic.

Surfacing of motor valves, gas turbine blades, extrusion nozzles, forging dies, forging tools.

100140

3.24.0

Co25DIN 8555: E20-UM-250-CKTZ

CMn Si NiCr W FeCo

0.101.000.80

10.0020.0015.002.00

base

~230 HB

(As welded,20°C)

~300 HB

(600°C)

Hardfacing electrode with a rutile-basic coating. Cobaltbase deposit of <stellite grade 21> type (Co-Cr-Mo-Ni). Deposit characterized by a good metal-metal wear and oxidation resistance up to 1000°C, even in presence of sulphurous atmosphere. Good behaviour to important thermal and mechanical shocks, excellent resistance to cracks, highly resistant to cavitation and erosion, deposit non-magnetic.

Surfacing of motor valves, gas turbine blades, extrusion nozzles, forging dies, forging tools, mixers, valves for gas/water/vapour/acids.

75100140

2.53.24.0

Co21SDIN 8555: E20-UM-350-CKTZ

AWS A5.13: ECoCr-E

CMnSi NiCrMoFeCo

0.300.500.802.50

28.005.002.00

base

32-38 HRC

(As welded,20°C)

250-300 HB

(As welded, 600°C)

Hardfacing electrode with a rutile-basic coating. Cobaltbase deposit of <stellite grade 12> type (Co-Cr-W). The deposit with a high hardness is characterized by a very good resistance to metal and mineral abrasion combined with corrosion and high temperature up to 800°C, in the presence of moderate shocks. Highly resistantto erosion and cavitation. Highly recommended when an important hardness is searched and for a deposit stressed by temperature, corrosion, abrasion and impact. Excellent welding characteristics.

Hardfacing of tools for processing plastics, for wood and paper (carbon and paper cutting) characteristics, pressing tools, hot cut tools, hot shear blades, extrusion screws, etc.

100140180

3.24.05.0

Co12DIN 8555: E20-UM-50-CTZ

AWS A5.13: ECoCr-B

CSiCrWFeCo

1.601.00

29.008.503.00

base

~50 HRC

(As welded,20°C)

38-40 HRC

(As welded, 600°C)

Hardfacing electrode with a rutile-basic coating. Cobaltbase deposit of <stellite grade 6> type (Co-Cr-W). The deposit is highly resistant to metal-metal wear and to corrosion up to 800°C. High resistance to thermal and mechanical shocks. Good aptitude to polishing and to machining. Soft arc, easy to remove slag, regular and smooth weld profile.

Used for hardfacing of valves, valves seats and sealing surfaces, hot shear blades, hot pressing tools, beaters for coke pulverises.

75100140180

2.53.24.05.0

Co6DIN 8555: E20-UM-45-CRTZ

AWS A5.13: ECoCr-A

CSi CrWFe Co

1.101.00

28.004.503.00

base

40-45 HRC

(As welded,20°C)

~30 HRC

(As welded, 600°C)

Special basic coated hardfacing electrode with 150% recovery and a deposit composition of alloy UD520. Deposit resists corrosion, scaling, oxidation and thermalshocks. It offers a high temperature strength and is machinable. It is used to surface parts subject to metal-metal wear at high temperatures, combined with heavy impacts, compression, as well as thermal shocks. Special applications include surfacing of dies, hot working dies, swages, press tools as well as hot rolls.

90120150

2.53.24.0

HB95CoBDIN 8555: E23-UM-200-CKPTZ

CSiCrMoWCoAlTiNi

0.060.80

19.006.001.00

12.000.802.50

base

~220 HB

(As welded)

~350 HB

(Work-hardened)

Hardfacing


84

SMAW


CompositionHardness

Diameter (mm)

Amps (A)

Tubular electrode filled with Tungsten carbides. Deposit highly resistant to abrasion without impact. Steel matrix with a high amount of tungsten carbides and an exceptional resistance to scraping abrasion. The electrode has a smooth fusion and a stable arc, the slag is easy to remove, the weld deposit is not machinable. Surfacing of parts which are subject to extremely mineral abrasion in agriculture, earth moving, mining and steel industry. For concrete and sand mixer blades, conveyer screws, brick dies, shredder knives, etc. Apply 1 or maximum 2 layers.

General applications are on material of civil engineering, agriculture, quarries, mines; for mixer blades, conveyer screws, plough shares, etc.

90-1204.0HRT60WCDIN 8555: E21-UM-65-G

64-68 HRC

Tubular electrode filled with chromium carbide powder. Deposit highly resistant to abrasion and mineral erosion. High amount of Cr carbides in an austenitic matrix, very compact. To consume with very low current. Agreeable melting. No slag. Deposit no machinable. Possibility to increase deposition by introducing a second electrode in the arc (double the recommended current). Surfacing of all austenitic and Mn steels types, grey cast iron (without any preheating), tool steels or high alloyed steels (in this case, carry out a cushion layer with Selectarc 29/9 or 18/8Mn electrodes).

Principally used in agriculture, cement industries, quarries, brickyards, civil engineering, for screws of brick press, for excavating jars, etc.

80-120120-180210-250

6.08.0

12.0

HRT60EN 14700: E Fe15

CMnCr

5.000.50

35.00

55-60 HRC

(1st layer)

58-62 HRC

(2nd layer)

Special hardfacing electrode with 170% recovery and a deposit composition of alloy C (Ni-Cr-Mo) + Co. Rutile-basic coating with outstanding welding characteristics. Deposit resists against corrosion, scaling, oxidation and thermal shocks. It is machinable. It is used to surface parts subject to compression, corrosion, high temperatures (400-800°C) as well as thermal shocks. This electrode has a higher hot strength and is more resistant against thermal shocks and metallic abrasion compared to Selectarc B 92.

Special applications are surfacing of hot working tools, as hot shear blades, deburring tools, swages, forging saddles, forging and hot trimming dies, press tools as well as pump parts.

75110135

2.53.24.0

B92CoDIN 8555 : E23-UM-250-CKTZ

AWS A5.11 : ~ENiCrMo-5

CMnSi FeCr CoMoW

<0.100.800.503.00

16.003.50

16.003.70

~250 HB

(As welded)

350-400 HB

(Work-hardened)

Special surfacing electrode with 170% recovery and a deposit composition of alloy C (Ni-Cr-Mo) Rutile basic coating with outstanding welding characteristics. Deposit resists to corrosion in presence of chloride acid (up to 160°C) and in general to all type of oxidation. Deposit work-hardens under impact and is machinable. It is used in general to surface all pieces subject to mechanical stress combined with corrosion and/or high temperatures (from 400 - 750°C). Also used for pieces subject to high thermal shocks.

Principal applications are surfacing of hot working tools as hot shear blades, deburring tools, swages, dies, press tools as well as pump parts, installations for chlorisation, valves and reservoirs.

75110135

2.53.24.0

B92DIN 8555 : E23-UM-250-CKTZ

AWS A5.11 : ENiCrMo-5

CMnFeSiCrMoW

<0.100.805.500.50

16.0016.004.00

~250 HB

(As welded)

350-400 HB

(Work-hardened)

Hardfacing


85

SMAW


CompositionHardness

Diameter (mm)

Amps (A)

It is a smooth running, AC/DC electrode which deposits an austenitic manganese steel weld metal for rebuilding and reinforcing matching manganese and manganese/nickel steels. Abrasion resistant weld deposits such as HARDFACING ARC 33 can be applied directly onto it.

Typical applications include the reclamation of crusher rods and jaws, bucket lips and teeth, grizzlies, liners, crossings and other manganese steel components. These electrodes are not recommended for direct application onto mild or carbon steels – in this situation STAINARC 309L should be used as a “buffer layer”.

100-130140-170170-220

3.24.05.0

HARDFACING Mn-NiAS/NZS 2576: 1220 A4

CMnNi

0.7012.503.30

18-24 HRC

(Multi-layer, as welded)

40-45 HRC

(Multi-layer, work hardened)

It is a hard surfacing electrode that deposits very hard chromium carbides in an austenitic matrix. It is suitable for a wide range of surfacing applications where resistance to heavy abrasion and impact are required. The high chromium content (33%) make these electrodes deposits resistant to sea water corrosion and oxidation/ spalling at elevated temperature up to 900 ºC.

Typical applications are in the earth moving and mining industries and include surfacing quarry screen plates, screen butt straps, chutes and shovel teeth / lips.

100-140140-185

3.24.0

HARDFACING ARC 33JIS Z3251: DFCrA-700B

CMnCr

5.001.53

32.50

53-58 HRC

(Single-layer onto mild steel)

60-65 HRC

(Multi-layer)

It is a smooth running, AC/DC electrode which deposits an air hardening martensitic steel alloy. It deposits one of the hardest steel alloys available and is free from relief checks.

It is suitable for a wide range of applications including the surfacing of post hole augers, agricultural points, sharesand tyres, grader and cultivator blades and other components subject to fatigue or flexing during service.

90-130140-180160-280

3.24.05.0

HARDFACING 700RAS/NZS 2576: 1855 A4

CMnSiCrMoV

0.800.410.508.000.250.45

53-56 HRC


55-60 HRC

(Multi-layer)

Tubular electrode filled with W and Cr carbides. Deposit highly resistant to abrasion without impact (or moderate shocks). Essentially composed of W carbides (exceptional resistance to abrasion). Stainless matrix, excellent friction coefficient, agreeable melting, no slag, deposit not machinable. Mainly used to pieces subject to a high mineral abrasion and to temperature up to 300°C.

General applications are on material of civil engineering, agriculture, quarries, mines, (mixer, blade, conveyer screws, etc).

80-120120-180210-250

5.08.0

12.0

HRT68EN 14700: E Fe20

CSiCrW

5.501.20

22.0025.00

64-68 HRC

Tubular electrode filled with metal powders (carbides of Cr and Nb). This electrode produces a deposit characterized by an exceptional hardness and resistance to abrasion, combined with moderate impact. Higher resistant than conventional electrodes (because of the low dilution withthe base metal). Deposit essentially composed of complex carbides of Cr and Nb, in an austenitic matrix. Good resistance to mineral abrasion and impact due to the very fine presence of Nb carbides. Rust proof deposit resists to temperature up to 300°C. Use with low current.

Principally used in civil engineering, cement industries, agriculture for press screws, mixing blades, jars teeth and blades, jars teeth and blades, scrapers, crushing hammers, sieving gates, excavator teeth, etc.

80-120120-180210-250

6.08.0

12.0

HRT63EN 14700: E Fe15

CMnSiCrMoNb

4.500.801.00

26.501.008.00

57-60 HRC

(1st layer)

60-64 HRC

(2nd layer)

It is a smooth running, AC/DC electrode which is recommended for the multi-layer build-up and surfacing of steel components subjected to metal to metal wear and compressive loading. It deposits an air hardening C-Mn-Cr steel alloy which is machinable.

Recommended for the manual arc build-up and surfacing of gears, shafts, rollers, quarry parts, track links and etc.

100-150140-200170-250

3.24.05.0

HARDFACING 350RAS/NZS 2576: 1435 A4

CMnSiCr

0.120.450.302.20

28-32 HRC


35-38 HRC

(Multi-layer)

Hardfacing


86

GTAW


CompositionHardness

TIG rod –copper coated- for surfacing by the GTAW process. Tough deposit, resistant against pressure and shock, easy to machine.

Used for surfacing of guides, rails, shafts, rollers, tractor shoes, gear teeth, drive sprockets shovel swing gear as well as for semi-hard build up and intermediate layers.

TIG R300BDIN 8555: WSG 2-GZ-300-P

280-320 HBCMnSPSiCrAl Ti

0.551.10

<0.01<0.02

0.501.000.100.20

TIG rod –copper coated- for surfacing by the GTAW process. Tough deposit, easy to machine.

Used for surfacing of rails, shafts, rollers, crane wheels as well as for semi-hard build up and intermediate layers.


225-275 HBCMnSPSiCrAlTi

0.301.10

<0.01<0.02

0.501.000.100.20

Solid rod for welding and hardfacing of similar chemical composition steels. Product of high purity for welding without microporosity.


TIG M.V.S.*EN: 40CrMoV20

40CDV20

~60 HRCCMnSiNiCrMoVCu

0.400.400.900.105.001.300.50

<0.30

Solid rod for used for welding and for hardfacing by the GTAW process. Product of high purity for welding without microporosity.

Used to weld and to repair parent metals like X1CrNiMoAlTi12-9-2 and others (Maraging 200-250).


TIG MARVAL X 12 S*DIN 8555: MSG 5-GZ-400-R

X1 CrNiMoAlTi 12.9.2

32 HRCCMnSiNiCr MoAl Ti

<0.010.020.059.40

12.002.000.700.30

Solid rod for TIG welding of similar chemical composition steels. Product of high purity for welding without microporosity. The deposit can be machined with standard tools after welding and then age hardened by a subsequent heat treatement. Also used to weld Maraging steels like X2NiCoMo18-9-5; 1.6356 and others (Maraging 200-250).

General applications are for building up dies for extrusion of Al-castings and plastics, for hot working tools, for moulds, etc.

TIG MARVAL 18 SEN: X2 NiCoMoTi 18 8 5

36 HRC

(As welded)

~50 HRC

(After age hardening 4h at 480°C)

CMnSiNiMoCoAlTi

<0.01<0.10<0.1018.005.008.500.100.50

TIG rod for surfacing by the GTAW process. Used for hardsurfacing parts subject to corrosion and heat as well as cold working tools. For gas, water and steam valves with service temperatures up to 500°C.

Special applications are hardfacing and welding of base metals Z55CrNiMoV12, Z55Cr14, Z160CrMoV12.

TIG HBCrMo17-1DIN 8555: WSG 6-GZ-50-RZ

~53 HRCCMnSiCrMo

0.400.500.50

16.501.10

TIG rod for surfacing by the GTAW process. Composition of a high speed steel, used for hardsurfacing cold working tools as lathe tools, drilling tools, cutting tools.

Special applications are hardfacing and repairing of high speed steels like 85WMoCrV6.5.4.2, (1.3339), 1.3333 and others.

TIG HBC62 DIN 8555 : WSG 4-GZ-60-S

~62 HRCCMnSiCrMoVW

1.000.100.204.205.001.806.30

TIG rod for Gas Tungsten Arc Welding. Very good resistance to metal-metal wear, thermal shock and corrosion up to 1000°C even in sulphuric gases. Non magnetic deposit. Base materials are alloy 25, UNS R30605, AMS 5537, Material N° 2.4964, CoCr20W15Ni and similar.

Typical applications are on engine valves, forging dies, gas turbines, mixers.

TIG FICo25DIN 8555 :

WSG 20-GZ-250-CKTZ

~230 HBCMnSPSiNiCrWFe

0.101.50

<0.01<0.01

0.1010.0020.0015.00<1.00

Hardfacing


87

GTAW


CompositionHardness

TIG rod -copper coated- for surfacing by the GTAW process. Used for hardfacing parts subject to high impact and medium abrasion. A kind of an universal hardfacing wire used in quarries, mines, steel works, cement works, crushing plants, the wood industry, in the car industry and others.


TIG R600BDIN 8555: WSG 6 GZ-60-S

~60 HRCCMnSPSiNiCr

0.450.40

<0.01<0.02

3.000.179.20

Cobalt Base continues cast hardfacing rod for GTAW / TIG welding. Very good resistance to metal-metal wear, thermal shock, corrosion and heat up to 1000°C. Excellent gliding characteristics, high toughness, good to polish, non-magnetic.

Typical applications are on engine valves, hot forging dies, gas turbines.

TIG Co21DIN 8555: WSG-20-GO-300-CKTZ

AWS A5.21: ERCoCr-E

29-33 HRC

~240 HB

(at 600°C)

CMnSi PSNiCrMoFeWCo

0.250.300.60

<0.02<0.03

2.4027.80 5.401.400.01

Base

Cobalt Base continues cast hardfacing rod for GTAW / TIG and OAW / oxy-acetylene welding. Very good resistance to metal-metal wear, cavitation and corrosion as well as heat up to 900°C. Excellent gliding characteristics, good to polish, non-magnetic. Machinable with tungsten carbide tools or by grinding.

Typical applications are on valves, valve seats and other sealing faces, hot pressing tools, pump parts, extrusion screws.

TIG Co6DIN 8555: WSG-20-GO-40-CTZ

AWS A5.21: ERCoCr-A

39-43 HRCCMnSiPS NiCrMoFeW Co

1.200.101.30

<0.02<0.03

2.5029.50 0.302.404.60

Base

Cobalt Base continues cast hardfacing rod for GTAW / TIG and OAW / oxy-acetylene welding. Very good resistance to metal-metal wear, abrasion, cavitation, corrosion and heat up to 900°C. Excellent gliding characteristics, good to polish. Only machinable with tungsten carbide tools or by grinding.

Typical applications are on cutting tools, shredding tools, saw blades, extrusion dies, mixing tools, hot working tools without thermal shock, extrusion screws in the wood, paper and plastic industry.

TIG Co12DIN 8555: WSG-20-GO-50-CSTZ

AWS A5.21: ERCoCr-B

47-50 HRCCMnSi PSNi CrMoFeWCo

1.400.101.40

<0.02<0.03

2.4030.50 0.202.008.40

Base

Cobalt Base continues cast hardfacing rod for GTAW / TIG and OAW / oxy-acetylene welding. Very good resistance to metal-metal wear, abrasion and corrosion and heat up to 900°C. Excellent gliding characteristics, good to polish. Only machinable with tungsten carbide tools or by grinding.

Typical applications are on cutting tools, shredding tools, mixing and drilling tools, hot working tools without thermal shock, extrusion screws.

TIG Co1DIN 8555: WSG-20-GO-55-CSTZ

AWS A5.21: ERCoCr-C

53-57 HRCCMnSiPSNiCrMoFeWCo

2.400.201.20

<0.02<0.03

2.2031.00 0.302.50

12.50Base

TIG rod -copper coated- for surfacing by the GTAW process.

Used for hardfacing of civil engineering equipments such as shovel and bucket teeth, bucket edges, excavators as well as cutting edges.

TIG R500BDIN 8555: WSG 2-GZ-50

~50 HRCCMnSPSiCrAlTi

1.101.90

<0.01<0.02

0.501.800.100.20

TIG rod -copper coated- for surfacing by the GTAW process. Hardfacing of pressing and stamping tools.


330-370 HBCMnSPSiCrAlTi

0.701.90

<0.01<0.02

0.501.000.100.20

Hardfacing


88

GTAW


CompositionHardness

Repairing and hardfacing of jet engine or turbine parts.TIG Co918AFNOR: KC 20 NTa

CMnSiNiCrFeAlCuTa Co

0.070.100.10

20.0020.000.050.070.067.50

Base

Low coefficient of friction for aeronautical applications. Hardfacing of notches in jet engine turbine blade.

TIG CoT800AFNOR: KD 28 C

CSiPSNiCrMoFeNCo

0.013.50

<0.01<0.01

1.0018.0029.001.000.01

Base

TIG rod for Gas Tungsten Arc Welding. Corrosion and heat resistant for aeronautical applications. Hardfacing gas turbine blade shroud interlock surfaces and other wear location areas.

TIG Co694AFNOR: KC 28 W

EN 4326: CoCr28W20Ni5V1

CMnSiNiCr Fe WBVCo

0.850.300.605.80

28.00<3.0020.00<0.05

1.00Base

Repairing and hardfacing of jet engine or turbine parts.TIG Co414AFNOR: KC 29 NW

CMnSiNiCrFeWBCo

0.120.900.80

10.2029.000.107.00

0.002Base

TIG rod for Gas Tungsten Arc Welding. Very good resistance against oxidation up to 1150°C.

Typical applications include welding of oxidation and creep resisting alloy like alloy 188 , UNS R30188, AMS 5608 , Material N° 2.4683 , CoCr22NiW and similar. Gas turbine engine combustor cans, spray bars, flame-holders, after-burner liners, etc.

TIG Co188EN 3888: CoCr22Ni22W15

CMnSiNiCrFeW La Co

0.100.800.30

23.0022.00<3.0014.000.06

Base

Corrosion and heat resisting for aeronautical applications.TIG Co31EN 4327: CoCr26Ni11W8

30 HRCCMnSiNiCrFeWBNCo

0.501.000.80

10.5025.501.008.00

0.0050.017Base

Cobalt Base continues cast hardfacing rod for GTAW / TIG welding. Very good resistance to metal-metal wear, thermal shock and corrosion up to 1000°C even in sulphuric gases. Non magnetic deposit.

Typical applications are: Surfacing of engine valves, forging dies, gas turbines, mixers.

TIG Co25DIN 8555:

WSG 20-GZ-250-CKTZ

~230 HBCMnSiNiCrMo FeWCo

0.150.700.909.80

21.00 0.033.00

15.00Base

Hardfacing


89


CompositionHardness

Diameter (mm)

Amps (A)

GMAW

Solid wire electrode for surfacing by the GMAW process.Composition of a high speed steel, used for hardsurfacing cold working tools as lathe tools, drilling tools, cutting tools.

Special applications are hardfacing and repairing of high speed steels like 85WMoCrV6.5.4.2, (1.3339), 1.3333 and others.

100-150150-190150-220180-270

0.81.01.21.6

MIG HBC62 DIN 8555: MSG4-GZ-60-S

CMnSiCrMoVW

1.000.100.204.205.001.806.30

~62 HRC

Solid wire electrode for welding and hardfacing by the GMAW process. Product of high purity for welding without micro porosity.

Used for cold working tools, swages for forging and punching tools as well as for moulds for plastics. Especially designated to repair and to surface the parent material 36NiCrMo16, 1.6773. Available copper coated or in bare form.

60-100150-170150-220180-270

0.81.01.21.6

MIG 819BS EN: 36NiCrMo16

CMnSPSiNiCrMo

0.350.40

<0.010<0.015

0.303.801.700.30

~48 HRC

Solid wire electrode -copper coated- for surfacing by the GMAW process. Tough deposit, easy to machine.

Used for surfacing of rails, shafts, rollers as well as for semi-hard build up and intermediate layers.

60-100150-170150-220180-270

0.81.01.21.6

MIG R250B DIN 8555: MSG 1-GZ-250-P

CMnSPSiCrAlTi

0.301.10

<0.01<0.02

0.501.000.100.20

225-275 HB

Solid wire electrode used for welding and for hardfacing by the GMAW process. Product of high purity for welding without micro porosity.

Used to weld and to repair parent metals likeX1CrNiMoAlTi12-9-2 and others (Maraging 200 –250).

60-100150-170150-220180-270

0.81.01.21.6

MIG MARVAL X12S DIN 8555: MSG 5-GZ-400-R

X1CrNiMoAlTi12-9-2

CMnSiNiCrMoTiAl

<0.010.020.059.40

12.002.00

0.3000.700

32 HRC

Solid wire electrode for welding steels of similar chemical composition and for hardfacing by the GMAW process.Product of high purity for welding without micro porosity.The deposit can be machined with standard tools after welding and then age hardened by a subsequent heat treatment. Also used to weld Maraging steels like X2NiCoMo18-9-5, 1.6358 and others (Maraging 200 –250).

General applications are for building up dies for extrusion of Al-castings and plastics, for hot working tools, for moulds, etc.

60-100150-170150-220180-270

0.81.01.21.6

MIG MARVAL 18S EN: X2NiCoMoTi18-8-5

CMnSiNiMoCoTiAl

<0.01<0.10<0.1018.005.008.500.500.10

~36 HRC

(As welded)

~50 HRC

(After age hardening 4h at 480°C)

Solid wire for welding and for hardfacing steels of similar chemical composition. Product of high purity for welding without micro porosity. Available in bare form only.

60-100150-170150-220

19-300

0.81.01.21.6

MIG M.V.S EN: 40CrMoV20

40CDV20

CMnSiNiCrMoVCu

0.400.400.900.105.001.300.50

<0.30

~60 HRC

Solid wire electrode for surfacing by the GMAW process.Used for hardsurfacing parts subject to corrosion and heat as well as cold working tools. For gas, water and steam valves with service temperatures up to 500°C.

Special applications are hardfacing and welding of base metals X55CrNiMoV12, X55Cr14, X160CrMoV12.

100-150150-190150-220180-270

0.81.01.21.6

MIG HBCrMo 17-1 DIN 8555: MSG6-GZ-50-RZ

0.400.400.50

16.501.10

~53 HRCCMnSiCrMo

Hardfacing


90


CompositionHardness

Diameter (mm)

Amps (A)

GMAW

FCAW

Solid wire electrode -copper coated- for surfacing by the GMAW process. Tough deposit, resistant against pressure and shock, easy to machine.

Used for surfacing of guides, rails, shafts, rollers, tractor shoes, gear teeth, drive sprockets shovel swing gear as well as for semi-hard build up and intermediate layers.

60-100150-170150-220180-270

0.81.01.21.6


CMnSPSiCrAlTi

0.551.10

<0.01<0.02

0.501.000.100.20

280-320 HB

Solid wire electrode -copper coated- for surfacing by the GMAW process. Used for hardfacing parts subject to high impact and medium abrasion. A kind of an universal hardfacing wire used in quarries, mines, steel works, cement works, crushing plants, the wood industry, in the car industry and others.


60-100150-170150-220180-270

0.81.01.21.6

MIG R600B DIN 8555: MSG 6 GZ-60-S

CMnSPSiNi Cr

0.450.40

<0.01<0.025

3.000.17

9.20

~60 HRC

Solid wire electrode -copper coated- for surfacing by the GMAW process.

Used for hardfacing of civil engineering equipments such as shovel and bucket teeth, bucket edges, excavators as well as cutting edges.

60-100150-170150-220180-270

0.81.01.21.6

MIG R500B DIN 8555: MSG 2-GZ-50

CMnSPSiCrAlTi

1.101.90

<0.01<0.02

0.501.800.100.20

~50 HRC

Solid wire electrode -copper coated- for surfacing by the GMAW process. Hardfacing of pressing and stamping tools.

60-100150-170150-220180-270

0.81.01.21.6


CMnSPSiCrAlTi

0.701.90

<0.01<0.02

0.501.000.100.20

330-370 HB

A work-hardening austenitic manganese steel alloy. Deposits are extremely tough and work hardens under high impact. It has excellent slag removal and bead shape. It has a steady arc with globular transfer. Spatter and noise levels are minimal. It operates well in automatic applications, without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique.

It can be used for most railroad track maintenance applications.

275-350400-450

1.62.8

Tube-Alloy 219-O 16-23 Rc

(As Deposited)

50-55 Rc

(Work hardened)

CMnSiCr

1.0020.000.604.50

A self-shielded, flux-cored wire that deposits a work-hardenable austenitic manganese steel alloy. It is designed for the build-up and overlay of austenitic manganese (Hadfield) steels only. It can also be used for joining austenitic manganese steel to manganese steel.

It operates well in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique.

160-190275-350400-450

1.21.62.8

Tube-Alloy 218-O 15-22 Rc

(As Deposited)

50-55 Rc

(Work hardened)

CMnSiCrNi

1.0015.000.403.100.40

Hardfacing


91


CompositionHardness

Diameter (mm)

Amps (A)

It is a medium alloy carbide steel. It is primarily designed to meet the specific physical and operational requirements necessary in the automatic rebuilding of dredge pump shells. Deposits do stress relief check crack.

It requires no external shielding gas to produce sound weld deposits but CO2 shielding gas can sometimes be utilized for special conditions. Weldability is excellent in the horizontal position. A fine check pattern provides maximum stress relief.

400-450 2.8Tube-Alloy 244-O 1 layer 1020 Steel: 34RcMn Steel: 24Rc

2 layers1020 Steel: 37RcMn Steel: 33Rc


CMnSiCrCu

2.501.602.009.000.50

A self-shielded, flux-cored wire that deposits a premium martensitic alloy steel. It has excellent resistance to adhesive (metal-to-metal) wear. The deposit’s good resistance to abrasion and impact makes it a versatile overlay alloy. It is designed for use as an overlay on carbon and low-alloy steels or a base of Tube-Alloy Build Up-O. With proper preheating, crack-free deposits can be obtained. It should never be used for joining. Similar to AWS A5.21, classification ERC Fe-2.

It has a steady arc with a globular transfer. Spatter and noise levels are minimal, with a complete, easily removed slag cover. Out-of-position welding is limited to a horizontal shelf technique.

160-190275-350400-450

1.21.62.8

Tube-Alloy 242-O 1 layer 1020 Steel: 36Rc

2 layers1020 Steel: 39Rc


CMnSiCrMo

0.251.300.704.000.50

A self-shielded, flux-cored wire that deposits a chromium carbide alloy steel. It is designed for overlay on carbon, low alloy, or austenitic manganese base metals or can be used over a weld base of Tube-Alloy Build Up-O, 218-O or AP-O.

The minimal slag coverage allows it to operate well in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelftechnique.

160-190275-350400-450

1.21.62.8

Tube-Alloy 240-O 1 layer 1020 Steel: 40RcMn Steel: 35Rc


3-5 layers1020 Steel: 52RcMn Steel: 50Rc

CMnSiCr

3.201.801.90

15.50

A self-shielded, flux-cored wire that deposits a work-hardenable austenitic manganese steel alloy with finely dispersed titanium carbides (TiCs). The deposit is extremely tough, making it suitable for severe impact. It also provides very good abrasion resistance due to the titanium carbides.

It is designed primarily for use in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique.

400-450 2.8Tube-Alloy 218 Tic-O

1 layer 1020 Steel: 25RcMn Steel: 30Rc



CMnSiCrTi

2.0013.000.603.203.50

A small diameter, gas-shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbideoverlay. It is designed for overlay on carbon, low alloy, cast iron, and austenitic manganese base metals. It operates with a small ball globular/spray transfer with 98% Ar/2% O2 or 75% Ar/90% balance CO2 shielding gas.

150-180180-210

1.2Tube-Alloy 255-G CMnSiCr

5.301.000.4018.0




Hardfacing


92


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

A self-shielded, flux-cored wire that deposits a martensiticalloy with finely dispersed titanium carbides (TiCs). It is particularly good for resisting high stress abrasive wear. The alloy also has good hot hardness. Deposits can be applied crack free with proper procedures.

It has a steady arc with a globular transfer. Spatter and noise levels are minimal, and the slag cover is minimal. It is designed primarily for use in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique.

275-350400-450

1.62.8

Tube-Alloy 258 Tic-O

CMnSiCrMoTi

2.101.301.807.001.606.00

1 layer 1020 Steel: 60Rc



A self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel. It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 1250°F) wear resistance is required. It is designed for overlay on carbon, low alloy, or austenitic manganese base metals or can be used over a weld metal base of Tube-Alloy Build-Up O, 218-O or AP-O.

The minimal slag coverage allows it to operate well in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique. It can be run submerged arc by using with a neutral flux.

275-350400-450

1.62.8

Tube-Alloy 255-O CMnSiCr

4.500.900.50

26.50




A metal-cored, gas-shielded wire which deposits a sound hot work tool steel alloy of the AISI H-12 type. It is extremely resistant to thermal shock and erosion at working temperatures. The alloy has good dimensionalstability and uniform heat-treatment response, making it ideally suited for fabrication, modification, and repair of dies and other tool steel parts. Conforms to AWS A5.21, classification ERC Fe-8.

It has very smooth arc action, low fume levels, low spatter, and virtually slag-free welds. For use with 98% Ar/2% O2 shielding gas, smaller diameters perform well in vertical and overhead positions with short circuit or pulsed transfer modes. It can also be used in submerged arc welding with a neutral flux.

160-190275-350

1.21.6

Tube-Alloy 258-G CMnSiCrMoWV

0.401.000.555.001.451.250.40

1 layer A36 Plate: 52Rc

2 layersA36 Plate: 53Rc

3 layersA36 Plate: 57Rc

A self-shielded, flux-cored wire that deposits a low alloy steel. It is designed for build-up carbon and low alloy steels only. The weld metals have good compressive strength and impact resistance, making them excellent bases for more abrasion-resistant alloys. The deposits have excellent resistance to cracking, even in multiple layers, and are well within the machinable range. It is not recommended for joining.

It has a steady arc with a globular transfer. It can operate successfully over a wide range of parameters. Spatter and noise levels are minimal, with a complete, easily removed slag cover - even at high temperatures. Out-of-position welding is limited to a horizontal shelf technique.

160-190275-350400-450

1.21.62.8

Tube-Alloy Build Up-O

CMnSiCr

0.122.800.801.20

1 layer 1020 Steel: 30Rc4130 Steel: 36Rc

2 layers1020 Steel: 28Rc4130 Steel: 30Rc


A self-shielded, flux-cored wire that deposits a premium martensitic alloy steel of the H-12 tool steel composition. It has excellent resistance to adhesive (metal-to-metal) wear. It also has good resistance to abrasion and impact, and maintains its hardness up to 1000°F. It is designed for use as an overlay on carbon and low alloy steels, or can be used over a base of Tube-Alloy Build Up-O. Because of its high hardenability, proper preheat may be required for crack-free deposits. It should never be used for joining.

It has a steady arc with a globular transfer. Spatter and noise levels are minimal, with a complete, easily removed slag cover. Out-of-position welding is limited to a horizontal shelf technique.

160-190275-350400-450

1.21.62.8

Tube-Alloy ® 258-O CMnSiCrMoW

0.451.400.806.001.501.50

1 layer 1020 Steel: 49Rc1045 Steel: 51Rc



Hardfacing


93


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

A gas-shielded, metal-cored wire that deposits a martensitic alloy steel. It is designed for use as an overlay on carbon and low alloy steels. It has very good resistance to adhesive (metal-to-metal) wear and good resistance to abrasion and impact.

It can be used with either 100% CO2 or 75% Ar /25% CO2 shielding gas. It has excellent operator appeal inall positions and produces a very smooth arc, low fume levels, and virtually slag-free welds.

160-190275-350

1.21.6

Tube-Alloy 260-G CMnSiCr

0.702.001.008.00

55-60 Rc

A self-shielded, flux-cored wire that deposits a premium martensitic alloy steel of H-12 tool steel composition. It has excellent resistance to adhesive (metal-to-metal) wear. It also has good resistance to abrasion and impact, and maintains its hardness up to 1000°F. It is designed for use as an overlay on carbon and low alloy steels. Out-of-position welding is limited to a horizontal shelftechnique.

80-120120-150150-190

0.9ArmorWear CMnSiCrMoW

0.401.000.405.801.501.40




A combination of large chromium carbides and small, fine columbium and alloy carbides in an austenitic eutectic carbide matrix. It is designed to resist severe high and low stress abrasion with minimal impact at elevated temperatures (up to 1400°F). The deposit will stress relief check crack readily. Deposit thickness should not exceed 3/8” or two to three layers.

It is designed to operate without the need for shielding gas over wide voltage and amperage ranges. The spatter level is low, slag cover is minimal and easily removed. A45-O can be run submerged arc by using with a neutral flux.

400-4502.8Tube-Alloy A45-O C MnSiCrMo V Cb W

5.500.201.00

21.006.501.006.501.50

Up to 1000°F At 1050°F At 1100°F

60Rc54Rc50Rc

(After Tempering)

It deposit is a premium, high chromium-columbium carbide surfacing alloy. It can be used on components subject to extremely severe high and low stress abrasive wear and moderate impact. It can also be used where high temperature (up to 1250°F) wear resistance is required. The deposit will stress-relief check crack readily.

It is designed to operate over large voltage or amperage ranges. The spatter level is low, slag cover is minimal and easily removed. A43-O can be run submerged arc by using with a neutral flux.

275-350400-450

1.62.8

Tube-Alloy A43-O CMnSiCrCb

5.500.201.00

22.006.50

1 layer 1020 Steel: 56-60RcMn Steel: 46-50Rc

2-3 layers1020 Steel: 60-64RcMn Steel: 54-58Rc

A gas-shielded, metal-cored wire designed for build-up on carbon and a low-alloy steels. The weld metals have good compressive strength and impact resistance, making them excellent bases for more abrasion-resistant alloy.

Used with 100% CO2 or 75% Ar / 25% CO2 shielding gas, it ensures a uniform, porosity-free deposit with an efficiency that is equal to those of solid wires. It has excellent operator appeal in all positions.

160-190275-350

1.21.6

Tube-Alloy ® Build Up-G

CMnSiCr

0.261.730.321.82

25-35 Rc

A self-shielded, flux-cored wire that deposits a high chromium austenitic manganese alloy. As a result of the higher chromium content in the weld metal, AP-O is much more versatile than standard austenitic manganese filler metals. It can be used for build-up and overlay ofaustenitic manganese (Hadfield) as well as carbon and low alloy steels. It can also be used for joining of manganese steel to itself or to carbon and low alloy steels.

It operates well in automatic applications without slagging between passes. Out-of-position welding is limited to a horizontal shelf technique.

275-350400-450

1.62.8

Tube-Alloy ® AP-O CMnSiCr

0.4016.500.3013.0

18-24 Rc

(As Deposited)

50-55 Rc

(Work hardened)

Hardfacing


94


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

Self shielding -open arc- flux cored wire highly alloyed, for surfacing and buffer layers, designed to weld without shielding gas. Austenitic stainless steel deposit with a high Mn-content. For welding and cladding on Mn-steels (14% Mn), for cushion layers prior hard facing, repairing of pieces submitted to shocks.

For shops doing repairs on railways, earth moving, quarry or construction machinery, cement works, different types of crushers.

180-330250-400

1.62.4

FCO-307DIN 8555: MF 8-GF-200

50-CKRPZ

CMnSiCr Ni

0.106.000.50

19.009.00

~180 HB

(As welded)

~47 HRC


A premium, work-hardening austenitic manganese steel alloy. It can be used for build-up or overlay on austenitic manganese steel. It can also be used for joining austenitic manganese steel to manganese steel, carbon steel, and low-alloy steel. The deposit has an excellent impact resistance and rapidly workhardens to 50-55 Rc.

It is a unique gas-shielded, flux-cored, all-position wire designed to operate in a smooth, semi-spray arc transfer. The deposit has excellent slag removal and appearance. Can be used with either 100% CO2 or 75% Ar / 25% CO2 shielding gas.

165-22512.0VertiWear ® AP CMnSiCr Ni

0.4514.000.50

13.500.50



3-8 layers1020 Steel: 18Rc

A multi-purpose martensitic steel alloy. It has excellent operator appeal in all positions and can be used to surface mild and low alloy steel components subject to moderate abrasive wear and medium to high impact. Deposits can be applied crack-free in multiple layers with proper procedures.

A gas-shielded, flux-cored, all-purpose wire designed to operate in a smooth, semi-spray arc transfer with 100% CO2 or 75% Ar / 25% CO2 shielding gas. The operation is superior to competitive gas-shielded hard surfacing wires, allowing higher deposition and greater productivity in out-of-position applications.

165-185250-280

1.21.6

VertiWear 600 CMnSiCrMo

0.400.750.606.501.00



3-8 layers1020 Steel: 57Rc

Self shielding -open arc- flux cored wire with a semi-hard deposit. The deposit is machinable and tough, resistant to medium friction and compression, highly resistant to shocks and free of cracks. For surfacing on equipment parts and tools.

Mainly used for heavy build up and as cushion layer on forging die cavities, mandrels, chains, sprockets, punches, blades, drawing dies.

180-330250-400350-500

1.62.43.2

FCO-40DIN 8555: MF 1-GF-350-P

CMnSiCr

0.151.500.801.45

~360 HB

Self shielding general purpose -open arc- flux cored wire for applications subject to impact, compression and abrasive wear. For hardfacing on components made of C-steel, cast steel and Manganese steel. The deposit is tough-hard and crack resistant.

Special applications include hardfacing of block presses, crusher jaws, wheel rims, rollers, caterpillar tracks, ploughshares, running surfaces, cutting edges, etc.

180-330250-400

1.62.4

FCO-61DIN 8555: MF 6-GF-60-GP

CMnSiCr

0.501.502.508.50

~61 HRC

Hardfacing

Tel: (65) 6266 4868 | Fax: (65) 6262 3733 | Email: [email protected]: (65) 6268 8333 | Fax: (65) 6268 7515 | Email: [email protected]

95


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

Self shielding -open arc- flux cored wire with a high alloy content of carbide forming elements. Therefore especiallyused for hardfacing of parts subject to high abrasion, friction and corrosion.

Applications are on sand and earthmoving equipment such as dredge buckets, coke crusher segments and hammers, screw conveyers, exhaust fans, agitator fingers, mill guides, mixer paddles, rake teeth in furnaces, tong bits, slag ladles, wear plates for higher temperatures. Operation temperatures in corrosion environments up to 300°C.

