ring die granulator from harbin dadi machinery

Since 2006Harbin Dadi

Harbin Dadi Biology Organic Fertilizer Co., Ltd.哈尔滨大地生物有机肥有限公司

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---------------------------------------------------------------------------------------------------Photos and technical parameters do not represent the final products

Company Introduction:Harbin Dadi Biology Organic Fertilizer Co., Ltd. located in Harbin, Heilongjiang province, China .

Found in the year of 2006 with 10,000 m2 factory area .We specialty in manufacture & export

organic fertilizer granule machines ( production line) , animal feed pellets machine and biomass

fuel pellets machine with more than 10 years experiences .

The blank of versatile granule machine has been successfully filled in our country by us in the

field of organic fertilizer industry. We got the golden prize of the Ninth Patent Exhibition of China.

and our ring die granulator was awarded as “Top 10 Fertilizer Equipment in China”.

With most advanced equipment and a team of experienced technology, and skilled workers , our

ring die granulator machine got 8 patent , obtain a good reputation from our domestic clients and

oversea market from Canada ,Columbia, Mexico ,Australia,India and Malaysia,Morocco ,Spain

etc .

Better service, Better quality, Competitive prices, and timely delivery are our concept.

Welcome customers from all over the word to visit our factory and set up friendly relationship!

Email : [email protected] ;Skype : wangyanwen198311Whats app / Tel:0086-13059015539Website : www.harbindadi.com

Yanwen Wang

Business License CE Certificate Letters Patent

mailto:[email protected]

http://www.harbindadi.com

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Granulator type :ring die system

Main Products:1,Organic Fertilizer Granule Machine ( complete production line );

2,Animal Feed Pellet Machine ;

3,Biomass Fuel Pellet Machine ;

Granules &Pellets made from Granulation Machine :

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Organic Fertilizer Granule Machine ;

Animal Feed Pellet Machine ;

Biomass Fuel Pellet Machine ;

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Organic Fertilizer Granule Machine Range of Application:

The series of granule machines can make the following raw materials into

granules :

1.Agricultural waste: straw, dregs of beans, cotton dregs, rice bran,etc.

2.Animal manure: mixture of poultry litter (PL) and animal

waste(AW),such as,Slaughterhouse waste,Fish market,Urine and dung of

cow,Pigs,Sheep,Deer,Chicken, Ducks, Geese,Goat,earthworm cast etc.

3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum,

furfural residue,Bean cakes, Vinasse slag, Biogas residue, Fruit residue,

palm oil residue etc.

4.Residues of urban rubbish or sewage treatment plants.

5.Home scrap: food waste, bones, the roots and leaves of vegetables, etc.

6.Turfs, lignite, sludge, pond sludge,Sucrose slag,starch pulp.

7.Organic materials mix with mineral materials.

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Technical Parameters:

KHL-400 Organic Fertilizer Granule Machine


Model : KHL-400 KHL-400U

Capacity: T/h 1-1.8 1-1.8

Input moisture content required: % 30-35 30-35

Moisture reduce after granulation : % 3 3

Input material particle size required : mm 0.3-0.5 0.3-0.5

Rate of finished products:% ＞90 ＞90Voltage : V 380 (optional) 380 (optional)Granules size: mm 3.5-5.5 3.5-5.5

Power: KW 33 37Total weight:Kg 2000 2500Size: m 4.0 -1.7 -1.4 4.5-1.6-1.4

Model : KHL-500

Capacity: T/h 2-2.5

Input moisture content required: % 30-35

Moisture reduce after granulation : % 3

Input material particle size required : mm 0.3-0.5

Rate of finished products:% ＞90

Voltage : V 380 (optional)

Granules size: mm 3.5-5.5

Power: KW 56.5

Total weight:Kg 3000

Size: m 4.5-1.6-1.4

Video

Video

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Model : KHL-600

Capacity: T/h 2.5-3.5







Power: KW 64.5


Size: m 4.7-1.9-1.6

Model : KHL-700

Capacity: T/h 3.5-6







Power: KW 123


Size: m 7-2.6-1.8

Video

Video

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Model : KHL-800

Capacity: T/h 6-8







Power: KW 168


Size: m 6.5-3.9-1.9

Video

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Animal Feed Pellet Machine Range of application:

The series of pellet machines can make the following raw materials into pellet :

1,Corn, legume and smashed grass as the raw materials .

2,Halm from crop as raw materials.


