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  • 8/6/2019 RINA 2009 Bulk Carriers - Allowable Hold Mass Curves - Bureau Veritas _FINAL

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    A PRACTICAL ASSESSMENT OF EXISTING BULK CARRIER LOCAL STRUCTURAL

    STRENGTH IN RELATION TO THE ALLOWABLE HOLD MASS CURVES

    K Chatzitolios, Bureau Veritas, Greece

    G de Jong, Bureau Veritas, France

    Dr JE Kokarakis, Bureau Veritas, Greece

    SUMMARY

    The allowable hold mass curves for vessels built after 1998 are mandatory in the loading manual & the loading

    instrument as per IACS Unified Requirements S1A. The majority of the bulk carriers in service have been constructed

    before 1998 and generally do not have allowable hold mass curves.

    Pre-1998 bulk carriers engaged in multi-port operations need to have allowable hold mass curves to control the local

    strength of the cargo hold structure for the envisaged loading conditions. The curves are produced according to the

    loading conditions of the approved loading manual as a function of the draught. For the case of an individual hold they

    are determined by examining bending and shear stresses in floors and girders, as well as buckling stresses in the

    associated plating. For the case of two adjacent holds the strength of the transverse bulkhead and cross deck is

    considered as well. The curves can be checked with finite element analysis or other methods to obtain the applicable

    safety margin. The paper presents a theoretical derivation of the hold mass curves as function of the draught and

    provides some comparisons with formulations by other class societies and IACS requirements. A practical methodology

    to determine the hold mass curves when not available is proposed.

    An interesting application, presented in a case study in the paper, is the determination of the maximum draught as a

    function of the static still water bending moment at the empty holds. The combination of a hogging hull girder bending

    moment and hydrostatic pressure at 60 to 70% of the scantling draught may cause severe buckling of the bottom plating

    and exceed its ultimate strength. A methodology on how to assess this loading condition for holds which are not usually

    empty is proposed.

    1. INTRODUCTION

    In 1998 IACS adopted Unified Requirement (UR) S1A,

    effectively introducing additional requirements for

    loading conditions, loading manuals and loading

    instruments of both new and existing bulk carriers1.

    UR S1A requires existing bulk carriers (that is, bulk

    carriers contracted for construction before 1 July 1998)

    with a length of 150 m and above to be provided with a

    class approved loading instrument in order to enable the

    ships master to check the envisaged loading conditions

    (whether at sea or in port) against permissible

    longitudinal strength criteria (hull girder bending

    moments and shear forces). In this context a loading

    instrument is considered as an effective means topreventing overstressing of the hull girder, which could

    potentially result in global structural collapse. In

    addition, UR S1A requires single side skin bulk carriers

    of 150 m length and above to be provided with a class

    approved loading manual with typical loading sequences

    where the vessel is loaded from commencement of cargo

    loading to reaching the full deadweight capacity, and

    1 UR S1A was introduced as an addition to UR S1, which

    provides more general requirements for loading

    conditions, loading manuals and loading instruments. UR

    S1 is considered to be an implementation of the

    requirements of Regulation 10(1) of theInternational Convention on Load Lines,1966.

    vice versa. The reasoning behind this requirement is to

    ensure that the vessel is not overstressed during loading

    and discharging in port, which can happen due to faulty

    loading sequences or (de)ballasting operations. The

    sequence of loading the cargo holds, as well as the

    amount of cargo which is loaded in each hold in one time

    greatly influences the induced hull girder loads. This

    issue is still very actual, in particular due to high speed

    cargo loading at iron ore terminals (up to 16,000 tonnes

    per hour) [1].

    For new bulk carriers (contracted for construction on or

    after 1 July 1998) of 150 m length and above, UR S1A

    requires the class approved loading manual to

    additionally include the following data:

    Maximum allowable and minimum required mass ofcargo and double bottom contents of each hold as a

    function of the draught at mid-hold position;

    Maximum allowable and minimum required mass of

    cargo and double bottom contents of any two

    adjacent holds each hold as a function of mean

    draught in way of these holds.

    The values of maximum allowable and minimum

    required mass of cargo can be plotted as a function of the

    draught and are generally referred to as hold mass

    curves. The loading instrument is required to display

    whether the cargo hold mass is within permissible limits

    and therefore needs to incorporate the hold mass curves.

    This requirement for new ships effectively regulates

    that, for any given loading condition, the local strength

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    capacity of the hull structure (strength of double bottom,

    transverse bulkheads, etc.) is not exceeded and therefore

    is to be considered as a complementary safety criterion to

    the longitudinal strength criteria applicable to both new

    and existing bulk carriers.

    As pre 1998 bulk carriers are not required to have holdmass curves, from an operational viewpoint they are

    inherently less flexible than there newer counterparts, as

    in practice they can only sail in the loading conditions

    which have been approved in the loading manual. This

    becomes a handicap if they are engaged in multi-port

    operations, where the vessel will experience a wide

    variety of loading conditions which may not be included

    in the loading manual. Therefore, pre 1998 bulk carriers

    effectively need hold mass curves in order to operate

    safely on multi-port trades. As about 60% of the

    approximately 7,000 bulk carriers in service today have

    been built before 2000 (assuming a time delay of 18

    months between contract signing and ship delivery), thisis by no means an academic issue [2].

    For an individual hold the hold mass curves are

    determined by examining shear stresses in floors and

    double bottom girders, while for adjacent holds the

    strength of cross deck and transverse bulkheads are of

    main concern. The adjacent holds model is further

    studied by evaluation of cross deck stresses stemming

    from bending of the transverse bulkhead and hull girder

    torsion. The curves can be checked with Finite Element

    Analysis (FEA) or other methods to obtain the safety

    margin.

    This paper presents a comparison between various

    formulations of hold mass curves amongst classification

    societies and proposes ways to determine the curves for

    existing ships when not available (pre 1998 bulk

    carriers), as such creating a safe and easy way to expand

    the trading flexibility of older bulk carriers.

    In section 2 the technical background of the hold mass

    curves is presented, considering formulations by different

    class societies as well as IACS. Section 3 explains the

    importance of hold mass curves for bulk carriers engaged

    in multi-port operations; the focus is on the maximum

    permissible draught in way of the empty holds as afunction of the hogging SWBM (Still Water Bending

    Moment). Section 4 proposes a methodology for deriving

    the hold mass curves on the basis of the theoretical

    considerations presented in the previous sections and

    presents an interesting application of hold mass curves:

    the determination of the maximum draught as a function

    of the static bending moment at the empty holds. The

    combination of a hogging hull girder bending moment

    and hydrostatic pressure at 60 to 70% of the scantling

    draft is considered, which may cause severe buckling of

    the bottom plating and exceed its ultimate strength

    capacity. A methodology on how to assess this loading

    condition for holds which are not usually empty is

    proposed. Finally, in section 5 the main conclusions are

    drawn and further recommendations are made.

    TECHNICAL BACKGROUND

    2.1 HOLD MASS CURVES FOR SEAGOING

    CONDITIONS

    As explained above, the hold mass curves are a means

    for the master to decide obtain the maximum allowable

    or minimum required cargo mass for an envisaged

    loading condition which is not included in the loading

    manual. The goal is to prevent overloading of the local

    structure, such as the double bottom structure (plating,

    floors and girders), the transverse bulkheads and the

    cross deck structures. For example, if for an individual

    cargo hold a cargo mass P has been approved for a

    loading condition with a draught T1 at mid-length of theconsidered hold, the double bottom structure might

    experience excessive flexural deformation if the same

    cargo mass is loaded for a loading condition with acorresponding draught less than T1 (e.g. 0.5T1), asdepicted in Figure 1.

