UC BerkeleyRecycling Bin Redesign

Construction Drawings

July 13th 2009Revision B

Contact Information

Project Head

Michal Shuldman mishuldman@berkeley.edu

Ph.D candidate, Integrative Biology

UC BerkeleyTheron Klos teklos@berkeley.edu

Lisa Bauer lisabauer@berkeley.edu

Grounds Operations Manager

Campus Recycling and Refuse Services Manager

DesignersJohn Carroll johncarroll@berkeley.edu

Emma Oppen emmaoppen@gmail.com

Maha Haji mhaji@berkeley.edu

Architecture Student

Architecture Student

Mechanical Engineering and Applied Mathematics Student

Document InformationDocument prepared by John Carroll

Revision A prepared by Maha Haji

Revision B prepared by John Carroll

Styles Explanation

Bin as Constructed

Exploded View of Bin Assemblies

Assemblies Skeleton

Base

Ring M

Faces and Skeleton

Door

Door and Skeleton

Roof Panels

Cap

Roof

Roof and Skeleton

Guards

Trash

Glass

Paper

PartsParts List

Anchor Ring

Cap Panel

Decorative Door Member

Door Face A

Door Face B

Door Rib

Table of Contents

5

6

8

11

14

16

18

20

24

25

27

29

31

32

33

34

35

37

38

39

40

41

42

43

Feet

Floor Plate

Glass Guard

Guard Ring

Label

Magnet Mate

Paper Guard

Piano Hinge

Ring A

Ring B

Roof Panel

Roof Rib

Spoke

Standard Face A

Standard Face B

Trash Guard

Vertical Door Support

Vertical Support

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

Project

Recycling Bin Redesign,UC Berkeley

Assembly/Part Scale Date

7/6/10

pg.

# : #

# : #

and

# of #

#

The “2” in front of some view indicators means that you’re looking ata construction view of some kind. Construction views, unlike regularviews without a “2” in front of them, don’t depict the item the way itwill look when assembled.

This tells you if the page describes a part or assembly, the name of whats described on the page, and the number of pages that decribe this item

P T RF ?B

2P 2T 2R2F 2B

Scale is accurate (excluding perspective views)

If there is an “A” here, it means that this page is describing an assembly. If there is a “x#” here, it means that this page describes a part and the number of these parts needed to construct the bin is equal to #

This box contains a thumbnail picture of the recycling bin, with the part of the bin described on this page shown in bold.

Front View Perspective View Top View Right View Back View

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Bin asConstructed

Scale Date

7/6/10

pg.

1 : 16

1 of 2

P T

RF

A

6

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Bin asConstructed

Scale Date

7/6/10

pg.

1 : 16

2 of 2

P

T

R

F

A

7

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Exploded Viewof Bin

Assemblies

Scale Date

7/6/10

pg.

N/A

1 of 2

2P

2P

A

Standard Face A

Standard Face B

Label

Door Assembly

Skeleton Assembly

Roof Assembly

Paper GuardAssembly

Glass GuardAssembly

Trash GuardAssembly

8

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Exploded Viewof Bin

Assemblies

Scale Date

7/6/10

pg.

1 : 16

2 of 2

2T

2R2F

A

9

Assemblies

10

Skeleton Assembly

Number Name

A Ring M Assembly

B Base Assembly

C 1 Ring B

D 2 Vertical Support

E 2 Guard Ring

F 1 Vertical Door Support

G 1 Floor Plate

Parts list

C

D

B

A

E

G

F

11

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Skeleton

Scale Date

7/6/10

pg.

N/A

1 of 2

12

2P A

Vertical Support

Guard Ring

Ring B

Ring M Assembly

Vertical Door Support

Floor Plate

Base Assembly

Project

Recycling Bin Redesign,UC Berkeley

Part

Skeleton

Scale Date

7/6/10

pg.

