rock breaker boom systems - mcquaid … · sale distributors and engineers who ... the standard...

2011 Issue

ROCK BREAKER BOOM SYSTEMS

Improving productivity

while putting Safety First!

For further information and assistance in helping you determine which of the Boom Systems in the McQuaid Engineering range best responds to the needs of your particular application, please contact our sales department at the address below , or, alternatively, contact your nearest Authorised Dealer/Distributor.

McQuaid Engineering Ltd84 Cookstown Road, DungannonCo. Tyrone, N. Ireland, BT71 4BS

Tel: ++44 (0)28 8774 9869Fax: ++44 (0)28 8774 9698

Email: [email protected]

www.mcquaidengineering.com

Authorised Dealer/Distributor

ROCKBREAKERBOOMSYSTEMS

McQuaid Engineering Ltd

Global NetworkOur MQ Rock Breaker booms are installed worldwide including the most extreme working environments of -45°C to +40°C. This is supported by our highly skilled global network of sale distributors and engineers who provide excellent sales and service support.

Built in ExperienceYears of experience in the design, development and manufacture of rock breaker booms, including collaboration with the leading Mobile Crusher OEM design teams, has ensured that our range of boom systems are superior quality and built to withstand the destructive nature of their intended application.

Down-Time Solved!At the age when production targets are very important and down-time due to crusher blockages is proving a problem you can rely on us to provide a cost-effective solution! The installation of an MQ Rock Breaker Boom greatly improves productivity by breaking blocked oversize material quickly and safely and solving bridging problems by raking material into the crusher.

Reduced Down-time = Increased TPH rates = Increased Turnover

ServiceWe are a focused customer service company that you can count on to provide advice before and after the sale. Our experienced engineers are always on hand to provide advice on the most suitable product for your application, as well as installation, commissioning and training support and after sales maintenance advice.

MQ Rock Breaker Boom Features

Mounting available for any hammer

Hard steel pins & bushes. Hard wearing and long lasting

Extremely rigid Box Profiled boom

Spherical self-aligning bearings throughout

Powerful and compact twin trunnion mounted cylinders

Motion control loadhold valve

Centralised Greasing & Automated Greasing Systems are optional

Heavy duty cylinder with hard chrome rods

Slewing SystemsMQ Booms are supplied with either a 180 or 360 degree slewing system

Motion Control Valveprotects the slew system

Heavy duty 360 degreeslew-ring and pinion system

Operating manual controls can be mounted on the boom base or on an independent stand

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www.mcquaidengineering.comROCK BREAKER BOOM SYSTEMS

Canopy

Filler Cap

Inspection Plate(access to inside of tank)

Suction Filters(Inline)

Drain Bung

Oil Catchment Tray

Starter Control Panel

Return Line Filter

Hydraulic power unit is supplied with all Static Pedestal Booms

Alternatively you can opt for remote control


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CM4120 with support steelwork



Pedestal Rock BreakerBoom SystemsOur range of Pedestal Boom Systems are designed for use on crushers for the purpose of breaking oversize material or raking bridged material. They are also used for other applications such as breaking oversized material on the Grizzly.

The range consists of 9 models with horizontal reach of 3.8m to 12m (12’ 6” to 39’ 4”), catering for a variety of applications from the standard quarry and mining operations such as jaw crusher or small grizzly to the large heavy duty crusher and grizzly operations. For environments where overhead space is limited we offer a 3 jib boom. This allows the boom to fold and manoeuvre in the confined space whilst still having the reach required.

The Pedestal boom range is available in 180° or 360° slew, manufactured from the highest quality materials to withstand the toughest of applications; the range is built to ensure safety and increased production.

To date our Pedestal Boom Systems have been successfully installed by global industry leading firms such as Lafarge,Tarmac, Hanson, Boral, Newmont & Boliden.

Pedestal Waste Transfer BoomOur pedestal waste booms are designed specifically for the waste industry and are used with our own range of attachments for the purpose of transferring, sorting and compacting waste materials. Below image shows CM4120 boom on a moving gantry in waste transfer plant.

CM6000 working on an underground mine grizzly

Scaling BoomOr scaling booms are designed for breaking rock in miningand tunnelling applications.