    Figure 1: Excessive flexural deformation of double

    bottom structure [3]

    The basic idea behind the derivation of the hold mass

    curves is to use the approved loading conditions from the

    loading manual as a starting point for an inverse analysis

    in order to obtain acceptable new conditions. As the net

    resultant load on the double bottom is the governing

    parameter for the variation in the local structural

    response, the objective of the exercise is to control this

    load, which is defined as the difference between the

    downward force exerted by the mass of the cargo in thehold & ballast water in the double bottom tanks and the

    upward force resulting from the sea pressure. Both forces

    are composed of a static and a dynamic component. The

    downward force consists of the own weight of the mass

    of the cargo and ballast water (static part) plus the inertia

    loads caused by the ship motion induced accelerations

    acting on this mass (dynamic part)2. The upward force

    consists of the hydrostatic load (static part) plus the

    hydrodynamic loads caused by ship motions in waves

    (dynamic part). In linear rigid body dynamics the

    hydrodynamic load is considered to be the sum of the

    hydromechanical (reaction) loads caused by the ship

    2 The own mass of the ship structure is neglected as it is

    small compared to the mass of the cargo.

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    moving (oscillating) in the undisturbed fluid surface and

    the forces exerted by the waves on the restrained body

    (wave exciting loads). An example of the net resultant

    load on the double bottom is presented in Figure 1, in

    which only the static parts are considered.

    For the purpose of structural analysis it is sufficientlyaccurate to approximate the hydrodynamic load by a

    Froude-Krylov type of wave load using the ship relative

    motion as wave amplitude (as opposed to the wave

    elevation relative to the undisturbed free surface) [4]. As

    the variation of the net resultant load on the double

    bottom is the highest for the upright ship condition

    (usually the head sea condition is considered) the

    analysis focuses on this condition, see Figure 2.

    Figure 2: Wave load distribution on the basis of the

    relative ship motion hU in upright ship condition [4]

    In a generic form, the net resultant load on the double

    bottom of a single cargo hold, in terms of the average

    pressure DBp , can be expressed as follows:

    +++=

    L

    T2

    U1

    H

    ZUDBCDB

    1

    ehTgB

    )ag)(MM(p

    (1)

    where MC is the mass of the cargo, MDB the mass of the

    ballast water in the double bottom tanks, g the gravityacceleration, aZU the vertical acceleration at mid-length of

    the cargo hold, H the length of the considered hold, B

    the moulded breadth, the density of seawater, T1 the

    draught at mid-length of the considered hold, hU therelative motion at mid-length of the considered hold

    corresponding to the vertical acceleration aZU and L theship length (as defined in the Rules)3. The factor

    L

    T2 1

    e

    is a correction on the relative wave motion (or

    elevation), taking into account the rapid decrease in

    orbital motion and velocity of the fluid particles with

    increasing distance from the free surface, effectively

    reducing the hydrodynamic pressure on the bottom with

    increasing draught and vice versa. The corrected wave

    elevation is usually called the effective wave elevation

    [5]. In hydrodynamic literature this effect is sometimes

    referred to as the Smith Effect. It is to be noted that for

    reasons of simplicity the presence of the hopper tanks

    and lower stool of the (corrugated) transverse bulkheads

    3 It is assumed that the ship is moving in deep water with

    wavelength equal to the ship length.

    is ignored; an issue which needs to be accounted for later

    on in the analysis4.

    The vertical acceleration aZU and relative motion hU needto be evaluated simultaneously (at the same time instant)

    to satisfy Newtons Second Law. This can be done on the

    basis of ship motion calculations (2D or 3D radiation-

    diffraction analysis) and or by applying reference valuesof the load cases defined in the Rules (which have been

    obtained from a statistical analysis of a large amount of

    ship motion calculations) [6].

    The goal is to obtain the maximum values of the net

    resulting upward and downward loads, which can then be

    compared to the net loads of the corresponding approved

    loading conditions. By plotting the known approved

    combinations of cargo mass and draught in a graph, the

    hold mass curves are obtained, as schematically shown in

    Figure 3. Curve (a) connects the approved loading

    conditions 1 (maximum cargo mass P at scantling

    draught T) and 2 (part load condition), denoting themaximum permissible cargo mass. Curve (b) connects

    the approved loading conditions 3 (loading condition at

    the maximum permissible draught Tmax at which theconsidered hold may be empty) and 4 (minimum

    required cargo mass at scantling draught). The enclosed

    (shaded) area is considered to be the safe loading area in

    which the net resulting load on the double bottom is

    within acceptable limits.

    Figure 3: Example of hold mass curves

    It is to be noted that the approach is rather conservative,

    as curve (a) suggests that the maximum permissible

    cargo mass which can be taken in the hold can only beloaded when sailing at the scantling draught. Most

    designs, however, have sufficient margin to sail with the

    maximum cargo mass at a draught less than the scantling

    draught. In that case curve (a) is replaced by the two

    segmented curve (c), thus enlarging the loading

    flexibility of the ship 5. It is also to be noted that the hold

    mass curves are not necessarily straight lines.

    4 It is also assumed that the cargo upper surface is

    horizontal, but this assumption is also made in the base

    case (loading condition in the approved loading manual).5 This is explicitly taken into account by UR S25 and the

    CSR.

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    The hold mass curves can be computed by demanding

    that the net resultant double bottom pressure in the

    envisaged loading condition is to be equal to the net

    resultant pressure in the approved reference loading

    condition. Considering that the variation in vertical

    acceleration and relative motion is small over the range

    of operational draughts [7], the maximum permissiblecargo mass Pmax at draught TT1 < , where there is no

    ballast water in the double bottom tanks, can be written

    as follows (curve (a) in Figure 3):

    +

    +

    =L

    T2

    L

    T2

    U1

    ZU

    Hmax

    1

    eeh)TT(ag

    BgPP

    (2)

    wherePis the maximum cargo mass at scantling draughtT(see above).

    The worst load case for the downward net resulting

    double bottom pressure, which is relevant for themaximum permissible cargo mass, is the case where the

    vertical downward acceleration aZUreaches the maximumvalue. In BV Rules this is represented in load case b,

    for which the relative wave motion is half of the

    maximum value. The maximum value is attained in load

    case a, which is essentially a Froude-Krylov case as the

    vertical acceleration for this load case is zero (ship fixed

    in the undisturbed wave) [6].

    Expression (2) can be simplified by considering that, for

    practical loading conditions, the absolute value of the

    term

    L

    T2

    L

    T2

    U

    1

    eeh is much smaller than

    )TT( 1 and also has a negative value which

    increases Pmax. Therefore, if this term is neglected forreasons of simplicity this is on the safe side. Applying

    this simplification, expression (2) reduces to:

    )TT(ag

    gBPP 1

    ZU

    Hmax +

    =

    (3)

    which is still dependent on the vertical acceleration aZU.

    Computation of the value of aZU utilising the formulae

    from the Rules is straightforward and can today easily beincorporated in the on-board loading computer. For older

    ships with less modern on-board tools, however, this may

    be more difficult. In order to achieve fast and practical

    results, suitable for on-board calculation, the term

    ZUag

    g

    +may be set to unity (essentially neglecting

    aZU). This is again a simplification on the safe side, as inreality the term is always less than unity6. Applying this

    second simplification, expression (2) further reduces to:

    6 For a capesize bulk carrier the term typically varies

    between 0.7 (midship region) and 0.85 (hold no 1),where the accelerations are calculated for a probability

    level of 10-5.