1 : 8

1 : 16

2 of 2 1 : 32Scale 1 : 4

P

T

R

F A

2T

3/16”

0-15/16"

5-3/4"

1-1/16"

0-3/16"

3-1/4"

2'4-3/4"

1'0-13/16"

All pieces welded as shown. If part “Floor Plate” is too thin to be welded, contact

one of the people listed in this document to discuss alternatives

13

Base Assembly

Number Name

A 1 Ring A

B 3 Spoke

C 3 Base Tab

Parts list

C

B

A

14

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Base

Scale Date

7/6/10

pg.

1 : 16

1 of 1

P

T

R

F

A2P

Centerline

Spoke

Ring A

Anchor Ring

Feet

All Pieces welded as shown15

Ring M Assembly

Number Name

A 1 Magnet Mate

B 1 Ring A

Parts list

B

A

16

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Ring M

Scale Date

7/6/10

pg.

1 : 8

1 of 1

17

P

T

A

2P

Ring AMagnet Female

6"

2-3/8"

All Pieces Welded as shown

Faces + Skeleton Assembly

Number Name

A Skeleton Assembly

B 2 Standard Face A

C 2 Standard Face B

Parts list

C

B

A

18

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Faces +Skeleton

Scale Date

7/6/10

pg.

1 : 8

1 : 16

and

1 of 1

19

P

2T

A

T

2P

Standard Face A

Standard Face B

Standard Face B

Standard Face A

Faces bolted to “Skeleton” assembly as shown

through D1/4” holes on faces and through holes

on Skeleton assembly part “Ring A”

0-11/16"

2-1/16"

2-1/16"

0-11/16"

Bottom of part “StandardFace” sits !ush with bottomof assembly “Base”

Door Assembly

Number Name

A 4 Door Rib

B 1 Door Face A

C 1 Door Face B

D 1 Piano Hinge

E 1 Decorative Door Member

F 1 Magnet

Parts list

C

E

B

A

20

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Door

Scale Date

7/6/10

pg.

N/A

1 of 3

2P

A

Door Face A

Door Face B

Magnet

Door Rib

Piano Hinge

Decorative Door Member

21

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Door

Scale Date

7/6/10

pg.

2 of 3

1 : 8

1 : 16

and

2P

T

RF

A

PB

2T

Decorative Door Member

Piano Hinge

Door Rib

Door ribs welded to piano hinge as shown. Decorative doormember welded to piano hinge as shown.

0-13/16"

0-5/16"

5-13/16"

11-5/8"

5-13/16"

1-13/16"

22

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Door

Scale Date

7/6/10

pg.

1 : 8

1 : 16

and

3 of 3

PT

R F

A

2P

2T

Door Face A and Door Face B welded to Door Ribs as shown.Magnet bolted to Door Face A as shown.

0-1/2"0-1/2"

2'7-1/4"

5-1/4"

0-1/4"

1-5/8"

B

23

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Door andSkeleton

Scale Date

7/6/10

pg.

1 : 16

1 of 1

24

2P

T

B

A

PF

Skeleton Assembly

Door Assembly

Convex side of Piano Hingewelded to inside of Vertical

Door Support

Roof Panels Assembly

Number Name

A 3 Roof Panels

Parts list

A

25

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Roof Panels

Scale Date

7/6/10

pg.

1 : 16

1 of 1

2P

TA

P

2T

Roof Panel

Roof Panels welded togetheras shown

26

Cap Assembly

Number Name

A 3 Cap Panels

Parts list

A

27

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Cap

Scale Date

7/6/10

pg.

N/A

1 of 1

ACap Panels

2P

TP

2T

Cap panels fastened together as shown

28

Roof Assembly

Number Name

A Roof Panels Assembly

B Cap Assembly

C 3 Roof Rib

Parts list

C

B

A

29

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Roof

Scale Date

7/6/10

pg.

1 : 16

1 of 1

P

T

RF

A

2P

Roof Panels Assembly

Roof Rib

Cap Assembly

Weld Seam

Roof Ribs welded to Roof Panels assembly overweld seams on Roof Panels assembly. Cap assembly

welded as shown.

30

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Roof +Skeleton

Scale Date

7/6/10

pg.

