rexcon plant parts catalog
DESCRIPTION
RexCon Plant Parts CatalogTRANSCRIPT
PLANT PARTS CATALOGVisit us at: www.REXCON.COM or call 262-539-4050
Plant Renovations,Conversions and Retro-fits
Custom Engineered Plants and Site Management
Tilt Mixer to Any Manufacturer’s Dry Plants
Wet/Dry Conversions
• Page 2
Plant Renovations
Page 3
Management Direct Line / Email CEO John Jacob 262-539-4472 / [email protected] COO Michael Redmond 262-539-4474 / [email protected] Controller James Christensen 262-539-4532 / [email protected]
Parts Department Parts Manager Jack Kloskey 262-539-4475 / [email protected] Parts Rachel Raatz 262-539-4482 / [email protected]
Mechanical Service Department Field Service Jake Nitka 262-539-4549 / [email protected] Field Service Tim Schiever 262-539-4050 / [email protected]
RC3 Electrical Service Phone Line - 414-973-9266 RC3 Service Electrical Director Jeff Soldan 262-539-4540 / [email protected] Batch Control Service Timm Hintz 262-539-4543 / [email protected]
Sales Director of Sales John Jacob 262-539-4472 / [email protected] Western Region Sales—AZ, AK, CA, CO, HI, ID, MT, NE, NM, NV, ND,OH, OR, SD, TX, UT, WY, WA
Patrick Conerty 262-539-4473 / [email protected]
Midwest and Eastern Sales—CT, DE, IN, IL, IA, ME, MA, MD, NJ, NH, NY, MN, MI, PA, RI, VT, WI
Adam Komornicki 262-539-4479 / [email protected]
South Eastern Sales---AL, AR, FL, GA, KS, KY, LS, MO, MS, NC, OK, SC, TN, VA, WV
Paul Jaworski 262-539-4481 / [email protected]
Page 4
Parts Index Page Actuators 28 Air Cylinders 21 Air Valves and related parts 22-23 Aeration Pads 25 Auto Lube System 27 Belt Wipers 32 Bin Gates 19 Bin Level Indicators 33 Blades 12-16 Blade Liners 12-14 Blower Assembly 25 Blower Motor 25 Butterfly Valves 28 Conveyor Components 32 Cylinders—Air and Hydraulic 21 Dust Collection Bags and Cartridges 24 Drum Liners 14 Electrical Components 29-31
Switches, Limit Switches, Contact Blocks 30 Relays, Potentiometers, Sockets 29 Cords, Push Buttons, Counters, Lights 31
Edge Roller 7 Fabric Socks: Round and Square 24 Gate Conversion Kits 20 Gates for Bins 19 High Speed Blades 15-16 Hydraulic Cylinders 21 Hydraulic Pack Parts 26 Idlers (Belt) 32 Load Cells 10 Main Roller 8 Omega Couplings 9 Plant Component Liners 17-18 Poly Liners-Blades 14 Reducers 10 Rubber Boots 11 Seals, Inner and Outer (Tilt Mixer) 6 Solenoids 25 Tilt Mixer Parts 6 Hydraulic Valves 23 Vibrators 33 Water Pumps 27 Water Meter Parts 27
Page 5
Transit Mix to Central Mix Conversions
RexCon specializes in supplying engineering to convert transit mix concrete batch plants to central mix.
There are several advantages to converting a central mix concrete batch plant from a transit mix plant. The choice boils down to up-front cost vs long term benefits, production rates, and the need for a better quality of concrete and higher production rates.
For the vast majority of producers, the advantages of central mix are numerous: enhanced concrete output quality and consistency via improved slump control, higher hourly production volumes due to faster truck loading times, more project mix designs to bid on (such as CTB, RCC, and Paving Concrete), and significantly less wear and tear on truck mixer wear items. Fundamentally, these advantages translate into significant economic and reputational benefits that quickly make up for the up-front cost of a mixer.
Concrete Producers can achieve significant quality control improvement by switching to a central mix batch plant. This is because all concrete’s slump is checked before leaving the plant, so consistency is greatly improved. Even if a producer is charging a ready mix truck from a central mix plant, the concrete will enter the truck mixer faster and will be premixed with slump control at the loading points.