    )TT(BPP 1Hmax =

    (4)

    which is very easy to apply. On the basis of equation (4),

    the slope of curve (a) in Figure 3, dPmax/dT, is constant

    and equal to BH , which is in essence the hold

    water-plane area multiplied by the water density.

    Following the same reasoning as above, the minimum

    required cargo mass Pmin at draught max1 TT > , wherethe amount of ballast water in the double bottom tanks is

    the same for both loading conditions (may be empty or

    full), can be written as follows (curve (b) in Figure 3):

    +

    +=

    L

    T2

    L

    T2

    Umax1

    ZU

    Hmin

    max1

    eeh)TT(ag

    BgP

    (5)

    The worst load case for the upward net resulting double bottom pressure, which is relevant for the minimum

    required cargo mass, is the case where the positive

    relative motion hU reaches the maximum value. In BVRules this is represented in load case a, for which the

    vertical acceleration is zero (see above). Application

    reduces (5) to:

    +=

    L

    T2

    L

    T2

    Umax1Hmin

    max1

    eeh)TT(BP

    (6)

    Expression (6) can be simplified by considering that, for

    practical loading conditions, the absolute value of theterm

    L

    T2

    L

    T2

    U

    max1

    eeh is much smaller than

    )TT( max1 and also has a negative value whichdecreases Pmin. Therefore, if this term is neglected forreasons of simplicity, this is on the safe side. Applying

    this simplification, expression (6) reduces to:

    )TT(BP max1Hmin = (7)

    which is independent of the relative motion hU and the

    vertical acceleration aZUand therefore very easy to apply.Similarly to the development above, the slope of curve

    (b) is equal to the one of curve (a). Consequently curves

    (a) and (b) are parallel.

    Further analysis of expressions (4) and (7) learns that,

    due to the simplifications, the imposed conservation of

    load (net resulting double bottom pressure) has in fact

    been reduced to imposed conservation of mass, which is

    easier to compute. For the case of the maximum cargo

    mass the reduced hold displacement due to the reduction

    in draught equals the reduction in permissible cargo

    mass, while for the case of the minimum cargo mass the

    increased hold displacement due to the increase in

    draught equals the increase in required cargo mass.

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    As mentioned above the presence of the hopper tanks and

    transverse bulkhead lower stool have been ignored. The

    consequences of these simplifications are depending on

    the height of the rated upper surface of the bulk cargo

    above the tank top hm, see Figure 4.

    Figure 4: Effect of cargo filling level on double bottomcargo pressure

    For the maximum permissible cargo mass we consider

    case a, denoted by hm,a, where the rated upper surface is

    above the hopper tank and can be considered as the

    maximum filling level corresponding to the maximum

    cargo massPat the scantling draught T. If a new loadingcondition with less draught is envisaged, application of

    (4) yields a reduction in cargo mass of

    )TT(B 1H . This is achieved by reducing hm by

    )TT( 1B

    , where B is the bulk cargo density.

    This expression is valid only if the new rated upper

    surface cargo level is above the top of the hopper tank; in

    other words: DBHTm hhh . If the rated upper

    surface would be less (case b), the amount of cargo mass

    reduction to keep constant the net resultant pressure on

    the double bottom (flat part) would be less due to the

    presence of the hopper tank and transverse bulkhead

    lower stool volumes. This means that the results are

    slightly conservative but on the safe side.

    For the minimum required cargo mass the draught is

    increased above the maximum Tmax draught for which thecargo hold has may be empty in accordance with the

    approved loading manual. So the hold is filled from zero

    to a certain value to compensate for the increase in sea

    pressure exerted on the double bottom. Application of (7)

    yields an increase in cargo mass (from zero) of

    )TT(B max1H . However, due to the presence ofthe hopper tanks and transverse bulkhead lower stool less

    cargo mass is required to achieve the necessary cargo

    pressure increase on the double bottom (flat part) than is

    computed by expression (7), where the full displacement

    addition (acting on the total width of the ships bottom)

    is compensated as cargo mass increase (gradually

    increasing its influence from the width of the flat part ofthe double bottom to the total ship breadth). Therefore,

    the minimum required cargo mass is overestimated by

    expression (7) and can be corrected for the presence of

    the non cargo carrying volumes. For a rated upper

    surface cargo level above the top of the hopper tank (

    DBHTm hhh ), the correction includes the complete

    volume of the hopper tanks, which gives:

    [ ]LSDBHTHTHBmax1Hmin V)hh(b)TT(BP = (8)

    where, bHT is the width of the hopper tank, hHT the heightof the hopper tank and hDB the height of the double

    bottom.

    For a rated upper surface cargo level below the top of the

    hopper tank ( DBHTm hhh < ), the correction is

    dependent on the value ofhm, which is not known a priori

    but can be estimated by )TT(h max1B

    m

    = . As the

    hopper tanks are neglected, this is a conservativeapproach (hm is overestimated). The minimum cargomass can than easily be calculated by considering the

    cargo volume up to filling level hm and the associated bulk cargo density. As the transverse bulkhead lower

    stool is low compared to the height of the cargo hold, hm

    will usually be higher than the height of the lower stool.

    This justifies a correction on Pmin by subtracting the term

    LSBV . Defining bm as follows, see Figure 5:

    )TT(hh

    bb max1

    DBHT

    HT

    B

    m

    =

    (9)

    we can write for the minimum required cargo mass:

    += LSDBHT

    HT

    mHTmHBmin V)hh(

    b

    b)b2Bb(P

    (10)

    Figure 5: Definition ofbm

    The verification of the maximum permissible and

    minimum required cargo mass is to be performed for the

    case of individual cargo holds, as described above, and

    for the case of two adjacent cargo holds. In fact, the case

    of individual cargo holds addresses the maximum

    bending moment and shear force in the floors, the

    maximum bending moment in the double bottom girders

    at mid-length of the cargo hold and the maximum shear

    force in the double bottom girders at the ends of the

    cargo hold when considering alternate loading conditions(angular deformation at hold ends due to asymmetrical

    loading produces the maximum bending moment in the

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    double bottom girders at mid-length of hold). The case of

    two adjacent cargo holds considers the maximum

    bending moment and shear force in the double bottom

    girders acting simultaneously at the transverse bulkhead

    (the condition of zero angular deformation at the hold

    ends due to symmetric loading produces the maximum

    bending moment in the double bottom girders at the holdends) and the shear strength of the (corrugated)

    transverse bulkhead.

    Based on the derivations and considerations above, it is

    easy to see that a straightforward application of the

    conservation of mass principle provides quick and

    conservative estimates of the maximum permissible and

    minimum required cargo mass. The maximum

    permissible cargo mass for two adjacent holds

    max21 )PP( + at a draught TT1 < can be written asfollows:

    )TT(B)(PP)PP(12H1H21max21

    ++=+

    (11)

    where 21 PP + is the maximum mass of cargo in twoadjacent holds at the scantling draught, while H1 and H2denote the length of the two adjacent cargo holds,

    respectively.

