rgx3600 csa gp6429 parts - subaru industrial power€¦ · rgx3600 - csa - 19 - 01-08 section 5...

PARTSMANUALRGX3600 - CSAGenerator

Model

PUB-GP6429Rev. 01/08

HOW TO USE THIS MANUAL

Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference.In order the identify the correct service part number, it is important to confi rm the specifi ca-tion and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER.All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

E X 1 7 0

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number.

1

2 3

4

1 6 7 9 2

8

3

5

4

GROUP INDEXGroup Name Page

CRANKCASE ............................................................................................. 6

CRANKSHAFT, PISTON ............................................................................ 8

INTAKE, EXHAUST .................................................................................. 10

GOVERNOR, OPERATION ...................................................................... 12

COOLING, STARTING ............................................................................. 14

ELECTRIC DEVICE ................................................................................. 16

ENGINE .................................................................................................... 18

GENERATOR ........................................................................................... 20

BASE, FRAME ......................................................................................... 22

CONTROL ................................................................................................ 26

COVER ..................................................................................................... 28

FUEL TANK ............................................................................................. 30

ACCESSORY GROUP ............................................................................. 32

SYMBOL DESCRIPTIONAY ...........................ASSEMBLYCP ...........................COMPLETEEX ...........................EXPORT (from Japan)FIG. .........................FIGUREFR. ..........................FRONT" .............................. INCHINCL. ...................... INCLUDE~L ............................LITERL= ...........................LENGTH (in. mm)L.H. (LH) .................LEFT-HAND SIDEMECH .....................MECHANICALNO (NON) ...............NONEOPT.........................OPTIONALO.S. ........................OVER SIZE

SYMBOL DESCRIPTIONP= ...........................PITCH (in mm)P.T.O. (PTO) ...........POWER TAKE OFFREF. ........................REFERENCER.H. (RH) ................RIGHT HAND SIDERR. .........................REARSTD. .......................STANDARDSW ..........................SWITCHT= ...........................THICKNESS (in mm)UN ..........................UNITU.S..........................UNDER SIZE~V ...........................VOLTAGE~W ..........................WATTW/ ...........................WITHW/O ........................WITHOUT

INDEX OF DESCRIPTION SYMBOLS

RGX3600 - CSA - 6 - 01-08

SECTION 1 CRANKCASE GROUP

FIG. 100

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

RGX3600 - CSA - 7 - 01-08

SECTION 1 CRANKCASE GROUP

10 278-10102-41 CRANKCASE CP 1 10020 237-14202-03 VALVE GUIDE 2 10026 277-16010-01 STEM SEAL 1 10030 044-02502-00 OIL SEAL 1 10040 060-02800-21 BALL BEARING 1 10050 277-15011-03 PIPE KNOCK 2 10060 010-50802-90 STUD 2 10070 010-50603-51 STUD 2 10075 044-00600-20 OIL SEAL 1 10080 040-11400-30 PLUG 2 10090 021-11400-20 GASKET 2 100210 277-11001-31 MAIN BEARING COVER CP 1 100220 044-02502-10 OIL SEAL 1 100230 060-02501-40 BALL BEARING 1 100250 277-45004-J1 GOVERNOR GEAR CP 1 100260 277-41901-03 GOVERNOR SLEEVE 1 100270 277-63601-23 OIL GAUGE 2 100280 021-31600-20 GASKET 2 100300 001-04083-50 FLANGE BOLT 6 100610 278-13002-11 CYLINDER HEAD CP 1 100620 277-15001-23 GASKET, HEAD 1 100630 011-00802-40 FLANGE BOLT 4 100631 011-00803-10 FLANGE BOLT 1 100680 277-15503-01 ROCKER COVER CP 1 100690 277-16001-13 GASKET, ROCKER COVER 1 100700 277-15011-03 PIPE KNOCK 2 100710 011-00600-20 FLANGE BOLT 4 100960 277-99001-27 GASKET SET 1 100

