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ROWELD ® Plastic Pipe Welding Technology 2010 / 2011

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Page 1: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

Kapitel-Überschrift

ROWELD®Plastic Pipe Welding Technology2010 /2011

Page 2: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

2

The 60 year ROTHENBERGER history is a

success story whose concept is reflected

in the TEC Center. A "know-how" cen-

tre in which the powers of innovation,

global orientation, expansion into new

areas and a willingness to communicate

– as well as a passionate commitment

to quality – is mirrored in all the

ROTHENBERGER production locations

around the world. As the idea for the

TEC Center first took shape, one of the

top priorities was the desire to create a

company centre where all of the many

activities of the ROTHENBERGER group

could be concentrated. And much more:

A place to meet across borders, to acti-

vely exchange technological information

with customers, a place of innovation

and transparency.

All of this is found within an architecture

that impresses with its round forms,

light-filled spaces and a perfect symbio-

sis between function and aesthetic,

thereby perfectly representing the self-

image of the ROTHENBERGER Group:

Here the market leadership for modern

piping tools, machines and environmen-

tal technology can be seen and experi-

enced. The centre of the world of piping:

Welcome to the TEC Centre!

Center of the pipe tool world:Welcome to the TEC Center.

Page 3: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

3

Learning from and with each other: The

significant value that ROTHENBERGER

enjoys from the international exchange

of know-how with practical experience

and specialised trade, with users, techni-

cians and sales professionals is expressed

in the many seminars, workshops and

hands-on presentations that take place

here all year long.

Research and development have found

a new home in the TEC Centre. The

well-known power of innovation from

ROTHENBERGER is further inspired

through the supporting environment.

Last, but not least: The ambience in the

TEC Centre invites one to linger – and

your senses and taste buds are blessed in

the restaurant ROPIANO. So: Welcome

to the new ROTHENBERGER experience –

Welcome to the TEC Centre!

Page 4: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

4

Electro fusion sleeve welding and

extruding units, Tools

Sanitarytools&Sanitaryunits

Buildingsiteunits

Workshopunits

Page

6

13

18

26

53

57

63

66

Cutting and chamfering tools

Rotating circular saws, hand-held

heating plates and socket welders

Manual plastic pipe welding units

and electro fusion welding units

Hydraulic plastic pipe welding units

Ø 630 mm

Hydraulic plastic pipe welding units

Ø 1200 mm

Workshop welding units

Plastic pipe band saw

Page 5: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

5

Sanitaryunits

Sanitarytools

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

Range of use (mm)

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180Range of use (mm)

Range of use (mm)

7767778887788810

10

13

1419162024

30333639424551535555

57

59606162626363646565

Buildingsiteunits

Workshopunits

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

Range of use (mm)

P 355 B

P 315 B

P 250 B

P 200 B

P 160 B

P 1200 B

P 1000 B

P 800 B

P 630 B

P 500 B

P 315 W

BS 1200

BS 1600

BS 630

BS 800

BS 450

T-piece P 315 W

T-piece P 630 W

P 630 W

T-piece P 1000 W

P 1000 W

ROCUT® 160

ROCUT® 110

TC 168 PL

TC 125 PL

TC 67 PL

TC 75 Professional

TC 50 Professional

TC 63 Professional

TC 42 Professional

PS 26 / 42 Standard

PS 35 Standard

TC 32 Standard

TC 26 Standard

TC 42 PRO PVC

TC 42 PRO MSR

TC 32 MSR

P 110

P 125

P 63 S-5 Sword

P 160 Saniline

P 250 A

ROCUT® UKS 160 / 355

Page

Page 6: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

6

Plastic pipe shears

�4 Constructive unit fromshaft and blade edge

Precise pressure transfer andguided cutter feed

�3 Rust-free steel bladewith V-edge

Pin-point precisionwithout deformation

�1 Ideally meshed cutting curve

Minimum effort during cutting

�7 Lockable lever

Shear arms lockablein transport position

�5 Release lever

Automatic, controlled opening ofthe blade at the push of a button

�6 Rubberised handle

Secure grip

Description mm inch No.

ROCUT® TC 42 0 - 42 0 - 1 5/8" 447 1 4 5.2000Spare stainless steel blade 0 - 1 5/8" 120 5.2042Counter display TC 42 1(10) 5.2000D

g

No. 5.2000

No. 5.2042

No. 5.2000D

�2 Pipe support

Precise right-angled cuts

KEY FEATURES

�6 Secure grip with the rubberised handles�7 Shear arms lockable in transport position

TECHNICAL DATA

ROCUT® Professional: ROCUT® Standard:TC 42: Ø 0 - 42 mm TC 26: Ø 0 - 26 mmTC 50: Ø 0 - 50 mm TC 32: Ø 0 - 32 mmTC 63: Ø 0 - 63 mm PS 35: Ø 6 - 35 mmTC 75: Ø 0 - 75 mm PS 26/42: Ø 6 - 42 mm

RANGE OF USE

For precise cutting of PP-, PE-, PEX-, PB- and PVDF-pipesup to Ø 75 mm.

KEY FEATURES

�1 Minimum effort during cutting�2 Precise right-angled cuts�3 Pin-point precision without deformation�4 Precise pressure transfer and guided cutter feed�5 Automatic, controlled opening of the bladeat the push of a button

ROCUT®

Plastic pipe shears up to Ø 75 mm (3")

In the Basque region of Spain, ROTHENBERGER designs andproduces plastic pipe shears of the highest quality.

Knife blades from Solingen deliver clean and straight cutson pipe diameters up to 75 mm and in all current types of plasticused for piping. The aluminium construction guarantees preciseoperation and long service life through professional use.

Sanitarytools

Page 7: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

Plastic pipe shears

7

No. 5.2010

ROCUT® TC 50 / TC 75 ProfessionalPlastic pipe shears up to Ø 75 mm (3")

ROCUT® TC 26 / TC 32PS 26 / PS 42 S / PS 35 SPlastic pipe shears up to Ø 42 mm(1.5/8")

(TC 32 for multi-layer composite pipes MSR)

Description mm Inch No.

ROCUT® TC 26 0 - 26 0 - 1.1/4" 370 1 4 5.2005ROCUT® TC 32 0 - 32 0 - 1.3/8" 220 1 4 5.2040ROCUT® PS 35 6 - 35 1/4 - 1.3/8" 740 1 20 5.5005ROCUT® PS 26 / 42 S adjustable 6 - 42 1/4 - 1.5/8" 950 5.5015ROCUT® TC 50 0 - 50 0 - 2" 600 1 4 5.2010ROCUT® TC 63 0 - 63 0 - 2.1/2" 700 1 5.2030ROCUT® TC 75 0 - 75 0 - 3" 1600 1 5.2015Counter display TC 26 1(10) 5.2005D

g

No. 5.2005ROCUT® TC 63 ProfessionalPlastic pipe shears up to Ø 63 mm (2.1/2")

(TC 63 Professional for PVC pipes)

Description mm Inch No.

Spare stainless steel blade for TC 32 0 - 32 1.3/8" 120 1 5.2041Spare stainless steel blade for PS 35 S 6 - 35 1/4 - 1.3/8" 30 1 5.5006Spare stainless steel blade for PS 26 / 42 S 6 - 42 1/4 - 1.5/8" 60 1 5.5007Spare stainless steel blade for TC 50 0 - 50 0 - 2" 120 1 5.2011Spare stainless steel blade for TC 63 0 - 63 0 - 2.1/2" 130 1 5.2031Spare stainless steel blade for TC 75 0 - 75 0 - 3" 190 1 5.2016

g

Accessories

No. 5.2015

No. 5.2040

No. 5.2030

No. 5.2005D

No. 5.2041 No. 5.5006 No. 5.5007 No. 5.2011 No. 5.2031 No. 5.2016

No. 5.5005 / No. 5.5015

ID

EAL ZUM

S

CH N EI D E N

von PVC-Rohr

Sanitarytools

Page 8: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

8

Plastic pipe cutters

Description mm Inch No.

TC 35 MSR 6 - 35 1/4 - 1.3/8" 440 1 10 7.0108TC 42 PRO MSR 6 - 42 1/4 - 1.5/8" 510 1 10 7.0109TC 42 PRO PVC 6 - 42 1/4 - 1.5/8" 510 1 4 7.0072

ZubehörSpare cutter wheels for TC 35/42 MSR 19 1 5 7.0188DSpare cutter wheels for TC 42 PVC 10 3 7.0028D

g

Cutting-Description mm Inch depth No.

TC 67 PL 6 - 67 1/4 - 2.5/8" 7 0,7 1 7.0031TC 125 PL 50 - 125 2 - 5" 13 1,6 1 7.0032TC 168 PL 110 - 168 4 - 6.5/8" 16 1,7 1 7.0033

AccessoriesSpare cutter wheels 7,0 0,1 3 7.0028Dfor TC 67 PLSpare cutter wheels 13,0 0,2 3 5.5054Dfor TC 125 PLSpecial size TC 125 PL 8,6 0,1 2 5.5053DSpare cutter wheels 16,0 0,2 2 5.5074Dfor TC 168 PLSpecial size TC 168 PL 8,6 0,1 2 5.5074D

kg

TUBE CUTTER 35 MSR / 42 MSR PRO /42 PRO PVCTelescopic pipe cutter Ø 6 - 42 mm (1/4 - 1.3/8")

RANGE OF USE

TUBE CUTTER 35 MSR And 42 MSR PRO for multi-layercomposite pipe.TUBE CUTTER 42 PRO PVC for PVC pipes.

KEY FEATURES

� Space-saving work, also in confined spaces Uniform,small working radius of 123 mm

� Right-angled and burr-free cutting with precise telescopic guidance� Fast and simple adjustment of the working range dueto the feed being synchronised with the feeder rotation

� Optimum, fatigue-free operation with the optimisedergonomic handle

� Only one tool for cutting and deburring, integrated,retractable internal pipe deburrer

� Spare cutter wheel in the handle

TECHNICAL DATA

TC 35 MSR: 6 - 35 mm 1/4 - 1.3/8"TC 42 PRO MSR: 6 - 42 mm 1/4 - 1.5/8"TC 42 PRO PVC: 6 - 42 mm 1/4 - 1.5/8"

No. 7.0033

Removableinternal pipe deburrer

TUBE CUTTER 67 / 125 / 168PL AutomaticTelescopic ratchet pipe cutter Ø 6 - 168 mm(1/4 - 6.5/8")

KEY FEATURES

� Stability with the monoblock aluminium construction� Optimum, fatigue-free operation with the ergonomicallyoptimised metal handle

� Fast adjustment on the tube's outer diameter with thetelescopic ratchet guide

� Fast opening with automatic retraction� Internal pipe deburrer retracts into cutter body� Hardened, specially-sharpened cutter wheels

TECHNICAL DATA

TC 67 PL: 6 - 67 mm 1/4 - 2.5/8"TC 125 PL: 50 - 125 mm 2 - 5"TC 168 PL: 110 - 168 mm 4 - 6.5/8"

RANGE OF USE

For precise cutting of PP, PE, PEX, PB and PVDF pipes as well assound-insulated drain pipes.

No. 7.0108

Sanitarytools

Page 9: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

Plastic pipe tools

9

Description No.

GRATFIX HSS Deburrer 50 2.1655Accessories

Spare HSS blade 10 2.1652

g

Description No.

UNIGRAT fast deburrer 30 2.1660

g

Description mm No.

Chamfering unit size 1 16 - 110 720 5.5050Chamfering unit size 2 32 - 160 800 5.5051

AccessoriesSpare blade size 1 and 2 30,0 5.5058

g

Description mm Inch No.

EASYGRIP 20 - 160 3/4 - 6" 1 5.5075Accessories

Spare strap EASYGRIP 110 5.2076

kg

EASYGRIPAutomatic strap wrench for plastic pipesØ 20 - 160 mm (3/4 - 6")

The indispensable tool for socket welding large diameterplastic pipes.

KEY FEATURES

�1 No damage to pipe surface with the centredprismatic support

�2 Secure grip with special non-slip nylon strap

UNIGRAT Fast DeburrerFast deburrer with HSS universal blade

For edge deburring on all conventional plastic pipesand plastic plates.

GRATFIX HSS deburrerDeburrer

KEY FEATURES

� Replaceable blades� GRATFIX with plastic storage handle� Recessed grips end slightly higher and prevent the handfrom slipping

� One handed use through the retractable locking head� Offset face ensures a good torque

Plastic pipe chamfering unitsWith replaceable blades Ø 16 - 160 mm

For 15° outer chamfers on plastic pipe.

KEY FEATURES

� Flexible in use, wall thickness is continuously adjustable

No. 2.1652

No. 2.1655

�1 Centred prismatic support

No damage to thepipe surface

�2 Non-slip special nylon strap

Secure grip

No. 5.5051

KEY FEATURES

� Small and handy: ideal as a permanent companion

� Always a spare blade at hand: extra blade stored in the handle� Pluggable grip end for storing spare blades

Ideal for deburring edges, pipes and steel, aluminium, brass,copper sheet, cast-iron and plastic plates

Sanitarytools

Page 10: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

ROCUT® 110 / ROCUT®160Cutting and chamfering tool for right-angled cutting

and chamfering (15°), Ø 32 - 160 mm

RANGE OF USE

Suitable for thin and thick-walled PVC, PE, PP, PEX,PB and PVDF pipes, as well as sound-insulated drain pipes.Utmost precision in a single operation.

KEY FEATURES

�1 Only one tool required for cutting, chamfering and deburring�2 Extremely long service life with optimum cutting geometry�3 Special accessories for PE, PP, PEX, PB and sound-insulated pipes

10

Plastic pipe cutting and chamfering tools

�1 Carbide cutting blade with sharpened 15° angleand removable, in handle retractable internalpipe deburrer with rotatable HSS blade

Only one tool required for cutting,

chamfering and deburring

�3 Cutter wheel insert

Special accessories for PE, PP, PEX,

PB and sound-insulated pipes

�2 Carbide cutting blade

Extremely long service life withcutting geometry�5 Centred, and safe cutting

geometry pipe clamping,including non-round pipes

Continuously adjustable

pipe clamping pressure

�6 Integrated internal deburreris stored in the handle

Always on hand

�4 With patented automatic copying (standardwith ROCUT® 160, optional with ROCUT® 110)

Uniform chamfering of the entire pipecircumference

KEY FEATURES

�4 Uniform chamfering of the entire pipe circumference�5 Continuously adjustable pipe clamping pressure�6 Integrated internal deburrer is stored in the handle� Pipe cutting also possible without chamfering, as cutterblade shaft can be mounted with 180° offset

TECHNICAL DATA

ROCUT® 110: Ø 32 - 110 mmROCUT® 160: Ø 110 - 160 mm

Sanitarytools

Page 11: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

Plastic pipe cutting and chamfering tools

11

For hands-free operation Clamping in a parallel vice

No. 5.5035

(Set) No. 5.5063

ROCUT® 110 (No. 5.4950)with cutter blade(special accessories)ROCUT® 160 with cutter wheel

Description Working range Ø mm No. Description Working range Ø mm No.

ROCUT® 110 - Set 50, 75, 110 3,9 5.5035 ROCUT® 160-Set 110, 125, 160 5,6 5.5063ROCUT® 110 - Set 58, 78, 110 3,9 5.5037for sound-insulated pipes

kgkg

Description No.

Internal deburrer with blade 150 5.5018Cutter blade for internal deburrer 10 2.1652 10 2.1652Plastic carrying case for ROCUT® 110 850 5.5016Plastic carrying case for ROCUT® 160 1400 5.5017

g

Accessories

ROCUT® 110 / ROCUT®160 SetsSet ROCUT® 110 (No. 5. 5035) / (No. 5.5037) includes: ROCUT® 110(No.5.5020), internal deburrer (No. 5.5018), clamping set 50, 75 and 110mm, with standard cutter blade shaft and cutter blade insert (No. 5.5029),cutter wheel (No. 5.4950) (for sound-insulated pipes), plastic carrying case(No. 5.5016), with Set (No. 5.5037) is No. 5.5029 not included

Set ROCUT® 160 (No. 5.5063) includes: ROCUT® 160 (No. 5.5030),internal deburrer (No. 5.5018), 2 clamping sets, cutter blade shaftwith copying and, HM cutter blade insert (No. 5.5019), plasticcarrying case (No. 5.5017)

Sanitarytools

Page 12: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

12

Accessories plastic pipe cutting and chamfering tools

Description mm No.

Basic unit ROCUT® 160 160 3450 5.5030Clamping set * 140 180 5.5031Clamping set * 125 250 5.5032Clamping set * 110 310 5.5033* Clamping set (1 set = 2 semi-circular segments)

g

Description mm No.

