risk assessment calculator v4
TRANSCRIPT
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RISK ASSESSMENT CALCULATOR
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Ref. Std.:- EN ISO 14121-1
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How to use this Risk Assessment Calculator
TUV INDIA P LTD.
This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 14121-1:2007 (Safety of machinery. Risk assessment. Principles). The Risk Assessment Calculator is based on Annex A of EN ISO 14121-1,
Seven worksheets are provided: the Welcome page, Instructions (this page), a Look-Up Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines are being assessed, copy one of the existing Machine worksheets and rename it as appropriate.
To use this Calculator, start by entering the company information on the Summary page. Then decide how many machines are to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine, enter the machine details and other data in the table at the top of the worksheet. Then work down the list of hazards and decide which are applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments column; the Risk Level column will automatically show 'negligible' for these risks. For each applicable hazard, use the Look-Up Table to choose appropriate values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE), Degree of Possible Harm (DPH) and Number of Persons at risk (NP). In addition to the list of hazards, there is also a list of hazardous situations and a list of hazardous events. See BS EN ISO 14121-1 for more information about these.
The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up Table). In addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is required. A risk is 'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist that require control measures; a risk is 'High' if there are potentially dangerous hazards that require control measures to be implemented urgently; and a risk is 'Unacceptable' if continued operation in this state is unacceptable.
If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to see the effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can be specified in the second Action column on the far right-hand side, after which a confirmatory assessment should be carried out.
Once the above procedure has been completed for each machine, the user can return to the Summary page and list the actions required.
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LO (Likelihood of Occurrence) FE (Frequency of Exposure)0.033 Almost impossible Only in extreme circumstances 0.5 Annually1 Highly unlikely Though conceivable 1 Monthly1.5 Unlikely But could occur 1.5 Weekly2 Possible But unusual 2.5 Daily5 Even chance Could happen 4 Hourly8 Probable Not surprising 5 Constantly10 Likely To be expected15 Certain No doubt
DPH (Degree of Possible Harm) NP (Number of Persons at risk)0.1 Scratch or bruise 1 1-2 persons0.5 Laceration or mild ill-effect 2 3-7 persons2 Break of minor bone or minor illness (temporary) 4 8-15 persons4 Break of major bone or major illness (temporary) 8 16-50 persons6 Loss of one limb, eye, hearing (permanent) 12 50+ persons10 Loss of two limbs or eyes (permanent)15 Fatality
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HRN Risk0-5 Negligible5-50 Low, significant50-500 HighOver 500 UnacceptableHazard Rating No. (HRN) = LO x FE x DPH x NP
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Company name:Company address:
Assessment reference:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:
Machines requiring action
Worksheet reference: Machine reference:
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Machines requiring action
Action required:
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Assessment reference:Type of machine:Machine location:Machine description:Machine manufacturer:Machine model:Machine serial number:Modifications from 'as-supplied':Energy sources:Energy source ratings:Safety measures:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:
Origin
Mechanical hazards
Angular parts
Type or group of hazard
Kinetic energy (causing acceleration or deceleration)
Approach of a moving element to a fixed part
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Cutting parts
Elastic elements
Falling objects
Stored energy (gravity)
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Height from the ground
High pressure
Machinery mobility
Moving elements
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Rotating elements
Surface finish (rough or slippery)
Sharp edges
Stability
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Vacuum
OtherElectrical hazards Arc
Electromagnetic phenomena
Live parts
Overload
Insufficient distance from live parts under high voltage
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Short-circuit
Thermal radiation
OtherThermal hazards Explosion
Flame
Radiation from heat sources
OtherNoise hazards Cavitation phenomena
Parts becoming live under fault conditions
Objects or materials with a high or low temperature
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Exhaust system
High-speed gas leak
Moving parts
Manufacturing process (eg stamping, pressing, grinding)
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Scraping surfaces
Unbalanced rotating parts
Whistling pneumatics
Worn parts
Other
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Vibration hazards Cavitation phenomena
Misalignment of moving parts
Mobile equipment
Scraping surfaces
Unbalanced rotating parts
Vibrating equipment
Worn parts
OtherRadiation hazards Ionising radiation source
Low-frequency electromagnetic radiation
Optical radiation (infrared, visible and ultraviolet), including laser
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OtherMaterial/substance hazards Aerosol
Combustible
Dust
Explosive
Optical radiation (infrared, visible and ultraviolet), including laser
Radio frequency electromagnetic radiation
Biological and microbiological (viral or bacterial) agent
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Fibre
Flammable
Fluid
Fume
Gas
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Mist
Oxidiser
OtherErgonomic hazards Access
Effort
Local lighting
Design or location of indicators and visual display units
Design, location or identification of control devices
Flicker, dazzling, shadow, stroboscopic effect