RGX3600 - CSA - 8 - 01-08

FIG. 200

SECTION 2 CRANKSHAFT, PISTON GROUP


RGX3600 - CSA - 9 - 01-08

SECTION 2 CRANKSHAFT, PISTON GROUP

10 278-20701-31 CRANKSHAFT CP 1 20050 018-01400-20 FLANGE NUT 1 20070 032-30300-10 WOODRUFF KEY 1 200310 278-22501-10 CONNECTING ROD AY 1 200311 278-22502-00 CONNECTING ROD AY 1 Undersize 0.25mm 200320 277-23001-03 CONNECTING ROD BOLT 2 200350 277-23301-13 PISTON PIN 1 200360 277-23401-J3 PISTON 1 STD 200361 277-23403-J3 PISTON 1 Oversize 0.25mm 200362 277-23404-J3 PISTON 1 Oversize 0.50mm 200370 277-23501-17 PISTON RING SET 1 STD 200371 277-23502-17 PISTON RING SET 1 Oversize 0.25mm 200372 277-23503-17 PISTON RING SET 1 Oversize 0.50mm 200380 056-51600-10 CLIP 2 200

RGX3600 - CSA - 10 - 01-08

FIG. 300

SECTION 3 INTAKE, EXHAUST GROUP


RGX3600 - CSA - 11 - 01-08


10 278-31601-31 CAMSHAF TCP 1 30025 277-35101-03 PIN, CAMSHAFT 1 30027 024-00600-10 O RING 1 30034 277-38601-03 PIN, SPRING 1 30035 277-36401-03 RELEASE LEVER 1 30037 277-36501-03 CLIP 1 30038 279-38701-13 RETURN SPRING 1 30060 279-33601-03 VALVE SPRING 2 30070 269-33701-03 SPRING RETAINER 2 30080 277-33401-H3 INTAKE VALVE 1 30090 277-33501-H3 EXHAUST VALVE 1 30095 132-10KA0-31 COLLET VALVE 4 300150 278-35601-11 TIMING CHAIN 1 92 Link 300160 277-36911-03 TENTIONER 1 300163 277-37101-03 SPRING, TENTIONER 1 300166 277-36902-03 PIN, TENTIONER 1 300170 277-36913-13 CHAIN GUIDE 1 300200 277-35002-01 PIN, ROCKER 1 300202 003-13050-00 CLIP 1 300220 277-36201-00 ROCKER ARM, INTAKE 1 300225 277-.6202-00 ROCKER ARM, EXHAUST 1 300230 014-90500-20 ADJUST SCREW 1 300231 014-90500-20 ADJUST SCREW 1 300240 017-00500-30 NUT 1 300241 017-00500-30 NUT 1 300290 011-00600-20 FLANGE BOLT 1 300340 277-35201-13 GASKET, MUFFLER 1 300350 980-20082-80 FLANGE NUT 2 300540 277-32902-J1 INSULATOR CP 1 300550 277-35903-J3 GASKET 2, INSULATOR 1 300560 277-35902-J3 GASKET 1, INSULATOR 1 300570 002-38060-00 FLANGE NUT 2 300580 011-00600-50 FLANGE BOLT 1 300620 278-39001-01 BRACKET, A/C 1 300850 277-32762-08 BREATHER PIPE 1 300855 277-69001-03 SPONGE PROTECTOR 1 300

RGX3600 - CSA - 12 - 01-08

FIG. 310



RGX3600 - CSA - 13 - 01-08


510 277-32622-20 AIR CLEANER AY 1 310-200 277-32632-08 BASE CP 1 310-220 277-32604-08 PACKING 1 310-250 277-32643-18 COVER CP 1 310-260 073-20044-30 LABEL, CHOKE 1 310-520 277-32661-17 ELEMENT CP 1 310

RGX3600 - CSA - 14 - 01-08

FIG. 330



RGX3600 - CSA - 15 - 01-08


310 277-30202-01 MUFFLER CP 1 330315 277-37603-01 SPARK ARRESTER CP 1 330317 015-00400-60 TAPPING SCREW 1 330320 277-34502-01 MUFFLER COVER 1, CP 1 330321 277-34601-01 MUFFLER COVER 2, CP 1 330341 277-35201-01 GASKET, EXHAUST 1 330351 980-20082-80 FLANGE NUT 2 330360 011-00600-20 FLANGE BOLT 3 330405 277-34001-01 EXHAUST PIPE 1 330415 010-50802-90 STUD 2 330

