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INDEX

Page 1. GENERAL INFORMATION ........................................................................................ 2

2. SYSTEM COMPONENTS ............................................................................................ 3

2.1 Construction ................................................................................................................... 3

2.2 Control Cabinet .............................................................................................................. 6

2.3 Electrical and Electronics Components .............................................................................. 7

2.4 Hydraulic Components .................................................................................................... 11

3. OPERATION INSTRUCTIONS ................................................................................. 12

4. MAINTENANCE ............................................................................................................ 14

5. PRACTICAL TROUBLESHOOTING PROCEDURES ............................................. 14

6. HOW TO PUMP MANUALLY ..................................................................................... 15

7. CE DECLERATION ...................................................................................................... 16

8. ISO 14OO1 : 2004 CERTIFICATE .......................................................................... 17

9. ISO 9001 : 2008 CERTIFICATE .............................................................................. 18

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1. GENERAL INFORMATION Hydraulic risi ng bollards are designed especially for high security vehicle entrances and f or locations that has to be cl osed for m otorized tra ffic on specific ti mes (like private roads, controlled parking areas, indu strial areas, shopping lanes, m arketplaces etc). Whenever a vehicle collision occurs; bollards will destroy the front suspension system, steering linkage and other parts of the drive system so the vehicle will move only a few more meters and will be inactivated. They can be installed as a single unit as well as in groups. Bollards are driven hydraulically and the hydraulic drive unit is placed in an installation cabinet close to the bollards. In case of power failure bollards can be lowered manually. Standard unit h as raised height of 60 cm but for spec ial requirements up to 90 cm lifted height can be manufactur ed. With th e help of plc/ microprocessor controlled electronics, raise/lower function c an be achieved by every kind of card re aders, biometric reader s li ke fingerprint or han d shape, radio control, on/off switch or keyswitch etc. Besides, safety accessories like l oop dedectors, photocells, flashing lights or red/green lights can be integrated to the control electronics very easily.

Picture 1. General View of Bollards

1- Hydraulic Bollard 2- Control Cabinet

3- Security Photocell(optional) 4- Red/Green Lights(optional)

Environmental Conditions and Power Requirement

Between -20 °C and +75 °C, % 95 non-condensing humidity, 380 V 50~60 Hz (or 220 V, 50~60 Hz, optional )

Optional Accesories 1. Flashing or red/green lights 2. Radio control receiver, transmitter and antenna 3. Safety photocell, stand and casing 4. Inductive loop detector 5. Drainage Pump

6. Card Reader System 7. Manual Hand Pump 8. Oil Cooler/Heater according to weather conditions 9. Uninterrupted Power Supply(UPS) to raise/l ower

the road bollard few times in case of no electricity

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2. SYSTEM COMPONENTS 2.1 Construction

Drawing 1. Foundation Dimensions(HRB FLANGE) Lifting section of the bollard is manufactured from steel tube with a diameter of Ø350 mm and wall thickness of 36 mm . Roadway surface area i s covered by a removable heavy duty p late. The bollard and f oundation tube is moun ted into a rein forced concrete foundati on. This foundation has opening for l ead in cabl es and tubes. Bollard is designed to withstand 17 to ns of axle lo ad wh en lowered. In case of power failure at lifted position, bollard can be lowered manually. Parts forming the drive unit, namely, pi ston, piston rod, reservoir , solenoid or manual valves, etc. are very precisely manufactured so that th ey can stand the most h arsh environmental conditions. All the p arts are h ot dip galvanized (60µm) in order to pr event rustin g. In additi on, the par ts which stand above the ground level are electrostatically powder coated.

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Foundation tube is th e construction that guides bo llard during raise/l ower action. The bottom flange of the hydraulic cylinder i s mounted in the tube therefore the tube has also a par t which hydraulic hoses pass through. The hydraulic connections can be reached through this r ectangular channel by removing top plate.

Bollard

Dimension

Drawing 2. Bollard Dimensions and Operating Positions

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Concrete Foundation Dimensions (Approximate Values)

TOLERANSLAR:(Aksi belirtilmediği taktirde)?0.2 ? 6 ±0.1? 6 ? 30 ± 0.2? 30 ? 100 ± 0.3

PART DRAWING NO:PART NAME:

NameDateDrawn

ApproveControl

Scale

Rev No

Engineering Co. Ltd.14/10/2010 D.KUCUK

H.KAYAASLANI.T.ULGEN

00

1/1

HYDRAULIC RISSING BOLLARDS LAYOUT PLAN HRB-2090

B

B

A

Ø565975

95205 95 205

148

8

8

148

8Ø150

70

B-B SECTION A-A SECTION

1138

128

8

3°

TOP VIEWPNEUMATIC HOSE PIPE

DRAINAGE PIPE

A

121

3

217,5 95 375 95 850 95 375 95 217,5

870

2415

500

14/10/201014/10/2010

Drawing 3. Concrete Foundation Dimension

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2.2 Control Cabinet

Mat erial : 2 mm thick sheet m etal (electrog alvanized, RA L 7 035 electrostatically powd er coated an d

furnaced) Optionally;1.5 mm thick AISI 304 Quality Stainless Steel

Dimensions : 75 cm x 150 cm x 100 cm (Cabinet may be manufactured in different dimensions according to requirements)

