roller transfer plates conveyor design manual · dm-rtp- 11 modular transfer plate with roller...

Conveyor Design Manual

® ®

Roller Transfer Plates

® ®

Introduction / Safety Considerations 4

Features and Benefits 6

Components 7

Assembly / Mounting Options 11

Width Modularity

Length Modularity

Location 16

Positioning Related to Sprocket

Photos 17

TABLE OF CONTENTS

Modular Transfer Plate with Roller Design Manual

DM-RTP- 4 Modular Transfer Plate with Roller Design Manual

® ®

Contact Rexnord Application Engineering if you need assistance at 262.376.4800

Marbett® Roller Transfer Plates are an innovative way to smoothly convey products from one conveyor to the next. Rexnord Industries is proud to announce our line of modular roller transfer plates . We offer a variety of styles and combinations to create the best head-to-tail and 90° product transfers. Converting from dead plates to modular roller transfer plate components turn sliding friction into rolling friction and minimize stranded products on transfers between production runs. Marbett® Roller Transfer Plate Modules are available in 4 styles and 2 widths, 3.3 in & 4.5 in. Each style has a choice of multiple small HP™ rollers, or single polypropylene rollers on stainless steel shafts. Modules with a nose can be used to transfer small or light products, where as the styles without the nose are ideal for big and heavy products. All modules assemble easily using standard 1/4 -20 bolts tightened from the top of the conveyor. The Marbett® Roller Transfer Modules are designed to be assembled and mounted next to each other to provide easy head to tail and 90° transfers with almost any TableTop® or MatTop® chain. Thank you for choosing Rexnord.

INTRODUCTION

Multiple Rollers Single Rollers

® ®

Modular Transfer Plate with Roller Design Manual

PRODUCT SAFETY: Products designed and manufactured by Rexnord are capable of being used in a safe manner; but Rexnord cannot warrant their safety under all circumstances. PURCHASER MUST INSTALL AND USE THE PRODUCTS IN SAFE AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS AND LAWS AND GENERAL STANDARDS OF REASONABLE CARE; AND IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE. SAFETY DEVICES: Products are provided with only safety devices identified herein. IT IS THE RESPONSIBILITY OF PURCHASER TO FURNISH APPROPRIATE GUARDS FOR MACHINERY PARTS in compliance with MSHA or OSHA Standards, as well as any other safety devices desired by Purchaser and/or required by law; and IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE.

SAFETY CONSIDERATIONS


® ®

FEATURES AND BENEFITS

Creates a smooth product transfer between conveyors

Easy head-to-tail and 90° product transfers

Provides rolling friction

HP™ material reduces friction and noise

Stainless steel shafts for durability

Easy mounting, standard 1/4-20 bolts can be inserted into the modules

• Modules hold bolt heads so nuts can be easily tightened

Full modularity in both longitudinal and transversal directions

Modules are designed to snap together, so it is possible to use less screws in light applications

Modules can be mixed or matched for different lengths and widths

Easy to adjust

Easy to retrofit

Easy to clean

Heavy duty design


® ®

Side Module with Nose

Part 567

L2

1.11"

1.54"

2.06"

0.84

"0.

04"

0.50"ø0.43"

L1

Standard 1/4-20 Bolt(Not Included)

COMPONENTS

Transfer Roller shown in multiple rollers

2.66 3.35 567-6887923.82 4.53 567-6873822.66 3.35 567-6888223.82 4.53 567-699002

Part & Code


Multiple Rollers

Single Roller

Description Roller Type L1 (in) L2 (in)


® ®

Center Module

COMPONENTS

Part 568

1.0"

0.50"

0.53"0.46"

0.04

"0.

84"

ø0.4

3"

L2

L1



2.66 3.35 568-6059123.82 4.53 568-6874022.66 3.35 568-6034023.82 4.53 568-699022

Part & Code

Center ModuleMultiple Rollers

Single Roller



® ®

Side Module without Nose

COMPONENTS

Part 569

0.92"

0.49"

0.50"

0.84

"0.