1 : 8

1 of 1

31

P

T

RF

A2P

Roof sits !ush ontop of Skeleton

Roof assembly welded to top

of skeleton assembly as

shown

Guards

Number Name

Recycling Bin

Parts list

C

B

A

There are 3 di!erent types of guards: Glass, Paper, and Trash. For any one bin, only one type of guard is needed.

A 6 Trash Guard

OR

B 6 Glass Guard

OR

C 6 Paper Guard

32

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Trash Guards

Scale Date

7/6/10

pg.

1 : 8

1 of 3

PT

RF

A

Trash Guards bolted to Guard Rings as shown

0-1/8"

0-1/8"

1-7/8"

0-1/2"

1-7/8"

0-1/2"

33

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Glass Guards

Scale Date

7/6/10

pg.

1 : 8

2 of 3

34

PT

RF

A

Glass Guards bolted to Guard Rings as shown

0-1/8"

0-1/8"

1-7/8"

0-1/2"

1-7/8"

0-1/2"

Project

Recycling Bin Redesign,UC Berkeley

Assembly

Paper Guards

Scale Date

7/6/10

pg.

1 : 8

3 of 3

35

PT

RF

A

Paper Guards bolted to Guard Rings as shown1-7/8"

0-1/8"

0-1/8"

0-1/2"

1-7/8"

0-1/2"

Parts

36

Parts List

Name of Part Number of Parts Needed

Anchor Ring 1

Cap Panel 3

Decorative Door Member 1

Door Face A 1

Door Face B 1

Door Rib 4

Feet 3

Floor Plate 1

Glass Guard 6*

Label 3

Magnet Mate 1

Paper Guard 6*

Piano Hinge 1

Ring A 2

Roof Panel 3

Roof Rib 3

Spoke 3

Standard Face A 2

Standard Face B 2

Trash Guard 6*

Vertical Door Support 1

Vertical Support 2

* 6 Glass Guard parts or 6 Trash Guard parts or 6 Paper Guard parts

37

Project

Recycling Bin Redesign,UC Berkeley

Part

Anchor Ring

Scale Date

7/6/10

pg.

1 : 1

1 of 1

38

PT

RF

x1

0-1/2"

D1"

0-3/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

Cap Panel

Scale Date

7/6/10

pg.

1 : 2

1 of 1

39

P

2T

F

x3

2T

2T

Part “Cap Panel” is made out of 11 gauge sheet steel(.1196 inch thick) that is cut usingthe pattern shown in 2T and bent alongindicated line

bend around dashed line

162.3*

2-5/8"

115.1*

61.2*

61.2*

61.2*

57.6*

32.4*

86.3*

3.7*

28.8*

61.2*

2-9/16"

2-9/16"

2-5/8"

2-9/16" 1-3/8"

2-1/8"

0-3/16"

2-5/8"1-1/4"

2-5/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

DecorativeDoor Member

Scale Date

7/6/10

pg.

1 : 8

1 of 1

40

P

T

RF

x1

0-5/16"

0-13/16"

2'5-3/8"

Project

Recycling Bin Redesign,UC Berkeley

Part

Door FaceA

Scale Date

7/6/10

pg.

1 : 8

1 of 1

41

x1

T

RF

11-1/2"

P

60*

0-3/16"

D1/4"

2'8-13/16"

D1/4"

5-1/2"2-3/4"

2-3/4"0-1/2"

2'9-1/8"

1-11/16"

R1/2"

5-15/16"

4"

1'11-1/8"

The part “Door Face A” is to be cut from 3/16” thick steel using the patternshown in 2F and bent along dashed line

2F

2'7-3/8"

1-3/4"

2-5/8"

3-5/8"5-11/16"

0-7/16"

2'10-5/16"

2'9-7/16"

2'8-13/16"

Indicates start of bend

Project

Recycling Bin Redesign,UC Berkeley

Part

Door FaceB

Scale Date

7/6/10

pg.