RGX3600 - CSA - 16 - 01-08

FIG. 400

SECTION 4 GOVERNOR, OPERATION GROUP


RGX3600 - CSA - 17 - 01-08

SECTION 4 GOVERNOR, OPERATION GROUP

10 277-42302-11 GOVERNOR LEVER CP 1 40020 277-42201-33 GOVERNOR SHAFT 1 40030 277-42702-11 GOVERNOR ROD CP 1 40040 277-42801-23 ROD SPRING 1 40050 003-13050-00 CLIP 1 40060 013-00602-40 BOLT AND WASHER AY 1 40070 018-60600-20 NUT 1 40080 277-42510-13 GOVERNOR SPRING 1 400310 277-46501-11 SPEED CONTROL CP 1 400360 004-31064-00 SCREW, PANHEAD 1 400370 002-17060-00 NUT 1 400485 011-00600-20 FLANGE BOLT 2 400

RGX3600 - CSA - 18 - 01-08

FIG. 500

SECTION 5 COOLING, STARTING GROUP


RGX3600 - CSA - 19 - 01-08

SECTION 5 COOLING, STARTING GROUP

10 278-51226-01 BLOWER HOUSING CP 1 50020 073-20054-70 LABEL, TRADEMARK 1 50025 073-20051-81 LABEL, WARNING 1 50040 011-00600-30 FLANGE BOLT 4 50060 277-52711-21 BAFFLE 1, CASE 1 50061 277-52702-03 BAFFLE 2, HEAD 1 50062 278-55001-11 DUCT, CASE CP 1 50080 001-04061-60 FLANGE BOLT 1 50081 011-00600-20 FLANGE BOLT 1 50082 011-00600-20 FLANGE BOLT 3 500110 278-54101-03 COOLING BLOWER 1 500

220 011-00600-10 FLANGE BOLT 4 500

210 278-50201-20 RECOIL STARTER AY 1 500-1 270-50115-08 SPIRAL SPRING 1 500-2 269-50120-08 REEL 1 500-3 282-50111-18 STARTER ROPE 1 500-4 261-50100-08 STARTER KNOB 1 500-5 270-50125-08 RATCHET 2 500-6 227-50131-08 FRICTION SPRING 1 500-7 227-50135-08 RETURN SPRING 2 500-8 270-50261-08 RATCHET GUIDE 1 500-11 278-50145-08 STARTER PULLEY 1 500-49 227-50152-08 SET SCREW 1 500

RGX3600 - CSA - 20 - 01-08

FIG. 600

SECTION 6 FUEL, LUBRICANT GROUP


RGX3600 - CSA - 21 - 01-08

SECTION 6 FUEL, LUBRICATION GROUP

10 270-61718-01 FUEL TANK CP 1 60030 043-05900-11 FUEL TANK CAP AY 1 60040 064-15400-11 FUEL FILTER 1 60045 064-80018-00 FUEL GAUGE CP 1 60046 014-50500-40 SCREW, COUNTER HEAD 2 60050 064-20100-01 FUEL STRAINER AY 1 600-1 064-20041-10 FILTER 1 600-2 064-20014-30 RUBBER PACKING 1 600-3 064-20014-10 CUP 1 600-4 064-20100-30 LOCK NUT 1 600-6 064-20003-30 O RING 2 600-8 064-20027-90 BOLT 1 600-15 064-20032-30 SPRING 1 60070 269-62613-01 FUEL PIPE 3 CP 1 Evap 60090 056-11100-20 HOSE CLAMP 2 600