    Following the same reasoning, the minimum required

    cargo mass for two adjacent holds min21 )PP( + at adraught max1 TT > can be written as follows:

    )TT(B)()PP( max12H1Hmin21 +=+

    (12)

    2.2 HOLD MASS CURVES FOR HARBOUR

    CONDITIONS

    During loading and unloading in port the maximum

    allowable cargo mass is higher than at sea due to the

    absence of waves generating large vertical accelerations

    and relative motions. In a similar fashion the minimum

    required cargo mass is less than at sea. Due to this

    reduction of dynamic loads, the ship has more flexibility

    in loading conditions during port operations, which is

    regulated by providing specific hold mass curves for the

    harbour conditions in addition to the seagoing conditions.

    In the ideal port situation of no accelerations and no

    relative motions expression (1) reduces to:

    1

    H

    DBCDB gT

    B

    g)MM(p

    +=

    (13)

    The maximum permissible cargo mass for a single hold

    in harbour condition Pmax is derived on the basis of theknown maximum permissible cargo mass from seagoing

    condition at the scantling draught. Equating expression

    (1) for seagoing condition with PMC = , 0MDB =

    and TT1 = to expression (14), after some algebra,gives:

    DB1L

    T2

    UHZU

    max MTehTBg

    agPP

    +=

    (14)

    This expression requires computation of aZU and hU.Simply ignoring them would yield extremely

    conservative results, as expression (15) would be

    effectively reduced to expression (4) for seagoing

    conditions, with the exception of the double bottom

    ballast water mass which is very small compared to the

    maximum cargo mass. In other words, the loading

    flexibility of the ship would be too much restricted.

    Therefore, any attempt for simplification of (15) must

    still include one of the two dynamic parameters.

    Rewriting (14) into a static and a dynamic part gives:

    ( )DB1Hstaticmax,

    MTTBPP =

    (15)

    L

    T2

    UHZU

    dynamicmax, eBhg

    aPP

    =

    (16)

    The key point for simplification is to evaluate the two

    terms of (17) against each other. Making use of practical

    data on typical bulk carriers and considering the worst

    load case for the downward net resulting double bottom

    load (maximum downward vertical acceleration), it can

    be shown that approximately

    LT2

    UHZU eBh3g

    aP

    . Therefore, (17) can be

    approximated by:

    L

    T2

    UHdynamicmax, eBh2P

    (17)

    It can further be shown that the L/T ratio for typical bulk

    carriers from 10k DWT is between 12.5 and 19.

    Therefore, the term LT2

    e

    will be between 0.60 and

    0.70. By setting LT2

    e

    to a conservative value of 0.5

    (the corresponding L/T ratio is 9), expression (18) can be

    conservatively further reduced to:

    UHdynamicmax,BhP

    (18)

    This is conservative, as the value of the dynamic part,

    giving a positive contribution to the maximum

    permissible cargo mass, is underestimated. As such,

    expression (14) can be safely simplified as follows:

    ( ) DB1UHmax MThTBPP =

    (19)

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    where hU corresponds to the relative motion for the loadcase where the vertical acceleration is maximum, which

    is easy to calculate (BV Rules load case b).

    The minimum required cargo mass for a single hold in

    harbour condition Pmin is derived on the basis of the

    known minimum required permissible cargo mass fromseagoing condition at the scantling draught. Equating

    expression (1) for seagoing condition with 0MC = ,

    0MDB = and max1 TT = to expression (14) results inthe following expression

    DBmaxL

    T2

    U1Hmin MTehTBPmax

    =

    (20)

    which is independent of the vertical acceleration aZU.

    Following the reasoning above, LT2

    e

    can be taken as

    0.5. This underestimation is on the safe, side as it

    increases the minimum required cargo mass. In doing so,

    expression (21) can be reduced to:

    DBmaxU1Hmin M)Th5.0T(BP =

    (21)

    where hU corresponds to the relative motion for the loadcase where the relative motion is maximum, which is

    easy to calculate (BV Rules load case a).

    In a similar fashion as above, applying the conservation

    of mass principle, expressions for the maximum

    permissible and minimum required cargo mass for two

    adjacent holds can be derived. The maximum permissible

    cargo mass for two adjacent holds max21 )PP( + at adraught TT1 < can be written as follows:

    2DB1DB1U2H1H

    21max21

    MM)ThT(B)(

    PP)PP(

    +

    +=+

    (22)

    where 21 PP + is the maximum mass of cargo in twoadjacent holds at the scantling draught, H1 and H2denote the length of the two adjacent cargo holds,

    respectively, hUcorresponds to the relative motion for the

    load case where the vertical acceleration is maximum

    (BV Rules load case b), while MDB1 and MDB1 represent

    the mass of the double bottom ballast water of the two

    adjacent cargo holds, respectively.

    Applying the same reasoning, the minimum required

    cargo mass for two adjacent holds min21 )PP( + at adraught max1 TT > can be written as follows:

    2DB1DB

    maxU12H1Hmin21

    MM

    )ThT(B)()PP(

    +=+

    (23)

    where hU corresponds to the relative motion for the load

    case where the relative motion is maximum (BV Rules

    load case a).

    2.3 CONSIDERATIONS FOR IMPROVEMENT

    In order to make the process of evaluating hold mass

    curves as practical and efficient as possible, the formulae

    derived in this section have been simplified as far as

    possible. This enables easy calculation on-board which

    does not require complicated mathematics. In order tostay on the safe side, the simplifications give a rather

    conservative result, which inherently means that there is

    room for optimisation of loading flexibility when the

    more complex formulae are used instead of the

    simplified ones. The obvious conservative assumption in

    all formulations for the generation of the mass hold

    curves is that it is assumed that the shear strength at full

    draft is marginal and it is necessary to preserve shear

    force at different drafts.

    With the availability of good on-board computation

    tools, in particular the loading instrument, this has

    become relatively easy to implement. In fact,improvements in the Rules after the introduction of UR

    S1A are mandating the implementation of the hold mass

    curves in the loading instrument, as will be described in

    the following section.

    2.4 DEVELOPMENTS OF IACS UNIFIED

    REQUIREMENTS FOR HOLDS MASS

    CURVES FOR NEW RULES AFTER UR S1A

    As described in the introduction, UR S1A makes the

    inclusion of the hold mass curves in the approved loading

    instrument mandatory for new ships7. UR S20 has

    introduced the development of the hold mass curves havetaking into account cargo hold flooding, UR S20 is

    applicable to new single and double side skin bulk

    carriers of 150 m length and over with cargo density

    equal to or higher than 1.0 m3 (applicable for single side

    skin bulk carriers contracted for construction on or after

    1 July 1998 and double side skin bulk carrier contracted

    for construction on or after 1 July 1999 or 1 January

    2000, depending on the width of the double side skin)

    and considers the allowable hold loading in the case of

    flooding of any (individual) cargo hold on the basis of

    the cargo carried (volume, density and permeability),

    effectively increasing bulk carrier safety. Due to the

    change in the maximum permissible cargo mass at themaximum draft, the hold mass curves for the maximum

    permissible cargo mass for a reduced draught are

    changed as well. In a similar fashion UR S22 has

    changed the allowable hold loading of the foremost cargo

    hold of bulk carriers bulk carriers contracted for

    construction before 1 July 1998, with length of 150 m or

    more and cargo density of equal to or higher than 1.78

    t/m3.

    With the introduction of UR S25 the hold mass curves

    have been further developed. UR S25 is applicable to

    bulk carriers of 150 m in length and over, which are

    7 In the context of UR S1A new ships are ships

    contracted for construction on or after 1 July 1998.