Basic unit ROCUT® 110 110 2450 5.5020Clamping set * 100 110 5.5048Clamping set * 90 150 5.5021Clamping set * 80 170 5.5047Clamping set * 78 180 5.5062Clamping set * 75 210 5.5022Clamping set * 63 220 5.5023Clamping set * 58 230 5.5013Clamping set * 56 270 5.5024Clamping set * 50 290 5.5025Clamping set * 40 300 5.5027Clamping set * 32 330 5.5026* Clamping set (1 set = 2 semi-circular segments)

g

ROCUT® 110Basic Unit Ø 32 - 110 mm

For use with clamping sets Ø 32 - 100 mm, without internal deburrerwith standard cutter blade shaft and cutter blade (No. 5.5029).

ROCUT® 160Basic Unit Ø 110 - 160 mm

Cutter blade shaft with automatic copying and cutter blade(No. 5.5019), for use with clamping sets Ø 110 - 140 mm,without internal deburrer.

No. 5.5030

No. 5.5020

ROCUT® 110with cutter wheel(No. 5.4950)(special accessories)

ROCUT® 160 withcutter blade

HM cutter Blade InsertsROCUT® 110 and ROCUT® 160

No. 5.4960 No. 5.4961

No. 5.5029 No. 5.5019

No. 5.5074 No. 5.5054 No. 5.5053

With automaticcopying

Description Cutting depth mm No.

Cutter blade shaft with 7,5 110 5.4960automatic copying and HM cutter blade insertsCutter blade shaft with 12,5 120 5.4961automatic copying and HM cutter blade insertsSpare HM cutter blade insert for 7,5 10 5.5029cutting and chamfering 15°Spare HM cutter blade insert for 12,5 20 5.5019cutting and chamfering 15°

g

Cutter WheelsROCUT® 110 and ROCUT® 160

Description Cutting depth mm No.

Cutter wheel shaft with 16,0 130 5.4950Cutter wheel (No. 5.5074)Spare cutter wheels (2 pieces) 8,6 10 5.5053DSpare cutter wheels (3 pieces) 13,0 20 5.5054DSpare cutter wheels (4 pieces) 16,0 20 5.5074D

gNo. 5.4950

Sanitarytools

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Orbital circular saw for plastic pipes

13

Description No.

ROCUT® UKS 160 / 355, complete with 15,4 5.5620HM saw blade (No. 5.5505), without carrier box

AccessoriesSpare HM saw blade 180 x 30 mm 0,6 5.5505Carrier box 700 x 350 x 500 mm 17,5 5.5655

kg

Six rubberised clamping & guiderollers ensure right-angled cutswith no misalignment

Secure clamping and optimumpipe centring are guaranteed bythe central trapezoidal clampingdevice

No. 5.5505No. 5.5655

�1 Wide, rubberised clamping and guide rollers

Right-angled cuts with no misalignment

�3 Powerful 1520 W motorwith high cutting speed

Time-saving and efficient operation

�5 Central clamping

Optimum pipe centering

�2 Adjustable cutting depth with fine setting

Exact repeatable cuts

�4 TÜV tested saw blade guard

Safe operation

ROCUT® UKS 160 / 355High-performance orbital circular saw Ø 160 - 355 mm

TECHNICAL DATA

Voltage: 230 V 50 / 60 HzPower: 1520 WOuter pipe diameters: 160 mm - 355 mmSmin.: 8 mmSmax.: 40 mm

RANGE OF USE

For cutting of plastic pipes made of PE, PP and PVC.For use on the building site or in the workshop.

KEY FEATURES

�1 Right-angled cuts with no misalignment�2 Exact repeatable cuts with adjustable cutting depthlimit and fine setting

�3 Efficient and economical operation with high cutting speed�4 Safe operation with TÜV tested saw blade guard�5 Optimum pipe centring

Sanitarytools

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14

Socket welding unit

ROWELD® P 63 S-5 SwordSocket welding unit Ø 20 - 63 mm

RANGE OF USE

Socket welding unit for use with heating spigots and heatingsockets Ø 20 - 63 mm with three simultaneously usablecombinations for welding sockets, pipes and fittings up toØ 63 mm.

KEY FEATURES

�1 Increased flexibility and combination options for every day use�2 Long service life and according to DVS regulations�3 All important information at a glance�4 Safe operation with the temperature control as per DVSregulations

�6 Heating plate with particularly small sword shape

Simple operation even in confined spaces

Isolated prevents transportationof heat transport into body casing

Effective heat protection

�4 Temperature selector switch for electronictemperature control and monitoring

Safe operation with the temperature controlas per DVS regulations

Automatic overheat protection

Unit safety

�2 Heating spigots and heating bushesfor (Ø 20 - 63 mm) with top-quality,non-stick Teflon coating

Long service life and according toDVS regulations

�7 Unit has an integrated and retractable floor stand

Always available when needed

�3 Mains pilot lamp and standardinterval control

All important information at a glance

KEY FEATURES

�5 Light and handy for fatigue-free use�6 Simple operation even in confined spaces�7 Unit has an integrated and retractable floor stand

TECHNICAL DATA

Power: 800 WModel: Thermostatic or electronically controlledPipe diameter: For sockets, pipes and fittings

from Ø 20 - 63 mmVoltage: 230 V 50 / 60 Hz

110 / 115 V 50 / 60 Hz

�1 3 holes for mounting heating spigotsand heating bushes

Increased flexibility and combinationoptions for every day use

�5 Integrated ergonomic handle

Light and handy for fatigue-free use

Sanitaryunits

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Socket welding units

15

Fig. P 63 S-5, electronically controlled

Fig. P 63 S-5, thermostatically controlled

Performance Control 230 V 110/115 VDescription Working range Ø mm Voltage Model No. No.

P 63 S-5 Set 20, 25, 32 800 thermostatic 4,30 5.3892 5.3894P 63 S-5 Set 20, 25, 32, 40, 50, 63 800 thermostatic 5,30 5.3893 5.3889P 63 S-5 Set 20, 25, 32 800 electronically 4,30 5.3890 5.3886P 63 S-5 Set 20, 25, 32, 40, 50, 63 800 electronically 5,30 5.3891 5.3887P 63 S-5 Single unit 800 thermostatic 1,78 5.3897 5.3899P 63 S-5 Single unit 800 electronically 1,78 5.3896 5.3898

kg

Secure workbench operation:Integrated holder for the table mounting clamp

ROWELD® P 63 S-5 Sword SetP-63 S-5 Sets include: Heating spigots, Allen key size 6 (No. 32.1216),socket-head screws and table mounting clamp in plastic carrying case

Heating Spigots & Sockets (Form A) for P 63 S-5

With high-quality non-stick Teflon coating with a long service lifeand manufactured according to DVS regulations.

Working range Ø mm No.

20 80 5.351125 100 5.351232 170 5.3513

g Working range Ø mm No.

40 260 5.351450 370 5.351563 600 5.3516

g

P 63 S-5 set thermostatically controlled

Electronically controlledfor a constant temperature

Sanitaryunits

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ROWELD® P 125 Set (Form A)In carrying case with socket welding unit (1300 watt),Heating spigots/sockets, adaptor plate (1 set = 2 plates),Allen key No. 5, socket-head screws, socket pin,table mounting clamp and floor stand

PERFORMANCE CHARACTERISTICS

� With high-quality non-stick Teflon coating, long servicelife and manufactured according to DVS regulations

KEY FEATURES

� Process reliability with the temperature control according toDVS, CEN and ISO standards

� Electronic temperature control and monitoring, as well asprevention against unintentional temperature adjustment

� Saves time and money with quick-exchange systemfor heating plates

� Optimum temperature distribution over the entire working area� 4 holes for mounting of heating spigots and heating sockets

16

Heating plates

ROWELD® HE Heating platesHeating plates for butt welding of PE, PP, PVDFand PB pipes and fittings with Ø 20 - 250 mm

Quick-exchange systemfor heating plates

Power Heating plate Control 230 V 110/115 VWatts Ø mm Model 50/60 Hz 50/60 Hz

500 120/45° electronically 1,80 5.5518 5.5517800 200 electronically 3,25 5.5316 5.58511500 300 electronically 5,35 5.5317 5.5854

AccessoriesTable mounting clamp 0,45 5.5524Carrying case for Ø 200 mm heating plate 2,80 5.5525Carrying case for Ø 300 mm heating plate 5,90 5.5528

kg

ROWELD® P 125Socket welding unit for use with heating spigotsand heating sockets for Ø 16 - 125 mm, as wellas adaptor plates for butt welding

With three simultaneously usable welding combinations forfree-handed working or workbench assembly using tablemounting clamp.

Power Control 230 VDescription Watts mm Model 50/60 Hz

P 125 1300 16 - 125 electronically 3,10 5.5321P 125 Set 1300 63 - 125 electronically 17,05 5.5546

Description No.

16 0,06 5.558517 0,06 5.558618 0,08 5.558719 0,08 5.558820 0,08 5.558925 0,10 5.559032 0,17 5.5591

kg Description No.

40 0,26 5.559250 0,37 5.559363 0,60 5.559475 0,89 5.559590 1,33 5.5596110 2,07 5.5597125 2,33 5.5598

kg

Plastic pipe heating plates for free-handed working or workbenchassembly using table mounting clamp.

KEY FEATURES

� Long service life and manufactured according to DVS regulations� Process reliability with the temperature control according toDVS, CEN and ISO standards

� Electronic temperature control and monitoring as well asprevention against unintentional temperature adjustment

� Save time and money with quick-exchange systemfor heating plates

Heating spigots / Heating sockets

kg

Description No. Description No.

Table mounting clamp for P 125 0,45 5.5524 Floor stand for ROWELD® P 125 0,44 5.5539Alley key No. 6 for P 125 0,02 32.1215 Socket pin for heating spigot for P 125 0,01 5.5549Carry case for ROWELD® P 125 Set 4,70 5.5555Allen key size 5, M 6 x 40 for heating spigots/heating bushes and adaptor plate for P 125 0,01 8.1957Adaptor plate for butt welding ROWELD® P 125 Ø 160 mm (1 set = 2 pc) non-stick Teflon coating 1,15 5.5536

kgkg

Accessories

Heating spigots /Heating sockets Adaptor Plate

No. 5.5321

Set (No. 5.5546) includes: Basic unit, table mounting clamp, heating spigot/heatingsocket, 63-75, 90, 100 and 125 mm, steel case

Sanitaryunits

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ROWELD®Quick S / WGRANGE OF USE

Processing of roofing materials.Welding of sheets, films, tents, in boat building, refuse dump lining,for swimming pools, automotive industry and tank construction.Shrinking of fittings and sleeves in the electrical industry.Repair and processing of plastic parts in automobile repair shops.ot air welding, shaping and shrinking of thermoplastics in theworkshop or on building sites.

KEY FEATURES

� Suitable for continuous operation� Light, handy and robust� Welding temperature up to 700° C, continuously adjustable

Hot gas welding units

17

Description 230 V 50 / 60 Hz

ROWELD® WG 1600 E complete 700 5.5780with 5 mm tubular nozzle (No. 5.5769)

g

�8 No. 5.5816

�9 No. 5.3380

No. 7.3421

�12 No. 5.5782

Nozzles für Quick S and WG 1600 E

�3 No. 5.5779

�5 No. 5.5776

�7 No. 5.5783�1 No. 5.5769 �4 No. 5.5773

Description ET mm No.

Universal tubular nozzle �1 5,0 40 5.5769Wide slot nozzle, angled �2 20,0 50 5.5778Wide slot nozzle �3 40,0 60 5.5779Speed nozzle for round welding rod �4 3,0 20 5.5773Speed nozzle for round welding rod 4,0 20 5.5774Speed nozzle for round welding rod 5,0 20 5.5775Triangular speed nozzle for profiled welding rod �5 5,0 20 5.5776Triangular speed nozzle for profiled welding rod 7,5 20 5.5777Tacking nozzle �6 20 5.5772Shrinking reflector �7 60 5.5783

g

�11 No. 5.5800

�2 No. 5.5778

�10 No. 7.3152

No. 5.5760

KEY FEATURES

� Clip-on speed nozzles, no screws� Easy fitting of the nozzles in all working applications� Service-friendly: Heater assembly easily replaceable� Ideal for stationary use in the workshop, powerful, light(700 g) and handy hot gas welding unit (WG 1600 E)

� Active device protection for a long service life. In case of an airsupply failure, a safety circuit reduces the heating power andswitches it off completely after 30 seconds (WG 1600 E)

TECHNICAL DATA

Air requirement: 80 - 250 l / minWe recommend the air compressor V 26(No. 5.3378) for the WG 1600 E

Heating element: 1500 watt heating element with electronictemperature control

Description 230 V 50 / 60 Hz

ROWELD® Quick S complete 1,4 5.5760with 5 mm tubular nozzle (No. 5.5769)

kg

Description ET No.

Pressure roller, 45 mm for overlap welding �8 210 5.5816of sheetsUniversal scraper set for preparing welded �9 210 5.3380seams (consisting of handle, triangular, heartand multi-shaped blades)Phillips screwdriver for nozzle mounting �10 40 7.3152Heating plate 1500 Watt �11 80 5.5800Spare carbon brushes (1 set = 2 brushes) for Quick S 10 5.5793Reinforced plastic pipe, 3 m (f. WG 1600 E) �12 350 5.5782Steel case for ROWELD® HG 1600 E 4400 5.5799

g

�6 No. 5.5772

Sanitaryunits

No. 5.5780

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18

Electro-fusion welding

Description No.

ROWELD® ROFUSE Sani 160 with carrying bag 1,2 5.4230

kg

�3 3 m welding cable

Large operating radius

�2 Clear, digital display

Visual monitoring of the welding process

�4 Impact-resistant casing

Robust

ROWELD® ROFUSE Sani 160Universal electro-fusion welding unit for PE and PPdrainage pipe fittings Ø 40 - 160 mm

TECHNICAL DATA

Input voltage: 230 VTolerance: 186 V - 275 VFrequency: 40 Hz - 70 HzOutput voltage: 230 VProtection class: IP 44Temperature range: -5 °C bis + 40 °CMax. Output current: 5 AWeight: 1,2 kgDimensions: 120 x 160 x 77 mmWelding cable: 3 m

RANGE OF USE

Universal electro-fusion welding unit for PE and PP drainage pipefittings, for 230 V fittings.For the following makes; Geberit, Akatherm-EUR, Coes, Valsir,WAVIN-Duo, Aquatherm and Vulcathene-Euro.

KEY FEATURES

�1 Microprocessor-controlled welding unit with automatic weldingparameter settings

�2 Visual monitoring of the welding process�3 Large operating radius�4 Robust and impact resistant casing (IP 44)

4 � Automatic welding parameter detection

�1 Microprocessor

Controlled weldingwith automatic weldingparameter settings

Carrying case Easy to transport

Sanitaryunits

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Plastic pipe welding machine

19

ROWELD® P 110Plastic pipe welding machine from Ø 40 - 110 mm

RANGE OF USE

For butt welding of PP, PB and PVDF pipes and fittingsParticularly suited for installation work and for work inconfined spaces - including pipe networks

KEY FEATURES

�1 Production of segmented bends possible�2 Precise pressure adjustment�3 Single and double-sided trimming possible

By adjusting the basic clampingelement angles on both sides(15° each side) segmented bendscan be produced

Joints between fittings and pipeswith narrow and wide clampingelements

�3 Mechanical stop adjustablefrom both sides

Single and double-sidedtrimming possible

�5 Wide aluminium reducer clampinserts (Ø 20 - 90 mm) forpipes and pipe joints

Secure hold and simple axial

pipe alignment

�1 Angles of the wide basic clampingelements adjustable on both sides (15° each)

Segmented bends can be produced

�4 Narrow basic clamping elementscan be used

Prerequisite for producing pipe andfitting joints

Working range 230 V 110/115 VDescription Ø mm Temperature control 50/60 Hz 50/60 Hz

ROWELD® P 110 complete 40, 50, 56, 63, 75, 90, 110 electronic 43 5.5844 5.5924

kg

Hardened, chrome-plated guide shafts

Absolutely warp-resistant

Rectangular heating element

�2 Direct force transmission andclear force scale

Precise pressure adjustment

KEY FEATURES

�4 Production of pipe and fitting joints�5 Secure hold and simple axial pipe alignment

TECHNICAL DATA

Pipe diameter: Ø 40 - 90 mm (SDR 41 - SDR 7,25)Ø 40 - 110 mm (SDR 41 - SDR 11)

Weight: 8,5 kgSize: 450 mm total length

Scope of delivery (No. 5.5844): Basic unit (No. 5.5787) with table mounting brackets, manual trimmer unit (No. 5.5826),electronically controlled heating plates, basic clamping set R/R (No. 5.5807) (Ø 110 mm) and basic clamping set R/F, left(No. 5.5808) (Ø 110 mm), reducer clamping inserts R/R and R/F for Ø 40 - 90 mm, assembly tools, table mounting clamp(No. 5.5524), carrier box (No. 5.5832)

Sanitaryunits

Accessories 22

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20

Plastic pipe welding unit

SanitaryUnits

ROWELD® P 160 SANILINEPlastic sanitary pipe welding machine from Ø 40 -160 mm

RANGE OF USE

For butt welding of PP, PB and PVDF pipes and fittings, especiallysuitable for 45° branches and tight elbows.For use on building sites or in the workshop.

