reynaers cp130 sliding door installation guide · 2021. 4. 9. · assembling the outer frame ....

Reynaers CP130 Sliding Door

Installation Guide

Rev A

Installation Guide: Reynaers CP130 Sliding Door

Before you start, read this document!

IMPORTANT Installation of these doors should be undertaken by experienced and trained installers. Please read through these instructions carefully before you start work and follow each step during the installation process. Failure to install the doors as instructed may impair the functionality of the doors and may invalidate the guarantee.

It is the responsibility of the building owner, architect, contractor or the installer to ensure that the door complies with the necessary regulations and legal requirements.

Large spirit level or laser level Tape measure Cordless drill/driver Phillips screwdriver (PH2) Power hammer drill A selection of drill bits (HSS and SDS) A selection of Allen keys Glazing paddle Assortment of glazing packers and

packing shims

Glass cleaner (to assist in wedge gasketinstallation)

Suitable fixings for securing the frame tothe opening

Hammer Rubber mallet Quick release soft face clamps Glass suction pad lifter Work bench or trestles

COMPONENT PARTS A standard door set will come with the following components. Please check that you have all these parts before you start:

Outer frame comprising 2 side jambs, 1 head-rail and 1 threshold track The required number of door panels The required number of glass sealed units One projecting sill (and two sill ends caps) if required

TOOLS The following tools will be required for the correct installation of this door set:

All details shown within this guide are generic. if a particular project has specific building junction details, please check with Reynaers that the details illustrated will be appropriate.

CHECKING THE OPENING

The opening which the door is to be fitted will often not be completely plumb and level. However, it is imperative that the outer frame is fitted plumb and level in the opening at all points; there should be no bowing or twisting in any position.

There should be up to a 10mm (nominal) gap between the outer frame and the wall at the tightest part of the opening.

The lintel above the opening must be structurally sound; no more than 2mm deflection can be allowed for. Also the wall into which the door is to be fixed must be strong enough to support the full weight of the door.

The four internal faces of the aperture including the lintel and the floor should be flat, even and in line with each other. Please use a laser or other suitable tool to confirm that this is the case and to locate the fixing points.

Before installing the outer frame, please consider whether a sub-sill is required for drainage and whether any preparation is necessary to achieve the correct threshold height. Consideration should also be taken that any new laid structure or mortar is completely solid beforehand.

Preparation


Assembling the outer frame


STEP 1 Unpack the outer frame taking care not to damage the painted finish (particularly if using a knife). It may come pre-assembled or in four pieces which need to be assembled on site. If the frame is already assembled, please go straight to step 7.

STEP 2 Use Reynaprotect to coat the cut edges of the head rail section as in Fig 1.

Fig. 1

STEP 3 Place an end pad between the end of the head rail profile and the side jamb. Make sure the head rail and side jamb profiles are correctly aligned and then use the screws provided to secure and tighten the joint (Fig 2). The screw threads should be lubricated before insertion to prevent them from becoming stressed.

Fig. 2

006.1922.XX

006.1923.XX

006.1915.04

052.5315.--

062.9419.04

45

062.9255.04

(*)

R X

R

R

X

X SEALING AGENT R REYNAPROTECTOR

Assembling the outer frame


STEP 4 When preparing to fix the track section to the bottom of the side jambs, first make sure the drainage holes are to the outside and clear of debris.

STEP 5 Use Reynaprotect to thoroughly coat the cut edges of the threshold profile as shown in Fig 3.

Fig. 3

STEP 6 Place and seal the end pad between the end of the threshold profile and the jamb. Ensure the sealing foam pads are sealed at each end of the sill section, then check the threshold and jamb profiles are correctly aligned before using the screws provided to secure and tighten the joint as shown in Fig. 4. The screw threads should be lubricated before insertion to prevent them from becoming stressed.

Fig. 4

006.1920.XX

080.9413.04

080.9413.04

062.9419.04

062.9255.04

062.9254.04

(**)

**)

RR

XX

XX

RRRR

(**)

(**)(**)

(*)

33.4

X SEALING AGENT

R REYNAPROTECTOR

STEP 7 If the outer frame is delivered already assembled, it is still necessary to make the following checks:

• Firstly check that all the screws at each corner are tight• Then check that the seal between the track and the side jambs is not

damaged. It is a good idea to reseal this joint with silicone, see Fig 5for example.