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    contracted for construction on or after 1 July 2003. With

    UR S25, harmonised notations and associated design

    loading conditions have been introduced. This has

    created a uniform way to assess bulk carrier designs with

    regard to their cargo carrying capacity and loading

    flexibility. This in turn has generated a high degree of

    transparency for ship owners and operators, as well as atechnical level playing field for designers and class

    societies, and as such further enhanced bulk carrier

    safety.

    The three basic notations are as follows [8]:

    BC-A: for bulk carriers designed to carry dry bulk

    cargoes of cargo density 1.0 t/m3 and above with

    specific holds empty at maximum draught in

    addition to BC-B conditions

    BC-B: for bulk carriers designed to carry dry bulk

    cargoes of cargo density 1.0 t/m3 and above with

    all cargo holds loaded in addition to BC-C

    conditions

    BC-C: for bulk carriers designed to carry dry bulkcargoes of cargo density less than 1.0 t/m3

    For each of the three notations UR S25 provides a list of

    design loading conditions to be checked. These loading

    conditions are chosen in such a way that the design

    incorporates multi-port operations which affect the local

    strength and therefore directly define the hold mass

    curves.

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    Key seagoing loading conditions in this respect are the

    following [8]:

    Any cargo hold is to be able to of carrying full cargo

    mass with fuel oil tanks in double bottom in way of

    the cargo hold, if any, being 100% full and ballast

    water tanks in the double bottom in way of the cargo

    hold being empty, at 67% of the maximum draught8

    ; Any cargo hold is to be capable of being empty with

    all double bottom tanks in the way of the cargo hold

    being empty, at 83% of the maximum draught;

    Similar conditions apply for the case of two adjacent

    cargo holds, with the empty cargo holds condition at

    75% of the maximum draught. In addition, loading

    conditions while in harbour are addressed.

    In applying these seagoing conditions, the loading

    conditions 5 and 3 presented in Figure 3 are fixed. In

    fact, curve (a) is replaced by curve (c), as shown in

    Figure 6. Only if the ship is assigned the additionalnotation {no MP} these conditions can be waived.

    Figure 6: Hold mass curves based on UR S25, including

    multi-port operations

    For BC-A bulk carriers, which are capable of sailing in

    alternate conditions, specific additional loading

    conditions are specified, including a margin in cargo

    loading for the carriage of high density cargo (equal to

    10% of full cargo mass).

    UR S25 specifically addresses the issue of the hold mass

    curves as based on the design loading conditions. For

    other draughts than those specified in the design loading

    conditions, the maximum allowable and minimum

    required mass is to be adjusted for the change in

    buoyancy acting on the bottom (to be calculated using

    the water plan area at each draught). This is, in fact, an

    implementation of the principle of the conservation of

    mass as derived and justified in section 2.1.

    8 The full cargo mass is defined as the cargo mass in a

    hold corresponding to cargo with a virtual density

    (homogeneous mass/hold cubic capacity, minimum 1.0

    t/m3) filled to the top of the hatch coaming and is not to

    be less than the actual cargo mass in a cargo holdcorresponding to a homogeneously loaded condition at

    maximum draught [8].

    2.5 OTHER CLASS SOCIETIES

    Similarly to the developments described above, other

    class societies apply the same basic concept in order to

    estimate the mass hold curves. Examples of other pre-

    CSR methods utilised by other classes are depicted on

    Figure 7 for the seagoing case only.

    The upper curve in essence preserves the net load, i.e.

    the difference between the cargo weight and the

    buoyancy of the cargo hold on the basis of purely static

    considerations. The maximum cargo is deduced adding

    the net load to the buoyancy force. Of course the

    maximum cargo has been determined beforehand for

    each hold by structural analysis. The minimum cargo at

    design draft is determined by subtracting the net load

    from the buoyancy. The abscissa for the minimum cargo

    curve is determined from similar triangles, being parallel

    to the maximum cargo curve.

    Figure 7: Hold mass hold curves, pre-CSR, seagoing

    The lower curve is based on the same philosophy, but it

    accounts for dynamic effects as shown in the derivation

    above. Parameterk ranges from 0.67 to 1 depending on

    the load cases studied at the design stage. It is known that

    IACS UR S25 dictates that the case of 67% of full draft

    with the maximum cargo hold load be studied in the

    design stage, with respect to local and global strength.

    The minimum cargo curve, although not shown in the

    lower part of Figure 6, is determined by the following

    relationship:

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    = 4

    T

    T5P11.0P

    max

    maxmin

    (24)

    Equation (24) provides the interesting relation between

    the minimum and the maximum cargo in the hold. Thisrelation is based on statistical evaluation of many bulk

    carriers instead of computations. According to (24), the

    minimum cargo load is 11% of the maximum one.

    2.6 DEVELOPMENT OF HOLDS MASS

    CURVES FOR THE COMMON

    STRUCTURAL RULES

    Hold mass curves generation is necessary for all bulk

    carriers above 90 meters according to the CSR. The

    approach follows the logic introduced in UR S25, see

    section 2.4. According to the formulation, the maximum

    cargo mass for a draught less than 67% of the maximumis given by:

    (h

    T67.0V025.1M1.0M)T(P maxHHHDmax +=

    (25)

    where h is the vertical distance from the top of the inner

    bottom to the main deck at centre-line, VH is the volumeof the hold excluding the volume enclosed by the hatch

    coaming, MHis the actual cargo mass corresponding to a

    homogeneously loaded condition at maximum draught,

    MHDis the maximum cargo mass allowed to be carried in

    a cargo hold according to the design loading conditions

    with specified holds empty at maximum draught, Tmax isthe maximum draught and Tis the actual draught underconsideration.

    Similarly for the minimum load:

    ( )h

    T83.0TV025.1)T(P maxHmin

    =

    (26)

    Equation (26) is valid for a draught above 83% of the

    maximum as dictated by UR S25. The two relations

    above which are depicted pictorially on Figure 8, are

    valid for holds designed to be always full, like the oreholds. For holds which can be empty at maximum draft,

    there is no meaning for minimum cargo, whereas the

    maximum cargo for draught less than 67% of the

    maximum is given by:

    ( )h

    TT67.0V025.1M)T(P maxHFullmax

    =

    (27)

    where MFull is the cargo mass corresponding to cargo

    with virtual density filled up to the top of hatch coaming.

    The density is the maximum between one and MH/VH.

    Figure 8: Mass hold curves according to CSR (ore hold)

    The curves are simplified greatly at the expense of

    operational flexibility when the limitation {No MP} is

    added to the vessel notation (see also section 2.4), as this

    notation removes the need to evaluate additional loading

    conditions dictated by UR S25, such as the carriage of

    the maximum cargo at 67% of the maximum draught and

    empty ore hold at a draught as high as 83% of the

    maximum.