KEY FEATURES

�1 Versatile for difficult situations with the removableheating plates

�2 Secure clamping of pipes, fittings, tight 45° branchesand 90° elbows

�3 Protects against unintentional starting and derailing ofthe trimmer unit

�4 Precise pressure adjustment

�3 Safety circuit and automatic locking inthe working position

Protects against unintentional startingand derailing of the trimmer unit

�4 Direct load transmissionand clear force scale

Precise load adjustment

�5 Smooth-funning machine carriage

Minimum drag force

�7 Multiple clamping possibilities

All common sanitary installation fittingscan be clamped

�6 Revolutionary angled-bed design

40% higher stability withsimultaneously optimised forcedistribution

�2 Non-slip reducer clamp inserts for Ø 40 - 140 mmwith clamping force adjustment

Safe clamping of pipes, fittings and 45°branches and 90° elbows

KEY FEATURES

�5 Minimum drag force�6 40% higher stability with simultaneously optimisedforce distribution

�7 All common sanitary installation fittings can be clamped

TECHNICAL DATA

Pipe diameters: Ø 40 - 110 mm (SDR 41 - 7,25)Ø 40 - 140 mm (SDR 41 - 11)Ø 40 - 160 mm (SDR 41 - 17,6)

Weight: 34,4 kgHeating plate: 800 WTrimmer unit: 1050 W

�1 Removable heating plate with long service life andmanufactured according to DVS, CEN and ISOregulations. High-quality, non-stick Teflon coating.

Flexibel für schwierige Positionen

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Working range 230 V 110/115 VDescription Ø mm Temperature control 50/60 Hz 50/60 Hz

ROWELD® P 160 SANILINE complete 40, 50, 63, 75, 90, 110, 125, 160 electronic 57,4 5.4000 5.4001ROWELD® P 160 SANILINE special edition 40, 50, 63, 75, 90, 110, 125, 160 electronic 61,2 5.4004

kg

Fig. ROWELDÆ P 160 SANILINESpecial edition (No. 5.4004) scope of deliverylike No. 5.4000, except with collapsible trans-port frame (No. 5.6051) instead of No. 5.4015

Trimmer attachment (No. 5.4040)(special accessories)Easy to transport

Basic clamping (No. 5.4082)(special accessories)

ROWELD® P 160 SANILINEScope of delivery (No. 5.4000/5.4001): Basic unit with electric trim-mer, electronically controlled heating plates, removable, basic clam-ping set (right & left) for Ø 160 mm (No. 5.4082), pipe supports Ø160 mm, reducer inserts and supports for Ø 40, 50, 63, 75, 90, 110und 125 mm in steel case (5.4020), assembly tools, mobile workingand transport frame (No. 5.4015)

Fig. ROWELDÆ 160 SANILINEcomplete(No. 5.4000) includingtransport frame (No. 5.4015)

Plastic pipe welding unit

21

Sanitaryunits

Accessories 23

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22

Accessories P 110

230 V 110/115 VDescription 50/60 Hz 50/60 Hz

Electronically controlled 2,6 5.5324 5.5918Table clamp 0,7 5.5524 5.5524

kg

Description No.

ROWELD® P 110 basic unit 6,8 5.5787with table mounting bracket

kg

Description No.

wide pipe/pipe joints (1 set = 2 clamps) 2,5 5.5807wide pipe/fitting joints, left (1 clamp) 1,0 5.5808narrow pipe/fitting joints, right (1 clamp) 1,0 5.5808

kg

ROWELD® P 110 basic unit

mm No.

20 1,9 5.531825 1,9 5.512632 1,8 5.512540 1,7 5.512450 1,7 5.5123

kg mm No.

56 1,6 5.512263 1,4 5.512175 1,6 5.512090 1,1 5.5119

kg

Reducer Clamping Inserts Pipe/Pipe

mm No.

20 0,6 5.531925 0,6 5.513432 0,5 5.513340 0,5 5.513250 0,5 5.5131

kg mm No.

56 0,5 5.513063 0,5 5.512975 0,4 5.512890 0,3 5.5127

kg

Heating PlateWith non-stick Teflon coating, 180 x 130 mm, 800 Watt.

Description No.

with machine holder 1,90 5.5826Spare blade (1 set = 2 blades) 0,05 5.5152

kg

Manual Trimmer Unit

Flange AdaptorFor centred welding of flanges.

Description No.

Flange adaptor 1,50 5.5199

kg

AccessoriesSteel carrying case (540 x 345 x 355 mm) 14,20 5.5832Allen key No. 6 0,03 32.1216Allen key No. 8 0,05 32.1218

Reducer clamping inserts wide

No. 5.5808 / No. 5.5809 No. 5.5807

Reducer clamping inserts narrow

No. 5.5324

Basic Clamping Set 110 mm

Set includes 4 aluminium half-shells eachReducer Clamping Inserts Wide

Set includes 2 metal half-shells each

No. 5.5826

No. 5.5199

Sanitaryunits

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Accessories P 160 Saniline

23

Description No.

Trimmer attachment, for Ø 40 - 75 mm 0,63 5.4040

kg

Description No.

Basic clamping set Ø 160 mm 5,3 5.4082

kg

AccessoriesTrolley and transport sub-frame 11,30 5.4015Folding trolley 20,00 5.6051Steel case for reducer inserts 2,32 5.4020Open-ended spanner No.17 DIN 894 0,05 31.0411Trimmer unit blades 75 mm (set = 2 blades) 0,10 5.5685Trimmer unit blades 35 mm for trimmer adaptor 0,01 5.5686Heating plate 230 V / 115 V / 110 V 1,92 5.5316/5.5851Trimmer blade, carbide 75 mm (set = 2 blades) 0,05 5.5684

Reducer Clamping Insert SetSet includes: Reducer inserts (4 semi-circular segments), pipe supports

Trimmer Adaptor (special accessories)Ø 40 - 75 mm for trimming 45° branches, replaceable blades

Basic Clamping Set (special accessories)For outer clamping position, especially for welding pressure pipes,includes 2 basic clamps, left and right, up to Ø 160 mm

Nominal size No.

40 1,6 5.408350 1,6 5.408456 1,6 5.408563 1,6 5.408675 1,6 5.4087

kg Nominal size No.

90 1,6 5.4088110 1,7 5.4089125 1,5 5.4090140 1,5 5.4091

kg

Set (No. 5.4080) includes: Basic clamping set Ø 160 mm left and right, (No. 5.4082)as well as two reducer clamping sets (left and right) for the diameters40, 50, 63, 75, 90, 110 and 125 mm

Description Working range Ø mm No.

Conversion kit 40, 50, 63, 75, 90 11,20 5.4080110, 125, 160

kg

ROWELD® P 160 SANILINE Conversion KitConverting existing ROWELD® P 160 SANILINE with new universalclamp system

No. 5.4080

No. 5.4015

Basic clamping set for maximum diameter clamping

230 V 110/115 VDescription 50/60 Hz 50/60 Hz

ROWELD® P 160 SANILINE 34,4 5.4005 5.4006Basic unit

kg

ROWELD® P 160 SANILINEBasic unit

Trimmer attachmentfor 45° branchesØ 40 - 75 mm(No. 5.4040)

Reducer clampinginsert set

ROWELD® P 160 SANILINEBasic unitBasic unit includes: Trimmer unit (500 W) heating plate (800 W),basic clamp set Ø160mm, pipe supports Ø 160 mm

Sanitaryunits

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ROWELD® P 250 APlastic pipe welding unit Ø 40 - 250 mm

RANGE OF USE

For use on building sites or in the workshop.Particularly suited for sanitary installations, drain pipe laying aswell as chimney reconditioning with PVDF liners.

KEY FEATURES

�1 Versatile for difficult positions with the removableheating plates

�2 Protects against unintentional starting and derailingof the trimmer unit

�3 Single and double-sided trimming possible�4 Warp-resistant for minimum drag and low pressuretransfer loss

24

Plastic pipe welding machine

�2 Electric, high-torque safety trimmer unit (450 watt) locksinto place in the working position

Protects against unintentional starting and derailing ofthe trimmer unit

�4 Mounted machine carriage is smooth running,hardened, chrome-plated ball lining drivenin guide shaft

Warp-resistant, for minimum drag force andlow loss of pressure transfer

�6 Rugged basic clamping set Ø 250 mm with reducerinserts for Ø 180 - 225 mm plus pipe supports andØ 160 mm set with reducer inserts for Ø 40 - 140 mmplus pipe supports

Reliable, warp-resistant transfer of the welding pressure

�3 Mechanical stop adjustable from both sides

Single and double-sided trimming possible

�5 Direct load transmission

Precise welding load adjustmentson the clear force scale

�1 Removable heating plate

Versatile for difficult positions

KEY FEATURES

�5 Precise welding pressure adjustments on the clear force scale�6 Reliable, warp-resistant transfer of the welding pressure�7 Stable working table always available

TECHNICAL DATA

Pipe diameters: Ø 40 - 110 mm (SDR 41 - SDR 7,25)Ø 40 - 125 mm (SDR 41 - SDR 11)Ø 40 - 200 mm (SDR 41 - SDR 17,6)Ø 40 - 225 mm (SDR 41 - SDR 26)Ø 40 - 250 mm (SDR 41 - SDR 33)

Weight: 36,4 kgTrimmer unit: 1200 WHeating plate: 1500 W

Sanitaryunits

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Accessories P 250 A

25

Accessories

Description No.

Spare blade (1 set = 2 blades) 0,1 5.5163Allen key No. 8 0,2 32.1218Carrier box, red protective cover 25,00 5.5759Steel case 2,82 5.4020

kg

Reducer Clamping Insert SetEach set consist of: Pipe clamping inserts (4 metal semi-circularsegments) and support fork inserts (2 metal semi-circular segments)for basic clamping set (No. 5.5742)

Heating PlateNon-stick Teflon coating, Ø 300 mm, 1500 Watt

mm No.

160 7,25 5.5742

kg mm No.

250 10,10 5.5717

kg

mm No.

32 1,89 5.575340 1,89 5.575250 1,81 5.575156 1,83 5.575063 1,75 5.574975 1,68 5.574890 1,50 5.5747

kg mm No.

110 1,26 5.5746114 1,20 5.5745125 1,06 5.5744140 0,80 5.5743180 2,46 5.5721200 2,03 5.5718225 1,41 5.5719

kg

230 V 110 V / 115 VDescription 50 / 60 Hz 50 / 60 Hz

Electronically controlled 5,35 5.5317 5.5854

kg

Basic Clamping SetSet includes: 2 basic clamps and 2 support forks

No. 5.5317 / No. 5.5854

No. 5.5742

Reducer Clamping Insert SetSanitaryunits

ROWELD® P 250 ASet P 250 A includes: Basic unit with electronic trimmer unit,heating plate holder, electronically controlled heating plates, basicclamping set Ø 160 mm and 250 mm and support forks Ø 160 mmand 250 mm, reducer inserts and supports for Ø 40 - 140 mmand Ø 180 - 225 mm, assembly tools, steel carrying case 800 x520 x 765 mm (L x W x H) and steel case for reducer inserts andsupports.

No. 5.5717

Working range 230 V 110/115 VDescription Ø mm Temperature control 50/60 Hz 50/60 Hz

ROWELD® P 250 A complete 40, 50, 56, 63, 75, 90, 110, 125, 160, 180, 200, 225, 250 electronic 131,0 5.5795 5.5796Basic unit 36,1 5.5768 5.5738

kg

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26

System overview

ROWELD® hydraulic concept "Made in Germany“Premiere of the new generation of the ROWELD® hydraulic control forbutt welding machines.

The ROWELD® hydraulic aggregate is available in a basic ECO and premium version.The premium aggregate is divided into premium, premium PLUS andpremium CNC capacities.

ROWELD® ECOParticularly suitable for use outside of the pressure pipe lineconstruction, with continuously adjustable working pressureand constant welding pressure during the welding cycles.

ROWELD® PremiumWith the ROWELD® Premium work cycles are controlled andmonitored over the multi-functional display, for exampleover the integrated temperature control for the heating plate.

Temperature control

Pressure display

- Analog

- Digital

Pressure hold function

Logging system

Position sensor

Automatic

Parameter calculation

CNC Control

Touch screen

3.5" colour display

Menu language

Multilingual

USB port

ECO Premium Premium Plus Premium CNC

— � � �

� — — —

— � � �

— � � �

— — � �

— — — �

— — � �

— — — �

— — � �

— — � �

— — � �

— — � �

Everythingwithinview…

Buildingsiteunits

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System overview

27

ROWELD® Premium PLUSThe welding parameters according to DVS, as well as otherinternational standards and guidelines, can be recorded andstored quickly and precisely.

ROWELD® Premium CNCElectric-hydraulic control ROWELD® Premium, plus the loggingsystem ROWELD® DATALINE 2.0, plus path sensor system, addsup to the ROWELD® Premium CNC control system – for precisecontrol and compliance from welding parameters according todefined specifications.

Depending on the customer wish and the desired ROWELD® buttwelding system – the ROWELD® Premium CNC control canbe used in fully automatic units with automatic ejected heatingplate as well as in semiautomatic units with manual heating platesremoval – after an acoustic signal.

Buildingsiteunits

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28

Plastic pipe welding machine

�1 Compact design

Short frame

�3 Protected welding zone

Protects against loss of heat and contamination

�2 30% reduction in effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchangeReducer clamp inserts

Reliable clamping elements

ROWELD® P 160-315 model EcoCompact Butt Welding Unit Ø 40 - 315 mm

RANGE OF USE

SDR 41 - 11For use on building sites, in pipe trenches, on pipe bridges and inthe workshop.For the welding of pipes and fittings within the median pressurerange (SDR 41 - 11) made of PE and PP.The ROWELD® basic unit Eco is especially recommended forwelding pipes with a medium wall thickness. The use of theROWELD® hydraulic systems model CNC is not possible.GSVORTEILE

KEY FEATURES

�1 Compact design�2 30% reduction in effort�3 Protected welding zone�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameters:P 160 B model Eco: Ø 40 - 160 mmP 250 B model Eco: Ø 90 - 250 mmP 315 B model Eco: Ø 90 - 315 mm A

Weight of basic unit:

P 160 B model Eco: 29 kgP 250 B model Eco: 59 kgP 315 B model Eco: 73 kg

Special voltages available on request. Also available in imperial and custom sizes.

Eco Set 160 includes: Basic unit with high-pressure hoses and 4 basic clamping set 160 mm (No. 5.5409), hydraulic system ECO (No. 5.5111) 230 V, heating plate (No. 5.5346)230 V, trimmer unit (No. 5.5253) 230 V, case (No. 5.5298), tool set, carrier box (No. 5.5297)

Eco Set 250 includes: Basic unit with high-pressure hoses and 4 basic clamping set 250 mm (No. 5.5411), basic hydraulic system (No. 5.5111) 230 V, heating plate (No. 5.5180)230 V, trimmer unit (No. 5.5162) 230 V, case (No. 5.5167), tool set, carrier box (No. 5.5182)

Eco Set 315 includes: Basic unit with high-pressure hoses and 4 basic clamping set 315 mm (No. 5.5415), basic hydraulic system (No. 5.5111) 230 V, heating plate (No. 5.5398)230 V, control box (No. 5.5399) 230 V, trimmer unit (No. 5.5442) 230 V, case (No. 5.5438), tool sex, carrier box (No. 5.5182)

Working rangeDescription Ø mm No.

ROWELD® P 160 B model Eco set; without reducer clamp inserts 40–160 5.5827ROWELD® P 250 B model Eco set; without reducer clamp inserts 90–250 5.5847ROWELD® P 315 B model Eco set; without reducer clamp inserts 90–315 5.5828ROWELD® reducer clamp inserts set 160 (40, 50, 63, 75, 90, 110, 125, 140) 40–140 5.5240ROWELD® reducer clamp inserts set 250 (90, 110, 125, 140, 160, 180, 200, 225) 90–225 5.5241ROWELD® reducer clamp inserts set 315 (90, 110, 125, 140, 160, 180, 200, 225, 250, 280) 90–280 5.5242(1 set = 6 piece wide, 2 piece narrow)

Buildingsiteunits

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Accessories P 160 - 315 Type Eco

29

Wheel set

Working rangeDescription Ø mm No.