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Mental overload or underload
Posture
Repetitive activity
Visibility
OtherDust and fog
Electromagnetic disturbance
Lighting
Hazards associated with the environment in which the machine is used
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Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
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OtherCombined hazards
Hazardous situations (tasks)
Tasks
Transport LiftingLoadingPackingTransportationUnloadingUnpackingOther tasks
Assembly of the machineFixing, anchoring
Fencing
TestingRunning the machine without loadTrials with load or maximum loadDemonstrationOther tasks
eg repetitive activity + effort + high environmental temperature
Phase of machine lifecycle
Assembly, installation and commissioning
Preparations for installation (eg foundations, vibration isolators)
Connection to energy supplies (eg electricity, compressed air)
Connecting to disposal system (eg for exhaust gases, waste water)
Adjustment of the machine and its components
Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives)
Setting, teaching, programming and/or process changeover
Mounting or changing tools, tool-setting
Adjustment and setting of protective devices and other components
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Clamping/fastening the workpiece
Program verificationFunctional test, trialsVerification of the final productOther tasks
Operation Clamping/fastening the workpiece
Manual loading/unloadingOperating manual controlDriving the machine
Control/inspectionSupervisionVerification of the final productOther tasks
Cleaning and maintenance AdjustmentsCleaning, disinfection
HousekeepingIsolation and energy dissipationLubricationReplacement of tools
Removal and disposal of spent fluids
Restoring fluid levels
Other tasksFault-finding/trouble-shooting Adjustments
Fault-finding
Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits)
Feeding, filling, loading or raw material
Feeding, filling, loading or raw material
Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits)
Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning)
Restarting the machine after stopping/interruption
Unclamping/unfastening the workpiece
Dismantling/removal of parts, components, devices of the machine
Replacement of worn or damaged parts
Verification of parts, components, devices of the machine
Dismantling/removal of parts, components, devices of the machine
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Isolation and energy dissipation
Recovering from jamRepairing
Rescue of trapped personsResetting
Other tasksDecommissioning and dismantling Disconnection and energy dissipation
DismantlingRemoval and disposal of spent fluids
LiftingLoadingPackingTransportationUnloadingOther tasks
Hazardous events
Origin related to Hazardous event
Contact with rough edges
Moving parts of the machine Contact with moving partsContact with rotating open endsFalling or ejection of objects
Loss of stability
Displacement of moving elementsProjection of high-pressure fluidsUncontrolled movements
Electrical equipment Direct contactDisruptive dischargeElectric arcFireIndirect contact
Recovering from control and protective devices failure
Replacement of parts, components, devices of the machine
Verification of parts, components, devices of the machine
Shape and/or superficial finishing of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled
Stability of the machine and/or parts of the machine
Mechanical stiffness/strength of parts of the machine, tools, etc
Deflection or break-up during operation
Pneumatic and hydraulic equipment
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Short-circuitControl system
Failure to stop moving parts
Unintended/unexpected start-up
Harsh environmental conditionsExcessive effort
Painful and/or tiring posturesRepetitive handling at high frequency
Other Other events
Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine
Machine action resulting from inhibition (defeating or failure) of protective devices
Uncontrolled movements (including speed changes)
Other hazardous events due to failure(s) or poor design of the control system
Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)
Contact with objects with high or low temperature
Emission of a substance that can be hazardous
Emission of a level of noise that can be hazardous
Emission of a level of noise that can interfere with a speech communication or with acoustic signals
Emission of a level of vibration that can be hazardous
Emission of radiation fields that can be hazardous
Workstation and/or work process design Human errors/misbehaviour
(unintentional and/or deliberately induced y the design)
Loss of direct visibility of the working area
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Number of operatives:Number of shifts per week:Usage (hours per month):Operating manuals:Standard operating procedures:Operatives' training record:Warning signs:Raw materials:Maintenance manual:Maintenance training record:Access by untrained visitors:
Comments Initial assessment
LO FE DPH NPBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement
Potential consequences
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Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpact
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InjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearing
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Slipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturing
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SuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationOtherBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particles
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ShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockOtherBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldOtherDiscomfortLoss of awarenessLoss of balance
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Permanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
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DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
Other
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
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DiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderOtherBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurn
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Damage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcOtherBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capability
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ExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutation
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PoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationOtherDiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
Discomfort
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
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FatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
OtherBurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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Other
Consequences CommentsInitial assessment
LO FE DPH NP
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
eg dehydration, loss of awareness, heat stroke
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Consequences Comments Initial assessment
LO FE DPH NP
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Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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Action required
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Action required
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Action required
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Assessment reference:Type of machine:Machine location:Machine description:Machine manufacturer:Machine model:Machine serial number:Modifications from 'as-supplied':Energy sources:Energy source ratings:Safety measures:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:
Origin
Mechanical hazards
Angular parts
Type or group of hazard
Kinetic energy (causing acceleration or deceleration)
Approach of a moving element to a fixed part
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Cutting parts
Elastic elements
Falling objects
Stored energy (gravity)
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Height from the ground
High pressure
Machinery mobility
Moving elements
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Rotating elements
Surface finish (rough or slippery)
Sharp edges
Stability
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Vacuum
OtherElectrical hazards Arc
Electromagnetic phenomena
Live parts
Overload
Insufficient distance from live parts under high voltage
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Short-circuit
Thermal radiation
OtherThermal hazards Explosion
Flame
Radiation from heat sources
OtherNoise hazards Cavitation phenomena
Parts becoming live under fault conditions
Objects or materials with a high or low temperature
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Exhaust system
High-speed gas leak
Moving parts
Manufacturing process (eg stamping, pressing, grinding)
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Scraping surfaces
Unbalanced rotating parts
Whistling pneumatics
Worn parts
Other
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Vibration hazards Cavitation phenomena
Misalignment of moving parts
Mobile equipment
Scraping surfaces
Unbalanced rotating parts
Vibrating equipment
Worn parts
OtherRadiation hazards Ionising radiation source
Low-frequency electromagnetic radiation
Optical radiation (infrared, visible and ultraviolet), including laser
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OtherMaterial/substance hazards Aerosol
Combustible
Dust
Explosive
Optical radiation (infrared, visible and ultraviolet), including laser
Radio frequency electromagnetic radiation
Biological and microbiological (viral or bacterial) agent
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Fibre
Flammable
Fluid
Fume
Gas
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Mist
Oxidiser
OtherErgonomic hazards Access
Effort
Local lighting
Design or location of indicators and visual display units
Design, location or identification of control devices
Flicker, dazzling, shadow, stroboscopic effect
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Mental overload or underload
Posture
Repetitive activity
Visibility
OtherDust and fog
Electromagnetic disturbance
Lighting
Hazards associated with the environment in which the machine is used
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Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
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OtherCombined hazards
Hazardous situations (tasks)
Tasks
Transport LiftingLoadingPackingTransportationUnloadingUnpackingOther tasks
Assembly of the machineFixing, anchoring
Fencing
TestingRunning the machine without loadTrials with load or maximum loadDemonstrationOther tasks
eg repetitive activity + effort + high environmental temperature
Phase of machine lifecycle
Assembly, installation and commissioning
Preparations for installation (eg foundations, vibration isolators)
Connection to energy supplies (eg electricity, compressed air)
Connecting to disposal system (eg for exhaust gases, waste water)
Adjustment of the machine and its components
Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives)
Setting, teaching, programming and/or process changeover
Mounting or changing tools, tool-setting
Adjustment and setting of protective devices and other components
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Clamping/fastening the workpiece
Program verificationFunctional test, trialsVerification of the final productOther tasks
Operation Clamping/fastening the workpiece
Manual loading/unloadingOperating manual controlDriving the machine
Control/inspectionSupervisionVerification of the final productOther tasks
Cleaning and maintenance AdjustmentsCleaning, disinfection
HousekeepingIsolation and energy dissipationLubricationReplacement of tools
Removal and disposal of spent fluids
Restoring fluid levels
Other tasksFault-finding/trouble-shooting Adjustments
Fault-finding
Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits)
Feeding, filling, loading or raw material
Feeding, filling, loading or raw material
Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits)
Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning)
Restarting the machine after stopping/interruption
Unclamping/unfastening the workpiece
Dismantling/removal of parts, components, devices of the machine