    INFLUENCE OF STILL WATER BENDING

    MOMENT

    Bulk carriers are sometimes engaged in multi-port

    loading operations, although the great majority are not

    designed for such. It is possible in such a multi-port

    operation that the designated ore holds may be unloaded

    at one port with the vessel proceeding to another port for

    further unloading. In such a case, the combination of

    hogging hull girder bending moment and external

    pressure corresponding to a reduced draught of the order

    of 60 to 70% of the maximum one may result in buckling

    of the bottom plating. Importantly, this is a case which is

    not routinely checked. A simple procedure is derived

    below which aims to calculate the maximum permissibledraught in way of the empty ore hold (designed to carry

    heavy cargo but operating empty) as a function of the

    hogging SWBM (Still Water Bending Moment). This

    procedure does not require performing a finite element

    analysis. Typically the calculations are performed for the

    midship ore hold and are applicable to all ore holds when

    operating empty. In case the draught is severely limiting,

    local reinforcement of the bottom may be necessary to

    resolve the buckling problem. It is thus proposed to

    develop a graph of the maximum permissible graph as a

    function of the SWBM on the basis of satisfying the

    buckling strength criterion:

    0.1BF

    9.1

    y,crit

    yRm

    9.1

    x,crit

    xRm =

    +

    (28)

    Where Rm, are the material and the load factors, both equal to 1.02,BFis the buckling factor defined by

    equation (28), crit,x and crit,y are the critical buckling

    stresses for the panel under consideration, while x and

    y are the stresses exerted on the bottom panels in the

    longitudinal and transverse directions, respectively.

    Transverse stress y results from the hydrostatic and

    hydrodynamic pressures on the bottom, computed from

    analysis of the elementary bottom panel. This stress is

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    determined from a grillage analysis through the BV

    program STEEL described in the next section. It can also

    be estimated by simple panel response relations with the

    handicap that the fixity of the plate boundaries needs to

    be assumed as either fixed or clamped. Longitudinal

    stress y stems from the contribution of hull girder static

    and dynamic bending moments and the bottom pressure.The former can be determined by :

    wavestaticgirderhull,x 05.1 += (29)

    where the factor 1.05 is a safety margin type factor due

    to the higher uncertainty of the wave induced stress. The

    wave induced and the static stress are computed on the

    basis of simple beam theory. The wave induced stress is

    multiplied by a factor equal to 0.625 which represents the

    maximum in 105 wave encounters. Satisfaction of

    equation (28) above needs to be ensured at all

    combinations of draught and SWBM (which can be

    controlled). An application of the procedure described

    will be presented in the examples section.

    A limitation for the SWBM for a given draught should be

    obtained as well from the buckling requirements of the

    upper sloping bulkhead and side shell in the upper wing

    tank (due to sagging bending moment). This limitation

    could be critical for the bulk carriers with transversely

    framed side shell in upper tank and thin sloping

    bulkheads. The shear strength of the side shell between

    the loaded and empty holds (in block loading) should

    also be checked for the allowable cargo mass. The

    sagging SWBM at any seagoing condition is not to

    exceed:

    WIBMy

    ISWBM critsagmax =

    (30)

    where I is the hull girder net moment of inertia at themid-hold section, y is the distance between the hull

    girder neutral axis and the structural member under

    consideration (plate panel or longitudinal stiffeners), critis the critical buckling stress of the structural member

    under consideration and WIBM is the Wave Induced

    Bending Moment as prescribed in the Rules.

    2. CASE STUDIES

    4.1 DERIVATION OF HOLD MASS CURVES

    As has been described previously, the hold mass curves

    may provide the pre-1998 bulk carriers with the ability to

    safely operate a variety of loading conditions apart from

    the ones checked in the design stage. It is very common,

    from an operational point of view, for a vessel to be

    needed to load cargoes at reduced draughts and in

    loading patterns different from the ones shown in the

    loading manual. These loading conditions, apart from the

    stability and longitudinal strength aspect which are

    examined on-board with the aid of the loading

    instrument, have also to be checked from local strength

    point of view in the plan approval office. The aim of this

    examination is to verify the structural integrity of the

    plating, the ordinary stiffeners and the primary

    supporting members for each hold under the given

    loading condition. The plating and the stiffeners are

    checked at various sections of the ships length with the

    MARS program (a typical section in MARS is shown

    in Figure 9). MARS is a panel-to-panel 2D analysis toolbased on the requirements of the BV Rules. The primary

    supporting members (girders and floors) are assessed

    using the STEEL program. STEEL is a 3D beam

    analysis program which calculates all deformations, local

    moments, forces and stresses in structures modelled by

    beams subjected to static loads (in Figure 10 a STEEL

    model is shown extending from the middle of one hold to

    the middle of the next hold is depicted). Depending on

    the loading condition at hand, the review may also

    include the examination of the transverse bulkheads and

    the cross deck areas. All this process is time consuming

    and is also specific for each loading condition, which

    means that it has to be repeated every time the proposedcondition deviates from the loading manual.

    In order to bypass the process described above, the hold

    mass curves can be formulated based on the vessels

    existing loading manual. By the time these curves have

    been created and implemented on board (as a supplement

    to the loading manual), the vessel gains the flexibility to

    be loaded in ways, otherwise restrictive, without further

    examination.

    Figure 9: Typical MARS section for the assessment ofthe plating and ordinary stiffeners

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    Figure 10: Two-hold model in STEEL for the assessment

    of the primary supporting members of the bottom

    Application of the mathematical equations presented in

    section 2 on a capesize bulk carrier yields the hold mass

    curves for each hold and for the pairs of adjacent holds.These are depicted in Figures 11 and 12 for No 5 and No

    6 cargo holds, respectively, and in Figure 13 for the

    adjacent No 5 and No 6 cargo holds. The main

    particulars of the vessel are given in Table 1.

    Table 1: Main particulars of the case study vessel

    Length over all (Loa) 253.92 m

    Length between perpendiculars 241.00 m

    Moulded breadth 40.00 m

    Moulded depth 21.00 m

    Scantling draught 14.60 m

    Block coefficient 0.822

    Deadweight (approx.) 100,000 t

    Figure 11: Hold mass curves for No 5 cargo hold

    Figure 12: Hold mass curves for No 6 cargo hold

    The loading manual can provide directly points 3 and 5

    (see Figure 11), that produce the Pmax curve (a) and thePmin curve (b) for seagoing conditions. More specifically,point 5 corresponds to a loading condition at which the

    hold is fully loaded at the minimum possible draughtTactual calculated at mid length of the hold. The criticalcondition for the even holds that fulfils this requirement

    is usually the full load homogeneous condition (in

    particular the arrival condition, which has a smaller

    draught than the departure condition) or the full load

    alternate (arrival) condition for the ore holds. Since Tactual(as depicted by the actual full load condition) is usually

    smaller than the scantling draught T, the Pmax curve

    obtains the flat section between points 5 and 1 byapplying TTactual = in expression (4). It is importantto note at this point that when calculating the minimum

    and maximum mass for each hold from the actual

    loading conditions, the mass of double bottom contents

    MDB (if any) should be added to the mass of cargo in the

    hold, as this weight also counteracts to the upward acting

    sea pressure. This MDB should not be confused as being

    only ballast water, since it represents any liquid weight in

    the double bottom situated underneath the flat inner

    bottom of the cargo hold. It is common to have fuel and

    diesel oil tanks underneath the aft holds of bulk carriers

    and this weight is bound to be present in the full loadcondition, while ballast water is not.

    By following the same approach as above, point 3

    corresponds to a loading condition at which the hold may

    be empty, at the maximum possible draught Tmax(calculated at mid-length of the hold). For an (uneven)

    ore hold this is typically the heavy ballast condition (and

    especially the departure condition, which has a greater

    draught than the arrival condition), whereas for an even

    hold this is, in most cases, the alternate condition at full

    draught (departure condition). Due to these different

    draughts, the Pmin curve of the even holds (curve (b) of

    Figure 12) is usually a flat line which coincides with theaxis of the draughts (horizontal axis). The relevant curve

    for the ore hold (curve (b) of Figure 11) starts at Tmax andends at T, being at the same time parallel to the Pmaxcurve.