180-330250-400

1.62.4

FCO-65DIN 8555: MF 10-GF-65-GRT

CMnSiCrNb

5.000.501.00

22.007.00

62-64 HRC

Self shielding -open arc- flux cored wire with a high alloy content of elements which form carbides. Therefore especially used for hardfacing of parts subject to high abrasion, friction, heat and corrosion.

Applications are on blast furnace bell’s burden area, ash plows, coke crusher segments, screw conveyers, valves, exhaust fans, agitator fingers, mill guides, mixer paddles, rake teeth in furnaces, tong bits, slag ladles, elevator bucket-tips etc. Operation temperatures up to 600°C. The complex carbides maintain high temperature hardness.

180-330250-400

1.62.4

FCO-66DIN 8555: MF 10-GF-65-GRZ

CMnSiCrMoNbW

5.500.501.50

22.005.506.002.00

~65 HRC

Self shielding general purpose -open arc- flux cored wire for applications subject to abrasive wear by minerals, combined with severe impact and compression. The deposit contains finely dispersed titanium carbide particles which gives it its special properties. Surfacing in 1-2 or eventual 3 layers for all pieces subject to highabrasion combined with a good resistance to shocks. Only machinable by grinding.

Special applications are for excavating and crashingequipment, surfacing of endless screws, mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw presses for bricks. Also for crushing sugar cans and vegetables.

180-330250-400

1.62.4

FCO-63TiDIN 8555: MF 10-GF-55-GPS

CMnSiCr MoTiV

1.801.200.706.500.805.000.20

56-60 HRC

Self shielding general purpose -open arc- flux cored wire for applications subject to abrasive wear by minerals, combined with medium impact and compression.Austenitic matrix containing Cr carbides and Borides. The deposit resists to heat up to 200°C. Surfacing in 1-2 layers for all pieces subject to high abrasion for equipment working in earth / soil, sand or other abrasive particles. Only machinable by grinding.

Special applications are for excavating and crashing equipment, surfacing of endless screws, mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw presses for bricks.

120-250150-300

1.21.6

FCO-63BDIN 8555: MF 10-GF-65-GR

CMnSiCrB

5.000.301.30

27.501.00

57-60 HRC

Self shielding general purpose -open arc- flux cored wire for applications subject to abrasive wear by minerals, combined with medium impact and compression. Austenitic matrix containing Cr carbides. The deposit resists to heat up to 200°C. Surfacing in 1-2 or eventual 3 layers for all pieces subject to high abrasion combined with a good resistance to impact. Only machinable by grinding.

Special applications are for excavating and crashing equipment, surfacing of endless screws, mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw presses for bricks.

180-330250-400

1.62.4

FCO-63DIN 8555: MF 10-GF-65-GR

CMnSiCr

5.001.501.50

27.00

~61 HRC

Hardfacing


96


CompositionHardness

Diameter (mm)

Amps (A)

FCAWSelf shielding -open arc- flux cored wire with a high alloy content of carbide forming elements. Therefore especially used for hardfacing of parts subject to high abrasion under high stresses and moderate impact.

Applications are on blast furnace hoppers, screw conveyers in the ceramic industry, sinter exhausters, sinter stars, blast furnace hoppers and hot riddle plates.

180-330250-400

1.62.4

FCO-67DIN 8555: MF 10-GF-70-G

CMnSiCrNbB

2.502.000.60

11.505.002.20

~67 HRC

Self shielding -open arc- flux cored wire filled with tungstencarbides. Deposit highly resistant to abrasion without impact. Tough Ni-Cr-B-Si matrix with a high amount of tungsten carbides, a good corrosion resistance and an exceptional resistance to scraping abrasion. The weld deposit is not machinable. Surfacing of parts which are subject to extremely mineral abrasion combined with corrosion. Apply 1 or maximum 2 layers.

General applications are on material of civil engineering, agriculture, quarries, mines; for mixer blades, conveyer screws, brig and clay mill augers, shredder knives, etc.

120-180220-280

1.62.4

FCO-Ni60WCDIN 8555: MF 21-GF-55-CGRZ

500-600 HV

(Matrix)

~2360 HV

(Tungsten Carbides)

Self shielding -open arc- flux cored wire filled with tungstencarbides. Deposit highly resistant to abrasion without impact. Steel matrix with a high amount of tungsten carbides and an exceptional resistance to scraping abrasion. The weld deposit is not machinable. Surfacing of parts which are subject to extremely mineral abrasion in agriculture, earth moving, mining and steel industry. For concrete and sand mixer blades, conveyer screws, brick dies, shredder knives, etc. Apply 1 or maximum 2 layers.

General applications are on material of civil engineering, agriculture, quarries, mines; for mixer blades, conveyer screws, augers, plough shares, churn drills, sand and gravel chutes.

200-280250-350

1.62.4

FCO-Fe60WCDIN 8555: MF 21-GF-65-GS

60-66 HRC

(One layer on mild steel)

62-67 HRC

(Two layers on mid steel)

Metal cored cobalt base wire to weld with shielding gas protection with a deposit which is distinguished by excellent erosion and corrosion resistance as well as metal to metal wear resistance. Keeps it hardness to elevated temperatures and can by machined.

Used on valve seats, cams, hot shear blades, pump parts, hot and cold forming rolls, mixer blades, chainsaw bars, etc.

120-240180-300

1.21.6

FCW-Co6DIN 8555: MSG 20-GF-40-CTZ

CMnSiCrWFe

1.001.001.00

29.004.504.00

At 20°CAt 600°C

40-45HRC~240HB

Metal cored cobalt base wire to weld with shielding gas protection with a Cobalt base deposit of <stellite grade 12>type (Co-Cr-W). The deposit with a high hardness is characterized by a very good resistance to metal and mineral abrasion combined with corrosion and hightemperature up to 800°C, in the presence of moderate shocks.

Applications are on hardfacing of tools for processingplastics, for wood and paper (carton and paper cutting) characteristics, pressing tools, hot cut tools, hot shear blades, extrusion screws.

120-240180-300

1.21.6

FCW-Co12DIN 8555: MSG 20-GF-50-CTZ

CMnSiCrWFe

1.601.501.00

29.008.003.00

At 20°CAt 600°C

~46HRC ~360HB

Metal cored cobalt base wire to weld with shielding gas protection with a Cobalt base deposit of <stellite grade 21>type (Co-Cr-Mo-Ni). Deposit characterized by a good metal-metal wear and oxidation resistance up to 1000°C, even in presence of sulphurous atmosphere. Good behaviour to important thermal and mechanical shocks, excellent resistance to cracks, highly resistant to cavitation and erosion, deposit non-magnetic.

Used on surfacing of motor valves, gas turbine blades, extrusion nozzles, forging dies, forging tools, mixers, valves for gas/water/vapour/acids.

120-240180-300

1.21.6

FCW-Co21DIN 8555: MSG 20-GF-350-CKTZ

CMnSiCrNiMoFe

0.251.001.00

28.503.005.504.00

At 20°C At 600°C

~33HRC ~360HB

Hardfacing


97


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

High-alloy metal flux-cored wire for hardfacing preferred without shielding gas. Use with Ar-CO2 mix possible. The hardfacing deposit yields a high hardness as a result of special carbides but remains crack free. A buffer of Stein-Megafil ® 731 B is recommended for critical materials or multi-layer build up. In these cases only the last two beads should be with Stein-Megafil ® A 861 M. Well suited for wear resisting parts subject to heavy impact and shock, as well as abrasion. Weld metal is machinable only by grinding.

Applications are bucket and loader teeth, conveyors, crusher jaws, crusher sones, etc.

>1.6STEIN MEGAFIL ® A 861 MEN 14700: T Fe8

CMnSiCrNb

1.300.801.406.506.50

50-65 HRC

High-alloy metal flux-cored wire for hardfacing preferred without shielding gas. Use with Ar-CO2 mix possible. The weld metal characteristics and structure is similar to hard chrome alloys. Excellent resistance to abrasion from sand and minerals. The weld metal is machinable only by grinding. Stringer bead technique is recommended. The hard surfacing contains check cracks, but this does not impair wear resistance.

>2.0STEIN MEGAFIL ® A 863 MEN 14700: T Z Fe15

CMnSiCrB

2.600.900.60

17.000.90

55-65 HRC

High-alloy metal flux-cored wire for hardfacing preferred without shielding gas. Use with Ar-CO2 mix possible. The weld metal characteristics and structure is similar to hard chrome alloys. Excellent resistance to abrasion from sand and minerals. The weld metal is machinable only by grinding. Stringer bead technique is recommended. The hard surfacing contains check cracks, but this does not impair wear resistance.

Used for repair of equipment used in mining and steel mills;hardfacing equipment and tools used in the construction and agriculture industries; highwayconstruction equipment, and conveyor chains, mixing paddles, cement pumps components, etc.

>2.0STEIN MEGAFIL ® A 862 M EN 14700: T Z Fe14

CMnSiCrVW

2.000.400.50

20.000.600.60

45-60 HRC

The weld deposit resists against metal to metal wear, corrosion and high temperatures. Therefore the electrode is used for overlay and build up of machinery parts and tools subject to impact, compression and wear, used at operating temperatures up to 650° C. The deposit is resistant to thermal shock and can be machined with tungsten carbide tipped tools. Rutile-basic coated electrode with a stable arc, regular drop transfer and a smooth deposit.

General applications are for building up dies, for hotworking tools, for moulds, continuous driving rolls, mandrels, forming tools, etc.

60-9090-120

110-150

2.53.24.0

FCW-HB50CoDIN 8555: E3-UM-50-CRTZ

CMnSiCrCoMo

0.150.600.60

14.0013.002.30

45-50 HRC

(As welded)

Up to 55 HRC


High-alloy powder flux-cored wire without slag for hardfacing preferred without shielding gas. Use with Ar-CO2 mix possible. The hardfacing contains sufficient special carbides formed with boron and therefore has excellent resistance to abrasion from sand and minerals. The weld metal is machinable only be grinding. Stinger bead technique is recommended. The hard surfacing contains check cracks, but this does not impair wear resistance.


CMnSiCrBNi

0.501.100.300.304.801.50

55-65 HRC

Hardfacing


98


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

Medium-alloy metal flux-cored wire for hardfacing using Ar-CO2 mix. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal requires no buffer layer except on materials considered critic al. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. The weld metal is machinable by carbide tools, hardening is possible. The maximum hardness depends on the base metal and is achieved in the first layer.

Applications are on conveyors and transport surfaces, tires, construction equipment subject to wear and abrasion.

>1.2STEIN MEGAFIL ® A 750 M EN 14700: T Fe6

CMnSiCrMo

0.301.500.405.500.50

45-55 HRC

Medium-alloy metal flux-cored wire for hardfacing using Ar-CO2 mix. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal requires no buffer layer except on materials considered critical. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. The weld metal is machinable by carbide tools, hardening is possible. The maximum hardness depends on the base metal and is achieved in the first layer.

Applications are on conveyors and transport surfaces, tires, construction equipment subject to wear and abrasion.


CMnSiCrMo

0.151.300.405.500.50

375-450 HB

Medium-alloy metal flux-cored wire for hardfacing using Ar-CO2 mix. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal is machinable and hardening is possible.

Applications are on rail road frogs, transport roller and wheels, wear parts from track vehicles, stud links, rope pulleys, etc.

>1.2STEIN MEGAFIL ®

A 730 MEN 14700: T Fe1

CMnSiCr

0.201.500.601.30

225-375 HB

High-alloy metal flux-cored wire without slag for hardfacing preferred without shielding gas. Use with CO2 and Ar-CO2 mix possible. The hardfacing contains besides Cr carbides further special carbides formed with boron and therefore has excellent resistance to abrasion from sand andminerals. The weld metal is machinable only by grinding. Stringer bead technique is recommended. The hard surfacing contains check cracks, but this does not impair wear resistance.

Used for repair of equipment used in mining and steel mills; hardfacing equipment and tools used in theconstruction and agriculture industries; highway construction equipment, and conveyor chains, mixing paddles, cement pumps components, etc.


CMnSiCr B

1.800.800.608.104.20

60-70 HRC

Medium-alloy metal flux-cored wire for hardfacing using Ar-CO2 mix. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal requires no buffer layer except on materials considered critic al. In this situation, Stein-Megafil ® A 731 B is to be used as a buffer. The weld metal is machinable by carbide tools, hardening is possible. The maximum hardness depends on the base metal and is achieved in the first layer.

Applications are on bucket and loader teeth, conveyors, crusher jaws, crusher stones, etc.


CMnSiCrMo

0.501.500.606.000.50

55-65 HRC

Hardfacing


99


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

Medium-alloy basic flux-cored wire for hardfacing using Ar-CO2 mix and CO2. Due to the high resistance to cracking and toughness, the all weld metal requires no buffer layer except on materials considered critical. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. Well suited for wear resisting parts, subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal is machinable by carbide tools, hardening is possible. The maximum hardness depends on the base material and is achieved in the first layer.

Applications are on treads, bandages, wear parts of construction machinery, etc.

>1.2STEIN MEGAFIL ® A 750 B EN 14700: T Fe6

CMnSiCrMo

0.301.500.505.500.50

45-55 HRC

Medium-alloy basic flux-cored wire for hardfacing using Ar-CO2 mix and CO2. Due to the high resistance to cracking and toughness, the all weld metal requires no buffer layer except on materials considered critical. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. Well suited for wear resisting parts, subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal is machinable by carbide tools, hardening is possible.

Applications are on treads, bandages, wear parts of construction machinery, etc.

>1.2STEIN MEGAFIL ® A 740 BEN 14700: T Fe2

CMnSiCrMo

0.151.300.505.500.50

375-450 HB

Medium-alloy basic flux-cored wire for hardfacing usingAr-CO2 mix and CO2. Due to the high resistance to cracking and toughness, the all weld metal requires no buffer layer. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal is machinable and hardening is possible.

Applications are on rail road frogs, transport roller and wheels, wear parts from track vehicles, stud links, rope pulleys, etc.


CMnSiCr

0.201.500.601.30

225-375 HB

The weld metal is machinable by chip-forming, free from cracking and heat treatable. It is highly resistant to wear as well as shock and impact stress, also in heat-affected area. The hardness is not influenced by the number of build-up layers, and it shows high values even when welded with higher inter-pass temperatures. In critical applications it is recommended to apply a buffer layer of Stein-Megafil ®

731 B.

Applications are hardfacing on work surfaces of dies and stencils.

>1.6STEIN MEGAFIL ® A 540 MT EN 14700: T Z Fe8

CMnSiCrMoVW

0.081.100.505.203.800.300.20

35-45 HRC

Medium-alloy metal flux-cored wire without slag for hardfacing using Ar-CO2 mix. Well suited for wear resisting parts subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal requires no buffer layer except on materials considered critical. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. The weld metal is machinable by carbide tools, hardening is possible.

Applications are on continuous cast roller, rolling mill equipment, rails, cutting edge, etc.

>1.6STEIN MEGAFIL ® A 261 M EN 14700: T Z Fe8

CMnSiCrMoNb

1.101.201.006.604.006.00

55-65 HRC

High-alloy metal powder flux-cored wire for hardfacing using Ar-CO2 mix M21. The weld metal has the same characteristics as well as structure of a manganese hard alloy. It has excellent resistance to impact and shock. Weldment should be welded as cold as possible. Stringer bead technique recommended.

Applications are on recycling equipment, cutting edges, conveyor chains, crusher jaws and cones.

>1.6STEIN MEGAFIL ® A 220 MEN 14700: T Z Fe9

CMnSiCrNi

0.6014.500.603.800.20

15-20 HRC

40-50 HRC

Hardfacing


100


CompositionHardness

Diameter (mm)

Amps (A)

FCAW

Basic flux-cored wire for hardfacing using Ar-CO2 mix. The weld metal is machinable. Free from cracking and heat treatable. It is highly resistant to wear as well as shock and impact stress, also in heat-affected area. The hardness is not influenced by the number of build-up layers, and it shows high values even when welded with higher inter-pass temperatures. In critical applications, it is recommended to apply a buffer layer of Stein-Megafil ®

731 B.

Applications are hardfacing on work surfaces of forge press dies.

>1.6STEIN MEGAFIL ® A 547 BT EN 14700: T Fe7

CMnSiCrNiMo

0.180.500.609.802.502.50

45-55 HRC

Medium-alloy basic flux-cored wire for hardfacing using Ar-CO2 mix and CO2. Due to the high resistance to cracking and toughness, the all weld metal requires no buffer layer except on materials considered critical. In this situation, Stein-Megafil ® 731 B is to be used as a buffer. Well suited for wear resisting parts, subject to heavy impact and shock. The inter-pass temperature should be maximum 250°C. The weld metal is machinable by carbide tools, hardening is possible.

Applications are on treads, bandages and construction equipment subject to wear and abrasion.


CMnSiCrMo

0.501.500.606.000.50

55-65 HRC

Hardfacing


101

SAW


CompositionHardness

Diameter (mm)

Metal powder flux cored wire for hardfacing by the submerged arc process. The deposit is tough, resistant to compression, metal-metal abrasion, free of cracks and machinable only with special tools. Keeps a high hardness up to 550°C.

Mainly used for surfacing steel mill rollers for continuous casting.

2.43.2

FCUP-430MoHDIN 8555: UP6-GF-50-ZR

CMnSiNiCrMo

0.400.800.701.00

17.001.00

High-alloy basic flux-cored wire for submerged-arc hardfacing. For multi-pass build-up for parts subject to high abrasion. The weld metal is rust resistant and demonstrates the same corrosion resistance as the similar base metal.

Applications are on continuous casting rolls, rolling mill equipment, rails, etc.

4.0STEIN -TOPCORE ® A 213-4 BEN 14700: T Z Fe7

40-50 HRCCMnSiCrNi

0.121.400.40

13.004.20

Basic flux-cored wire for submerged-arc hardfacing. Hardfacingdeposits with high wear resistance in combination with our welding flux ST65. The weld metal is tough and therefore shock- and impact-resistant.

Applications are on sprockets, rollers, wear parts from track vehicles, track links etc.

>2.4STEIN -TOPCORE ® A 730 B EN 14700: T Fe1

225-375 HBCMnSiCr

0.121.800.801.00

Metal powder flux cored wire for hardfacing by the submerged arc process. The deposit is tough, resistant to compression, metal-metal abrasion, free of cracks and machinable.


2.43.2

FCUP-413NiMoDIN 8555: UP5-GF-45-PRT

CMnSiNiCrMoVNb

0.151.000.502.50

13.001.300.300.20

Metal powder flux cored wire for hardfacing by the submerged arc process. The deposit is tough, resistant to compression, metal-metal abrasion, free of cracks and machinable. Keeps a high hardness up to 550°C.


2.43.2

FCUP-410NiMoDIN 8555: UP5-GF-40-PRT

CMnSiNiCrMo

0.081.000.604.00

13.500.50

Medium-alloy basic flux-cored wire for submerged-arc hardfacing. For highly wear resistant hardfacing deposits in combination with our welding flux ST65. The weld metal is very tough and therefore resistant to heavy shock and impact.

Applications are on support rolls of track vehicles, bearing surfaces, conveyor belt wheel and rolls, rollers etc.

>2.4STEIN -TOPCORE ® A 754 B EN 14700: T Z Fe7

30-44 HRCCMnSiCrMo

0.071.300.506.001.00

(>3rd layer)

Medium-alloy basic flux-cored wire for submerged-arc hardfacing. For highly wear resistant hardfacing deposits in combination with our welding flux ST65. The weld metal is very tough and therefore resistant to heavy shock and impact.

Applications are on support rolls of track vehicles, bearing surfaces, conveyor belt wheel and rolls, rollers etc.

>2.4STEIN -TOPCORE ®

A 754-6 BEN 14700: T Z Fe7

40-50 HRCCMnSiCrMo

0.151.800.606.501.70

(>3rd layer)

Hardfacing


Cast IronList of Filler Metals

GTAW

GMAW


SPECIAL METALS NI-ROD 99x Welding Electrode A 5.15 ENi-Cl 103

NI-ROD 55 Welding Electrode A 5.15 ENiFe-Cl 103

NI-ROD 55X Welding Electrode A 5.15 ENiFe-Cl 103

SELECTARC Bimetal-NiFe A 5.15 ENiFe-Cl 103

FeNi / Cu A 5.15 ENiFe-Cl 103

Ferro-Ni A 5.15 ENiFe-Cl 104

Fonte Fe2 A 5.15 "ESt" 104

Fonte Fe3 A 5.15 "ECl-B" 104

Fonte Fe4 / F DIN 8573 G FeC-1 104

Fonte Fe A 5.15 ESt 104

Fonte Ni2 A 5.15 ENi-Cl 104

Fonte Ni4 A 5.15 ENi-Cl 104

Fonte NiCu A 5.15 ENiCu-Bl 105

Fonte NiFe2 A 5.15 ENiFe-Cl 105

Fonte NiFe260 A 5.15 ENiFe-Cl 105

BLUEMETALS BLUECAST N100 A 5.15 ENi-CI 105

BLUECAST N150 A 5.15 ENiFE-CI 105

SPECIAL METALS NI-ROD 44 Filler Metal A 5.15 ERNiFeMn-Cl 106

NI-ROD 99 Filler Metal A 5.15 ERNi-Cl 106



SPECIAL METALS NI-ROD FC55 Filler Metal A 5.15 ENiFeT3-Cl 106



FCAW

SAW

SMAW


103



Diameter (mm)

Amps (A)

SMAW

A premium quality consumable for cast iron, offering true out-of-position welding capability with an ease of operation rivaling carbon steel electrodes. It has a commercially pure nickel core, and is recommended for welding thin cast iron sections and for where optimum machinability of single-pass or single-layer weldments is required.

Used for joining gray iron, ductile iron, compacted graphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stainless steels, and to nickel alloys.

DC+

50-8080-130

100-170120-190

AC

60-9090-140

140-190150-200

2.53.24.04.8

NI-ROD 99x Welding ElectrodeAWS A5.15: ENi-Cl

TS (MPa)EL (%)

3788

CMnSiSNiCuFe

≤2.00≤2.50≤2.00≤0.03

≥85.00≤2.50≤8.00

Graphite-basic coating with a copper coated core wire and a Ferro-Nickel alloy deposit (55%Ni - 45%Fe) for welding and repairing of nodular cast iron. Particularly recommended for steels/cast iron or pipe to flange welding in cast iron. Good wash-in and flow of the weld metal. Principal advantage of this electrode: exceptional resistance against overheating during welding due to the copper plated core wire. Exceptional welding characteristics.

For foundry defects, repairing of engine blocks, frame of tool machines, gearboxes, reducing pieces, pump bodies, valve bodies.

70100150

2.53.24.0

Fe-Ni / CuAWS A5.15: ENiFe-CI

TS (MPa)Hardness(HB)

>400~200

CMnSiNiCu

1.100.801.20

53.004.00

A premium quality consumable for cast iron, offering true out-of-position welding capability with an ease of operation rivaling carbon steel electrodes. It has a nickel-iron core wire to produce strong welds with low residual shrinkage stresses, and is well suited for welding thick sections. It has high tolerance for phosphorus and other contaminants in the base metal, so high strength, good ductile welds can be made in low-grade cast irons.

Used for joining gray iron, ductile iron, compacted graphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stainless steels, and to nickel alloys.

DC+

50-7075-95

110-130135-170

AC

55-6570-85

110-125135-150

2.43.24.04.8

NI-ROD 55X Welding ElectrodeAWS A5.15: ENiFe-CI

TS (MPa)EL (%)

51715-20

C MnSiSNiCu

≤2.00≤2.50≤2.00≤0.30

45.5-60.5≤2.50

The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply is direct current, electrode positive, or alternating current.

Used for shielded-metal-arc welding of gray, ductile, malleable, and Ni-Resist cast irons. It is also used for welding cast irons to various wrought materials, including carbon steels, low-alloy steels, and nickel alloys. The electrode is especially useful for welding heavy sections and high-phosphorus irons.

DC+

50-7075-95

110-130135-170

AC

55-6570-85

110-125135-150

2.43.24.04.8

NI-ROD 55 Welding ElectrodeAWS A5.15: ENiFe-CI

TS (MPa)EL (%)

393-5796-13

CMnSi SNi+CoCu Fe

1.200.300.70

0.00553.000.10

45.00

Graphite-basic coating and «Bimetal» core wire with high electrical conductivity. The «Bimetal» core wire authorizes very important fusion speeds with direct current as well as with alternative current without any risk of overheating the electrode (phenomenon often noticed with conventional Ferro-Nickel electrodes).

For repair and construction welding on all cast iron types and dissimilar joints between cast iron and steels.

80120145

2.53.24.0

Bimetal-NiFeAWS A5.15: ENiFe-CI

YS (MPa)TS (MPa)EL (%)Hardness(HB)

>300500-600

>15~190

CMnSiNi

1.300.300.80

55.00

Cast Iron


104



Diameter (mm)

Amps (A)

SMAWGraphite basic coated electrode with a Ferro-Nickelalloy deposit for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particularly recommended for dissimilar welding of cast iron to steels and cast iron constructions. Good bonding and flow of the weld metal.

Main applications are on welding of defects in foundries, repairing of engine blocks, houses of tool machines, gearboxes, reducing parts, pump bodies, cast pieces, valve bodies.

70100150170

2.53.24.05.0

Ferro-NiAWS A5.15: ENiFe-CI


>400~200

CMnSiNi

1.00<1.00<2.0056.00

Electrode with a graphite-basic barium free non conductive coating. Weld deposit consists of pure nickel. Recommended for cold welding and repairing of grey cast iron, repairing of cracks. Especially designed to weld in deep holes or on parts where the coating may touch the casting. Easy to machine deposit.

Main applications are on repairing of engine blocks, frames of tool machines, gearboxes, reducing pieces, valve and pumps bodies.

80110140

2.53.24.0

Fonte Ni4AWS A5.15: ENi-CI


>300170

CSiFeNi

0.600.506.00

base

Electrode with graphite-basic coating to weld on DC - and AC. Weld deposit consists of pure nickel. Recommended for cold welding and repairing of grey cast iron, repairing of cracks. Homogeneous and easy to machine deposit. Good bonding and flow of the weld metal.

Main applications are on repairing of engine blocks, frames of tool machines, gearboxes, reducing pieces, valve and pump bodies.

80120150

2.53.24.0

Fonte Ni2AWS A5.15: ENi-CI


>300~180

CSiFe

1.00<1.20<2.00

Special iron base electrode for repair welding of poor quality, slag or oil containing old cast iron (furnace parts, boxes, heaters, pumps, ...). Smooth arc, deep penetration. Weld deposit can only be machined by grinding. For buttwelding it is important to use Fonte-Fe only as initial bonding pass, then take Selectarc Fonte-Ni and Ferro-Ni to fill.

70-9080-110

100-140

2.53.24.0

Fonte FeAWS A5.15: ESt

Hardness(HB) ~350 CMnSi

0.130.500.90

Flux coated welding rod for oxy-acetylene hot welding of grey cast iron. The deposit shows the same colour and structure as grey cast iron.

Mainly used to weld defects in foundries.

4.05.0

Fonte Fe4 / FDIN 8573: G FeC-1

Hardness(HB) ~185 CMnSiNiCu

3.300.603.200.500.10

Special basic coated “Nickel-Free “electrode for cold welding of cast iron with a colour matching deposit. Stable arc, good bonding and flow of the weld metal.

General applications are to weld defects in foundries, for repair welding of cast iron, as first layer before surfacing of cast iron.

75110140

2.53.24.0

Fonte Fe2AWS A5.15: “ESt”

Hardness(HB) 250CMnSiV

0.050.400.50

10.00

Graphite basic coated electrode for hot welding nodular cast iron with a colour and structure matching deposit. Stable arc, can weld over hot slag, good bonding and flow of the weld metal.

Mainly used to weld defects in foundries.

110150180250

3.24.05.06.0

Fonte Fe3AWS A5.15: “ECI-B”


32045015

220

CMnSi

3.000.303.20

After PWHT 900°C/2h + 700°C/4h

Cast Iron


105



Diameter (mm)

Amps (A)

SMAWGraphite-basic coating electrode for cold welding and repairing of grey and malleable cast iron. Due to a nearly colour matching deposit and its good welding properties this electrode is suited especially for repairing casting defects.

80110140

2.53.24.0

Fonte NiCuAWS A5.15: ENiCu-BI


>450~160

CMnSiCuNi

0.802.000.90

30.004.00

Graphite basic coated electrode with a Ferro-Nickel alloy deposit for joining and repairing nodular cast iron. Sound deposit, highly resistant against cracks. Particularly recommended for dissimilar welding of cast iron to steels and constructions of cast iron. Good bonding and flow of the weld metal.

Main applications are on repairing of defects in foundries, repairing of engine blocks, houses of tool machines, gearboxes, reducing parts, pump bodies, cast pieces, valve bodies.

70100145

2.53.24.0

Fonte NiFe2AWS A5.15: ENiFe-CI

>400~200

CMnSiNi

1.700.701.40

55.00


Graphite basic coated electrode with a FerroNickel alloy deposit for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particularly recommended for dissimilar welding of cast iron to steels and cast iron constructions. Good bonding and flow of the weld metal. Main applications are tube to flange welding.

Welding of defects in foundries, repairing of engine blocks, houses of tool machines, gearboxes, reducing parts, pump bodies, cast pieces, valve bodies.

80110150180

2.53.24.05.0

Fonte NiFe260AWS A5.15: ENiFeCI

>320~190

CMnSiNi

0.600.800.60

56.00


A high grade maintenance purpose electrode with pure nickel core wire. This electrode tolerates low amperage settings and is suitable for both “cold” and “hot” welding of cast irons. It produces a soft stable arc with minimal penetration with low spatter on both AC and DC sources. The ductile nickel based weld deposit is readily machinable with good colour match to most cast irons.

Applications include of repairing of cracks, filling of defects and joining of all kinds of cast iron and also suitable for welding of the construction which water tightening is required.

50-8070-110

100-140

2.63.24.0

BLUECAST N100AWS A5.15: ENi-CI

30475-85

C MnSiPSCr

0.750.180.55

0.0040.0030.78


A high grade special purpose electrode with ferro-nickel alloy core rod (Fe 45% Ni 55%). This electrode weld deposits gives extra strength and machineability. It features an extremely soft, smooth arc action with low spatter and minimal penetration on either AC or DC.

Suitable for welding of nodular cast iron, repairing and joining all kinds of cast iron. Also suitable for underlaying of hardfacing.

50-7560-10090-130

2.63.24.0

BLUECAST N150AWS A5.15: ENiFe-Cl

50085-95

CMnSiPSNi

1.260.800.66

0.0050.00357.25


Cast Iron


106



Diameter (mm)

GTAW

GMAW

FCAW

It is used for flux-cored-arc and submerged-arc welding of gray, malleable, and ductile cast irons. It is also used for surfacing of cast irons and for joining cast irons to various wrought materials such as carbon steels and low-alloy steels. The cored wire combines the desirable features of NI-ROD 55 Welding Electrode with the speed and economy of automatic or semi-automatic welding. Submerged-arc welding with the cored wire is done with INCOFLUX 5 Submerged Arc Flux.

1.141.62.4

NI-ROD FC55 Filler MetalAWS A5.15 ENiFeT3-CI

TS (MPa)EL (%)

47615.5

Ni+CoCMnFeSi

50.001.004.20

44.000.60

It is used for gas-metal-arc, gas-tungsten-arc and submerged-arc welding of ductile, malleable, and gray cast irons. It is a solid nickelalloy wire designed for making easily machined welds by automatic and semi-automatic processes. In highly diluted, single-layer deposits, pure nickel weld metal has better machinability than other welding products for cast irons. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux.

Dissimilar-welding applications include gas-metal-arc welding of cast irons to low-alloy and carbon steels.

0.80.91.01.141.21.62.43.2

NI-ROD 99 Filler MetalAWS A5.15: ERNi-CI

TS (MPa)EL (%)

49012

CMnSiSNi+CoCuFeOthers

≤0.15≤0.35≤0.35≤0.01≥99.0≤0.25≤0.40

It is used for gas-metal-arc, gas-tungsten-arc and submerged-arcwelding of ductile, malleable, and gray cast irons. It is a solid nickel alloy wire designed for making easily machined welds by automatic and semi-automatic processes. In highly diluted, single-layer deposits, pure nickel weld metal has better machinability than other welding products for cast irons. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux.


0.80.91.01.141.21.62.43.2


TS (MPa)EL (%)

49012


≤0.15≤0.35≤0.35≤0.01≥99.0≤0.25≤0.40≤1.00

A solid, nickel-iron-manganese wire designed for automatic and semi-automatic welding of ductile, malleable and gray cast irons in all positions. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux.

It offers high-speed, high-quality welds, and can be used with all robotics, automatic and semi-automatic processes, and in all positions. Pre- and post-weld heat treatments are not usually required but may be advantageous for heavy section, fully restrained joints in low ductility castings.

0.80.91.01.141.21.62.43.2

NI-ROD 44 Filler MetalAWS A5.15: ERNiFeMn-CI

TS (MPa)EL (%)

69035

CMnNiFe

1.5011.0044.004.50

A solid, nickel-iron-manganese wire designed for automatic and semi-automatic welding of ductile, malleable and gray cast irons in all positions. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux.

It offers high-speed, high-quality welds, and can be used with all robotics, automatic and semi-automatic processes, and in all positions. Pre- and post-weld heat treatments are not usually required but may be advantageous for heavy section, fully restrained joints in low ductility castings.

0.80.91.01.141.21.62.43.2


TS (MPa)EL (%)

69035

CMnNiFe

1.5011.0044.004.50

Cast Iron


107

SAW



Diameter (mm)

It is used for gas-metal-arc, gas-tungsten-arc and submerged-arc welding of ductile, malleable, and gray cast irons. It is a solid nickel alloy wire designed for making easily machined welds by automatic and semi-automatic processes. In highly diluted, single-layer deposits, pure nickel weld metal has better machinability than other welding products for cast irons. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux.


0.80.91.01.141.21.62.43.2


TS (MPa)EL (%)

49012


≤0.15≤0.35≤0.35≤0.01≥99.0≤0.25≤0.40≤1.00

A solid, nickel-iron-manganese wire designed for automatic and semi-automatic welding of ductile, malleable and gray castirons in all positions. Submerged-arc welding is done with INCOFLUX NT100 Submerged Arc Flux. It offers high-speed, high-quality welds, and can be used with all robotics, automatic and semi-automatics processes, and in all positions. It provides the wetting and crack-resistant weldability that allows steel forgings and castings to be re-designed in less expensive ductile iron and welded automatically.

Pre- and post-weld heat treatments are not usually required but may be advantageous for heavy section, fully restrained joints in low ductility castings.

0.80.91.01.141.21.62.43.2


TS (MPa)EL (%)

69035

CMnNiFe

1.5011.0044.004.50

Cast Iron


Copper & Nickel AlloyList of Filler Metals

GTAW

GMAW


SELECTARC Cu110 A 5.6 ~ECu 111

Cu114 A 5.6 ECuSn-A 111

Cu115 A 5.6 ECuSn-C 111

Cu116 A 5.6 ECuAl-A2 111

Cu118 A 5.6 ECuMnNiAl 111

CuNi30 A 5.6 ECuNi 111

AMPCOMETAL Ampco-Trode 10 A 5.6 ECuAl-A2 112

Ampco-Trode 46 A 5.6 ECuNiAl 112

SELECTARC TIG Cu110 A 5.7 ERCu 113

TIG Cu114 A 5.7 ERCuSn-A 113

TIG Cu118 A 5.7 ERCuMnNiAl 113

TIG CuAg A 5.7 ERCu 113

TIG CuAl8 A 5.7 ERCuAl-A1 113

TIG CuAl9 A 5.7 ERCuAl-A2 113

TIG CuAl9Mn EN 14640 S Cu 6327 113

TIG CuAl9Ni A 5.7 ERCuNiAl 113

TIG CuBe2 AFNOR CuBe 2 113

TIG CuNi30 A 5.7 ERCuNi 114

TIG CuNi90.10 EN 14640 S Cu 7061 114

TIG CuSi3 A 5.7 ERCuSi-A 114

TIG CuSn8 A 5.7 ERCuSn-C 114

TIG CuSn13 EN 14640 S Cu 5410 114

AMPCOMETAL Ampco-Trode 10 A 5.7 ERCuAl-A2 114

Ampco-Trode 46 A 5.7 ERCuNiAl 114

Copr-Trode A 5.7 ERCu 114

SELECTARC MIG Cu110 A 5.7 ERCu 115

MIG Cu114 A 5.7 ERCuSn-A 115

MIG Cu118 A 5.7 ERCuMnNiAl 115

MIG CuAg A 5.7 ERCu 115

MIG CuAl8 A 5.7 ERCuAl-A1 115

MIG CuAl9 A 5.7 ERCuAl-A2 115

MIG CuAl9Mn EN 14640 S Cu 6327 115

MIG CuAl9Ni A 5.7 ERCuNiAl 115

MIG CuNi30 A 5.7 ERCuNi 115

MIG CuNi90.10 EN 14640 S Cu 7061 116

MIG CuSi3 A 5.7 ERCuSi-A 116

MIG CuSn8 A 5.7 ERCuSn-C 116

MIG CuSn13 EN 14640 S Cu 5410 116

SMAW

Copper Alloy


Copper & Nickel Alloy


SPECIAL METALS Nickel Welding Electrode 141 A 5.11 ENi-1 117

Monel Welding Electrode 190 A 5.11 ENiCU-7 117

Monel Welding Electrode 187 A 5.11 ECuNi 117

INCO-WELD A Welding Electrode A 5.11 ENiCrFe-2 117

INCONEL Welding Electrode 152 A 5.11 ENiCrFe-7 117

INCONEL Welding Electrode 182 A 5.11 ENiCrFe-3 118

INCONEL Welding Electrode 112 A 5.11 ENiCrMo-3 118

INCONEL Welding Electrode 122 A 5.11 ENiCrMo-10 118

INCO-WELD C-276 Welding Electrode A 5.11 ENiCrMo-4 118

INCO-WELD 686CPT Welding Electrode A 5.11 ENiCrMo-14 118

INCONEL Welding Electrode 117 A 5.11 ENiCrCoMo-1 119

SPECIAL METALS INCO-CORED 82AP Flux-Cored Wire A 5.34 *ENiCr3T1-4 119

INCO-CORED 82DH Flux-Cored Wire A 5.34 *ENiCr3T0-4 119

INCO-CORED 625AP Flux-Cored Wire A 5.34 *ENiCrMo3T1-4 119

INCO-CORED 625DH Flux-Cored Wire A 5.34 *ENiCrMo3T0-4 120

FCW Ni 625 A 5.11 ENiCrMo-3 120

FCW Ni 82 A 5.11 ~ENiCrFe-3 120

SPECIAL METALS INCO-FLUX 5 Submerged Arc Flux EN 760 S A FB2 121

INCO-FLUX 7 Submerged Arc Flux EN 760 S A AF2 121

INCO-FLUX 8 Submerged Arc Flux EN 760 S A FB2 121

INCO-FLUX 9 Submerged Arc Flux EN 760 S F CS2 121

INCO-FLUX NT100 Submerged Arc Flux EN 760 S A AF2 121

INCO-FLUX NT110 Submerged Arc Flux EN 760 S A FB2 121

INCO-FLUX NT120 Submerged Arc Flux EN 760 S A AF2 122

INCO-FLUX SAS1 Submerged Arc Strip Flux EN 760 S A AF2 123

INCO-FLUX SAS2 Submerged Arc Strip Flux EN 760 S A AF2 123

SPECIAL METALS Nickel Filler Metal 61 A 5.14 ERNi-1 124

Monel Filler Metal 60 A 5.14 ERNiCu-7 124

Monel Filler Metal 67 A 5.14 ERCuNi 124

INCONEL Filler Metal 72 A 5.14 ERNiCr-4 124

INCONEL Filler Metal 82 A 5.14 ERNiCr-3 124

INCONEL Filler Metal 622 A 5.14 ERNiCrMo-10 125

INCONEL Filler Metal 625 A 5.14 ERNiCrMo-3 125

INCO-WELD 686CPT Filler Metal A 5.14 ERNiCrMo-14 125

INCO-WELD 725NDUR Filler Metal A 5.14 ERNiCrMo-15 125

INCO-WELD C-276 Filler Metal A 5.14 ERNiCrMo-4 125

INCONEL Filler Metal 52 A 5.14 ERNiCrFe-7 126

INCONEL Filler Metal 52M A 5.14 ERNiCrFe-7A 126

FCAW


SAW

SMAW

Nickel Alloy

GTAW & GMAW & SAW


Copper & Nickel AlloyList of Filler Metals

Nickel Alloy

GTAW & GMAW & SAW


SPECIAL METALS INCONEL Filler Metal 601 A 5.14 ERNiCrFe-11 126

INCONEL Filler Metal 92 A 5.14 ERNiCrFe-6 126

INCONEL Filler Metal 617 A 5.14 ERNiCrCoMo-1 126

NILO Filler Metal CF 42 - - 126

INCOLOY Filler Metal 65 A 5.14 ERNiFeCr-1 127

INCONEL Filler Metal 718 A 5.14 ERNiFeCr-2 127

SPECIAL METALS INCO-FLUX ESS2 Elecroslag Strip Flux EN 760 S A AF2 128

INCO-FLUX ESS3 Elecroslag Strip Flux EN 760 S A FB2 128

ESW


111



Diameter (mm)

Amps (A)

SMAW

Basic coated electrode for welding different pure copper grades and copper-nickel alloys in some cases too. Also used for dissimilar joints and surfacing. The deposit is free of porosity and gives a tensile strength similar to that of most commercial copper types.