Model : KJ-300 KJ-350Capacity:T/h 0.5-1 1-1.5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter: mm 3-10 3-10Power:KW 15 22Total weight:Kg 800 1000Size:m 1.5 -0.6 -1.6 1.6 -0.6 -1.6

Model : KJ-500 KJ-550Capacity:T/h 2-4 3-5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 3-10 3-10Power:KW 75 90Total weight:Kg 2500 2700Size: m 2.3 -1.2 -1.8 2.4-1.3-1.8


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 3-10 3-10Power:KW 132 160Total weight:Kg 3200 4000Size: m 2.7 0-1.3 -2.0 2.8 -1.3 -2.0

Flat die system

Ring die system

Ring die system

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Biomass Fuel Pellet Machine Range of application:

The series of pellet machines can make the following raw materials into pellet :

1,Wood saw dust as the raw materials

2, Crops straw as the raw materials


Model : KJ-300 KJ-350Capacity:T/h 0.5-1 1-1.5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter: mm 6-10 6-10Power:KW 15 22Total weight:Kg 800 1000Size:m 1.5 -0.6 -1.6 1.6 -0.6 -1.6


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 6-10 6-10Power:KW 75 90Total weight:Kg 2500 2700Size: m 2.3 -1.2 -1.8 2.4-1.3-1.8


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 6-10 6-10Power:KW 132 160Total weight:Kg 3200 4000Size: m 2.7 0-1.3 -2.0 2.8 -1.3 -2.0

Flat die system

Ring die system

Ring die system

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Complete Organic Fertilizer Production Line :

Items Function

Screening Machine Screen big particles or blocking out of raw materials

Mixer Mix more than two kinds of raw materials together

Organic Fertilizer Granulator Making the granules

Conveyors Connect the whole system

Rotary Drum Dryer Dry the granules

Rotary Drum Cooler Make the granules into normal temperature

Grading Machine Make the granules into different grades

Weighing & Packaging Machine Weight and then put the granules into bags

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Working Process of Bio-organic Fertilizer Granules Production Line:

Organic fertilizer production line is a complete set of equipment from raw

materials collection to the organic fertilizer granules packing.

1) Organic materials fermentation process:

It plays the preliminary but indispensable role in the whole production

line.

Two main types of compost turner are widely used to turn and mix the

compost and accelerate the fermentation speed, Self-propelled compost

turner and hydraulic compost turner.

2) Crushing Process:

The compost lump materials should be crushed before the granulating

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process. But we can leave out crushing process when the compost

material is fine enough. Vertical chain crusher and double-shaft horizontal

crusher, two types of crushing machine can be used to crush lump

compost raw materials.

3) Mixing Process:

Two types of mixing machine are applied to mix raw materials in the

fertilizer production line: Horizontal fertilizer mixing machine and

Vertical fertilizer mixing machine.

4) Granulating Process:

Granulating process is the core part in this production line, so we choose

the suitable model of fertilizer granulator according to customers detailed

requirements. Disc granulator machine, Drum granulator machine , Shifts

granulator , flat die granualtor , or ring die granulator in the market . As

usual , ring die granulator can be chosen to granulate the materials evenly

with highest production rate and nice final granules shape.

5) Drying Process:

When granulating, the moisture of fertilizer raw materials should be

30-35 %, and moisture will reduce about 3-5% , so the final moisture is

still more than 25% after granulation process .We should dry the raw

materials if the moisture is more than 25%. Rotary drum drying machine

is mainly used for drying the organic fertilizer granules with a certain

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degree of humidity and particle size.

6) Rotary Drum Cooling Machine:

The granules will take higher temperature & humidity .The rotary drum

cooling machine is used for cooling fertilizer to normal temperature as

well as make fertilizer particles stronger.

7) Rotary Drum Screening Machine:

It is used to separate the granules from the large or small particles which

need to be returned for the second crushing and granulating.

8) Rotary drum coating machine is used to coat the fertilizer with wax

and prevent the fertilizer from sticking together.

9) The last process is packaging process: Fertilizer packaging machine

can package bags quantitatively and automatically. We also need some

auxiliary equipment for connection such as belt conveyor, bucket elevator,

etc.

Production Line Model: Capacity : ( t/h )

OFPL-1 1-1.8

OFPL-2 2-2.5

OFPL-3 2.5-3.5

OFPL-5 3.5-6

OFPL-7 6-8

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1，Semi-wet crusher (Double-shaft horizontal crusher,)

Semi-wet Crusher is a special equipment for crushing the materials with

humidity and Multi-fibrous materials.

It adopts high-speed rotating blades to ensure the feed materials nice

granularity and high efficiency. Semi-wet material crusher is widely used

in the organic fertilizer producing process and it performs well in

crushing chicken / cow / pig manure compost and other Semi-wet organic

materials with moisture less than 20%.