Replacement of worn or damaged parts
Verification of parts, components, devices of the machine
Dismantling/removal of parts, components, devices of the machine
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Isolation and energy dissipation
Recovering from jamRepairing
Rescue of trapped personsResetting
Other tasksDecommissioning and dismantling Disconnection and energy dissipation
DismantlingRemoval and disposal of spent fluids
LiftingLoadingPackingTransportationUnloadingOther tasks
Hazardous events
Origin related to Hazardous event
Contact with rough edges
Moving parts of the machine Contact with moving partsContact with rotating open endsFalling or ejection of objects
Loss of stability
Displacement of moving elementsProjection of high-pressure fluidsUncontrolled movements
Electrical equipment Direct contactDisruptive dischargeElectric arcFireIndirect contact
Recovering from control and protective devices failure
Replacement of parts, components, devices of the machine
Verification of parts, components, devices of the machine
Shape and/or superficial finishing of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled
Stability of the machine and/or parts of the machine
Mechanical stiffness/strength of parts of the machine, tools, etc
Deflection or break-up during operation
Pneumatic and hydraulic equipment
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Short-circuitControl system
Failure to stop moving parts
Unintended/unexpected start-up
Harsh environmental conditionsExcessive effort
Painful and/or tiring posturesRepetitive handling at high frequency
Other Other events
Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine
Machine action resulting from inhibition (defeating or failure) of protective devices
Uncontrolled movements (including speed changes)
Other hazardous events due to failure(s) or poor design of the control system
Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)
Contact with objects with high or low temperature
Emission of a substance that can be hazardous
Emission of a level of noise that can be hazardous
Emission of a level of noise that can interfere with a speech communication or with acoustic signals
Emission of a level of vibration that can be hazardous
Emission of radiation fields that can be hazardous
Workstation and/or work process design Human errors/misbehaviour
(unintentional and/or deliberately induced y the design)
Loss of direct visibility of the working area
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Number of operatives:Number of shifts per week:Usage (hours per month):Operating manuals:Standard operating procedures:Operatives' training record:Warning signs:Raw materials:Maintenance manual:Maintenance training record:Access by untrained visitors:
Comments Initial assessment
LO FE DPH NPBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement
Potential consequences
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Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpact
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InjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearing
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Slipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturing
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SuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationOtherBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particles
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ShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockOtherBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldOtherDiscomfortLoss of awarenessLoss of balance
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Permanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
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DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness
Other
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
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DiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderOtherBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurn
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Damage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcOtherBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capability
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ExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutation
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PoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationOtherDiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
Discomfort
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
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FatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
DiscomfortFatigueMusculoskeletal disorderStress
OtherBurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
BurnSlight diseaseSlipping or fallingSuffocation
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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Other
Consequences CommentsInitial assessment
LO FE DPH NP
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
eg dehydration, loss of awareness, heat stroke
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Consequences Comments Initial assessment
LO FE DPH NP
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Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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Action required
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Action required
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Action required
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Assessment reference: 0101Type of machine: Cable re-reelerMachine location: Building 01, cable sectionMachine description:
Machine manufacturer: CableMagicMachine model: CM01Machine serial number: 0000123Modifications from 'as-supplied': NoneEnergy sources: Electricity, compressed air
Energy source ratings: 240V AC; 6bar pressure
Safety measures:
Assessment carried out by: A. PersonAssessment date: 09 November 2007Assessment checked by: A. N. Other PersonAssessment approved by: A. Third Person
Origin
Mechanical hazards
Angular parts
Machine re-reels cable following marking or measuring operations on other machines.
Emergency stop button connected to safety relay - isolates power and operates dump valve.