    Following the procedure described above for No 5 cargo

    hold, with a length of 26.6 m, points 5 and 3 would be

    the following for the vessel under consideration (draught

    in m, cargo mass in t):

    )26949,15.14()P,T(P maxactual5 ==(associated bulk cargo density: 1.67 t/m3)

    )0,07.10()0,T(Pmax3 ==

    ThePminandPmax curves for seagoing conditions can nowbe derived from expressions (4) and (7), respectively. In

    order to produce the relevant curves for harbour

    conditions, we need to calculate the relative motion hU..According to BV Rules, the reference value of the

    relative motion, at any hull transverse section, can be

    obtained from the formulas in Table 2 [9].

    Table 2: Maximum relative motion h1 in the upright shipcondition [9]

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    T1 shown in Table 2 (for a location between 0,3L and0,7L) may be taken equal to Tactual(for thePmax curve) and

    Tmax (for the Pmin curve). The wave parameter iscalculated on the basis of the wave parameter C (see

    Table 3) and the navigation coefficient n (see Table 4).

    Based on the above, for No 5 cargo hold (mid-lengthsituated at x = 0.43L), the relative motion hU is equal to

    mh

    hU 291.32

    1 == for thePmax curve (load case b)

    and hU = h1 = 6.582m for thePmin curve (load case a).

    The relevant curves for harbour conditions (curves (c)

    and (d)) can now be produced by substituting the data of

    points 3 and 5 and hU to expressions (19) and (21). Incase that Pmax (seagoing) is calculated from a loading

    condition with a liquid weight MDB underneath the hold,

    then this weight has to be deducted in (19) and (21).

    Table 3: Wave parameterC [9]

    Table 4: Navigation coefficient n [9]

    Figure 13: Hold mass curves for No 5 and No 6 adjacent

    cargo holds

    The same procedure should be followed for producing

    the hold mass curves for two adjacent holds. The loading

    conditions in the loading manual will provide points 3

    and 5 of Figure 13. Point 5 represents the loading

    condition at which the sum of the cargo mass in the two

    adjacent holds and the related double bottom contents

    )MM( 2DB1DB + (if any) is maximum, at the

    minimum possible draught Tactual (calculated at mid-

    length of the holds). This could be a full load

    homogeneous condition at the maximum draught (arrival

    condition). Again by applying TTactual = in (11), themax21 )PP( + curve (a) shows the flat section between

    points 5 and 1.

    In a similar manner, point 3 now corresponds to a

    loading condition at which the sum of cargo in two

    adjacent holds and their relative double bottom contents

    )MM( 2DB1DB + (if any) is minimum, at the

    maximum possible draught Tmax (calculated at mid-length

    of the holds). An expected loading condition for this

    point would be the heavy ballast condition in which the

    adjacent holds are empty. This condition will not apply

    to the heavy ballast hold and its adjacent holds becauseof the weight of ballast water in the cargo hold. For this

    pair of holds, the light ballast condition could be a

    possible determinant for point 3. For the vessel under

    consideration, points 5 and 3 are the following (draught

    in m, cargo mass in t):

    )29407,46.14())PP(,T(P max21actual5 =+=

    )0,09.10()0,T(P max3 ==

    The min21 )PP( + and max21 )PP( + curves forseagoing conditions can now be derived by substituting

    the data of points 3 and 5 to the expressions (11) and(12), respectively (with length of No 6 cargo hold 26.6

    m). Similarly expressions (22) and (23) will yield the

    relevant max21 )PP( + and max21 )PP( + curves forthe harbour conditions. In case that max21 )PP( + (seagoing) is calculated from a loading condition with a

    liquid weight )MM( 2DB1DB + underneath the

    hold(s), then this weight has to be deducted in

    expressions (22) and (23).

    In the description given above for the creation of the hold

    mass curves from the actual conditions of the loading

    manual, points 5 and 3 have been correlated to typicalconditions found in all loading manuals. While this is

    true most of the times, it is not always the case.

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    Sometimes these points correspond to different loading

    conditions which involve combination of slack holds and

    ballasted double bottom tanks. This is due to the fact that

    bulk carriers built prior to the UR S25 requirements

    would include in their loading manuals each condition

    pattern (i.e. slack holds) that the vessel was designed for

    to sail. The UR S25 solved this issue by applying genericloading conditions during the design stage depending on

    the type of the vessel.

    4.2 MAXIMUM DRAFT AS A FUNCTION OF

    STATIC BENDING MOMENT (ORE HOLDS)

    The capesize bulk carrier utilised in the previous section

    to demonstrate the derivation of the hold mass curves

    will also be used to apply the method described in

    Section 3 to study the influence of draught and static

    bending moment on the bottom strength of the ore holds

    (loaded in the alternate condition). The vessel does not

    have BC-A, BC-B or BC-C notation in compliance withURS 25. If it did, then it is known that (excluding the

    case where {No MP} is assigned) the maximum draft

    which can be tolerated for the ore holds with 100%

    hogging SWBM is 83% of the scantling draught. The

    question for the vessel under study, which is a pre-

    URS25 ship, is to determine the maximum draught for

    which the ore holds can be left empty. We choose to

    study No 5 cargo hold, which is located in the middle of

    the vessel and therefore subjected to the highest hull

    girder stresses. Conclusions drawn for this hold can be

    conservatively extended to the other ore holds as well.

    The hogging SWBM is 2,538,000 KN.m and the wave

    induced (vertical) bending moment WIBM equal to3,650,000 KN.m. The moment of inertia of the cross

    section in No 5 cargo hold and the position of neutral

    axis are 330 m4 and 9.5 m, respectively. On the basis of

    these data, the buckling factors (defined by equation

    (28)) are computed as a function of the draught

    (percentage of scantling draught Ts) and the hoggingSWBM. The results are depicted in Figure 14.

    Figure 14: Buckling factor versus draft and static

    bending moment

    It is evident that No 5 cargo hold cannot be empty close

    and below the scantling draught. Calculations for the

    maximum draught, assuming 100% of the SWBM is

    acting, are depicted in Figure 15 as a function of the

    buckling factor. It is found that the buckling factor BF is

    lower than one below (approximately) 78% of the

    scantling draught.

    Figure 15: Buckling factor versus draught (at 100%

    SWBM)

    The sensitivity of the bottom plating buckling strength to

    the static bending moment is depicted in Figure 16,

    which is a multi-modal version of the previous one.Figure 16 depicts the maximum permissible draught as a

    function of the hogging SWBM. The sensitivity of the

    buckling strength to the bottom thickness is shown in

    Figure 17. As expected, there is a parabolic relation

    between the buckling strength (BF) and the bottom

    thickness.

    Figure 16: Sensitivity to the hogging SWBM

    Figure 17: Sensitivity to the bottom thickness

    CONCLUSIONS

    In order for bulk carriers to safely sail a certain loading

    condition, three key points need to be checked. First, the

    longitudinal strength characteristics, in terms of still

    water bending moment and shear force, need to be

    verified against the permissible values. Second, the

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    ships intact and damage stability particulars need to be

    checked in accordance with the applicable criteria. Third,

    the local strength of the cargo hold structure, loaded by

    the cargo mass forces and external sea pressures, is to be

    checked against applicable yielding, buckling and fatigue

    criteria.