The booms can be integrated onto various carriers and comewith a number of horizontal reaches which will carry a rangeof hydralic breakers up to 1000kgs capacity.

CM7500 boom mounted on platform.CM4120SR-XRfeeder on a bridge type platform

3 jib boom mounted over

When selecting a pedestal boom system you need to consider two key factors; Location and the Breaker size required.It is important to consider where best to position the boom so that it can provide; Optimum coverage to break material in the crusher and also rake material into the crusher. Sufficient access area for the operator and service/ maintenance personnel to access equipment.The breaker size is important as it affects the efficiency ofthe boom. Points to consider are how hard is the material?And how often is it necessary to break oversized material?

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•

Selecting the Right Pedestal Boom


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Our range of Mobile Boom Systems are designed for use on mobile crushers for the purpose of breaking oversize material. Their compact dimensions enable the boom to remain on the crusher during transport thus eliminating down-time on site for assembly and disassembly.

The range consists of 6 models with horizontal reach of 2m to 5.4m (6’3” to 18’8”), catering for a large variety of mobile crusher sizes.

By design the mobile boom range can integrate onto ALL brands and models of mobile crusher and have been successfully installed onto such brands asKleemann, Lippmann, Sandvik, Tesab, Hartl & GIPO.

Terex, Metso,

The mobile boom is generally powered directly from the mobile crushers own hydraulic system, therefore eliminating the need for a separate hydraulic power supply. For electrical powered mobile crushers we offer a full range of power pack units.

The range is available in 180° or 360° slew and wherever possible are mounted using the crushers existing structural steelwork.

For large heavy duty mobile crushers the CM4120 Series booms are offered.

MCM3000 mounted on a Lippmann L3252

CM4120 mounted on a Gipo mobile crusher

Mobile Rock BreakerBoom Systems

MCM2400 mounted on a PC1265J Hartl crusher

MCM2400FB mounted on a Terex Finlay Jaw crusher

Selecting the Right Mobile BoomKey factors to consider when selecting a mobile boom are the Transport Requirement, Size of Breaker and Boom Reach.

• Does the boom need mounted within the mobile crushers transport dimensions?• What size is the oversized material?• Is the boom required to break material in the feeder and rake material into the crusher?• What reach does the boom require to break oversize material in the jaw?

MCM3000 mounted on a LT3054 Metso crusher

CM4120SR mounted on a MC125Z Kleemann crusher

MCM3000 in transport position on Terex Pegson crusher

MCM3000 mounted on a XA750


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Boom Working Range

Power Pack Unit Specification

PP22 PP30 PP45T PP55T PP75T

Motor KW 22 30 45 55 75

HP 30 40 60 74 100

Motor Running Speed RPM 1450 1450 1450 1450 1450

Pump Type Single Single Tandem Tandem Tandem

Pump CC 48 62 75+48 96+48 122+48

Pump Flow Rate LPM 60 84 105+42 120+42 170+60

GPM (US) 16 22 26+11 32+11 45+16

Pump Working Pressure BAR 180 200 200 200 200

PSI 2650 3000 3000 3000 3000

Max Operating Pressure BAR 210 220 220 220 220

PSI 3100 3200 3200 3200 3200

Hydraulic Reservoir Capacity Litres 150 200 500 500 500

GAL (US) 40 53 132

PP37

37

50

1450

Tandem

75+48

105+42

27+11

200

3000

220

3200

350

92 132 132

Boom System Specifications MCM2400 MCM3000 CM4120SR CM4120 RB52 CM4120SR-XR CM4120-XR CM6000 CM7500 RB95S (A) Horizontal Reach c/w

breaker vertical (m) 2.0 2.8 3.8 4.1 5.2 5.4 5.7 6.4 7.6 9.3

(ft) 6’ 6” 9’ 2” 12’ 6” 13’ 5” 17’ 17’ 8” 18’ 8” 21’ 24’ 11” 30’ 5”

(B) Horizontal Reach c/w

breaker horizontal (m) 3.2 4.2 5.7 6.0 7.8 7.3 7.1 8.7 9 12

(ft) 10’ 5” 13’ 8” 18’ 7” 19 7”’ 25’ 6” 24’ 23’ 3” 28’ 5” 29’ 5” 39’ 4”