When concrete is loaded into a truck mixer from a transit mix plant, material sees different mixing and slump from one truck to another. Overall, this means that a customer will have to make up for slump inconsistency by adding water at the jobsite. As the industry has learned, inconsistency in mix and water can have detrimental impacts on the quality of finished product.
For those producers looking for both wet and dry operations out of a single plant, RexCon has your solution. Certain concrete plants can be customized to include dual lanes – both central and transit mix out of a single plant simultaneously. RexCon has the engineering and manufacturing expertise to convert practically any brand of concrete batch plant to adapt a RexCon Mixer. Call us today to learn what it will take to convert your plant to central mix, or even to add a dual lane central and transit mix plant.
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Rex Tilt Mixer Parts
Poly Adapter Charge Cone Kit – 644-10241-01 *includes Poly Adapter (502-03878-POLY), 3 retainer seals and hardware
Charge Chute
ITEM PART NO. DESCRIPTION 1 112-04160-01 Seal Ring Adaptor (38‖) 2 112-02416-01 Inner Seal (38‖) 3 112-02417-01 Outer Seal (38‖) 4 112-04230-01 Retainer (38‖)
Latch Kit 712-00913-01
Page 7
Edge Roller
IMAGE NO. PART PART NO. 1 Roller 512-06742-80 2 Bearing Cone 298-00186-02 3 Bearing Cup 298-00144-02 4 Housing 412-02505-02 5 Bearing Cup 298-00184-02 6 Bearing Cone 298-00185-02 7 Plate 112-08282-01 8 Retainer Ring 298-07510-34
9 Shim .005‖ Shim .007‖ Shim .020‖
112-10147-01 112-10147-02 112-10147-03
10 Retainer Plate 112-08282-01
Edge Roller Assembly 612-05274-02 Base Plate 102-02986-01
3‖ Edge Roller Assembly 602-11213-01
10
Page 8
Main Roller
IMAGE NO. PART PART NO. 1 End Plate 102-06236-01
2 Shim .005‖ Shim .007‖ Shim .020‖
298-10006-02 298-10007-02 298-10008-02
3 Gasket End Cap
102-06297-01 502-02129-80
4 End Spacer 102-06154-01 5 Bearing Cone 298-00195-02 6 Bearing Cup 298-00144-02 7 Main Roller 402-01630-04 8 Center Spacer 102-06298-01 9 Shaft 102-02994-01 10 End Plate 102-02993-01
Support for Main Roller 502-05626-80
Main Roller Assembly 602-04956-03
Page 9
Omega Couplings SIZE PART No. BORE IN BORE OUT TILT DRIVE
E30 112-08418-01 2-3/4 2-1/8 60 HP E30 112-08418-02 2-1/8 2-1/8 50 & 40 HP E30 112-08418-03 2-7/8 2-1/8 30HP E400 112-08418-04 2-7/8 2-1/8 100 &125 HP
SIZE PART No. BORE DESCRIPTION
E30 112-08418-05 2-3/8 E30 HUB E30 112-08418-06 2-1/8 E30 HUB E30 112-08418-07 1-7/8 E30 HUB E40 112-08418-08 2-7/8 E40 HUB E40 112-08418-09 2-7/8 E40 HUB
SIZE PART No. DESCRIPTION
E30 112-08418-10 POLY RING-SYC PART E40 112-08418-11 POLY RING-SYC PART
Page 10
Load Cells
Reducers/Drives
Various electric motors available, please call for pricing.
Kits are available to update from Rockwell to Rexnord drives. Call for information.
LOAD CELL CAPACITY PART NO. 1,500 lb. 298-00233-17 2,000 lb. 298-00234-17 2,500 lb. 298-00235-17 3,000 lb. 298-00236-17 5,000 lb. 298-00237-17
10,000 lb. 298-00238-17 15,000 lb. 298-00239-17 20,000 lb. 298-00240-17
PINION PART NO. USED W/ROCKWELL REDUCER 402-01710-02 USED W/REXNORD REDUCER 412-01520-02
REDUCER/DRIVE H.P. PART NO. POLARIS DRIVE 125 212-04584-91 EARTH DRIVE 100 212-04580-91 EARTH DRIVE 60 212-04579-91
Hanging Type Compression Type
Page 11
Rubber Boots
RUBBER BOOT SIZE (INCHES)
PART NO.