RGX3600 - CSA - 22 - 01-08

FIG. 610


210


RGX3600 - CSA - 23 - 01-08


210 278-62314-10 CARBURETOR AY 1 640-1 277-62535-08 THROTTLE VALVE 1 640-2 209-62351-08 SCREW 1 640-3 277-62527-08 VALVE CHOKE 1 640-4 237-62451-08 SCREW 2 640-5 278-62420-08 PILOT JET 1 640-8 277-62522-08 CHOKE LEVER 1 640-9 277-62570-28 RING 1 640-11 277-62531-18 THROTTLE SHAFT A 1 640-12 227-62451-08 BOLT 1 640-13 277-62571-08 RING 1 640-14 277-62500-08 NEEDLE 1 640-15 277-62515-08 PIN 1 640-16 277-62506-08 FLAOT BODY AY 1 640-17 214-62450-08 PACKING 1 640-18 214-62540-08 CHAMBER PACKING 1 640-19 226-62506-08 FLOAT 1 640-20 278-62440-08 MAIN NOZZLE 1 640-22 277-62403-08 MAIN JET 1 #85 640-24 226-62701-18 CLIP 1 640-28 277-62360-08 BOLT 1 640-40 106-62556-08 SCREW 1 640-41 283-62357-08 SPRING 1 640-44 106-62411-08 AIR JET 1 640-45 106-62410-08 AIR JET, PILOT 1 640-62 236-62680-08 SEAL 1 640-79 236-62541-08 PACKING 1 640-102 246-62390-08 SEAL 1 640-144 277-62553-08 NUT 1 640

RGX3600 - CSA - 24 - 01-08

FIG. 700

SECTION 7 ELECTRIC DEVICE GROUP


RGX3600 - CSA - 25 - 01-08

SECTION 7 ELECTRIC DEVICE GROUP

10 278-79241-01 FLYWHEEL CP 1 70011 277-79431-01 IGNITION COIL CP 1 70012 277-79301-01 LAMP COIL CP 1 70023 277-79501-03 SPACER 1 70030 001-14062-50 BOLT AND WASHER 2 70035 001-13063-50 BOLT AND WASHER 2 70050 277-73102-H1 WIRE 2 CP 1 700100 065-01401-50 SPARK PLUG 1 700110 065-50002-70 SPARK PLUG CAP 1 700600 246-77303-01 SOLENOID CP 1 700-1 224-76506-08 NUT 1 700-2 224-76507-08 WASHER 1 700610 277-76511-01 BRACKET, SOLENOID CP 1 700613 001-14062-00 BOLT AND WASHER 2 700630 277-78211-13 SPRING, SOLENOID 1 700640 056-30000-10 WIRE BAND 1 700700 277-76301-21 OIL SENSOR CP 1 700705 KU3-11070-01 FLOAT C/U CP4 1 700733 277-75801-03 SHIELD PLATE 1 700740 013-00602-60 BOLT AND WASHER 2 700741 015-00400-90 TAPPING SCREW 2 700780 056-90000-20 PURSE LOCK 1 700

RGX3600 - CSA - 26 - 01-08

FIG. 2200

SECTION 8 GENERATOR GROUP


RGX3600 - CSA - 27 - 01-08

SECTION 8 GENERATOR GROUP

210 35B-51010-01 STATOR CP 1 2200220 35B-51009-01 ROTOR CP 1 2200222 353-58208-08 BALL BEARING 1 2200224 366-58016-08 THROUGH BOLT 1 2200240 367-54113-08 FRONT COVER 1 2200244 359-59935-08 BOLT AND WASHER 4 2200250 367-54508-08 STATOR COVER 1 2200260 35A-52001-01 REAR COVER 1 2200264 389-55802-03 COVER BOLT 3 2200266 003-20060-00 SPRING WASHER 3 2200490 353-57506-18 BUSHING 1 2200730 35A-63001-01 MUFFLER BRACKET A 1 2200731 35B-63001-01 MUFFLER BRACKET B 1 2200732 359-59935-08 BOLT AND WASHER 4 2200734 002-38080-00 FLANGE NUT 2 2200