(C) Vertical Reach

c/w hammer (m) 2.0 2.9 4.2 4.2 5.4 5.9 5.6 6.3 6.8 9

(ft) 6’ 6” 9’ 6” 13’ 9” 19’ 9” 17’ 7” 19’ 4” 18’ 4” 20’ 8” 22’ 3” 29’ 5”

Standard Hammer Mass (kg) 150-250 250-650 250-1250 250-1000 500-2000 250-500 250-500 500-2000 500-1500 750-2000

(lbs) 300-550 550-1433 550-2750 550-2200 1100-4400 550-1100 550 -1100 1100-4400 1100-3300 1650-4400

Boom Weight

(excluding hammer) (kg) 690 910 2035 2250 4400 2605 2770 6680 7350 11200

(lbs) 1521 2006 4486 4960 8818 5743 6107 14727 16204 24700

Rotation 180° 360° 360° 180° 180° 360° 180° 180° 180° 360°

No. of Jibs 2 2 2 2 2 3 3 2 2 2

Standard Power Pack (kw) 22 22 22-30 22-30 22-30 30-45 30-45 45-55 45-55 55-75

RB120S

12.5

41’

15

49’ 2”

9.2

30’ 2”

750-1750

1650-3860

13500

29760

360°

2

55-75

Optimum working

area


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CM6000 mounted on floor to side of jaw, servicing the jaw, feeder and dump chute

MCM2400 mounted on a hydraulically raised platform

MCM4000 mounted to side of mobile crusher

CM4120 mounted on a bridge type platform over hopper

CM4120 mounted on a lattice frame tower

MCM4000 tower mounted to side of crusher

Canopy

For harsh conditions we offer both Oil Coolers & Oil Heaters

Filler Cap

Inspection Plate(access to inside of tank)

Suction Filters(Inline)

Drain Bung

Oil Catchment Tray

Starter Control Panel

Return Line Filter

Hydraulic power unit is supplied with all Static Pedestal Booms

At McQuaid Engineering Ltd we offer you a complete boom system package specific to your requirements. As part of the boom system package we offer the Rock Breaker Boom, Hydraulic Power Pack, Operating Controls, Hydraulic Breaker, Supporting Steelwork and Full Installation, Commissioning & Training Support.

Hydraulic Power UnitWe offer a range of Submersed & Non- Submersed Power Pack Units for the purpose of operating both the rock breaker boom and hydraulic breaker. Our engineers will advise on the most suitable power unit to ensure maximum performance and productivity of the boom system.

MQ Boom System Package

Operating ControlsWe offer a range of manual controls and remote controls for operating the MQ boom system. The manual controls can be mounted on the base of the machine or mounted on an independent stand.

Either radio remote or umbilical cable remote control options are also offered and come complete with a compact lightweight yet robust hand unit with shoulder strap.

Oil sight level & temperature guage

Rubber mount shock absorbers

Multiple pump & motor options available

Design ServiceTo assist the customer in choosing the correct boom system our engineers can create 3D installation drawings that show the full movement parameters of the boom (see examples below). For steelwork required we also provide a load & stress analysis.

In House TestingAll boom systems are rigorously tested as complete working unitsbefore despatch from the factory.

TransportAs our products are shipped globally they must be easily transported. We supply the boom system as one complete unit mounted on a platform. Optional Support Steelwork can be includedas part of package, pre-fabricated for simple and fast installation.

InstallationOur engineers, on request will advise on or oversee the installation and commissioning of the boom system on site. They can also provide operator training in the effective use of the boom system.

After Sales Support & Spare PartsAt McQuaid Engineering we offer a comprehensive after-sales support service for all customers. We stock a full listing of all spare parts for our products and our dedicated customer service engineers are on hand to provide technical advice and solutions to problems. Also a complete parts manual is provided to our customers for ease of ordering spare parts.

Submersed Power unitNon-Submersed Power unit

rock breaker boom systems - mcquaid … · sale distributors and engineers who ... the standard...

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