1 : 8

1 of 1

42

P

T

RF

x1

2F

The part “Door Face B” is to be cut from 3/16” thick steel using the patternshown in 2F and bent along dashedline

start bend here

1"

2'8-13/16"

2"

2'5-5/16"

9-1/2" 1"

2'8-13/16"

2'9-7/16"

11-1/2"

0-3/16" 1-3/4"

3'0-15/16"

60*

D3/16"

D1/4"

Project

Recycling Bin Redesign,UC Berkeley

Part

Door Rib

Scale Date

7/6/10

pg.

1 : 8

1 of 1

43

x4

P

TR

F

1'1-5/8"

10-1/2"

120.0*

0-3/8" 1”

Project

Recycling Bin Redesign,UC Berkeley

Part

Feet

Scale Date

7/6/10

pg.

1 : 1

1 of 1

44

x3

0-3/8"

1-1/2"

1"

D3/8"

P

R F

T

Project

Recycling Bin Redesign,UC Berkeley

Part

Floor Plate

Scale Date

7/6/10

pg.

1 : 8

1 : 16

and

1 of 1

45

0-1/16"

6-29/32"

11-31/32"

1'1-105/128"

120.0*

To be cut out of 11 gauge sheet steel (0.1196 inches)

Project

Recycling Bin Redesign,UC Berkeley

Part

Glass Guard

Scale Date

7/6/10

pg.

1 : 4

1 of 1

46

P

T

R

F

x6

D5"

7"

11-1/2"

0-3/8"

0-1/4" 0-1/4"

3-1/2"

5-3/4"

0-3/8"

D0-3/16"

0-3/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

Guard Ring

Scale Date

7/6/10

pg.

1 : 16

1 of 1

47

P

T

RF

x22F

Cross Section of 2F

Begin with a piece of steel with the dimensions of 2F. Bend at thelocations shown to form a hexagon. Drill 3/16” diameter holes as shown.

Bend locations

Hole centerline120.00*

0-1/2"

0-3/4"

11"

2-1/8"

0-3/4"

11"

2-1/8"

D3/16"

0-1/4"

1'1-13/16"

0-1/2"

1'1-13/16"

6'10-7/8"

1'1-13/16"

0-3/8"

1'1-13/16"

1'1-13/16"

1'1-13/16"

1'1-13/16"

0-1/2"

Project

Recycling Bin Redesign,UC Berkeley

Part

Label

Scale Date

7/6/10

pg.

1 : 2

1 of 1

48

P

R F

x3

Made out of 11 guage sheet steel

3-1/2" 0-1/2"

0-1/2" 9-1/2"

2"

1"

0-1/2"

Project

Recycling Bin Redesign,UC Berkeley

Part

Magnet Mate

Scale Date

7/6/10

pg.

1 : 1

1 of 1

49

P T

R F

x1

5-1/2"

1-1/4"

0-3/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

Paper Guard

Scale Date

7/6/10

pg.

1 : 4

1 of 1

50

P

T

R

F

x60-3/16"

0-3/8"

0-3/8"

0-1/4"0-1/4"

3"

6-1/2"

9-1/2"

11-1/2"

7"

Project

Recycling Bin Redesign,UC Berkeley

Part

Piano Hinge

Scale Date

7/6/10

pg.

N/A

1 of 1

51

from available options

P

T

F

x1

Project

Recycling Bin Redesign,UC Berkeley

Part

Ring A

Scale Date

7/6/10

pg.

1 : 16

1 of 1

52

PT

RF

x2

Cross Section of 2F

Begin with a piece of steel with the dimensions of 2F. Bend at thelocations shown to form a hexagon. Drill 1/4” diameter holes as shown.

Bend locations

Hole centerline

2F 1"

1"

1'1-13/16"

1"

4-3/4"

4-3/4"

1-1/2"

2-7/8"

4-3/4"4-3/4"

1-1/2"

2-7/8"

D1/4"

0-3/8"

1'1-13/16"

1'1-13/16"

6'10-7/8"

1'1-13/16"

1'1-13/16"

1'1-13/16"

1'1-13/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

Ring B

Scale Date

7/6/10

pg.