ROWELD® P 160 B model Eco 40–160; PE up to SDR 7.4; PP up to SDR 7.4 5.5409ROWELD® P 250 B model Eco 90–250; PE up to SDR 7.4; PP up to SDR 7.4 5.5411RROWELD® P 315 B model Eco 90–315; PE up to SDR 11.0; PP up to SDR 7.4 5.5415

ROWELD® P 160-315Model Eco basic unit

Reducer clampinserts

Heating plate Trimmer unit Case

Mounting bracket

No. 5.5111

Hydraulic unitEspecially for use outside of the pressure pipeline constructionwith continuously adjustable working pressure and constantwelding pressure during the welding cycles.

230 VDescription 50 Hz

Hydraulic unit Eco 16,9 5.5111

kg

Accessories

Description No.

Wheel set 250 - 315 Eco 5.5248Bracket 250 - 315 Eco 5.5247

Buildingsiteunits

Accessories for ROWELD® P 160 B 32 Accessories for ROWELD® P 250 B 38 Accessories for ROWELD® P 315 B 41

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30

Plastic pipe welding machine

Sturdy carriage

Stable base

�1 30% reduction in effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchange of theReducer clamp inserts

Proven clamping elements

KEY FEATURES

�1 30% reduction in effort (high-tech sliding guide)�2 Extra rigid frame, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameters: Ø 40 - 160 mm (SDR 41 - 7,4)

Basic unit weight: 29,0 kg

ROWELD® P 160 B PremiumCompact Butt Welding Unit

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges and inthe workshop.For welding pipes and fittings within all pressure ranges(SDR 41 - 7,4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machine premium areespecially recommended for the welding of thick walled pipes.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 160 includes: Basic unit with high-pressure hoses and 4 basic clamps 160 mm (No. 5.5252), premium hydraulic set (No. 5.5138) 230 V or (No. 5.5149) 110 V, heatingplate (No. 5.3625) 230 V or (No. 5.3685) 110 V, trimmer unit (No. 5.5253) 230 V or (No. 5.5243) 110 V, case (No. 5.5298), tool set, carrier box (No. 5.5297)

Working range 230 V 110 VDescription Ø mm 50/60 Hz 50/60 Hz

ROWELD® P 160 B Premium Set; without reducer clamp inserts 40–160 5.5818 5.5838ROWELD® reducer clamp inserts 160 (40, 50, 63, 75, 90, 110, 125, 140) 40–140 5.5240 5.5240(1 set = 6 piece wide, 2 piece narrow)

�2 Extra rigid,separate support frame

Warp resistant

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

Buildingsiteunits

T-Piece

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Plastic pipe butt-welding machine

31

Sturdy carriage

Stable base

�2 Extra rigid, separatesupport frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchangeof the reducer clamp inserts

Proven clamping elements

P 160 B Premium CNC:Additionally with CNC- control, integrated in the premium hydrau-lic control, with touch-screen panel for quick and precise storageand logging of the welding parameters according to DVS and othervalid international guidelines and norms with automated Sweldingcycles and method surveillance.

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameters: Ø 40 - 160 mm (SDR 41 - 7,4)

Basic unit weight: 29,0 kg

ROWELD® P 160 BPremium Plus /Premium CNCCompact Butt Welding Unit Ø 40 - 160 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges and inthe workshop. For welding of pipes and fittings in all pressureranges (SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines are especiallyrecommended for the welding of thick walled pipes.P 160 B Premium Plus:In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 160 includes: basic machine with high-pressure hoses and 4 basic clamps 160 mm (No. 5.5252), premium hydraulic system plus (No. 5.5092) 230 V, heating plate(No. 5.3625) 230 V, trimmer unit (No. 5.5253) 230 V, case (No. 5.5298), tool set, carrier box (No. 5.5297)

Premium Plus Set 160 CNC SA includes: basic machine with high-pressure hoses and 4 basic clamps 160 mm (No. 5.3615), premium CNC hydraulic system (No. 5.3768), heatingplate (No. 5.3625) 230 V, trimmer unit (No. 5.5253) 230 V, case (No. 5.5298), tool set, carrier box (No. 5.5297)

Premium Plus Set 160 CNC VA includes: basic machine with high-pressure hoses and 4 basic clamps 160 mm (No. 5.3605), premium CNC hydraulic system No. 5.3768), heatingplate (No. 5.3690) 230 V, trimmer unit (No. 5.5253) 230 V, case (No. 5.3630), tool set, carrier box (No. 5.5297)

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 160 B Premium Plus Set; without reducer clamp inserts 40–160 5.5811ROWELD® P 160 B Premium CNC SA Set; without reducer clamp inserts 40–160 5.4360ROWELD® P 160 B Premium CNC VA Set; without reducer clamp inserts 40–160 5.4350ROWELD® reducer clamp insert set Set 160 (40, 50, 63, 75, 90, 110, 125, 140) 40–140 5.5240(1 set = 6 piece wide, 2 piece narrow)

�3 Simple welding of fittings withoutmodification or loss of stability

Free mobility for the third clamping element

Buildingsiteunits

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32

Accessories P 160 B

No. 5.5092No. 5.3768

2,32,42,2

5.30305.30315.3033

No.No.

405063

2,12,12,1

mm

90110125

5.30355.30365.30375.3038

kg kg

Reducer clamp insertsSet includes 6 wide aluminium half-shells and 2 angled aluminiumhalf-shells.

ROWELD® P 160 B Basic UnitWith basic clamping inserts Ø 160 mm, spacers and steel pipeframe.

Description No.

P 160 B Basic Unit Premium / Premium Plus 29,0 5.5252P 160 B Basic Unit Premium CNC-SA 29,0 5.3615P 160 B Basic Unit Premium CNC-VA 29,0 5.3605Clamping tools upper component for 160 mm 0,8 5.5488Elbows with tight radius

kg

230 V 110 VDescription Model 50/60 Hz 50/60 Hz

Hydraulic unit Premium 0,25 kW 29,40 5.5138 5.5149Hydraulic unit Premium Plus 0,25 kW 29,70 5.5092Hydraulic unit Premium CNC 0,25 kW 29,70 5.3768Heating plate model CNC VA, non-stick coating Ø 200 mm, 800 Watt 3,30 5.3690Heating plate model CNC SA, non-stick coating, Ø 200 mm, 800 Watt 3,30 5.3625Heating plate electric. adjustable, non-stick coating, Ø 200 mm, 800 Watt 3,30 5.5346 5.3685Case for heating plate and trimmer unit manual + CNC SA 4,90 5.5298 5.5298Case for heating plate and trimmer unit manual + CNC VA 4,90 5.3630 5.3630Electronic trimmer unit with safety switch, 630 W 31,00 5.5253 5.5243Spare blade for trimmer unit (1 set = 2 pc) 0,06 5.5154 5.5154Flange adaptor 4,20 5.5299 5.5299Ring ratchet spanner size 13 x 17 0,30 7.0272 7.0272Allen key size 5 0,06 32.1515 32.1515Carrier box 1200 x 800 x 780 mm (l x w x h) 28,30 5.5182 5.5182

kg

No. 5.5299No. 5.5253

No. 5.5298No. 5.3630

No. 5.5346

No. 5.5138No. 5.5149

No. 5.5488

Reducer clamp inserts pipe / pipe

Reducer clamp inserts pipe / fitting

Buildingsiteunits

No. 5.3690

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Plastic pipe welding unit

33

Buildingsiteunits

ROWELD® P 200 B PremiumPlastic pipe welding unit Ø 63 - 200 mm

RANGE OF USE

For butt welding of PE, PP and PVDF pipes and fittings.From Ø 63 - 200 mm for all pressure stages and SDR series.For use on building sites, in pipe trenches, on pipe bridges and inworkshops.

KEY FEATURES

�Weight reducing, high torque planer�Can be retrofitted with ROWELD® DATALINE at any time�Constant pressure even when hydraulic pump is off� Electronically controlled heating plate�Meets the requirements of the ISO, CEN and DVS guidelines�High quality, non-stick coating for a long operating life

TECHNICAL DATA

Pipe diameter: Ø 63 - 200 mm (SDR 41 - 7,4)

Basic unit weight: 25,0 kg

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 200 includes: Basic machine with high-pressure hoses and 4 basic clamps Ø 200 mm (No. 5.5392), Premium hydraulic system (No. 5.5138), heatingplate (No. 5.5396) 230 V, trimmer unit (No. 5.5395) 230 V, case (No. 5.5298), tool set, Carrier box (No. 5.5397).

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 200 B Premium Set; without reducer clamp inserts 63–200 5.5391ROWELD® reducer clamp insert set 200 (63, 75, 90, 110, 125, 140, 160, 180) 63–180 5.5237(1 set = 6 piece wide, 2 piece narrow)

Sturdy carriage

Stable base

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchangeof the reducer clamp inserts

Proven clamping elements

�3 Simple welding of fittings

Removable fourth clamping element

Page 34: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

34

Plastic pipe welding unit

Sturdy carriage

Stable base

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchangeof the reducer clamp inserts

Bewährte Spannelemente

P 200 B Premium CNC SA:Additionally with CNC- control, integrated in the premiumhydraulic with touch-screen, panel for quick and precise storageand logging of the welding parameters according to DVS and othervalid international guidelines and norms with automated weldingcycles and method surveillance.

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameter: Ø 63 - 200 mm (SDR 41 - 7,4)

Basic unit weight: 25,0 kg

ROWELD® P 200 BPremium Plus /Premium CNC SACompact Butt Welding Unit Ø 63 - 200 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges and inthe workshop. For welding of pipes and fittings in all pressureranges (SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines are especiallyrecommended for the welding of thick walled pipes.P 200 B Premium Plus:Additionally with recorder box, integrated in the premiumhydraulic control, for quick and precise storage and logging ofthe welding parameters according to DVS and other valid inter-national guidelines and norms. Simple data transfer with USB.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 160 includes: basic machine with high-pressure hoses and 4 basic clamps 200 mm (No. 5.5392), Premium Plus hydraulic system (No. 5.5092) 230 V, heating plate(No. 5.3626) 230 V, trimmer unit (No. 5.5395) 230 V, case (No. 5.5289), tools set, carrier box (No. 5.5397)

Premium CNC SA Set 200 includes: basic machine with high-pressure hoses and 4 basic clamps 200 mm (No. 5.5382), Premium CNC hydraulic system (No. 5.3768), heating plate(No. 5.3626) 230 V, trimmer unit (No. 5.5255) 230 V, case (No. 5.5289), tool set, carrier box (No. 5.5397).

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 200 B Premium Plus Set; without reducer clamp inserts 63–200 5.5341ROWELD® P 200 B Premium CNC SA Set; without reducer clamp inserts 63–200 5.5381ROWELD® reducer clamp insert set Set 200 (63, 75, 90, 110, 125, 140, 160, 180) 63–180 5.5237(1 set = 6 piece wide, 2 piece narrow)

�3 Simple welding of fittings

Removable fourth clamping element

Buildingsiteunits

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Accessories P 200 B

35

Model No.

P 200 B basic unit premium / premium 25 5.5392P 200 B basic machine CNC SA 25 5.5382

kg

ROWELD® P 200 B / CNC SAbasic machineWith basic clamping inserts Ø 200 mm and sub-frame.

Ø mm No.

63 2,2 5.303375 2,1 5.303490 2,1 5.3035110 2,1 5.3036125 2,1 5.3037140 1,4 5.3038

kg Ø mm No.

180 2,3 5.5403Adapter set 200/160 =8 wide half-shells160 2,2 5.53942 angled half-shells160 0,5 5.5402

kg

Set includes 6 wide aluminium half-shells and 2 angled aluminiumhalf-shells.

Reducer clamp inserts

No. 5.3626

No. 5.5395

No. 5.5138

No. 5.5092No. 5.3768

230 V 110 VDescription Model 50/60 Hz 50/60 Hz

Hydraulic unit Premium 0,25 kW, 230 V 29,70 5.5138Hydraulic unit Premium Plus 0,25 kW, 230 V 29,70 5.5092Hydraulic unit Premium CNC 0,25kW, 230 V 29,70 5.3768Heating element Model P 200 B CNC SA, non-stick coating, 3,60 5.3626 5.3626

Electronically adjustable, Ø 235 mm, 1000 Watt, 230 VCase For heating plate and trimmer unit 4,30 5.5289 5.5289Electronic trimmer unit Model SDT, with safety switch, 630 W, 230 V 7,70 5.5395 5.5395Spare blade for trimmer unit (1 set = 2 pc) 0,06 5.5154 5.5154Allen key Size 5 0,06 32.1515 32.1515Carrier box 1200 x 800 x 780 mm (L x w x h) 28,30 5.5182 5.5182

kg

Reducer clamp inserts pipe / pipe

Reducer clamp inserts pipe / fitting

Buildingsiteunits

No. 5.5289

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36

Plastic pipe welding unit

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

�2 Extra rigid, separate support frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Compatible with the ROWELD®

clamping elements

Proven clamping elements

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Compatible with the ROWELD® clamping elements

TECHNICAL DATA

Pipe diameter: Ø 90 - 250 mm (SDR 41 - 7,4)

Basic unit weight: 59,0 kg

ROWELD® P 250 B PremiumCompact Butt Welding Unit Ø 90 - 250 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges and inthe workshop.For welding pipes and fittings within all pressure ranges(SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding unit Premium is especiallyrecommended for welding of thick walled pipes.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 250 includes: basic machine with high-pressure hoses and 4 basic clamps (No. 5.5161), Premium hydraulic system (No. 5.5137) 230 V or (No. 5.5139) 110 V, heatingplate (No. 5.3725) 230 V or (No. 5.3785) 110 V, trimmer unit (No. 5.5162) 230 V or (No. 5.5159) 110 V, case (No. 5.5167), tool set, carrier box (No. 5.5182).

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 250 B Premium Set; without reducer clamp inserts 90–250 5.5819ROWELD® reducer clamp insert set Set 250 (90, 110, 125, 140, 160, 180, 200, 225) 90–225 5.5241(1 set = 6 piece wide, 2 piece narrow)

Buildingsiteunits

Elbow and T-Piece

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Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 250 includes: basic machine with high-pressure hoses and 4 basic clamps 250 mm (No. 5.5161), Premium Plus hydraulic system (No. 5.5073) 230 V or (No. 5.5178)110 V, heating plate (No. 5.3725) 230 V, trimmer unit (No. 5.5162) 230 V, case (No. 5.5167), tool set, carrier box (No. 5.5182)

Premium Plus Set 250 CNC SA includes: basic machine with high-pressure hoses and 4 basic clamps 250 mm (No. 5.3715), Premium CNC hydraulic system (No. 5.3769) 230 V,heating plate (No. 5.3725) 230 V, trimmer unit (No. 5.5162) 230 V, case (No. 5.5167), tool set, carrier box (No. 5.5182)

Premium Plus Set 250 CNC VA includes: basic machine with high-pressure hoses and 4 basic clamps 250 mm (No. 5.3705), Premium CNC hydraulic system (No. 5.3769) 230 V,heating plate (No. 5.3695) 230 V, trimmer unit (No. 5.5162) 230 V, case (No. 5.3730), tool set, carrier box (No. 5.5182)

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 250 B Premium Plus Set; without reducer clamp inserts 90–250 5.5814ROWELD® P 250 B Premium CNC SA Set; without reducer clamp inserts 90–250 5.4380ROWELD® P 250 B Premium CNC VA Set; without reducer clamp inserts 90–250 5.4370ROWELD® reducer clamp insert set 250 (90, 110, 125, 140, 160, 180, 200, 225) 90–225 5.5241(1 set = 6 piece wide, 2 piece narrow)

Plastic pipe welding unit

37

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element�2 Extra rigid, separate support frame

Warp resistant

�1 30% reducedeffort

Hydraulic cylinderwith hightechsliding guide�4 Quick exchange of

reducer clamp inserts

Proven clamping elements

P 250 B Premium Plus CNC SA/VA:Additionally with CNC- control, integrated in the premiumhydraulic control, with touch-screen panel for quick and precisestorage and logging of the welding parameters according to DVSand other valid international guidelines and norms with automatedwelding cycles and method surveillance.

KEY FEATURES

�1 30% reduction in effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameter: Ø 90 - 250 mm (SDR 41 - 7,4)

Basic unit weight: 59,0 kg

ROWELD® P 250 BPremium Plus /Premium CNC SA/VACompact Butt Welding Unit Ø 90 - 250 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges andin the workshop. For welding pipes and fittings in all pressureranges (SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines are especiallyrecommended for the welding of thick walled pipes.P 250 B Premium Plus:In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

Buildingsiteunits

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No. 5.3695

No. 5.3696

38

Accessories P 250 B

7,37,37,1

5.30395.30405.3041

No.No.

90110125

6,46,05,8

mm

160180200

5.30435.30445.30455.3046

kg kg

Reducer clamp insertsSet includes 6 wide aluminium half-shells and 2 2 angled half-shells.