1,It can also adjust crushing grain size within a certain range according to

the needs of users; Crushing grain size can meet the requirements of

granulation processing;

2.It plays a grinding role in municipal solid wastes organic fertilizer, i.e.

glass, ceramic, bricks and macadam, etc. to achieve the effect of using

security;

3.It contains two layers crushing systems which crush the materials finely

enough and obtain the optimum efficiency.

4.It has no screen and sieve so as to crush materials without blocking. To

safeguard the normal operation of machinery and ensure the continuity of

the production.

5.It adopts high-alloy hard-wearing hammers. The hammer slices are

forged to make sure that they are strong and hard-wearing enough to

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prolong service life.

6.It is two-way clearance adjusting design. It means that when the

hammer slices are worn out, we can continue to use them by moving their

position without any repair. The granularity of the material can be

controlled by adjusting the clearance of the hammer and the liner plate.

Model SWC-2H SWC-3H SWC-4H SWC-5H SWC-6H

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Particle Size input :(mm) 10 mm3

Particle Size output :(mm) < 2 mm

Power（kw） 11 15 15 15 22

Size L×W×H (m) 1.1*1.1*1.4 1.1*1.1*1.4 1.1*1.1*1.4 1.5*1.5*1.4 1.4*1.4*1.8

Weight(Kgs) 600 1000 1000 1200 1200

Voltage：V 380 V -50 HZ- 3 phase （it can be change under your need )

Construction

(1) Driving Device (motor )

(2) Protective cover

(3) Input device

(4) Output device

(5) Crush device

(6) Machine frame

(7) Belt

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2，Semi-wet crusher (Vertical chain crusher )

The semi-wet crusher ( Vertical type ) has the same function with

horizontal type semi-wet crusher .

Materials fall into the high-speed rotation impeller from the above of

machine, and under the impact of high-speed centrifugal force,they have

high-speed impact with another umbrella form materials ,which flow

around the impeller, after attacking of them , materials are

discharged from the bottom. It forms closed-circuit and do many

circulations, it can achieve the required product size by screening

equipment controlling.

The vertical type semi-wet crusher normal used after mixer machine ,

which can crush the big block formed during mixture processing or crush

the cycled defective granules .

Model SWC-2 SWC-3 SWC-4 SWC-5 SWC-6

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Particle Size input :(mm) 10 mm3

Particle Size output :(mm) < 3 mm

Power（kw） 11 15 15 15 22

Size L×W×H (m) 1.1*1.1*1.4 1.1*1.1*1.4 1.1*1.1*1.4 1.5*1.5*1.4 1.4*1.4*1.8

Weight(Kgs) 600 1000 1000 1200 1200


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Construction

(1)Driving Device (motor )

(2)Protective cover

(3)Input device

(4)Output device

(5)Crush device

(6)Machine frame

(7)Belt

3,Shift(s) Mixer ( Horizontal fertilizer mixing)

The raw materials for fertilizer granulation should be mixed evenly after

batching according to the formula, so raw material mixer equipment is an

essential component in the production of organic fertilizer. As usual the

single shaft horizontal mixer used for compound fertilizer (organic

materials add chemical / mineral raw materials) , and double shaft mixer

used for organic raw materials .

Mixer is mainly used to humidify and mix powdery materials in the

fertilizer industry. The machine uses shaft(s ) with spiral blades mounted

to mix the materials. As the spiral blades have multiple angles, raw

materials can be mixed quickly and effectively, regardless of their shape,

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size and density. The shifts mixer ( blender ) is also suitable for mixing

viscous material with about 20%-40% moisture content.

Model DSM-1 DSM-2 DSM-2A DSM-2B DSM-3

Capacity: t/h 1-1.8 2-2.5 2.5-3.5 3.5-6 6-8

Revolving speed (r/min) 4 4 4 4 4

Power（kw） 7.5 15 15 15 22

Size L×W×H (m) 2.5*1.4*0.8 3*1.4*1 3*1.4*1 3.5*1.6*1.1 3.5*1.6*1.1

Weight(Kgs) 1200 2200 2200 2400 2400


Construction

(1),Mixer drum

(2),Machine Frame

(3),Input & Outlet

(4),Shafts ( with Spiral blades )

(5),Driving Device ( Reduction gear & motor )

4,Disk Mixer ( Vertical fertilizer mixing machine)Disk Mixer has same function with shifts mixer , which used for organic /

mineral materials add water to increase moisture ,or make more than two

kind of raw materials mixing evenly before granulation processing .

