MANJUNATH SIDDANANJAPPA Senior Manager - Mechanical Projects / Mechanical Maintenance/OperationTATA STEEL Limited- Iron Steel/Power: +91 – 9263633087: ashu.manjus@yahoo.com

OBJECTIVE

Versatile, accomplished engineering management professional with proven expertise managing project, commissioning and operation & maintenance in a wide range of industrial settings with a strong and firm approach to sustaining and encouraging safe work environments, and a demonstrated ability to streamline operations.

SUMMARY

Accomplished professional with nearly 8.5 years of experience in:

Project Management Operations & Maintenance Erection & CommissioningQuality assurance Procurement Contract ManagementNegotiations Vendor Development MIS Reporting Oracle & SAP Implementation Supply Chain Management

BRIEF OVERVIEW

Expertise in Project work, Commissioning, Operation & Maintenance of Power plant, Blast Furnaces. Extensive experience in executing site enabling activities entailing following-up of contractual & statutory

requirements, safety requirements at site, auditing the project activities, arrangement for commissioning including preparation of commissioning checklists.

Broad based competencies in project planning, designing & layout, defining cost estimates & activity schedules, mobilizing & judiciously deploying resources to achieve project execution within challenging cost and timeliness.

Expertise in Reliability Centred Maintenance of 2x100 MW power plant, 3MTPA Blast furnace including maintenance scheduling, FMEA, RCA, spares and consumables management and manpower management.

Knowledge of SAP- Material Management (MM) and Plant Maintenance (PM) module. Expertise in fabrication, painting and erection of IBR piping and structures. Expertise in Pneumatic, Hydraulic,

Rotating Equipments. Have the attitude and adaptability towards learning new concepts and things, willingness to learn, Team facilitator.

Excellent communicator with exceptional talent for problem solving and ability to handle multiple functions and activities in high pressure environments with tight deadlines.

Experience in managing Team as a group Leader.

CAREER HIGHLIGHTS

Commissioned I Blast furnace blowing system at TATA Steel in 2 years & achieved zero interruption for 12 months.

Commissioned F Blast furnace stave circuit, tuyere circuit & GCP circuit at TATA Steel under up gradation scheme in 2013.

Commissioned 4MGD Central Effluent treatment at TATA Steel in 2014. Commissioned 10 MT Raw water treatment plant under 10 MT expansions at JSW Steel in 2010. Commissioned NYBS & KBS boosting stations under upgradation from 24 MGD to 32 MGD Raw water supply

to 7 MT operations at JSW Steel in 2009. Distinction of successfully commissioning in record time of three years which involved 180 KM Almatti raw

water pipeline, Almatti Intake pump house(50 MGD), Boosting Stations(2Nos) & Break pressure reservoir for 10 MT Operations at JSW Steel.

Raw water pond (6.5 Million Meter cube) for 10 MT operations constructed in 2010 at JSW Steel. Undertook vital steps towards attaining Zero Water Discharge for JSW Steel in 2008; assisted JSW Steel to bag

Excellence in water management award from CII in the same year.

WORK EXPERIENCE

JSW STEEL LIMITED (IRON & STEEL DIVISION): Sep 2007 to May 2011

Company Profile: JSW Steel Limited is the India’s largest producer of steel in private sector. It is also having a total

Annual production capacity of 16 MTPA of crude steel and 1800 MW of power by Waste Heat Recovery Technique &

Coal based units.

EXPERIENCE

Project, Commissioning and Maintenance of 2x100 MW WHRB power plant. RO (upto: 600 MLD) & DM plants at JSW Steel Ltd & TATA Steel Ltd.

180 KM Pipeline laying project from Almatti (State: Karnataka) Dam to JSW Steel plant site. VT (Vertical Turbine) pumps at intake pump houses in order to pump the water from Almatti Dam to JSW Steel plant site. Total Project cost: 415 Cr. 4.5 KM Pipeline laying project from slime pond to ore beneficiation plant in order to utilize the waste water for ore washing purpose at JSW Steel. VT (Vertical Turbine) pumps at slime pond in waste water conservation project at JSW Steel. Sludge Dewatering system Viz.., Rotary vacuum drum filters, sludge decanters at JSW Steel & TATA Steel. Clarifloculators, Auto filters & dosing systems in chemical treatment system in water treatment. Raw water, makeup water, Drinking water & Firefighting water networks for 7 MT & 10 MT at JSW Steel site. Corex, LPG, O2, B/F gas lines and gasholder at JSW Steel site. Involved in Commissioning and maintenance of ID Fans (1000 KW, 11 KV), Cooling Tower Fans, Boiler Feed

pumps Screw Compressor, Pressure Vessel, Air Receiver Tank, Centrifugal Pump, Bearings, Reciprocating pumps etc.