Application are on joining of electrical copper electrodes used in furnaces, for joining copper to steel bars in electrically heated drive ways.

70-9090-120

110-140

2.53.24.0

Cu110AWS A5.6: ~ECu

TS (MPa)EL (%)

~20035

MnFeSnCu

1.500.10 0.80

base

Basic coated electrode for welding copper tin bronzes (Cu-Sn 6-8%) and brasses (Cu-Zn) in some cases too. Also used for dissimilar joints. It is recommended for repairing wrought bronzes (Cu-Sn), for surfacing on brass-es, steels and cast iron. The deposit is resistant to salt water corrosion. This electrode is especially designed to weld with alternating current, but it can also be used either on DC + or -.

Applications are on construction of equipment for the chemical industry and petrochemical industry, naval constructions and installations for sea water desalination, repair works.

70-9090-110

110-130

2.53.24.0

Cu114AWS A5.6: ECuSn-A


120300>20

MnFePSnCu

0.800.100.10 6.00

base

Basic coated manganese bronze electrode (Cu Mn Al Ni Fe) for welding and surfacing on aluminium bronzes and for dissimilar joints between steels and copper alloys. Also recommended for overlays on cast iron, steels and copper alloys. Excellent welding characteristics, stable arc, low spatters, very easy slag removal.

Applications are on naval constructions, sea water applications and chemical industry (pumps, propellers…). Its favourable coefficient of friction makes this electrode ideal to overlay sliding guides.

60-8080-10090-120

2.53.24.0

Cu118AWS A5.6: ECuMnNiAl


400640>20

MnNiAlFePbCu

12.002.206.002.200.02

base

Basic coated copper nickel electrode for joining CuNi-alloys with up to 30% Ni and for surfacing the final layer on CuNi70/30 clad steel. The weld metal is resistant against seawater. The electrode can be welded in all positions except vertical down, the slag is easy to remove and the weld beads are regular.

Principal applications are on in ship building, oil refineries, desalination plants.

55-7580-100

110-130

2.53.24.0

CuNi30AWS A5.6: ECuNi


>240>380>30

CSiMnNiFeTiPbCu

<0.030.201.20

30.000.500.20

<0.02 base

Basic coated electrode for joining and surfacing on aluminium bronzes with up to 10% Al and for dissimilar joints between steels and CuAl-bronzes. Also recommended for overlays on cast iron, steels and copper alloys. Excellent weldability, stable arc, less spatters, easy to remove slag.

Applications are on ship building, sea water applications, desalination plants, chemical industry, pump parts which are attacked by salt water (propellers, bearings…).

80-10090-120

120-140

2.53.24.0

Cu116AWS A5.6: ECuAl-A2


180420>20

MnAlFe Cu

1.008.000.70

base

Basic coated electrode for welding copper tin bronzes (Cu-Sn 6-8%) and brasses (Cu-Zn) in some cases too. Also used for dissimilar joints. It is recommended for repairing wrought bronzes (Cu-Sn), for surfacing on brasses, steels and cast iron. The deposit is resistant to salt water corrosion.

Applications are on construction of equipment for the chemical industry and petrochemical industry, naval constructions and installations for sea water desalination, repair works.

70-9090-110

110-130

2.53.24.0

Cu115AWS A5.6: ECuSn-C


120300>20

MnFePSnCu

0.900.150.10 7.00

base

Copper Alloy


112



Diameter (mm)

Amps (A)

SMAW

Nickel-aluminum bronze spooled wire, bare rod and coated electrodes were developed for the welding of cast and wrought nickel-aluminum bronze. It is also recommended for weld repairing NiBral boat propellers.

Ampco-Trode 46AWS A5.6: ECuNiAl


40068325

SiMnNiAlFeOthersCu

≤1.500.50-3.504.00-6.00 8.50-9.503.00-6.00

≤0.50 Bal

It is the most versatile welding electrode in this family ofalloys. It is intended for deposition with electric arc welding processes. It will weld and join many ferrous and nonferrous metals and combinations of dissimilar metals. These metals include the more weldable grades of cast iron, high and low carbon steels, copper, bronzes and copper-nickel alloys.

Applications include building up bearing surfaces, joining and fabricating copper alloys, overlaying for resistance to corrosion and erosion and general maintenance and repair welding.

Ampco-Trode 10AWS A5.6: ECuAl-A2


24153127

SiAlFeOthersCu

≤1.50 6.50-9.000.50-5.00

≤0.50 Bal

Copper Alloy


113

GTAW



TIG rod for surfacing by the GTAW process. Used for welding and surfacing of copper and copper beryllium.

TIG CuBe2AFNOR: CuBe 2

NiFe CoBeCu

0.020.010.252.00

Base

It is used for the assembly of cupro-aluminium of similar composition. It has better resistance to wear and corrosion than TIG CuAl9Mn.

TIG CuAl9NiAWS A5.7: ERCuNiAl


MnNiAlFeCu

1.304.50 9.003.20

Base

400700

15

Solid rod for GTAW recommended for assembly of copper-aluminium of similar composition. Frequently used for welding and reparation of pumps and piping systems for sea water. Often used in anti-wear surfacing. Also used for assembly of galvanized sheets. The product corresponds to Indret N°108 specifications.

TIG CuAl9MnEN 14640: S Cu 6327


MnNiAlFeZnCu

1.802.30 8.501.40

0.017 Base

330650

27

Tig rod for welding of cupro-aluminium alloys of similar composition. Deposits are harder than those of TIG CuAl8, and are often used for hardfacing of ferritic/perlitic steels. High resistance to wear and abrasion. Assemblies for welding and hardfacing of aluminium-bronze, of aluminiumcovered steels, of cast iron in machining tools industry and in naval construction. Welding of aluminium-bronze piping resistant to seawater corrosion, erosion and cavitation.

TIG CuAl9AWS A5.7: ERCuAl-A2

TS (MPa)EL (%)

SiNi AlFeZnPbCu

<0.100.007 9.801.20

<0.02<0.02 Base

50035

Solid rod recommended for assemblies made of copper-aluminium like pipelines and heat exchangers. Frequently used for hardfacing pumps. In general, the product has an excellent resistance to friction and to marine corrosion. Also used in assemblies of galvanized sheets, special brass (CuZn20Al).

TIG CuAl8AWS A5.7: ERCuAl-A1


SiMnNiAlFeZnPbCu

0.030.100.20 8.100.05

<0.10<0.02 Base

190430

42

TIG rod for welding of oxygen free copper and copper alloys were a high electrical conductivity is required. For equipments and pipes made of cooper and especially for conductor rails. Good flow, porosity free weld seams and high electrical conductivity due to the alloying with silver. The melting temperature is relatively low and projections are minor.

TIG CuAgAWS A5.7: ERCu


MnPAgCu

0.06/0.60.01 1.00

Base

60190

35

GTAW solid rod used for assembly of copper-aluminium, for surfacing on steels and cast iron as well as for cavitation resistant overlayers. It has high resistance to wear and marine / sea water corrosion.

TIG Cu118AWS A5.7: ERCuMnNiAl


SiMnNiAlFeZnCu

0.0312.002.00 7.502.50

≤0.15 Base

400650

20

GTAW solid rod used for joining and repairing of copper and similar copper tin alloys. Surfacing of friction surfaces. Welding of zinc coated sheets.

TIG Cu114AWS A5.7: ERCuSn-A


PSnPbCu

0.026.00

<0.01Base

150300

20

Solid rod for TIG welding of oxygen free Copper and cooper alloys. Good flow and porosity free weld seams due to the alloying with Tin. The melting temperature is relatively low and projections are minor. If a high electrical conductivity is required use TIG CuAg.

TIG Cu110AWS A5.7: ERCu


SiMnPSnCu

0.200.400.01 0.80

Base

50190

35

Copper Alloy


114



GTAW

GTAW solid rod for welding of copper-nickel types Cu90-Ni10 and lower Ni-alloyed Cu-Ni alloys.

TIG CuNi90.10EN 14640: S Cu 7061


MnSiNiFePTiPbCu

0.80<0.2010.50 1.00

<0.020.40

<0.02Base

200320

15

A deoxidized copper alloy developed to provide dense, high quality deposits with relatively high electrical conductivity for use in joining and overlay with the inert-gas processes. Its spooled wire and filler metal rod are used primarily to fabricate deoxidized copper and repair weld copper castings with the gas metal-arc and gas tungsten-arc processes. It may also be used to weld galvanized steel and deoxidized copper to mild steel where high strength joints are not required. Its spooled wire and filler metal rod are used to overlay surfaces to resist corrosion.

Copr-TrodeAWS A5.7: ERCu


CSiMnPSnOthers

≥98.00≤0.50≤0.50≤0.15 ≤1.00≤0.50

55200

29

Nickel-aluminum bronze spooled wire, bare rod and coated electrodes were developed for the welding of cast and wrought nickel-aluminum bronze. It is also recommended for weld repairing NiBral boat propellers.

Ampco-Trode 46AWS A5.7: ERCuNiAl


SiMnNiAlFeOthers Cu

≤0.100.60-3.504.00-5.50 8.50-9.503.00-5.00

≤0.50 Bal

407718

23

GTAW solid rod used to weld copper tin bronzes as well as for copper tin castings. Often applied to surface worn pieces as it has a good resistance to wear.

TIG CuSn13EN 14640: S Cu 5410

TS (MPa)EL (%)

PSnCu

0.2013.00Base

3205

GTAW solid rod used for welding of copper-tin bronzes as well as for surfacing of friction surfaces and welding of galvanized sheets.

TIG CuSn8AWS A5.7: ERCuSn-C

TS (MPa)EL (%)

PSnCu

0.108.00

Base

26020

Solid rod especially recommended for hardfacings resistant to wear. It is also used in welding of galvanized sheets and also for welding of bronze.

TIG CuSi3AWS A5.7: ERCuSi-A


MnSiAlZnPbSnCu

1.003.00

<0.01 <0.10<0.02

0.80Base

150350

42

GTAW solid rod used to weld different copper-nickel types as Cu/Ni70.30, 80.20 and 90.10.

For offshore applications, seawater desalination plants, for ship building, in the chemical industry.

TIG CuNi30AWS A5.7: ERCuNi


MnSiNiFePTiPbCu

0.70<0.2030.00 0.60

<0.020.40

<0.02Base

240400

32

It is the most versatile welding electrode in this family of alloys. It is intended for deposition with electric arc welding processes. It will weld and join many ferrous and nonferrous metals and combinations of dissimilar metals. These metals include the more weldable grades of cast iron, high and low carbon steels, copper, bronzes and copper-nickel alloys.

Applications include building up bearing surfaces, joining and fabricating copper alloys, overlaying for resistance to corrosion and erosion and general maintenance and repair welding.

Ampco-Trode 10AWS A5.7: ERCuAl-A2


Si AlFeOthers Cu

≤1.00 8.50-11.000.50-1.50

≤0.50 Bal

241545

28

Copper Alloy


115

GMAW



GMAW wire electrode used to weld different copper-nickel types as Cu/Ni70.30, 80.20 and 90.10.

For offshore applications, seawater desalination plants, for ship building, in the chemical industry.

MIG CuNi30 AWS A5.7: ERCuNi


MnSiPNiFePbTiCu

0.70<0.20<0.0230.000.60

<0.020.40

base

240400

32

It is used for the assembly of copper-aluminium of similar composition. It has better resistance to wear and corrosion than MIG CuAl9Mn.

MIG CuAl9Ni AWS A5.7: ERCuNiAl


MnNiFeAlCu

1.304.503.209.00

base

400700

15

Wire electrode for GMAW recommended for assembly of copper-aluminium of similar composition. Frequently used for welding and reparation of pumps and piping systems for sea water. Often used in anti-wear surfacing. Also used for assembly of galvanized sheets. The product corresponds to Indret N°108 specifications.

MIG CuAl9Mn EN 14640: S Cu 6327


MnNiFeAlZnCu

1.802.301.408.50

0.017base

330650

27

Wire electrode for MIG welding of copper-aluminium alloys of similar composition. The deposits are harder than those of MIG CuAl8, and are often used for surfacing of ferritic/perlitic steels. High resistance to wear and metal-metal abrasion. Assemblies and surfacing of aluminium-bronze, of aluminium coated steels, of cast iron used in machining tools industry and in naval construction. Welding of aluminium-bronze piping resistant to seawater corrosion, erosion and cavitation.

MIG CuAl9 AWS A5.7: ERCuAl-A2

TS (MPa)EL (%)

SiNiFeAlZnPbCu

<0.100.0071.209.80

<0.02<0.02base

50035

MAW wire electrode recommended for assemblies made of copper-aluminium like pipelines and heat exchangers. Frequently used for hardfacing pumps. In general, the product has an excellent resistance to friction and to marine corrosion. Also used in assemblies of galvanized sheets, special brass (CuZn20Al).

MIG CuAl8 AWS A5.7: ERCuAl-A1


MnSiNiFeAlZnPbCu

0.100.030.200.058.10

<0.10<0.02base

190430

42

Wire electrode for MIG welding of oxygen free copper and copper alloys were a high electrical conductivity is required. For equipments and pipes made of copper and especially for conductor rails. Good flow, porosity free weld seams and high electrical conductivity due to the alloying with silver. The melting temperature is relatively low and projections are minor.

MIG CuAg AWS A5.7: ERCu


MnPAgCu

0.060.011.00

base

60190

35

GMAW wire electrode used for assembly of copper-aluminium, for surfacing on steels and cast iron as well as for cavitation resistant overlayers. It has high resistance to wear and marine / sea water corrosion.

MIG Cu118 AWS A5.7: ERCuMnNiAl


MnSiNiFeAlZnCu

12.000.032.002.507.50

<0.15base

400650

20

GMAW wire electrode used for joining and repairing of copper and similar copper tin alloys. Surfacing of friction surfaces. Welding of zinc coated sheets.

MIG Cu114 AWS A5.7: ERCuSn-A


PSnPbCu

0.026.00

<0.01base

150300

20

Wire electrode for MIG welding of oxygen free copper and copper alloys. Good flow and porosity free weld seams due to the alloying with Tin. The melting temperature is relatively low and projections are minor. If a high electrical conductivity is required use MIG CuAg.

MIG Cu110 AWS A5.7: ERCu


MnSiPSnCu

0.400.200.010.80

base

50190

35

Copper Alloy


116

GMAW



Spooled welding wire especially recommended for welding of bronzes and MIG-brazing of galvanized sheets.

MIG CuSi3 AWS A5.7: ERCuSi-A


MnSiAlZnSnPbCu

1.003.00

<0.01<0.10

0.80<0.02base

150350

42

GMAW wire electrode used to weld copper tin bronzes as well as for copper tin castings. Often applied to surface worn pieces as it has a good resistance to wear.

MIG CuSn13 EN 14640: S Cu 5410

TS (MPa)EL (%)

PSnCu

0.2013.00base

3205

GMAW wire electrode used for welding of copper-tin bronzes as well as for surfacing of friction surfaces and welding of galvanized sheets.

MIG CuSn8 AWS A5.7: ERCuSn-C

TS (MPa)EL (%)

P SnCu

0.108.00

base

26020

GMAW wire electrode for welding of copper-nickel types Cu90-Ni10 and lower Ni-alloyed Cu-Ni alloys.

MIG CuNi90.10 EN 14640: S Cu 7061


MnSiPNiFePbTiCu

0.80<0.20<0.0210.501.00

<0.020.40

base

200320

15

Copper Alloy


117



Diameter (mm)

Amps (A)

SMAW

It is used for shielded-metal-arc welding of MONEL alloys 400, R-405, and K-500. It is also used for surfacing of steel. Dissimilar-welding applications include joints between MONEL nickel-copper alloys and carbon steel, low-alloy carbon steel, copper, and copper-nickel alloys.

The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding.

55-7575-110

110-150150-190

2.43.24.04.8

Monel Welding Electrode 190AWS A5.11: ENiCu-7

TS (MPa)EL (%)

48330

Ni+CoCMnFeSSi Ti AlP

62.00-68.00≤0.15≤4.00≤2.50

≤0.015≤1.00

≤1..00≤0.75≤0.02

It is used for shielded-metal-arc welding of INCONEL alloy 690. It has a higher chromium content which improves resistance to stress-corrosion cracking in the nuclear, pure water environment. It was designed to produce high quality welds in all positions. This electrode also produces corrosion-resistant overlays on most low-alloy and stainless steels. Other uses include applications requiring INCONEL alloy 690 ‘glass melters’ used for the disposal of nuclear waste. It is also useful for dissimilar joints involving INCONEL and INCOLOY alloys, and stainless, low-alloy and carbon steels.

45-6575-10095-130

125-165

2.43.24.04.8

INCONEL Welding Electrode 152AWS A5.11: ENiCrFe-7

TS (MPa)EL (%)

55230

CMnFeS CuSiCrNb+TaMoTi AlP

≤0.05≤5.00

7.00-12.00≤0.015≤0.50≤0.75

28.00-31.501.00-2.50

≤0.50≤0.50≤0.50≤0.03

It is used for shielded-metal-arc welding of INCOLOY alloys 800 and 800HT, INCONEL alloys 600 and 601, and nickel steels. The weld metal has excellent strength and oxidation resistance at high temperatures and retains impact resistance at cryogenic temperatures. The electrode is an exceptionally versatile product fordissimilar welding. It can be used on a variety of austenitic and ferritic steels and nickel alloys. Examples are combinations of stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, MONEL alloys, and copper-nickel alloys. Because of its versatility, it is especially useful for general maintenance welding of equipment exposed to strenuous service conditions.

45-7065-95

95-130125-165

2.43.24.04.8

INCO-WELD A Welding ElectrodeAWS A5.11: ENiCrFe-2

TS (MPa)EL (%)

55230

Ni+CoCMnFeSCuSiCrNb+TaMoP

≥62.00≤0.10

1.00-3.50≤12.00≤0.02≤0.50≤0.75

13.00-17.000.50-3.000.50-2.50

≤0.03

It is used for shielded-metal-arc welding of wrought or cast 70/30, 80/20, and 90/10 copper-nickel alloys. Like the base metals with which it is used, the weld metal resists fouling and corrosion in sea water and is useful for many marine and desalination applications. Dissimilar joints welded with the electrode include those between copper-nickel alloys and MONEL alloy 400 or Nickel 200.


60-8570-120

100-145130-190

2.43.24.04.8

Monel Welding Electrode 187AWS A5.11: ECuNi

TS (MPa)EL (%)

34530

Ni+CoCFeMnSSi TiP

≥29.00≤0.05

0.40-0.751.00-2.50

≤0.015≤0.50≤0.50≤0.02

It is used for shielded-metal-arc welding of Nickel 200 and Nickel 201, welding the clad side of nickel-clad steel, and surfacing of steel. The reaction of titanium with carbon in the weld metal holds free carbon to a low level so that the electrode can be used with low-carbon nickel (Nickel 201).


65-8590-125

125-170170-225

2.53.24.04.8

Nickel Welding Electrode 141AWS A5.11: ENi-1

TS (MPa)EL (%)

41420

Ni+CoCMnFeS CuSiTiAlP

≥92.00≤0.10≤0.75≤0.75≤0.02≤0.25≤1.25

1.00-4.00≤1.00≤0.03

Nickel Alloy


118



Diameter (mm)

Amps (A)

SMAWIt is used for shielded-metal-arc welding of INCONEL alloys 600 and 601. The weld metal has excellent high-temperature strength and oxidation resistance and can meet stringent radiographic requirements. Dissimilar welds for which the electrode are used include INCONEL alloys and INCOLOY alloys joined to carbon steels, stainless steels, nickel and MONEL alloys, MONEL alloys joined to carbon steels; nickel joined to stainless steels; and stainless steels joined to carbon steels.


40-6565-95

95-125125-165

2.43.24.04.8

INCONEL Welding Electrode 182AWS A5.11: ENiCrFe-3

TS (MPa)EL (%)

55230

Ni+CoCMnFeSCuSiCrNb+TaTiP

≥59.00≤0.10

5.00-9.50≤10.00≤0.015≤0.50≤1.00

13.00-17.001.00-2.50

≤1.00≤0.03

It is an all-position shielded-metal-arc welding electrode used to join duplex, super-duplex and super-austeniticstainless steels, as well as nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 622, 625 and 686. It offers a level of corrosion-resistance attractive for welding operations in pollution control engineering as well as the chemical, process, petrochemical, oil and gas, and marine industries.


40-6565-95

95-125125-165

2.43.24.04.8

INCO-WELD 686CPT Welding ElectrodeAWS A5.11: ENiCrMo-14

TS (MPa)EL (%)

69030

CMnFeS Cu Si CrTiMoPW

≤0.02≤1.00≤5.00≤0.02≤0.50≤0.25

19.00-23.00≤0.25

15.00-17.00≤0.02

3.00-4.40

It is used for shielded-metal-arc welding of INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used for surfacing of steel. The weld metal has excellent corrosion resistance in many media and is especially resistant to pitting and crevice corrosion. It is useful for various dissimilar joints involving nickel alloys, stainless steels, and low-alloy steels.


40-6560-90

90-125125-150

2.43.24.04.8

INCO-WELD C-276 Welding ElectrodeAWS A5.11: ENiCrMo-4

TS (MPa)EL (%)

69025

CMnFeS CuSiCrCoMoPVW

≤0.02≤1.00

4.00-7.00≤0.03≤0.50≤0.20

14.50-16.50≤2.50

15.00-17.00≤0.04≤0.35

3.00-4.50

It is used for shielded-metal-arc welding of INCONEL alloys 622 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is an excellent dissimilar metal welding electrode that offers protection against preferential weld metal corrosion when used for joining molybdenum-containing stainless steels, INCONEL alloy C-276, and INCONEL alloy 625. It is a versatile welding product for the chemical, power, petroleum, and marine industries.


50-7075-10080-140

125-150

2.43.24.04.8

INCONEL Welding Electrode 122AWS A5.11: ENiCrMo-10

TS (MPa)EL (%)

69025

CMnFeSCu SiCr CoMoP VW

≤0.02≤1.00

2.00-6.00≤0.015≤0.50≤0.20

20.00-22.50≤2.50

12.50-14.50≤0.03≤0.35

2.50-3.50

It is used for shielded-metal-arc welding of INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-containing stainless steels. It is also used for surfacing of steel and for welding various corrosion-resistant alloys such as alloy 20. The weld metal has high strength at room and elevated temperatures and has exceptional corrosion resistance,including resistance to pitting, crevice corrosion, andpolythionic acid stress-corrosion cracking. It is useful for many dissimilar joints involving INCONEL alloys, INCOLOY alloys, stainless steels, low-alloy steels, and carbon steels.

40-6565-95

90-125125-160

2.43.24.04.8

INCONEL Welding Electrode 112AWS A5.11: ENiCrMo-3

TS (MPa)EL (%)

75830

Ni+CoCMnFeSCuSiCr Nb+TaMo P

≥55.00≤0.10≤1.00≤7.00≤0.02≤0.50≤0.75

20.00-23.003.15-4.15

8.00-10.00≤0.03

Nickel Alloy


119



Diameter (mm)

Amps (A)

SMAW

FCAW

It is used for shielded-metal-arc welding of INCONEL alloy 617. The weld metal has high strength, good metallurgical stability and excellent resistance to corrosion and high-temperature oxidation. It also gives good results in welding many dissimilar materials, especially for high-temperature applications. Examples are INCONEL alloys 600 and 601, INCOLOY alloys 800HT and 803, and cast alloys such as HK-40, HP and HP-45 Modified.


40-6075-10090-130

125-150

2.43.24.04.8

INCONEL Welding Electrode 117AWS A5.11: ENiCrCoMo-1

TS (MPa)EL (%)

62025

CMnFeSCuSiCrCoNb+TaMo P

0.05-0.150.30-2.50

≤5.00≤0.015≤0.50≤0.75

21.00-26.009.00-15.00

≤1.008.00-10.00

≤0.03

INCO-CORED 625DH and 625AP Flux Cored Wires are companions to INCONEL Filler Metal 625 and INCONEL Welding Electrode 112. They offer excellent weldability in addition to the higher deposition rates associated withflux-cored wires. The 625DH is designed for flat and horizontal position welding, and the 625AP is designed for all-position operability.

The products are used to weld INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-containing stainless steels. They are also used for surfacing steel, the welding of nickel steels, and for welding various corrosion-resisting alloys such as alloy 20. The 625DH and 625AP products are useful for making dissimilar metal welds involving INCONEL and INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels.

1.141.6

INCO-CORED 625AP Flux-Cored WireAWS A5.34: *ENiCrMo3T1-4

TS (MPa)EL (%)

75845

NiCMnFeS CuSiCrNbMoTiAlP

64.000.040.300.50

≤0.0150.050.30

20.003.409.000.100.05

≤0.02

INCO-CORED 82DH and 82AP Flux Cored Wires are identical in chemistry and properties to the bare wire INCONEL Filler Metal 82. They have excellent weldability, and benefit from the higher deposition rates associated with flux-cored wires. The products are used to weld INCONEL alloys 600 and 601, INCOLOY alloys 800 and 800HT, and INCOLOY alloy 330.

They are also used in many dissimilar metal applications, especially where carbon steels are joined to stainlesssteels and to nickel-based alloys. Weld overlaying of carbon and low alloy steels is another popular application for INCO-CORED 82DH and 82AP Flux Cored Wire.

1.141.62.4

INCO-CORED 82DH Flux-Cored WireAWS A5.34: *ENiCr3T0-4

TS (MPa)EL (%)

55230

NiCMnFeSCuSiCrNbTiAlP

72.000.043.002.50

≤0.010.050.30

19.002.500.250.05

≤0.01

INCO-CORED 82DH and 82AP Flux Cored Wires are identical in chemistry and properties to the bare wire INCONEL Filler Metal 82. They have excellent weldability, and benefit from the higher deposition rates associated with flux-cored wires. The products are used to weld INCONEL alloys 600 and 601, INCOLOY alloys 800 and 800HT, and INCOLOY alloy 330.

They are also used in many dissimilar metal applications, especially where carbon steels are joined to stainlesssteels and to nickel-based alloys. Weld overlaying of carbon and low alloy steels is another popular application for INCO-CORED 82DH and 82AP Flux Cored Wire.

1.141.62.4

INCO-CORED 82AP Flux-Cored WireAWS A5.34: *ENiCr3T1-4

TS (MPa)EL (%)

55230

NiCMnFeSCuSiCrNbTiAlP

72.000.043.002.50

≤0.010.050.30

19.002.500.250.05

≤0.01

Nickel Alloy


120



Diameter (mm)

Amps (A)

FCAW

Basic coated nickel base electrode, with an alloyed core wire, for cladding of low alloyed and alloyed steels,for welding iron- and nickel base alloys and for dissimilar joints. Used for low temperature alloys as well as for high temperature alloys, for service temperatures from –269°C up to 900°C.

Main applications are construction- and repair welding of high strength steels, tool steels, corrosion resistant steels, high temperature and nickel alloys in component manufacturing, furnace construction, cement industry.

50-7070-95

90-120120-160

2.53.24.05.0

FCW Ni 82AWS A5.11: ~ENiCrFe-3


39065040

>80>65

CMnFeSiCrMoNb

0.035.003.000.40

19.001.502.20

Basic coated electrode with an alloyed core wire for welding of Nickel-Chromium-Molybdenum alloys to themselves and to lower alloyed steels as well as for welding of special austenitic stainless steels. Good weldability in all positions, except vertical down; stable arc, medium slag removal, regular weld beads. Due to its composition the weld metal is highly resistant to corrosion and presents a high yield and a high tensile strength.

Special applications include welding of Off-shore components, boilers, vessels, piping systems in the chemical and petrochemical industries as well as components of flue gas desulfurizing plants.

50-7070-10090-120

140-160

2.53.24.05.0

FCW Ni 625AWS A5.11: ENiCrMo-3


>450>760>30

>70

CMnFeSiCrMoNb

<0.040.603.000.40

22.009.003.40

INCO-CORED 625DH and 625AP Flux Cored Wires are companions to INCONEL Filler Metal 625 and INCONEL Welding Electrode 112. They offer excellent weldability in addition to the higher deposition rates associated withflux-cored wires. The 625DH is designed for flat and horizontal position welding, and the 625AP is designed for all-position operability

The products are used to weld INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-containing stainless steels. They are also used for surfacing steel, the welding of nickel steels, and for welding various corrosion-resisting alloys such as alloy 20. The 625DH and 625AP products are useful for making dissimilar metal welds involving INCONEL and INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels.

1.141.6

INCO-CORED 625DH Flux-Cored WireAWS A5.34: *ENiCrMo3T0-4

TS (MPa)EL (%)

75845

NiCMnFeSCuSiCrNbMoTiAlP

64.000.040.300.50

≤0.0150.050.30

20.003.409.000.100.05

≤0.02

Nickel Alloy


121

Type & Classification Description and ApplicationsTravel Speed

(mm/min)Flux Depth

(mm)Diameter

(mm)Amps

(A)

Groove Weld and Overlay Welding

Overlay Welding with Oscillations











SAW

An agglomerated Submerged Arc Welding (SAW) Flux for wire welding with MONEL Filler Metal 60 (70% Ni, 30% Cu) and MONEL Filler Metal 67 (70% Cu, 30% Ni).

Typical applications with MONEL Filler Metal 60 are groove welding MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying carbon steels with the corrosion resistant MONEL Filler Metal 60. The flux is used with MONEL Filler Metal 67 to join Copper-Nickel alloys (90/10, 80/20 and 70/30). Overlays on ferritic steels require a buffer layer of Nickel 61 or MONEL 60.

INCO-FLUX NT110 Submerged Arc FluxEN 760: S A FB2

260-280300-350

1.62.4

19-2519-32

200-280200-280

260-280300-400

1.62.4

19-2519-32

100100

A neutral, agglomerated flux designed for wire welding with Nickel Filler Metal 61, INCONEL Filler Metals 82 and 625, NI-ROD 44 Filler Metal and NILO Filler Metals CF36 and CF42.

Typical applications are groove welding Nickel 200 alloy to itself and to steels, and overlaying carbon steels with the Nickel 61 filler metal. It is also used with NILO Filler Metal CF36 and CF42 to join Invar and NILO 36, and NILO 42.

INCO-FLUX NT100 Submerged Arc FluxEN 760: S A AF2

240-260300-400

1.62.4

19-2519-32

100100

250-280300-350

1.62.4

19-2519-32

250-305250-305

Designed for wire welding primarily with MONEL Filler Metal 67, although it can also be used with MONEL Filler Metal 60.

Typical applications are groove welding 70/30, 80/20, and90/10 Copper-Nickel alloys. It can also be used for overlaying carbon steels, but requires a buffer layer of either Nickel Filler Metal 61 or MONEL Filler Metal 60 in order to prevent excess iron dilution that can embrittle the copper-nickel deposit.

INCO-FLUX 8 Submerged Arc FluxEN 760: S A FB2

260-280300-350

1.62.4

19-2519-32

200-280200-280

260-280300-400

1.62.4

19-2519-32

100100

Designed for wire welding with INCONEL Filler Metal 625 and INCO-WELD C276 Filler Metal, corrosion resistant nickel-chromium-molybdenum alloys.

The main application for this flux is for the groove welding of 9% Ni steels used in the production of LNG storage tanks. The flux provides optimum operability and weld bead profile in the horizontal (2G) and flat (1G) positions. The flux can also be used for the groove and overlay welding using austenitic stainless steel alloy filler metals.

INCO-FLUX 9 Submerged Arc FluxEN 760: S F CS2

240-290250-300

1.62.4

19-2519-25

200-280200-280

240-260300-400

1.62.4

19-2519-32

100100

Designed for wire welding with INCONEL Filler Metal 625.

Typical applications are groove welding of INCONEL alloy 625 and INCOLOY alloy 825 to themselves and to ferritic materials. For optimized groove welding of pipe, the use of 0.062 in. (1.6 mm) wire is preferred. Applications include overlaying carbon steels with the corrosion and oxidation resistant INCONEL 625 filler metal, and joining C-Mn steel pipe which has been internally clad with INCONEL 625 and INCOLOY 825 material.

INCO-FLUX 7 Submerged Arc FluxEN 760: S A AF2

240-290250-300

1.62.4

19-2519-32

200-280200-280

240-260300-400

1.62.4

19-2519-32

100100

Designed for wire welding with MONEL Filler Metal 60.

Typical applications are groove welding MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying carbon steels with the corrosion resistant MONEL 60 filler metal. The flux is also used with NI-ROD FC 55 Flux Cored wire for welding cast irons to themselves or to carbon steels, and for surfacing of cast irons.

INCO-FLUX 5 Submerged Arc FluxEN 760: S A FB2

260-280250-300

1.62.4

19-2519-32

200-280200-280

260-280300-400

1.62.4

19-2519-32

100100

Nickel Alloy


122


(mm/min)Flux Depth

(mm)Diameter

(mm)Amps

(A)



SAWAn agglomerated Submerged Arc Welding (SAW) Flux for wire welding with the corrosion resistant nickel-chromium-molybdenum-tungsten alloys such as INCONEL Filler Metal 622, INCO-WELD C-276 Filler Metal, and INCO-WELD 686CPT Filler Metal.

Typical applications are the groove welding of nickel alloys of a similar composition (eg. C-22, C-276, 59, 686). The flux and wire combinations are also for welding stainless steels (eg. 6% Mo and duplex stainless steels, etc.) and nickel alloys where enhanced weld metal corrosion properties are required through the Ni-Cr-Mo-W filler metals.

INCO-FLUX NT120 Submerged Arc FluxEN 760: S A AF2

240-290250-300

1.62.4

19-2519-32

200-280200-280

240-260300-400

1.62.4

19-2519-32

100100

Nickel Alloy


123

SAW

Overlay Welding using DCEP current



(mm/min)Flux Depth

(mm)Strip Size

(mm)Amps

(A)

Designed for strip welding with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make flat overlays that may be used in the as-welded condition.

INCO-FLUX SAS1 Submerged Arc Strip FluxEN 760: S A AF2

700-900300-450

0.5x600.5x30

19-3819-38

100-125100-125

Designed for strip welding with INCONEL Weldstrips 52 and 52M. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make flat overlays that may be used in the as-welded condition.

INCO-FLUX SAS2 Submerged Arc Strip FluxEN 760: S A AF2

700-900300-450

0.5x600.5x30

19-3819-38

100-125100-125

Nickel Alloy


124

GTAW & GMAW & SAW



Diameter (mm)

Amps (A)

It is used for gas-tungsten-arc, gas-metal-arc, and submerged-arc welding of Nickel 200 and 201. It is also used for surfacing of steel. INCOFLUX NT100 Submerged Arc Flux is used with the submerged-arc process. Dissimilar-welding applications include joining Nickel 200 and 201 to stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, copper-nickel alloys, and MONEL alloy. It is also used for joining MONEL alloys and copper-nickel alloys to carbon steels, and for joining copper-nickel alloys to INCONEL and INCOLOY alloys.

0.80.91.0

1.141.21.62.43.2

Nickel Filler Metal 61AWS A5.14: ERNi-1

TS (MPa)EL (%)

41420

Ni+CoCMnFeSCuSiTiAlP

≥93.00≤0.15≤1.00≤1.00

≤0.015≤0.25

≤ 0.752.00-3.50

≤1.50≤0.03

It is used for gas-tungsten-arc, gas-metal-arc, and submerged-arc welding of MONEL alloys 400, R404, and K-500. It is also used for surfacing of steel by the gas-metal-arc or submerged-arc processes. For certain gas-metal-arc conditions, a barrier layer of Nickel Filler Metal 61 is recommended. Submerged-arc welding with MONEL Filler Metal 60 is done with INCOFLUX 5 Submerged Arc Flux.

0.80.91.0

1.141.21.62.43.2

Monel Filler Metal 60AWS A5.14: ERNiCu-7

TS (MPa)EL (%)

48330

Ni+CoCMnFeSSiTiAlP

62.00-69.00≤0.15≤4.00≤2.50

≤0.015≤ 1.25

1.50-3.00≤1.25≤0.02

It is used for gas-tungsten-arc, gas-metal-arc and submerged-arc welding of INCONEL alloys 600, 601 and 690, INCOLOY alloys 800 and 800HT, and INCOLOY alloy 330. It is also used for surfacing of steel. INCOFLUX NT100 is used for submerged arc groove welding with this wire. For submerged-arc surfacing INCOFLUX NT100 is suitable. Weld metal deposited by it has high strength and good corrosion resistance, including oxidation resistance and creep-rupture strength at elevated temperatures.

Dissimilar-welding applications include joining INCONEL alloys, INCOLOY alloys and INCOLOY alloy 330 to nickel, MONEL alloys, stainless steels, and carbon steels. It is also used to join stainless steels to nickel alloys and carbon steels.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 82AWS A5.14: ERNiCr-3

TS (MPa)EL (%)

55230

Ni+CoCMnFeSCu SiCrNb+TaTi P

≥67.00≤0.10

2.50-3.50≤3.00

≤0.015≤0.50

≤ 0.5018.00-22.00

2.00-3.00≤0.75≤0.03

It is typically used for the gas-tungsten-arc welding of INCONEL alloy 671 cladding on INCO-CLAD® 671/800HT Clad Tubing. It is also used for the overlaying of carbon steels and stainless steels to provide a nickel-chromium alloy corrosion resistant surface. The high chromium level provides excellent resistance to high temperature corrosion, including fuel-ash atmospheres containing sulfur and vanadium.

0.80.91.0

1.1141.21.62.43.2

INCONEL Filler Metal 72AWS A5.14 ERNiCr-4

TS (MPa)EL (%)

73130

NiCMnFeSCuSiCrTi

55.000.010.100.20

0.0080.200.10

44.000.60

It is used for oxyacetylene, gas-tungsten-arc, gas-metal-arc, and submerged-arc welding of MONEL alloy 450 (70/30 Copper-Nickel) and other copper-nickel alloys. It is used for surfacing of steel if a barrier layer of Nickel Filler Metal 61 is first applied. If applied by the submerged-arc process, MONEL Filler Metal 60 can be used for the barrier layer. Submerged-arc welding with MONEL Filler Metal 67 is done with INCOFLUX 8 Submerged Arc Flux. The copper-nickel weld metal has excellent resistance to corrosion in sea water, and is widely used for marine and desalination applications.

Dissimilar-welding applications are joints between MONEL alloys or Nickel 200 and copper-nickel alloys.

0.80.91.0

1.141.21.62.43.2

Monel Filler Metal 67AWS A5.7: ERCuNi

TS (MPa)EL (%)

34530

Ni+CoCMnFeSSiTi PPb

29.00-32.00≤0.04≤1.00

0.40-0.75≤0.01

≤ 0.250.20-0.50

≤0.02≤0.02

Nickel Alloy


125

GTAW & GMAW & SAW



Diameter (mm)

Amps (A)

It is used for gas-metal-arc and gas-tungsten-arc welding of INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and a range of high alloy austenitic and super austenitic stainless steels. It is also used for surfacing of steel, for welding 9% Ni steels, and for welding various corrosion-resistant alloys such as alloy 20. It can be used for joining and overlaying with INCOFLUX NT100 Submerged Arc Flux. The weld metal has high strength over a broad temperature range and has resistance to localized attack such as pitting and crevice corrosion.