RUBBER BOOT SIZE (INCHES)
PART NO.
5.75 x 24 102-02347-50 20 x 30 102-02347-12 6.5 x 12 102-02347-55 20 x 32 102-02347-19 7 x 24 102-02347-46 20 x 34 102-02347-30
8.25 x 12 102-02347-39 20 x 40 102-02347-28 8.25 x 18 102-02347-53 20 x 53 102-02347-41 8.25 x 24 102-02347-36 22 x 15 102-02347-08 8.25 x 28 102-02347-17 22 x 18 102-02347-09 8.25 x 30 102-02347-01 22 x 22 102-02347-18 8.25 x 36 102-02347-02 22 x 24 102-02347-10 8.25 x 40 102-02347-21 22 x 28 102-02347-16 8.25 x 48 102-02347-03 22 x 30 102-02347-13 8.25 x 53 102-02347-38 22 x 30 102-02347-22 8.25 x 60 102-02347-26 22 x 32 102-02347-29 8.25 x 72 102-02347-47 22 x 34 102-02347-27 8.25 x 8 102-02347-37 22 x 36 102-02347-15 9.25 x 24 102-02347-58 22 x 45 102-02347-44 12 x 12 102-02347-54 22 x 60 102-02347-32 12 x 14 102-02347-04 22 x 66 102-02347-31 12 x 40 102-02347-20 22 x 72 102-02347-56 12 x 48 102-02347-45 22 x 9 102-02347-48 12 x 72 102-02347-43 24 x 18 102-02347-51 18 x 24 102-02347-05 24 x 20 102-02347-34 18 x 36 102-02347-25 24 x 24 102-02347-42 18 x 42 102-02347-23 24 x 36 102-02347-35 20 x 17 102-02347-06 24 x 42 102-02347-57 20 x 18 102-02347-52 24 x 50 102-02347-33 20 x 24 102-02347-40 24 x 9 102-02347-49 20 x 28 102-02347-07 28 x 40 102-02347-24 20 x 30 102-02347-11 36 x 24 102-02347-14
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Blades & Liners
Page 13
Blades & Liners
10 Yard Blade Kit (Blades only)
PART NO. DESCRIPTION # REQUIRED 702-02993-01 10 yd. Steel Blade Kit 1 502-06240-80 Steel Charging Blade 4 502-05638-80 Steel Discharge Blade 4 502-05641-80 Steel Mixing Blade 4 502-05962-80 Steel Capacity Blade 4
702-02996-HW Hardware Kit 1
10 Yard Blade Kit w/ Steel Liners
PART NO. DESCRIPTION # REQUIRED 702-02993-STEEL 10 yd. Steel Blade Liner Kit 1 502-06240-STEEL Charging Blade w/ Steel Liner 4 502-05641-STEEL Mixing Blade w/ Steel Liner 4 502-05636-STEEL Discharge Blade w/ Steel Liner 4
502-05962-80 Capacity Blade 4 702-02996-HW Hardware Kit 1
12 Yard Blade Kit (Blades Only)
PART NO. DESCRIPTION # REQUIRED 702-02996-01 12 yd. Steel Blade Kit 1 502-06240-80 Steel Charging Blade 4 502-05638-80 Steel Discharge Blade 4 502-06259-80 Steel Center Blade 55 2 502-06261-80 Steel Center Blade 30 2 502-05962-80 Steel Capacity Blade 4
702-02996-HW Hardware Kit 1
12 Yard Blade Kit w/ Steel Liners
PART NO. DESCRIPTION # REQUIRED 702-02996-STEEL 12 yd. Steel Blade Liner Kit 1 502-06240-STEEL Charging Blade 4 502-05638-STEEL Discharge Blade 4 502-06259-STEEL 55 Degree Mixing Blade 2 502-06261-STEEL 30 Degree Mixing Blade 2
502-05962-80 Capacity Blade 4 702-02996-HW Hardware Kit 1
*STEEL LINERS ONLY AVAILABLE UPON REQUEST. CONSULT WITH FACTORY.