The disadvantage of disk mixer is discontinuity working , will need to

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open & close the outlet device for discharging . But operator can control

the processing of mixture depending on the mixing situation .

Construction

(1),Mixer drum

(2),Machine Frame

(3),Input & Outlet

(4),Spiral blades

(5),Driving Device ( Reduction gear & motor )

5,Belt Conveyors

Belt conveyor is the necessity to fertilizer production lines, especially to

connect production machines each others. Belt conveyor is to convey

powder, particles, at the same time, the temperature of conveying

materials should be below 60℃.

The belt fertilizer conveyor is a high-efficiency and easy-operation

material transporting machine. The organic & compound fertilizer

conveyor can convey not only detrital materials, such as fertilizer, pellets

etc., but also packed products. Belt conveyor is widely used in fertilizer,

metallurgy, coal, transportation, water and electricity, and chemical

industry etc. In the whole organic or organic & compound fertilizer

production line, the high-efficiency fertilizer conveyor conveys the

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material from the original material feeding point to the final packaging

point, which realizes the continuously uninterrupted transport and ensures

the normal operation of the whole line. This organic & compound

fertilizer machine saves the labor and energy, being the optimal transport

equipment.

Model C-8 C-8A C-8B C-10 C-12

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Power（kw） 2.2 2.2 2.2-3 2.2-3 2.2-3

L*W(m) L*0.6 L*0.6 L*0.6 L*0.6 L*0.8

weight(Kgs) 80/L 100/L 100 kg / L 120/L 120 / L


Features

1. It realizes long-distance materials conveying, with its large load weight,

fast running speed, stable property, and low noise.

2. With simple and compact structure, the belt conveyor is easy to

assemble, operate and maintain. To large extent, it greatly reduces labor

intensity and improves working efficiency.

3.The conveying amount in the table is formulated on the condition that

the material’s specific weight r=1 t/m3 , the conveyor’s inclining angle is

0~7°, and the angle of repose is 30°

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Construction

1, Machine main body

2, Belt

3, Motor

4,Support frame

4,Rotary Drum Dryer

Rotary Drum Dryer adopts slightly tilted drum which can be rotated. The

wet materials are sent to hopper of rotary drum by belt conveyor or

bucket elevator from the higher side. Well-dried materials are collected

from the other lower side, and then hot air enters the drum from the

feeding side to the discharging side.

Burning the coal / gas /oil in the Combustion Chamber (Boiler) , with

making the dry hot wind . The dry hot wind goes though the chamber of

rotary drum dryer under the action of induced fan . The combustion

chamber (boiler) will need to built by buyer .

Boiler supply hot air , and then hot sir enters the drum from the feeding

side .The wet powder / granules are sent to hopper of rotary drum by belt

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conveyor from the higher side. Lifting impeller towards the wet powder/

granules into the discharge side . The powder/ granules heat exchange

with hot wind when powder/ granules moving towards , with water vapor

into cyclone dust catcher effected by induced fan . Well-dried granules

are collected from the other lower side.

Model RDD-2 RDD-3 RDD-5 RDD-7 RDD-7A

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Temperature input required : 200-300 °C

Inclination 1-1.5° 1-1.5° 1-1.5° 1-1.5° 1-1.5°

Revolving speed (r/min) 3-8 3-8 3-8 3-8 3-8

Size of Cyclone (m) 1.3*1 *3.7 1.4*1 *3.7 1.4*1 *3.7 1.4 1.8*1.5*4.5

Size of fan (m) 1.5*0.8*1.1 1.5*0.8*1.1 1.5*0.8*1.1 2*1.4*1.2 2*1.4*1.2

Diameter of pipeline (m) 0.5 0.6 0.6 0.8 0.8

Power (dryer)（kw） 7.5 15 15 22 30

Power (fan)（kw） 15 15 22 30 45

Size L×W×H (m) 13*1.5*1.8 15.5*1.8*2 18.5*2.2*2.2 Φ1.8×20 22*2.4*3.6

Weight(Kgs) 8300 11300 13500 17500 18400


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Construction

The whole system composed by following :

Combustion chamber ( Build by customer ),

1,Rotary drum dryer body,

2,Pipe ,

3,Induced fan,

4,sealing cover,

5,Ring gear ,

6,Supporting base.

7,Cyclone dust catcher .

8,Motor & Reduction gear device

9,Lifting impeller

6,Rotary Drum Cooler

Rotary Drum Cooler adopts heating exchange method to cool materials. It

is equipped with welded steel spiral scraping wings in front of the tube,

lifting board at the end of the rotary body, and auxiliary piping system in

the feed end of the cooling machine. The belt and pulley are driven by the

main motor and through the reducer the drive shaft is put in motion.