It is useful for many dissimilar joints involving INCONEL and INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 625AWS A5.14: ERNiCrMo-3

TS (MPa)EL (%)

72430

Ni+CoC MnFeSCuSiCrNb+TaMoTiAlP

≥58.00≤0.10≤0.50≤1.00

≤0.015≤0.50

≤ 0.5020.00-23.00

3.15-4.158.00-10.00

≤0.40≤0.40≤0.02

It is used for shielded-metal-arc welding of INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used for surfacing of steel. The weld metal has excellent corrosion resistance in many media and is especially resistant to pitting and crevice corrosion. INCO-WELD C-276 Welding Electrode is useful for various dissimilar joints involving nickel alloys, stainless steels, and low-alloy steels.

The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply is direct current, electrode positive.

40-6560-90

90-125125-150

2.43.24.04.8

INCO-WELD C-276 Filler MetalAWS A5.11: ENiCrMo-4

TS (MPa)EL (%)

69025

CMnFeSCuSi Cr CoMoPVW

≤0.02≤1.00

4.00-7.00≤0.03≤0.50

≤ 0.2014.50-16.50

≤2.5015.00-17.00

≤0.04≤0.35

3.00-4.50

It is an age hardenable version of INCONEL Filler Metal625. After post-weld heat treatment it combines the excellent corrosion resistance of INCONEL Filler Metal 625 with higher strength and hardness. Oil patch applications require the same temperature ranges for stress relieving of low alloy steels (such as AISI 4130) as the temperature range required for age hardening INCO-WELD 725NDUR Filler Metal. If post-weld annealing is followed by the aging treatment, even higher strength and hardness values are obtained. The filler metal can be used with both the gas metal arc and gas tungsten arc processes.

0.80.91.0

1.141.21.62.43.2

INCO-WELD 725NDUR Filler MetalAWS A5.14 ERNiCrMo-15

TS (MPa) 1200Ni+CoC MnFeSSiCrNb+TaMoTiAlP

55.00-59.00≤0.03≤0.35

Remainder≤0.01

≤ 0.2019.00-22.50

2.75-4.007.00-9.501.00-1.70

≤0.35≤0.015

It is used for gas-tungsten-arc and gas-metal-arc welding of duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 22, 625, and 686. It is also capable of being used to deposit overlays of outstanding corrosion-resistanceonto a range of steels. The high alloy levels (of Cr + Mo + W) result in increased resistance to pitting, crevice and general corrosion. Submerged arc welding can be done with INCOFLUX NT120 Submerged Arc Flux.

0.80.91.0

1.141.21.62.43.2

INCO-WELD 686CPT Filler MetalAWS A5.14 ERNiCrMo-14

TS (MPa)EL (%)

75835

Ni+CoCMnFeSCuSiCrMoTiAlPW

Remainder≤0.01≤1.00≤5.00≤0.02≤0.50

≤ 0.0819.00-23.0015.00-17.00

≤0.25≤0.50≤0.02

3.00-4.40

It is used for gas-tungsten-arc and gas-metal-arc welding of INCONEL alloys 22 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is also an excellent dissimilar metal welding product that offers protection against preferential weld metal corrosion when used for joining molybdenum-containing stainless steels, INCONEL and molybdenum, give good resistance to pitting and crevice corrosion. It is useful for many dissimilar joints involving INCONEL and INCOLOY alloys, and carbon, low-alloy and stainless steels. Submerged arc welding and overlaying can be done with INCOFLUX NT120 Submerged Arc Flux.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 622AWS A5.14: ERNiCrMo-10

TS (MPa)EL (%)

79340

CMnFeSCu SiCrCoMo PVW

≤0.015≤0.50

2.00-6.00≤0.01≤0.50

≤ 0.0820.00-22.50

≤2.5012.50-14.50

≤0.02≤0.35

2.50-3.50

Nickel Alloy


126

GTAW & GMAW & SAW



Diameter (mm)

Amps (A)

It is used for gas-tungsten-arc welding of INCONEL alloy 601. It is the preferred welding product for all gas-tungsten-arc welding of INCONEL alloy 601. The GTAW process with INCONEL Filler Metal 601 is the only recommended joining method for applications involving temperatures over 2100°F (1150°C) or for applications at lower temperatures involving exposure to hydrogen sulfide or sulfur dioxide. The weld metal is comparable to the base metal in resistance to corrosion and oxidation.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 601AWS A5.14: ERNiCrFe-11

TS (MPa)EL (%)

64842

Ni+CoCMnSCuSiCrAlP

58.00-63.00≤0.10≤1.00

≤0.015≤0.10

≤ 0.5021.00-25.00

1.00-1.70≤0.03

It is used for the gas-tungsten-arc and gas-metal-arc welding of INCONEL alloy 690, and the overlaying of carbon steels and stainless steels to provide a nickel-chromium alloy corrosion resistant surface. The high chromium level provides excellent resistance to stress corrosion cracking in the nuclear, pure water environment. The product can also be used in applications requiring resistance to oxidizing acids. It is useful for dissimilar joints involving INCONEL and INCOLOY alloys.

This product contains Boron and Zirconium to minimize the tendency for ductility-dip cracking, while it is especially resistant to oxide “floaters” and inclusions.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 52MAWS A5.14: ERNiCrFe-7A

TS (MPa)EL (%)

55230

CMnFeS CuSiCrCoNb MoTiAlPZrB

≤0.04≤1.00

7.00-11.00≤0.015≤0.30

≤ 0.5028.00-31.50

≤0.120.50-1.00

≤0.50≤1.00≤1.10≤0.02≤0.02

≤0.005

It is used for gas-tungsten-arc and gas-metal welding of INCONEL alloy 690. This NiCrFe welding product was developed to meet the changing needs of the nuclear industry, the higher chromium level providing greater resistance to stress-corrosion cracking in the nuclear, pure water environment. It produces corrosion-resistant overlays on most low-alloy and stainless steels. It can also be used in applications requiring resistance to oxidizing acids. It is useful for dissimilar joints involving INCONEL and INCOLOY alloys, and carbon, low-alloy and stainless steels and for overlaying on to steel.

INCONEL Filler Metal 52AWS A5.14 ERNiCrFe-7

TS (MPa)EL (%)

55230

Ni+CoCMnFeSCuSiCrNb+TaAl+TiMoTiAlP

Remainder≤0.04≤1.00

7.00-11.00≤0.015≤0.30≤0.50

28.00-31.50≤ 0.10≤1.50≤0.50≤1.00≤1.10≤0.02

It is used for gas-tungsten-arc and gas-metal-arc welding of austenitic and ferritic steels and nickel alloys.

Applications include joining INCONEL and INCOLOY alloys to stainless steels, carbon steels, and MONELalloys; joining MONEL alloys and Nickel 200 to stainless steels; and joining stainless steels to carbon steels. The filler metal is also used for welding nickel steels. The high Ti concentration provides excellent porosity resistance in field welding applications.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 92AWS A5.14: ERNiCrFe-6

TS (MPa)EL (%)

55230

Ni+CoCMn FeS CuSiCr Ti P

≥67.00≤0.08

2.00-2.70≤8.00

≤0.015≤0.50

≤ 0.3514.00-17.00

2.50-3.50≤0.03

It is used for the gas-metal-arc, gas-tungsten-arc, and submerged-arc welding of NILO alloy 42. It is formulated to have low thermal expansion characteristics similar to NILO alloy 42, while providing freedom from solidificationand reheat cracking. Argon is recommended for the GMAW-Spray process, Argon/25% helium for the GMAW-Pulsed Arc and Short-Arc processes, and INCOFLUX 6 for the SAW process.

0.80.91.0

1.141.21.62.43.2

NILO Filler Metal CF 42none

TS (MPa)EL (%)

55025

NiCMnFeNb

41.000.200.40

58.001.20

It is used for gas-tungsten-arc and gas-metal-arc welding of INCONEL alloy 617. Because of the weld metal’s high temperature strength, oxidation resistance, and metallurgical stability, the filler metal is also used for joining various dissimilar high-temperature alloys. Examples are INCOLOY alloys 800HT and 803 and cast alloys such as HK-40, HP, and HP-45 Modified.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 617AWS A5.14: ERNiCrCoMo-1

TS (MPa)EL (%)

62025

CMnFe SCuSiCr CoMoTi AlP

0.05-0.15≤1.00≤3.00

≤0.015≤0.50

≤ 1.0020.00-24.0010.00-15.008.00-10.00

≤0.600.80-1.50

≤0.03

Nickel Alloy


127

GTAW & GMAW & SAW



Diameter (mm)

Amps (A)

It is used for gas-tungsten-arc welding of INCONEL alloys 718, 706 and X-750. The weld metal is age hardenable and has mechanical properties comparable to those of the base metals.

0.80.91.0

1.141.21.62.43.2

INCONEL Filler Metal 718AWS A5.14: ERNiFeCr-2

TS (MPa) 1138NiCMnSCuSi CrCoNb+TaMoTiAlPB

50.00-55.00≤0.08≤0.35

≤0.015≤0.30

≤ 0.3517.00-21.00

≤1.004.75-5.502.80-3.300.65-1.150.20-0.80

≤0.015≤0.006

It is used for gas-tungsten-arc welding of INCOLOY alloy 825 and other nickel-iron-chromium-molybdenum-copperalloys of similar composition. The weld metal is highly corrosion resistant, particularly in reducing chemicals such as sulphuric and phosphoric acids. It can also be used for depositing overlays on carbon and low alloys steels.

0.80.91.0

1.141.21.62.43.2

INCOLOY Filler Metal 65AWS A5.14: ERNiFeCr-1

TS (MPa)EL (%)

55225

Ni+CoCMnFeSCuSiCrMoTiAlP

38.00-46.00≤0.05≤1.00

≥22.00≤0.03

1.50-3.00≤ 0.50

19.50-23.502.50-3.500.60-1.20

≤0.20 ≤0.03

Nickel Alloy


128

ESW




(mm/min)Flux Depth

(mm)Strip Size

(mm)Amps

(A)

Designed for strip welding with the INCONEL Weldstrips 82, 622 and 625, and INCO-WELD C-276 and 686CPT. It is used for electroslag overlaying of carbon steels with these alloys. The agglomerated, neutral flux and the electroslag process provide the ability to achieve a low dilution composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make flat overlays that may be used in the as-welded condition.

INCO-FLUX ESS3 Elecroslag Strip FluxEN 760: S A FB2

1100-1300600-700

0.5x600.5x30

19-3819-38

150-175150-175

Designed for strip welding with INCONEL Weldstrip 52 and 52M. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make flat overlays that may be used in the as-welded condition.

INCO-FLUX ESS2 Elecroslag Strip FluxEN 760: S A AF2

1100-1300600-700

0.5x600.5x30

19-3819-38

150-175150-175

Nickel Alloy


Aluminium AlloyList of Filler Metals

GTAW

GMAW


SELECTARC Al 105 A 5.3 E4043 131

Al 112 A 5.3 "E4047" 131

SELECTARC TIG Al99.5 A 5.10 ~ER1100 131

TIG AlCu6 A 5.10 ER2319 131

TIG AlMg3 A 5.10 "ER5654" 131

TIG AlMg4.5Mn A 5.10 ER5183 131

TIG AlMg4Z2 EN ISO 18273 S Al Z 131

TIG AlMg5 A 5.10 ER5356 132

TIG AlMg5Mn A 5.10 ER5556 132

TIG AlSi5 A 5.10 ER4043 132

TIG AlSi12 A 5.10 ER4047 132

BLUEMETALS BLUE-TIG 4043 A 5.10 ER4043 132

BLUE-TIG 5183 A 5.10 ER5183 132

BLUE-TIG 5356 A 5.10 ER5356 133

SELECTARC MIG Al99.5 A 5.10 ~ER1100 133

MIG AlCu6 A 5.10 ER2319 133

MIG AlMg3 A 5.10 "ER5654" 133

MIG AlMg4.5Mn A 5.10 ER5183 133

MIG AlMg4Z2 EN ISO 18273 Al Z 133

MIG AlMg5 A 5.10 ER5356 133

MIG AlMg5Mn A 5.10 ER5556 134

MIG AlSi5 A 5.10 ER4043 134

MIG AlSi12 A 5.10 ER4047 134

BLUEMETALS BLUEMIG 4043 A 5.10 ER4043 134

BLUEMIG 5183 A 5.10 ER5183 134

BLUEMIG 5356 A 5.10 ER5356 134

SMAW


131



Diameter (mm)

Amps (A)

SMAW

GTAW

Aluminium electrode with 5% Si for welding and repairingaluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg, AlZnMg…). For joints between aluminium and aluminium-alloys, as well as for aluminium castings.

General applications are on engine blocks, cylinder heads, tanks, containers, frames, lorry tipper.

6090

120

2.53.24.0

Al 105AWS A5.3: E4043


70-100110-160

>15~50

MnSiFeAl

<0.505.00

<0.50base

Aluminium electrode with 12% Si for welding and repairing aluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg). Specially designed for welding cast or extruded aluminium alloys with Silevels higher than 7%. Dissimilar joints between aluminium and aluminium alloys.

General applications are on engine blocks, cylinder heads, tanks, containers, frames, lorry tipper.

6090

120

2.53.24.0

Al 112AWS A5.3: “E4047’’


80180>5

~50

MnSiFeAl

<0.5012.00<0.50base

Solid rod used to weld the aluminium alloy of AZ 5 G.

Normally used in nuclear industry, armament, etc.

TIG AlMg4Z2EN ISO 18273: S Al Z

MnSiCrFeMgZnTiCuAl

0.400.050.090.104.002.000.10

0.003base

Solid rod for gas protected welding of aluminium-magnesium alloys of similar composition. The deposit shows due to the addition of Mn superior mechanical resistance compared to Al Mg 5.

TIG AlMg4.5MnAWS A5.10: ER5183


13031030

MnSiCrFeMgZnTiCuAl

0.700.100.100.154.800.020.100.02

base

Solid rod for gas protected welding of Al alloys with up to 3% Mg. Very often used in marine construction for their excellent resistance to salt water corrosion and other types of construction.

TIG AlMg3AWS 5.10: “ER5654”


12025022

MnSiFeMgZnTiCuAl

0.150.050.133.100.010.08

0.002base

Solid rod for welding of Al Cu 6.

This alloy is used in space industries.

TIG AlCu6AWS A5.10: ER2319

MnSiFeTiCuZrVAl

0.300.200.100.166.500.120.08

base

Solid rod used to weld pure aluminium. Often used for its excellent electrical conductivity or for its high resistance against certain corrosions.

TIG Al99.5AWS A5.10: ~ER1100


7010030

MnSiFeZnCuAl

0.010.030.130.01

0.001base

Aluminium Alloy


132



Diameter (mm)

Amps (A)

GTAWSolid rod for gas protected welding of Al alloys with more than 3% Mg, up to 5% of Mg.

Very often used in marine construction for their excellent resistance to salt water corrosion and for their very good mechanical characteristics, but also in the railway sector for the welding of wagons to transport phosphate, and also in the road sector for trucks and tractors.

TIG AlMg5AWS A5.10: ER5356


12028030

MnSiCrFeMgZnTiCuAl

0.150.050.100.134.800.010.13

0.002base

It is typically utilized in marine and structural applications where high strengths, high fracture toughness for impactresistance and exposure to corrosive elements are important. The aluminum wire is not recommended for elevated temperature applications due to its susceptibility to stress corrosion cracking.

It is widely used for shipbuilding, recreation, transportation and containers.

2.43.24.0

BLUE-TIG 5183AWS A5.10: ER5183

MnSiCrFeMgZnTiCuEachAl

0.05-1.000.40

0.05-0.250.40

4.30-5.200.250.150.100.05

Remainder

Solid rod for gas protected welding of Al castings with more than 7% Si. Very similar to an eutectic brazing product (570 – 585°C), therefore very good flowing and wetting characteristics.

Very often used for the reparation of foundry pieces or unidentified nuances of aluminium alloys, which is often the case in reparation of agricultural equipments / machinery.

TIG AlSi12AWS A5.10: ER4047


7014018

MnSiFeMgZnCuAl

0.0512.00<0.50

0.020.03

0.007base

Solid rod for gas protected welding of Al alloys with a Si content up to 7%. Applicable for a wide variety of aluminium alloys.

Widely used in foundry reparations.

TIG AlSi5AWS A5.10: ER4043


8012020

MnSiFeMgZnTiCuAl

0.055.00

<0.400.0030.0030.0060.001base

Solid rod for welding aluminium alloy AG5MC.

High mechanical characteristics for diverse construction such as armament to boiler-making.

TIG AlMg5MnAWS A5.10: ER5556

MnSiCrFe Mg ZnTiCuAl

0.700.200.100.405.200.020.100.01

base

A general-purpose type aluminum welding wire. It contains silicon additives, which result in improved fluidity (wetting action) of the weld pool and also produces a weld less sensitive to cracking. Its bright weld finish makes it a popular choice of welders. It can be used to weld various grades of aluminum.

It is widely used for automotive, aerospace, recreation and containers.

1.21.6


MnSiFe MgZnTiCuEachAl

0.054.50-6.00

0.800.050.10

0.04-0.200.30

0.05*Remainder

* Beryllium shall not exceed 0.0008%

Aluminium Alloy


133



Diameter (mm)

Amps (A)

GTAW

GMAW

Spooled GMAW (MIG) wire electrode used to weld Al alloys with up to 3% Mg.

Very often used in marine construction for their excellentresistance to salt water corrosion and other types of construction.

100-150130-200170-250

1.01.21.6

MIG AlMg3 AWS A5.10: “ER5654”


12025020

MnSiCrFeMgZnTiCuAl

0.450.100.060.203.200.040.07

0.002base

Spooled GMAW (MIG) wire electrode used to weld Al alloys with more than 3% Mg, up to 5 % of Mg.

Very often used in marine construction for their excellent resistance to salt water corrosion and for their very good mechanical characteristics, but also in the railway sector for the welding of wagons to transport phosphate, and also in the road sector for trucks and tractors.

60-120100-150130-250170-250

0.81.01.21.6

MIG AlMg5 AWS A5.10: ER5356


13030029

MnSiCrFeMgZnTiCuAl

0.150.060.120.174.800.010.08

0.004base

Spooled GMAW (MIG) wire electrode used to weld the Aluminium alloy AZ 5 G.

Normally used in nuclear industry, armament, etc.

MIG AlMg4Z2 EN ISO 18273: Al Z

MnSiCrFe MgZnTi CuAl

0.400.050.090.104.002.000.10

0.003base

Spooled GMAW (MIG) wire electrode used to weld aluminium-magnesium alloys of similar composition. The deposit shows due to the addition of Mn superior mechanical resistance compared to Al Mg 5.

100-150130-200170-250

1.01.21.6

MIG AlMg4.5Mn AWS A5.10: ER5183


13531030

MnSiCr FeMgZnTi CuAl

0.650.050.100.154.800.020.120.01

base

Spooled GMAW (MIG) wire electrode used for welding of alloy Al Cu 6.

This alloy is used in space industries.

MIG AlCu6 AWS A5.10: ER2319

MnSiFeTiCuZrVAl

0.300.200.100.166.500.120.08

base

A general-purpose type aluminum alloy, which is typically chosen for its relatively high shear strength. In addition, it also offers excellent corrosion resistance when exposed to salt water. Also, should be used for welding 5000 series aluminum base metals.

It is widely used for automotive, aerospace, shipbuilding, defense, recreation, transportation and containers.

1.62.02.43.2


MnSiCrFeMgZnTiCuEach Al

0.05-0.200.25

0.05-0.200.40

4.50-5.500.10

0.06-0.200.10

0.05*Remainder


Spooled GMAW (MIG) wire electrode used to weld pure aluminium. Often used for its excellent electrical conductivity or for its high resistance against certain corrosions.

100-150130-200170-280

1.01.21.6

MIG Al99.5 AWS A5.10: ~ER1100


8010030

MnSiFeZnCuAl

0.0050.030.130.01

0.001base

Aluminium Alloy


134



Diameter (mm)

Amps (A)

GMAW

Spooled GMAW (MIG) wire electrode used to weld Al alloys with a Si content up to 7%. Applicable for a wide variety of aluminium alloys.

Widely used in foundry reparations.

100-150130-200170-260

1.01.21.6

MIG AlSi5 AWS A5.10: ER4043


8012020

MnSiFeMgZnTiCuAl

0.035.000.15

0.0030.0030.0060.001base

A general-purpose type aluminium alloy, which is typically chosen for its relatively high shear strength. In addition, it also offers excellent corrosion resistance when exposed to salt water. Also, should be used for welding 5000 series aluminium base metals.

It is widely used for automotive, aerospace, shipbuilding, defense, recreation, transportation and containers.

1.01.21.6

BLUEMIG 5356AWS A5.10: ER5356


0.05-0.200.25

0.05-0.200.40

4.50-5.500.10

0.06-0.200.10

0.05*Remainder

It is typically utilized in marine and structural applications where high strengths, high fracture toughness for impactresistance and exposure to corrosive elements are important. The aluminium wire is not recommended for elevated temperature applications due to its susceptibility to stress corrosion cracking.

It is widely used for shipbuilding, recreation, transportation and containers.

1.01.21.6



0.05-1.000.40

0.05-0.250.40

4.30-5.200.250.150.100.05

Remainder

Spooled GMAW (MIG) wire electrode used to weld Al castings with more than 7% Si. Very similar to an eutectic brazing product (570 – 585°C), therefore very good flowing and wetting characteristics.

Very often used for the reparation of foundry pieces or unidentified nuances of aluminium alloys, which is often the case in reparation of agricultural equipments / machinery.

100-150130-200170-280

1.01.21.6

MIG AlSi12 AWS A5.10: ER4047


8014020

MnSiFeMgZnCuAl

0.0112.000.200.020.03

0.007base

Spooled GMAW (MIG) wire electrode used to weld the Aluminium alloy AG5MC.

High mechanical characteristics for diverse construction such as armament to boiler-making.

100-150130-200170-250

1.01.21.6

MIG AlMg5Mn AWS A5.10: ER5556

MnSiCrFeMgZnTiCuAl

0.700.200.100.405.200.020.100.01

base

A general-purpose type aluminium welding wire. It contains silicon additives, which result in improved fluidity (wetting action) of the weld pool and also produces a weld less sensitive to cracking. Its bright weld finish makes it a popular choice of welders.

It can be used to weld various grades of aluminium. It is widely used for automotive, aerospace, recreation and containers.

1.21.6


MnSiFeMgZnTiCuEachAl

0.054.50-6.00

0.800.050.10

0.04-0.200.30

0.05*Remainder



Aluminium Alloy


BrazingList of Filler Metals


SELECTARC PHOSBRAZ M60 EN ISO 3677 B Cu 94 P 710-860 137

PHOSBRAZ V6 EN ISO 3677 B Cu 94 P 710-845 137

PHOSBRAZ P66 EN ISO 3677 B Cu 93 P 710-825 137

PHOSBRAZ P68 EN ISO 3677 B Cu 93 P 710-815 137

PHOSBRAZ M70 EN ISO 3677 B Cu 93 P 710-805 137

PHOSBRAZ M73 EN ISO 3677 B Cu 93 P 710-785 137

PHOSBRAZ E80 EN ISO 3677 B Cu 92 P 710-750 137

PHOSBRAZ E80+ EN ISO 3677 B Cu 92 P 710-738 137

SELECTARC PHOSBRAZ 840 EN ISO 3677 B Cu 94 P 710-840 138

PHOSBRAZ 815 EN ISO 3677 B Cu 93 P 710-815 138





PHOSBRAZ 675Sn EN ISO 3677 B Cu 86 Sn P 650-700 139

SELECTARC PHOSBRAZ M68 EN ISO 3677 B Cu 93 PAg 710-815 139

PHOSBRAZ AG4 EN ISO 3677 B Cu 93 PAg 650-825 139



PHOSBRAZ AG20+ EN ISO 3677 B Cu 91 PAg 650-800 139


PHOSBRAZ AG50+ EN ISO 3677 B Cu 88 PAg 650-770 140

PHOSBRAZ AG100 EN ISO 3677 B Cu 84 Ag P 650-750 140

PHOSBRAZ AG150 EN ISO 3677 B Cu 80 Ag P 650-800 140

PHOSBRAZ PAG 60 EN ISO 3677 B Cu 87 PAg 650-720 140

SELECTARC BRAZARGENT 1505 EN ISO 3677 B Cu 55 Zn Ag Si 820-870 140

BRAZARGENT 1520Si EN ISO 3677 B Cu 46 Zn Ag Si 690-810 140

BRAZARGENT 1544 EN ISO 3677 B Cu 44 Cu Zn 675-735 141

BRAZARGENT 1545 EN ISO 3677 B Cu 45 Cu Zn 680-800 141

SELECTARC BRAZARGENT 5018 EN ISO 3677 B Cu 47 Zn Ag Sn 720-790 141

BRAZARGENT 5025 EN ISO 3677 B Cu 40 Zn Ag Sn 680-760 141



BRAZARGENT 5038 EN ISO 3677 B Ag 38 Cu Zn Sn 660-700 142



BRAZARGENT 5055 EN ISO 3677 B Ag 55 Zn Cu Sn 630-660 142

BRAZARGENT 5056 EN ISO 3677 B Ag 56 Zn Cu Sn 620-655 143

COPPER – PHOSPHORUS

MANUAL BRAZING

COPPER – PHOSPHORUS OVEN BRAZING

COPPER – PHOSPHORUS

– SILVER ALLOYS

SILVER ALLOYS - TERNARY

SILVER ALLOYS – CADMIUM FREE


Brazing


SELECTARC CUPROX EN ISO 3677 B Cu 60 Zn Si 870-890 143

SUPER-CUPROX EN ISO 3677 B Cu 59 Zn Ag Si 850-870 143

506 EN ISO 3677 B Cu 50 Zn Ni Si 890-900 143

NICROX 49C1 EN ISO 3677 B Cu 49 Zn Ni Si 890-920 143

SUPER-NICROX EN ISO 3677 B Cu 48 Zn Ni Ag Si 870-900 143

SELECTARC TBW 2040 EN ISO 3677 B Ag 40 Zn Cd Cu 595-630 144

TBW 5034 EN ISO 3677 B Cu 36 Ag Zn Sn 630-730 144

TBW 5038 EN ISO 3677 B Ag 38 Cu Zn Sn 660-700 144



TBW HARASIL NC 12 - - 144

TBW ZINAL 4 - - 144

TBW ZINAL 30 - - 145

ALUNOX 21/14 - - 145

SELECTARC HARAKIRI ROSE AFNOR NF EN 1045 146

MALG HARA AFNOR NF EN 1045 146

FLUX ODAL AFNOR NF EN 1045 FL10 146

ALUNOX 13 LC - - 146

ALUNOX NC - - 146

HARAKIRI BLEU AFNOR NF A81-900 146

HARA FLUX - - 146

ALUNOX NCS - - 146

BORINOX POWDER AFNOR NF EN 1045 146

BORINOX PASTE AFNOR NF EN 1045 146

FLUX BORE AFNOR NFA 81 360 146

GEL 60 EN 1045 FH10 147

GEL 400 EN 1045 FH10 147

CUPROFLUX EN 1045 FH20 147

POLYFLUX EN 1045 FH20 147

PHOSBRAZ FLUX EN 1045 FH10 147

AGFLUX EN 1045 FH10 147

List of Filler MetalsBRAZING ALLOYS

BRAZING FLUXES

ALUMINIUM BRAZING RODS


137

Copper – Phosphorus Manual Brazing



Diameter (mm)

Alloy with a controlled fluidity, specially made for strong brazing of pitting, pipes and fit up, with large joint gaps. Its low phosphoruscontent makes it relatively sluggish. Alloy with self-fluxing properties when joining copper to copper. It can be used on cuprous alloys (bronze, brass) with Phosbraz flux.

1.52.02.53.0

d (Kg/m3)EL (%)R.da (MPa)Colour

81006

55White grey

PCu

6.0094.00

PHOSBRAZ M60EN ISO 3677: B Cu 94 P 710-860

The higher phosphorus ratio, the higher fluidity. This alloy with an excellent fluidity has a low melting range. It is recommended when brazing spare parts requires high capillarity. Specially indicated for capillary brazing of miscellaneous tubes and connections with narrow gaps or joints with tight fit-up. It can also be used on cuprous alloys (bronze, brass) with Phosbraz flux. As all CuP, it is self-fluxing on red coppers.

1.52.02.53.0


80002

40White grey

PCu

8.0092.00

PHOSBRAZ E80+EN ISO 3677: B Cu 92 P 710-738

The higher phosphorus ratio, the higher fluidity. This alloy with an excellent fluidity has a low melting range. It is recommended when brazing spare parts requires high capillarity. Specially indicated for capillary brazing of miscellaneous tubes and connections with narrow gaps or joints with tight fit-up. It can also be used on cuprous alloys (bronze, brass) with Phosbraz flux. As all CuP, it is self-fluxing on red coppers.

1.52.02.53.0


80003

45White grey

PCu

7.8092.20

PHOSBRAZ E80EN ISO 3677: B Cu 92 P 710-750

The higher phosphorus ratio, the more important fluidity. This high fluidity alloy has been specially created with a perfect metal degassing, in order to generate a maximum comfort in use. It is recommended for capillary brazing of tubes and connections, water heaters... It can also be used on cuprous alloys (bronze, brass) with Phosbraz flux. As all CuP, it is self-fluxing on red coppers.

1.52.02.53.0


80004

45White grey

PCu

7.3092.70


The higher phosphorus ratio, the higher fluidity. This alloy with a great flow has been specially created with a perfect metal degassing, in order to generate a maximum comfort in use. It is recommended for capillary brazing of tubes and connections, water heaters, refrigeration systems. Mainly used by plumbers and heating engineers. It can also be used on cuprous alloys (bronze, brass) with Phosbraz flux. As all CuP, it is self-fluxing on red coppers.

1.52.02.53.0


80004

45White grey

PCu

7.0093.00


A medium fluidity alloy useful in a production environment with standard parts like sanitation systems: copper sleeves, bends, tubes and connections having consistent, gauged gaps.Polyvalent alloy used for strong copper brazing, with self-fluxingproperties when joining copper to copper. It can be used on cuprous alloys (bronze, brass) with Phosbraz flux.

1.52.02.53.0


81004

50White grey

PCu

6.6093.40

PHOSBRAZ P66EN ISO 3677: B Cu 93 P 710-825

Alloy with a controlled fluidity, generally recommended for the assemblies with clearances over 0.08mm: pipes, fit up, sleeves.Its low phosphorus content makes it relatively sluggish. This alloy is self-fluxing on red coppers. It can be used on cuprous alloys (bronze, brass) with Phosbraz flux.

1.52.02.53.0


81005

55White grey

PCu

6.3093.70

PHOSBRAZ V6EN ISO 3677: B Cu 94 P 710-845

A medium fluidity alloy useful in a production environment with standard parts like sanitation systems: copper sleeves, bends, tubes and connections having consistent, gauged gaps. Mainly used by plumbers and heating engineers. Polyvalent alloy indicated for strong copper brazing without need of using a flux. It can be used on cuprous alloys (bronze, brass) with Phosbraz flux.

1.52.02.53.0


80004

45White grey

PCu

6.8093.20

PHOSBRAZ P68EN ISO 3677: B Cu 93 P 710-815

Brazing


138

Copper – Phosphorus Oven Brazing



Diameter (mm)

Alloys from the furnace brazing range are named according to their liquidus point. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle toensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing.Its structure also allows brazing in stages (reheating).

1.52.02.53.0


81005

52White grey

PCu

6.4093.60

PHOSBRAZ 840 EN ISO 3677: B Cu 94 P 710-840

Alloys from the furnace brazing range are named according to their liquidus temperature. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating).

1.52.02.53.0


80004

45White grey

PCu

6.8093.20

PHOSBRAZ 815EN ISO 3677: B Cu 93 P 710-815

Alloys from the furnace brazing range are named according to their melting temperature. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating).

1.52.02.53.0


80004

45White grey

PCu

7.2092.80


Alloys from the furnace brazing range are named according to their liquidus temperatures. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. Its low melting temperature and excellent fluidity allow a saving in energy. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating).

1.52.02.53.0


80002

40White grey

PCu

8.0092.00


Alloys from the furnace brazing range are named according to their liquidus temperatures. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. Its low melting temperature and excellent fluidity allow a saving in energy. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating).

1.52.02.53.0


80003

45White grey

PCu

7.8092.20


Alloys from the furnace brazing range are named according to their liquidus temperature. They are more aggressive than their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloyson one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating).

1.52.02.53.0


80004

45White grey

P Cu

7.5092.50


Brazing


139



Diameter (mm)

Copper – Phosphorus Oven Brazing

Copper – Phosphorus – Silver Alloys

Alloy with a high phosphorus and tin content, suitable for copper brazing. Tin (Sn) lowers the melting point, increases fluidity andexhibits good wetting properties. Also offers good corrosion resistance and is non-toxic. Very low temperature need. Its melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. Excellent fluidity and low melting range. Manual alloy, but it can also be used on work shop for automatic, oven, carousel and induction brazing…, with narrow gaps. Therefore, it can be consider an alloy suitable for all heating methods.

1.52.02.53.0


80002

35White grey

PSn Cu

6.757.00

86.25

PHOSBRAZ 675SnEN ISO 3677: B Cu 86 Sn P 650-700

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing,without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


81006

55White grey

PAgCu

6.500.40

93.10

PHOSBRAZ AG4EN ISO 3677: B Cu 93 PAg 650-825

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in the refrigeration industry being more robust at lower operating temperature. Its excellent fluidity and its low melting temperature give high ductility and excellent vibration and cold resistance. It is also recommended for delicate works.Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


82008

65White grey

PAgCu

6.005.00

89.00


Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without needof using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth (capillary brazing). Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


81005

50White grey

PAgCu

7.002.00

91.00

PHOSBRAZ AG20+EN ISO 3677: B Cu 91 PAg 650-800

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


81006

55White grey

PAgCu

6.702.00

91.30


Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


81006

55White grey

PAgCu

6.701.00

92.30


Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


81005

50White grey

PAgCu

6.800.20

93.00

PHOSBRAZ M68EN ISO 3677: B Cu 93 PAg 710-815

Brazing


140



Diameter (mm)

Copper – Phosphorus – Silver Alloys

Silver Alloys – Ternary

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing,without need of using a flux, mainly used in the refrigeration industry being more robust at lower operating temperature. Its very good fluidity and its low melting temperature give good resistance. It is also recommended for delicate works. Can be used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


82007

60White grey

PAgCu

6.605.00

88.40

PHOSBRAZ AG50+EN ISO 3677: B Cu 88 PAg 650-770

The higher the silver content, the greater the ductility of the brazed joint. This addition also refines the alloy, increasing the brazed joints mechanical characteristics and improving electrical conductivity. This special alloy certified by A.T.G. (French Ministry of Industry) in conjunction with GEL60, is recommended for high strength capillary brazing of copper tubes, and eventually copper-brass, used in combustible gas installations. It is indicated for all delicate works when a low temperature is required. Can be also used with AG-Flux.

2.0d (Kg/m3)EL (%)R.da (MPa)Colour

82004

45White

PNiAgCu

7.300.106.00

86.60

PHOSBRAZ PAG 60EN ISO 3677: B Cu 87 PAg 650-720

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, increasing the brazed joints mechanical characteristics, improving electrical conductivity and increasing ductility. Being more robust at lower operating temperature and thanks to its excellent electrical conductivity, this alloy is speciallyused by electric motor manufacturers, gas water-heaters and refrigeration industry (refrigerators, freezers, compressors). Its good fluidity and its low melting temperature give high ductility and excellent vibration and cold resistance. It is also recommended for delicate works. This polyvalent product, with a controlled fluidity, has self-fluxing properties. Can be also used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


84001070

White grey

P AgCu

5.0015.0080.00

PHOSBRAZ AG150EN ISO 3677: B Cu 80 Ag P 650-800

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, increasing the brazed joints mechanical characteristics, improving electrical conductivity and increasing ductility. Being more robust at lower operating temperature andthanks to the characteristics mentioned above, this alloy is specially used by electric motor manufacturers, gas water-heaters and refrigeration industry (refrigerators, freezers, compressors). Its excellent and controlled fluidity, together with its low melting temperature give good resistance to cold and vibrations. It is also recommended for delicate works. This polyvalent product hasself-fluxing properties on red coppers. Can be also used on cuprous alloys (bronze, brass) with Phosbraz Flux.

1.52.02.53.0


83008

65White grey

PAgCu

6.2010.0083.80

PHOSBRAZ AG100EN ISO 3677: B Cu 84 Ag P 650-750

Ternary alloy which main elements are copper, zinc and silver at 20%, with 0.2% Si. The addition of silver and zinc lowers the liquidus temperature. This viscous alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception ofAluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities.

Its structure also allows brazing in stages (reheating). To be used with AG FLUX or as flux coated rods (standard colour: White), when brazing in open atmospheric conditions.

1.52.02.53.0


84002040

Yellow

AgCuZnSi

20.0046.0033.800.20

BRAZARGENT 1520SiEN ISO 3677: B Cu 46 Zn Ag Si 690-810

Ternary alloy which main elements are copper, zinc and silver at 5%. The addition of silver and zinc lowers the liquidus temperature. This viscous alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities.

To be used with Polyflux or as flux coated rods (standard colour: White), when brazing in open atmospheric conditions.

1.52.02.53.0


84001538

Yellow

AgCuZnSi

5.0054.5040.400.11

BRAZARGENT 1505 EN ISO 3677: B Cu 55 Zn Ag Si 820-870

Brazing


141



Diameter (mm)

Silver Alloys – Ternary

Silver Alloys – Cadmium Free

Ternary alloy which main elements are copper, zinc and silver at 44%. The addition of silver and zinc lowers the liquidus temperature. This alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its medium fluidity makes it suitable in joint configurations where the fit up is poor or areas with small contact. It has good fillet-forming capabilities. Being Cd free, can also be used in the food industry. Keeps good mechanical characteristicsduring hot work. Its structure also allows brazing in stages (reheating). To be used with AG Flux or as flux coated rods.

1.52.02.53.0


89002540

Silver

AgCuZn

44.0030.0026.00

BRAZARGENT 1544 EN ISO 3677: B Ag 44 Cu Zn 675-735

A Cd free alloy which main elements are copper, zinc, silver at 30% and tin. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport ...

This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

1.52.02.53.0


88001850

Silver

AgCu ZnSn

30.0036.0032.002.00

BRAZARGENT 5030EN ISO 3677: B Cu 36 Zn Ag Sn 665-755


This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

1.52.02.53.0


85001851

Silver

AgCuZnSn

25.0040.0033.002.00


Ternary alloy which main elements are copper, zinc and silver at 44%. The addition of silver and zinc lowers the liquidus temperature. This alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities.

Recommended for belt saw strip brazing. Being Cd free, can also be used in the food industry. Keeps good mechanical characteristics during hot work. Its structure also allows brazing in stages (reheating). To be used with AG Flux or as flux coated rods.

1.52.02.53.0


93002547

Silver

Ag CuZn

45.0041.5013.50

BRAZARGENT 1545 EN ISO 3677: B Ag 45 Cu Zn 680-800


This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

1.52.02.53.0


84001545

Silver

AgCuZnSn

18.0047.2033.001.80


Brazing


142



Diameter (mm)

A Cd free alloy which main elements are copper, zinc, high silver content at 55% and tin. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offergood corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...

This alloy needs a controlled quench to avoid the weakening of the brazed joint. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

1.52.02.53.0


92001151

Silver

Ag CuZnSn

55.0021.0022.002.00

BRAZARGENT 5055EN ISO 3677: B Ag 55 Zn Cu Sn 630-660

One of the most used Cd free alloy which main elements are copper, zinc, high silver content at 45% and tin. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...


1.52.02.53.0


91001450

Silver

AgCuZnSn

45.0027.0025.003.00

BRAZARGENT 5045EN ISO 3677: B Ag 45 Cu Zn Sn 640-680

One of the most used Cd free alloy which main elements are: copper, zinc, high silver content at 40% and tin. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...


1.52.02.53.0


91001750

Silver

AgCuZnSn

40.0030.0028.002.00




1.52.02.53.0


88001852

Silver

AgCuZnSn

38.0031.0028.802.20


A Cd free alloy which main elements are copper, zinc, silver at 34% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport ...