Page 14
Polyurethane Blade Liners Follow blade type chart on page 12
12 Yard Blades with Wrap-Around Poly Liners
10 Yd. Blades with Wrap Around Poly Liners
PART NO. DESCRIPTION # REQUIRED 702-02996-WRAP 12 Yd. Blade Kit w/ Wrap-Around Poly Liners 1 502-06240-WRAP Charging Blade 4 502-05638-WRAP Discharge Blade 4 502-06259-WRAP 55 Degree Mixing Blade 2 502-06261-WRAP 30 Degree Mixing Blade 2 502-05962-POLYB Capacity Blade 4
702-02996-HW Hardware Kit 1
PART NO. DESCRIPTION # REQUIRED 702-02993-WRAP 10 Yd. Blade Kit w/ Wrap-Around Poly Liners 1 502-06240-WRAP Charging Blade 4 502-05641-WRAP Mixing Blade 4 502-05638-WRAP Discharge Blade 4
502-05962-POLYB Capacity Blade 4
702-02996-HW Hardware Kit 1
Page 15
High Speed Blades
12 Yard Drum Kit - 702-02998-01
Includes center mix blades only. Purchase charge, discharge, and capacity blades separately which can be lined with steel or wrap around poly liners.
Hardware Kit – 702-02998-01HW
Includes hardware for all blades
Page 16
High Speed Blades
12 L Yard Drum Kit - 702-02999-01
Includes center mix blades only. Purchase charge, discharge, and capacity blades separately which can be lined with steel or wrap around poly liners.
Hardware Kit – 702-0299 -01HW 9
Includes hardware for all blades
Page 17
Mixer Drum Poly Liner Break Out Diagram
12 Yard Rex Tilt Mixer Poly Liners
PART NO. DESCRIPTION # REQUIRED 702-03395-01 12 yd. Poly Drum Liner Kit 1 102-31435-01 Poly Belly Liner 8 102-31433-01 Poly End Ring 4 102-31434-01 Poly Charge Cone 8 102-31436-01 Poly Discharge (Nose) Cone Ext. 8 102-31437-01 Poly Discharge Cone 8
10 Yard Rex Tilt Mixer Poly Liners
PART NO. DESCRIPTION # REQUIRED 702-03393-01 10 yd. Poly Drum Liner Kit 1 102-31448-01 Poly Belly Liner 8 102-31433-01 Poly End Ring 4 102-31434-01 Poly Charge Cone 8 102-31436-01 Poly Discharge (Nose) Cone Ext. 8 102-31437-01 Poly Discharge Cone 8
Yard Rex Tilt Mixer Poly Liners
Page 18
Plant Component Liners
Various types of liners available for different wear resistant applications - consult with the factory for specific pricing and availability.
RexCon can cut and supply the proper fitting liners for
Any plant component that requires wear protection from batch material.
AR Steel Aggregate Bin Liners Poly Dump Cone Liners
Poly Aggregate Bin Liners
Page 19
Aggregate Bin Clamshell Gates
TOP OPENING TO FLANGE SIDES BODY
PART NO. LEAF & SEGMENT
PART NO. GATE ASSEMBLY
PART NO. 24 x 18 x 16 Tapered 512-05623-80 512-05624-80 612-04417-02 24 x 16 x 16 Tapered 512-05623-81 512-05624-81 612-04417-03 24 x 24 x 16 Tapered 512-05623-84 512-05624-83 612-04417-01
18 x 18 Straight 512-04296-80 512-05624-80 612-04621-01 16 x 16 Straight 512-05623-82 512-05624-81 612-04417-04 15 x 15 Straight 512-10134-80 512-05624-84 612-01155-01 14 x 14 Straight 512-05623-83 512-05624-82 612-04417-05
Other sizes available but not listed. Please call the RexCon Parts Department for more information.