Picture 2. Control Cabinet Views

1- Cabinet Side Cover 4- Open/Close Handle and Lock with Key 2- Air Circulation Opening 5- Gasket 3- Cabinet Front Cover 6- Plate

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2.3 Electrical and Electronics Components

Control electr onics utilized in hydraulic rising bollard is PLC con trolled. Raise/lower func tion

can be achieved by every kind of card readers, biometric readers like fingerprint or hand shape, radio

control, on/off switches or key switches etc. Besides, safety accessories like inductive loop detectors,

photocells, fl ashing lights or red/green lights c an be integrated to c ontrol electronic s ver y easily.

Power requirement of the hydraulic rising bollard is 380 V 50~60 Hz

Picture 3. Cabinet Control Panel Picture 4. Desktop Control Panel

1 Auto Up Raises the r ising boll ard automatically. It i s enough to push the button ONCE in order to operate the rising bollard from Cabinet Control Panel. No other c omment could be given until the pr ocess i s accomplished.

2 Auto Down Lowers the rising bollard automatically. It is enough to push the button ONCE in order to operate the rising bollard from Cabinet Control Panel. No other c omment could be given until the pr ocess i s accomplished.

3 Emer gency Stop Stops the operation of the rising b ollard in case of em ergency. If pressed, the rising bollard is locked and no comment could be given. In order to ret urn to th e n ormal m ode of oper ation, turn t he button clockwise until the switch releases itself.

7 Auto Down Lowers the road block er automatically. It is enough to push the button ONCE in order to opera te t he road bl ocker from De sktop (Override/Guard Hou se) Control Pa nel. No other c omment coul d be given until the process is accomplished.

8 Auto Up Raises the bollard automatically. It is enough to push the b utton ONCE in order to op erate the road bl ocker from Desktop (Override/Guard Hou se) Control Pa nel. No other c omment coul d be given until the process is accomplished.

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9 Emer gency Stop Stops the operation of the bollard in case of emergency. If pressed, the road b ollard is locked and no c omment could be given. In ord er to return to the normal mode of operation, turn the button clockwise until the switch releases itself.

10

Local Enabled Shows that current Desktop (Override/Guard House) Control Panel is in charge for the operation of the road bollard if this light in ON.

11 Keyboard: Off/On Depending on the priority of the Control Panel, this switch changes the operating Control Panel . The priority is Override Desktop Panel , Guard House Desktop Panel and Cabinet Control Panel from the most prior to the least prior respectively.

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Picture 5. Control Cabinet Electrical Components:

1

2

3

4

5

Cabinet Control Panel

Main Fuses

Fuse

Fuse

Phase Control Relay

Explained in the previous part.

For the whole system.

For the power supply.

24V DC

If the connection of phase

cables is false, Lamp (As side

picture) will light on the Phase

Control Relay.

If the connection of phase

cables is true, Lamp won’t

light.

While the phase cables

connect, Please Be carefull.

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6

7

8

9

10

11

12

13

14

15

Thermic Magnetic

Switch

Contactor

Loop Dedector

Loop Dedector

PLC Card

(+ -) 24V Distributer

GND Terminal Group

Relay Group

Terminal Group

Power Supply

Motor safety switch. If a problem occurs in the oil pump inside the road blocker, the switch bec omes 0 (zero) and cuts the energy of the oil pump motor to be available for the maintenance.

Drives the Motor

For Safety

For Safety

24 VDC, Password protected, pr ogrammable software operated PLC card user interface. 12 inputs and 8 outputs are used. For th e further additions and modificati ons of the system, 4 inputs and 2 ou tputs i s available. (Total 16 input/10 Output).

PLC output protection relays

A- Motor Output Relay

B- Up Solenoid Output Relay

C- Down Solenoid Output Relay

D- Traffic Lamp Output Relay

E- Cabinet Fan Output Relay

Connects electric (energy) connection of the whole system.

A. 380 V AC Input B. Motor Output C. 220 V AC Output(optional) D. Cooler Fan Output E. Solenoid Output F. Keyboard Input G. Proximity Sensor Input H. Traffic Lamp Output I. Loop Dedector Antenna 1 Input J. Loop Dedector Antenna 2 Input K. Cabinet Fan Output

AC/DC Conve rter. If the e nergy is sup plied to the system from three phases 220/3 80 VAC, this device changes the voltage to 24 VDC in order to supply power to some of the components in the system.