Erection and commissioning of 1.5 Km long 1300NB Blast furnace gas pipe line. Erection and commissioning of river water pumping station and its piping (1.5 Km). Directing, leading and motivating workforce; imparting continuous on-job training for accomplishing greater

operational effectiveness/ efficiency. Preparation and implementation of SMPs (Standard Maintenance Procedures). Maintaining Safety standards in work place, Zero accident. Reliability centred maintenance including maintenance scheduling, FMEA, CBM, RCA and its horizontal

deployment. Manpower planning for maintenance. Maintaining optimum inventory stock of spares and consumables. Preparing specifications, raising material request, procuring, follow up & inspecting new receipts for

conformance and quality. Efficiently accomplish preventive and shut down maintenance by producing proper job packs. Maintaining

preventive maintenance records and check list for each and every equipments and machines. Ensuring availability of machines and equipments to get maximum plant availability. Developing documents regarding project reports, checklist and commissioning activities. Conceptualizing and implementing process modifications for optimizing resource utilization and maximizing

productivity and adapts automated systems for streamlining operations to enhance operational efficiency. Planning and scheduling site activities to ensure completion of the project with optimum resource utilization. Got handful of experience in NDT of Boiler pressure parts fabrication especially in Visual Inspection,

Radiography and DPT.

TATA STEEL LIMITED (IRON & STEEL DIVISION): May 2011 to Present

Company Profile: TATA Steel Limited is the India’s second largest producer of steel in private sector. It is also having a total Annual production capacity of 10 MTPA of crude steel and 660 MW of power by Waste Heat Recovery Technique & Coal based units.

Erection & Commissioning of

Mechanical Equipments viz .., High capacity Vertical turbine (1 MW) & Horizontal split case pumps, Blast Furnace Electrical blowers (30 MW) at TATA Steel Ltd. Facilitated Engg projects for smooth ramp up of I Blast furnace blowing system.

Steam lines for Blast furnace turbo blowers & Cold blast line to Blast Furnaces from Blowers site at TATA Steel Ltd.

Diesel engines upto 2400 KVA for emergency power supply in production shops at JSW Steel site & 30 MW at TATA Steel site.

Managing Operations & Maintenance of Blast Furnace Turbo & Electrical Blowing systems Ensuring the completion of pre-tender obligations like scrutinizing the technical requisition raised by the user

dept, preparing the price bid format by mentioning major terms in the Bid format, floating the inquiries, receiving the quotations, preparing the comparative statements, Inviting the vendors for negotiations.

Releasing the contracts (Indigenous & Imported) for civil, structural, fabrication, commissioning, annual maintenance contracts, manpower based contracts

Negotiating and releasing the Orders for capital items, Railway infrastructure items, mechanical & electrical items, cables, cable trays Automation packages & Pipes, Pipefitting’s, Fabricated Items, castings, machined items and also procurement of structural steel items

Coordinating with various vendors & Technical depts. regarding the delivery of equipments & completion of job work for timely completion of projects as per management target.

ACCOMPLISHMENTS:

Holds the distinction of maintaining zero outage in the electrical blowing systems of blast furnace since 2 years. Attained zero water discharge at JSW Steel which has been recognised and honoured by CII, Hyderabad - the unit got declared as excellent efficient water unit - 2009 Recognised as Technical Auditor by JSW Steel Limited

ACADEMIC QUALIFICATION

B.E. from National Institute of Engineering, Mysore, Karnataka in 2007( 71%)

TECHNICAL SKILL - SET

Operating Systems: Windows 2000/XP, Windows NT 4.0, Windows Vista Design Tool: AutoCAD, Solid Works Office Automation: Microsoft office, MS Project, MS PowerPoint, SAP – MM module

VOLUNTARY ASSIGNMENT

Gave water supply to many villages by JSW Steel (CSR Initiative)

TRAININGS ATTENDED

Successfully completed various training programme on Turbines, Blowers, Compressors & Water Treatment.

PERSONAL DETAILS

Date of Birth: 26th May, 1985. Permanent Address: #113, A-block, Professional flats, Kadma Sonari Link Road, Jamshedpur-831005. Linguistics: English, Hindi, Kannada and Telugu. Location Preference: Ready to Relocate.

Accolades