ROWELD® P 250 B Basic UnitWith basic clamping inserts Ø 250 mm, spacers and steel pipesub-frame.

Description No.

P 250 B Basic unit Premium / Premium Plus 59,0 5.5161P 250 B Basic unit Premium CNC-SA59,0 5.3715P 250 B Basic unit Premium CNC-VA59,0 5.3705Clamping tools upper component for 250 mm 5.5486Elbows with tight radius

kg

No. 5.5166

No. 5.5162

No. 5.5159

No. 5.5167No. 5.3730

No. 5.3725

No. 5.3785

No. 5.5486

No. 5.5073No. 5.5178No. 5.3769No. 5.3772

No. 5.5137No. 5.5139

230 V 110 V/115 VDescription Model 50/60 Hz 50/60 Hz

Hydraulic unit Premium 0,55kW 32,40 5.5137 5.5139Hydraulic unit Premium Plus 0,55 kW 32,70 5.5073 5.5178Hydraulic unit Premium CNC 0,55kW 32,70 5.3769 5.3772Heating plate Plate model CNC VA, non-stick coating, 12,90 5.3695 5.3696

Ø 300 mm, 1500 WattHeating plate Model premium / premium plus CNC SA 250,, 5,40 5.3725 5.3785

Non-stick coating, Ø 300 mm, 1500 WattCase For heating plate and trimmer unit 5,60 5.5167 5.5167

manual + CNC SACase For heating plate and trimmer unit CNC VA 12,50 5.3730 5.3730Electrical trimmer unit With safety switch, 620 W 14,20 5.5162 5.5159Spare blade for trimmer unit (1 set = 2 pc) 0,10 5.5163 5.5163Flange Adaptor 8,60 5.5166 5.5166Ring ratchet spanner Size 19 x 22 0,40 7.0274 7.0274Allen key Size 5 0,03 32.1515 32.1515Carrier box 1200 x 800 x 780 mm (l x w x h) 28,30 5.5182 5.5182

kg

Reducer clamp insert set pipe / pipe

Reducer clamp insert set pipe / fitting

Buildingsiteunits

Page 39: Rothenberger Roweld Pipe Welding Technology | Reece · PDF filewithcopyingand,HMcutterbladeinsert(No.5.5019),plastic carryingcase(No.5.5017) S a n i t a r y t o o l s. 12 Accessoriesplasticpipecuttingandchamferingtools

Plastic pipe welding unit

39

Buildingsiteunits

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

�2 Extra rigid, separate support frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchange of thereducer clamp inserts

Proven clamping elements

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameter: Ø 90 - 315 mm (SDR 41 - 7,4)

Basic unit weight: 73,0 kg

ROWELD® P 315 B PremiumCompact Butt Welding Unit Ø 90 - 315 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges and inthe workshop.For welding pipes and fittings within all pressure ranges(SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding unit Premium are especiallyrecommended for the welding of thick walled pipes.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 315 include: Premium Set 315 include: basic machine with high-pressure hoses and 4 basic clamps 315 mm (No. 5.5441), Premium hydraulic system (No. 5.5137)230 V, heating plate (No. 5.5398) 230 V, trimmer unit (No. 5.5442) 230 V, case (No. 5.5438), tool set, carrier box (No. 5.5182).

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 315 B Premium Set; without reducer clamp inserts 90–315 5.5820ROWELD® reducer clamp insert set 315 (90, 110, 125, 140, 160, 180, 200, 225, 250, 280) 90–280 5.5242(1 set = 6 piece wide, 2 piece narrow)

Four clamp spring washer

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40

Plastic pipe welding unit

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

�2 Extra rigid, separate support frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchange of thereducer clamp inserts

Proven clamping elements

P 315 B Premium CNC SA/VA:Additionally with CNC- control, integrated in the premiumhydraulic control, with touch-screen panel for quick and precisestorage and logging of the welding parameters according toDVS and other valid international guidelines and norms withautomated welding cycles and method surveillance

KEY FEATURES

�1 30% reduced effort�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameter: Ø 90 - 315 mm (SDR 41 - 7,4)

Basic unit weight: 73,0 kg

ROWELD® P 315 BPremium Plus /Premium CNC SA/VACompact Butt Welding Unit Ø 90 - 315 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges andin the work shop. For welding pipes and fittings in all pressureranges (SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines are especiallyrecommended for the welding of thick walled pipes.P 315 B Premium Plus:In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 315 includes: basic machine with high-pressure hoses and basic clamps 315 mm (No. 5.5441), Premium Plus hydraulic system (No. 5.5073) 230 V, heating plate(No. 5.5398) 230 V, trimmer unit (No. 5.5442) 230 V, case (No. 5.5438), tool set, carrier box (No. 5.5182).

Premium Plus Set 315 CNC SA includes: basic machine with high-pressure hoses and basic clamps 315 mm (No. 5.3815),Premium CNC hydraulic system (No. 5.3769) 230 V, heatingplate (No. 5.5398) 230 V, trimmer unit (No. 5.5442) 230 V, case (No. 5.5438), tool set, carrier box (No. 5.5182)

Premium Plus Set 315 CNC VA includes: basic machine with high-pressure hoses and basic clamps 315 mm (No. 5.3820), Premium CNC hydraulic system (No. 5.3769) 230 V, heatingplate (No. 5.3698) 230 V, trimmer unit (No. 5.5442) 230 V, case (No. 5.3830), tool set, carrier box (No. 5.5182)

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 315 B Premium Plus; without reducer clamp inserts 90–315 5.5810ROWELD® P 315 B Premium CNC SA; without reducer clamp inserts 90–315 5.4390ROWELD® P 315 B Premium CNC VA; without reducer clamp inserts 90–315 5.4392ROWELD® reducer clamp insert set 315 (90, 110, 125, 140, 160, 180, 200, 225, 250, 280)90–280 5.5242(1 set = 6 piece wide, 2 piece narrow)

Buildingsiteunits

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No. 5.3698

Accessories P 315 B

41

7,37,37,17,2

5.30395.30405.30415.3042

No.No.

90110125140

6,35,26,27,2

mm

180200225250

5.30445.30455.30465.3047

kg kg

Reducer Clamp InsertsSet includes 6 wide aluminium half-shells and 2 2 angled half-shells.

ROWELD® P 315 B Basic UnitWith basic clamping inserts Ø 315 mm, spacers and steel pipesub-frame.

Description No.

P 315 B Basic Unit Premium / Premium Plus 73,0 5.5441P 315 B Basic Unit Premium CNC-SA73,0 5.3815P 315 B Basic Unit Premium CNC-VA73,0 5.3820Clamping tools upper component for 315 mm 3,0 5.5491Elbows with tight radius

kg

No. 5.5447

No. 5.5422

No. 5.5438No. 5.3830

No. 5.5491

No. 5.5073No. 5.5178No. 5.3769No. 5.3772

No. 5.5137No. 5.5139

230 V 110 V/115 VDescription Model 50/60 Hz 50/60 Hz

Hydraulic unit Premium 0,55kW 32,40 5.5137 5.5139Hydraulic unit Premium Plus 0,55 kW 32,70 5.5073 5.5178Hydraulic unit Premium CNC 0,55kW 32,70 5.3769 5.3772Heating plate Model CNC VA 315, non-stick coating, 13,80 5.3698

Ø 380 mm, 2500 WattHeating plate Typ Premium / Premium Plus CNC SA 315, 11,30 5.5398 5.5856

Non-stick coating, Ø 380 mm, 2500 WattCase For heating plate and trimmer unit manual +CNC SA 12,50 5.5438 5.5438Case For heating plate and trimmer unit CNC VA 13,30 5.3830 5.3830Electrical trimmer unit With safety switch, 1200 W 23,00 5.5442 5.5432Spare blade for trimmer unit (1 set = 2 pc) 0,10 5.5446 5.5446Flange Adaptor 9,90 5.5447 5.5447Ring ratchet spanner Size 19 x 22 0,40 7.0274 7.0274Allen key Size 5 0,03 32.1515 32.1515Carrier box 1200 x 800 x 780 mm (L x w x h) 28,30 5.5182 5.5182

kg

Reducer clamp inserts pipe / pipe

Reducer clamp inserts pipe / fitting

Buildingsiteunits

No. 5.5398

No. 5.5856

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42

Plastic pipe welding unit

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

�2 Extra rigid, separate support frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchange of thereducer clamp inserts

Proven clamping elements

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Basic Unit: WeightP 355 B Premium: 73,0 kg

ROWELD® P 355 B PremiumCompact Butt Welding Unit Ø 160 - 355 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges andin the work shop.For welding pipes and fittings within all pressure ranges(SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines Premium areespecially recommended for the welding of thick walled pipes.Pipe diameter:P 355 B Premium: Ø 160 - 355 mm (SDR 41 - 7,4)

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 355 include: Premium Set 355 include: basic machine with high-pressure hoses and 4 basic clamps 355 mm (No. 5.5456), Premium hydraulic system (No. 5.5137)230 V, heating plate (No. 5.5398) 230 V, trimmer unit (No. 5.5457) 230 V, case (No. 5.5459), tool set, carrier box (No. 5.5182).

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 355 B Premium Set; without reducer clamp inserts 90–355 5.5440ROWELD® reducer clamp insert set 355 (160, 180, 200, 225, 250, 280, 315) 160–315 5.5244(1 set = 6 piece wide, 2 piece narrow)

Buildingsiteunits

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Plastic pipe welding unit

43

P 355 B Premium CNC SA:Additionally with CNC- control, integrated in the premiumhydraulic control, with touch-screen panel for quick and precisestorage and logging of the welding parameters according to DVSand other valid international guidelines and norms with automatedwelding cycles and method surveillance

KEY FEATURES

�1 30% reduced effort (high-tech sliding guide)�2 Extra rigid, separate support frame�3 Simple welding of fittings without modificationor loss of stability

�4 Quick exchange of the reducer clamp inserts

TECHNICAL DATA

Pipe diameter: Ø 160 - 355 mm (SDR 41 - 7,4)

Basic unit weight: 73,0 kg

ROWELD® P 355 BPremium Plus /Premium CNC SACompact Butt Welding Unit Ø 160 - 355 mm

RANGE OF USE

SDR 41 - 7,4For use on building sites, in pipe trenches, on pipe bridges andin the work shop. For welding pipes and fittings in all pressureranges (SDR 41 - 7.4) made of PE, PP and PVDF.The ROWELD® plastic pipe welding machines are especiallyrecommended for the welding of thick walled pipes.P 355 B Premium Plus:In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 355 includes: basic unit with high-pressure hoses and 4 basic clamps 355 mm (No. 5.5456), Premium hydraulic system (No. 5.5073) 230 V, heating plate(No. 5.5398) 230 V, trimmer unit (No. 5.5457) 230 V, case (No. 5.5459), tool set, carrier box (No. 5.5182).

Premium Plus Set 355 CNC SA includes: basic unit with high-pressure hoses and 4 basic clamps 355 mm (No. 5.4565), Premium CNC hydraulic system (No.5.3769) 230 V, heatingplate (No. 5.5398) 230 V, trimmer unit (No. 5.5457) 230 V, case (No. 5.5459), tool set, carrier box (No. 5.5182)

Working range 230 VDescription Ø mm 50/60 Hz

ROWELD® P 355 B Premium Plus; without reducer clamp inserts 160–355 5.5434ROWELD® P 355 B Premium CNC SA; without reducer clamp inserts 160–355 5.4570ROWELD® reducer clamp insert set 355 (160, 180, 200, 225, 250, 280, 315) 160–315 5.5244(1 set = 6 piece wide, 2 piece narrow)

Buildingsiteunits

Sturdy carriage

Stable base

�3 Simple welding of fittingswithout modification or loss of stability

Free mobility for the third clamping element

�2 Extra rigid, separate support frame

Warp resistant

�1 30% reduced effort

Hydraulic cylinder withhigh-tech sliding guide

�4 Quick exchange of thereducer clamp inserts

Proven clamping elements

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44

Accessories P 355 B

7,07,06,23,9

5.30435.30445.30455.3046

No.No.

160180200225

7,96,73

mm

250280315

5.30475.30485.3050

kg kg

Reducer clamp insertsSet includes 6 wide aluminium half-shells and 2 2 angled half-shells.350 and 315 mm include 8 wide and 2 narrow aluminiumhalf-shells.

ROWELD® P 355 B Basic UnitWith basic clamp set Ø 355 mm, spacers and steel pipe sub-frame.

Description No.

P 355 B Basic Unit Premium / Premium Plus 73,0 5.5456P 355 B Basic Unit Premium CNC-SA73,0 5.4565

kg

No. 5.5447No. 5.5203

No. 5.5459

No. 5.5398

No. 5.5073No. 5.3769

No. 5.5137

Reducer clamp inserts pipe / pipe

Reducer clamp inserts pipe / fitting

230 VDescription Model 50/60 Hz

Hydraulic unit Premium 0,55 kW 32,40 5.5137Hydraulic unit Premium Plus 0,55 kW 32,70 5.5073Hydraulic unit Premium CNC 0,55 kW 32,70 5.3769Heating plate Model Premium / Premium Plus / CNC SA 315, non-stick coating, 11,30 5.5398

Ø 380 mm, 2500 WattCase For heating plate and trimmer unit manual + CNC SA 12,50 5.5459Electronic trimmer unit With safety switch, 1200 W 35,60 5.5457Spare blade for trimmer unit (1 set = 2 pc) 0,10 5.5203Flange Adaptor 9,90 5.5447Ring ratchet spanner Size 19 x 22 0,40 7.0274Allen key Size 5 0,03 32.1515Carrier box 1200 x 800 x 780 mm (L x w x h) 28,30 5.5182

kg

Buildingsiteunits

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Plastic pipe welding unit

45

Buildingsiteunits

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 500 includes: 400 V or (No. 5.3303) 230 V, heating plate (No. 5.3408) 230 V or (No. 5.3408) 400 V, trimmer unit (No. 5.3404) 230 V or (No. 5.3405)400 V, case (No. 5.3407), tool set, carrier box (No. 5.3320).

Working range 230 V 400 VDescription Ø mm 50/60 Hz 50/60 Hz

ROWELD® P 500 B Premium Set; without reducer clamp inserts 200–500 5.3425 5.3415ROWELD® reducer clamp insert set 500 (200, 225, 250, 280, 315, 355, 400, 450 ) 200–450 5.5234(1 set = 6 piece wide, 2 piece narrow)

ROWELD® P 500 B PremiumPlastic Pipe Welding Unit Ø 200 - 500 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks.For use on building sites, in pipe trenches and in the workshop.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

Hydraulic unit:�Compact, electro-hydraulic is protected against contamination

KEY FEATURES

Heating plate:� Electronically regulated, temperature adjustment and controlaccording to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick and effortless swivelling inand out of the trimmer unit and the heating plate

TECHNICAL DATA

Trimmer unit: 1200 W, 400 V 50/60 HzLift-out device (optional): 450 W, 400 V 50/60 HzHydraulic unit: 1,1 kW (0 - 135 bar)

230 V 50/60 HzHeating plate: 4000 W, 400 V 50/60 Hz

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46

Plastic pipe welding unit

Buildingsiteunits

Special voltages available on request. Also available in imperial and custom sizes.

Premium Plus Set 500 includes: basic unit with high-pressure hoses and 4 basic clamps 500 mm (No. 5.3401), Premium Plus hydraulic system (No. 5.3294) 400 Vor (No. 5.3295) 230 V, heating plate (No. 5.3408) 230 V or (No. 5.3408) 400 V, trimmer unit (No. 5.3404) 230 V or (No. 5.3405) 400 V, case (No. 5.3407), tool set,carrier box (No. 5.3320).

Working range 230 V 400 VDescription Ø mm 50/60 Hz 50/60 Hz

ROWELD® P 500 B Premium Plus Set; without reducer clamp inserts 200–500 5.3426 5.3416ROWELD® reducer clamp insert set 500 (200, 225, 250, 280, 315, 355, 400, 450) 200–450 5.5234(1 set = 6 piece wide, 2 piece narrow)

ROWELD® P 500 B Premium PlusPlastic pipe welding unit Ø 200 - 500 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks.For use on building sites, in pipe trenches and in the workshop.The ROWELD® plastic pipe welding machines Premium Plus areespecially recommended for the welding of thick walled pipes.In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

Hydraulic unit:�Compact, electro-hydraulic is protected againstcontamination

KEY FEATURES

Heating plate:� Electronically regulated, temperature adjustment and controlaccording to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick and effortless swivelling inand out of the trimmer unit and the heating plate

TECHNICAL DATA

Trimmer unit: 1200 W, 400 V 50/60 HzLift-out device (optional): 450 W, 400 V 50/60 HzHydraulic unit: 1,1 kW (0 - 135 bar)

230 V 50/60 HzHeating plate: 4000 W, 400 V 50/60 Hz

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Plastic pipe welding unit

47

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 500 CNC includes: basic unit with high-pressure hoses and 4 basic clamps 500 mm (No. 5.4775), Premium CNC hydraulic system (No. 5.4796) 400 V or(No. 5.4797)230 V, heating plate (No. 5.3408) 230 V or (No. 5.3408) 400 V, trimmer unit (No. 5.3404) 230 V or (No. 5.3405) 400 V, case (No. 5.3407), tool set, carrierbox (No. 5.3320).