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2.4 Hydraulic Components

Picture 6. Hydraulic Components

1 Electric Motor

2 Oil Reservoir Plug (to fill the tank)

3 Manometer

4 Direction Control Valve

5 Hose Connection Block

6 Hand Pump

7 Oil Cooler Fan

8 Oil Return Filter

9 Oil Level and Temperature Gauge

10 Oil Tank

11 Oil Evacuation Plug

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3. OPERATION INSTRUCTIONS

3.1 Taking the Rising Bollard Into Operation

1. Open the control cabinet and take out 4 pcs of holding rings from the rising bollard.

Picture : 7/2 Picture : 7/3

Picture : 7/4 Picture : 7/5

Picture 6. Opening Control Cabinet

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2. Connect the hoses coming from the h ydraulic cylinder with th e hydraulic sy stem in th e

cabinet.

3. If there i s a Red/Green Traffic Light in the Rising Bollard Sy stem, connect the electri c

power cable of the Red/Green Traffic Light to the terminal.

4. If there is a Loop Detector in the Rising Bollard System, connect the antenna cables of the

Loop dedector to the terminal.

5. If there are Radio control receiver, transmitter and antenn a in the Rising Bollard System ,

connect the electric power cable of it to the terminal.

6. If there are Safety photocell, stand and casing in the Rising Bollard System, connect the

electric power and data cables of Safety Photocell to the terminal.

7. If there is a Card Reader System in the Rising Bollard System, connect the electric power

and data cables of Card Reader System to the terminal.

8. Make sure the emergency stop buttons on the Cabinet Control Panel, Override Desktop

Panel and Guard House Desktop Panel (Picture 3 No: 3; ) are not pressed.

9. Initially, there will be no oil in the hy draulic sy stem, therefore fill the oil reservoir with

Shell Thellus 46 or equivalent. C onnect the m ono ph ase 2 20 VAC cabl es to th e

terminal.( Picture 5, No: 14-A)

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4. MAINTENANCE Hydraulic Rising Bollard i s built entirely of steel components and all parts of b ody, drive unit,

bollard etc are hot dip galvanized (60µm) or epoxy co ated against cor rosion. Bollar d is als o permanently installed in a reinforced concrete foundation. Therefore, if bollard is maintained properly, it will work many years trouble free and give realiable service.

Oil Check Oil Used: Shell Tellus 46 First oil change to be made after 500 working hours, next changes to be made after every

5000 working hours.

Oil Leakage Check System to be eye-controlled for oil leakage once in every 3 months. Piston to be eye-controlled if there is any leakage once a year.

Maintenance Staff All system controls to be made by qualified technical staff only.

5. PRACTICAL TROUBLESHOOTING PROCEDURES

If there is no movement observed after pressing auto raise/lower buttons; - Make sure emergency stop buttons (Picture 3, No:3) are not pressed. - Make sure main control switch on keyboard is on the proper position. - Make sure 220VAC mono phase is connected.

If there are unexpected behaviours in system, quickly stop the system by pressing emergency

stop button (Picture 3, No:3). If the system is not still running after all these controls please contact with the manufacturer.

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6. HOW TO PUMP MANUALLY

Insert manual pump arm into the slot and pump manually (Figure 7).

Push the pressur e direction rod (Pic.6 No:4) to the right side of direction control

valve for rai sing and to th e left side of direction control valve for l owering (Pic.6

No:4) as shown in the picture.

Pump the system manually by hand as shown in the pictures.

Figure 7-A.Raising Position

Figure 7-A.Lowering Position

**If the system is not still running after a ll these control s, pl ease contact with the

manufacturer.

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DECLARATION OF CONFORMITY FOR MACHINES (DIRECTIVE 98 / 37 EEC, ATTACHMENT II , PART B)

Manufacturer: OPTİMA MÜHENDİSLİK LİMİTED ŞİRKETİ KERESTECİLER SANAYİ SİTESİ 3. CADDE NO:8 SARAY 06980 KAZAN / ANKARA/ TÜRKİYE Declares that the products,

HRR SERIES HYDRAULIC RISING ROADBLOCKERS HTK SERIES HYDRAULIC TYRE KILLERS HRB SERIES HYDRAULIC RISING BOLLARDS HDAB SERIES HYDRAULIC DROP ARM BARRIERS ELECTROMECHANICAL SLIDING GATE OPERATORS

are constructed to be incorporated in a machine or to be assembled with other machinery to construct a machine considered modified by the directive 98 / 37 EEC are in confirmity with the regulations of the following EEC directives.

Directive 98 / 37 EEC directive for machines Directive 73 / 23 EEC and directive 93 / 68 EEC low voltage Directive 89 / 336 EEC and directive 92 / 31 EEC and directive 93 / 68 EEC

electromagnetic compatibility. And also are in confirmity with the following national standards.

- TS – EN 292-1 / January 1996 Standard - TS – EN 292-2 / January 1996 Standard - TS – EN 563 / April 1997 Standard - TS – EN 418 / November 1995 Standard - TS – EN 60204-3-1 / December 1995 Standard - TS – EN 50082-1 / April 1995 Standard - TS – EN 50082-2 / February 1998 Standard - TS – EN 60000-4-2 / April 1997 Standard

4 April 2001 Ankara İsmail Tamer ÜLGEN TURKEY President Mechanical Engineer, B. Sc.

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