Checking the outer frame


Fig. 5

SEAL BOTH PROFILE ENDS SEAL RAIL OVER THE FULL LENGTH

X

X

A-A

A

A

006.1935.00

006.1900.XX

080.9413.04

4533

.4

2 1

29

062.9381.04

062.9383.04

052.5315.--

006.1902.XX

080.9413.04

006.1902.XX

080.9413.04

052.5315.--

006.1903.XX

006.1915.04

062.9252.04

062.9252.04

062.9250.04

B

A

A

B

(*)

X SEALING AGENT

(**)

(*)

R REYNAPROTECTOR

X

X

R

R

X

X

R

Removing the door panels prior to installation


STEP 8 If the door has been delivered to site with the door panels in place, please remove the seal blocks, covers and interlocks as identified in figure 6, 7 and 8 below.

Fig. 6

Fig. 8 (Section B-B) Fig. 7 (Section A-A)

* ** Don't fix through polyamide

**

***

*

**

** ** **

**

Installing the outer frame


STEP 9 Measure the actual size of the outer frame and compare it to the size of the aperture.

STEP 10 Consider the required threshold height and finished floor height and calculate the amount of packing that will be required to make the threshold perfectly level.

NOTE: It is important to ensure that the sill is level and secure in the aperture to give a level base to install the outer frame.

STEP 11 Position the outer frame in the aperture, making sure that the drainage holes are to the outside. If a projection sill is required, run a line of silicone along the length of the of thermal break on the underside of the threshold as shown in Fig 9, ensuring that no gaps exist between the outer frame and sill.

Fig. 9

* Never drill through the sill profile.See water path above

Water path

STEP 12 Secure the frame to the walls either using lug fixings or by fixing through the aluminium profile. However no screws should ever penetrate the threshold profile or the thermal break on any side .

Fixings should be no more than 200mm in from each corner and at centres of no more than 700mm as shown in Fig 10 below.

Installing the outer frame

Fig. 10

STEP 13 Use suitable packers around the frame and check that the screws are tight.

STEP 14 Secure the bottom track as shown in Fig 11. To avoid water ingress, it is critical not to pierce the chambers in the bottom outer frame.


STEP 15 Once all the screws are in place, go back and check that the frame is completely plumb, level and square. Check the diagonal measurements too.

IT IS ESSENTIAL THAT THE WHOLE OUTER FRAME IS ABSOLUTELY PLUMB, LEVEL AND SQUARE BEFORE CONTINUING, AS THERE IS NO WHEEL HEIGHT ADJUSTMENT.

Twist-In lugs only!

Fig. 11

max. 200mm

max. 200mm

max. 700mm

max. 700mm

max. 200mm

max. 700mm

max. 200mm max. 200mm

max. 700mm max. 700mm max. 200mm

A

A

* Never drill through the sill profile.See water path above

Don't pack tight in these areas

Water path

Fitting the distance pieces (if not already fitted)


STEP 16 - LIFT AND SLIDE DOORS For lift and slide doors, the distance pieces should have been fitted in the factory on both the inside and outside of the moving panel as shown in Fig 12.

Fig. 12

Fig. 13

STEP 17 - SLIDE DOORS For slide doors, the distance pieces need to be placed on the inside only of the moving panel as shown in Fig 13. * Note that the orientation changes from Fig 12 when it is used on standardsliding doors.

GLUE

080.9011.04

062.8044.04

150

2x

GLUE

062.8044.04150150

150

150

max. 800

1x

1x

1x

1x

Installing the panels


STEP 18 Fit the panel that goes on the inside track first. Engage the panel in the top first and then swing the bottom into place as shown in Fig 14. Make sure that the door gearing is in the closed position to avoid it clashing with the wheels.

Fig. 14

STEP 19 Ensure that the guide blocks are installed the correct way around; as the cut outs in the meeting sections are different as shown in Fig 15. Top Bottom

Fig. 15 Fig. 16

2

1

GLUE

006.1986.XX

071.6554.SY

052.5317.--

062.7972.04084.9105.--

006.1988.XX

GLUE

071.6554.SY

052.5317.--062.7972.04

084.9105.--

006.1988.XX

Standard Slide + Lift & Slide

Standard Slide

GLUE

071.6554.SY

052.5317.--062.7974.04

084.9105.--

Lift & Slide


Fig. 17

X Q

200

200

200200

062.8168.04

062.8168.04

062.8168.04

052.5305.--

062.8172.04

062.8172.04

QX

200

200

200200

062.8169.04

062.8170.04

062.8170.04

052.5305.--

052.5305.--

062.8169.04

Installing the panels

STEP 20 Repeat the process for the other sliding panels.

