regulatory update - walking- working surfaces & leading ... · osha is revising and updating...
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1. All Rights Reserved.4 April 2019© 3M 3M Confidential.
OSHA Regulatory Update - Walking-Working Surfaces & Leading Edge Applications
Technical Service2019
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Heidi Lopez-Hidalgo, PEApplication Engineer
3M Fall Protection
s
Regulatory UpdateWalking-Working Surfaces and Personal
Protective Equipment
(Fall Protection Systems)
OSHA’s Final Rule
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3M Confidential.
WWSR review and update.
-Fixed ladders
-Fall protection snap hook design requirements
-Working on flat roofs
-Training requirements
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29 CFR 1910 General Industry
On November 17, 2016, OSHA published its final rule on Walking and
Working Surfaces.
The 513 page copy from the Federal Register can be downloaded at:
https://www.federalregister.gov/documents/2016/11/18/2016-
24557/walking-working-surfaces-and-personal-protective-equipment-fall-
protection-systems
29 CFR 1910 General Industry Walking Working Surfaces Rule
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Who and what does the final rule cover?
The final rule applies to all general industry workplaces and covers all walking-working
surfaces, which include horizontal and vertical surfaces such as floors, stairs, roofs, ladders, ramps,
scaffolds and elevated walkways. The final rule also has provisions affecting fall protection
systems.
The final rule covers a wide variety of general industry entities, including building management
services, utilities, warehousing, retail, window cleaning, chimney sweeping and outdoor
advertising. It does not change construction or agricultural standards.
29 CFR 1910 General Industry WWSR
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Summary:OSHA is revising and updating its general industry standards on walking-working surfaces to prevent and
reduce workplace slips, trips, and falls, as well as other injuries and fatalities associated with walking-
working surface hazards. The final rule includes revised and new provisions addressing, for example, fixed
ladders, rope descent systems, fall protection systems and criteria including personal fall protection
systems, and training on fall hazards and fall protection systems. In addition, the final rule adds
requirements on the design, performance, and use of personal fall protection systems.
The final rule increases consistency between the general industry and construction standards,
which will make compliance easier for employers who conduct operations in both industry sectors.
Similarly, the final rule updates requirements to reflect advances in technology and to make them
consistent with more recent OSHA standards and national consensus standards. OSHA has also
reorganized the requirements and incorporated plain language in order to make the final rule easier to
understand and follow. The final rule also uses performance-based language whenever possible to give
employers greater compliance flexibility. OSHA estimates that these changes will prevent 29 fatalities and
5,842 lost-workday injuries every year.
29 CFR 1910 General Industry WWSR
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Effective Date:
This final rule became effective on January 17, 2017.
Some requirements in the final rule have compliance dates established after the effective date. This
allows time for employers to implement the standard.
29 CFR 1910 General Industry WWSR
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Compliance Dates:
Most of the requirements in the final rule are existing provisions that OSHA is retaining and updating.
OSHA believes that employers are already in compliance with those provisions and, therefore, it is not
necessary to give additional time to comply with them. However, for some of the new requirements in the
final rule, OSHA is providing employers with additional time to come into compliance. The extended
compliance dates give employers time to get familiar with the new requirements, evaluate changes they
may need to make, purchase equipment necessary to comply with the final rule, and develop and present
required training. In addition, the extended compliance dates allows employers to upgrade their fall
protection systems as part of the normal ‘‘business cycle’’ or ‘‘useful life’’ of equipment (i.e., cage, well,
fixed ladder), which reduces compliance costs.
29 CFR 1910 General Industry WWSR
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Compliance Dates:The following table specifies the amount of additional time OSHA is giving employers to certify
anchorages, equip fixed ladders with fall protection, and train workers:
29 CFR 1910 General Industry WWSR
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This means as of 11/19/18 all ladders over 24’ must have protection and all new ladders over 24’ must have a ladder
safety system or personal fall arrest system.
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SRL mounted at top of ladder
Fall Arrest System on
entire ladder
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Standards with significant industry impact to product performance and certification.
ANSI/ASSE Z359.12-2009 - Connecting Components for Personal Fall Arrest System
When published in 2007, this standard implemented a significant increase to gate design strength used in
snap hooks and carabiners for personal fall arrest systems.