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 500 B Premium CNC Set; without reducer clamp inserts 200–500 5.4760ROWELD® reducer clamp insert set 500 (200, 225, 250, 280, 315, 355, 400, 450) 200–450 5.5234(1 set = 6 piece wide, 2 piece narrow)

ROWELD® P 500 B Premium CNCCNC-controlled plastic pipe welding machineØ 200 - 500 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks.For use on building sites, in pipe trenches and in the workshop.The ROWELD® plastic pipe welding machines Premium CNC areespecially recommended for the welding of thick walled pipes.Additionally with CNC- control, integrated in the premiumhydraulic control, with touch-screen panel for quick and precisestorage and logging of the welding parameters according toDVS and other valid international guidelines and norms withautomated welding cycles and method surveillance.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

Hydraulic unit:�Compact, electro-hydraulic is protected againstcontamination

Heating plate:� Electronically regulated, temperature adjustmentand control according to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick andeffortless swivelling in and out of the trimmerunit and the heating plate

KEY FEATURES

�Computer controlled welding cycle in precise accordance withthe regulations pursuant to DVS

�Cycles are automatically specified within defined parameters,triggered or interrupted, continuously controlled andmonitored

� System for error analysis identifies deviation of the definedspecifications and will interrupt the welding cycle whenappropriate and record the cause of the error

� ROTHENBERGER CNC Technology guarantees perfect weldingseams, reproducibility and safety

TECHNICAL DATA

Trimmer unit: 1200 W, 400 V 50/60 HzLift-out device (optional): 450 W, 400 V 50/60 HzHydraulic unit: 1,1 kW (4 - 135 bar)

230 V 50/60 HzHeating plate: 4000 W, 400 V 50/60 Hz

Buildingsiteunits

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No. 5.3410

48

Accessories P 500 B / CNC

Reducer clamp inserts pipe / pipe

Reducer clamp inserts pipe / fitting

No. 5.3408No. 5.5236

No. 5.3404No. 5.3405

No. 5.3407

No. 5.3301No. 5.3303

No. 5.3294No. 5.3295No. 5.4796No. 5.4797

Model No.

P 500 B basic unit 190,0 5.3401P 500 B basic unit 192,0 5.4775

kg

ROWELD® P 500 B basic unitWith basic clamping set Ø 500 mm.

Ø mm No.

200 18,6 5.3437225 19,2 5.3436250 18,4 5.3435280 18,0 5.3434

kg Ø mm No.

315 17,6 5.3433355 16,4 5.3432400 14,8 5.3431450 14,4 5.3430

kg

Reducer clamp inserts pipe / fitting

Ø mm No.

200 15,6 5.3447225 15,2 5.3446250 14,0 5.3445280 13,2 5.3444

kg Ø mm No.

315 14,0 5.3443355 12,8 5.3442400 11,2 5.3441450 10,4 5.3440

kg

Set includes 6 wide aluminium half-shells.Reducer clamp inserts pipe / pipe

Set includes 2 angled aluminium half-shells.

400 V 230 VDescription Model 50 Hz 50 Hz

Hydraulic unit Premium, 1,1 kW, 4 - 135 bar 37,4 5.3301 5.3303Hydraulic unit Premium Plus, 1,1 kW, 4 - 135 bar 37,7 5.3294 5.3295Hydraulic unit Premium CNC, 1,1 kW, 4 - 135 bar 37,7 5.4796 5.4797Heating plate Manual for premium / premium plus CNC SA 32,0 5.3408 5.3408

Non-stick coating, Ø 540 mm, 4000 WattCase For heating plate and trimmer unit 55,0 5.3407 5.3407Electric trimmer unit With safety switch, 1200 W 68,0 5.3405 5.3404Spare blade for trimmer unit (1 set = 2 pc) 0,40 5.5233 5.5233Electric lift-out device 450 Watt 120,0 5.3410 5.3410Four clamp spring washer 23,3 5.5236 5.5236Ring ratchet spanner Size 24 x 27 0,50 7.0276 7.0276Allen key Size 8 0,07 32.1518 32.1518Carrier box 1200 x 800 x 780 mm (L x w x h) 220,0 5.3320 5.3320

kg

Buildingsiteunits

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Plastic pipe welding unit

49

Buildingsiteunits

ROWELD® P 630 B PremiumPlastic pipe welding unit Ø 315 - 630 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks. For use on the building site, in pipe trenchesand in the workshop.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

Hydraulic unit:�Compact, electro-hydraulic is protected against contamination

KEY FEATURES

Heating plate:� Electronically regulated, temperature adjustment andcontrol according to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick and effortless swivelling inand out of the trimmer unit and the heating plate

TECHNICAL DATA

Trimmer unit: 1100 W, 400 V 50/60 HzLift-out device (optional): 450 W, 230 V 50/60 HzHydraulic unit: 1,1 kW (4 - 135 bar)

400 V 50/60 HzHeating plate: 8000 W, 400 V 50/60 Hz

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 630 includes: basic unit with high-pressure hoses and 4 basic clamps 630 mm (No. 5.3305), Premium hydraulic system (No. 5.3301) 400 V, heating plate(No. 5.3409) 400 V, trimmer unit (No. 5.3310) 400 V, case (No. 5.3312), tool set, carrier box (No. 5.3320).

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 630 B Premium Set; without reducer clamp inserts 315–630 5.3355ROWELD® reducer clamp insert set 630 (315, 355, 400, 450, 500, 560) 315–560 5.5232(1 set = 6 piece wide, 2 piece narrow)

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50

Plastic pipe welding unit

Buildingsiteunits

ROWELD® P 630 B Premium PlusPlastic Pipe Welding Unit Ø 315 - 630 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks. For use on the building site, in pipe trenches andin the workshop.The ROWELD® plastic pipe welding machines Premium Plus areespecially recommended for the welding of thick walled pipes.In addition to the logging box, integrate in the premium hydrauliccontrol, for quick and precise storage and logging of the weldingparameters according to DVS and other valid internationalguidelines and norms. Simple transfer of data through USB.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

KEY FEATURES

Hydraulic unit:�Compact, electro-hydraulic is protected againstcontamination

Heating plate:� Electronically regulated, temperature adjustment andcontrol according to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick and effortless swivelling inand out of the trimmer unit and the heating plate

TECHNICAL DATA

Trimmer unit: 1100 W, 400 V 50/60 HzLift-out device (optional): 450 W, 230 V 50/60 HzHydraulic unit: 1,1 kW (4 - 135 bar)

400 V 50/60 HzHeating plate: 8000 W, 400 V 50/60 Hz

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 630 includes: basic unit with high-pressure hoses and 4 basic clamps 630 mm (No. 5.3305), Premium hydraulic system (No. 5.3294) 400 V, heating plate(No. 5.3409) 400 V, trimmer unit (No. 5.3310) 400 V, case (No. 5.3312), tool set, carrier box (No. 5.3320).

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 630 B Premium Plus; without reducer clamp inserts 315–630 5.3356ROWELD® reducer clamp insert Set 630 (315, 355, 400, 450, 500, 560) 315–560 5.5232(1 set = 6 piece wide, 2 piece narrow)

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Plastic pipe welding unit

51

Buildingsiteunits

ROWELD® P 630 B Premium CNCCNC controlled plastic pipe welding unitØ 315 - 630 mm

RANGE OF USE

Butt welding of PE and PP pipes and fittings in all pressure rangesand SDR ranks. For use on the building site, in pipe trenches andin the workshop.The ROWELD® plastic pipe welding machines Premium CNC areespecially recommended for the welding of thick walled pipes.Additionally with CNC- control, integrated in the premiumhydraulic control, with touch-screen panel for quick and precisestorage and logging of the welding parameters according toDVS and other valid international guidelines and norms withautomated welding cycles and method surveillance.

KEY FEATURES

Trimmer unit:� Electronic, strong torque gear motor, maintenance freeoptimised cutting speed and safety switch

Basic Unit:�warp-resistant construction guarantees precise planeparallelism

Hydraulic unit:�Compact, electro-hydraulic is protected against contamination

Heating plate:� Electronically regulated, temperature adjustment andcontrol according to DVS, CEN, ISO

Lift-out device (special accessory):� Electronic lift-out device for quick andeffortless swivelling in and out of thetrimmer unit and the heating plate

KEY FEATURES

�Computer controlled welding cycle in precise accordance withthe regulations pursuant to DVS

�Cycles are automatically specified within defined parameters,triggered or interrupted, continuously controlled andmonitored

� System for error analysis identifies deviation of the definedspecifications and will interrupt the welding cycle whenappropriate and record the cause of the error

� ROTHENBERGER CNC Technology guarantees perfect weldingseams, reproducibility and safety

TECHNICAL DATA

Trimmer unit: 1100 W, 400 V 50/60 HzLift-out device (optional): 450 W, 230 V 50/60 HzHydraulic unit: 1,1 kW (4 - 135 bar)

400 V 50/60 HzHeating plate: 8000 W, 400 V 50/60 Hz

Special voltages available on request. Also available in imperial and custom sizes.

Premium Set 630 CNC includes: basic unit with high-pressure hoses and 4 basic clamps 630 mm (No. 5.4795),Premium CNC hydraulic system (No. 5.4796) 400 V,heating plate (No. 5.3409) 400 V, trimmer unit (No. 5.3310) 400 V, case (No. 5.3312), tool set, carrier box (No. 5.3320).

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 630 B Premium CNC SA; without reducer clamp inserts 315–630 5.4790ROWELD® reducer clamp insert set 630 (315, 355, 400, 450, 500, 560) 315–560 5.5232(1 set = 6 piece wide, 2 piece narrow)

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52

Accessories P 630 B

Buildingsiteunits

Reducer clamp insert setpipe / pipe

Reducer clamp insertspipe / fitting

Reducer clamp inserts Ø 500 mm (adapter set for operation Ø 315 – 450mm) and 560 mm including 8 wide aluminium half-shells

No. 5.3323

No. 5.3321

No. 5.3312

No. 5.3409

No. 5.3310

Model No.

P 630 B basic unit 300 5.3305P 630 B CNC SA basic unit 302 5.4795

kg

ROWELD® P 630 B basic unitWith basic clamping set Ø 630 mm.

Ø mm No.

315 17,6 5.3433355 16,4 5.3432400 14,8 5.3431

kg Ø mm No.

450 14,4 5.3430500 35,2 5.3316560 36,8 5.3315

kg

Reducer clamp inserts pipe / fitting

Ø mm No.

315 14,0 5.3443355 12,8 5.3442

kg Ø mm No.

400 11,2 5.3441450 10,4 5.3440

kg

Reducer clamp insert set pipe / pipeSet includes 6 (Ø 315 – 450 mm) and/or 8 wide aluminiumhalf-shells. Reducer clamp insert Ø 500 mm also functions asadapter set.

Set includes 2 angled aluminium half-shells.

No. 5.3301No. 5.3294No. 5.4796

400 VDescription Model 50 Hz

Hydraulic unit Premium, 1,1 kW, 4 - 135 bar 37,40 5.3301Hydraulic unit Premium Plus, 1,1 kW, 4 - 135 bar 37,70 5.3294Hydraulic unit Premium CNC, 1,1 kW, 4 - 135 bar 37,70 5.4796Heating plate Manual for Premium / Premium plus CNC SA, 400 V, 45,00 5.3409

Non-stick coating, Ø 660 mm, 8000 WattCase For heating plate and trimmer unit 70,00 5.3312Electric trimmer unit With safety switch, 1100 W 123,00 5.3310Spare blade for trimmer unit (1 set = 2 pc) 0,50 5.3322Electric lift-out device 400 Watt 163,00 5.3323Flange adaptor 31,40 5.3321Ring ratchet spanner Size 24 x 27 0,50 7.0276Allen key Size 8 0,07 32.1518Carrier box 2240 x 1300 x 1500 mm (L x w x h) 220,00 5.3320

kg

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Plastic pipe welding unit

53

Buildingsiteunits

Electrically controlled heating plate Electric, sturdy Lift-out deviceFree mobility for thethird clamping element

ROWELD® P 800 BPlastic pipe welding unit Ø 500 - 800 mm

RANGE OF USE

For welding of plastic pipes.For use in the workshop and on the building site.

KEY FEATURES

�1 Joining of elbows, T-pieces and V-type fittings possible�2 Welding of pipes in shafts possible�3 Light and sturdy basic unit that can be used directly in trench� Basic unit with hydraulic drive� Manual control valve to direct pressure� Precise guidance through compact design

� Electrically driven trimmer unit� Optional with crane for lifting out the heating plate andtrimmer unit

� Deliverable with logging

TECHNICAL DATA

Trimmer unit: 3 kW, 400 V 50/60 HzHydraulic unit: 1500 W (4 - 135 bar)

400 V 50/60 HzHeating plate: 12.000 W, 400 V 50/60 HzWeight: 1550 kg

Crane optional

Lifting out of the heating plateand the trimmer unit

�1 Joining of elbows, T-piecesand V-type fittings possible

Free mobility for the thirdclamping element

�2 Welding of pipesin shafts possible

Light and stable basic unit

�3 Compact design allows use

directly in trench

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54

Plastic pipe welding unit

Buildingsiteunits

Set includes: ROWELD® P 800 B basic unit, heating plate, trimmer unit, case, hydraulic, hose package.

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 800 B complete 45° 500 - 800 2100 5.4150ROWELD® P 800 B Basic 45°; without reducer clamp inserts 500 - 800 1860 5.4160ROWELD® P 800 B complete horizontal 500 - 800 1895 5.4170ROWELD® P 800 B Basic horizontal; without reducer clamp inserts 500 - 800 1655 5.4190ROWELD® P 800 B CNC horizontal 500 - 800 1895 5.4151ROWELD® P 800 B CNC Basic horizontal; without reducer clamp inserts 500 - 800 1655 5.4154

Working range 400 VAccessories Ø mm 50/60 Hz

Reducer clamp insert set 500 35,2 5.4171Reducer clamp insert set 560 36,8 5.4172Reducer clamp insert set 630 88,0 5.4173Reducer clamp insert set 710 80,0 5.4174Flange adaptor 110,0 5.4175Electronic lift-out device 270,0 5.4176

kg

kg

Special voltages available on request. Also available in imperial and custom sizes.

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Plastic pipe welding unit

55

Buildingsiteunits

ROWELD® P 1200 BPlastic pipe welding unit Ø 710 - 1200 mm

RANGE OF USE

For welding of plastic pipes.For use in the workshop and on the building site.

KEY FEATURES

�1 Joining of elbows, T-pieces and V-type fittings possible�2 Welding of pipes in shafts possible�3 Light and sturdy basic unit that can be used directly in trench� Basic unit with hydraulic drive� Manual control valve to direct pressure

� Precise guidance through compact design� Electrically driven trimmer unit� Optional with crane for lifting out the heating plate andtrimmer unit

� Deliverable with logging

TECHNICAL DATA

Trimmer unit: 3000 W, 400 V 50/60 HzHydraulic unit: 1500 W (4 - 135 bar)

400 V 50/60 HzHeating plate: 22.000 W, 400 V 50/60 HzWeight: 1906 kg

Electrically robust Lift-out deviceFree mobility for thethird clamping element

Optional with crane

Lifting out the heating plateand trimmer unit

�1 Joining of elbows, T-piecesand V-type fittings possible

Free mobility for the thirdclamping element

�2 Welding of pipesin shafts possible

Light and stable basic unit

�3 Compact design allows use

directly in trench

Electrically controlled heating plate

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56

Plastic pipe welding unit

Buildingsiteunits

Set includes: basic unit (No. 5.4270), heating plate (No. 5.4265) and trimmer unit (No. 5.4264), hydraulic module (No. 5.4267) and control cabinet module(No. 5.4269), case (No. 5.4266), reducer clamp inserts Ø 710, 800, 900 and 1000 mm (No. 5.4281, 5.4263, 5.4262, 5.4261), hose package (No. 5.4268) and cableremote control with digital display (No. 5.4252)

Working range 400 VDescription Ø mm 50/60 Hz

ROWELD® P 1200 B complete 710 - 1200 1906,0 5.4254ROWELD® P 1200 B Basic; without reducer clamp inserts 710 - 1200 1210,0 5.4274ROWELD® P 1200 B Horizontal basic unit; without reducer clamp inserts 710 - 1200 5.4270ROWELD® Trimmer P 1200 B 357,5 5.4264ROWELD® Heating Plate P 1200 B 118,0 5.4265ROWELD® P 1200 B CNC complete 710 - 1200 5.4240ROWELD® P 1200 B CNC Basic; without reducer clamp inserts 710 - 1200 5.4245ROWELD® P 1200 B CNC basic unit; without reducer clamp inserts 710 - 1200 5.4244

Working range 400 VAccessories Ø mm 50/60 Hz

Case P 1200 B 220,0 5.4266Hydraulic module P 1200 B 5.4267Control cabinet module P 1200 B 5.4269Control cabinet module CNC 5.4243Hose package P 1200 B 5.4268Cable remote control with digital display P 1200 B 5.4252Reducer clamp insert set 710 5.4281Reducer clamp insert set 800 5.4263Reducer clamp insert set 900 5.4262Reducer clamp insert set 1000 5.4261Flange adaptor 5.4275Electric lift-out device 5.4253

kg

kg

Special voltages available on request. Also available in imperial and custom sizes.