    The first two points can be readily dealt with on-board by

    entering the loading condition into the loading instrument

    (or loading computer), which is mandatory for all bulk

    carriers of 150 m in length and over. The loading

    instrument of modern bulk carriers, contracted for

    construction on of after 1 July 1998, IACS UR S1A

    requires the hold mass curves, making verification of the

    third point straightforward for the master. For pre-UR

    S1A bulk carriers the hold mass curves are not

    mandatory. Therefore, if loading conditions other than

    the conditions of the approved loading manual are

    envisaged, the hold mass curves need to be specifically

    derived to check the local strength of the cargo holdstructure. This is particularly important when the vessel

    will be engaged in multi-port operations with strong

    variation of cargo mass against draught for the different

    cargo holds. As the majority of the in-service of bulk

    carriers consists of pre-UR S1A ships, a practical method

    for establishing the hold mass curves is needed.

    On the theoretical level (section 2), the basic requirement

    for the derivation of the hold mass curves is the

    conservation of the net vertical load on the double

    bottom structure. These curves have been derived in this

    paper and it was shown that, by conservatively

    simplifying the derived expressions, the conservation ofload requirement reduces to the conservation of mass

    requirement generally adopted in UR S25. With this

    method simple expressions are obtained for calculating

    the hold mass curves for individual cargo holds and two

    adjacent cargo holds, in seagoing as well as harbour

    conditions.

    With the introduction of UR S25, later followed by the

    CSR, the minimum envelope of the hold mass curves has

    been clearly defined and the hold mass curves follow

    directly from the application of the rule strength

    requirements to the prescribed loading conditions. For

    pre-UR S25 bulk carriers the situation is morecomplicated. Generally speaking, the set of approved

    loading conditions from the loading manual serves to

    define the hold mass curves on the basis of the

    expressions derived in this paper, which provides the

    ship owner with more loading flexibility. In case the

    envisaged loading condition is outside the hold mass

    curves obtained in this manner, additional strength

    checks are to be performed in order to accept the new

    loading condition. It is obvious that the loading

    flexibility obtained from the hold mass curves is

    somewhat limited due to the conservative simplifications

    which have been made in order to ensure an easy and

    quick process. When the more general expressions

    (before application of the simplifications) are applied,

    more loading flexibility can be obtained in result.

    In section 3 the importance of the combination of draught

    and hogging still water bending moment for the case of

    empty holds in multi-port conditions was emphasised, as

    there is a significant risk of buckling of the bottom plating due to the combination of local and global

    compression stresses. This issue needs to be specifically

    addressed when deriving the hold mass curves for multi-

    port operations.

    A practical application of the derived hold mass curves is

    presented in the case studies on a 100k DWT capesize

    bulk carrier. Hold mass curves have been derived for No

    5 cargo hold, No 6 cargo hold and the adjacent No 5 and

    No 6 cargo holds. In addition, the maximum draught at

    which No 5 cargo hold can be empty, while the

    maximum hogging still water bending moment is acting,

    has been derived from a buckling analysis of the bottomplating. Finally, a sensitivity study into the effect of the

    value of the still water bending moment and bottom

    plating thickness was carried out.

    In conclusion, a practical methodology for the derivation

    of the hold mass curves has been presented, which is

    easy to apply to existing bulk carrier and can be used to

    extend the operating profile of bulk carriers in a safe

    way, taking into account the relevant strength limits of

    the cargo hold local structure. This is particularly

    relevant for existing ships which need to engage in multi-

    port operations.

    REFERENCES

    1. Intercargo, Intercargo Briefing: Loading Rates,

    Rev.0.1, 21 November 2008

    2. Lloyds MIU, SeaWay, May 2009

    3. IACS, Bulk Carriers - Guidance and Information on

    Bulk Cargo Loading and Discharging to Reduce the

    Likelihood of Over-stressing the Hull Structure,

    Rec. 46, 1997

    4. Bureau Veritas, Rules for the Classification of Steel

    Ships, Pt B, Ch 5, Sec 5, [2], April 2009

    5. Journe JMJ, Massie WW, Offshore

    Hydrodynamics, First Edition, Delft University ofTechnology, January 2001

    6. Bureau Veritas, Rules for the Classification of Steel

    Ships, Pt B, Ch 5, Sec 4, April 2009

    7. Bureau Veritas, Rules for the Classification of Steel

    Ships, Pt B, Ch 5, Sec 3, [2], April 2009

    8. IACS, Harmonised Notations and Corresponding

    Design Loading Conditions for Bulk Carriers, UR

    S25, Rev. 2, July 2004

    9. Bureau Veritas, Rules for the Classification of Steel

    Ships, Pt B, Ch 5, April 2009

    AUTHORS BIOGRAPHIES

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    Kostantinos Chatzitolios currently works in Bureau

    Veritas as a hull surveyor in the plan approval office

    (HPO) of Piraeus, Greece. He joined Bureau Veritas in

    2005 after obtaining a Diploma in Naval Architecture

    and Marine Engineering from the National Technical

    University of Athens. In the four years that he has

    worked in HPO he has dealt with stability and hullmatters of bulk carriers, oil tankers and passenger ships.

    In the last two years he is specialized in the hull structure

    of bulk carriers (existing and CSR) and oil tankers.

    Konstantinos is currently undertaking a Masters degree

    in Business Administration (International MBA) in the

    Athens University of Economics and Business.

    Gijsbert de Jong holds the current position of product

    manager at Bureau Veritas and is based in the Head

    Office in Paris. He is responsible for the international

    business development in the field of container ships anddry bulk carriers, as well as a number of specialised ship

    types.

    Gijsbert joined Bureau Veritas in 2001 after obtaining an

    MSc in Naval Architecture & Marine Engineering from

    Delft University of Technology. Before moving to Sales

    & Marketing Management in 2007, he has worked as

    hull surveyor and department manager for the Bureau

    Veritas plan approval office in Rotterdam. During this

    period Gijsbert has built up extensive experience with

    dry cargo & container ships, dredgers, asphalt carriers,

    product tankers, reefers & tugs. In his present position he

    is working closely together with BVs technical

    specialists and extensive international network to

    develop new products and services meeting with the

    maritime industrys specific needs.

    Gijsbert has published technical papers on container

    ships, bulk carriers, arctic shipping and fuel cell power

    systems and regularly writes articles for marine industry

    magazines.

    Dr John Emmanuel Kokarakis, a 1979 graduate of

    National Technical University of Athens, he holds PhD

    (1986) and Masters degrees in Naval Architecture (1983)and Masters in Mechanical Engineering (1984) from the

    University of Michigan. He worked for over ten years as

    a consultant undertaking technical problems worldwide.

    His specialization was in the area of technical

    investigation of marine accidents. In his capacity as a

    forensic engineer he participated in the technical

    investigation of the Exxon Valdez grounding, Sea-crest

    Capsize, Piper Alpha fire and explosion, Aleutian

    Enterprise foundering in Alaska as well as many other

    accidents of less notoriety.

    The last eleven years he works in Greece, in the area of

    classification. Having served in the plan approval officeof American Bureau of Shipping in Piraeus, he then

    joined Germanischer Lloyd heading their tanker and bulk

    carrier team in Greece. He is currently the Technical

    Director of Bureau Veritas in the Hellenic and Black Sea

    Region. In his duties Dr. Kokarakis is responsible for the

    smooth technical operation in the region as well as in the

    harmonic cooperation with the BV offices worldwide to

    the benefit of the BV clients in Greece. He was a

    member of the team which developed the CommonStructural Rules.