ANSI/ASSE Z359 Fall Protection Code
Before November 2007 Current
5000 pounds ultimate tensile strength 5000 pounds ultimate tensile strength
Gate Face 220 pounds Gate Face 3600 pounds
Gate Side 350 pounds Gate Side 3600 pounds
100% proof load at 3600 pounds 100% proof load at 3600 pounds
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• Fall Protection Snap Hooks, D-Rings and Carabiners. The final rule requires that D-rings, snaphooks, and
carabiners be proof tested to a minimum tensile load of 3,600 pounds without cracking, breaking, or incurring
permanent deformation. OSHA also added a new requirement to final paragraph (c)(8) specifying that the gate
strength of snaphooks and carabiners also must be proof tested to 3,600 pounds in all directions. This direction
aligns with ANSI/ASSE Z359.12 standard for Connection Components for personal fall arrest systems.
29 CFR 1910 General Industry WWSR
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Are your people working on flat roofs?
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• Low-Slope Roof. This is a new term that OSHA added to the final rule. Low-slope roof is defined as a roof with
a slope less than or equal to a ratio of 4 in 12. A ratio of 4 in 12 means a vertical rise of 4 units (e.g., inches, feet,
and meters) to every 12 units of horizontal run. The final definition is almost identical to the definition of ‘‘low-
slope roof’’ found in the construction fall protection standard in § 1926.500(b). OSHA added this term to final
paragraph (b) because the final rule includes a new provision on controlling fall hazards on low-slope roofs (final
§ 1910.28(b)(13)), which is consistent with the construction fall protection standard in § 1926.501(b)(10). OSHA is
aware that low-slope roofs also are referred to as ‘‘flat roofs.’’ However, even a so-called ‘‘flat roof’’ has some
slope to allow for drainage. As such, OSHA believes that the term ‘‘low-slope roof’’ more accurately represents
these roofing configurations.
• Less than 6 feet from edge: acceptable forms of fall protection are guard rails, nets, travel restraint or PFAS.
• 6 feet to less than 15 feet from edge: acceptable forms of fall protection are guard rails, netting, travel restraint or
PFAS. Employer may use a designated area (warning line) when performing work that is both infrequent and temporary.
• 15 feet or more from edge: acceptable forms of fall protection are guard rails, netting, travel restraint or PFAS or
designated area (warning line). Employer is not required to provide any fall protection if work is both infrequent and
temporary, and they implement and enforce a work rule prohibiting employee from going within 15 feet of edge without
using fall protection.
29 CFR 1910 General Industry WWSRWhat is required regarding Fall Protection?
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• Training (§1910.30).
29 CFR 1910 General Industry WWSR
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Training Requirements (§1910.30)(a) Fall Hazards. (1) Before any employee is exposed to a fall hazard, the employer must provide training for each
employee who uses personal fall protection systems or who is required to be trained as specified elsewhere in this subpart. Employers must ensure employees are trained in the requirements of this paragraph on or before May 17, 2017.
(2) The employer must ensure that each employee is trained by a qualified person.
(3) The employer must train each employee in at least the following topics:
(i) The nature of the fall hazards in the work area and how to recognize them;
(ii) The procedures to be followed to minimize those hazards;
(iii) The correct procedures for installing, inspecting, operating, maintaining, and disassembling the personal fall protection systems that the employee uses; and
(iv) The correct use of personal fall protection systems and equipment specified in paragraph (a)(1) of this section, including, but not limited to, proper hook up, anchoring, and tie-off techniques, and methods of equipment inspection and storage, as specified by the manufacturer.
(b) Equipment hazards. (1) The employer must train each employee on or before May 17, 2017 in the proper care, inspection, storage, and use of equipment covered by this subpart before an employee uses this equipment.
Additional requirements apply to those using dockboards and rope descent systems. The standard mirrors 1926 language
regarding Re-Training.
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• Training – Key Points (§1910.30).• Deadline for Training is May 17, 2017
• The final rule adds requirements that employers ensure workers who use personal fall protection and work in
other specified high hazard situations are trained, and retrained as necessary, about fall and equipment
hazards, including fall protection systems. Employers must provide information and training to each worker
in a manner the worker understands.