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Workshop welding units

57

Buildingsiteunits

ROWELD® P 315 W / P 315 W CNCButt welding unit Ø 90 - 315 mm

RANGE OF USE

For butt welding of PE, PP and PVDF pipes and fittings.High-performance butt welding unit for single and seriesproduction in the workshop.Universal machine for welding pipe / pipe, pipe / fitting andflanges.Perfect for the prefabrication of pipe elbowsegments andT-pieces.

KEY FEATURES

�1 Reliable, warp-resistant transfer of the welding pressure�2 Precise control of the welding pressure�3 Heating plate with long service life and accordingto DVS, CEN and ISO guidelines

�Compact Butt Welding Unit� Integrated non-stick heating platecontinuously adjustable with the electronic control

�Can be retrofitted with a logging unit foranalysis and documentation of the welding parameters

TECHNICAL DATA

Electric hydraulic unit: 400 W230 V / 400 V 50/60 Hz

Electric trimmer unit: 700 WHeating plate: 3000 W

400 V 50/60 HzWeight: P 315 W complete: 523 kg

P 315 W Basic: 385 kgP 315 W CNC complete: 523 kgP 315 W CNC Basic: 385 kg

Set includes: basic unit with basic clamping tools 315 mm right and left on cross slides, integrated electric hydraulic unit 220/400V/400W, electric trimmer unit 750 Wwith gear motor, integrated heating plate non-stick coated and continuously adjustable with the electronic controls. 400V/3000W, Ø 90, 110, 125, 140, 160, 180, 200,225, 250 and 280 mm, machine under frame, carrier box, assembly tools

Description Working range 400 VModel Ø mm 50/60 Hz

ROWELD® P 315 W complete, with reducer clamp inserts 90 - 315 523 5.4800Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mmROWELD® P 315 W Basic, without reducer clamp inserts (4,2 kW) 90 - 315 385 5.5200

kg

�3 Heating plate with long service lifeand according to DVS, CEN and ISO guidelines.

Electrically controlled heating platewith high-quality non-stick coating

Reliable, simple operation

Clearly organised regulatingand control elements

�2 Precise control of the welding pressure

Hydraulic unit for continuous operationwith constant high pressure, nopressure loss during welding

�1 Reliable, warp-resistanttransfer of the welding pressure

Machine base is warp-resistant andsturdy with hardened, dual linear balltrack precision, axial centring of thepipe on both sides with the abilityof the main clamps

Also available in imperial and custom sizes

Protects against unintentionalstarting and derailing of the

Strong torque trimmer unitwith gear motor

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58

Workshop welding units

Protects against unintentionalstarting and derailing of the

strong torque trimmer unitwith gear motor

�3 Heating plate with long service lifeand according to DVS, CEN and ISO guidelines.

Electrically regulated heating plate withhigh-quality non-stick coating

Reliable, simple operation

Clearly organised regulatingand control elements

�2 Precise control of the welding pressure

Hydraulic unit for continuous operationwith constant high pressure, nopressure loss during welding

�1 Reliable, warp-resistant transferof the welding pressure

Machine base is warp-resistant andsturdy with hardened, dual linear balltrack precision, axial centring of thepipe on both sides with the abilityof the main clamps

Set includes: basic unit with basic clamping tools 315 mm right and left on cross slides, integrated electric hydraulic unit 220/400V/400 W, electric trimmer unit 750 Wwith gear motor, integrated heating plate non-stick coated and continuously adjustable with the electronic controls. 400V/3000W, Ø 90, 110, 125, 140, 160, 180, 200,225, 250 und 280 mm, machine base frame, DATALINE, path sensor, carrier box, assembly tools

Description Working range 400 VModel Ø mm 50/60 Hz

ROWELD® P 315 W CNC complete, with reducer clamp inserts 90 - 315 523 5.5320Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mmROWELD® P 315 W CNC Basic, without reducer clamp inserts 90 - 315 385 5.5340

kg

Also available in imperial and custom sizes

Clamping tools:Basic pipe clamping tools

for Ø 315 mm right and lefteach 22.5 pivotable and securelycoupled for the manufacturing

of segment elbows

ROWELD® P 315 W CNCButt welding units

CNC controlled welding machine for automatically driven weldingwith constant quality. Welding in manual as well as automaticoperation possible.

Workshopunits

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Accessories P 315 W

59

Workshopunits

KEY FEATURES

�Conversion kit for the manufacturing of 90° T-pieces with tails intwo welds from Ø 90 - 250 mm in all nominal pressure levels

� Three piece basic clamping tools with reducer clamp inserts fromØ 90 - 225 mm (1 set = 6 half-shells), that can be used nestedtogether

Reducer clamp insert set pipe / pipe

No. 5.5227

No. 5.5869 No. 5.5868 No. 5.5879(special accessories)

No. 5.5870

Reducer clamp inserts pipe / fitting(special accessories)

Ø mm No.

90 8,80 5.5300110 9,36 5.5301125 9,56 5.5306140 10,40 5.5308160 11,36 5.5310

kg Ø mm No.

180 11,56 5.5314200 11,56 5.5325225 17,12 5.5326250 14,36 5.5327280 9,60 5.5328

kg

Reducer clamp inserts pipe / fitting

Ø mm No.

90 3,30 5.5271110 3,11 5.5270125 3,00 5.5269140 2,89 5.5268160 2,72 5.5267

kg Ø mm No.

180 2,53 5.5266200 2,24 5.5265225 1,94 5.5264250 1,60 5.5263280 1,08 5.5262

kg

Each set includes 4 wide aluminium half-shells.Reducer clamp insert set pipe / pipe

Each set includes 2 narrow metal half-shells, applicable rightand left.

Basic clamping toolsØ 315 mm on guide skids, incl. mounting screws.

Model No.

for pipe / pipe connections R/R left (1 pc) 25,0 5.5869for pipe / pipe connections R/R right (1 pc) 25,0 5.5868for pipe / pipe connections R/F left (1 pc) 28,1 5.5879for pipe / pipe connections R/F right (1 pc) 28,1 5.5870Pipe support for (1 pc) 9,0 5.5853Fitting and Clamps

kg

Flange adaptorFor centred welding of flanges.

KEY FEATURES

�Quick, problem free clamping of flange adaptor using guideskids on the basic unit

� Simple axial pipe alignment

Model No.

with guide skid 22,7 5.5880

kg

T-piece clamping deviceFor manufacturing 90° / 30° - 45° T-pieces with equal branches.

Description No.

Clamping tool on guide skit with allreducer clamp inserts for pipe sizesØ 90 - 250 mm 90° 118 5.5227Ø 90 - 250 mm 30 - 45° 176 5.5226

Accessories

Description No.

Heating plate, non-stick coating, 3000 W 8,80 5.5871Spare blade for trimmer unit (1 set = 2 pc) 0,20 5.5203Clamp (dove-tail guide) 1 pc 0,45 5.5857Ring ratchet spanner size 19 x 22 0,40 7.0274Allen key size 6 0,07 32.1516Carrier box 1250 x 900 x 1635 mm (L x w x h) 135,00 5.5220

kg

kg

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60

Workshop welding unit

Workshopunits

ROWELD® P 630 WPlastic pipe welding unit Ø 315 - 630 mm

RANGE OF USE

For plastic pipe welding of PE and PP pipes.All pressure ranges and SDR ranks.

KEY FEATURES

�1 Reliable, warp-resistant transfer of the welding pressure�2 Precise control of the welding pressure�3 Heating plate with long service life and according to DVS,CEN and ISO guidelines.

� Workshop welding machine with pivotable tools for themanufacturing of pipe elbows on each side up to 22.5, aswell as the possibility for segment series production

Working rangeDescription Ø mm No.

ROWELD® P 630 W complete 315 - 630 5.4215ROWELD® P 630 W Basic 630 5.4200

Set includes: basic unit with basic clamping tools 630 mm right and left on cross slides, integrated electric hydraulic unit 400V/2250 W,electric trimmer unit400V/1100 W with gear motor, integrated heating plate non-stick coated and continuously adjustable with the electronic controlsintegrated heating platenon-stick coated and continuously adjustable with the electronic controls 400V/8000W, Ø 315 mm, 355 mm, 400 mm, 450 mm, carrier box, assembly tools

Also available in imperial and custom sizes

Protects against unintentionalstarting and derailing of the

strong torque trimmer unitwith gear motor, positionedhydraulically

Secure hold of the pipe

basic clamp element withhydraulic closure

�3 Heating plate with long servicelife and according to DVS, CENand ISO guidelines.

Electrically regulated heatingplate with non-stick coatingpositioned hydraulically

Secure, simpleoperation

Organised regulatingand control elementsControl handle forrapid motion start up,maintain pressure andrapid close

�2 Precise controlof the welding pressure

Hydraulic unit forcontinuous operation withconstant high pressure,no pressure loss during wel-ding

�1 Reliable, warp-resistant transferof the welding pressure

Machine base is warp-resistant andsturdy with hardened, dual linear balltrack precision, axial centring of thepipe on both sides with the abilityof the main clamps

TECHNICAL DATA

Electric hydraulic unit: 2250 W400 V, 50/60 Hz

Electric trimmer unit: 3 kW400 V, 50/60 Hz

Heating plate: 14 kW400 V, 50/60 Hz

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Accessories P 630 W / P 1000 W

61

Workshopunits

Working rangeModel Ø mm No.

90° complete for P 630 W 315 - 630 5.422430° - 45° complete for P 630 W 315 - 560 5.422590° complete for P 1000 W 450 - 800 5.397630° - 45° complete for P 1000 W 450 - 800 5.3977

No. 5.4224

T-piece clamping deviceFor manufacturing 90° / 30° - 45° T-pieces with equal branches.

KEY FEATURES

�Conversion kit for the manufacturing of 90° T-pieces withequal tails in two welds

� Three piece basic clamping tools with reducer clamp inserts(1 set = 6 half-shells), nested together

Working rangeDescription Ø mm No.

for fittings right for P 630 W 630 5.4221for fittings left for P 630 W 630 5.4222

Basic clamping toolsOn cross-slides, including mounting screws.

Flange adaptorFor centred welding of flanges.

KEY FEATURES

�Quick, problem free clamping of flange adaptor usingguide skids on the basic unit

� Simple axial pipe alignment

Reducer clamp insertsFor fittings. Each set includes 2 narrow metal half-shells.

Description No.

Fitting Ø 315 mm 5.4231Fitting Ø 355 mm 5.4232Fitting Ø 400 mm 5.4233Fitting Ø 450 mm 5.4234

Model No.

with guide skid for P 630 W 5.4235

Reducer clamp inserts pipe / fittingReducer clamp inserts pipe / fitting

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62

Workshop welding unit

T-piece clamping device(see page 61)

ROWELD® P 1000 WPlastic pipe welding unit Ø 560 - 1000 mm

RANGE OF USE

For plastic pipe welding of PE and PP pipes.All pressure ranges and SDR ranks.

KEY FEATURES

�1 Reliable, warp-resistant transfer of the welding pressure�2 Precise control of the welding pressure�3 Heating plate with long service life and accordingto DVS, CEN and ISO guidelines

� Workshop welding machine with pivotable tools for themanufacturing of pipe elbows on each side up to 22.5,as well as the possibility for segment series production

Set includes: basic unit with basic clamping set 1000 mm right and left on cross slide , integrated hydraulic unit 400V/2250 W, electric trimmer unit 400V/1100 Wwith gear motor, heating plate attachment with electronically adjustable control, integrated heating plate non-stick coating, continuously adjustable with theelectric control 400V/8000W, Ø 560, 630, 710, 800, 900, 1000 mm, carrier box, assembly tools

Working rangeDescription Ø mm No.

ROWELD® P 1000 W complete 560 - 1000 5.3970ROWELD® P 1000 W Basic 1000 5.3975

Also available in imperial and custom sizes.

Protects against unintentionalstarting and derailing of the

strong torque trimmer unitwith gear motor, positionedhydraulically

Secure hold of the pipe

Basic clamping elementwith hydraulic closure

�3 Heating plate with long servicelife and according to DVS, CENand ISO guidelines.

Electrically regulated heatingplate with non-stick coatingpositioned hydraulically

�2 Precise control of the welding pressure

Hydraulic unit for continuousoperation with constant high pressure,no pressure loss during welding

�1 Reliable, warp-resistant transferof the welding pressure

Machine base is warp-resistant andsturdy with hardened, dual linear balltrack precision, axial centring of thepipe on both sides with the abilityof the main clamps

TECHNICAL DATA

Electric hydraulic unit: 2250 W400 V, 50/60 Hz

Electric trimmer unit: 3 kW400 V, 50/60 Hz

Heating plate: 28 kW400 V, 50/60 Hz

Reliable, simpleoperation

Clearly organisedregulating and controlelements. Controlhandle for rapidmotion start up,maintain pressure

Workshopunits

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Plastic pipe band saw

63

ROWELD® BS 630 MPlastic pipe band saw DA 200 - 630 mm

45° pivotable. For precise and perfect, right-angled cuts from PE, PP,PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Machine base and saw frame in sturdy, warp-resistant steelconstruction

� 2.5 kW drive unit with overload protection� Saw band redirection with ball bearings� Band clamping device� 0°- 45° continuously pivotable saw arm� Main switch, protection and motor protection switch� Two-hand ON / OFF switch in handle

TECHNICAL DATA

Drive unit: 400 V, 2.5 kW, 50/60 HzWeight: 400 kgDimensions: length 2000 mm

width 2200 mmheight 2100 mm (transportation height) /

max. 2400 mm (frame swung open)

Description Version No.

BS 630 M Band saw 5.5604BS 630 M Saw band PE/PP 5.5637BS 630 M Saw band PVC 5.5642

ROWELD® BS 450Plastic pipe band saw DA 50 - 450 mm

45° pivotable. For precise and perfect, right-angled cuts from PE, PP,PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Machine base and saw frame in sturdy, warp-resistant steelconstruction

� 1.25 kW drive unit with overload protection� Saw band redirection with ball bearings� Band clamping device with spring support which shuts offby band breakage

� 0°- 45° continuously pivotable saw arm� ON / OFF-Main switch, protection and motor protection switch

TECHNICAL DATA

Drive unit: 400 V, 1.25 kW, 50/60 Hzwith overload protection

Weight: 160 kgDimensions: length 1200 mm

width 1400 mmheight 1800 mm

Description Version No.

BS 450 Band saw 5.5603BS 450 Saw band PE/PP 5.5622BS 450 Saw band PVC 5.5627

Workshopunits

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64

Plastic pipe band saw

ROWELD® BS 800 PlusPlastic pipe band saw DA 400 - 800 mm

45° pivotable (both sides). For precise and perfect, right-angled cutsfrom PE, PP, PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Double-sided saw bow guide, all cuts 0°-45°� Bevel on both sides for the simple manufacturing of T-piecesand segments

� Precision guidance guarantees a precise cutting course� Feed with electrical drive is continuously adjustable� 0°- 45° continuously pivotable saw arm� Cutting depth limit� Angle scale for reading level adjustment and angledetermination on the front side

� Laser cut identification

TECHNICAL DATA

BS 800 PlusDrive unit: 400 V, 2.5 kW, 50/60 Hz

with overload protectionWeight: 650 kgDimensions: length 2500 mm

width 4000 mmheight 2350 mm (transportation height) /

max. 3450 mm (frame swung open)

Description Version No.

BS 800 Plus Band saw 5.5608BS 800 Plus Saw band PE/PP 5.5665BS 800 Plus Saw band PVC 5.5666

ROWELD® BS 630 PlusPlastic pipe band saw DA 200 - 630 mm

45° pivotable (both sides). For precise and perfect, right-angled cutsfrom PE, PP, PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Double-sided saw bow guide, all cuts 0°-45°� Bevel on both sides for the simple manufacturing of T-piecesand segments

� Precision guidance guarantees a precise cutting course� Feed with electrical drive is continuously adjustable� 0°- 45° continuously pivotable saw arm� Cutting depth limit� Angle scale for reading level adjustment and angledetermination on the front side

� Laser cut identification

TECHNICAL DATA

Drive unit: 400 V, 2.5 kW, 50/60 Hzwith overload protection

Weight: 650 kgDimensions: length 2300 mm

width 2800 mmheight 2050 mm (transportation height) /

max. 2750 mm (frame swung open)

Description Version No.