04"

ø0.43"

1.44"

L2

L1



2.66 3.35 569-6059223.82 4.53 569-6873922.66 3.35 569-6034123.82 4.53 569-699012

Part & Code

Side Module without Nose

Multiple Rollers

Single Roller



® ®


COMPONENTS

Part 672


2.66 3.35 672-6874123.82 4.53 672-6874322.66 3.35 672-6990323.82 4.53 672-699042

Part & Code


Multiple Rollers

Single Roller



® ®

ASSEMBLY / MOUNTING OPTIONS

Part 567

Part 567 Part 568

* = Variable using none or some center module Part. 568

• Mounting with ¼-20 bolts

• Mounting socket head cap screws

Side and center modules can be combined in a variety of configurations to match unique transfer requirements. Using a combination of side modules with nose and center module


® ®

Using a combination of side modules without nose and center module


• Mounting with ¼-20 bolts

• Mounting socket head cap screws

Part 569

Part 569 Part 568

* = Variable using none or some center module Part. 568

Bottom View


® ®

Width Modularity • Multiple components assembled side-by-side



® ®

Length Modularity • Head to tail transfer using 2 side modules with nose (820 chain and NS820 -21T sprocket)


• Head to tail transfer using 2 side modules with nose and 4 center modules (820 chain and NS820 -21T sprocket)

Part 567

Part 567

Part 567 Part 567

Part 568


® ®

Length Modularity • 90° Transfer


Part 567


® ®

LOCATION

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

LPC

279

--

1.97

2.69

2.20

2.73

2.44

2.77

2.67

2.81

--

--

3.38

2.92

--

3.86

2.99

4.09

3.02

4.33

3.06

4.81

3.12

5.28

3.18

5.52

3.21

5.76

3.24

--

6.23

2.26

--

6.71

3.35

7.19

3.40

--

815,

881

--

--

--

--

--

0.98

2.49

--

1.21

2.54

--

1.44

2.59

--

1.67

2.63

1.91

2.68

2.14

2.72

--

2.38

2.76

--

2.62

2.80

--

2.85

2.84

3.09

2.88

--

820,

831

--

--

--

--

--

1.02

2.53

--

1.25

2.58

--

1.48

2.63

--

1.71

2.67

1.95

2.72

2.18

2.76

--

2.42

2.80

--

2.66

3.90

--

2.89

2.88

3.13

2.92

--

HP

M82

0-

--

--

--

--

-1.

102.

52-

-1.

332.

57-

-1.

562.

61-

-1.

792.

662.

032.

702.

262.

74-

-2.

502.

78-

-2.

742.

83-

-2.

972.

863.

212.

90-

-82

1-

--

--

--

--

--

--

--

--

--

--

--

-4.

463.

134.

933.

20-

-5.

413.

26-

-5.

883.

32-

-6.

363.

38-

--

-H

PM

821

--

--

--

--

--

--

--

--

--

--

--

--

2.05

2.70

2.28

2.75

--

2.52

2.79

--

2.76

2.82

--

2.99

2.86

--

--

LBP

821

--

--

--

--

--

--

--

--

--

--

--

--

2.52

2.79

2.75

2.82

--

2.99

2.86

--

3.23

2.90

--

3.46

2.93

--

--

843

--

--

--

--

--

--

--

0.68

2.60

0.76

2.62

0.83

2.64

0.91

2.66

0.99

2.69

1.15

2.73

1.31

2.77

1.39

2.79

1.47

2.81

--

1.63

2.85

--

1.79

2.88

1.95

2.92

--

845

--

--

--

--

--

--

--

0.68

2.51

0.76

2.54

0.83

2.56

0.91

2.58

0.99

2.60

1.15

2.64

1.31

2.67

1.39

2.69

1.47

2.71

--

1.63

3.31

--

1.79

2.78

1.95

2.81

--

863,

963

--

--

--

--

--

--

--

1.48

2.89

1.60

2.92

1.71

2.95

1.83

2.98

1.95

3.01

2.19

3.07

2.43

3.12

2.55

3.14

2.67

3.17

--

2.90

3.22

--

3.14

3.27

3.38

3.31

--

880,

879

--

1.61

2.62

1.84

2.67

2.08

2.71

2.31

2.75

--

--

3.02

2.87

--

3.50

2.94

3.73

2.97

3.97

3.01

4.45

3.07

4.92

3.13

5.16

3.16

5.40

3.19

--

5.87

3.27

--

6.35

3.31

6.83

3.36

--

HP

M88

0-

-1.

692.

641.

922.

682.

162.

722.

392.

76-

--

-3.

102.

88-

-3.

582.

953.

812.

984.

053.

024.

533.

085.

003.

145.

243.

175.

483.

20-

-5.

953.

28-

-6.

433.

316.

913.

37-

-88

2-

-1.

692.

641.

922.

682.

162.

722.

392.

76-

--

-3.

102.

88-

-3.

582.

953.

812.

984.

053.

024.

533.

085.

003.

145.

243.

175.

483.

20-

-5.

953.

26-

-6.

433.

316.

913.