• Trainer must be a qualified person and train workers to correctly:
• Identify and minimize fall hazards
• Use personal fall protection systems, safety nets, designated areas, dockboards, fixed, portable and mobile
ladders and rope descent systems
• Use, maintain, inspect and store equipment or systems used for fall protection
• Qualified Person Definition• Qualified describes a person who, by possession of a recognized degree, certificate, or professional standing, or who by
extensive knowledge, training, and experience has successfully demonstrated the ability to solve or resolve problems
relating to the subject matter, the work, or the project.
• Whenever there is a change in the workplace operations or equipment, or employer believes employee would
benefit from additional training based on lack of knowledge or skill, worker must be retrained.
29 CFR 1910 General Industry WWSR
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Training requirement in a nutshell
Employers must ensure employees are trained by a qualified person on or before May 17, 2017.
Qualified describes a person who, by possession
of a recognized degree, certificate, or
professional standing, or who by extensive
knowledge, training, and experience has
successfully demonstrated the ability to solve or
resolve problems relating to the subject matter,
the work, or the project.
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Residential RoofsWhy did OSHA add the residential roof provision to the final rule?
OSHA included this provision in the final rule to increase consistency between the general industry
and construction standards, which makes compliance easier for general industry employers who
perform both types of activities on residential roofs. Also, requiring employers to develop and
implement a fall protection plan ensures that employers take additional action to reduce fall
hazards when guardrail, safety net, and personal fall protection systems cannot be used. Many
stakeholders urged OSHA to add this provision to the final rule.
Rolling StockFinal Rule does not include any specific requirements for fall protection on rolling stock and motor
vehicles and OSHA’s current enforcement policies on rolling stock and motor vehicles will remain
in effect. This issue is discussed further in the Summary and Explanation for final rule § 1910.21(a).
29 CFR 1910 General Industry WWSR
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•What is a Leading Edge (LE) as it relates to Fall Protection ?
•Leading Edge - unprotected border, perimeter or opening where a fall hazard exist.•Typical LE will force the lifeline/ lanyard to “bend” over the edge •Sharp Edge – many leading edges also present sharp edge hazards•Leading Edge / Sharp Edge - typically combined together
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Leading Edge Fall Protection
• What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot level
• Unpredictable lock up speed – self retracting device will only sense fall when user’s
D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
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Leading Edge Fall Protection•What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot
level
• Unpredictable lock up speed – self retracting device will only sense fall when user’s
D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
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Leading Edge Fall Protection•What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot level
• Unpredictable lock up speed –
• Self retracting device will only sense fall when user’s D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
28. All Rights Reserved.4 April 2019© 3M 3M Confidential.
Leading Edge Fall Protection•What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot level
• Unpredictable lock up speed – self retracting device will only sense fall when user’s
D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
29. All Rights Reserved.4 April 2019© 3M 3M Confidential.
Leading Edge Fall Protection•What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot level
• Unpredictable lock up speed – self retracting device will only sense fall when user’s
D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
30. All Rights Reserved.4 April 2019© 3M 3M Confidential.
Leading Edge Fall Protection•What are the unique risks of a leading edge and sharp edge?
• Increased fall distance because typical anchor point is at foot level
• Unpredictable lock up speed – self retracting device will only sense fall when user’s
D-ring moves past the leading edge
• Increased fall distance, which means the fall clearance requirement increases
• Increased arresting forces
• Potential for sharp edge to cut or severely damage lifeline
• Increased potential for swing falls
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Leading Edge Fall Protection
• What standards address the connecting
system for LE Fall protection?
• ANSI Z359.14 standard (US) • ANSI Z359.14 standard for SRL’s has specific test criteria,
• Testing simulates added free fall distance
• Testing performed over sharp steel edge (.005 inch radius)
• Testing for swing fall over steel edge as well as straight down
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Leading Edge Fall Protection
• ANSI Z359.14 standard for SRL’s has specific
test criteria.
• Testing simulates added free fall distance
• Testing performed over sharp steel
edge (.005 inch radius)
• Testing for swing fall over steel edge
as well as straight down
This Photo by Unknown Author is licensed under CC BY-SA
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Leading Edge Fall Protection
• What is the difference between “non-LE” and “LE” rated fall
protection equipment?
• Lifeline material typically larger, stronger, more cut resistant
• Non-LE fall protection equipment is typically rated for 6 ft. free fall and limited edge contact.
• Typically has external energy absorber
• SRL-LE can be used in non-LE applications.