Type or group of hazard
Kinetic energy (causing acceleration or deceleration)
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Cutting parts
Elastic elements
Falling objects
Approach of a moving element to a fixed part
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Stored energy (gravity)
Height from the ground
High pressure
Machinery mobility
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Moving elements
Rotating elements
Surface finish (rough or slippery)
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Sharp edges
Stability
Vacuum
OtherElectrical hazards Arc
Electromagnetic phenomena
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Live parts
Overload
Insufficient distance from live parts under high voltage
Parts becoming live under fault conditions
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Short-circuit
Thermal radiation
OtherThermal hazards Explosion
Flame
Radiation from heat sources
OtherNoise hazards Cavitation phenomena
Objects or materials with a high or low temperature
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Exhaust system
High-speed gas leak
Moving parts
Manufacturing process (eg stamping, pressing, grinding)
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Scraping surfaces
Unbalanced rotating parts
Whistling pneumatics
Worn parts
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OtherVibration hazards Cavitation phenomena
Misalignment of moving parts
Mobile equipment
Scraping surfaces
Unbalanced rotating parts
Vibrating equipment
Worn parts
OtherRadiation hazards Ionising radiation source
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OtherMaterial/substance hazards Aerosol
Combustible
Dust
Low-frequency electromagnetic radiation
Optical radiation (infrared, visible and ultraviolet), including laser
Radio frequency electromagnetic radiation
Biological and microbiological (viral or bacterial) agent
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Explosive
Fibre
Flammable
Fluid
Fume
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Gas
Mist
Oxidiser
OtherErgonomic hazards Access
Design or location of indicators and visual display units
Design, location or identification of control devices
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Effort
Local lighting
Mental overload or underload
Posture
Repetitive activity
Visibility
OtherDust and fog
Electromagnetic disturbance
Flicker, dazzling, shadow, stroboscopic effect
Hazards associated with the environment in which the machine is used
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Lighting
Moisture
Pollution
Snow
Temperature
Water
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Wind
Lack of oxygen
OtherCombined hazards
Hazardous situations (tasks)
Tasks
Transport Lifting
LoadingPackingTransportationUnloadingUnpackingOther tasks
Assembly of the machineFixing, anchoring
eg repetitive activity + effort + high environmental temperature
Phase of machine lifecycle
Assembly, installation and commissioning
Preparations for installation (eg foundations, vibration isolators)
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Fencing
TestingRunning the machine without loadTrials with load or maximum loadDemonstrationOther tasks
Clamping/fastening the workpiece
Program verificationFunctional test, trialsVerification of the final productOther tasks
Operation Clamping/fastening the workpiece
Manual loading/unloadingOperating manual controlDriving the machine
Control/inspectionSupervision
Connection to energy supplies (eg electricity, compressed air)
Connecting to disposal system (eg for exhaust gases, waste water)
Adjustment of the machine and its components
Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives)
Setting, teaching, programming and/or process changeover
Mounting or changing tools, tool-setting
Adjustment and setting of protective devices and other components
Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits)
Feeding, filling, loading or raw material
Feeding, filling, loading or raw material
Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits)
Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning)
Restarting the machine after stopping/interruption
Unclamping/unfastening the workpiece
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Verification of the final productOther tasks
Cleaning and maintenance AdjustmentsCleaning, disinfection
HousekeepingIsolation and energy dissipationLubricationReplacement of tools
Removal and disposal of spent fluidsRestoring fluid levels
Other tasksFault-finding/trouble-shooting Adjustments
Fault-findingIsolation and energy dissipation
Recovering from jam
Repairing
Rescue of trapped personsResetting
Other tasksDecommissioning and dismantling
Disconnection and energy dissipationDismantling
Removal and disposal of spent fluids
LiftingLoadingPackingTransportation
Dismantling/removal of parts, components, devices of the machine
Replacement of worn or damaged parts
Verification of parts, components, devices of the machine
Dismantling/removal of parts, components, devices of the machine
Recovering from control and protective devices failure
Replacement of parts, components, devices of the machine
Verification of parts, components, devices of the machine
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UnloadingOther tasks
Hazardous events
Origin related to Hazardous event
Contact with rough edges
Moving parts of the machine Contact with moving partsContact with rotating open endsFalling or ejection of objects
Loss of stability
Displacement of moving elementsProjection of high-pressure fluidsUncontrolled movements
Electrical equipment Direct contactDisruptive dischargeElectric arcFireIndirect contactShort-circuit
Control system
Failure to stop moving parts
Unintended/unexpected start-up
Shape and/or superficial finishing of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled
Stability of the machine and/or parts of the machine
Mechanical stiffness/strength of parts of the machine, tools, etc
Deflection or break-up during operation
Pneumatic and hydraulic equipment
Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine
Machine action resulting from inhibition (defeating or failure) of protective devices
Uncontrolled movements (including speed changes)
Other hazardous events due to failure(s) or poor design of the control system
Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)
Contact with objects with high or low temperature
Emission of a substance that can be hazardous
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Harsh environmental conditionsExcessive effort
Painful and/or tiring posturesRepetitive handling at high frequency
Other Other events
Emission of a level of noise that can be hazardous
Emission of a level of noise that can interfere with a speech communication or with acoustic signals
Emission of a level of vibration that can be hazardous
Emission of radiation fields that can be hazardous
Workstation and/or work process design Human errors/misbehaviour
(unintentional and/or deliberately induced by the design)
Loss of direct visibility of the working area
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Number of operatives: 1Number of shifts per week: 5Usage (hours per month): 35Operating manuals: Yes, as supplied
Standard operating procedures: Yes, adjacent to machine.Operatives' training record: Yes, held in HR file.Warning signs: One, relating to pinch hazard.Raw materials: Electrical cable up to 3mm diameter.Maintenance manual:
Maintenance training record:
Access by untrained visitors: None
Comments Initial assessment
LO FE DPH NPBeing run over N/ABeing thrown N/ACrushing 1 5 0.5 1
Cutting or severing N/ADrawing-in or trapping 8 5 2 1
Entanglement 1.5 5 0.5 1
Friction or abrasion 8 5 0.5 1
Impact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/A
Yes, held in maintenance dept (last serviced 3 months ago).