BS 630 Plus Band saw 5.5607BS 630 Plus Saw band PE/PP 5.5653BS 630 Plus Saw band PVC 5.5658

Workshopunits

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Plastic pipe band saw

65

ROWELD® BS 1600 PlusPlastic pipe band saw DA 400 - 1600 mm

45° pivotable (both sides). For precise and perfect, right-angled cutsfrom PE, PP, PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Double-sided saw bow guide, all cuts 0°-45°� Bevel on both sides for the simple manufacturing of T-piecesand segments

� Precision guidance guarantees a precise cutting course� Feed with electrical drive is continuously adjustable� 0°- 45° continuously pivotable saw arm� Cutting depth limit� Angle scale for reading level adjustment and angledetermination on the front side

� Laser cut identification

TECHNICAL DATA

Drive unit: 400 V, 5.5 kW, 50/60 Hzwith overload protection

Weight: 2700 kgDimensions: length 5715 mm

width 5510 mmheight 3640 mm (transportation height) /

max. 4500 mm (frame swung open)

Description Version No.

BS 1600 Plus Band saw 5.5660BS 1600 Plus Saw band PE/PP 5.5682BS 1600 Plus Saw band PVC 5.5683

ROWELD® BS 1200 PlusPlastic pipe band saw DA 400 - 1200 mm

45° pivotable (both sides). For precise and perfect, right-angled cutsfrom PE, PP, PB, PVDF and PVC pipes and fittings.

KEY FEATURES

� Double-sided saw bow guide, all cuts 0°-45°� Bevel on both sides for the simple manufacturing of T-piecesand segments

� Precision guidance guarantees a precise cutting course� Feed with electrical drive is continuously adjustable� 0°- 45° continuously pivotable saw arm� Cutting depth limit� Angle scale for reading level adjustment and angledetermination on the front side

� Laser cut identification

TECHNICAL DATA

Drive unit: 400 V, 4.0 kW, 50/60 Hzwith overload protection

Weight: 2200 kgDimensions: length 4030 mm

width 4430 mmheight 2710 mm (transportation height) /

max. 3490 mm (frame swung open)

Description Version No.

BS 1200 Plus Band saw 5.5609BS 1200 Plus Saw band PE/PP 5.5667BS 1200 Plus Saw band PVC 5.5668

Workshopunits

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ROWELD® ROFUSEUniversal electro-fusion welding unit up to Ø 710 mmand ROFUSE basic up to Ø 315 mm

RANGE OF USE

For PE and PP fittings < 48 V, Ø > 630 mm

KEY FEATURES

�1 Data input with the barcode scanner with ROFUSE, ROFUSEPrint+ and ROFUSE basic 48 V manual data input is alsopossible

�2 Simple data transfer via USB port with ROFUSE Print+ serialport with ROFUSE basic 48 V

�3 Welding monitoring systemROWELD® ROFUSE / ROFUSE+

� Display 4 x 20, characters with 5 mm font size and LEDillumination

TECHNICAL DATA

Input voltage: 230 VTolerance: 186 V - 290 VFrequency: 40 Hz - 70 HzOutput voltage: 8 V - 48 VProtection rating: IP 54Temperature range: -20 °C bis + 60 °CWeight: 16,5 kgDimensions: 230 x 295 x 330 mmBarcode scanner: YesLogging: ROFUSE/ROFUSE+: No

ROFUSE Print+: 1800 production logROFUSE 48 V basic: 500 production log

66

Electric sleeve welding units

AccessoriesROWELD® ROFUSE Print+ PC-Software 0,4 5.4056for WIN 9X/2000/XP/Vista/Win 7Adaptor set FF, round 4.0 0,1 5.4058Adaptor set pin 0.1 0,1 5.4059ROWELD® ROFUSE Print+ DATA Memory 0,3 5.4067Adaptor set flat 0,1 5.4057Aluminium transport case 3,1 5.4054

Description No.

ROWELD® ROFUSE basic 48 V 16,0 5.4130ROWELD® ROFUSE 16,5 5.4051ROWELD® ROFUSE+ 16,5 5.4052ROWELD® ROFUSE Print+ 16,5 5.4053 K/L/M/NROWELD® ROFUSE Print+ PC-Software 0,4 5.4056for WIN 9X/2000/XP/Vista/Win 7

kg

4 x 20 characters with 9 mmfont size and LED

User friendly

�1 Barcode scanner

Data input�3 Welding monitoring system

Pipe and fitting holding clamp

Description Version No.

Size 1 Ø 20 - 90 mm 5.3291Size 2 Ø 40 - 180 mm 5.3292Size 3 Ø 63 - 250 mm 5.3293

�2 Via USB port

Simple data transfer

> 48 V Fitting

Pipe Pipe

Connection toCompleted joint

Light, universal holdingclamp for straight sockets,T-pieces and 45° sockets,with the basic prismcontinuously adjustable,double strap clampingon each side

ROWELD® ROFUSE Print+:� Automatic logging for 1800 welds� Tracing form: Commission No.,ISO welder code, pipe code, 2 fittingscode and additional data

� Data output over the print menu viaUSB port to PC and printer

� Display 4 x 20 characters with 9 mm fontsize and LED illumination

Workshopunits

No. 5.4053-KGerman, Portuguese, Spanish,

Russian, Polish No. 5.4053-LEnglish, Italian, Danish,

Swedish, Turkish

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Accessories electric sleeve welding units

67

Peeling device for electricsocket weldingFor secure, quick preparation of the pipe, in transport case.

Description Version No.

Size I DA 32 - DA 110 5.3240Size II DA 110 - DA 500 5.3250

Clamping device for electricsocket weldingFor alignment and fixation of the pipe before and during thewelding cycle.

Description Version No.

Double clamp adjustable DA 32 5.3251Double clamp adjustable DA 40 5.3252Double clamp adjustable DA 50 5.3253Double clamp adjustable DA 63 5.3254

Double clamp shortFor alignment and fixation of the pipe before and during thewelding cycle.

Description Version No.

Double clamp short DA 75 5.3255Double clamp short DA 90 5.3256Double clamp short DA 110 5.3257Double clamp short DA 125 5.3258Double clamp short DA 140 5.3259Double clamp short DA 160 5.3260Double clamp short DA 180 5.3261Double clamp short DA 200 5.3262Double clamp short DA 225 5.3263

Quad clampsFor manufacturing standard connections with rod shaped materialØ 63 - 225 mm.

Description Version No.

Quad clamp DA 63 5.3271Quad clamp DA 75 5.3272Quad clamp DA 90 5.3273Quad clamp DA 110 5.3274Quad clamp DA 125 5.3275Quad clamp DA 140 5.3276Quad clamp DA 160 5.3277Quad clamp DA 180 5.3278Quad clamp DA 200 5.3279Quad clamp DA 225 5.3280

Rounded clampsFor fixation of the welding depth and for rounding PE pipesafter squeezing.

Rounded clamp

Workshopunits

Description Version No.

Rounded clamp DA 25 5.3281Rounded clamp DA 32 5.3282Rounded clamp DA 40 5.3283Rounded clamp DA 50 5.3284Rounded clamp DA 63 5.3285

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68

Accessories Butt Welding

Pipe roller, galvanized size IFor the welding of single lengths and the drawing in of inlineup to DA 315 mm, roller is at a fixed elevation.

Description Payload kg No.

Roller stool, galvanized size I 300 4,0 5.3055

kg

Pipe roller, galvanized size II / IIIFor the welding of single lengths up to DA 500 mm (size 2) andDA 710 (size 3), roller is at a fixed elevation.

Description Payload kg No.

Roller stool, galvanized size II 500 11,5 5.3056Roller stool, galvanized size III 1000 29,0 5.3057

kg

Pipe roller, galvanized size IVFor the welding of single lengths up to DA 1200 mm, rollerheight can be adjusted hydraulically.

Description Payload kg No.

Roller stool, galvanized size IV 1000 35,0 5.3058

kg

Squeezing device�Mechanical:Range of use from DA 32 - DA 63 mm. To avoid damage to thesqueezed area, distance plates can be adjusted on the side.

� Hydraulic:Range of use from DA 75 - DA 225 mm. Functions as mentionedabove. With this unit you can reform squeezed pipes with thehelp of the rounding shells.

Description Working range No.

Squeezing device mechanical DA 32 - DA 63 5.3200Squeezing device hydraulic DA 90 - DA 180 5.3210Squeezing device hydraulic DA 125 - DA 225 5.3220

Workshopunits

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Manual welding extruder

69

ROWELD® D 4 / 15 Aero BasicManual welding extruder with integrated air supply

RANGE OF USE

For welding containers, installations and pipeline construction inworkshop and building site operation.Suitable for PE, PP and PVDF materials, for welding wire Ø 3 mmand Ø 4 mm and a wall thickness of 4 - 15 mm.

KEY FEATURES

� Extremely light and handy� No additional assembly� Sturdy drive� Simple operation� Motor protection against cold-start

TECHNICAL DATA

Power consumption: 2,7 KWWelding performance: Ø 3 mm; 1,1 kg/h

Ø 4 mm; 1,8 kg/hWeight: 4,8 kg

ROWELD® D 2 / 10Manual welding extruder with integrated air supply

RANGE OF USE

For welding containers, installations and pipeline construction inworkshop and building site operation.Suitable for PE, PP, PVDF, PVC and PVC-C materials, for weldingwire Ø 3 mm and a wall thickness of 2 - 10 mm.

KEY FEATURES

� Extremely light and handy� No additional assembly� Sturdy drive� Simple operation� Motor protection against cold-start

TECHNICAL DATA

Power consumption: Pre-warming fan 2,3 KW –Heating belt 875 W

Welding performance: Ø 3 mm; 0,6 kg/hWeight: 3,4 kg

Scope of delivery: 1 welding shoe, 1 set air jets, 1 unit stand, tool set

Description No.

ROWELD® D 4 / 15 Aero Basic 5.5502

Scope of delivery: 1 welding shoe, 1 set air jets, 1 unit stand, tool set

Description No.

ROWELD® D 2 / 10 5.5504

Workshopunits

360° rotatablePre-warming

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70

Manual welding extruder

ROWELD® D 8 / 30 AeroManual welding extruder with integrated air supply

RANGE OF USE

For welding containers, installations and pipeline construction inworkshop and building site operation.Suitable for PE, PP and PVDF materials, for welding wire Ø 3 mmand Ø 4 mm and a wall thickness of 8 - 30 mm.

KEY FEATURES

� Extremely light and handy� No additional assembly� Sturdy drive� Simple operation� Motor protection against cold-start

TECHNICAL DATA

Power consumption: 3,4 KWWelding performance: Ø 3 mm; 1,8 kg/h

Ø 4 mm; 3,2 kg/hWeight: 7,8 kg

ROWELD® D 4 / 15 AeroManual welding extruder with integrated air supply

RANGE OF USE

For welding containers, installations and pipeline construction inworkshop and building site operation.Suitable for PE, PP and PVDF materials, for welding wire Ø 3 mmand Ø 4 mm and a wall thickness of 4 - 15 mm.

KEY FEATURES

� Extremely light and handy� No additional assembly� Sturdy drive� Simple operation� Motor protection against cold-start

TECHNICAL DATA

Power consumption: 3,0 KWWelding performance: Ø 3 mm; 1,1 kg/h

Ø 4 mm; 1,8 kg/hWeight: 5,5 kg

Scope of delivery: 1 welding shoe, 1 set air jets, 1 unit stand, tool set

Description No.

ROWELD® D 8 / 30 Aero 5.5506

Scope of delivery: 1 welding shoe, 1 set air jets, 1 unit stand, tool set

Description No.

ROWELD® D 4 / 15 Aero 5.5503

Workshopunits

360° rotatablePre-warming

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Service, maintenance, repairs

The ROWELD® range is quality plastic welding technologysupplied by ROTHENBERGER.

Our service program comprises optimal after sales serviceto maintain the quality, availability and safety ofour products.

By expanding our service network we can ensure the quick,safe and perfect maintenance and repair of your equipment.

Please request our service pack offering further information!

Training• welders training is available in our training centre orin your facility

• service Training is available in our factory servicecentre in Hessisch Lichtenau

Hire machinesTo complement your pool of welding machines and to cover yourpeak requirements, we maintain a pool of hire machines compri-sing

• thermo compression butt welding machines up to Ø 630 mmfor building sites

• thermo compression butt welding machines up to Ø 315 mmfor workshops

The current list of machines in the hire pool and the hire terms areavailable upon request!

Spare parts serviceOur spare parts service is available for all ROTHENBERGERROWELD® machines.

Our Express Service makes every effort to dispatch your spare partswithin 24 hours.

Please send your spare parts order with indication of

• machine type• serial number• year of construction• spare part description• spare part no.

to our spare parts fax number +49 (0) 6195 -74422

ROCUT®, ROWELD® are registered trademarks ofROTHENBERGER Werkzeuge GmbH.

ROWELD® Customer service, service, hire equipmentand training

Imprint

ROTHENBERGER Werkzeuge GmbHIndustriestraße 7D-65779 Kelkheim / GermanyPhone: + 49 (0) 61 95 / 800-1Fax: + 49 (0) 61 95 / 7 44 22e-Mail: [email protected] court Königstein / Taunus HRB 2732

In the course of technical further development and the adapta-tion to the requirements of our clients, the illustrations,configurations, performance details, features, dimensions andweights of products can change without obligation or priornotification. We are not obligated to make appropriate amend-ments to products that have already been supplied.We also reserve the right to delete items from our product range.

All preceding versions become invalid with the issue of thiscatalogue.Standard details are without engagement.

Work details and advice on use and safety are without engage-ment and do not in any way replace legal or other (e.g. accidentprevention and insurance association) regulations in the respec-tive countries.

No part of this catalogue must be reproduced in any way – bymeans of reprinting, photocopy, microfilm or any other process– without the prior written consent of ROTHENBERGER Werk-zeuge GmbH or translated into a machine-readable language orstored in electronic systems and processed there. Amendmentsand additions to the catalogue are prohibited.All rights reserved for all countries.

AIRAC, AIRPROP, Interlot, ROBEND, ROBOY, ROCAM, ROCLEAN,ROCUT, RODRUM, ROFLEX, ROLOT, ROMAX, ROMIC, ROMIG,ROPUMP, ROSTAR, Rothenberger ROWELD, ROTEST, ROTORCH,ROVLIES, ROWO, ROXY, UNIDRILL are registered trademarks ofROTHENBERGER AG © 2007 ROTHENBERGER Werkzeuge GmbH,Germany.

© 2007 ROTHENBERGER Werkzeuge GmbH, Germany

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ROTHENBERGER UK Limited2, Kingsthorne Park, Henson WayKettering • GB-Northants NN16 8PXTel. + 44 15 36 / 31 03 00 • Fax + 44 15 36 / 31 06 [email protected]

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ROWALT Utilaje SRLStr. 1 Mai, no. 4RO-075100 Otopeni-Bucuresti, IlfovTel. +40 21 /3 50 37 44 • +40 21 /3 50 37 45Fax +40 21 /3 50 37 [email protected]

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ROTHENBERGER Werkzeuge- und MaschinenHandelsgesellschaft m.b.H.Gewerbeparkstraße 9 • A-5081 Anif near SalzburgTel. + 43 62 46 / 7 20 91-45 • Fax + 43 62 46 / 7 20 91 [email protected] • www.rothenberger.at

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ROTHENBERGER Pipe Tool (Shanghai) Co., Ltd.D-4, No. 195 Qianpu Road, East New Area of SongjiangIndustrial Zone, Shanghai 201611, ChinaTel. + 86 21 / 67 60 20 77 • + 86 21 / 67 60 20 61Fax + 86 21 / 67 60 20 63 • [email protected]

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ROTHENBERGER Deutschland GmbHIndustriestraße 7 • 65779 Kelkheim/GermanyTel. +49 (0) 6195 / 800 8100 • +49 (0) 6195 / 800 [email protected]

ROTHENBERGER Werkzeuge Produktion GmbHLilienthalstraße 71 - 87 • D-37235 Hessisch-LichtenauTel. + 49 (0) 56 02 / 93 94 - 0 • Fax + 49 (0) 56 02 / 93 94 636

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ROTHENBERGER Worldwide

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Industriestraße 7D-65779 Kelkheim/Germany

Telefon + 49 (0) 6195 / 800 - 0Fax + 49 (0) 6195 / 800 - 3500

[email protected]

www.rothenberger.com