1.52.02.53.0


87002050

Silver

AgCuZnSn

34.0036.0027.003.00



Brazing


143



Diameter (mm)


Brazing Alloys

One of the most used Cd free alloy, which main elements are copper, zinc, high silver content at 56% and tin. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...

This alloy needs a controlled quench to avoid the weakening of the brazed joint. It has a low melting range and excellent flow characteristics. Main areas of usage are when a low melting point is necessary (weak tenor in zinc); where cadmium bearing alloys are not permitted; when the colour (white) improves the visual appearance (like stainless steels). To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

1.52.02.53.0


95002535

Silver

Ag CuZnSn

56.0022.5016.755.00

BRAZARGENT 5056EN ISO 3677: B Ag 56 Zn Cu Sn 620-655

This high resistance brazing alloy is used for joining requiring high mechanical characteristics (alloyed steels up to 900N/mm2, carburised plates on cutting tools). Good resemblance with stainless steels and cast irons. Recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Most used in lock-smithing, metal furniture manufacturing and bicycle frames manufacturing. Heating can be achieved by induction, torch or by furnace. A flux is necessary. Can be used as bare rods with Poly-Flux as flux coated rods (standard colour as FC: Blue).

1.52.02.53.04.05.0


87002575

White grey

CuSiNiZn

49.900.159.00

40.95

NICROX 49C1 EN ISO 3677: B Cu 49 Zn Ni Si 890-920

This high resistance brazing alloy is used for joining requiring high mechanical characteristics (alloyed steels up to 900N/mm2, carburized plates on cutting tools). Compared to Nicrox 49C1, Super-Nicrox contains 1.0% silver. Good resemblance with stainless steels and cast irons. Recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Most used in lock-smithing, metal furniture manufacturing and bicycle frames manufacturing. Heating can be achieved by induction, torch or by furnace. A fluxis necessary. Can be used as bare rods with Poly-Flux as flux coated rods (standard colour as FC: salmon).

1.52.02.53.04.05.0


87002575

White grey

MnAgCuSiNiZn

<0.151.00

49.000.209.00Bal

SUPER-NICROXEN ISO 3677:B Cu 48 Zn Ni Ag Si 870-900

This high resistance brazing alloy is recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing, metal furniture manufacturing, bicycle frames manufacturing. A flux is necessary. Can be used as bare rods with Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: Grey).

1.52.02.53.04.05.0


85003055

White grey

CuSiNiZn

51.000.156.00

42.85

506EN ISO 3677: B Cu 50 Zn Ni Si 890-900

This high quality welding and brazing alloy is an alloy of copper and zinc with small addition of silicium, silicon, nickel and manganese to assist deposition. Compared to Cuprox, Super-Cuprox contains 1.0% silver. Its high fluidity and good capillarity makes it suitable for brazing tricky works. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing and work shops. A flux is necessary. Can be used as bare rods with Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: purple).

1.52.02.53.04.05.0


84003545

Yellow

CuMnSiAgSnZn

58.00<0.10

0.121.00

<0.10Bal

SUPER-CUPROXEN ISO 3677: B Cu 59 Zn Ag Si 850-870

It is basically an alloy of copper and zinc with small addition of silicon, nickel and manganese to assist deposition. This brazing alloy is recommended to assemble steels, cast irons, moulded steels, coppers, bronze, brass, nickel silver, cupro-aluminium, nickel and alloys. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing and work shops. A flux is necessary. Can be used as bare rods with Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: burnt sienna).

1.52.02.53.04.05.0


84003545

Yellow

CuMnSiNiSnZn

59.700.250.13

<0.20<0.20

Bal

CUPROX EN ISO 3677: B Cu 60 Zn Si 870-890

Brazing


144

Aluminium Brazing Rods



Seamless, flux cored wire 40% silver bearing, filled in with Borinox flux. Brazing with 40% silver for high-speed, treated steels. Wire with good fluidity and excellent flux wetting action. This technology offers a great efficacy both, in terms of application and flux to wire ratio (93% filler metal / 7% flux). Its good brazing properties makes it suitable for all heating methods.

Mostly employed in steel and copper piping and combustible gas installations. Also used in applications such as drill bits, tap, repair and maintenance.

TBW 2040EN ISO 3677: B Ag 40 Zn Cd Cu 595-630

d (Kg/m3)EL (%)TS (MPa)

AgCuZnCd

40.0019.0021.0020.00

900030

450

Seamless tubular wire of Zn Al 98-2 with non corrosive flux. Used to join piping connections of aluminium and aluminium alloys for heat exchangers, air conditioners and condensers and heat diffuser discs.

Active temperature is approximately 440° C

TBW ZINAL 4 AlZn

2.00Bal

Seamless tubular wire of Al Si 12 with non corrosive flux. Used to join piping connections of aluminium and aluminium alloys for heat exchangers, air conditioners and condensers, heat diffuser discs and Kalzip® type connections.

Active temperature is between 570° - 585° C

TBW HARASIL NC 12


MnSiFeCuZnMgAl

0.00112.000.20

0.0070.030.02Bal

80140

20

Seamless, flux cored wire with a high silver content: 45%, filled in with Borinox flux. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...

Technology allowing manual and automatic brazing without need to use an external flux, but simply using seamless tubular flux cored wire or rods.

TBW 5045EN ISO 3677: B Ag 45 Cu Zn Sn 640-680


AgCuZnSn

45.0027.0025.003.00

910014

500

Seamless, flux cored wire with a high silver content: 40%, filled in with Borinox flux. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...




AgCuZnSn

40.0030.0028.002.00

910017

500

Seamless, flux cored wire 38% silver bearing, filled in with Borinox flux. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...




AgCuZnSn

38.0031.0028.802.20

880018

520

Seamless, flux cored wire 34% silver bearing, filled in with Borinox flux. This technology offers a great efficacy both, in terms of application and flux to wire ratio (93% filler metal / 7% flux). Its good brazing properties makes it suitable for all heating methods. Several advantages compared to a standard wire. This special wire has been developed to replace cadmium-bearing one, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties.

Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport ...

TBW 5034EN ISO 3677: B Cu 36 Ag Zn Sn 630-730


AgCuZnSn

34.0036.0027.003.00

870020

500

Brazing


145

Aluminium Brazing Rods



Seamless tubular wire of Zn 85% Al 15% with non corrosive flux. Used to join piping connections of aluminium and aluminium alloys for heat exchangers, air conditioners and condensers and heat diffuser discs.

Active temperature is 440° C

TBW ZINAL 30 AlZn

15.00Bal

Metallic powder for aluminium brazing used in the production of frying pans, radiators, heat exchangers and most aluminium components in the automobile industry.

ALUNOX 21/14 YS (MPa)TS (MPa)EL (%)d (g/cm3)

MnSiFeCuZnMgAl

0.00112.000.20

0.0070.030.02Bal

70140

181.20

Brazing


146

Brazing Fluxes


Composition

Flux in white powder form which facilitates welding of aluminium and its alloys except aluminium-magnesium. The most universal and well known.

Active temperature : 658° C

HARAKIRI ROSE AFNOR: NF EN 1045

Lithium chlorideSodium chloridePotassium chlorideCryolite of sodiumSodium fluoride

Scouring flux in white powder form for silver brazing and soudo-brazing alloys. Used for brazing of ternary silver, meaning at temperatures below 730° C.

Active temperature : 590° - 730° C

FLUX BORE AFNOR: NFA 81 360

Boric acidBorax anhydre

Non corrosive flux for flame brazing of aluminium with aluminium alloys, with stainless steels type 18.10 and with copper. Used for heat exchangers, air conditioners and condensers in aluminium alloy.


ALUNOX NC Elements of K, Al and F in the form of potassium cryolite

Scouring flux in paste form for silver brazing. Used for temperatures below 730° C, such as OD 90-4, OD 80-4, OD 60-4 and OD 40-4.


BORINOX PASTE AFNOR: NF EN 1045

Boric acidPotassium bi-fluoride

Scouring flux in white powder form for silver brazing. Used for temperatures below 730° C, such as OD 90-4, OD 80-4, OD 60-4 and OD 40-4.


BORINOX POWDERAFNOR: NF EN 1045

Boric acidPotassium bi-fluoride

Neutral scouring or non corrosive flux for soft brazing of aluminium with certain alloys such as stainless steels type 18.10 and copper. Used for heat exchangers, air conditioners and condensers in aluminium alloy, and piping works of aluminium/copper.


ALUNOX NCS CarbonAluminium floride

Scouring flux in liquid form for soudo-brazing of ferrous metals, zinc-based coppers, lead, tin, etc, except light alloys.

HARA FLUX Phosphoric acidAmmonium chloride

Flux in white powder form for brazing of aluminium with its alloys with the exception of aluminium-magnesium. Exceptional scouring abilities.


HARAKIRI BLEU AFNOR: NF A81-900

Lithium chlorideSodium chloridePotassium chlorideCryolite of sodiumSodium fluoride

Non corrosive flux for flame brazing of aluminium with aluminium alloys, with stainless steels type 18.10 and with copper. Used for heat exchangers, air conditionersand condensers in aluminium alloy.


ALUNOX 13 LC Elements of K, Al and F in the form of potassium cryolite

Scouring flux in white powder form for soudo-brazing of aluminium alloys, except aluminium-magnesium. Possesses exceptional wetting capabilities and energetic de-oxydizing action.


FLUX ODAL AFNOR: NF EN 1045 FL10

Lithium chlorideSodium chloridePotassium chlorideAmmonium chlorideSodium cryoliteSodium fluorideZinc oxide

Flux in white powder form for alloys containing small amounts of magnesium. It attacks and dissolves simultaneously aluminium, magnesium and their combinations. It is the only flux used in aeronautical construction (for AG5).


MALG HARA AFNOR: NF EN 1045

Lithium chloridePotassium chlorideSodium chlorideCalcium fluorideMagnesium fluoride

Brazing


147

Brazing Fluxes


Composition

Paste ready for use. High efficiency with minimal application. Used in combustible gas installations together with Brazargent 400 or PAG60. This flux can be used in conjunction with the ranges on Phosbraz: to braze cuprous alloys and possibly pure coppers. Also for Brazargent: silver brazing alloys with melting temperature lower than 800°C.

Application Temperature on 500 – 800°C. Hazardous components: Potassium fluoride <14% Potassium fluoborate <21%.

AGFLUX EN 1045: FH10

Boric acid Borates Fluoborates Alkaline fluorides Water

Powder ready for use. Defluxing for cuprous alloys, brazing alloys together with Phosbraz (CuP). This flux can be used in conjunction with the ranges on Phosbraz: copper/phos and silver/copper/phos.

Application Temperature : 600 – 850°C

PHOSBRAZ FLUX EN 1045: FH10

Boric acid Alkaline fluorides

Powder or paste ready for use. Defluxing flux for general use of brazing alloys and autogeneous cast brazing. Its high efficiency allows a perfect result even on uncleaned surfaces. Enhances brazing alloys fluidity. This flux can be used in conjunction with products i.e. Cuprox, Super-Cuprox (1% Ag) and Brazargent 1505 (ternary at 5% Ag).

Application Temperature on 800 – 1000°C. Hazardous components: Potassium fluoride < 14% (powder) < 11% (for paste).

POLYFLUX EN 1045: FH20

Borates Alkaline fluorides Water (for paste)

Powder or paste ready for use. Defluxing especially indicated for brazing alloys. It allows an outstanding fixing, mainly on carbon steel. This flux can be used in conjunction with products i.e. Cuprox, Super-Cuprox (1% Ag) and Brazargent 1505 (ternary at 5% Ag).

Application Temperature: 800 – 1000°C

CUPROFLUX EN 1045: FH20

Boric acid Alkaline fluorides Water (for paste)

Paste ready for use. High efficiency with minimal application. Suggested for copper pipe work. Used in combustible gas installations together with Brazargent 400. This flux can be used in conjunction with the ranges on Brazargent: silver brazing alloys with melting temperature lower than 730°C.

Application Temperature on 500 – 800°C.Hazardous components: Potassium fluoride.

GEL 400 EN 1045: FH10

Borates Alkaline fluorides Water

Paste ready for use. High efficiency with minimal application. Used in combustible gas installations together with PAG60. This flux can also be used in conjunction with the ranges on Phosbraz: to braze all cuprous alloys and possibly pure coppers. Also for Brazargent: for the alloys having a liquidus point inferior to 800°C.

Application Temperature of 600 – 850°C. Hazardous components: Fluoride + Potassium fluoride < 14% Potassium Fluoborate < 37%

GEL 60 EN 1045: FH10

Boric acid Borates Fluoborates Alkaline fluoride Water

Brazing


Titanium Materials /Cutting & Gouging


GTAW

GMAW


SELECTARC TIG T40 A 5.16 ERTi-2 149

TIG T60 A 5.16 ERTi-4 149

TIG TA6V4 A 5.16 ERTi-5 149

TIG TPd0.2 A 5.16 ERTi-7 149

SELECTARC MIG T40 A 5.16 ERTi-2 149

MIG T60 A 5.16 ERTi-4 149

MIG TA6V4 A 5.16 ERTi-5 149

MIG TPd0.2 A 5.16 ERTi-7 149

Brand Product Name Description Page No.

SELECTARC DCS Chamfering / Strong Arc 150

Cut100 Cutting Electrode 150

Goug Chamfering / Soft Arc 150

Therm200 Preheating Electrode 150

Titanium Materials

Cutting & Gouging


149

GTAW

GMAW



Welding of pure titanium.

Main applications in heat exchangers, condensers, evaporators for nuclear plants, oil refinery, aeronautical and chemical industries.

TIG T40AWS A5.16: ERTi-2


CFeN2

H2

O2

Ti

<0.05<0.20<0.02

<0.008<0.10base

290390-540

20

Welding of pure titanium.


TIG T60AWS A5.16: ERTi-4

C FeN2

H2

O2

Ti

<0.05<0.30<0.02

<0.008<0.30base

Welding of similar titanium alloy.

Main applications in aeronautical industry.

TIG TA6V4AWS A5.16: ERTi-5


CFeAlVN2

H2

O2

Ti

<0.02<0.25

6.004.00

<0.01<0.005<0.20base

900900-1270

8

Spooled wire for welding of similar titanium alloy. The addition of Palladium increases the resistance to reduction background.

MIG TPd0.2 AWS A5.16: ERTi-7

CFePdN2

H2

O2

Ti

<0.05<0.10

0.20<0.01

<0.006<0.15base

Spooled wire for welding of similar titanium alloys.

Main applications in the aeronautical industry.

MIG TA6V4 AWS A5.16: ERTi-5


CFeAlVN2

H2

O2

Ti

<0.02<0.25

6.004.00

<0.01<0.005<0.20base

900960-1270

8

Spooled wire for welding of pure titanium.


MIG T60 AWS A5.16: ERTi-4

CFeN2

H2

O2

Ti

<0.05<0.30<0.02

<0.008<0.30base

Welding of similar titanium alloy. The addition of Palladium increases the resistance to reduction background.

TIG TPd0.2AWS A5.16: ERTi -7

CFePdN2

H2

O2

Ti

<0.05<0.10

0.20<0.01

<0.006<0.15base

Spooled wire for welding of pure titanium.


MIG T40 AWS A5.16: ERTi-2


CFeN2

H2

O2

Ti

<0.05<0.20<0.02

<0.008<0.10base

290390-540

20

Titanium MaterialsTitanium Materials


150

Cutting & Gouging

Type & Classification Description and Applications Diameter (mm)

Amps (A)

Cutting & Gouging

Electrode for chamfering, grooving and gouging all metals, including stainless steels, cast iron and Cu alloys. Strong blowing characteristic to remove metal with high efficiency, smooth and uniform cut. Surface carbonized, therefore remove 0.1 mm by grinding if necessary.

Chamfering of steels, cast iron, and elimination of screws, rivets, welding beads. Also chamfering of foundry defects or cracks before repair welding and chamfering of hardfacing deposits or tempered steels.

DCSChamfering / Strong Arc

2.5 3.2 4.0 5.0

130 200 250 300

Electrode for cutting, bevelling and piercing of all industrial metals and alloys including stainless steels, cast iron and Cu alloys. Strong blowing characteristic to remove metal with high efficiency. Smooth and uniform cut. The surface will carbonize, remove 0.1mm by grinding if necessary.

Used for cutting of steels and cast iron, piercing of holes, and elimination of screws.

Cut100Cutting Electrode

3.2 4.0

130-180 170-230

Special coated electrode for heating up pieces of small and medium sizes. The electrode will heat up the pieces and the deposit is easy to remove by using a steel brush.

Therm200Preheating Electrode

3.2 100-150

Electrode for chamfering, grooving and gouging all metals, including stainless steels, cast iron and Cu alloys. Strong blowing characteristic to remove metal with high efficiency, smooth and uniform cut. Non-conductive coating. Surface becomes carbonized, therefore remove 0.1 mm by grinding if necessary.

Chamfering of steels, cast iron, and elimination of screws, rivets, welding beads. Also chamfering of foundry defects or cracks before repair welding and chamfering of hardfacing deposits or tempered steels.

GougChamfering / Soft Arc

3.24.0

200250

Cutting & Gouging


Welding Positions

ASME (BS EN) Positions

1G (PA) – Downhand / Gravity 2G (PC)- Horizontal

3G (PF) – Vertical* 4G (PE) – Overhead

5G (PF) – Pipe Fixed Horizontal 6G (H-LO45) – Pipe Fixed @ 45° Upwards

45º

1F (PA) – Downhand / Gravity

45º

2F (PB) – Horizontal

3F (PF) – Vertical* 4F (PD) – Overhead

* In BS EN terminology, vertical down fillet and butt joints are designated PG.

Fillet Weld

Butt Weld

151

Supplemental Data


F + M

MARTENSITE

M + F

A + M + F

A + F

A + M

AUSTENIT E

FERRITE

100%

80%

40%

20%

10%

5%

0%

Ferrite

02 46 81 01 21 41 61 82 02 22 42 62 83 03 23 43 63 84 00

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40N

i eq

= N

i + 3

0C +

0.5

Mn

Cr eq = Cr + Mo + 1.5Si + 0.5Nb + 2Ti

SCHAEFFLER DIAGRAM

WRC - 1992 DIAGRAM

A

AF

02

4

6

8

10

12

14

16

18

20

22

24

26

28

30

35

40

45

50

55

60

65

75

85

9570

80

90

100

FA

F

18 20 22 24 26 28 30

10

12

14

16

18

Cr eq = Cr + Mo + 0.7Nb

Ni e

q =

Ni +

35C

+ 2

0N +

0.2

5Cu

152

Supplemental Data


Conversions Tables

°F °C °F °C °F °C °F °C °F °C °F °C

-459.4 -273 -10 -23.3 86 30.0 174 78.9 430 221.1 1240 671

-440 -262 0 -17.8 88 31.1 176 80.0 440 226.7 1260 682

-430 -257 2 -16.7 90 32.2 178 81.1 450 232.2 1280 693

-420 -251 4 -15.6 92 33.3 180 82.2 460 237.8 1300 704

-410 -246 6 -14.4 94 34.4 182 83.3 470 243.3 1320 716

-400 -240 8 -13.3 96 35.6 184 84.4 480 248.9 1340 727

-390 -234 10 -12.2 98 36.7 186 85.6 490 254.4 1360 738

-380 -229 12 -11.1 100 37.8 188 86.7 500 260.0 1380 749

-370 -223 14 -10.0 102 38.9 190 87.8 520 271.1 1400 760

-360 -218 16 -8.9 104 40.0 192 88.9 540 282.2 1420 771

-350 -212 18 -7.8 106 41.1 194 90.0 560 293.3 1440 782

-340 -207 20 -6.7 108 42.2 196 91.1 580 304.4 1460 793

-330 -201 22 -5.6 110 43.3 198 92.2 600 315.6 1480 804

-320 -196 24 -4.4 112 44.4 200 93.3 620 326.7 1500 816

-310 -190 26 -3.3 114 45.6 202 94.4 640 337.8 1520 827

-300 -184 28 -2.2 116 46.7 204 95.6 660 348.9 1540 838

-290 -179 30 -1.1 118 47.8 206 96.7 680 360.0 1560 849

-280 -173 32 0.0 120 48.9 208 97.8 700 371.1 1580 860

-270 -168 34 1.1 122 50.0 210 98.9 720 382.2 1600 871

-260 -162 36 2.2 124 51.1 212 100.0 740 393.3 1620 882

-250 -157 38 3.3 126 52.2 214 101.1 760 404.4 1640 893

-240 -151 40 4.4 128 53.3 216 102.2 780 415.6 1660 904

-230 -146 42 5.6 130 54.4 218 103.3 800 426.7 1680 916

-220 -140 44 6.7 132 55.6 220 104.4 820 437.8 1700 927

-210 -134 46 7.8 134 56.7 230 110.0 840 448.9 1720 938

-200 -129 48 8.9 136 57.8 240 115.6 860 460.0 1740 949

-190 -123 50 10.0 138 58.9 250 121.1 880 471.1 1760 960

-180 -118 52 11.1 140 60.0 260 126.7 900 482.2 1780 971

-170 -112 54 12.2 142 61.1 270 132.2 920 493.3 1800 982

-160 -107 56 13.3 144 62.2 280 137.8 940 504.4 1820 993

-150 -101 58 14.4 146 63.3 290 143.3 960 515.6 1840 1004

-140 -96 60 15.6 148 64.4 300 148.9 980 527 1860 1016

-130 -90 62 16.7 150 65.6 310 154.4 1000 538 1880 1027

-120 -84 64 17.8 152 66.7 320 160.0 1020 549 1900 1038

-110 -79 66 18.9 154 67.8 330 165.6 1040 560 1920 1049

-100 -73 68 20.0 156 68.9 340 171.1 1060 571 1940 1060

-90 -68 70 21.1 158 70.0 350 176.7 1080 582 1960 1071

-80 -62 72 22.2 160 71.1 360 182.2 1100 593 1980 1082

-70 -57 74 23.3 162 72.2 370 187.8 1120 604 2000 1093

-60 -51 76 24.4 164 73.3 380 193.3 1140 616

-50 -45.6 78 25.6 166 74.4 390 198.9 1160 627

-40 -40.0 80 26.7 168 75.6 400 204.4 1180 638

-30 -34.4 82 27.8 170 76.7 410 210.0 1200 649

-20 -28.9 84 28.9 172 77.8 420 215.6 1220 660

Conversions for Temperature

°F = (9/5 x °C) + 32 °C = 5/9 (°F - 32)

153

Supplemental Data


Conversions for Tensile Stress

ksi0 1 2 3 4 5 6 7 8 9

MPa

0

10

20

30

40

50

60

70

80

90

100

- 6.89 13.79 20.68 27.58 34.47 41.37 48.26 55.16 62.05

68.95 75.84 82.74 89.63 96.53 103.42 110.32 117.21 124.11 131.00

137.90 144.80 151.68 158.58 165.47 172.37 179.26 186.16 193.05 199.95

206.84 213.74 220.63 227.53 234.42 241.32 248.21 255.11 262.00 268.90

275.79 282.69 289.58 296.47 303.37 310.26 317.16 324.05 330.95 337.84

344.74 351.63 358.53 365.42 372.32 379.21 386.11 393.00 399.90 406.79

413.69 420.58 427.47 434.37 441.26 448.16 455.05 461.95 468.84 475.74

482.63 489.53 496.42 503.32 510.21 517.11 524.00 530.90 537.79 544.69

551.58 558.48 565.37 572.26 579.16 586.05 592.95 599.84 606.74 613.63

620.53 627.42 634.32 641.21 648.11 655.00 661.90 668.79 675.69 682.58

689.48

ksi → MPa (Extracted from ASTM E380) 1 ksi = 6.89476 MPa

MPa0 1 2 3 4 5 6 7 8 9

ksi

0

10

20

30

40

50

60

70

80

90

100

- 0.145 0.290 0.435 0.580 0.725 0.870 1.015 1.160 1.305

1.450 1.595 1.740 1.886 2.031 2.176 2.321 2.466 2.611 2.756

2.901 3.046 3.191 3.336 3.481 3.626 3.771 3.916 4.061 4.206

4.351 4.496 4.641 4.786 4.931 5.076 5.221 5.366 5.511 5.656

5.802 5.947 6.092 6.237 6.382 6.527 6.672 6.817 6.962 7.107

7.252 7.397 7.542 7.687 7.832 7.977 8.122 8.267 8.412 8.557

8.702 8.847 8.992 9.137 9.282 9.427 9.572 9.718 9.863 10.008

10.153 10.298 10.443 10.588 10.733 10.878 11.023 11.168 11.313 11.458

11.603 11.748 11.893 12.038 12.183 12.328 12.473 12.618 12.763 12.908

13.053 13.198 13.344 13.489 13.634 13.779 13.924 14.069 14.214 14.359

14.504

MPa → ksi (Extracted from BS350 Part 2) 1 MPa = 0.145038 ksi

154

Supplemental Data


ft-lbf0 1 2 3 4 5 6 7 8 9

J

0

10

20

30

40

50

60

70

80

90

100

- 1.36 2.71 4.07 5.42 6.78 8.13 9.49 10.85 12.20

13.56 14.91 16.27 17.63 18.98 20.34 21.69 23.05 24.40 25.76

27.12 28.47 29.83 31.18 32.54 33.90 35.25 36.61 37.96 39.32

40.67 42.03 43.39 44.74 46.10 47.45 48.81 50.17 51.52 52.88

54.23 55.59 56.94 58.30 59.66 61.01 62.37 63.72 65.08 66.44

67.79 69.15 70.50 71.86 73.21 74.57 75.93 77.28 78.64 79.99

81.35 82.70 84.06 85.42 86.77 88.13 89.48 90.84 92.20 93.55

94.91 96.26 97.62 98.97 100.33 101.69 103.04 104.40 105.75 107.11

108.47 109.82 111.18 112.53 113.89 115.25 116.60 117.96 119.31 120.67

122.02 123.38 124.74 126.09 127.45 128.80 130.16 131.51 132.87 134.23

135.58

Conversions for Impact Energy

ft-lbf → J (Extracted from BS350 Part 2) 1 ft-lbf = 1.35582 J

J0 1 2 3 4 5 6 7 8 9

ft-lbf

0

10

20

30

40

50

60

70

80

90

100

- 0.738 1.475 2.213 2.950 3.688 4.425 5.163 5.901 6.638

7.376 8.113 8.851 9.588 10.326 11.063 11.801 12.539 13.276 14.014

14.751 15.489 16.226 16.964 17.702 18.439 19.177 19.914 20.652 21.389

22.127 22.864 23.602 24.340 25.077 25.815 26.552 27.290 28.027 28.765

29.503 30.240 30.978 31.715 32.453 33.190 33.928 34.665 35.403 36.141

36.878 37.616 38.353 39.091 39.828 40.566 41.304 42.041 42.779 43.516

44.254 44.991 45.729 46.466 47.204 47.942 48.679 49.417 50.154 50.892

51.629 52.367 53.105 53.842 54.580 55.317 56.055 56.792 57.530 58.267

59.005 59.743 60.480 61.218 61.955 62.693 63.430 64.168 64.906 65.643

66.381 67.118 67.856 68.593 69.331 70.068 70.806 71.544 72.281 73.019

73.756

J → ft-lbf (Extracted from BS350 Part 2) 1 J = 0.737563 ft-lbf

155

Supplemental Data


Conversions for Hardness

VickersHardness

(DPH)

Brinell hardness10mm ball 3000kg load

Rockwell hardness

Shorehardness

TensileStrength

MPa(approx.)

Standardball

Tungstencarbide

ballB-scale C-scale

940

920

900

880

860

-

-

-

-

-

-

-

-

767

757

-

-

-

-

-

68.0

67.5

67.0

66.4

65.9

97

96

95

93

92

-

-

-

-

-

840

820

800

780

760

-

-

-

-

-

745

733

722

710

698

-

-

-

-

-

65.3

64.7

64.0

63.3

62.5

91

90

88

87

86

-

-

-

-

-

740

720

700

690

680

-

-

-

-

-

684

670

656

647

638

-

-

-

-

-

61.8

61.0

60.1

59.7

59.2

84

83

81

-

80

-

-

-

-

-

670

660

650

640

630

-

-

-

-

-

630

620

611

601

591

-

-

-

-

-

58.8

58.3

57.8

57.3

56.8

-

79

-

77

-

-

-

-

-

-

620

610

600

590

580

-

-

-

-

-

582

573

564

554

545

-

-

-

-

-

56.3

55.7

55.2

54.7

54.1

75

-

74

-

72

-

-

-

2095

2020

570

560

550

540

530

-

-

505

496

488

535

525

517

507

497

-

-

-

-

-

53.6

53.0

52.3

51.7

51.1

-

71

-

69

-

1981

1952

1912

1863

1824

520

510

500

490

480

480

473

465

456

448

488

479

471

460

452

-

-

-

-

-

50.5

49.8

49.1

48.4

47.7

67

-

66

-

64

1795

1755

1706

1657

1618

470

460

450

440

430

420

441

433

425

415

405

397

442

433

425

415

405

397

-

-

-

-

-

-

46.9

46.1

45.3

44.5

43.6

42.7

-

62

-

59

-

57

1569

1530

1500

1461

1412

1373

156

Supplemental Data


Conversions for Hardness

VickersHardness

(DPH)

Brinell hardness10mm ball 3000kg load

Rockwell hardness

Shorehardness

TensileStrength

MPa(approx.)

Standardball

Tungstencarbide

ballB-scale C-scale

410

400

390

380

370

388

379

369

360

350

388

379

369

360

350

-

-

-

(110.0)

-

41.8

40.8

39.8

38.8

37.7

-

55

-

52

-

1334

1285

1245

1206

1177

360

350

340

330

320

341

331

322

313

303

341

331

322

313

303

(109.0)

-

(108.0)

-

(107.0)

36.6

35.5

34.4

33.3

32.2

50

-

47

-

45

1128

1098

1069

1030

1010

310

300

295

290

285

294

284

280

275

270

294

284

280

275

270

-

(105.5)

-

(104.5)

-

31.0

29.8

29.2

28.5

27.8

-

42

-

41

-

981

951

941

922

902

280

275

270

265

260

265

261

256

252

247

265

261

256

252

247

(103.5)

-

(102.0)

-

(101.0)

27.1

26.4

25.6

24.8

24.0

40

-

38

-

37

892

873

853

843

824

255

250

245

240

230

243

238

233

228

219

243

238

233

228

219

-

99.5

-

98.1

96.7

23.1

22.2

21.3

20.3

(18.0)

-

36

-

34

33

804

794

775

765

736

220

210

200

190

180

209

200

190

181

171

209

200

190

181

171

95.0

93.4

91.5

89.5

87.1

(15.7)

(13.4)

(11.0)

(8.5)

(6.0)

32

30

29

28

26

696

667

637

608

579

170

160

150

140

130

162

152

143

133

124

162

152

143

133

124

85.0

81.7

78.7

75.0

71.2

(3.0)

(0.0)

-

-

-

25

24

22

21

20

549

520

490

451

431

120

110

100

95

90

85

114

105

95

90

86

81

114

105

95

90

86

81

66.7

62.3

56.2

52.0

48.0

41.0

-

-

-

-

-

-

-

-

-

-

-

-

392

-

-

-

-

-

Note: These conversions are excerpted from the relevant JIS and ASTM standards, which are based on the data of carbon steels. Therefore, weld metals may exhibit different conversions more or less particularly in the case of alloyed weld metals with higher hardness.

157

Supplemental Data


Sp

ecifi

cati

ons

fo

r W

eld

ing

Co

nsum

able

s p

er A

SM

E II

Par

t C

AW

SC

lass

ifica

tion

Type

of C

over

ing

Wel

ding

Pos

ition

(1)

Type

of

Cur

rent

(2)

Che

mic

al C

ompo

sitio

n of

all-

wel

d m

etal

(%)

Mec

hani

cal P

rope

rtie

s of

all-

wel

d m

etal

CM

nS

iP

SN

iC

rM

oV

Û(4

)

Tens

ile

Str

engt

hY

ield

str

engt

h at

0.2

% o

ffse

tE

LIm

pact

Str

engt

h

MP

aM

Pa

%°C

J

E60

10H

igh

cellu

lose

sod

ium

F,V,

OH

, H

-fille

td

cep

≤0.2

0≤1

.20

≤1.0

0—

—

≤0.3

0≤0

.20

≤0.3

0≤0

.08

—≥4

30

≥330

≥22

-30

≥27

E60

11H

igh

cellu

lose

pot

assi

umF,

V,O

H,

H-fi

llet

ac o

r d

cep

E60

12H

igh

titan

ia s

odiu

mF,

V,O

H,

H-fi

llet

ac o

r d

cen

≥17

——

E60

13H

igh

titan

ia p

otas

sium

F,V,

OH

, H

-fille

tac

, dce

p o

r d

cen

E60

18Lo

w-h

ydro

gen

pot

assi

um,

iron

pow

der

F,V,

OH

, H

-fille

tac

or

dce

p≤0

.03

≤0.6

0≤0

.40

≤0.0

25≤0

.015

≥22

-30

≥27

E60

19Ir

on o

xid

e tit

ania

p

otas

sium

F,V,

OH

, H

-fille

tac

, dce

p, o

r d

cen

≤0.2

0≤1

.20

≤1.0

0

——

-20

E60

20H

igh

iron

oxid

eH

-fille

t, F

ac o

r d

cen

ac, d

cep

or

dce

n—

—

E60

22(3

)H

igh

iron

oxid

eF,

H-fi

llet

ac o

r d

cen

——

——

——

——

—

E60

27H

igh

iron

oxid

e, ir

on

pow

der

H-fi

llet,

Fac

or

dce

nac

, dce

p o

r d

cen

≤0.2

0≤0

.12

≤1.0

0

≤0.3

0≤0

.20

≤0.3

0≤0

.08

≥330

≥22

-30

≥27

E70

14Ir

on p

owd

er, t

itani

aF,

V,O

H,

H-fi

llet

ac, d

cep

or

dce

n

≤0.1

5

≤1.2

5≤0

.90

≤0.0

35≤0

.035

≤1.5

0

≥490

≥400

≥17

——

E70

15Lo

w-h

ydro

gen

sod

ium

F,V,

OH

, H

-fille

td

cep

≥22

-30

≥27

E70

16Lo

w-h

ydro

gen

pot

assi

umF,

V,O

H,

H-fi

llet

ac o

r d

cep

≤1.6

0≤0

.75

≤1.7

5

E70

18Lo

w-h

ydro

gen

pot

assi

um,

iron

pow

der

F,V,

OH

, H

-fille

tac

or

dce

p

E70

18M

Low

-hyd

roge

n iro

n p

owd

erF,

V,O

H,

H-fi

llet

dce

p≤0

.12

0.40

~ 1.

60≤0

.80

≤0.0

30≤0

.020

≤0.2

5≤0

.15

≤0.3

5≤0

.05

—(5

)37

0-50

0(6)

≥24

≥67

E70

24Ir

on p

owd

er, t

itani

aH

-fille

t, F

ac, d

cep

or

dce

n

≤0.1

5

≤1.2

5≤0

.90

≤0.0

35≤0

.035

≤0.3

0≤0

.20

≤0.3

0≤0

.08

≤1.5

0

≥490

≥400

≥17

——

E70

27H

igh

iron

oxid

e, ir

on

pow

der

H-fi

llet,

Fac

or

dce

nac

, dce

p o

r d

cen

≤1.6

0

≤0.7

5

≤1.7

5≥2

2

-30

≥27

E70

28Lo

w-h

ydro

gen

pot

assi

um,

iron

pow

der

H-fi

llet,

Fac

or

dce

p

≤0.9

0

-20

E70

48Lo

w-h

ydro

gen

pot

assi

um,

iron

pow

der

F, O

H,

H-fi

llet

V-d

own

ac o

r d

cep

-30

SP

EC

IFIC

AT

ION

FO

R C

AR

BO

N S

TE

EL

ELE

CT

RO

DE

S F

OR

SH

IELD

ED

ME

TA

L A

RC

WE

LDIN

G (A

WS

A5.

1-20

04)

Not

e: (1

) The

ab

bre

viat

ions

, F, H

-fille

t, V

, V-d

own,

OH

ind

icat

e th

e w

eld

ing

pos

ition

s as

follo

ws:

F:

Fla

t, H

-fille

t: H

oriz

onta

l Fill

et, V

: Ver

tical

, pro

gres

sion

up

war

ds

(for

elec

trod

es 3

/16

in [5

.0m

m] a

nd u

nder

, exc

ept

5/32

in

[4

.0m

m] a

nd u

nder

for

clas

sific

atio

ns E

6018

, E70

14, E

7015

, E70

16, E

7018

, E70

18M

, E70

48. V

-dow

n: V

ertic

al, p

rogr

essi

on

d

ownw

ard

s (fo

r el

ectr

odes

3/1

6 in

[5.0

mm

] and

und

er, e

xcep

t 5/

32 in

[4.0

mm

] and

und

er fo

r cl

assi

ficat

ions

E60

18, E

7014

,

E70

15, E

7016

, E70

18, E

7018

M, E

7048

), O

H: O

verh

ead

(for

ele

ctro

des

3/1

6 in

[5.0

mm

] and

und

er, e

xcep

t 5/

32 in

[4.0

mm

]

and

und

er fo

r cl

assi

ficat

ions

E60

18, E

7014

, E70

15, E

7016

, E70

18, E

7018

M, E

7048

.)

(2

) The

ter

m “

dce

p”

refe

rs t

o d

irect

cur

rent

ele

ctro

de

pos

itive

(dc,

rev

erse

pol

arity

).

The

term

“d

cen’

ref

ers

to d

irect

cur

rent

ele

ctro

de

nega

tive

(dc,

str

aigh

t p

olar

ity).

(3

) Ele

ctro

des

of t

he E

6022

cla

ssifi

catio

n ar

e in

tend

ed fo

r si

ngle

-pas

s w

eld

s on

ly.

(4

) Com

bin

ed li

mit

for

Mn+

Ni+

Cr+

Mo+

V

(5) T

ensi

le s

tren

gth

of t

his

wel

d m

etal

is a

nom

inal

490

Mp

a (7

0ksi

).

(6) F

or 3

/32

in (2

.4m

m) e

lect

rod

es, t

he m

axim

um y

ield

str

engt

h sh

all b

e 53

0 M

pa

(77k

si).

158

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R S

TA

INLE

SS

ST

EE

L E

LEC

TR

OD

ES

FO

R S

HIE

LDE

D M

ET

AL

AR

C W

ELD

ING

(AW

S A

5.4-

2006

)

AW

SC

lass

ifica

tion

Che

mic

al C

ompo

sitio

n of

all-

wel

d M

etal

(%)(1

)M

echa

nica

l Pro

pert

ies

Of a

ll-w

eld

met

al(2

)

CC

rN

iM

oC

b+Ta

Mn

Si

PS

NC

uTe

nsile

Str

engt

hE

long

atio

nP

WH

TK

siM

Pa

%

E20

9-X

X(2

)≤0

.06

20.5

~24.

09.

5 ~1

2.0

1.5

~3.0

—4.

0 ~7

.0≤1

.00

≤0.0

4≤0

.03

0.10

~0.

30≤0

.75

≥100

≥690

≥15

—

E21

9-X

X≤0

.06

19.0

~21.

55.

5~7.

0≤0

.75

—8.

0 ~1

0.0

≤1.0

0≤0

.04

≤0.0

30.

10 ~

0.30

≤0.7

5≥9

0≥6

20≥1

5—

E24

0-X

X≤0

.06

17.0

~19.

04.

0~6.

0≤0

.75

—10

.5 ~

13.5

≤1.0

0≤0

.04

≤0.0

30.

10 ~

0.30

≤0.7

5≥1

00≥6

90≥1

5—

E30

7-X

X0.

04~0

.14

18.0

~21.

59.

0~10

.70.

5 ~1

.5—

3.30

~4.

75≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥85

≥590

≥30

—

E30

8-X

X≤0

.08

18.0

~21.

09.

0~11

.0≤0

.75

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥35

—

E30

8H-X

X0.

04~0

.08

18.0

~21.

09.

0~11

.0≤0

.75

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥35

—

E30

8L-X

X≤0

.04

18.0

~21.

09.