STEP 21 Now install the fixed panel as shown in Fig 17 & Fig 18. The supporting profiles are already attached.

Slide Only Lift & Slide

Fig. 18


Installing the buffers STEP 22 To prevent damage when the door is opened, a buffer should be fitted at the foot of the door. The chosen handle will determine the exact location of the buffer as shown in Fig 19. If the door is tall and narrow, an additional buffer should be used (top and bottom) to prevent the door jumping off the track.

Typical width to height ratio is: height = pane width x 2.5

Fig.19

PLACEMENT OF BUFFER TO DETERMINE WITH OPEN VENT

M6

Ø8

55

21050.5051.--

062.7715.XX

Decompression and drainage


STEP 23 It is important to keep the decompression and drainage holes free from any obstruction. Decompression holes are located on the sides and the drainage holes are located on the bottom track profile. Any gaskets or foam must be cut around these holes to ensure they are not blocked or impeded as shown in Fig 20.

STEP 24 For the HI variants, a foam strip is applied between the profile and the glass. This strip should run with a gap between the setting blocks and not over them. The strip should be cut around the decompression and drainage holes; see Fig 22. 10mm should also be cut away from around the glass supports, as shown in Fig 21.

Fig. 20

Fig. 21 Fig. 22

DECOMPRESSION 20x5 IN THE VENTS

10

006.1986.XX

250

10

006.1986.XX5x20

5

20

080.9625.07

10

8.5

006.1986.XXØ8

DRAINING Ø8 IN THE VENTS

MAX 800

281Ø8

* VARIANT HI

281

8.5

Ø8006.1986.XX

MAX. 800

10

133.5

10

*If the decompressionholes haven't beenfactory drilled, theouter retain gasketmust be omitted inthe centre for 50mm.

*

*


For monorail doors

STEP 25 For monorail doors, it is important that there is a 50mm gap in the top outer gasket; see Fig 23. Check that the decompression has been applied to the sliding leaf; if not, apply a 50mm gap in the outer retain gasket.

Fig. 23

DECOMPRESSION IN FIXED WINDOW MONORAIL

50

080.9114.SYMONOX Q

////

*

Glazing


STEP 26Glass sealed units should not come into contact with the aluminium frame; always use glazing packers and gaskets to prevent this contact and to position the glass correctly in the frame.

STEP 27It is important to ensure that the support is given across the whole thickness of the glazed sealed unit and that the packers are strong enough to carry the weight. It is important to seal between glazing bridge and the packer & the packer and glass unit, as well as between the packer and the metal frame. Failure to achieve a good seal may result in water ingress. See Fig 24 for example of correct application.

Fig. 24

STEP 28 NOTE: It is essential that the doors are glazed following the procedure detailed in this guide. Incorrect glazing may adversely affect the operation of the door.

STEP 29 Place glazing bridges along the bottom frame, lower jamb and upper jamb, 100mm from each corner; see Fig 25. Make sure this packer is wide enough to support the full width of the sealed unit. Silicone the packer in place taking care not to get any silicone anywhere that could come in contact with the edge of the sealed unit or block any drainage paths.

Fig. 25

Glazing


STEP 30 Now insert the glazed sealed unit into the frame, taking care to ensure that it is standing properly on the packer. It is recommended that the sealed unit is held in place temporarily using the top glazing bead on the right and the bottom glazing bead on the left leaving the corners free. Use temporary packers to help hold the glass in place as shown in Fig 26. This will allow access to insert the rest of the packers and to make the necessary adjustments before securing the glass in place with all four beads.

STEP 31 Make sure the door is in its lowered position, then check that the door leaf is completely plumb and square and that the diagonals are the same. Adjust using additional packers where necessary.

STEP 32 Now insert the spacer packers as shown in the diagrams in Fig 26. Ensure that all packers are siliconed into place to prevent them moving over time.

Fig. 26

Glazing


Relable: C1 as Glass support packer C2 as Spacer packer

STEP 33After a final checking the door leaf is square and plumb, remove the temporary beads one at a time. Clip the four glazing beads in their original position, then insert temporary packers behind the bead to hold the glass firmly in place as shown in Fig 27. Closest to the corners will help the glass locate on the packers correctly.

STEP 34Insert the wedge gasket as shown in Fig 28, allowing approximately 1% over length in the corners to ensure a good seal. Insert the gasket in to the bottom first, then the top followed by the sides.