Maintenance manager trained during installation of machine.
Potential consequences
Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached.
Nip point where cable is wound onto reel
Exposed end of shaft on which cable reel is mounted
Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia).
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Impact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping 8 5 2 1
Entanglement N/AFriction or abrasion N/AImpact 8 5 2 1
Injection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/A
Pneumatic-actuated (10mm cylinder) 'dancing arm' could trap hand or finger
Pneumatic-actuated (10mm cylinder) 'dancing arm' could strike hand or finger
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Entanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing 0.033 5 15 1
Suffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/A
Escaping compressed air could enter the blood stream
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Friction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing 1 5 0.5 1
Cutting or severing 0.033 5 0.5 1
Drawing-in or trapping 8 5 2 1
Entanglement 1.5 5 0.5 1
Friction or abrasion 8 5 0.5 1
Impact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion 0.033 5 0.1 1
Impact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/A
Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached.
Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia).
Nip point where cable is wound onto reel
Exposed end of shaft on which cable reel is mounted
Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia).
Potential for inadequately finished cast, machined and other surfaces
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Suffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing 0.5 5 0.1 1
Drawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact 0.033 5 0.5 1
Injection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/ABeing run over N/ABeing thrown N/ACrushing N/ACutting or severing N/ADrawing-in or trapping N/AEntanglement N/AFriction or abrasion N/AImpact N/AInjection N/AShearing N/ASlipping, tripping or falling N/AStabbing or puncturing N/ASuffocation N/AOther N/ABurn N/AChemical effects N/AEffects on medical implants N/AElectrocution N/AFalling or being thrown N/AFire N/AProjection of molten particles N/AShock N/ABurn N/AChemical effects N/A
Potential for inadequately finished cast, machined and other edges
Snagged cable could cause re-reeler to tip over
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Effects on medical implants Potential for stray EMI 0.033 5 15 2
Electrocution N/AFalling or being thrown N/AFire N/AProjection of molten particles N/AShock N/ABurn 0.033 5 0.5 1
Chemical effects N/AEffects on medical implants N/AElectrocution 0.033 5 15 1
Falling or being thrown N/AFire N/AProjection of molten particles N/AShock 0.033 5 0.5 1
Burn N/AChemical effects N/AEffects on medical implants N/AElectrocution N/AFalling or being thrown N/AFire N/AProjection of molten particles N/AShock N/ABurn 0.033 5 0.5 1
Chemical effects N/AEffects on medical implants N/AElectrocution N/AFalling or being thrown N/AFire N/AProjection of molten particles N/AShock N/ABurn 0.033 5 0.5 1
Chemical effects N/AEffects on medical implants N/AElectrocution 0.033 5 15 1
Falling or being thrown N/AFire N/AProjection of molten particles N/AShock 0.033 5 0.5 1
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
Motor control incorporates overload protection
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
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Burn 0.033 5 0.5 1
Chemical effects N/AEffects on medical implants N/AElectrocution 0.033 5 15 1
Falling or being thrown N/AFire N/AProjection of molten particles N/AShock 0.033 5 0.5 1
Burn N/AChemical effects N/AEffects on medical implants N/AElectrocution N/AFalling or being thrown N/AFire N/AProjection of molten particles N/AShock N/AOther N/ABurn N/ADehydration N/ADiscomfort N/AFrostbite N/AInjuries from radiated heat N/AScald N/ABurn N/ADehydration N/ADiscomfort N/AFrostbite N/AInjuries from radiated heat N/AScald N/ABurn N/ADehydration N/ADiscomfort N/AFrostbite N/AInjuries from radiated heat N/AScald N/ABurn N/ADehydration N/ADiscomfort N/AFrostbite N/AInjuries from radiated heat N/AScald N/AOther N/ADiscomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/A
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
All electrical components contained within earthed metal machine casing
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Tiredness N/AN/A
Discomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/A
Discomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/A
Discomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/A
Discomfort 1 5 0.5 4
Loss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Only source of significant noise is gearmotor
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N/ADiscomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/ADiscomfort 0.033 5 0.5 4
Loss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/ADiscomfort 0.033 5 0.5 4
Loss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
N/ADiscomfort 0.033 5 0.5 4
Loss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Only low noise from out-of-balance cable drum
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Potential for leaks from pneumatic components
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Gearmotor and bearings are lightly stressed, so unlikely to wear