0~11

.0≤0

.75

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥35

—

E30

8Mo-

XX

≤0.0

818

.0~2

1.0

9.0~

12.0

2.0

~3.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥35

—

E30

8MoL

-XX

≤0.0

418

.0~2

1.0

9.0~

12.0

2.0

~3.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥35

—

E30

9-X

X≤0

.15

22.0

~25.

012

.0~1

4.0

≤0.7

5—

0.5

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥8

0≥5

50≥3

0—

E30

9L-X

X≤0

.04

22.0

~25.

012

.0~1

4.0

≤0.7

5—

0.5

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥7

5≥5

20≥3

0—

E30

9Cb

-XX

≤0.1

222

.0~2

5.0

12.0

~14.

0≤0

.75

0.70

~1.0

00.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥30

—

E30

9Mo-

XX

≤0.1

222

.0~2

5.0

12.0

~14.

02.

0 ~3

.0—

0.5

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥8

0≥5

50≥3

0—

E30

9MoL

-XX

≤0.0

422

.0~2

5.0

12.0

~14.

02.

0 ~3

.0—

0.5

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥7

5≥5

20≥3

0—

E31

0-X

X≤0

.08~

0.20

25.0

~28.

020

.0~2

2.5

≤0.7

5—

1.0

~2.5

≤0.7

5≤0

.03

≤0.0

3—

≤0.7

5≥8

0≥5

50≥3

0—

E31

0H-X

X≤0

.35~

0.45

25.0

~28.

020

.0~2

2.5

≤0.7

5—

1.0

~2.5

≤0.7

5≤0

.03

≤0.0

3—

≤0.7

5≥9

0≥6

20≥1

0—

E31

0-C

b-X

X≤0

.12

25.0

~28.

020

.0~2

2.0

≤0.7

50.

70~1

.00

1.0

~2.5

≤0.7

5≤0

.03

≤0.0

3—

≤0.7

5≥8

0≥5

50≥2

5—

E31

0Mo-

XX

≤0.1

225

.0~2

8.0

20.0

~22.

02.

0 ~3

.0—

1.0

~2.5

≤0.7

5≤0

.03

≤0.0

3—

≤0.7

5≥8

0≥5

50≥3

0—

E31

2-X

X≤0

.15

28.0

~32.

08.

0~10

.5≤0

.75

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥95

≥660

≥22

—

E31

6-X

X≤0

.08

17.0

~20.

011

.0~1

4.0

2.0

~3.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥30

—

E31

6H-X

X≤0

.04~

0.08

17.0

~20.

011

.0~1

4.0

2.0

~3.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥30

—

E31

6L-X

X≤0

.04

17.0

~20.

011

.0~1

4.0

2.0

~3.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥70

≥490

≥30

—

E31

7-X

X≤0

.08

18.0

~21.

012

.0~1

4.0

3.0

~4.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥30

—

E31

7L-X

X≤0

.04

18.0

~21.

012

.0~1

4.0

3.0

~4.0

—0.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥30

—

E31

8-X

X≤0

.08

17.0

~20.

011

.0~1

4.0

2.0

~3.0

6XC

~1.0

00.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥80

≥550

≥25

—

E32

0-X

X≤0

.07

19.0

~21.

032

.0~3

6.0

2.0

~3.0

8XC

~1.0

00.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—3.

0 ~4

.0≥8

0≥5

50≥3

0—

E32

0LR

-XX

≤0.0

319

.0~2

1.0

32.0

~36.

02.

0 ~3

.08X

C~0

.40

1.50

~2.

50≤0

.30

≤0.0

20≤0

.015

—3.

0 ~4

.0≥7

5≥5

20≥3

0—

E33

0-X

X0.

18~0

.25

14.0

~17.

033

.0~3

7.0

≤0.7

5—

1.0

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥7

5≥5

20≥2

5—

E33

0H-X

X0.

35~0

.45

14.0

~17.

033

.0~3

7.0

≤0.7

5—

1.0

~2.5

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥9

0≥6

20≥1

0—

E34

7-X

X≤0

.08

18.0

~21.

09.

0~11

.0≤0

.75

8XC

~1.0

00.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥75

≥520

≥30

—

E34

9-X

X(2

)(3)(4

)≤0

.13

18.0

~21.

08.

0~10

.00.

35 ~

0.65

0.75

~1.2

00.

5 ~2

.5≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥100

≥690

≥25

—

E38

3-X

X≤0

.03

26.5

~29.

030

.0~3

3.0

3.2

~4.2

—0.

5 ~2

.5≤1

.00

≤0.0

2≤0

.02

—0.

6 ~1

.5≥7

5≥5

20≥3

0—

E38

5-X

X≤0

.03

19.5

~21.

524

.0~2

6.0

4.2

~5.2

—1.

0 ~2

.5≤0

.75

≤0.0

3≤0

.02

—1.

2 ~2

.0≥7

5≥5

20≥3

0—

E41

0-X

X≤0

.12

11.0

~13.

5≤0

.7≤0

.75

—≤1

.0≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥65

≥450

≥20

(a)

E41

0NiM

o-X

X≤0

.06

11.0

~12.

54.

0~5.

00.

40 ~

0.70

—≤1

.0≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥110

≥760

≥15

(c)

159

Supplemental Data


Not

e: (1

) Ana

lysi

s sh

all b

e m

ade

for

the

elem

ents

for

whi

ch s

pec

ific

valu

es a

re s

how

n in

the

tab

le. I

f, ho

wev

er, t

he p

rese

nce

of o

ther

ele

men

ts is

ind

icat

ed in

the

cou

rse

of r

outin

e

an

alys

is, F

urth

er a

naly

sis

shal

l be

mad

e to

det

erm

ine

that

the

tot

al o

f the

se o

ther

ele

men

ts, E

xcep

t iro

n, is

not

pre

sent

in e

xces

s of

0.5

0 p

erce

nt.

(2

) Van

adiu

m s

hall

be

0.10

to

0.30

per

cent

.

(3) T

itani

um s

hall

be

0.15

per

cent

max

.

(4) T

ungs

ten

shal

l be

from

1.2

5 to

1.7

5 p

erce

nt.

(5

) Mec

hani

cal p

rop

ertie

s of

all-

wel

d a

re o

bta

ined

aft

er t

he fo

llow

ing

PW

HT.

(a

) Hea

t to

135

0 to

140

0°F

(730

to

760°

C),

hold

for

one

hour

, fur

nace

coo

l at

a ra

te o

f 100

°F (5

5°C

) per

hou

r to

600

°F (3

15°C

) and

air

cool

to

amb

ient

.

(b) H

eat

to 1

550

to 1

600°

F (8

40 t

o 87

0°C

), ho

ld fo

r tw

o ho

urs,

furn

ace

cool

at

a ra

te n

ot e

xcee

din

g 10

0°F

(55°

C) p

er h

our

to 1

100°

F (5

95°C

) and

air

cool

to

amb

ient

.

(c) H

eat

to 1

100

to 1

150°

F (5

95 t

o 62

0°C

), ho

ld fo

r on

e ho

ur, a

nd a

ir co

ol t

o am

bie

nt.

(d

) Hea

t to

140

0 to

145

0°F

(760

to

790°

C),

hold

for

two

hour

s, fu

rnac

e co

ol a

t a

rate

not

exc

eed

ing

100°

F (5

5°C

) per

hou

r to

110

0°F

(595

°C) a

nd a

ir co

ol t

o am

bie

nt.

(e

) Hea

t to

187

5 to

192

5°F

(102

5 to

105

0°C

), ho

ld fo

r on

e ho

ur, a

nd a

ir co

ol t

o am

bie

nt, a

nd t

hen

pre

cip

itatio

n ha

rden

at

1135

to

1165

°F (6

10 t

o 63

0°C

), ho

ld fo

r fo

ur

hour

s, a

nd a

ir co

ol t

o am

bie

nt.

E43

0-X

X≤0

.10

15.0

~18.

0≤0

.6≤0

.75

—≤1

.0≤1

.00

≤0.0

4≤0

.03

—≤0

.75

≥65

≥450

≥20

(d)

E50

2-X

X≤0

.10

4.0~

6.0

≤0.4

0.45

~0.

65—

≤1.0

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥6

0≥4

20≥2

0(b

)

E50

5-X

X≤0

.10

8.0~

10.5

≤0.4

0.85

~1.

20—

≤1.0

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥6

0≥4

20≥2

0(b

)

E63

0-X

X≤0

.05

16.0

0~16

.75

4.5~

5.0

≤0.7

50.

15~0

.30

0.25

~0.

75≤0

.75

≤0.0

4≤0

.03

—3.

25 ~

4.00

≥135

≥930

≥7(e

)

E16

-8-2

-XX

≤0.1

014

.5~1

6.5

7.5~

9.5

1.0

~2.0

—0.

5 ~2

.5≤1

.00

≤0.0

3≤0

.03

—≤0

.75

≥80

≥550

≥35

—

E7C

r-X

X≤0

.10

6.0~

8.0

≤0.4

0.45

~0.

65—

≤1.0

≤1.0

0≤0

.04

≤0.0

3—

≤0.7

5≥6

0≥4

20≥2

0(b

)

E22

09-X

X≤0

.04

21.5

~23.

58.

5~10

.52.

5 ~3

.5—

0.5

~2.0

≤1.0

0≤0

.04

≤0.0

30.

08 ~

0.20

≤0.7

5≥1

00≥6

90≥2

0—

E25

53-X

X≤0

.06

24.0

~27.

06.

5~8.

52.

9 ~3

.9—

0.5

~1.5

≤1.0

0≤0

.04

≤0.0

30.

10 ~

0.25

1.5

~2.5

≥110

≥760

≥15

—

160

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R L

OW

-ALL

OY

ST

EE

L E

LEC

TR

OD

ES

FO

R S

HIE

LDE

D M

ET

AL

AR

C W

ELD

ING

(AW

S A

5.5-

2006

)

AW

SC

lass

ifica

tion

Che

mic

al C

ompo

sitio

n of

all-

wel

d m

etal

(%)

Mec

hani

cal P

rope

rtie

s of

all-

wel

d m

etal

CM

nP

SS

iN

iC

rM

oV

Cu

Al

Nb

(Cb)

N

Tens

ileS

tren

gth

Yie

ld

Str

engt

hat

0.2

%

offs

et

Elo

ngat

ion

Impa

ct

Str

engt

h

MP

aM

Pa

%°C

J

Car

bon

-Mol

ybd

enum

Ste

el E

lect

rod

es

E70

10-A

1E

7011

-A1

E70

15-A

1E

7016

-A1

E70

18-A

1E

7020

-A1

E70

27-A

1

≤0.1

2

≤0.6

0≤0

.60

≤0.9

0≤0

.90

≤0.9

0≤0

.60

≤1.0

0

≤0.0

3≤0

.03

≤0.4

0≤0

.40

≤0.6

0≤0

.60

≤0.8

0≤0

.40

≤0.4

0

——

0.40

~0.6

5—

——

——

≥490

≥390

≥22

≥22

≥22

≥22

≥22

≥22

≥22

——

Chr

omiu

m-M

olyb

den

um S

teel

Ele

ctro

des

E80

16-B

1E

8018

-B1

0.05

~0.1

2≤0

.90

≤0.0

3≤0

.03

≤0.6

0≤0

.80

—0.

40~0

.65

0.40

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

16-B

2E

8018

-B2

0.05

~0.1

2≤0

.90

≤0.0

3≤0

.03

≤0.6

0≤0

.80

—1.

00~1

.50

0.40

~0.6

5—

——

——

≥550

≥460

≥19

——

E70

15-B

2LE

7016

-B2L

E70

18-B

2L≤0

.05

≤0.9

0≤0

.03

≤0.0

3≤1

.00

≤0.6

0≤0

.80

—1.

00~1

.50

0.40

~0.6

5—

——

——

—≥5

20≥3

90≥1

9—

—

E90

15-B

3E

9016

-B3

E90

18-B

30.

05-0

.12

≤0.9

0≤0

.03

≤0.0

3≤1

.00

≤0.6

0≤0

.80

—2.

00~2

.50

0.90

~1.2

0—

——

——

≥620

≥530

≥17

——

E80

15-B

3LE

8018

-B3L

≤0.0

5≤0

.90

≤0.0

3≤0

.03

≤1.0

0≤0

.80

—2.

00~2

.50

0.90

~1.2

0—

——

——

≥550

≥460

≥17

——

E80

15-B

4L≤0

.05

≤0.9

0≤0

.03

≤0.0

3≤1

.00

—1.

75~2

.25

0.40

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

16-B

50.

07~0

.15

0.40

~0.7

0≤0

.03

≤0.0

30.

30~0

.60

—0.

40~0

.60

1.00

~1.2

5≤0

.05

——

——

≥550

≥460

≥19

——

E80

15-B

6E

8016

-B6

E80

18-B

60.

05~0

.10

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

4.0~

6.0

0.45

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

15-B

6LE

8016

-B6L

E80

18-B

6L≤0

.05

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

4.0~

6.0

0.45

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

15-B

7E

8016

-B7

E80

18-B

70.

05~0

.10

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

6.0~

8.0

0.45

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

15-B

7LE

8016

-B7L

E80

18-B

7L≤0

.05

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

6.0~

8.0

0.45

~0.6

5—

——

——

≥550

≥460

≥19

——

E80

15-B

8E

8016

-B8

E80

18-B

80.

05~0

.10

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

8.0~

10.5

0.85

~1.2

0—

——

——

≥550

≥460

≥19

——

E80

15-B

8LE

8016

-B8L

E80

18-B

8L≤0

.05

≤1.0

≤0.0

3≤0

.03

≤0.9

0≤0

.40

8.0~

10.5

0.85

~1.2

0—

——

——

≥550

≥460

≥19

——

E90

15-B

9E

9016

-B9

E90

18-B

90.

08~0

.13

≤1.2

0≤0

.01

≤0.0

1≤0

.30

≤1.0

8.0~

10.5

0.85

~1.2

00.

15~0

.30

≤0.2

5≤0

.04

0.02

~0.1

00.

02~0

.07

≥620

≥530

≥17

——

161

Supplemental Data


Nic

kel S

teel

Ele

ctro

des

E80

16-C

1E

8018

-C1

≤0.1

2≤1

.25

≤0.0

3≤0

.03

≤0.6

02.

00~2

.75

——

——

——

—≥5

50≥5

50≥1

9-6

0≥2

7

E70

15-C

1LE

7016

-C1L

E70

18-C

1L≤0

.05

≤1.2

5≤0

.03

≤0.0

3≤0

.50

2.00

~2.7

5—

——

——

——

≥490

≥490

≥22

-75

≥27

E80

16-C

2E

8018

-C2

≤0.1

2≤1

.25

≤0.0

3≤0

.03

≤0.6

0≤0

.80

3.00

~3.7

5—

——

——

——

≥550

≥460

≥19

-73

≥27

E70

15-C

2LE

7016

-C2L

E70

18-C

2L≤0

.05

≤1.2

5≤0

.03

≤0.0

3≤0

.50

3.00

~3.7

5—

——

——

——

≥490

≥390

≥22

-101

≥27

E80

16-C

3E

8018

-C3

≤0.1

20.

40~1

.25

≤0.0

3≤0

.03

≤0.8

00.

80~1

.10

≤0.1

5≤0

.35

≤0.0

5—

——

—≥5

5047

0~55

0≥2

4-4

0≥2

7

E70

18-C

3L≤0

.08

0.40

~1.4

0≤0

.03

≤0.0

3≤0

.50

0.80

~1.1

0≤0

.15

≤0.3

5≤0

.05

——

——

≥490

≥390

≥22

-51

≥27

E80

16-C

4E

8018

-C4

≤0.1

0≤1

.25

≤0.0

3≤0

.03

≤0.6

0≤0

.80

1.10

~2.0

0—

——

——

——

≥550

≥460

≥19

-51

≥27

E90

15-C

5L≤0

.05

0.40

~1.0

0≤0

.03

≤0.0

3≤0

.50

6.00

~7.2

5—

——

——

——

≥620

≥530

≥17

-115

≥27

Nic

kel-

Mol

ybd

enum

Ste

el E

lect

rod

es

E80

18-N

M1

≤0.1

00.

80~1

.25

≤0.0

2≤0

.02

≤0.6

00.

80~1

.10

≤0.1

00.

40~0

.65

≤0.0

2≤0

.10

≤0.0

5—

—≥5

50≥4

60≥1

9-4

0≥2

7

Man

gane

se-M

olyb

den

um S

teel

Ele

ctro

des

E80

18-D

1E

9015

-D1

E90

18-D

1≤0

.12

1.00

~1.7

5≤0

.03

≤0.0

3≤0

.80

≤0.6

0≤0

.80

≤0.9

0—

0.25

~0.4

5—

——

——

≥550

≥620

≥620

≥460

≥530

≥530

≥19

≥17

≥17

-51

≥27

E10

015-

D2

E10

016-

D2

E10

018-

D2

≤0.1

51.

65~2

.00

≤0.0

3≤0

.03

≤0.6

0≤0

.60

≤0.8

0≤0

.90

—0.

25~0

.45

——

——

—≥6

90≥6

00≥1

6-5

1≥2

7

E80

16-D

3E

8018

-D3

E90

18-D

3≤0

.12

1.00

~1.8

0≤0

.03

≤0.0

3≤0

.60

≤0.8

0≤0

.80

≤0.9

0—

0.40

~0.6

5—

——

——

≥550

≥550

≥620

≥460

≥460

≥530

≥19

≥19

≥17

-51

≥27

Mili

tary

-Sim

ilar

Ele

ctro

des

E90

18M

≤0.1

00.

60~1

.25

≤0.0

3≤0

.03

≤0.8

01.

40~1

.80

≤0.1

5≤0

.35

≤0.0

5—

——

—≥6

2054

0~62

0≥2

451

≥27

E10

018M

≤0.1

00.

75~1

.70

≤0.0

3≤0

.03

≤0.6

01.

40~2

.10

≤0.3

50.

25~0

.50

≤0.0

5—

——

—≥6

9061

0~69

0≥2

0-5

1≥2

7

E11

018M

≤0.1

01.

30~1

.80

≤0.0

3≤0

.03

≤0.6

01.

25~2

.50

≤0.4

00.

25~0

.50

≤0.0

5—

——

—≥7

6068

0~76

0≥2

0-5

1≥2

7

E12

018M

≤0.1

01.

30~2

.25

≤0.0

3≤0

.03

≤0.6

01.

75~2

.50

0.30

~1.5

00.

30~0

.55

≤0.0

5—

——

—≥8

3074

5~83

0≥1

8-5

1≥2

7

E12

018M

1≤0

.10

0.80

~1.6

0≤0

.015

≤0.0

12≤0

.65

3.00

~3.8

0≤0

.65

0.20

~0.3

0≤0

.05

——

——

≥830

745~

830

≥18

-18

≥67

Pip

elin

e E

lect

rod

es

E70

10-P

1E

8010

-P1

≤0.2

0≤1

.20

≤0.0

3≤0

.03

≤0.6

0≤1

.00

≤0.3

0≤0

.50

≤0.1

0—

——

—≥4

90≥5

50≥4

15≥4

60≥2

2≥1

9-2

9≥2

7

Wea

ther

ing

Ste

el E

lect

rod

es

E70

18-W

1≤0

.12

0.40

~0.7

0≤0

.025

≤0.0

250.

40~0

.70

0.20

~0.4

00.

15~0

.30

—≤0

.08

0.30

~0.6

0—

——

≥490

≥415

≥22

-18

≥27

E80

18-W

2≤0

.12

0.50

~1.3

0≤0

.03

≤0.0

30.

35~0

.80

0.40

~0.8

00.

45~0

.70

——

0.30

~0.7

5—

——

≥550

≥460

≥19

-18

≥27

162

Supplemental Data


AW

SC

lass

ifica

tion

Che

mic

al C

ompo

sitio

n of

all-

wel

d m

etal

(%)

Mec

hani

cal P

rope

rtie

s of

all-

wel

d m

etal

CM

nP

SS

iN

iC

rM

oV

Cu

Al

Nb

(Cb)

N

Tens

ileS

tren

gth

Yie

ld

Str

engt

hat

0.2

%

offs

et

Elo

ngat

ion

Impa

ct

Str

engt

h

MP

aM

Pa

%°C

J

Gen

eral

Low

-Allo

y S

teel

Ele

ctro

des

E70

10-G

E70

11-G

E70

15-G

E70

16-G

E70

18-G

E70

20-G

E70

27-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20

(1)

≥0.1

0 (1

)≥0

.20

(1)

——

—≥4

90≥3

90

≥22

≥22

≥22

≥22

≥22

≥22

≥22

——

E80

10-G

E80

11-G

E80

13-G

E80

15-G

E80

16-G

E80

18-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20(1

)≥0

.10(1

)≥0

.20

(1)

——

—≥5

50≥4

60

≥19

≥19

≥16

≥19

≥19

≥19

——

E90

10-G

E90

11-G

E90

13-G

E90

15-G

E90

16-G

E90

18-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20

(1)

≥0.1

0 (1

)≥0

.20

(1)

——

—≥6

20≥5

30

≥17

≥17

≥14

≥17

≥17

≥17

——

E10

010-

GE

1001

1-G

E10

013-

GE

1001

5-G

E10

016-

GE

1001

8-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20

(1)

≥0.1

0 (1

)≥0

.20

(1)

——

—≥6

90≥6

00

≥16

≥16

≥13

≥16

≥16

≥16

——

E11

010-

GE

1101

1-G

E11

013-

GE

1101

5-G

E11

016-

GE

1101

8-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20

(1)

≥0.1

0 (1

)≥0

.20

(1)

——

—≥7

60≥6

70

≥15

≥15

≥13

≥15

≥15

≥15

——

E12

010-

GE

1201

1-G

E12

013-

GE

1201

5-G

E12

016-

GE

1201

8-G

—≥1

.00

(1)

≤0.0

3≤0

.03

≥0.8

0 (1

)≥0

.50

(1)

≥0.3

0 (1

)≥0

.20

(1)

≥0.1

0 (1

)≥0

.20

(1)

——

—≥8

30≥7

40

≥14

≥14

≥11

≥14

≥14

≥14

——

SP

EC

IFIC

AT

ION

FO

R L

OW

-ALL

OY

ST

EE

L E

LEC

TR

OD

ES

FO

R S

HIE

LDE

D M

ET

AL

AR

C W

ELD

ING

(AW

S A

5.5-

2006

)

Not

e: (1

) In

ord

er t

o m

eet

the

allo

y re

qui

rem

ents

of t

he “

G”

grou

p, t

he u

ndilu

ted

wel

d m

etal

sha

ll ha

ve t

he m

inim

um o

f at

leas

t on

e of

the

ele

men

ts li

sted

in t

his

tab

le.

A

dd

ition

al c

hem

ical

req

uire

men

ts m

ay b

e ag

reed

to

bet

wee

n su

pp

lier

and

pur

chas

er.

163

Supplemental Data


AW

S

Cla

ssifi

catio

n

Che

mic

al C

ompo

sitio

n (%

)(1)

CC

rN

iM

oM

nS

iP

SN

Cu

Oth

er E

lem

ents

ER

209

≤0.0

520

.5 ~

24.0

9.5~

12.0

1.5~

3.0

4.0~

7.0

≤0.9

0≤0

.03

≤0.0

30.

10~0

.30

≤0.7

5V

0.1

0~0.

30

ER

218

≤0.1

016

.0~1

8.0

8.0~

9.0

≤0.7

57.

0~9.

03.

5~4.

5≤0

.03

≤0.0

30.

08~0

.18

≤0.7

5—

ER

219

≤0.0

519

.0~2

1.5

5.5~

7.0

≤0.7

58.

0~10

.0≤1

.00

≤0.0

3≤0

.03

0.10

~0.3

0≤0

.75

—

ER

240

≤0.0

517

.0~1

9.0

4.0

~6.0

≤0.7

510

.5~1

3.5

≤1.0

0≤0

.03

≤0.0

30.

10~0

.30

≤0.7

5—

ER

307

0.04

~0.

1419

.5~2

2.0

8.0~

10.7

0.5~

1.5

3.3~

4.75

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

308

≤0.0

819

.5~2

2.0

9.0~

11.0

≤0.7

51.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

308H

0.04

~0.

0819

.5~2

2.0

9.0~

11.0

≤0.5

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

308L

≤0.0

319

.5~2

2.0

9.0~

11.0

≤0.7

51.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

308M

o≤0

.08

18.0

~21.

09.

0~12

.02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

308L

Mo

≤0.0

418

.0~2

1.0

9.0~

12.0

2.0~

3.0

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

308S

i≤0

.08

19.5

~22.

09.

0~11

.0≤0

.75

1.0~

2.5

0.65

~1.0

0≤0

.03

≤0.0

3—

≤0.7

5—

ER

308L

Si

≤0.0

319

.5~2

2.0

9.0~

11.0

≤0.7

51.

0~2.

50.

65~1

.00

≤0.0

3≤0

.03

—≤0

.75

—

ER

309

≤0.1

223

.0~2

5.0

12.0

~14.

0≤0

.75

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

309L

≤0.0

323

.0~2

5.0

12.0

~14.

0≤0

.75

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

309M

o≤0

.12

23.0

~25.

012

.0~1

4.0

2.0~

3.0

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

309L

Mo

≤0.0

323

.0~2

5.0

12.0

~14.

02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

309S

i≤0

.12

23.0

~25.

012

.0~1

4.0

≤0.7

51.

0~2.

50.

65~1

.00

≤0.0

3≤0

.03

—≤0

.75

—

ER

309L

Si

≤0.0

323

.0~2

5.0

12.0

~14.

0≤0

.75

1.0~

2.5

0.65

~1.0

0≤0

.03

≤0.0

3—

≤0.7

5—

ER

310

0.08

~0.

1525

.0~2

8.0

20.0

~22.

5≤0

.75

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

312

≤0.1

528

.0~3

2.0

8.0~

10.5

≤0.7

51.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

316

≤0.0

818

.0~2

0.0

11.0

~14.

02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

316H

0.04

~0.

0818

.0~2

0.0

11.0

~14.

02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

316L

≤0.0

318

.0~2

0.0

11.0

~14.

02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

316S

i≤0

.08

18.0

~20.

011

.0~1

4.0

2.0~

3.0

1.0~

2.5

0.65

~1.0

0≤0

.03

≤0.0

3—

≤0.7

5—

ER

316L

Si

≤0.0

318

.0~2

0.0

11.0

~14.

02.

0~3.

01.

0~2.

50.

65~1

.00

≤0.0

3≤0

.03

—≤0

.75

—

ER

317

≤0.0

818

.5~2

0.5

13.0

~15.

03.

0~4.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

317L

≤0.0

318

.5~2

0.5

13.0

~15.

03.

0~4.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

318

≤0.0

818

.0~2

0.0

11.0

~14.

02.

0~3.

01.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

Cb

(3) 8

x C

~1.0

ER

320

≤0.0

719

.0~2

1.0

32.0

~36.

02.

0~3.

0≤2

.5≤0

.60

≤0.0

3≤0

.03

—3.

4~4.

0C

b(3

) 8 x

C~1

.0

ER

320L

R≤0

.025

19.0

~21.

032

.0~3

6.0

2.0~

3.0

1.5~

2.0

≤0.1

5≤0

.015

≤0.0

2—

3.4~

4.0

Cb

(3) 8

x C

~0.4

0

ER

321

≤0.0

818

.5~2

0.5

9.0~

10.5

≤0.7

51.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

Ti 9

x C

~1.0

ER

330

0.18

~0.

2515

.0~1

7.0

34.0

~37.

0≤0

.75

1.0~

2.5

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5—

ER

347

≤0.0

819

.0~2

1.5

9.0~

11.0

≤0.7

51.

0~2.

50.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

Cb

(3) 1

0 x

C~1

.0

ER

347S

i≤0

.08

19.0

~21.

59.

0~11

.0≤0

.75

1.0~

2.5

0.65

~1.0

0≤0

.03

≤0.0

3—

≤0.7

5C

b(3

) 10

x C

~1.0

ER

383

≤0.0

2526

.5~2

8.5

30.0

~33.

03.

2~4.

21.

0~2.

5≤0

.50

≤0.0

2≤0

.03

—0.

70~1

.5—

SP

EC

IFIC

AT

ION

FO

R B

AR

E S

TA

INLE

SS

ST

EE

L W

ELD

ING

ELE

CT

RO

DE

S A

ND

RO

DS

(AW

S A

5.9-

2006

)

164

Supplemental Data


AW

S

Cla

ssifi

catio

n

Che

mic

al C

ompo

sitio

n (%

)(1)

CC

rN

iM

oM

nS

iP

SN

Cu

Oth

er E

lem

ents

ER

385

≤0.0

2519

.5~2

1.5

24.0

~26.

04.

2~5.

21.

0~2.

5≤0

.50

≤0.0

2≤0

.03

—1.

2~2.

0—

ER

409

≤0.0

810

.5~1

3.5

≤0.6

≤0.5

0≤0

.8≤0

.8≤0

.03

≤0.0

3—

≤0.7

5Ti

10

x C

~1.5

ER

409C

b≤0

.08

10.5

~13.

5≤0

.6≤0

.50

≤0.8

≤1.0

≤0.0

4≤0

.03

—≤0

.75

Cb

(3) 1

0 x

C~0

.75

ER

410

≤0.1

211

.5~1

3.5

≤0.6

≤0.7

5≤0

.6≤0

.5≤0

.03

≤0.0

3—

≤0.7

5—

ER

410N

iMo

≤0.0

611

.0~1

2.5

4.5~

5.0

0.4~

0.7

≤0.6

≤0.5

≤0.0

3≤0

.03

—≤0

.75

—

ER

420

0.25

~0.

4012

.0~1

4.0

≤0.6

≤0.7

5≤0

.6≤0

.5≤0

.03

≤0.0

3—

≤0.7

5—

ER

430

≤0.1

015

.5~1

7.0

≤0.6

≤0.7

5≤0

.6≤0

.5≤0

.03

≤0.0

3—

≤0.7

5—

ER

446L

Mo

≤0.0

1525

.5~2

7.5

(2)

0.75

~1.5

0≤0

.4≤0

.4≤0

.02

≤0.0

2≤0

.015

(2)

—

ER

502

≤0.1

04.

6~6.

0≤0

.60.

45~0

.65

≤0.6

≤0.5

≤0.0

3≤0

.03

—≤0

.75

—

ER

505

≤0.1

08.

0~10

.5≤0

.50.

8~1.

2≤0

.6≤0

.5≤0

.03

≤0.0

3—

≤0.7

5—

ER

630

≤0.0

516

.0~1

6.75

4.5~

5.0

≤0.7

50.

25~0

.75

≤0.7

5≤0

.03

≤0.0

3—

3.25

~4.0

0C

b(3

) 0.1

5 ~0

.30

ER

19-1

0H0.

04 ~

0.08

18.5

~20.

09.

0~11

.0≤0

.25

1.0~

2.0

0.30

~0.6

5≤0

.03

≤0.0

3—

≤0.7

5C

b(3

) ≤0.

05, T

i≤0.

05

ER

16-8

-2≤0

.10

14.5

~16.

57.

5~9.

51.

0~2.

01.

0~2.

00.

30~0

.65

≤0.0

3≤0

.03

—≤0

.75

—

ER

2209

≤0.0

321

.5~2

3.5

7.5~

9.5

2.5~

3.5

0.50

~2.0

≤0.9

0≤0

.03

≤0.0

30.

08~0

.20

≤0.7

5—

ER

2553

≤0.0

424

.0~2

7.0

4.5~

6.5

2.9~

3.9

≤1.5

≤1.0

≤0.0

4≤0

.03

0.10

~0.2

51.

5~2.

5—

ER

3556

(4)

0.05

~0.

1521

.0~2

3.0

19.0

~22.

52.

5~4.

00.

50~2

.00

0.20

~0.8

0≤0

.04

≤0.0

150.

10~0

.30

—C

b(3

) ≤0.

30

Not

e: (1

) Ana

lysi

s sh

all b

e m

ade

for

the

elem

ents

for

whi

ch s

pec

ific

valu

es a

re s

how

n in

thi

s ta

ble

. If t

he p

rese

nce

of o

ther

ele

men

ts is

ind

icat

ed in

the

cour

se o

f thi

s w

ork,

the

am

ount

of t

hose

ele

men

ts s

hall

be

det

erm

ined

to

ensu

re t

hat

thei

r to

tal,

excl

udin

g iro

n, d

oes

not

exce

ed 0

.50

per

cent

.

(2) N

icke

l plu

s co

pp

er e

qua

ls 0

.5 p

erce

nt m

axim

um.

(3

) Cn(

Nb

) may

be

rep

orte

d a

s C

b(N

b) p

lus

Ta.

(4

) Co:

16.

0~21

.0, W

2.0

~3.5

, Ta:

0.3

0~1.

25, A

l: 0.

10~0

.50

Z

r: 0

.001

~0.1

0, L

a: 0

.005

~0.1

0, B

: ≤0.

02

SP

EC

IFIC

AT

ION

FO

R B

AR

E S

TA

INLE

SS

ST

EE

L W

ELD

ING

ELE

CT

RO

DE

S A

ND

RO

DS

(AW

S A

5.9-

2006

)

165

Supplemental Data


AW

SC

lass

ifica

tion

Che

mic

al C

ompo

sitio

n of

all-

wel

d m

etal

(%)

Mec

hani

cal

Pro

pert

ies

of a

ll-w

eld

met

al

CM

nFe

PS

Si

Cu

Ni (1

)C

oA

lTi

Cr

Cb+

TaM

oV

WO

ther

Ele

men

ts

Tens

ile

stre

ngth

EL.

ksi

MP

a%

EN

i-1

≤0.1

0≤0

.75

≤0.7

5≤0

.03

≤0.0

2≤1

.25

≤0.2

5≥9

2.0

—≤1

.01.

0 ~

4.0

——

——

—≤0

.50

≥60

≥410

≥20

EN

iCu-

7≤0

.15

≤4.0

≤2.5

≤0.0

2≤0

.015

≤1.5

Rem

62.0

~ 6

9.0

—≤0

.75

≤1.0

——

——

—≤0

.50

≥70

≥480

≥30

EN

iCrF

e-1

≤0.0

8≤3

.5≤1

1.0

≤0.0

3≤0

.015

≤0.7

5≤0

.50

≥62.

0—

——

13.0

~ 1

7.0

1.5

~ 4.

0(3)

——

—≤0

.50

≥80

≥550

≥30

EN

iCrF

e-2

≤0.1

01.

0 ~

3.5

≤12.

0≤0

.03

≤0.0

2≤0

.75

≤0.5

0≥6

2.0

(2)

——

13.0

~ 1

7.0

0.5

~ 3.

0(3)

0.5

~ 2.

5—

—≤0

.50

≥80

≥550

≥30

EN

iCrF

e-3

≤0.1

05.

0 ~

9.5

≤10.

0≤0

.03

≤0.0

15≤1

.0≤0

.50

≥59.

0(2

)—

≤1.0

13.0

~ 1

7.0

1.0

~ 2.

5(3)

——

—≤0

.50

≥80

≥550

≥30

EN

iCrF

e-4

≤0.2

01.

0 ~

3.5

≤12.

0≤0

.03

≤0.0

2≤1

.0≤0

.50

≥60.

0—

——

13.0

~ 1

7.0

1.0

~ 3.

51.

0 ~

3.5

——

≤0.5

0≥9

5≥6

50≥2

0

EN

iCrF

e-7

≤0.0

5≤5

.07.

0 ~

12.0

≤0.0

3≤0

.015

≤0.7

5≤0

.50

Rem

(2)

≤0.5

0≤0

.50

28.0

~ 3

1.5

1.0

~ 2.

5≤

0.5

——

≤0.5

0≥8

0≥5

50≥3

0

EN

iCrF

e-9

≤0.1

51.

0 ~

4.5

≤12.

0≤0

.02

≤0.0

15≤0

.75

≤0.5

0≥5

5.0

——

—12

.0 ~

17.

00.

5 ~

3.0

2.5

~ 5.

5—

≤1.5

≤0.5

0≥9

5≥6

50≥2

5

EN

iCrF

e-10

≤0.2

01.

0 ~

3.5

≤12.

0≤0

.02

≤0.0

15≤0

.75

≤0.5

0≥5

5.0

——

—13

.0 ~

17.

01.

0 ~

3.5

1.0

~ 3.

5—

1.5

~ 3.

5≤0

.50

≥95

≥650

≥25

EN

iMo-

1≤0

.07

≤1.0

4.0

~ 7.

0≤0

.04

≤0.0

3≤1

.0≤0

.50

Rem

≤2.5

——

≤1.0

—26

.0 ~

30.

0≤0

.60

≤1.0

≤0.5

0≥1

00≥6

90≥2

5

EN

iMo-

3≤0

.12

≤1.0

4.0

~ 7.

0≤0

.04

≤0.0

3≤1

.0≤0

.50

Rem

≤2.5

——

2.5

~ 5.

5—

23.0

~ 2

7.0

≤0.6

0≤1

.0≤0

.50

≥100

≥690

≥25

EN

iMo-

7≤0

.02

≤1.7

5≤2

.25

≤0.0

4≤0

.03

≤0.2

≤0.5

0R

em≤1

.0—

—≤1

.0—

26.0

~ 3

0.0

—≤1

.0≤0

.50

≥100

≥690

≥25

EN

iMo-

8≤0

.10

≤1.5

≤10.

0≤0

.02

≤0.0

15≤0

.75

≤0.5

0≥6

0.0

——

—0.

5 ~

3.5

—17

.0 ~

20.

0—

2.0

~ 4.

0≤0

.50

≥95

≥650

≥25

EN

iMo-

9≤0

.10

≤1.5

≤7.0

≤0.0

2≤0

.015

≤0.7

50.

3 ~

1.3

≥62.

0—

——

——

18.0

~ 2

2.0

—2.

0 ~

4.0

≤0.5

0≥9

5≥6

50≥2

5

EN

iMo-

10≤0

.02

≤2.0

1.0

~ 3.

0≤0

.04

≤0.0

3≤0

.2≤0

.50

Rem

≤3.0

——

1.0

~ 3.

0—

27.0

~ 3

2.0

—≤

3.0

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrC

oMo-

10.

05 ~

0.1

50.

3 ~

2.5

≤5.0

≤0.0

3≤0

.015

≤0.7

5≤0

.50

Rem

9.0

~ 15

——

21.0

~ 2

6.0

≤1.0

8.0

~ 10

.0—

—≤0

.50

≥90

≥620

≥25

EN

iCrM

o-1

≤0.0

51.

0 ~

2.0

18.0

~ 2

1.0

≤0.0

4≤0

.03

≤1.0

1.5

~ 2.

5R

em≤2

.5—

—21

.0 ~

23.

51.

75 ~

2.50

5.5

~ 7.

5—

≤1.0

≤0.5

0≥9

0≥6

20≥2

0

EN

iCrM

o-2

0.05

~ 0

.15

≤1.0

17.0

~ 2

0.0

≤0.0

4≤0

.03

≤1.0

≤0.5

0R

em0.

50 ~

2.5

0—

—20

.5 ~

23.

0—

8.0

~ 10

.0—

0.2

~ 1.

0≤0

.50

≥95

≥650

≥20

EN

iCrM

o-3

≤0.1

0≤1

.0≤7

.0≤0

.03

≤0.0

2≤0

.75

≤0.5

0≥5

5.0

(2)

——

20.0

~ 2

3.0

3.15

~4.

158.

0 ~

10.0

——

≤0.5

0≥1

10≥7

60≥3

0

EN

iCrM

o-4

≤0.0

2≤1

.04.

0 ~

7.0

≤0.0

4≤0

.03

≤0.2

≤0.5

0R

em≤2

.5—

—14

.5 ~

16.

5—

15.0

~ 1

7.0

≤0.3

53.

0 ~

4.5

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrM

o-5

≤0.1

0≤1

.04.

0 ~

7.0

≤0.0

4≤0

.03

≤1.0

≤0.5

0R

em≤2

.5—

—14

.5 ~

16.

5—

15.0

~ 1

7.0

≤0.3

53.

0 ~

4.5

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrM

o-6

≤0.1

02.

0 ~

4.0

≤10.

0≤0

.03

≤0.0

2≤1

.0≤0

.50

≥55.

0—

——

12.0

~ 1

7.0

0.5

~ 2.

05.

0 ~

9.0

—1.

0 ~

2.0

≤0.5

0≥9

0≥6

20≥3

5

EN

iCrM

o-7

≤0.0

15≤1

.5≤3

.0≤0

.04

≤0.0

3≤0

.2≤0

.50

Rem

≤2.0

—≤0

.70

14.0

~ 1

8.0

—14

.0 ~

17.