37-

-H

PM

882

--

1.77

2.65

2.00

2.70

2.24

2.74

2.47

2.78

--

--

3.18

2.89

--

3.66

2.96

3.89

3.00

4.13

3.03

4.61

3.09

5.08

3.15

5.32

3.18

5.56

3.21

--

6.03

3.27

--

6.51

3.32

6.99

3.38

--

LBP

882

--

2.25

2.74

2.48

2.78

2.72

2.82

2.95

2.86

--

--

3.66

2.96

--

4.14

3.03

4.37

3.06

4.61

3.09

5.09

3.15

5.56

3.21

5.80

3.24

6.04

3.27

--

6.51

3.32

--

6.99

3.38

7.47

3.43

--

1050

Mag

netfl

ex-

--

--

--

--

--

--

--

-2.

162.

72-

-2.

472.

78-

-2.

952.

85-

--

--

--

--

--

--

-4.

543.

08-

-10

50TA

B-

--

--

--

--

--

--

--

-2.

162.

72-

-2.

472.

78-

-2.

952.

85-

--

--

--

--

--

--

-4.

543.

08-

-LP

C10

50-

--

--

--

--

--

--

--

-2.

492.

86-

-2.

802.

92-

-3.

283.

00-

--

--

--

--

--

--

-4.

873.

23-

-10

55 M

agne

tflex

--

--

--

--

--

--

--

--

2.32

2.75

--

2.63

2.80

--

3.11

2.88

--

--

--

--

--

--

--

4.70

3.10

--

1055

TAB

--

--

--

--

--

--

--

--

2.32

2.75

--

2.63

2.80

--

3.11

2.88

--

--

--

--

--

--

--

4.70

3.10

--

LPC

1055

--

--

--

--

--

--

--

--

2.65

2.89

--

2.96

2.95

--

3.44

3.02

--

--

--

--

--

--

--

5.03

3.26

--

1863

--

--

--

--

--

--

--

1.49

2.70

1.61

2.73

1.72

2.76

1.84

2.78

1.96

2.81

2.20

2.85

2.44

2.90

2.56

2.92

2.68

2.94

--

2.91

2.98

--

3.15

3.02

3.39

3.06

--

1873

--

--

--

--

--

--

--

1.49

2.70

1.61

2.73

1.72

2.76

1.84

2.78

1.96

2.81

2.20

2.85

2.44

2.90

2.56

2.92

2.68

2.94

--

2.91

2.55

--

3.15

3.02

3.39

3.06

--

1843

--

--

--

--

--

--

--

0.68

2.51

0.76

2.53

0.83

2.55

0.91

2.57

0.99

2.59

1.15

2.63

1.31

2.66

1.39

2.68

1.47

2.70

--

1.63

2.74

--

1.79

2.77

1.95

2.80

--

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

VH

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

inin

LBP

1503

--

--

--

--

0.47

2.36

--

--

--

--

--

--

--

--

--

1.59

2.62

--

--

--

--

--

--

2.34

2.75

1505

, 150

6-

--

--

--

-0.

412.

35-

--

--

--

--

--

--

--

--

-1.

532.

61-

--

--

--

--

--

-2.

282.

7415

05 R

ubbe

rTop

™-

--

--

--

-0.

502.

37-

--

--

--

--

--

--

--

--

-1.

622.

62-

--

--

--

--

--

-2.

372.

7620

10, 2

011,

201

62.

042.

70-

-2.

672.

81-

-3.

292.

91-

--

--

-4.

563.

09-

--

--

--

--

--

--

--

--

--

--

--

--

-21

00-

--

--

-1.

062.

511.

222.

541.

372.

57-

--

--

--

--

-2.

322.

75-

--

--

--

--

--

--

--

--

--

-47

05, 4

706

--

--

--

--

--

2.50

2.78

--

2.97

2.86

--

3.45

2.93

--

3.92

3.00

4.40

3.06

4.87

3.13

--

5.35

3.19

--

5.82

3.24

--

6.30

3.30

6.78

3.35

--

5705

, 570

6-

--

--

--

--

-2.

502.

78-

-2.

972.

86-

-3.

452.

93-

-3.

923.

004.

403.

064.

873.

13-

-5.

353.

19-

-5.

823.

24-

-6.

303.

306.

783.

35-

-H

PM

5705

--

--

--

--

--

2.59

2.80

--

3.06

2.87

--

3.54

2.94

--

4.01

3.01

4.49

3.08

4.96

3.14

--

5.44

3.20

--

5.91

3.25

--

6.39

3.31

6.87

3.36

--

5935

, 593

6-

--

-0.

512.

38-

--

--

--

--

--

--

--

--

--

--

-2.

182.

732.

302.

75-

--

--

--

--

--

-59

661.

322.

56-

--

--

-2.