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N/AOther N/ADiscomfort N/ALow-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort N/ALow-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort N/ALow-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort N/ALow-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort 0.033 0 0.5 0
Low-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort 0.033 0 0.5 0
Low-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/ADiscomfort 0.033 5 0.5 4
Low-back disease N/ANeurological disorder N/AOsteo-articular disorder N/ATrauma of the spine N/AVascular disorder N/AOther N/ABurn N/ADamage to eyes and skin N/A
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
No human contact with machine while it is running
No human contact with machine while it is running
Gearmotor and bearings are lightly stressed, so unlikely to wear
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Effects on reproductive capability N/AGenetic mutation N/AHeadache, insomnia, etc N/ABurn N/ADamage to eyes and skin N/AEffects on reproductive capability N/AGenetic mutation N/AHeadache, insomnia, etc N/ABurn N/ADamage to eyes and skin N/AEffects on reproductive capability N/AGenetic mutation N/AHeadache, insomnia, etc N/ABurn N/ADamage to eyes and skin N/AEffects on reproductive capability N/AGenetic mutation N/AHeadache, insomnia, etc N/AOther N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/A
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Fire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/A
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Sensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/ABreathing difficulties, suffocation N/ACancer N/ACorrosion N/AEffects on reproductive capability N/AExplosion N/AFire N/AInfection N/AMutation N/APoisoning N/ASensitisation N/AOther N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort 0.033 5 0.5 1
Fatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort 0.033 5 0.5 1
Fatigue N/AMusculoskeletal disorder N/AStress N/A
N/A
Other (eg mechanical, electrical) as a consequence of human error
Illuminated on/off switch and pneumatic pressure gauge well placed for easy visibility
Other (eg mechanical, electrical) as a consequence of human error
Illuminated on/off switch and pneumatic regulator well placed for easy accessibility
Other (eg mechanical, electrical) as a consequence of human error
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Discomfort 0.033 5 0.5 1
Fatigue 0.033 5 0.5 1
Musculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/ADiscomfort N/AFatigue N/AMusculoskeletal disorder N/AStress N/A
N/AOther N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/A
Full cable reel max 5kg so minimal effort required
Full cable reel max 5kg so minimal effort required
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Other (eg mechanical, electrical) as a consequence of human error
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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Slight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
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N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/ABurn N/ASlight disease N/ASlipping or falling N/ASuffocation N/A
N/AOther N/A
N/AN/AN/AN/AN/AN/AN/A
Consequences CommentsInitial assessment
LO FE DPH NP
Discomfort, musculoskeletal disorder0.033 0.5 2 1
N/AN/AN/AN/AN/AN/A
N/AN/A Supplied fully assembledPotential injury during drilling of holes Use good working practices 0.033 0.5 6 1
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
eg dehydration, loss of awareness, heat stroke
Check if safe for one person to lift machine unassisted
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0.033 0.5 15 1
N/A
Impact from dancing arm 0.033 0.5 2 1
N/A
N/AN/AN/AN/AN/AN/A
N/A
N/A
N/AN/A
N/AN/AN/AN/AN/ACable reel could work loose Ensure clamp nut is tight 1 5 0.5 1
N/AN/A Max cable drum weight is 5kgN/AN/A
N/A
N/A
N/A2 5 2 1
N/AN/A
Potential for electric shock and injury from compressed air Standard mains lead supplied with
machine; use good working practices when connecting to air supply
Supply machine with regulator turned down to minimum; include warning in instructions
Machine could restart unexpectedly if dancing arm moved from bottom position
Ensure machine is switched off before removing cable drum
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N/AN/AN/AN/A
N/AN/AN/AN/AN/A
N/A
N/AN/A
N/AN/AN/A
2 0.5 15 1
N/AN/A
N/AMachine could restart unexpectedly 2 1 2 1
2 0.5 15 1
2 0.5 15 1
N/AN/AN/A
N/A2 0.5 15 1
N/A
N/A
Discomfort, musculoskeletal disorder0.033 0.5 2 1
N/AN/AN/A
All components specified to last the lifetime of the machine
Hazards from electrical and pneumatic energy
Ensure machine is isolated from energy supplies before dismantling
Ensure machine is isolated from energy supplies before attempting to clear jam
Hazards from electrical and pneumatic energy
Ensure machine is isolated from energy supplies before dismantling
Hazards from electrical and pneumatic energy
Ensure machine is isolated from energy supplies before dismantling
Hazards from electrical and pneumatic energy
Ensure machine is isolated from energy supplies before dismantling
Check if safe for one person to lift machine unassisted
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N/AN/A
Consequences Comments Initial assessment
LO FE DPH NPSee above
See aboveSee above
N/A
See above
See above