• No added clearance is needed.
• Performance is similar
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Leading Edge Fall Protection
•What is the difference between “non-LE” and “LE” rated fall protection equipment?
• Lifeline material typically larger, stronger, more cut resistant
• Non-LE fall protection equipment is typically rated for 6 ft. free fall and limited edge contact.
• Typically has external energy absorber
• SRL-LE can be used in non-LE applications.
• No added clearance is needed.
• Performance is similar
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Leading Edge Fall Protection
•What is the difference between “non-LE” and “LE” rated fall protection equipment?
• Lifeline material typically larger, stronger, more cut resistant
• Non-LE fall protection equipment is typically rated for 6 ft. free fall
and limited edge contact.
• Typically has external energy absorber
• SRL-LE can be used in non-LE applications.
• No added clearance is needed.
• Performance is similar
36. All Rights Reserved.4 April 2019© 3M 3M Confidential.
Leading Edge Fall Protection
•What is the difference between “non-LE” and “LE” rated fall protection equipment?
• Lifeline material typically larger, stronger, more cut resistant
• Non-LE fall protection equipment is typically rated for 6 ft. free fall and limited edge contact.
• Typically has external energy absorber
•SRL-LE can be used in non-LE applications.
• No added clearance is needed.
• Performance is similar
37. All Rights Reserved.4 April 2019© 3M 3M Confidential.
Leading Edge Fall Protection
•What is the difference between “non-LE” and “LE” rated fall protection equipment?
• Lifeline material typically larger, stronger, more cut resistant
• Non-LE fall protection equipment is typically rated for 6 ft. free fall and limited edge contact.
• Typically has external energy absorber
• SRL-LE can be used in non-LE applications.
• No added clearance is needed.
• Performance is similar
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Leading Edge Fall Protection
•What is the difference between “non-LE” and “LE” rated fall protection equipment?
• LE equipment is rated / tested for longer free fall distances
• Increased energy absorbing ability. SRL with built in energy absorber at hook end
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Why Leading Edge Matters
Non Leading Edge Web Based Lanyard
Link to Wed Based Lanyard Video
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Why Leading Edge Matters
Non Leading Edge Cable Based SRL
Link to Cable Based Non-LE Video
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Why Leading Edge Matters
Leading Edge Cable Based SRL
What is the Design Difference for Leading Edge?
Link to Cable Based LE Video
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Leading Edge Fall Protection
• ANSI only addresses steel edges.
• SRL-LE’s were tested for horizontal use and falls over a steel edge
without burrs.
• SRL-LE’s may be used in situations where a fall may occur over steel
edges, such as those found on steel shapes or metal sheeting.
• Avoid working where the lifeline will continuously or repeatedly abrade against sharp or
abrasive edges. Eliminate such contact or protect edges using a heavy pad or other means.
• Inspect the lifeline frequently for cuts, fraying.
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Leading Edge Fall Protection
• ANSI only addresses steel edges.
• SRL-LE’s were tested for horizontal use and falls over a steel edge without burrs.
• SRL-LE’s may be used in situations where a fall may occur over steel edges, such as those found on steel
shapes or metal sheeting.
• Avoid working where the lifeline will continuously or repeatedly
abrade against sharp or abrasive edges.
• Eliminate such contact or protect edges
using a heavy pad or other means.
• Inspect the lifeline frequently for
cuts, fraying.
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Leading Edge Fall Protection
• Using LE rated product on abrasive edges, such as concrete -
• Can be used on finished concrete with a rounded edge.
• End user’s Competent Person must be involved and have ownership of the set up!
• Discuss work application with manufacturer if needed
• Reference ANSI Z359 Committee Bulletin of May 2018
https://www.assp.org/docs/default-source/Standards-Documents/z359-bulletin-for-z359-14-testing.pdf?sfvrsn=4
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Leading Edge Fall Protection
• Examples of LE rated products
• Symbol typically used on 3M LE rated products
• Tested for use in LE applications
• Foot level connection
• Sharp edge
Additional information on OSHA’s rule on walking-working surfaces and personal fall protection systems can be found at www.osha.gov/walking-working-surfaces and
https://www.osha.gov/walking-working-surfaces/faq.html or 3M whitepaper at http://api.capitalsafety.com/api/assets/download/1/48037554
Thank [email protected]
(651)-285-7081