Rotary cooler is used for cooling fertilizer with certain temperature and

particle size in fertilizer industry.

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The rotary cooler has been an essential and indispensable part in the

whole fertilizer processing. It consists of drum body, spiral plate, lifting

board, hopper,cyclone dust catcher and cooling pipe system. The rotary

cooler machine can combine with the rotary drum dryer to remove the

dust and clean the exhaust together, which can improve the cooling

efficiency and the rate of thermal energy utilization, reduce labor intensity,

and further remove moisture of the fertilizer. Generally, the inlet

temperature of materials is 60°-80°, while the outlet temperature is less

than 30°. Besides, the fertilizer cooling machine manufactured by us can

also be used to cool other powder and granules materials.

Model RDC-2 RDC-3 RDC-5 RDC-7 RDC-7B

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Lifting impeller Z type

Inclination 1-1.5°

Revolving speed (r/min) 3-8

Size of Cyclone (m) 1.1*0.8*3.4 1.4*0.8*3.7 1.4*0.8*3.7 1.2 1.6*1.4*3.8

Size of fan (m) 1.3*0.7*1 1.3*0.7*1 1.3*0.7*1 1.6*1.1*1.1 0.6

Power (Cooler)（kw） 5.5 7.5 7.5 15 15

Power (fan)（kw） 7.5 11 11 18.5 18.5

Size L×W×H (m) 8.3*1.2*1.7 10.6*1.4*1.7 10.6*1.6*1.8 Φ1.5×15 Φ1.8×15

Weight(Kgs) 4700 7700 7700 7700 8200


This rotary cooler machine uses high quality anti-corrosion and

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wear-resistant materials which greatly improve the service life of the

machine.

Drive parts, the important parts of the machine, are made of high quality

steel and have passed the strict quality requirements.

Reasonable design of lifting board helps to maximize heat transfer

between the high-temperature material and the cooling air. It can improve

the cooling efficiency and cool the materials evenly.

Convenient maintenance, compact structure, reliable quality and great

adaptability.

Construction

The whole system composed by following :

1,Rotary drum body,

2,Pipe ,

3,Induced fan,

4,Sealing cover,

5,Ring gear ,

6,Supporting base.

7,Cyclone dust catcher .

8,Motor & Reduction gear device

9,Lifting impeller

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7, Grading (Screening )Machine

Grading machine is common equipment in organic fertilizer production

processing , mainly used for separating the returned materials ( fine and

oversize products ) and finished product (qualified products), also realize

the classification of the end products.

After the fertilizer granules go into the drum, it is screened by the rotating

of the drum, and on the other hand, granules with large size move

forward along the drums gradient, screened gradually through different

screening mesh.

This Grading machine adopts the integrated screen mesh which is easy

for repair and replacement. This machine is easy to operate and works

stable.

Model SGM-2 SGM-3 SGM-4 SGM-5 SGM-6

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Revolving speed (r/min) 22 22 22 22 22

Power（kw） 1.5 2.2 2.2 2.2 4

Size L×W×H (m) 3*1.5*2 3.5*1.5*2 3.5*1.7*2 5.5*1.5*2.2 5.5*1.7*2.2

Weight(Kgs) 800 1000 1200 2000 2400


Construction

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(1),Screening drum

(2),Machine Frame

(3),Rack

(4),Input & Outlet

(5),Mesh

(6),Driving Device (motor )

(7), Sealing Cover

(8) Doors ( for inspection)

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Granulator Spares

Nut lock plate

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Working Principle

The Ring Die Granulator has two parts :1, Pelletizer part2, Polisher (Balling) part

The Pelletizer part with Ring die and rollers system :The raw material goes into working chamber and fall on the ‘dump tray’, the rawmaterials throw into the ring die by centrifugal effect ; The ring die and rollers systemturning drive by reduction gears & transmission which energy from motor . Thepressure come from ring die and rollers system running ,cylinder form are forcedextrusion from ring die hole ,which cutting into small pellets as required by cuttingline .

Polisher (Balling) part are rotation disks :The small pellets fall onto the disk in the drum ,by high-speed rotating disk throwonto the wall of drum with circumferential movement , the granules in a circularmotion at the same time also in radial rotation motion due to centrifugal effect .Mutual friction make the granules with edges and corners into balls gradually due togranules’ moving . At this moment , Polisher (Balling) part gradually floating on the top ,final granules overflow along with quantity of granules increased in the drum .

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ring die granulator from harbin dadi machinery

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