N/ASee aboveSee aboveSee aboveSee aboveSee above
N/AN/AN/A
See above
See above0.033 5 2 1
N/A
N/A
N/A
N/A
N/A
Crushing or impact from cable drum if it works loose
Crushing or impact from cable drum if it works looseMachine could fail to stop if control circuit is faulty
Machine could start unexpectedly if control circuit is faulty
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See above
See above
See above
N/AN/AN/A
N/A
N/AN/A
N/AN/A
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Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible
2.5 Negligible None 0 Negligible
0 Negligible 0 Negligible80 High Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
3.75 Negligible None 0 Negligible
20 Low, significant Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
80 High Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
80 High Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
2.475 Negligible 0.033 5 15 1 2.475 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Include warning in instructions
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
2.5 Negligible None 0 Negligible
0.0825 Negligible None 0 Negligible
80 High Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
3.75 Negligible None 0 Negligible
20 Low, significant Fit interlocked guarding 0.033 5 2 1 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0165 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.25 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Ensure instructions refer to secure anchoring
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4.95 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
2.475 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
2.475 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
Use proven components and best-practice design
Use best-practice design
Use best-practice design
Use best-practice design
Use best-practice design
Use best-practice design
Use best-practice design
Use best-practice design
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0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
2.475 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Use best-practice design
Use best-practice design
Use best-practice design
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0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
10 Low, significant 0.033 5 0.5 4 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Use sound meter to check noise levels. If excessive, enclosure gearmotor
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.33 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.33 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.33 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.33 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.0825 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0.0825 Negligible None 0 Negligible
0.0825 Negligible None 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0.033 Negligible Ergonomic assessment 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible None 0 Negligible0.099 Negligible 0 NegligibleUse good working
practices
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0.2475 Negligible 0 Negligible
0 Negligible 0 Negligible
0.033 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible2.5 Negligible None 0 Negligible
0 Negligible 0 Negligible
0 Negligible None 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
20 Low, significant 0.033 5 2 1 0.33 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
Use good working practices
Supply machine with regulator turned down to minimum; include warning in instructions
Install interlocked guarding
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0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
15 Low, significant 0.033 0.5 15 1 0.2475 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
4 Negligible 0 Negligible
15 Low, significant 0.033 0.5 15 1 0.2475 Negligible
15 Low, significant 0.033 0.5 15 1 0.2475 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible15 Low, significant 0.033 0.5 15 1 0.2475 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible
0.033 Negligible Ergonomic assessment 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
Warnings on machine and in instructions; competence of technician
Warnings on machine and in instructions
Warnings on machine and in instructions; competence of technician
Warnings on machine and in instructions; competence of technician
Warnings on machine and in instructions; competence of technician
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0 Negligible 0 Negligible
Initial assessmentAction required
Re-assessment after taking action
HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0.33 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
Design control circuits to appropriate standards
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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Action required
None
None
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None
None
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None
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None
None
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None
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Action required
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None
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None
None
None
None
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Action required
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