0—

≤0.5

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrM

o-9

≤0.0

2≤1

.018

.0 ~

21.

0≤0

.04

≤0.0

3≤1

.01.

5 ~

2.5

Rem

≤5.0

——

21.0

~ 2

3.5

≤ 0.

56.

0 ~

8.0

—≤1

.5≤0

.50

≥90

≥620

≥25

EN

iCrM

o-10

≤0.0

2≤1

.02.

0 ~

6.0

≤0.0

3≤0

.015

≤0.2

≤0.5

0R

em≤2

.5—

—20

.0 ~

22.

5—

12.5

~ 1

4.5

≤0.3

52.

5 ~

3.5

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrM

o-11

≤0.0

3≤1

.513

.0 ~

17.

0≤0

.04

≤0.0

2≤1

.01.

0 ~

2.4

Rem

≤5.0

——

28.0

~ 3

1.5

0.3

~ 1.

54.

0 ~

6.0

—1.

5 ~

4.0

≤0.5

0≥8

5≥5

85≥2

5

EN

iCrM

o-12

≤0.0

3≤2

.2≤5

.0≤0

.03

≤0.0

2≤0

.7≤0

.50

Rem

——

—20

.5 ~

22.

51.

0 ~

2.8

8.8

~ 10

.0—

—≤0

.50

≥95

≥650

≥35

EN

iCrM

o-13

≤0.0

2≤1

.0≤1

.5≤0

.015

≤0.0

1≤0

.2—

Rem

——

—22

.0 ~

24.

0—

15.0

~ 1

6.5

——

≤0.5

0≥1

00≥6

90≥2

5

EN

iCrM

o-14

≤0.0

2≤1

.0≤5

.0≤0

.02

≤0.0

2≤0

.25

≤0.5

0R

em—

—≤0

.25

19.0

~ 2

3.0

—15

.0 ~

17.

0—

3.0

~ 4.

4≤0

.50

≥100

≥690

≥30

SP

EC

IFIC

AT

ION

FO

R N

ICK

EL

AN

D N

ICK

EL-

ALL

OY

WE

LDIN

G E

LEC

TR

OD

ES

FO

R S

HIE

LDE

D M

ET

AL

AR

C W

ELD

ING

(AW

S A

5.11

-200

5)

Not

e: (1

) Inc

lud

es in

cid

enta

l cob

alt.

(2

) Cob

alt

– 0.

12 m

axim

um, w

hen

spec

ified

by

the

pur

chas

er.

(3

) Tan

talu

m –

0.30

max

imum

, whe

n sp

ecifi

ed b

y th

e p

urch

aser

.

166

Supplemental Data


AW

SC

lass

ifica

tion(8

)

Che

mic

al C

ompo

sitio

n (%

)

CM

nFe

PS

Si

Cu

Ni(2

)C

oA

lTi

Cr

Cb+

TaM

oV

WO

ther

E

lem

ents

ER

Ni-

1≤0

.15

≤1.0

≤1.0

≤0.0

3≤0

.015

≤0.7

5≤0

.25

≥93.

0—

≤1.5

2.0

~ 3.

5—

——

——

≤0.5

0

ER

NiC

u-7

≤0.1

5≤4

.0≤2

.5≤0

.02

≤0.0

15≤1

.25

Rem

62.0

~ 6

9.0

—≤1

.25

1.5

~ 3.

0—

——

——

≤0.5

0

ER

NiC

u-8

≤0.2

5≤1

.5≤2

.0≤0

.03

≤0.0

15≤1

.00

Rem

63.0

~ 7

0.0

—2.

0 ~

4.0

0.25

~ 1

.00

——

——

—≤0

.50

ER

NiC

r-3

≤0.1

02.

5 ~

3.5

≤3.0

≤0.0

3≤0

.015

≤0.5

0≤0

.50

≥67.

0(3

)—

≤0.7

518

.0 ~

22.

02.

0 ~

3.0

——

—≤0

.50

ER

NiC

r-4

0.01

~ 0

.10

≤0.2

0≤0

.50

≤0.0

2≤0

.015

≤0.2

0≤0

.50

Rem

——

0.3

~ 1.

042

.0 ~

46.

0—

——

—≤0

.50

ER

NiC

r-6

0.08

~ 0

.15

≤1.0

0≤2

.00

≤0.0

3≤0

.015

≤0.3

0≤0

.50

≥75.

0—

≤0.4

00.

15 ~

0.5

019

.0 ~

21.

0—

——

—≤0

.50

ER

NiC

rFe-

5≤0

.08

≤1.0

6.0

~ 10

.0≤0

.03

≤0.0

15≤0

.35

≤0.5

0≥7

0.0

(3)

——

14.0

~ 1

7.0

1.5

~ 3.

0—

——

≤0.5

0

ER

NiC

rFe-

6≤0

.08

2.0

~ 2.

7≤8

.0≤0

.03

≤0.0

15≤0

.35

≤0.5

0≥6

7.0

——

2.5

~ 3.

514

.0 ~

17.

0—

——

—≤0

.50

ER

NiC

rFe-

7(6)

≤0.0

4≤1

.07.

0 ~

11.0

≤0.0

2≤0

.015

≤0.5

0≤0

.30

Rem

—≤1

.10

≤1.0

28.0

~ 3

1.5

≤0.1

0≤0

.50

——

≤0.5

0

ER

NiC

rFe-

8≤0

.08

≤1.0

5.0

~ 9.

0≤0

.03

≤0.0

15≤0

.50

≤0.5

0≥7

0.0

—0.

4 ~

1.0

2.00

~ 2

.75

14.0

~ 1

7.0

0.70

~ 1

.20

——

—≤0

.50

ER

NiC

rFe-

11≤0

.10

≤1.0

Rem

≤0.0

3≤0

.015

≤0.5

0≤1

.058

.0 ~

63.

0—

1.0

~ 1.

7—

21.0

~ 2

5.0

——

——

≤0.5

0

ER

NiF

eCr-

1≤0

.05

≤1.0

≥22.

0≤0

.03

≤0.0

3≤0

.50

1.5

~ 3.

038

.0 ~

46.

0—

≤0.2

00.

6 ~

1.2

19.5

~ 2

3.5

—2.

5 ~

3.5

——

≤0.5

0

ER

NiF

eCr-

2(4)

≤0.0

8≤0

.35

Rem

≤0.0

15≤0

.015

≤0.3

5≤0

.30

50.0

~ 5

5.0

—0.

20 ~

0.8

00.

65 ~

1.1

517

.0 ~

21.

04.

75 ~

5.5

02.

80 ~

3.3

0—

—≤0

.50

ER

NiM

o-1

≤0.0

8≤1

.04.

0 ~

7.0

≤0.0

25≤0

.03

≤1.0

≤0.5

0R

em≤2

.5—

—≤1

.0—

26.0

~ 3

0.0

0.20

~ 0

.40

≤1.0

≤0.5

0

ER

NiM

o-2

0.04

~ 0

.08

≤1.0

≤5.0

≤0.0

15≤0

.02

≤1.0

≤0.5

0R

em≤0

.20

——

6.0

~ 8.

0—

15.0

~ 1

8.0

≤0.5

0≤0

.50

≤0.5

0

ER

NiM

o-3

≤0.1

2≤1

.04.

0 ~

7.0

≤0.0

4≤0

.03

≤1.0

≤0.5

0R

em≤2

.5—

—4.

0 ~

6.0

—23

.0 ~

26.

0≤0

.60

≤1.0

≤0.5

0

ER

NiM

o-7

≤0.0

2≤1

.0≤2

.0≤0

.04

≤0.0

3≤0

.10

≤0.5

0R

em≤1

.0—

—≤1

.0—

26.0

~ 3

0.0

—≤1

.0≤0

.50

ER

NiM

o-8

≤0.1

0≤1

.0≤1

0.0

≤0.0

15≤0

.015

≤0.5

0≤0

.50

≥60.

0—

——

0.5

~ 3.

5—

18.0

~ 2

1.0

—2.

0 ~

4.0

≤0.5

0

ER

NiM

o-9

≤0.1

0≤1

.0≤5

.0≤0

.015

≤0.0

15≤0

.50

0.3

~ 1.

3≥6

5.0

—≤1

.0—

——

19.0

~ 2

2.0

—2.

0 ~

4.0

≤0.5

0

ER

NiC

rMo-

10(7

)≤0

.01

≤3.0

1.0

~ 3.

0≤0

.03

≤0.0

1≤0

.10

≤0.2

0≥6

5.0

≤3.0

≤0.5

0≤0

.20

1.0

~ 3.

0≤0

.20

27.0

~ 3

2.0

≤0.2

0≤3

.0≤0

.50

ER

NiC

rMo-

1≤0

.05

1.0

~ 2.

018

.0 ~

21.

0≤0

.04

≤0.0

3≤1

.01.

5 ~2

.5R

em≤2

.5—

—21

.0 ~

23.

51.

75 ~

2.5

05.

5 ~

7.5

—≤1

.0≤0

.50

ER

NiC

rMo-

20.

05 ~

0.1

5≤1

.017

.0 ~

20.

0≤0

.04

≤0.0

3≤1

.0≤0

.50

Rem

0.5

~ 2.

5—

—20

.5 ~

23.

0—

8.0

~ 10

.0—

0.2

~ 1.

0≤0

.50

ER

NiC

rMo-

3≤0

.10

≤0.5

0≤5

.0≤0

.02

≤0.0

15≤0

.50

≤0.5

0≥0

.58

—≤0

.40

≤0.4

020

.0 ~

23.

03.

15 ~

4.1

58.

0 ~

10.0

——

≤0.5

0

ER

NiC

rMo-

4≤0

.02

≤1.0

4.0

~ 7.

0≤0

.04

≤0.0

3≤0

.08

≤0.5

0R

em≤2

.5—

—14

.5 ~

16.

5—

15.0

~ 1

7.0

≤0.3

53.

0 ~

4.5

≤0.5

0

ER

NiC

rMo-

7≤0

.015

≤1.0

≤3.0

≤0.0

4≤0

.03

≤0.0

8≤0

.50

Rem

≤2.0

—≤0

.70

14.0

~ 1

8.0

—14

.0 ~

18.

0—

≤0.5

0≤0

.50

ER

NiC

rMo-

8≤0

.03

≤1.0

Rem

≤0.0

3≤0

.03

≤1.0

0.7

~ 1.

247

.0 ~

52.

0—

—0.

70 ~

1.5

023

.0 ~

26.

0—

5.0

~ 7.

0—

—≤0

.50

ER

NiC

rMo-

9≤0

.015

≤1.0

≤18.

0 ~

21.0

≤0.0

4≤0

.03

≤1.0

1.5

~ 2.

5R

em≤5

.0—

—21

.0 ~

23.

5≤0

.50

6.0

~ 8.

0—

≤1.5

≤0.5

0

ER

NiC

rMo-

10≤0

.015

≤0.5

02.

0 ~

6.0

≤0.0

2≤0

.010

≤0.0

8≤0

.50

Rem

≤2.5

——

20.0

~ 2

2.5

—12

.5 ~

14.

5≤0

.35

2.5

~ 3.

5≤0

.50

ER

NiC

rMo-

11≤0

.03

≤1.5

13.0

~ 1

7.0

≤0.0

4≤0

.02

≤0.8

01.

0 ~2

.4R

em≤5

.0—

—28

.0 ~

31.

50.

30 ~

1.5

04.

0 ~

6.0

—1.

5 ~

4.0

≤0.5

0

ER

NiC

rMo-

13≤0

.010

≤0.5

≤1.5

≤0.0

15≤0

.005

≤0.1

0—

Rem

≤0.3

0.1

~ 0.

4—

22.0

~ 2

4.0

—15

.0 ~

16.

5—

—≤0

.50

ER

NiC

rMo-

14≤0

.01

≤1.0

≤5.0

≤0.0

2≤0

.02

≤0.0

8≤0

.5R

em—

≤0.5

≤0.2

519

.0 ~

23.

0—

15.0

~ 1

7.0

—3.

0 ~

4.4

≤0.5

0

ER

NiC

rMo-

15≤0

.03

≤0.3

5R

em≤0

.015

≤0.0

1≤0

.20

—55

.0 ~

59.

0—

≤0.3

51.

0 ~

1.7

19.0

~ 2

2.5

2.75

~ 4

.00

7.0

~ 9.

5—

—≤0

.50

ER

NiC

rCoM

o-1

0.05

~ 0

.15

≤1.0

≤3.0

≤0.0

3≤0

.015

≤1.0

≤0.5

0R

em10

.0 ~

15.

00.

8 ~

1.5

≤0.6

020

.0 ~

24.

0—

8.0

~ 10

.0—

—≤0

.50

ER

NiC

rWM

o-1(5

)0.

05 ~

0.1

50.

3 ~

1.0

≤3.0

≤0.0

3≤0

.015

0.25

~ 0

.75

≤0.5

0R

em≤5

.00.

2 ~

0.5

—20

.0 ~

24.

0—

1.0

~ 3.

0—

13.0

~ 1

5.0

≤0.5

0

SP

EC

IFIC

AT

ION

FO

R N

ICK

EL

AN

D N

ICK

EL-

ALL

OY

BA

RE

WE

LDIN

G E

LEC

TR

OD

ES

AN

D R

OD

S (A

WS

A5.

14-2

005)

Not

e: (1

) The

wel

d m

etal

sha

ll b

e an

alyz

ed fo

r th

e sp

ecifi

c el

emen

ts fo

r w

hich

val

ues

are

show

n in

thi

s ta

ble

.

If th

e p

rese

nce

of o

ther

ele

men

ts is

ind

icat

ed in

the

wor

k, t

he a

mou

nt o

f tho

se e

lem

ents

sha

ll b

e

det

erm

ined

to

ensu

re t

hat

thei

r to

tal d

oes

not

exce

ed t

he li

mit

spec

ified

for

“Oth

er E

lem

ents

” in

the

last

col

umn

of t

he t

able

.

(2) I

nclu

des

inci

den

tal c

obal

t.

(3) C

o is

0.1

2 m

axim

um w

hen

spec

ified

by

the

pur

chas

er.

(4

) Bor

on is

0.0

06 m

axim

um.

(5

) Bor

on is

0.0

03 m

axim

um. L

a is

0.0

50 m

axim

um.

(6

) Al +

Ti i

s 1.

5 m

axim

um.

(7

) Ni +

Mo

is 9

4.0

to 9

8.0,

Ta

is 0

.02

max

, Zr

is 0

.10

max

.

(8) F

or s

trip

, the

cla

ssifi

catio

n d

esig

nato

r “R

” sh

all b

e re

pla

ced

with

“Q

”.

167

Supplemental Data


AW

SC

lass

ifica

tion

Che

mic

al C

ompo

sitio

n (%

)

CM

nS

iP

SFe

Ni (1

)M

oC

u(2)

Al

Mg

Ce

Oth

er

Ele

men

ts

For

SM

AW

and

FC

AW

Che

mic

al C

omp

ositi

on o

f all-

wel

d m

etal

EN

i-C

l≤2

.0≤2

.5≤4

.0—

≤0.0

3≤8

.0≥8

5—

≤2.5

≤1.0

——

≤1.0

EN

i-C

l-A

≤2.0

≤2.5

≤4.0

—≤0

.03

≤8.0

≥85

—≤2

.51.

0~3.

0—

—≤1

.0

EN

iFe-

Cl

≤2.0

≤2.5

≤4.0

—≤0

.03

Rem

45~6

0—

≤2.5

≤1.0

——

≤1.0

EN

iFe-

Cl-

A≤2

.0≤2

.5≤4

.0—

≤0.0

3R

em45

~60

—≤2

.51.

0~3.

0—

—≤1

.0

EN

iFeM

n-C

l≤2

.010

~14

≤1.0

—≤0

.03

Rem

35~4

5—

≤2.5

≤1.0

——

≤1.0

EN

iCu-

A0.

35~0

.55

≤2.3

≤0.7

5—

≤0.0

253.

0~6.

050

~60

—35

~45

——

—≤1

.0

EN

iCu-

B0.

35~0

.55

≤2.3

≤0.7

5—

≤0.0

253.

0~6.

060

~70

—25

~35

——

—≤1

.0

EN

iFeT

3-C

l(3)

≤2.0

3.0~

5.0

≤1.0

—≤0

.03

Rem

45~6

0—

≤2.5

≤1.0

——

≤1.0

For

SM

AW

Che

mic

al C

omp

ositi

on o

f cor

e w

ire

ES

t≤0

.15

≤0.6

0≤0

.15

≤0.0

4≤0

.04

Rem

——

——

——

—

For

OFW

Che

mic

al C

omp

ositi

on o

f rod

RC

I3.

2~3.

50.

60~0

.75

2.7~

3.0

0.50

~0.7

5≤0

.10

Rem

trtr

——

——

—

RC

I-A

3.2~

3.5

0.50

~0.7

02.

0~2.

50.

20~0

.40

≤0.1

0R

em1.

2~1.

60.

25~0

.45

——

——

—

RC

I-B

3.2~

4.0

0.10

~0.4

03.

2~3.

8≤0

.05

≤0.0

15R

em≤0

.50

——

—0.

04~0

.10

≤0.2

0—

For

GM

AW

Che

mic

al C

omp

ositi

on o

f Wire

ER

Ni-

Cl

≤1.0

≤2.5

≤0.7

5—

≤0.0

3≤4

.0≥9

0—

≤4.0

——

—≤1

.0

ER

NiF

eMn-

Cl

≤0.5

010

~14

≤1.0

—≤0

.03

Rem

35~4

5—

≤2.5

≤1.0

——

≤1.0

SP

EC

IFIC

AT

ION

FO

R W

ELD

ING

ELE

CT

RO

DE

S A

ND

RO

DS

FO

R C

AS

T IR

ON

(AW

S A

5.15

-199

0)

Not

e: (1

) Nic

kel p

lus

inci

den

tal c

obal

t.

(2) C

opp

er p

lus

inci

den

tal s

ilver

.

(3) N

o sh

ield

ing

gas

shal

l be

used

for

EN

iFeT

3-C

l.

168

Supplemental Data


Ele

ctro

de

Cla

ssifi

catio

nU

NS

N

umbe

r(3)

wt.

per

cent

(1) (

2)

CM

nS

iS

PC

u(4)

Ti

Low

-Man

gane

se E

lect

rod

es

EL8

K01

008

0.10

0.25

/0.6

00.

070.

030

0.03

00.

35-

EL8

KK

0100

90.

100.

25/0

.60

0.10

/0.2

50.

030

0.03

00.

35-

EL1

2K

0101

20.

04/0

.14

0.25

/0.6

00.

100.

030

0.03

00.

35-

Med

ium

-Man

gane

se E

lect

rod

es

EM

11K

K01

111

0.07

/0.1

51.

00/1

.50

0.65

/0.8

50.

030

0.02

50.

35-

EM

12K

0111

20.

06/0

.15

0.80

/1.2

50.

100.

030

0.03

00.

35-

EM

12K

K01

113

0.05

/0.1

50.

80/1

.25

0.10

/0.3

50.

030

0.03

00.

35-

EM

13K

K01

313

0.06

/0.1

60.

90/1

.40

0.35

/0.7

50.

030

0.03

00.

35-

EM

14K

K01

314

0.06

/0.1

90.

90/1

.40

0.35

/0.7

50.

025

0.02

50.

350.

03/0

.17

EM

15K

K01

515

0.10

/0.2

00.

80/1

.25

0.10

/0.3

50.

030

0.03

00.

35-

Hig

h-M

anga

nese

Ele

ctro

des

EH

10K

K01

210

0.07

/0.1

51.

30/1

.70

0.05

/0.2

50.

025

0.02

50.

35-

EH

11K

K11

140

0.07

/0.1

51.

40/1

.85

0.80

/1.1

50.

030

0.03

00.

35-

EH

12K

K01

213

0.06

/0.1

51.

50/2

.00

0.25

/0.6

50.

025

0.02

50.

35-

EH

14K

1158

50.

10/0

.20

1.70

/2.2

00.

100.

030

0.03

00.

35-

EG

Not

Sp

ecifi

ed

Not

es: (

1) T

he e

lect

rod

e sh

all b

e an

alyz

ed fo

r th

e sp

ecifi

c el

emen

ts fo

r w

hich

val

ues

are

show

n in

thi

s ta

ble

. If t

he p

rese

nce

of o

ther

elem

ents

is in

dic

ated

, in

the

cour

se o

f thi

s w

ork,

the

am

ount

of t

hose

ele

men

ts s

hall

be

det

erm

ined

to

ensu

re t

hat

thei

r to

tal

(e

xclu

din

g iro

n) d

oes

not

exce

ed 0

.50

per

cent

.

(2

) Sin

gle

valu

es a

re m

axim

um.

(3) S

AE

/AS

TM U

nifie

d N

umb

erin

g S

yste

m fo

r M

etal

s an

d A

lloys

.

(4

) The

cop

per

lim

it in

clud

es a

ny c

opp

er c

oatin

g th

at m

ay b

e ap

plie

d t

o th

e el

ectr

ode.

CH

EM

ICA

L C

OM

PO

SIT

ION

RE

QU

IRE

ME

NT

S F

OR

SO

LID

ELE

CT

RO

DE

S (A

WS

A5.

17-2

007)

169

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R C

AR

BO

N S

TE

EL

ELE

CT

RO

DE

S A

ND

RO

DS

FO

R G

AS

SH

IELD

ED

AR

C W

ELD

ING

(AW

S A

5.18

-200

5)

AW

SC

lass

ifica

tion(1

)S

hiel

ding

Gas

Che

mic

al C

ompo

sitio

n (%

)

CM

nS

iP

SN

iC

rM

oV

Cu(2

)Ti

Zr

Al

Sol

id E

lect

rod

es R

ods

ER

70S

-2

CO

2

≤0.0

70.

90~1

.40

0.40

~0.7

0≤0

.025

≤0.0

35≤0

.15

≤0.1

5≤0

.15

≤0.0

3≤0

.50

0.05

~0.1

50.

02~0

.12

0.05

~0.1

5

ER

70S

-30.

06~0

.15

0.90

~1.4

00.

45~0

.75

≤0.0

25≤0

.035

≤0.1

5≤0

.15

≤0.1

5≤0

.03

≤0.5

0-

--

ER

70S

-40.

06~0

.15

1.00

~1.5

00.

65~0

.85

≤0.0

25≤0

.035

≤0.1

5≤0

.15

≤0.1

5≤0

.03

≤0.5

0-

--

ER

70S

-60.

06~0

.15

1.40

~1.8

50.

80~1

.15

≤0.0

25≤0

.035

≤0.1

5≤0

.15

≤0.1

5≤0

.03

≤0.5

0-

--

ER

70S

-70.

07~0

.15

1.50

~2.0

0(3)

0.50

~0.8

0≤0

.025

≤0.0

35≤0

.15

≤0.1

5≤0

.15

≤0.0

3≤0

.50

--

-

ER

70S

-G(7

)N

ot S

pec

ified

(4)

Com

pos

ite E

lect

rod

es

ER

70C

-3X

(5)

75-8

0%A

r/B

al.C

O2o

r C

O2

≤0.1

2≤1

.75

≤0.9

0≤0

.03

≤0.0

3≤0

.50(6

)≤0

.20(6

)≤0

.30(6

)≤0

.08(6

)≤0

.50

--

-

ER

70C

-6X

(5)

≤0.1

2≤1

.75

≤0.9

0≤0

.03

≤0.0

3≤0

.50(6

)≤0

.20(6

)≤0

.30(6

)≤0

.08(6

)≤0

.50

--

-

ER

70C

-G

(X)(5

)(7

)N

ot S

pec

ified

(8)

ER

70C

-G

S(X

)(5)

(7)

Not

Sp

ecifi

ed (8

)

Not

e:

(1) T

he le

tter

“N

” as

a s

uffix

to

a cl

assi

ficat

ion

ind

icat

es t

hat

the

wel

d m

etal

is in

tend

ed fo

r a

core

bel

t re

gion

of n

ucle

ar r

eact

or v

esse

ls, a

s d

escr

ibed

in t

he A

nnex

to

the

s

pec

ifica

tion.

Thi

s su

ffix

chan

ges

the

limits

on

the

pho

spho

rus

and

cop

per

as

follo

ws.

P: 0

.012

% m

axim

um, C

u: 0

.08%

max

imum

.

(

2) C

opp

er d

ue t

o an

y co

atin

g on

the

ele

ctro

de

or r

od p

lus

the

cop

per

con

tent

of t

he fi

ller

met

al it

self,

sha

ll no

t ex

ceed

the

sta

ted

0.5

0% m

ax.

(3)

In t

his

clas

sific

atio

n, t

he m

axim

um M

n m

ay e

xcee

d 2

.0%

. If i

t d

oes,

the

max

imum

C m

ust

be

red

uced

0.0

1% fo

r ea

ch 0

.05%

incr

ease

in M

n or

par

t th

ereo

f.

(

4) C

hem

ical

req

uire

men

ts a

re n

ot s

pec

ified

but

the

re s

hall

be

inte

ntio

nal a

dd

ition

of N

i, C

r, M

o, o

r V.

Com

pos

ition

sha

ll b

e re

por

ted

. Req

uire

men

ts a

re t

hose

agr

eed

to

by

the

pur

chas

er s

upp

lier.

(5)

The

fina

l X s

how

n in

the

cla

ssifi

catio

n re

pre

sent

s a

“C”

or “

M”

whi

ch c

orre

spon

ds

to t

he s

hiel

din

g ga

s w

ith w

hich

the

ele

ctro

de

is c

lass

ified

. The

use

of “

C”

des

igna

tes

100%

CO

2 S

hiel

din

g. “

M”

des

igna

tes

75-8

0% A

r/b

alan

ce C

O2.

(6)

The

sum

of N

i, C

r, M

o, V

sha

ll no

t ex

ceed

0.5

0%.

(7)

Shi

eld

ing

gas

shal

l be

as a

gree

d u

pon

bet

wee

n p

urch

aser

and

sup

plie

r, un

less

des

igna

ted

by

the

C o

r M

suf

fix.

(8)

Com

pos

ition

sha

ll b

e: t

he r

equi

rem

ents

are

tho

se a

gree

d t

o b

etw

een

pur

chas

er a

nd s

upp

lier.

AW

SC

lass

ifica

tion

Mec

hani

cal P

rope

rtie

s

Tens

ile S

tren

gth

Yie

ld S

tren

gth

Elo

ngat

ion

Impa

ct S

tren

gth

Ksi

MP

aK

siM

Pa

%°F

ft-l

bt°C

J

ER

70S

-2≥7

0≥4

80≥5

8≥4

00≥2

2-2

0≥2

0-3

0≥2

7

ER

70S

-3≥7

0≥4

80≥5

8≥4

00≥2

20

≥20

-20

≥27

ER

70S

-4≥7

0≥4

80≥5

8≥4

00≥2

2—

—

ER

70S

-6≥7

0≥4

80≥5

8≥4

00≥2

2-2

0≥2

0-3

0≥2

7

ER

70S

-7≥7

0≥4

80≥5

8≥4

00≥2

2-2

0≥2

0-3

0≥2

7

ER

70S

-G≥7

0≥4

80≥5

8≥4

00≥2

2(1

)

ER

70C

-3X

≥70

≥480

≥58

≥400

≥22

0≥2

0-2

0≥2

7

ER

70C

-6X

≥70

≥480

≥58

≥400

≥22

-20

≥20

-30

≥27

ER

70C

-G(X

)≥7

0≥4

80≥5

8≥4

00≥2

2(1

)

ER

70S

-GS

(X)

≥70

≥480

——

——

—

Not

e: (1

) As

agre

ed b

etw

een

sup

plie

r an

d p

urch

aser

.

170

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R C

AR

BO

N S

TE

EL

ELE

CT

RO

DE

S F

OR

FLU

X C

OR

ED

AR

C W

ELD

ING

(AW

S A

5.20

-200

5)

AW

SC

lass

ifica

tion

Ext

erna

lS

hiel

ding

Pol

arity

(1)

App

licat

ion(2

)

Che

mic

al C

ompo

sitio

n of

all-

wel

d M

etal

(%)

Mec

hani

cal P

rope

rtie

s of

all-

wel

d M

etal

CM

nS

iP

SC

rN

iM

oV

Al

Cu

Tens

ileS

tren

gth

Yie

ld S

tren

gth

at 0

.2%

off

set

Elo

ngat

ion

Cha

rpy

V-N

otch

Impa

ct E

nerg

y

MP

aM

Pa

%°C

J

E70

T-1

CO

2

DC

EP

M≤0

.12

≤1.7

5≤0

.90

≤0.0

3≤0

.03

≤0.2

0≤0

.50

≤0.3

0≤0

.08

—≤0

.35

≥480

≥400

≥22

-18

≥27

E70

T-1M

75-8

0% A

r/b

al C

O2

E71

T-1

CO

2

E71

T-1M

75-8

0% A

r/b

al C

O2

E70

T-2

CO

2

S—

——

——

——

——

——

——

——

E70

T-2M

75-8

0% A

r/b

al C

O2

E71

T-2

CO

2

E71

T-2M

75-8

0% A

r/b

al C

O2

E70

T-3

Non

e

E70

T-4

Non

e

M

≤0.3

0≤1

.75

≤0.6

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8≤1

.8≤0

.35

≥400

≥22

E70

T-5

CO

2

≤0.1

8≤1

.75

≤0.9

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8—

≤0.3

5-2

9≥2

7

E70

T-5M

75-8

0% A

r/b

al C

O2

E71

T-5

CO

2D

CE

P o

rD

CE

NE

71T-

5M75

-80%

Ar/

bal

CO

2

E70

T-6

Non

eD

CE

P

≤0.3

0≤1

.75

≤0.6

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8≤1

.8≤0

.35

E70

T-7

Non

e

DC

EN

——

E71

T-7

Non

e

E70

T-8

Non

e

-29

≥27

E71

T-8

Non

e

E70

T-9

CO

2

DC

EP

≤0.1

8≤1

.75

≤0.9

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8—

≤0.3

5E

70T-

9M75

-80%

Ar/

bal

CO

2

E71

T-9

CO

2

E71

T-9M

75-8

0% A

r/b

al C

O2

E70

T-10

Non

e

DC

EN

S—

——

——

——

——

——

——

——

E70

T-11

Non

e

M

—≤1

.75

≤0.6

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8≤1

.8≤0

.35

≥400

≥20

E71

T-11

Non

e

E70

T-12

CO

2

DC

EP

≤0.1

2≤1

.60

≤0.9

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8—

≤0.3

546

0~62

0≥2

2-2

9≥2

7E

70T-

12M

75-8

0% A

r/b

al C

O2

E71

T-12

CO

2

E71

T-12

M75

-80%

Ar/

bal

CO

2

171

Supplemental Data


Not

e: (1

) The

ter

m o

f “D

CE

P”

refe

rs t

o d

irect

cur

rent

ele

ctro

de

pos

itive

(dc,

rev

erse

pol

arity

).

The

term

“D

CE

N”

refe

rs t

o d

irect

cur

rent

ele

ctro

de

nega

tive

(dc,

str

aigh

t p

olar

ity).

(2

) M: s

ingl

e or

mul

tiple

pas

s, S

: sin

gle

pas

s on

ly.

(3

) The

tot

al o

f all

elem

ents

list

ed in

thi

s ta

ble

sha

ll no

t ex

ceed

5 p

erce

nt.

(4

) The

lim

it fo

r ga

s sh

ield

ed e

lect

rod

es is

0.1

8% m

axim

um. T

he li

mit

for

self-

shie

lded

ele

ctro

des

is 0

.30%

max

imum

.

E61

T-13

Non

e

DC

EN

S—

——

——

——

——

——

≥415

——

——

E71

T-13

Non

e≥4

80E

71T-

14N

one

E6X

T-G

(3)

—

—

M(4

)≤1

.75

≤0.9

0≤0

.03

≤0.0

3≤0

.20

≤0.5

0≤0

.30

≤0.0

8≤1

.8≤0

.35

≥415

≥330

≥22

E7X

T-G

(3)

—≥4

80≥4

00

E6X

T-G

S—

S—

——

——

——

——

——

≥415

——

E7X

T-G

S

—≥4

80

172

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R S

TA

INLE

SS

ST

EE

L E

LEC

TR

OD

ES

FO

R F

LUX

CO

RE

D A

RC

WE

LDIN

G A

ND

S

TA

INLE

SS

ST

EE

L FL

UX

CO

RE

D R

OD

S F

OR

GA

S T

UN

GS

TE

N A

RC

WE

LDIN

G (A

WS

A5.

22-2

001)

AW

S C

lass

ifica

tion

Che

mic

al C

ompo

sitio

n of

all-

wel

d M

etal

(%)(1

)M

echa

nica

l Pro

pert

ies

of a

ll-w

eld

met

al(%

) (1)

CC

rN

iM

oC

b+Ta

Mn

Si

PS

NC

uTe

nsile

Str

engt

hE

long

atio

nP

WH

Tks

iM

Pa

%

E30

7TX

-X≤0

.13

18.0

~20.

59.

0~10

.50.

5~1.

5—

3.30

~4.7

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥85

≥590

≥30

—

E30

8TX

-X≤0

.08

18.0

~21.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥3

5—

E30

8LTX

-X≤0

.04

18.0

~21.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

5—

E30

8HTX

-X0.

04~0

.08

18.0

~21.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥3

5—

E30

8MoT

X-X

≤0.0

818

.0~2

1.0

9.0~

11.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥80

≥550

≥35

—

E30

8LM

oTX

-X≤0

.04

18.0

~21.

09.

0~12

.02.

0~3.

0—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

5—

E30

9TX

-X≤0

.10

22.0

~25.

012

.0~1

4.0

≤0.5

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥80

≥550

≥30

—

E30

9LC

bTX

-X≤0

.04

22.0

~25.

012

.0~1

4.0

≤0.5

0.70

~1.0

00.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—-

E30

9LTX

-X≤0

.04

22.0

~25.

012

.0~1

4.0

≤0.5

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

E30

9MoT

X-X

≤0.1

221

.0~2

5.0

12.0

~16.

02.

0~3.

0—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥2

5—

E30

9LM

oTX

-X≤0

.04

21.0

~25.

012

.0~1

6.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥25

—

E30

9LN

iMoT

X-X

≤0.0

420

.5~2

3.5

15.0

~17.

02.

5~3.

5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥2

5—

E31

0TX

-X≤0

.20

25.0

~28.

020

.0~2

2.5

≤0.5

—1.

0~2.

5≤1

.0≤0

.03

≤0.0

3—

≤0.5

≥80

≥550

≥30

—

E31

2TX

-X≤0

.15

28.0

~32.

08.

0~10

.5≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥9

5≥6

60≥2

2—

E31

6TX

-X≤0

.08

17.0

~20.

011

.0~1

4.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

E31

6LTX

-X≤0

.04

17.0

~20.

011

.0~1

4.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥70

≥485

≥30

—

E31

7LTX

-X≤0

.04

18.0

~21.

012

.0~1

4.0

3.0~

4.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥20

—

E34

7TX

-X≤0

.08

18.0

~21.

09.

0~11

.0≤0

.58

x C

~1.0

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

0—

E40

9TX

-X(3

)≤0

.10

10.5

~13.

5≤0

.60

≤0.5

—≤0

.80

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥6

5≥4

50≥1

5—

E41

0TX

-X≤0

.12

11.0

~13.

5≤0

.60

≤0.5

—≤1

.2≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥20

(a)

E41

0NiM

oTX

-X≤0

.06

11.0

~12.

54.

0~5.

00.

40~0

.70

—≤1

.0≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥110

≥760

≥15

(b)

E41

0NiT

iTi-

X(3

)≤0

.04

11.0

~12.

03.

6~4.

5≤0

.5—

≤0.7

0≤0

.50

≤0.0

3≤0

.03

—≤0

.5≥1

10≥7

60≥1

5(b

)

E43

0TX

-X≤0

.10

15.0

~18.

0≤0

.60

≤0.5

—≤1

.2≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥65

≥450

≥20

(c)

E50

2TX

-X≤0

.10

4.0~

6.0

≤0.4

00.

45~0

.65

—≤1

.2≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥60

≥415

≥20

(d)

E50

5TX

-X≤0

.10

8.0~

10.5

≤0.4

00.

85~1

.20

—≤1

.2≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥60

≥415

≥20

(d)

E30

7T0-

3≤0

.13

19.5

~22.

09.

0~10

.50.

5~1.

5—

3.30

~4.7

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥85

≥590

≥30

—

E30

8T0-

3≤0

.08

19.5

~22.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥3

5—

E30

8LT0

-3≤0

.03

19.5

~22.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

5—

E30

8HT0

-30.

04~0

.08

19.5

~22.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥3

5—

E30

8MoT

0-3

≤0.0

818

.0~2

1.0

9.0~

11.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥80

≥550

≥35

—

E30

8LM

oT0-

3≤0

.03

18.0

~21.

09.

0~12

.02.

0~3.

0—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

5—

E30

8HM

oT0-

30.

07~0

.12

19.0

~21.

59.

0~10

.71.

8~2.

4—

1.25

~2.2

50.

25~0

.80

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥3

0—

E30

9T0-

3≤0

.10

23.0

~25.

512

.0~1

4.0

≤0.5

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥80

≥550

≥30

—

E30

9LT0

-3≤0

.03

23.0

~25.

512

.0~1

4.0

≤0.5

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

173

Supplemental Data


E30

9LC

bT0

-3≤0

.03

23.0

~25.

512

.0~1

4.0

≤0.5

0.70

~1.0

00.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

E30

9MoT

0-3

≤0.1

221

.0~2

5.0

12.0

~16.

02.

0~3.

0—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥8

0≥5

50≥2

5—

E30

9LM

oT0-

3≤0

.04

21.0

~25.

012

.0~1

6.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥25

—

E31

0T0-

3≤0

.20

25.0

~28.

020

.0~2

2.5

≤0.5

—1.

0~2.

5≤1

.0≤0

.03

≤0.0

3—

≤0.5

≥80

≥550

≥30

—

E31

2T0-

3≤0

.15

28.0

~32.

08.

0~10

.5≤0

.5—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥9

5≥6

60≥2

2—

E31

6T0-

3≤0

.08

18.0

~20.

511

.0~1

4.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

E31

6LT0

-3≤0

.03

18.0

~20.

511

.0~1

4.0

2.0~

3.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥70

≥485

≥30

—

E31

6LK

T0-3

≤0.0

417

.0~2

0.0

11.0

~14.

02.

0~3.

0—

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

0≥4

85≥3

0—

E31

7LT0

-3≤0

.03

18.5

~21.

013

.0~1

5.0

3.0~

4.0

—0.

5~2.

5≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥20

—

E34

7T0-

3≤0

.08

19.0

~21.

59.

0~11

.0≤0

.58

x C

~1.0

0.5~

2.5

≤1.0

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

0—

E40

9T0-

3(3)

≤0.1

010

.5~1

3.5

≤0.6

0≤0

.5—

≤0.8

0≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥65

≥450

≥15

—

E41

0T0-

3≤0

.12

11.0

~13.

5≤0

.60

≤0.5

—≤1

.0≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥20

(a)

E41

0NiM

oT0-

3≤0

.06

11.0

~12.

54.

5~5.

00.

40~0

.70

—≤1

.0≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥110

≥760

≥15

(b)

E41

0NiT

iT0-

3(3)

≤0.0

411

.0~1

2.0

3.6

~4.5

≤0.5

—≤0

.70

≤0.5

0≤0

.03

≤0.0

3—

≤0.5

≥110

≥760

≥15

(b)

E43

0T0-

3≤0

.10

15.0

~18.

0≤0

.60

≤0.5

—≤1

.0≤1

.0≤0

.04

≤0.0

3—

≤0.5

≥65

≥450

≥20

(c)

E22

09T0

-X≤0

.04

21.0

~24.

07.

5~10

.02.

5~4.

0—

0.5~

2.0

≤1.0

≤0.0

4≤0

.03

0.08

~2.0

≤0.5

≥100

≥690

≥20

—

E25

53T0

-X≤0

.04

24.0

~27.

08.

5~10

.52.

9~3.

9—

0.5~

1.5

≤0.7

5≤0

.04

≤0.0

30.

10~0

.20

1.5~

2.5

≥110

≥760

≥15

—

EX

XX

TX-G

Not

sp

ecifi

ed

R30

8LT1

-5≤0

.03

18.0

~21.