Aggregate Batcher Gates
Gate Accessories
PART PART NO. Gate Pivot Pin 112-02744-01
Roll Pin 298-06007-34 Anchor Stud 102-00161-01
Anchor Stud Nut 398-11000-32 Clevis Pin 112-01732-02
Gear Segment 112-04120-01 Cylinder Anchor 112-01486-01
Page 20
Cement Gate Conversion Kits Gate Assembly
Conversion Kit with Adapter Plates
GATE SIZE SOLENOIDS PART NO. 10‖ ½‖ Single 602-20113-01 10‖ ½‖ Double 602-20113-03
GATE SIZE SOLENOIDS PART NO. 10‖ ½‖ Single 702-04303-01 10‖ ½‖ Double 702-04305-01
Page 21
Air and Hydraulic Cylinders
AIR CYLINDERS PART NO. REPAIR KIT PART NO. 2 x 4 298-03001-01 298-00119-01
2.5 x 5 298-03016-01 298-00120-01 2.5 x 6 212-03016-01 298-00120-01 2.5 x 8 298-03004-01 298-00120-01 2.5 x 9 212-03023-01 Tel. Boot 298-00120-01 2.5 x 10 298-03010-01 298-00120-01 2.5 x 12 298-03017-01 298-00120-01 2.5 x 18 212-03009-01 Tel. Boot 298-00120-01 2.5 x 22 212-03031-01 298-00120-01 2.5 x 24 212-03003-01 Tel. Boot 298-00120-01 3 x 10 298-03005-01 298-00124-01 3 x 12 298-03019-01 298-00124-01 3 x 18 298-03018-01 298-00124-01 4 x 6 298-03007-01 298-00121-01 4 x 8 212-03005-01 298-00121-01 4 x 9 212-03042-01 298-00121-01 4 x 10 298-03008-01 298-00121-01 4 x 12 298-03015-01 298-00121-01 4 x 15 298-03009-01 298-00121-01 4 x 18 298-03014-01 298-00121-01
HYDRAULIC CYLINDER PART NO. SEAL KIT 7.5 x 19.5 102-08171-01 Tilt P298-00685-00 (Pre 1987)
298-00709-00 6.5 x 19.5 112-05124-01 112-05124-10
5 x 40 212-03134-53 212-03135-53
Page 22
Air Valves
PART NO. PART DESCRIPTION 212-02146-01 3/8‖ Double 212-02147-01 3/8‖ Single 212-02095-01 Solenoid Coil
PART NO. PART DESCRIPTION 212-02108-01 ½‖ Single 212-02109-01 ½‖ Double 298-00134-00 Solenoid Coil
PART NO. PART DESCRIPTION 212-02145-01 3/8‖ Flow Control Muffler 212-02110-01 1/2‖ Flow Control Muffler
PART NO. PART DESCRIPTION 212-02024-01 1/4‖ Poppet Valve 212-02025-01 3/4‖ Poppet Valve
Page 23
Air and Hydraulic Valves
Holding Valve 212-00233-53 (Old Style, Low Pressure) Counterbalance Valve (Upper) 212-11095-53 (New Style) Holding Valve (Lower) 212-11086-53 (New Style)
Pilot Valve 3/8‖, 3-Position, 4-Way
212-02132-01
½‖ Lubricator 212-02139-01
½‖ In-Line Air Filter 212-02029-01
½‖ Regulator with Gauge 212-02030-01
Pilot Valve
Page 24
Dust Collector Filter Bags
Snap Band Super Seal
Jet Pulse Filter Bag Super Seal Grommet Top
Many types and sizes are available. Most are not pictured. Please call the factory for more information.