RGX3600 - CSA - 28 - 01-08

FIG. 2300

SECTION 9 BASE, FRAME GROUP


RGX3600 - CSA - 29 - 01-08

SECTION 9 BASE, FRAME GROUP

10 35B-61001-01 PIPE FRAME CP 1 2300320 31C-65001-01 RUBBER MOUNT UN 2 2300321 377-37001-11 RUBBER MOUNT UN 2 2300326 003-00080-00 GASKET 1 2300327 020-00801-40 WASHER 2 2300330 002-38080-00 FLANGE NUT 8 2300440 31B-82155-03 EARTH CORD 1 2300680 392-49987-08 SCREW 1 2300730 35A-63003-01 MUFFLER BRACKET 1 2300732 35A-64001-01 FLANGE BOLT 1 2300740 011-00602-20 FLANGE BOLT 2 2300742 391-39000-13 RUBBER WASHER 2 2300744 35C-62003-01 RUBBER MOUNT 2 2300910 391-63012-03 LABEL, WARNING 1 2300912 388-93003-03 LABEL, CAUTIN 1 2300946 073-20050-80 LABEL, FUEL STRAINER 1 2300948 073-20045-10 LABEL, SYMBOL-TANK 1 2300956 073-20048-60 LABEL, HOT & GAS 1 2300960 31G-81027-03 LABEL, NOISE 1 2300

RGX3600 - CSA - 30 - 01-08

FIG. 2400

SECTION 9 CONTROL GROUP


RGX3600 - CSA - 31 - 01-08


100 35B-70111-00 CONTROL BOX AY 1 2400110 35B-71102-02 CONTROL BOX UN 1 2400116 359-59929-08 SCREW AND WASHER AY 4 2400300 35B-72004-03 CONDENSER CP 1 2400305 30G-47605-08 CONDESER HOLDER 2 2400310 390-49972-08 SCREW AND WASHER AY 2 2400316 002-17040-00 NUT 2 2400360 353-45804-08 DIODE STACK AY 1 2400362 004-36042-00 SCREW AND WASHER AY 1 2400365 002-17040-00 NUT 1 2400370 KU3-11015-01 IDLE C/U CP 1 2400372 004-35062-00 SCREW AND WASHER AY 2 2400374 003-20060-00 SPRING WASHER 2 2400376 002-17060-00 NUT 2 2400480 35C-72014-03 FLANGE BOLT 4 2400485 35C-72013-03 ROCK WASHER 2 2400490 31H-75009-03 GROMMET 1 2400500 35B-70211-00 PANEL A AY 1 2400505 35B-71211-02 PANEL CP 1 2400520 35A-72002-03 ROCKER SWITCH 1 2400523 389-45671-08 SWITCH AY 1 2400526 31D-73009-03 SWITCH AY 1 2400530 35B-72002-03 AC CONCENT 1 AC 250V 15A 2400531 35C-72008-03 AC RECPTACLE 1 2400532 35B-72003-03 AC RECPTACLE 1 250V/30A 2400535 31C-79001-03 SCREW AND WASHER AY 4 2400536 351-49920-08 SCREW AND WASHER AY 2 2400537 002-37040-00 FLANGE NUT 2 2400565 393-40651-08 HOUR METER 1 60HZ 2400572 31H-75006-03 PILOT LAMP 1 Red 2400660 35B-72005-03 CIRCUIT BREAKER 1 2400661 31G-75024-03 BREAKER 1 2400662 31G-75027-03 BREAKER 1 2400665 31B-79011-03 SCREW AND WASHER AY 4 2400671 363-45701-08 TERMINAL BOLT 1 Red 20A 2400672 363-45700-08 TERMINAL BOLT 1 Black 20A 2400680 35C-72011-03 SCREW 1 2400681 332-00050-08 SPRING WASHER 2 2400682 353-49903-08 WASHER 1 2400683 353-49902-08 NUT 1 2400684 381-59950-08 LOCK WASHER 1 2400685 353-49901-08 WING NUT 1 2400686 31D-79002-03 CAP WASHER 1 2400687 35C-72010-03 EARTH PLATE 1 2400688 31B-79011-03 SCREW AND WASHER AY 1 2400720 31B-79012-03 BOLT AND WASHER AY 4 2400

RGX3600 - CSA - 32 - 01-08

FIG. 2400



RGX3600 - CSA - 33 - 01-08


725 35C-72012-03 ROCK WASHER 2 2400902 35B-71209-02 LABEL, BRAND 1 2400

RGX3600 - CSA - 34 - 01-08

FIG. 2900

SECTION 12 ACCESSORIES GROUP


RGX3600 - CSA - 35 - 01-08

SECTION 12 ACCESSORIES GROUP

10 277-90301-H0 TOOL KIT 1 2900

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rgx3600 csa gp6429 parts - subaru industrial power€¦ · rgx3600 - csa - 19 - 01-08 section 5...

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