262.

74-

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

-59

95, 5

996,

599

8-

-2.

762.

83-

--

-3.

822.

99-

-4.

533.

08-

--

-5.

603.

22-

--

--

--

--

--

--

--

--

--

--

--

-60

852.

172.

72-

-2.

792.

83-

--

--

--

--

-4.

683.

10-

--

--

--

--

--

--

--

--

--

--

--

--

-69

38-

--

-0.

582.

39-

--

--

--

--

--

--

--

--

--

--

-2.

252.

742.

372.

76-

--

--

--

--

--

-75

26-

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

-1.

603.

88-

--

--

-77

05, 7

706,

770

8-

--

--

--

--

--

--

--

-1.

932.

68-

-2.

242.

74-

-2.

722.

82-

--

--

--

--

--

--

-4.

313.

05-

-77

05 R

ubbe

rTop

™-

--

--

--

--

--

--

--

-2.

122.

72-

-2.

432.

77-

-2.

912.

85-

--

--

--

--

--

--

-4.

503.

08-

-77

25, 7

726

--

--

--

--

--

--

--

--

1.93

2.68

--

2.24

2.74

--

2.72

2.82

--

--

--

--

--

--

--

4.31

3.05

--

7956

--

--

--

--

--

--

--

--

2.57

2.79

--

--

--

--

--

--

--

4.55

3.08

--

--

--

--

--

8505

, 850

6-

--

-0.

512.

38-

--

--

--

--

--

-1.

342.

57-

--

-1.

822.

66-

-2.

182.

732.

302.

75-

-2.

542.

792.

663.

18-

--

--

-96

08-

--

--

--

--

--

--

--

--

--

--

--

-7.

043.

38-

--

--

--

--

--

--

--

--

-

1519

2729

3228

268

910

1131

2425

Chai

n N

umbe

r

Num

ber O

f Tee

th O

n Sp

rock

et 2123

1617

1812

1314

Chai

n N

umbe

r

Num

ber O

f Tee

th O

n Sp

rock

et8

910

1112

1314

1524

2516

1718

1931

32

Rex®

Tab

leTo

p® C

hain

s

Rex®

Mat

Top®

Cha

ins

2627

2829

2123

• Po

sitio

ning

of m

odul

e in

rela

tion

to s

proc

ket

• D

ash

deno

tes

this

is n

ot a

sta

ndar

d sp

rock

et s

ize.

Con

tact

App

licat

ion

Engi

neer

ing

for l

ocat

ion

dim

ensi

ons


® ®

PHOTOS

Single roller modules used to transfer product from Rex® 3004 MatTop® chain to Rex® 7705 RubberTop™ MatTop® chain .

Multiple roller modules used to transfer product from Rex® 7703 MatTop® chain to Rex® 7705 MatTop® chain.

8rxRTPdm-en Sep-05

AUSTRALIA Rexnord Australia Pty. Ltd.Picton, New South WalesPhone: 61.2.4677.3811Fax: 61.2.4677.3812

BRAZIL Rexnord Correntes Ltda.Sao Leopoldo - RSPhone: 55.51.579.8022Fax: 55.51.579.8029

CANADARexnord Canada Ltd.Scarborough, OntarioPhone: 1.416.297.6868Fax: 1.416.297.6873

CHINARexnord ChinaShanghai, ChinaPhone: 86.21.62701942Fax: 86.21.62701943

EUROPERexnord NV/SAMechelen, BelgiumPhone: 32.70.22.33.66Fax: 32.70.22.33.67

Rexnord Marbett, S.r.L.Correggio (RE), ItalyPhone: 39.0522.639333Fax: 39.0522.637778

Rexnord FlatTop Europe b.v.s-Gravenzande, NetherlandsPhone: 31.174.445111Fax: 31.174.445222

LATIN AMERICARexnord International, Inc.Milwaukee, WisconsinPhone: 1.414.643.3000Fax: 1.414.643.3222

MEXICORexnord S.A. de C.V.Queretaro, Qro.Phone: 52.442.218.5000Fax: 52.442.218.1090

SINGAPORERexnord International, Inc.Singapore City, SingaporePhone: 65.6338.5622Fax: 65.6338.5422

UNITED STATESEastern Service CenterAtlanta, GeorgiaPhone: 1.770.431.7200Fax: 1.770.431.7299

Central Service CenterGrove City, OhioPhone: 1.614.675.1800Fax: 1.614.675.1898

Southern Service CenterArlington, TexasPhone: 1.817.385.2800 Fax: 1.817.385.2873

roller transfer plates conveyor design manual · dm-rtp- 11 modular transfer plate with roller...

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