Page 25
Aeration Components
1/8"NPTx2 Tank Nipple
Bin Wall
PART NO. DESCRIPTION 298-02016-01 Bin Flo Pad 112-08128-01 Adapter Clamp 112-08128-03 3/16‖ Gasket 112-08128-04 1/16‖ Gasket 112-08128-02 Final Clamp
Rubber Gaskets
MOTOR COUPLER RELIEF VALVE 212-00068-20 102-11639-01 298-00185-00
Regenerative Blower Assembly 602-02140-08
Standard Blower Assembly 602-02104-04
1/8"NPTx2Tank Nipple
Bin Wall
Solenoid Valve - 298-02106-01 Coil Only – 298-15077-17 Air Blower
298-01009-01 1/8‖ Needle Valve 212-02016-01
Page 26
Hydraulic Packs
For Racine Valve-Vickers Pump
For Price Valve-Oil Gear Pump
Pump Conversion Kit
PART PART NO. Spin-On Filter 112-05125-99
Breather 112-05125-62
PART PART NO. Suction Assembly 298-00177-53 Suction Element 298-00178-53 Return Assembly 298-00092-53 Return Element 298-00093-53
PART PART NO. 9‖ in Tank Element 112-05125-59
18‖ in Tank Element 112-05125-86 Spin-On Filter 112-05125-99
Breather 112-05125-62 Desiccant Filter 114-12224-25
OUTDATED PUMP PART NO. Bosch Pump to Oil Gear Pump 644-12442-01
Racine Suction Element
Racine Return Element Bosch Filter
9‖ & 18‖
Racine Return
Breather
Spin-On Filter
Page 27
Water and Lube System
Auto and Central Lube System
PART DESCRIPTION PART NO. 3‖ Mag Meter 212-11096-53 2‖ Mag Meter 298-02178-56
2‖ WATER METER PART NO. 2‖ Badger Turbo Meter 298-02178-56
Rotor & Spindle 112-10114-70 Head Tetraseal 112-10114-39
Head Gasket 112-10114-52
3‖ WATER METER PART NO. 3‖ Badger Turbo Meter 298-02177-56
Rotor & Spindle 112-10117-71 Pulse Transmitter 212-02112-56
Head Tetraseal 112-10114-39 Head Gasket 112-10114-52
Straightening Vane 112-10114-28 PFT4E Board 298-00231-00
PART DESCRIPTION PART NO. Tilt Mixer Auto Lube System 644-14318-01
Base Trailer Central Lube System 644-14340-01 Horizontal Mixer Central Lube 644-14314-03
New Mag Meter
Power Flow Water Pump 212-02167-56
Auto Lube
Drive Coupling 212-08239-91
Pump 212-00037-56 212-00037-56
New Mag Meter
Motor 10 HP-212-00410-20 15 HP-212-00141-20
Page 28
Butterfly Valves and Actuators
Centerline
Keystone
SIZE BUTTERFLY VALVE AIR CYLINDER REPLACEMENT SEAT 10‖ 112-04355-01 212-03005-01 298-00201-00 8‖ 212-14063-86 6‖ 212-14030-86 212-03016-01 298-00180-00 5‖ 212-14064-86 4‖ 212-14032-86 298-00202-00 3‖ 212-14028-86 212-03016-01 298-00179-00
Size Butterfly Valve Valve w/ Actuator Actuator Only Replacement Seat
12‖ 212-00053-98 10‖ 102-12677-01 212-01101-98 B2H-38-8-11 298-00855-00 6‖ B2H-38-8-10 212-00054-98 B2H-38-8-11 B2H-38-8-13 3‖ 102-31770-10 102-31770-01 B2H-38-8-11 102-31770-11
Page 29
Electrical Components
Fuse 3amp 20-11092-17
Black Opt Relay 20-14058-17
Yellow Opt Relay 2015125-17
Limit Switch Arm 212-00029-17
Limit Switch 298-06568-17
Relay DPDT 2500 OHM 298-15003-17
Relay 120 V AC 2PDT 298-15068-17
Relay DPDT 115V 60 CY 298-15004-17
Socket-Octal-8-Term 298-13214-17
Push Button Operator 298-06030-17
Relay 12 V DC 2PDT 298-15067-17
Page 30
Electrical Components
Contact Blocks
Switches
Float Switch
212-00105-17
Part No. Contact Block Description
298-06021-17 1 normally open, 1 normally closed
298-06051-17 2 normally closed 298-06012-17 1 normally open 298-06004-17 2 normally open 298-06013-17 1 normally closed
Part No. Switch Description 298-06198-17 Push Button 2-Pole Momentary 298-06199-17 Push Button 2-Pole Maintain 298-06223-17 Push Button 1-Pole Momentary
Page 31
Electrical Components Power, Control & Material Handling Plugs & Cords Cords are manufactured by motor horsepower rating, number of connector pins, and cord length. We can supply custom cords for your individual plant needs.