A good tip is to fit both ends of the gasket first and then push the excessive gasket into the corners.

Fig. 27

Fig. 28

Glazing


STEP 35Push the gasket into both corners using thumb pressure and work into position. DO NOT STRETCH THE GASKETS TO MEET AT THE CORNERS. If the gasket is short, it must be replaced and start the process again.

Cut the end of the vertical gasket at an angle to give a mitred joint. Apply Reynafix to seal then push the end of the gasket tight into the corner for a neat finish as shown in Fig 29.

TIP: Always fit the bottom gaskets first and run the horizontal gaskets full length. Angle cut the vertical gasket to sit on top and vulcanise seal the joint ensuring the gasket is 1% oversize (10mm in every 1000mm). Use a small amount of glass cleaner if some additional lubrication is required.

Fig. 29

Glazing


Reynafix


Keep Installation

HH

HH

.1 2 3MONTAGEVOLGORDEL 'ORDRE DE MONTAGE THE ORDER OF ASSEMBLY MONTAGEREIHENFOLGE

097.0296.00

1

2

STEP 36Alignment of the keeps should be done on site after installation to ensure that they are in the correct place; as project substrates could alter the position if marked prior to this.

The 097.0296 jig should be hooked into the lock before lightly closing the door to mark the jamb as shown in Fig 30.

Fig. 30

Fig. 31

Keep Installation


M6 25062.6859.--

006.1986.XX006.1977.XX

2 1

35

10

062.7902.--062.7868.--

2 1

STEP 37On a bi-parting door the 062.6859 clip is also added underneath the wheel carriage of the secondary door as shown in Fig 31.

062.7

715.X

X

050.5

051.-

-

052.5

315.-

-

060.8

723.-

-06

2.817

0.04

052.5

305.-

-

35

354.594133.5

139

scale - Maßstabschaal - échelle

1/2

D007

6509

MAX. 300KG

VLEUGELGEWICHTPOIDS DU VANTAIL

Drainage


bx bqBx Bq

B

25 69 498

X Q

062.8111.04062.8111.04

062.8112.04062.8111.04

150

max. 800

max. 800

Max. 800 150 =

STEP 38Lastly, push the drainage caps into place where the milling should have already been allowed.

Please ensure that the correct drainage cap is used in the appropriate location; as they differ from fixed to moving leaf.

With SealWithout Seal

** **

** ** * *

**

080.9

413.0

400

6.190

2.XX

052.5

315.-

-

062.7

862.P

A

080.9

000.0

4

068.7

952.0

0

068.7

832.0

0

062.7

868.Z

C

030.3

611.X

X08

0.912

4.SY

080.9

114.S

Y

062.7

863.P

A

006.1

886.X

X

069.6

565.0

4

060.8

723.-

-

062.7

990.0

4

006.3

990.0

4

006.1

988.X

X

052.5

310.-

-

062.7

974.0

4

071.6

554.S

Y08

0.978

5.04

bx bqBx Bq

B

052.5

317.-

-

94498

25 69 498

006.1

986.X

X

062.7

720.0

4

schaal - échellescale - Maßstab

1/2

D007

6509

X Q

35

139


Drainage

X Q

062.8112.04

062.8112.04062.8111.04

=

*

** ** *

Trouble shooting

PROBLEM POSSIBLE SOLUTIONS The locks aren't engaging correctly Check that the door frame is plumb and level.

Check that the glass is correctly packed

The glazing bead does not fit The wrong thickness of sealed unit has beensupplied - check the thickness of the sealed unitand compare it with the specification

The door does not slide smoothly Clear the track of any dirt and debris and cleanthe track before operating the door

Check that the head rail is not bowed up ordown

Water collects in the track • Clear any blockages from the drainage holes• Check that the interlocking blocks have been

fitted and are correctly aligned (See Fig 32)


Fig. 32

080.9785.04

B-B 006.1901.XX39 3969.5

BX1 BX2

Ø8

B

B

X

SILICONE CANNOT EXCEED DRAINAGE HOLES

097.W300.00B

080.9785.04

X SEALING AGENT

Lock isn't aligned with the keep • Use the 097.0296 lock jig to set the keepposition when the doors are in place. Dono pre-fit the keeps in the factory.

• Ensure leaf is fully glazed and finishedprior to this.

reynaers cp130 sliding door installation guide · 2021. 4. 9. · assembling the outer frame ....

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