09.

0~11

.0≤0

.5—

0.5~

2.5

≤1.2

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

5—

R30

9LT1

-5≤0

.03

22.0

~25.

012

.0~1

4.0

≤0.5

—0.

5~2.

5≤1

.2≤0

.04

≤0.0

3—

≤0.5

≥75

≥520

≥30

—

R31

6LT1

-5≤0

.03

17.0

~20.

011

.0~1

4.0

2.0~

3.0

—0.

5~2.

5≤1

.2≤0

.04

≤0.0

3—

≤0.5

≥70

≥485

≥30

—

R34

7T1-

5≤0

.08

18.0

~21.

09.

0~11

.0≤0

.58

x C

~1.0

0.5~

2.5

≤1.2

≤0.0

4≤0

.03

—≤0

.5≥7

5≥5

20≥3

0—

AW

S

Cla

ssifi

catio

n

Ext

erna

l shi

eldi

ng m

ediu

m, p

olar

ity a

nd w

eldi

ng p

roce

ss

Ext

erna

l shi

eldi

ng

med

ium

Wel

ding

pol

arity

Wel

ding

pro

cess

EX

XX

TX-1

CO

2D

CE

PFC

AW

EX

XX

TX-3

none

(sel

f-sh

ield

ed)

DC

EP

FCA

W

EX

XX

TX-4

75-8

0% A

rgon

/ B

al. C

O2

DC

EP

FCA

W

RX

XX

T1-5

100%

Arg

onD

CE

NG

TAW

EX

XX

TX-G

Not

Sp

ecifi

edN

ot S

pec

ified

FCA

W

RX

XX

T1-G

Not

Sp

ecifi

edN

ot S

pec

ified

GTA

W

Not

e: (1

) The

wel

d m

etal

sha

ll b

e an

alyz

ed fo

r th

e sp

ecifi

c el

emen

ts in

thi

s ta

ble

. If t

he p

rese

nce

of o

ther

ele

men

ts is

ind

icat

ed in

the

cou

rse

of t

his

wor

k, t

he a

mou

nt o

f tho

se e

lem

ents

sha

ll b

e d

eter

min

ed t

o en

sure

tha

t th

eir

tota

l (ex

clud

ing

iron)

doe

s no

t ex

ceed

0.5

0%.

(2

) The

“X

” fo

llow

ing

the

“T”

refe

rs t

o th

e p

ositi

on o

f wel

din

g

(1

for

all-

pos

ition

op

erat

ion

or 0

for

flat

or h

oriz

onta

l op

erat

ion)

.

(3) T

itani

um –

10

x C

~1.5

%

(4) M

echa

nica

l pro

per

ties

of a

ll-w

eld

met

al a

re o

bta

ined

aft

er t

he fo

llow

ing

PW

HT.

(a

) Hea

ted

to

1350

to

1400

°F (7

32 t

o 76

0°C

), he

ld fo

r 1

hour

, the

n fu

rnac

e co

oled

to

600°

F (3

15°C

) at

a

rate

not

to

exce

ed 1

00°F

(55°

C) p

er h

our,

then

coo

led

in a

ir to

roo

m t

emp

erat

ure.

(b

) Hea

ted

to

1100

to

1150

°F (5

93 t

o 62

1°C

), he

ld fo

r 1

hour

, the

n co

oled

in a

ir to

roo

m t

emp

erat

ure.

(c

) Hea

ted

to

1400

to

1450

°F (7

60 t

o 78

8°C

), he

ld fo

r 4

hour

s, t

hen

furn

ace

cool

ed t

o 11

00°F

(593

°C) a

t a

ra

te n

ot t

o ex

ceed

100

°F (5

5°C

) per

hou

r, th

en c

oole

d in

air

to r

oom

tem

per

atur

e.

174

Supplemental Data


Wel

d M

etal

D

esig

natio

n2,3

UN

S N

umbe

r4W

eigh

t P

erce

nt5,

6,7

CM

nS

iS

PC

rN

iM

oC

uO

ther

A1

W17

041

0.12

1.00

0.80

0.03

00.

030

--

0.40

-0.6

50.

35-

A2

W17

042

0.12

1.40

0.80

0.03

00.

030

--

0.40

-0.6

50.

35-

A3

W17

043

0.15

2.10

0.80

0.03

00.

030

--

0.40

-0.6

50.

35-

A4

W17

044

0.15

1.60

0.80

0.03

00.

030

--

0.40

-0.6

50.

35-

B1

W51

040

0.12

1.60

0.80

0.03

00.

030

0.40

-0.6

5-

0.40

-0.6

50.

35-

B28

W52

040

0.05

-0.1

51.

200.

800.

030

0.03

01.

00-1

.50

-0.

40-0

.65

0.35

-

B2H

W52

240

0.10

-0.2

51.

200.

800.

020

0.02

01.

00-1

.50

-0.

40-0

.65

0.35

V: 0

.30

B38

W53

040

0.05

-0.1

51.

200.

800.

030

0.03

02.

00-2

.50

-0.

90-1

.20

0.35

-

B4

W53

340

0.12

1.20

0.80

0.03

00.

030

1.75

-2.2

5-

0.40

-0.6

50.

35-

B5

W51

340

0.18

1.20

0.80

0.03

00.

030

0.40

-0.6

5-

0.90

-1.2

00.

35-

B6

W50

240

0.12

1.20

0.80

0.03

00.

030

4.50

-6.0

0-

0.40

-0.6

50.

35-

B6H

W50

140

0.10

-0.2

51.

200.

800.

030

0.03

04.

50-6

.00

-0.

40-0

.65

0.35

-

B8

W50

440

0.12

1.20

0.80

0.03

00.

030

8.00

-10.

00-

0.80

-1.2

00.

35-

B9

W50

442

0.08

-0.1

31.

209

0.80

0.01

00.

010

8.0-

10.5

0.80

90.

85-1

.20

0.25

Nb

(Cb

): 0.

02-0

.10

N: 0

.02-

0.07

V: 0

.15-

0.25

Al:

0.04

Ni1

W21

040

0.12

1.60

100.

800.

025

0.03

00.

150.

75-1

.10

0.35

0.35

Ti+V

+Zr:

0.0

5

Ni2

W22

040

0.12

1.60

100.

800.

025

0.03

0-

2.00

-2.9

0-

0.35

-

Ni3

W23

040

0.12

1.60

0.80

0.02

50.

030

0.15

2.80

-3.8

0-

0.35

-

Ni4

W21

250

0.14

1.60

0.80

0.02

50.

030

-1.

40-2

.10

0.10

-0.3

50.

35-

Ni5

W21

042

0.12

1.60

0.80

0.02

50.

030

-0.

70-1

.10

0.10

-0.3

50.

35-

F1W

2115

00.

120.

70-1

.50

0.80

0.03

00.

030

0.15

0.90

-1.7

00.

550.

35-

F2W

2024

00.

171.

25-2

.25

0.80

0.03

00.

030

-0.

40-0

.80

0.40

-0.6

50.

35-

F3W

2114

00.

171.

25-2

.25

0.80

0.03

00.

030

-0.

70-1

.10

0.40

-0.6

50.

35-

F4W

2044

00.

171.

600.

800.

035

0.03

00.

600.

40-0

.80

0.25

0.35

Ti+V

+Zr:

0.0

3

F5W

2254

00.

171.

20-1

.80

0.80

0.02

00.

020

0.65

2.00

-2.8

00.

30-0

.80

0.50

-

F6W

2264

00.

140.

80-1

.85

0.80

0.02

00.

030

0.65

1.50

-2.2

50.

600.

40-

M1

W21

240

0.10

0.60

-1.6

00.

800.

030

0.03

00.

151.

25-2

.00

0.35

0.30

Ti+V

+Zr:

0.0

3

M2

W21

340

0.10

0.90

-1.8

00.

800.

020

0.02

00.

351.

40-2

.10

0.25

-0.6

50.

30Ti

+V+Z

r: 0

.03

M3

W22

240

0.10

0.90

-1.8

00.

800.

020

0.02

00.

651.

80-2

.60

0.20

-0.7

00.

30Ti

+V+Z

r: 0

.03

M4

W22

440

0.10

1.30

-2.2

50.

800.

020

0.02

00.

802.

00-2

.80

0.30

-0.8

00.

30Ti

+V+Z

r: 0

.03

M5

W21

345

0.12

1.60

-2.5

00.

500.

015

0.01

50.

401.

40-2

.10

0.20

-0.5

00.

30Ti

: 0.0

3V:

0.0

2Z

r: 0

.02

M6

W21

346

0.12

1.60

-2.5

00.

500.

015

0.01

50.

401.

40-2

.10

0.70

-1.0

00.

30Ti

: 0.0

3V:

0.0

2Z

r: 0

.02

WW

2014

00.

120.

50-1

.60

0.80

0.03

00.

035

0.45

-0.7

00.

40-0

.80

-0.

30-0

.75

-

GA

s ag

reed

bet

wee

n su

pp

lier

and

pur

chas

er

CH

EM

ICA

L C

OM

PO

SIT

ION

RE

QU

IRE

ME

NT

S F

OR

WE

LD M

ET

AL1

(AW

S A

5.23

-200

7)

Not

es: (

1) T

hese

req

uire

men

ts a

re a

pp

licab

le t

o b

oth

flux-

solid

ele

ctro

de

an

d fl

ux-c

omp

osite

ele

ctro

de

com

bin

atio

ns.

(2) T

he e

lect

rod

e d

esig

natio

n fo

r co

mp

osite

ele

ctro

des

is o

bta

ined

by

pla

cing

an

“EC

” b

efor

e th

e ap

pro

pria

te w

eld

met

al d

esig

natio

n.

(3

) The

lett

er “

N”

whe

n ad

ded

as

a su

ffix

is a

n op

tiona

l sup

ple

men

tal

d

esig

nato

r in

dic

atin

g th

at t

he li

mits

on

the

pho

spho

rous

, van

adiu

m,

an

d c

opp

er a

re a

s fo

llow

s: P

=0.0

12%

max

., V

=0.0

5% m

ax.,

and

Cu=

0.08

% m

ax. A

dd

ition

al r

equi

rem

ents

are

giv

en in

13.

4. S

ee

A

nnex

A*,

sub

clau

se A

2.1

for

a d

iscu

ssio

n of

the

inte

nded

use

of “

N”

des

igna

tor

elec

trod

es.

(4) R

efer

to

AS

TM D

S-5

6/S

AE

HS

-108

6, M

etal

s &

Allo

ys in

the

Uni

fied

Num

ber

ing

Sys

tem

.

(5

) The

wel

d m

etal

sha

ll b

e an

alyz

ed fo

r th

e sp

ecifi

c el

emen

ts fo

r

whi

ch v

alue

s ar

e sh

own

in t

his

tab

le. I

f the

pre

senc

e of

oth

er

el

emen

ts is

ind

icat

ed in

the

cou

rse

of t

his

wor

k, t

he a

mou

nt o

f

thos

e el

emen

ts s

hall

be

det

erm

ined

to

ensu

re t

hat

thei

r to

tal

(e

xclu

din

g iro

n) d

oes

not

exce

ed 0

.50%

.

(6

) Sin

gle

valu

es a

re m

axim

um.

(7) A

s a

sub

stitu

te fo

r th

e w

eld

pad

in F

ig. 3

*, t

he s

amp

le fo

r

chem

ical

ana

lysi

s m

ay b

e ta

ken

from

the

red

uced

sec

tion

of

th

e fr

actu

red

ten

sion

tes

t sp

ecim

en (s

ee 1

0.2*

) or

from

a

co

rres

pon

din

g lo

catio

n (o

r an

y lo

catio

n ab

ove

it) in

the

wel

d

m

etal

in t

he g

roov

e m

etal

in F

ig. 4

*.. I

n ca

se o

f dis

put

e, t

he

w

eld

pad

sha

ll b

e th

e re

fere

e m

etho

d.

(

8) T

he le

tter

“R

” w

hen

add

ed a

s a

suffi

x is

an

optio

nal

su

pp

lem

enta

l des

igna

tor

ind

icat

ing

that

the

lim

its o

n su

lfur,

p

hosp

horo

us, c

opp

er, a

rsen

ic, t

in a

nd a

ntim

ony

are

as

fo

llow

s: S

=0.0

10%

max

., P

=0.0

10%

max

., C

u=0.

15%

max

.,

As=

0.00

5% m

ax.,

Sn=

0.00

5% m

ax.,

and

Sb

=0.0

05%

max

.

Thes

e re

duc

ed r

esid

ual l

imits

are

nec

essa

ry t

o m

eet

the

“X”

fa

ctor

req

uire

men

ts fo

r st

ep c

oolin

g ap

plic

atio

ns.

(9) M

n +

Ni =

1.5

0% m

axim

um. (

see

A7.

2.3.

1 in

Ann

ex A

*)

(10

) Man

gane

se in

the

Ni1

and

Ni2

des

igna

ted

wel

d m

etal

s m

ay

b

e 1.

80%

max

imum

whe

n th

e ca

rbon

is r

estr

icte

d t

o 0.

10%

max

imum

.

* R

efer

ence

: AS

ME

II P

art

C-

Sp

ecifi

catio

ns fo

r W

eld

ing

Rod

s, E

lect

rod

es,

and

Fill

er M

etal

s. 2

007

175

Supplemental Data


SP

EC

IFIC

AT

ION

FO

R L

OW

-ALL

OY

ST

EE

L E

LEC

TR

OD

ES

AN

D R

OD

S F

OR

GA

S S

HIE

LDE

D A

RC

WE

LDIN

G (A

WS

A5.

28-2

005)

AW

SC

lass

ifica

tion(1

)

Che

mic

al C

ompo

sitio

n (%

)

CM

nS

iP

SN

iC

rM

oV

TiZ

rA

lC

uO

ther

E

lem

ents

Car

bon

-Mol

ybd

enum

Ste

el E

lect

rod

es a

nd R

ods

ER

70S

-A1

≤0.1

2≤1

.30

0.40

~0.7

0≤0

.025

≤0.0

25≤0

.20

—0.

40~0

.65

——

——

≤0.3

5(2)

≤0.5

0

Chr

omiu

m-M

olyb

den

um S

teel

Ele

ctro

des

and

Rod

s

ER

80S

-B2

ER

70S

-B2L

ER

90S

-B3

ER

80S

-B3L

ER

80S

-B6

ER

80S

-B8

ER

90S

-B9(3

)(4)

0.07

~0.1

2≤0

.05

0.07

~0.1

2≤0

.05

≤0.1

0≤0

.10

0.07

~0.1

3

0.40

~0.7

00.

40~0

.70

0.40

~0.7

00.

40~0

.70

0.40

~0.7

00.

40~0

.70

≤1.2

0

0.40

~0.7

00.

40~0

.70

0.40

~0.7

00.

40~0

.70

≤0.5

0≤0

.50

0.15

~0.5

0

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

10

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

10

≤0.2

0≤0

.20

≤0.2

0≤0

.20

≤0.6

≤0.5

≤0.8

0

1.20

~1.5

01.

20~1

.50

2.30

~2.7

02.

30~2

.70

4.50

~6.0

08.

00~1

0.50

8.00

~10.

50

0.40

~0.6

50.

40~0

.65

0.90

~1.2

00.

90~1

.20

0.45

~0.6

50.

8~1.

200.

85~1

.20

— — — — — —0.

15~0

.30

— — — — — — —

— — — — — — —

— — — — — —≤0

.04

≤0.3

5(2)

≤0.3

5(2)

≤0.3

5(2)

≤0.3

5(2)

≤0.3

5(2)

≤0.3

5(2)

≤0.2

0(2)

≤0.5

0≤0

.50

≤0.5

0≤0

.50

≤0.5

0≤0

.50

≤0.5

0

Nic

kel S

teel

Ele

ctro

des

and

Rod

s

ER

80S

-Ni1

ER

80S

-Ni2

ER

80S

-Ni3

≤0.1

2≤0

.12

≤0.1

2

≤1.2

5≤1

.25

≤1.2

5

0.40

~0.8

00.

40~0

.80

0.40

~0.8

0

≤0.0

25≤0

.025

≤0.0

25

≤0.0

25≤0

.025

≤0.0

25

0.80

~1.1

02.

00~2

.75

3.00

~3.7

5

≤0.1

5— —

≤0.3

5— —

≤0.0

5— —

— — —

— — —

— — —

≤0.3

5(2)

≤0.3

5(2)

≤0.3

5(2)

≤0.5

0≤0

.50

≤0.5

0

Man

gane

se-M

olyb

den

um S

teel

Ele

ctro

des

and

Rod

s

ER

80S

-D2

ER

90S

-D2

0.07

~0.1

21.

60~2

.10

0.50

~0.8

0≤0

.025

≤0.0

25≤0

.15

—0.

40~0

.60

——

——

≤0.5

0(2)

≤0.5

0

Oth

er L

ow-A

lloy

Ste

el E

lect

rod

es a

nd R

ods

ER

100S

-1E

R11

0S-1

ER

120S

-1

≤0.0

8≤0

.09

≤0.1

0

1.25

~1.8

01.

40~1

.80

1.40

~1.8

0

0.20

~0.5

50.

20~0

.55

0.20

~0.6

0

≤0.0

10≤0

.010

≤0.0

10

≤0.0

10≤0

.010

≤0.0

10

1.40

~2.1

01.

90~2

.60

2.00

~2.8

0

≤0.3

0≤0

.50

≤0.6

0

0.25

~0.5

50.

25~0

.55

0.30

~0.6

5

≤0.0

5≤0

.04

≤0.0

3

≤0.1

0≤0

.10

≤0.1

0

≤0.1

0≤0

.10

≤0.1

0

≤0.1

0≤0

.10

≤0.1

0

≤0.2

5(2)

≤0.2

5(2)

≤0.2

5(2)

≤0.5

0≤0

.50

≤0.5

0

ER

XX

S-G

Not

Sp

ecifi

ed(5

)

Man

gane

se-M

olyb

den

um W

eld

Met

al

E90

C-D

2≤0

.12

1.00

~1.9

0≤0

.90

≤0.0

25≤0

.030

——

0.40

~0.6

0—

——

—≤0

.35

≤0.5

0

Chr

omiu

m-M

olyb

den

um W

eld

Met

al

E70

C-B

2LE

80C

-B2

E80

C-B

3LE

90C

-B3

≤0.0

50.

05~0

.12

≤0.0

50.

05~0

.12

0.40

~1.0

00.

40~1

.00

0.40

~1.0

00.

40~1

.00

0.25

~0.6

00.

25~0

.60

0.25

~0.6

00.

25~0

.60

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

30≤0

.030

≤0.0

30≤0

.030

≤0.2

0≤0

.20

≤0.2

0≤0

.20

1.00

~1.5

01.

00~1

.50

2.00

~2.5

02.

00~2

.50

0.40

~0.6

50.

40~0

.65

0.90

~1.2

00.

90~1

.20

— — — —

— — — —

— — — —

— — — —

≤0.3

5≤0

.35

≤0.3

5≤0

.35

≤0.5

0≤0

.50

≤0.5

0≤0

.50

Nic

kel S

teel

Wel

d M

etal

E80

C-N

i1E

70C

-Ni2

E80

C-N

i2E

80C

-Ni3

≤0.1

2≤0

.08

≤0.1

2≤0

.12

≤1.5

0≤1

.25

≤1.5

0≤1

.50

≤0.9

0≤0

.90

≤0.9

0≤0

.90

≤0.0

25≤0

.025

≤0.0

25≤0

.025

≤0.0

30≤0

.030

≤0.0

30≤0

.030

0.80

~1.1

01.

75~2

.75

1.75

~2.7

52.

75~3

.75

— — — —

≤0.3

0— — —

— — — —

— — — —

— — — —

— — — —

≤0.3

5≤0

.35

≤0.3

5≤0

.35

≤0.5

0≤0

.50

≤0.5

0≤0

.50

Oth

er L

ow-A

lloy

Wel

d M

etal

EX

XC

-GN

ot S

pec

ified

(5)

Not

e: (1

) The

suf

fixes

B2,

Ni,

etc.

, des

igna

te t

he c

hem

ical

com

pos

ition

of t

he e

lect

rod

e an

d r

od C

lass

ifica

tion.

(2

) Cop

per

due

to

any

coat

ing

on t

he e

lect

rod

e or

rod

plu

s th

e co

pp

er c

onte

nt o

f the

fille

r m

etal

itse

lf, s

hall

not

exce

ed t

he s

tate

d li

mit.

(3

) Nio

biu

m (C

olum

biu

m) 0

.02%

-0.1

0%.

(4

) Nitr

ogen

0.0

3-0.

07%

.

(5) I

n or

der

to

mee

t th

e re

qui

rem

ents

of t

he “

G”

clas

sific

atio

n, t

he e

lect

rod

e m

ust

have

a m

inim

um o

f one

or

mor

e of

the

follo

win

g. 0

.50

per

cent

nic

kel,

0.30

per

cent

chro

miu

m, o

r 0.

20 p

erce

nt m

olyb

den

um. C

omp

ositi

on s

hall

be

rep

orte

d, t

he r

equi

rem

ents

are

tho

se a

gree

d t

o b

y th

e p

urch

aser

and

sup

plie

r.

176

Supplemental Data


AW

SC

lass

ifica

tion

Shi

eldi

ng G

as

Mec

hani

cal P

rope

rtie

s

Tens

ileS

tren

gth

Yie

ld S

tren

gth

at 0

.2%

off

set

Elo

ngat

ion

Impa

ct S

tren

gth

Pre

heat

and

Inte

rpas

sTe

mpe

ratu

re (3

)P

WT

(3)

MP

aM

Pa

%°F

ft-l

bf°F

°F

ER

70S

-A1

Arg

on/1

-5%

O2

≥515

≥400

≥19

——

275~

325

1150

±25

ER

80S

-B2

Arg

on/1

-5%

O2

≥550

≥470

≥19

——

275~

325

1150

±25

ER

70S

-B2L

Arg

on/1

-5%

O2

≥515

≥400

≥19

——

275~

325

1150

±25

ER

90S

-B3

Arg

on/1

-5%

O2

≥620

≥540

≥17

——

375~

425

1275

±25

ER

80S

-B3L

Arg

on/1

-5%

O2

≥550

≥470

≥17

——

375~

425

1275

±25

ER

80S

-B6

Arg

on/1

-5%

O2

≥550

≥470

≥17

——

350~

450

1375

±25

ER

80S

-B8

Arg

on/5

%C

O2

≥550

≥470

≥17

——

400~

500

1375

±25

ER

90S

-B9

Arg

on/5

%C

O2

≥620

≥410

≥16

——

400~

600

1375

±25

ER

80S

-Ni1

Arg

on/1

-5%

O2

≥550

≥470

≥24

-50

≥20

275~

325

—

ER

80S

-Ni2

Arg

on/1

-5%

O2

≥550

≥470

≥24

-80

≥20

275~

325

1150

±25

ER

80S

-Ni3

Arg

on/1

-5%

O2

≥550

≥470

≥24

-100

≥20

275~

325

1150

±25

ER

80S

-D2

CO

2≥5

50≥4

70≥1

7-2

0≥2

027

5~32

5—

ER

90S

-D2

Arg

on/1

-5%

O2

≥620

≥540

≥17

-20

≥20

275~

325

—

ER

100S

-1A

rgon

/2%

O2

≥690

≥610

≥16

-60

≥50

275~

325

—

ER

110S

-1A

rgon

/2%

O2

≥760

≥660

≥15

-60

≥50

275~

325

—

ER

120S

-1A

rgon

/2%

O2

≥830

≥730

≥14

-60

≥50

275~

325

—

ER

70S

-G(1

)≥4

80(2

)

ER

80S

-G(1

)≥5

50(2

)

ER

90S

-G(1

)≥6

20(2

)

ER

100S

-G(1

)≥6

90(2

)

ER

110S

-G(1

)≥7

60(2

)

ER

120S

-G(1

)≥8

30(2

)

E90

C-D

2A

rgon

/1-5

%O

2≥6

20≥5

40≥1

7-2

0≥2

027

5~32

5—

E70

C-B

2LA

rgon

/1-5

%O

2≥5

15≥4

00≥1

9—

—27

5~32

511

50±2

5

E80

C-B

2A

rgon

/1-5

%O

2≥5

50≥4

70≥1

9—

—27

5~32

511

50±2

5

E80

C-B

3LA

rgon

/1-5

%O

2≥5

50≥4

70≥1

7—

—37

5~42

512

75±2

5

E90

C-B

3A

rgon

/1-5

%O

2≥6

20≥5

40≥1

7—

—37

5~42

512

75±2

5

E80

C-N

i1A

rgon

/1-5

%O

2≥5

50≥4

70≥2

4-5

0≥2

027

5~32

5—

E70

C-N

i2A

rgon

/1-5

%O

2≥4

80≥4

00≥2

4-8

0≥2

027

5~32

511

50±2

5

E80

C-N

i2A

rgon

/1-5

%O

2≥5

50≥4

70≥2

4-8

0≥2

027

5~32

511

50±2

5

E80

C-N

i3A

rgon

/1-5

%O

2≥5

50≥4

70≥2

4-1

00≥2

027

5~32

511

50±2

5

E70

C-G

(1)

≥480

(2)

E80

C-G

(1)

≥550

(2)

E90

C-G

(1)

≥620

(2)

E10

0C-G

(1)

≥690

(2)

E11

0C-G

(1)

≥760

(2)

W12

0C-G

(1)

≥830

(2)

Not

e: (1

) Shi

eld

ing

gas

shal

l be

as a

gree

d t

o b

etw

een

p

urch

aser

and

sup

plie

r.

(2) N

ot s

pec

ified

. (A

s ag

reed

to

bet

wee

n p

urch

aser

and

sup

plie

r.)

(3) T

hese

tem

per

atur

es a

re s

pec

ified

for

test

ing

und

er

th

is s

pec

ifica

tion

and

are

not

be

cons

ider

ed a

s

reco

mm

end

atio

ns fo

r p

rehe

at, i

nter

pas

s, a

nd p

ost

w

eld

hea

t tr

eatm

ent

in p

rod

uctio

n w

eld

ing.

The

req

uire

men

ts fo

r p

rod

uctio

n w

eld

ing

mus

t b

e

det

erm

ined

by

the

user

. The

y m

ay n

ot d

iffer

from

thos

e ca

lled

for

here

.

SP

EC

IFIC

AT

ION

FO

R L

OW

-ALL

OY

ST

EE

L E

LEC

TR

OD

ES

AN

D R

OD

S F

OR

GA

S S

HIE

LDE

D A

RC

WE

LDIN

G (A

WS

A5.

28-2

005)

177

Supplemental Data


Wel

d M

etal

D

esig

natio

nU

NS

N

umbe

r2

Wei

ght

Per

cent

1

CM

nP

SS

iN

iC

rM

oV

Al

Cu

Oth

er

Mol

ybd

enum

Ste

el E

lect

rod

es

A1

W17

03X

0.12

1.25

0.03

00.

030

0.80

--

0.40

-0.6

5-

--

-

Chr

omiu

m-M

olyb

den

um S

teel

Ele

ctro

des

B1

W51

03X

0.05

-0.1

21.

250.

030

0.03

00.

80-

0.40

-0.6

50.

40-0

.65

--

--

B1L

W51

13X

0.05

1.25

0.03

00.

030

0.80

-0.

40-0

.65

0.40

-0.6

5-

--

-

B2

W52

03X

0.05

-0.1

21.

250.

030

0.03

00.

80-

1.00

-1.5

00.

40-0

.65

--

--

B2L

W52

13X

0.05

1.25

0.03

00.

030

0.80

-1.

00-1

.50

0.40

-0.6

5-

--

-

B2H

W52

23X

0.10

-0.1

51.

250.

030

0.03

00.

80-

1.00

-1.5

00.

40-0

.65

--

--

B3

W53

03X

0.05

-0.1

21.

250.

030

0.03

00.

80-

2.00

-2.5

00.

90-1

.20

--

--

B3L

W53

13X

0.05

1.25

0.03

00.

030

0.80

-2.

00-2

.50

0.90

-1.2

0-

--

-

B3H

W53

23X

0.10

-0.1

51.

250.

030

0.03

00.

80-

2.00

-2.5

00.

90-1

.20

--

--

B6

W50

231

0.05

-0.1

21.

250.

040

0.03

01.

000.

404.

0-6.

00.

40-0

.65

--

0.50

-

B6L

W50

230

0.05

1.25

0.04

00.

030

1.00

0.40

4.0-

6.0

0.45

-0.6

5-

-0.

50-

B8

W50

431

0.05

-0.1

21.

250.

040

0.03

01.

000.

408.

0-10

.50.

85-1

.20

--

0.50

-

B8L

W50

430

0.05

1.25

0.03

00.

030

1.00

0.40

8.0-

10.5

0.85

-1.2

0-

-0.

50-

B9

W50

531

0.08

-0.1

31.

204

0.02

00.

015

0.50

0.80

48.

0-10

.50.

85-1

.20

0.15

-0.3

00.

040.

25N

b: 0

.02-

0.10

N: 0

.02-

0.07

Nic

kel S

teel

Ele

ctro

des

Ni1

W21

03X

0.12

1.50

0.03

00.

030

0.80

0.80

-1.1

00.

150.

350.

051.

83-

-

Ni2

W22

03X

0.12

1.50

0.03

00.

030

0.80

1.75

-2.7

5-

--

1.83

--

Ni3

W23

03X

0.12

1.50

0.03

00.

030

0.80

2.75

-3.7

5-

--

1.83

--

Man

gane

se-M

olyb

den

um S

teel

Ele

ctro

des

D1

W19

13X

0.12

1.25

-2.0

00.

030

0.03

00.

80-

--

0.25

-0.5

5-

--

D2

W19

23X

0.15

1.65

-2.2

50.

030

0.03

00.

80-

--

0.25

-0.5

5-

--

D3

W19

33X

0.12

1.00

-1.7

50.

030

0.03

00.

80-

--

0.40

-0.6

5-

--

Oth

er L

ow-A

lloy

Ste

el E

lect

rod

es

K1

W21

13X

0.15

0.80

-1.4

00.

030

0.03

00.

800.

80-1

.10

0.15

0.20

-0.6

50.

05-

--

K2

W21

23X

0.15

0.50

-1.7

50.

030

0.03

00.

801.

00-2

.00

0.15

0.35

0.05

1.83

--

K3

W21

33X

0.15

0.75

-2.2

50.

030

0.03

00.

801.

25-2

.60

0.15

0.25

-0.6

50.

05-

--

K4

W22

23X

0.15

1.20

-2.2

50.

030

0.03

00.

801.

75-2

.60

0.20

-0.6

00.

20-0

.65

0.03

--

-

K5

W21

62X

0.10

-0.2

50.

60-1

.60

0.03

00.

030

0.80

0.75

-2.0

00.

20-0

.70

0.15

-0.5

50.

05-

--

K6

W21

04X

0.15

0.50

-1.5

00.

030

0.03

00.

800.

40-1

.00

0.20

0.15

0.05

1.83

--

K7

W22

05X

0.15

1.00

-1.7

50.

030

0.03

00.

802.

00-2

.75

--

--

--

K8

W21

43X

0.15

1.00

-2.0

00.

030

0.03

00.

400.

50-1

.50

0.20

0.20

0.05

1.83

--

K9

W23

230

0.07

0.50

-1.5

00.

015

0.01

50.

601.

30-3

.75

0.20

0.50

0.05

-0.

06-

W2

W20

13X

0.12

0.50

-1.3

00.

030

0.03

00.

35-0

.80

0.40

-0.8

00.

45-0

.70

--

-0.

30-0

.75

-

G5

--

0.50

60.

030

0.03

01.

000.

506

0.30

60.

206

0.10

61.

83-

-

WE

LD M

ET

AL

CH

EM

ICA

L C

OM

PO

SIT

ION

RE

QU

IRE

ME

NT

S F

OR

CLA

SS

IFIC

AT

ION

TO

AW

S A

5.29

-200

7

Not

es: (

1) S

ingl

e va

lues

are

max

imum

unl

ess

ot

herw

ise

note

d.

(2) A

STM

DS

-56

or S

AE

HS

-108

6. A

n

“X”,

whe

n p

rese

nt in

the

last

pos

ition

,

rep

rese

nts

the

usab

ility

des

igna

tor

fo

r th

e el

ectr

ode

typ

e us

ed t

o d

epos

it

the

wel

d m

etal

. An

exce

ptio

n to

thi

s

app

lies

to t

he T

11 e

lect

rod

e ty

pe

w

here

a “

9” is

use

d in

stea

d o

f an

“11”

.

(3

) Ap

plic

able

to

self-

shie

lded

ele

ctro

des

only

. Ele

ctro

des

inte

nded

for

use

with

gas

shie

ldin

g no

rmal

ly d

o no

t ha

ve

si

gnifi

cant

ad

diti

ons

of a

lum

iniu

m.

(4) M

n +

Ni =

1.5

% m

axim

um.

S

ee A

7.9.

2 in

Ann

ex A

.

(5

) In

ord

er t

o m

eet

the

allo

y

req

uire

men

ts o

f the

G g

roup

, the

und

ilute

d w

eld

met

al s

hall

have

not

less

tha

n th

e m

inim

um

sp

ecifi

ed fo

r on

e or

mor

e of

the

follo

win

g al

loys

: Mn,

Ni,

C

r, M

o, o

r V.

(6

) Min

imum

val

ues.

178

Supplemental Data


Standard packing

Packing and Storage

Plastic Spool / Design For MIG Welding Wire (5kgs / 15kgs)

5kgs

5kgs

Pallet Weight : 72ctns : 1080kgs Pallet Weight : 72ctn : 1080kgs

15kgs

15kgs

MIG Solid Wire 5kgs / 15kgs

MIG Solid Wire 5kgs / 15kgs

Box size (mm)

* Local Pallet size (mm)

* Export Pallet size (mm)

52mm 100mm

52mm

300mm

52mm

179mm

60mm

205mm

860mm

120mm

950mm

950mm

655mm

125mm

1260mm

950mm

107mm

310mm

310mm200mm

179

Supplemental Data


Top View50mm

930mm

A =

750

mm

Side View

485mm

330mm

590mm

A = 750mm

210m

m

1060mm

ø330mm

270mm

Submerged Wire Coil (30kgs)

Reel Design & Packing (450kgs / 700kgs)

Submerged Wire Coil 30kgs Wooden Pallet

Box size (mm)

Standard Packing 700kgs Standard Packing 450kgs

Reel Weight : 16kgs each (empty reels)

Pallet Weight : 36ctn 30kgs : 1080kgs

Reel Weight : 21kgs each (empty reels)

300mm

400mm

110mm55mm

120mm

415mm

435mm

720mm

130mm

1280mm

990mm

50mm

740mm

A =

890

mm

Top View

Side View

485mm

330mm

590mm

A = 890mm

1060mm270mm

ø330mm

370mm

1030

mm

210m

m

890m

m

310mm

180

Supplemental Data


HANDLING CONDITION FOR WELDING CONSUMABLESGenerally, there are three major factors that relate to the handling condition. These factors are to be complied fully or

to the nearest for the benefit of both the supplier and end user.

Storage Condition

1. Moisture content in electrodes

• It should be stored in a warehouse free from rain and dew, etc.• It should not be put on the floor or ground directly but on a wooden pallet. The desirable height should be at least

10cm above ground level and more than 10cm apart from the walls of warehouse.• It should be stored in a place of low / less humidity with good ventilation. (Temperature < 30° C, R.H. < 80%)• It should be avoided from atmospheric environment such as sea breeze or SO2 gas which will create rust on core rod.• Stacking of One-Ton pallet should be limited to FOUR tons per stack in the warehouse for safety purposes and to

avoid damaging of packaging (carton box).• Take note on every batches of electrodes, this is to avoid the delivery of fresh stocks to the customer instead of older stock.• It should not be delivered during the rain or storm. In this case, the electrode should be covered with proper plastic

sheet or others.

2. Mixing up of welding consumables

• It should be stored according to their types, e.g. Carbon Steel, Alloy Steel, Stainless Steel, etc.• To arrange the fresh stocks from the older ones. • To placed the manufacturing number facing outward especially for loose items. e.g. maintenance electrodes and special alloys.• The storekeeper should establish a plan on the delivery system to avoid mixing up.

Handling Welding Consumables

3. Moving of welding consumables.• Do not throw the electrodes especially the low hydrogen type. (The flux coating of the low hydrogen type is very brittle as compared to the Rutile type electrode)• During transportation, the electrodes must be tied to the truck by strapping or others.• Try to transport the electrodes in large quantity on pallet at all time. Loose quantity should be plastic wrapped and strapped.• Normally standard packing for electrodes are in one ton pallet. Observe the proper lay out of the 20 Kg carton boxes on the pallet to maintain balance and stability.

STORAGE RECOMMENDATIONS

For Gas-Shielded Flux Cored, Self-Shielded Flux Cored and Metal-Cored Products (Tubular Products)

• Tubular Products should be stored in their original, intact packaging.• Tubular Products should be stored in a dry, enclosed environment and preferably at a constant temperature.• The storage temperature should be between 40°F (4°C) and 120°F (49°C) with a maximum of 80% humidity.• Cold product must be allowed to stabilize thermally (acclimate) within 10°F (6°C) of the temperature in the welding environment. Acclimation is particularly important when the product is stored at temperatures well below the welding environment temperature. If not acclimated, condensation can form directly on the product if opened in a warm environment while still cold.• Moisture must NOT be allowed to come in contact with the packages. This includes dripping water, heavy condensation, or storing the product in standing water.• Moisture contact may significantly affect the product performance and void the product warranty.• Tubular electrodes are not recommended to be stored in storage or drying oven at elevated temperatures as these temperatures can cause changes in the electrode performance.

181

Supplemental Data


FOR SPECIAL METALS WELDING CONSUMABLES

Shielded Metal Arc Welding (SMAW) Electrode

• The flux coating on Shielded Metal Arc Welding (SMAW) electrodes is hydroscopic or moisture absorbing. The amount of moisture absorbed is dependent on the atmospheric conditions of temperature and humidity experienced by the electrode after the packaging has been opened. The amount of moisture, which is absorbed, increases with time of exposure.• A common problem that may occur is the uneven absorption of moisture by the electrodes. For example, electrodes exposed overnight may exhibit “fingernailing” (uneven burn-off on one side of the electrode) problems during welding when used the next day. In this instance the reason that “fingernailing” occurs is due to moisture being absorbed by only one side of the electrode causing that side to burn off more slowly and unevenly. Correct storage conditions will prevent this type of “fingernailing” problem.

Submerged Arc Welding (SAW) Fluxes

• Fluxes should be stored in a dry area and labels should never be removed from the packaging.• Submerged arc welding fluxes absorb moisture with the amount of moisture absorbed being dependent upon the atmospheric conditions and time of exposure.• Most of the Special Metals fluxes are supplied in air tight 90 mil plastic buckets with an ‘O’ ring seal in the lid. The ‘O’ ring seal is an effective moisture barrier that works when the bucket is both opened and re-sealed correctly to allow the ‘O’ ring to seat properly.

Bare Wire

• Bare wire products used for GMAW (MIG), GTAW (TIG) and SAW welding should be kept in a dry store prior to use. Containers should be kept closed when not in use.• Spooled wire is supplied packed in plastic bags and part used coils should be replaced into a plastic bag for storage to prevent surface contamination. Wire should be stored at ambient conditions of temperature and humidity, and dusty areas should be avoided when wire is not enclosed in some type of dust-protecting container.• Cut-length wire used for GTAW welding should be protected from dust and airborne contamination after removal from the packaging.• All bare wire should be protected from surface contamination (dust, grinding particles etc.) when in use and during storage.

Flux Core Wire

• Flux cored wire storage conditions are similar to those for SMAW electrodes.• Flux cored wires are packaged in plastic bags containing desiccant which protects the wire from moisture pick up.• Cartons should be protected from water damage and the labels should never be removed.• Part used coils of wire should be stored in a sealed cabinet equipped with desiccant or heated to a temperature 10-15°F (6-8°C) above ambient or both.

Supplemental Data

Tel: (65) 6268 8333 | Fax: (65) 6268 7515 | Email: [email protected] 182

1 Shipyar re 628128

www.leedennox.com

Leeden National Oxygen Ltdd Road, Singapo

Tel: (65) 6268 8333 Fax: (65) 6268 7515 / [email protected]

Welding & Safety Division

rands welding catalogue

Documents