Complete Assembly 60-66273-01 Amber Lamps 20-12156-17
Push Button Caps 20-06414-17 Red Lamps 20-12163-17
Legend PLT 102-11437-01 Lite Holder/Socket 298-12033-17
Bulbs 298-12032-17 Red Lens 298-12034-17
Clear Lens 298-12036-17
Counter 298-20566-17
Batteries (2 Required) 298-03262-17
*Assembly includes a bank of 8 buttons
Warning Light for Decumlative Bin- *Consult Factory for Complete System-
LED Push Button Assembly
Page 32
Conveyor Components Idlers - 20, 30, & 45 are available in Various sizes of hold down rollers available, but not shown.
New Spring Loaded Wiper
212-03140-14
Head & Tail Pulleys Available 24‖, 30‖, 36‖, & 48‖ Sizes Order by Model & S/N
Item# Part Number Description 1 212-03140-14-01 48‖ Pole Support
2 212-03140-14-02 Mounting Plate Kit (2)
3 212-03140-14-03 Torque Arm Kit
4 212-03140-14-04 Pivot Shaft Bracket Kit
5 212-03140-14-05 Pivot Block Kit
6 212-03140-14-06 Pivot Rod Kit
7 212-03140-14-07 Bushing Kit Purple (2)
8 212-03140-14-08 Tension Spring Purple
9 212-03140-14-09 Pole Lock
10 212-03140-14-10 Blade Pin
11 212-03140-14-11 48‖ Belt Blade Replacement
Troughing Idler
Return Idler
Page 33
Vibrators
Bin Level Indicators
Bin Level Indicator Banana Type 614-13132-04
Bin Level Indicator Tilt Type
212-02096-56
Bin Level Indicator Paddle Type 212-02168-56
Cement Vibrator with Muffler 212-02138-01
Aggregate Vibrator with Muffler 212-03047-01
Page 34
MODEL S BATCH PLANT The Model S Portable Paving Batch Plant offers portability, volume production, and quality mixing. Modular designed sections are pin connected for fast installation on your jobsite. The Model S produces up to 35 loads per hour with a RexCon tilt mixer, and 55 loads per hour when also using the RexCon Horizontal Shrink Mixer.
The Model S Batch Plant can be easily converted for portable or permanent ready mix applications.
48‖ / 122 cm wide, high speed batch belt with deep troughing rollers moves more material faster.
The aggregate batcher with adjustable baffles produce uniform blending of aggregates as it
loads the batch belt. Water holding tank mounted above mixer
provides gravity flow of pre-batched water upon demand.
135 T / 122 MT aggregate bin can be mounted in either direction so the footprint of a Model S and conveyors can adapt to site conditions.
Horizontal shrink drum can be easily added to all Model S plants for increased production. All sections are pin connected, pre-wired and pre-plumbed for fast installation.
MOBILE 5
The mobile batch plant that is perfect for remote locations. The telescoping fifth wheel allows the plant to be erected with only a front-end loader and is removable for the addition of future central mix. The gravity feed cement surge hopper is continuously fed by two recirculating screw conveyors. FEATURES:
Central Mix Ready Gravity feed cement surge storage/use
hopper. Cement is batched by gravity from the Surge Section with two (2) Screw Conveyors replenishing the Surge Section.
Single trailer with telescoping fifth wheel hitch allows for easy transportation and erection. Self-contained cement section and folding legs allow for fast installation. Load cells on all batchers assure precise measurement of materials. Digital readouts and manual controls in any language with electronic pushbutton controls are included. Low profile
aggregate bins (T-style) enable ramping up for material loading.
Page 35
MOBILE 12 SERIES
The most portable and versatile plant on the market, with a design built for fast setup and high-production. This plant is ideal for mobile jobsites.