1 : 16

1 of 1

53

P

T

RF

x3

Cross Section of 2F

Begin with a piece of steel with the dimensions of 2F. Bend at thelocations shown to form a hexagon.

Bend locations

2F

120!

1'2-1/4"

1-1/4"

0-3/8"

7'1-1/2"

1'2-1/4"

1'2-1/4"

1'2-1/4"

1'2-1/4"

1-1/4"1'2-1/4"

1-1/4"

0-3/8"

1'2-1/4"

Project

Recycling Bin Redesign,UC Berkeley

Part

Roof Panel

Scale Date

7/6/10

pg.

1 : 16

1 of 1

54

P

2T

R

F

x3

F

2T

2T

The part “Roof Panel” is to be cut from 1/8” thick steel usingthe pattern shown in 2F and bent along dashed line

bend around here

4"

162.3*

7-1/8"

1'2

-13/1

6"

3.7

*

32.4*

61.2

*

28.8*

86.3

*

57.6

*

1'2-1/4"

1'1

"

1'2-1/4" 7-5/8"

1'0

"0

-15

/16

"

1'2-3/4"

1'2-13/16"

1'2

-1/4

"

0- 1

/8"

Project

Recycling Bin Redesign,UC Berkeley

Part

Roof Rib

Scale Date

7/6/10

pg.

1 : 4

1 of 1

55

P

2TR

F

x3

The part “Roof Rib” is to be cut from 11 gauge steel (.1196 inch) using the patternshown in 2T and bent along dashed line

bend around line

162.3*

0-1/4"

1-1/8"

11-11/16"

0-7/8"

0-1/8"

0-5/8"

Project

Recycling Bin Redesign,UC Berkeley

Part

Spoke

Scale Date

7/6/10

pg.

1 : 2

1 of 1

56

x3

10-7/8"

1"0-3/16"

R T

F

P

Project

Recycling Bin Redesign,UC Berkeley

Part

Standard Face A

Scale Date

7/6/10

pg.

1 : 8

1 of 1

57

P

T

RF

x2

2F

The part “Standard Face A” is to be cut from 3/16” thick steel using the patternshown in 2F andbent along dashed line

1"

11-1/2"

0-3/16"

60*

2'9-1/8"

2'8-13/16"

2'8-13/16"

4-3/4"

2'6-5/16"

1-3/4"

3'0-15/16"

2'9-7/16"

1"4-3/4"

0-1/2"

D1/4"

D1/4"

Indicates start of bend

Project

Recycling Bin Redesign,UC Berkeley

Part

Standard Face B

Scale Date

7/6/10

pg.

1 : 8

1 of 1

58

PT

RF

x2

2F

The part “Standard Face B” is to be cut from 3/16” thick steel using the patternshown in 2F andbent along dashed line

60*

0-3/16"

2'8-13/16"

2'8-13/16"

4-3/4"

2'6-5/16"

1-3/4"

3'0-15/16"

2'9-7/16"

1"4-3/4"

0-1/2"

1"

D1/4"

11-1/2"

2'9-1/8"

2"

2'5-5/16"

D3/16"

Project

Recycling Bin Redesign,UC Berkeley

Part

Trash Guard

Scale Date

7/6/10

pg.

1 : 4

1 of 1

59

P

T

R

F

x60-3/16"

D3/16"0-3/8"

0-3/8"

0-1/4"0-1/4"

11-1/2"

5"

1"

7"

Project

Recycling Bin Redesign,UC Berkeley

Part

Vertical DoorSupport

Scale Date

7/6/10

pg.

1 : 8

1 of 1

60

P

T

RFx1

*Note, same as “Vertical Sup-port” Part except with a chunk cut out

1-1/4"

0-3/8"0-13/16"

1-1/4"

0-13/16"

0-7/16"

120*

Project

Recycling Bin Redesign,UC Berkeley

Part

VerticalSupport

Scale Date

7/6/10

pg.

1 : 8

1 of 1

61

P

T

R F

x2

0-3/8"

120.00!3

'5-3/4"

1-1/4"

End

62