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FITMENT INSTRUCTIONS TOYOTA LAND CRUISER DOUBLE CAB TOYOTA LAND CRUISER SINGLE CAB LIKE SHARE FOLLOW PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE.

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Page 1: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

FITMENT INSTRUCTIONSTOYOTA LAND CRUISER DOUBLE CABTOYOTA LAND CRUISER SINGLE CAB

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ATTEMPTING TO ASSEMBLE.

Page 2: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

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DESCRIPTION QTY EXAMPLEFITMENT KIT CONTENT (COMPONENTS)

FITMENT KIT CONTENTS & REQUIRED TOOLS

Nyloc Nut M8 8

WAS

HERS

NUTS

DOUBLE & SINGLE CAB

BOLT

S

6Set Screw M8 x 40

M8 X 20 Flat Washer 16

Plastic Hole Cover Cap

Tectyl

M8 Square Weld Nuts

4

1

8

DOCUMENT REVISION 1.

Page 3: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

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FITMENT KIT CONTENTS & REQUIRED TOOLS

WARNING LABELS

Ensure that only the recommended tools are used during the assembly procedureof the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.Take note to the symbols indicating possible safety hazards during assembly and touse the relevant personal protective equipment and safety measures as indicated.

Pinch Hazard Please Keep Hands & Fingers Safe

Heavy Load Please Lift Correctly

Electrical Hazard Please Use Caution

WARNING! !

Noise Hazard Please Use Ear Protection

Eye Hazard Please Wear Protective Eyewear

Hand Hazard Wear Protective Gloves

CATEGORY TOOLS EXAMPLE

TOOL

S

Socket wrench

Flat Spanners

REQUIRED TOOLS

No. 13 SOCKET

NO. 13 FLAT SPANNER

Drill Bit

Hand Operated Drill

10mm STEEL BIT

HAND OPERATED DRILL

Torque Wrench FULL SET

Hammer 2 POUND BALL HAMMER

Centre Punch 4MM CENTRE PUNCH

Page 4: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

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FITMENT OF THE RSI SMARTCANOPY TO VEHICLE

PLEASE ADHERE TO BELOW TO PREVENT DAMAGE TO VEHICLE AND RSI SMARTCANOPY DURING FITMENT

W ARNING

!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ABOVE2. ONLY USE THE HARDWARE PROVIDED IN THE FITMENT KIT OUTLINED IN THIS BOOKLET3. HANDLE ALL RSI SMARTCANOPY FITMENT COMPONENTS WITH CARE UPON UNPACKING4. IT IS RECOMMENDED THAT THE MINIMUM OF FOUR PEOPLE ARE USED TO LIFT THE RSI SMARTCANOPY5. NEVER USE ACETONE ON PAINTWORK

STEPONE

STEPTWO

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS

ACCOUNTED FOR AS INDICATED IN THIS BOOKLET

2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO

ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED

1. REMOVE ANY CAB GUARD, ROLL BAR, TONNEAU COVER ETC.

STEPTHREE

1. LOWER THE TAILGATE AND ENSURE IT DOESNT TOUCH THE TOW BAR TO PREVENT DAMAGE, UNHOOK THE CHAINS FROM THE LOAD BIN SIDE WALLS2. PLACE CANOPY ON THE BIN AND MARK HOLES FOR DRILLING.3. ONCE THE HOLES ARE MARKED (LEFT AND RIGHT SIDE) TAKE THE CENTRE PUNCH AND PUNCH A MARK IN THE CENTRE OF THE HOLES.4. TAKE THE 4MM DRILL BIT AND DRILL A PILOT HOLE5. ONCE PILOT HOLES ARE DRILLED, TAKE YOUR 10MM DRILL BIT AND OPEN THE 4MM HOLES ( MAKE SURE TO WEAR EYE PROTECTION) ONCE HOLES ARE 10MM, CLEAN OFF EXCESS BURR6. APPLY TECTYL ON THE INSIDE OF THE HOLES TO PREVENT RUST7. PLACE CANOPY ONTO BIN AND ALIGN ALL MOUNTING HOLES (2 REAR HOLES AND 4 DRILLED OUT HOLES)

M8 X 40 Set Screw

M8 X 20 Fender Washer

M8 X 20 Fender Washer

M8 X 40 Set Screw

M8 Nylock Nuts

M8 X 20 Fender Washer

M8 X 20 Fender Washer

M8 Nylock Nuts

Page 5: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

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FITMENT OF THE RSI SMARTCANOPY TO VEHICLE

STEPFOUR

1. FIT SCREWS AND WASHERS AS SHOWN IN A DIAGRAM ABOVE

M8 X 20 Fender Washer

M8 X 40 Set Screw

M8 Nylock Nuts

M8 X 20 Fender Washer

M8 X 20 Fender Washer

M8 Nylock Nuts

M8 X 20 Fender Washer

M8 X 20 Fender Washer

M8 Nylock Nuts

Tailgate Chain And Bracket

STEPFIVE

1. FIT TAILGATE CHAIN AND BOLT TO MOUNT THE REAR OF THE CANOPY. (SEE DIAGRAM ABOVE)

Page 6: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

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FITMENT OF THE RSI SMARTCANOPY TO VEHICLE

STEPSIX

1. ONCE CANOPY IS FITTED SECURELY ONTO THE LOAD BIN, PLACE PLASTIC HOLE COVER CAP

AS SHOWN ON THE DIAGRAM BELOW

Plastic Hole Cover Cap

Page 7: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

FITMENT OF THE RSI SMARTCANOPY

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STEPSEVEN

1. SPACE OUT BOLTS SO THEY DO NOT INTERFERE WITH THE TOP HAT SECTION ON THE FRONT FLANGE. (SEE IMAGE BELOW.)2. SPACE BOLT OUT WITH A FEW WASHERS OR CUT SHORTER.3. DO NOT OVER TIGHTEN BOLTS AND DAMAGE THE CANOPY!

D RUBBER.

LOADBIN.

INTERFERENCE.

RSI SMARTCANOPY.

LOADBIN.

D RUBBER.

SPACE OUT WITH WASHERS.

RSI SMARTCANOPY.

INTERFERENCE:

SOLUTION:

Page 8: RSI - land cruisers - Fitment instruction guide · toyota land cruiser double cab toyota land cruiser single cab like share follow please ensure to read assembly instructions carefully

7RSISMARTCANOPY SMARTCANOPYDBN 031 700 5925 CPT 021 981 2301JHB 011 974 0370

THANK YOU FOR PURCHASING A RSI SMARTCANOPY. SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE FITMENT, FEEL FREE TO CONTACT US

FITMENT OF THE RSI SMARTCANOPY

STEPEIGHT 1. SLIDE M8 WELDNUTS INTO ROOF RAILS.

2. BOLT ROOF MOUNTED ACCESSORIES TO THE WELDNUT CLAMPING THE ACCESSORIES DOWN.

ONLY REQUIRED WHEN FITTING ROOF MOUNTED ACCESSORIES

M8 WELDNUTS SLIDE INTO ROOF RAILS WHEN BOLTING DOWN ROOF MOUNTED ACCESSORIES.