TRANSIT MIX FEATURES: 180 - 200 yd3 per hour One Piece Modular Low Profile Batch
Plant – Single Trailer Load Aggregate Section- Includes two (2) CPMB
rated individual Decumulative batch 66 or 135 Ton Aggregate Storage Options 12 CY Cement Batchers with 300 BBL,
Two Compartment Cement Bin Fed by 40HP Screws
Future Central Mix with 48‖ Belt upgrade Self-Erecting Transit Plant Three Decumulative Aggregate Batchers or Single Accumulative Batcher Optional Hydraulic Lift Package allows for plant set up in 6 hours No Slab Required for Transit Mix version - sub-frame runs the length of the trailer Plant is Only One Trailer Load
MOBILE 12 SERIES CENTRAL MIX FEATURES:
250 - 280 yd3 per hour Can be easily converted at time of order or in the future
Hydraulic, Self-Erect Tilt Mixer Option reduces mobilization costs by eliminating crane rental and speeding up setup and teardown time.
Page 36
LOGO SERIES PLANTS
The RexCon Logo Series Batch Plants Come in 5, 10, and 12 yard capacities. The Logo 5 and
LoGo 10 are single trailer loads with a hinged gravity silo for quick set-up times. All models feature a portable mixer option for production versatility.
LoGo 5 Production: 80 - 100 yd3 Batchers: 5 yd3 Agg Bin: Up to 45 ton/ 3 compartments Cement: 285 hinged, gravity silo
LoGo 10
Production: 100 - 180 yd3 Batchers: 10 yd3 Agg Bin: 66 or 100 ton/ 4 compartment Cement: 440 single 600 BBL double
LoGo 12
Production: 200 yd3 Batcher: 12 yd3 Agg Bin: 66 to 200 ton/ 4 to 6 compartments Cement: Gravity feed cement to 200 ton
Custom Batch Plants
At RexCon, Engineered Plants, Plant Rehabilitations and Retrofits, Customized Modifications, Material Handling Systems and Wet Batch Conversions are our specialty. When you need greater productivity, better Quality Control and Compliance, Automated Material Handling, Batch Control Upgrades, or just a Plant Consultation and Tune-up, we are here to help.
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Tilt Mixer
Removable Nose Cone for Easy Servicing Self-Aligning Tilt Pins and Cylinder Heads Covered Drum Track and Ring Gear High Pressure Operating System Manual Override Control High Efficiency Blade Design Single Pivot Tilt with Full 60 Degrees Double Speed Drum Return Top Mounted NEMA B Drive Motors Direct Coupled to Gear Reducers Available with a Variety of Drum/Blade Liners
Available in 5, 10, 12 and 12L CY sizes Optional Portability
Rex Horizontal ―Shrink‖ Mixer
Ring Gear: Forged/Machined Steel Main Frame: Steel Engineered Design
Roller Tracks: (2) One-Piece Forged Steel Drum Capacity: Max. 12 Yd3 CPMB rated Rollers: (4) Main Roller and (4) Edge
Roller Assemblies with Tapered Roller Bearings, Face-hardened SAE 1045 forging
Hydraulic Pump: (1) 7.5 H.P. / 1800 RPM / 30 Gallon capacity
Hydraulic Discharge: (1) Cylinder 3 ½‖ x 10‖ Stroke Shaft- Mounted for Open and Close of Steel Liner Transfer Door
Optional, Automatic Oil Lubrication System Liners: 12.9 RPM Welded Steel with Replaceable Poly Liners Gear Box: Rexnord Earth Planetary Reducer 19.05 Ratio Motors: (2) 100 HP Electric Motors, 460Volt, 3 Phase, 60HZ
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Water Chillers/Heaters and Storage Tanks
Material Handling, Conveyors, Hoppers, Automation Controls
Environmental Dust Collection—All sizes of Central, Silo Top, and Batcher Vents
Tilt Mixer to Any Manufacturer’s Dry Plants
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Conveyors, Turn Heads
Batch Office Containers
Official RexCon parts last longer, limiting costly breakdowns!Contact the factory at 262-539-4050 for your custom plant component needs.
Silos – Stationary or PortableRound, Square, or Rectangular Silos
Cement and Aggregate Batchers
Aggregate Bins
Bin Extensions
RexCon Replacement Plant Components
Custom Engineered PlantsREXCON LLC2841 Whiting RoadBurlington, WI 53105Phone: 262-539-4050Fax: 262-539-4487
www.rexcon.com