S I INTER PACK (ISO/TS 16949:2009 certified ) Trim Cover & Luggage Manufacturing Company

1Company Profile Presentation

2

UNIT-III Survey No: 209/2, Behind Tata Technology Hinjewadi,Pune,Maharashtra UNIT-IV E-48,MIDC,Ambad Nashik, Maharashtra UNIT -V 7,Natraj Industrial Area,Sanand, Gujarat

S I AUTO PACK B-6,Industrial Estate,Kicha bye pass Rudrapur,Uttaranchal

Plants Location and address In India

UNIT -VI D1/2,MIDC Industrial Area,Chakan , Pune , Maharashtra UNIT -VII 173-D,Belur Industrial Estate Dharwad,Karnataka

UNIT- VIII E-39,Ambad,Nashik, Maharashtra UNIT-IX 374,Pace City,2,Sector,37,Udhyog Vihar,Gurgaon, Haryana.

UNIT-XI 483/2B1,Sengundram Industrial Area,Maraimalai Nagar,Tamilnadu.

UNIT-XII 580.Pace City,2,Sector-37,Gurgaon,Haryana

UNIT-XIII S.No.579/1B,Kempatty Road,Kallukondapalli,Near Hosur Ceramic Pvt Ltd,

UNIT-III 238,Udyog Vihar,Phase VI,Sector-37 Gurugram, Haryana

UNIT -1 Head & Business Office,35 mile stone,NH-8,Gurugram

3 Introduction of S I Inter Pack Group

Units Date of Inception Product Range Customers Manpowers

Unit II Nov. 2003 i) Trim Cover for Car ii) Trim Cover for Cinema iii) Arm Rest Assay

i) Krishna Maruti Ltd.ii) IAC iii)Mothersun Sumi

230

Unit III Dec. 2007 i) Trim Covers for Car , Bus , Commercial Vehicles

i) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) MSKH Seating System Pvt. Ltd. iv) CVG Seating (I) Pvt Ltd.

110

Unit IV Mar.2009 i) Trim Covers for SUV Car i) Lear Automotive India Ltd. 180Unit V Apr.2010 i) Trim Covers for Car i) Johnson Control Automotives Ltd. 85

Unit VI Mar.2011 i) Trim Covers for Car i) Lear Automotive India Pvt Ltd .Chakanii) IAC , Chakan iii)Varroc 89

Unit VII Apr.2011 i) Trims for Bus & Commercial Vehicle i)Johnson Control Automotives Ltd. 60

Unit VIII Jul.2011 i) Soft Luggage Mfg. i) VIP Industries Ltd. 100Unit IX Jun.2013 i) Soft Luggage Mfg. i) VIP Industries Ltd. 59

S I Auto Pack Apr.2008 i) Trims for Commercial Vehiclei) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) Harita Seating System India Ltd . 290

Unit XI Aug.2012 i) Trim Covers for Car i) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) NHK F Seating System Pvt. Ltd. 300

Unit XII Jan.2014i) Trim Cover for Car ii) Ornamental Pieces for Car Door Trims & Shrink Wrap Films

i) TS TECH Co. Ltd . ii) KML iii) Sumi Motherson .iv)Toyoda Gosei

120

Unit XII March.2015i) Trim Cover for 2 Wheeler /3 Wheeler i

i) Harita Seating System India Ltd.Hosur. ii) Harita Fehrer Seating System India Ltd. 110

4Mission , Vision , Value

❖ Mission

We at S I Inter Pack , are committed to build the world class organisation for Trim &Luggage Manufacturer, and cater supplies to all automotive, Luggage& others customers.

❖ Vision

Be a Leader in our business through world class manufacturing practices, by upgrading latest technology into the manufacturing process and improving manufacturing methods.

❖ Value

1. Customer oriented approach in our all actions. 2. Meeting commitments to all associated parties. 3. Team work through trust amongst people. 4. Continual improvement.

5Quality Policy & Quality Objective

❖ Quality Policy

We, at S I Inter Pack, are committed to become a world-class supplier of trim components & Luggage customers. Our supplied products shall be exceeding customer expectations & we shall always strive to meet our customer requirements on cost, quality and timely delivery. We shall achieve total Customer Satisfaction. And continually improve the effectiveness of Quality Management System.

❖Quality Objective

▪To shall strive to achieve 100% Customer Satisfaction. ▪To reduce costs of process & eliminate the waste. ▪To ensure consistent in quality and delivery as per customer need. ▪We shall strive for employee empowerment, teamwork and motivation, which we feel, shall be significant contributor to the continual growth of the organisation.

6Organisation Structure

Co-Founder & Business Head

Mr. Ajit Khullar

Unit Head(Hinjewadi)

Mr. Avnish Sharma

Unit Head(Dharwad)

Mr. Binay Kumar

Plant Head(Sanand)

Mr. R.K. Saini

Head SBU & NBD (Chennai & Hosur)

Mr. Shaaju Babu

)C

C.B.O(South & West Zone)

Mr.Raushan Choudhary

)C)C

Head S.B.U. Accounts

Mr.Vinay Dewan(Nashik & Rudrapur)

Mr.R.P.Saini

Head S.B.U & Bags

)C

Head S.B.U (Chakan)

Mr.Rajan Kumar

& New Initiatives )mCC.Q.O

Mr.Sagar Agale

Unit Head(GRG)

Mr. Sajid Siddique

Manpower & Facilities Manager

Mr.M.M Pathak

7Product Range

1.Car Seat Trims 3.Railway seat Trims 4.Bus Seat Trims

5.Two wheeler Trim 7.Ornamental pieces 8. Soft Luggage

2. Passenger Vehicle Seat Trims

6. Laptop & School Bags

8Two Wheeler & Four Wheeler accessories

Royal Enfield TVS

Scorpio Seat covers

Four Wheeler Covers

Royal Enfield TVS

Imperio Arm Rest

Gaitor

TRIM Covers Ornamental Pieces Soft Luggage

9 Strength ,Capability & Business

S I Inter Pack, is a experience of over a fourteen years in the field of Trim Manufacturing. The Group is known for its high Quality, good service ,On time supply and right price. Groups commitment towards high quality is trusted by various multinationals with whom the Group enjoys relationship of fourteen years . S I Inter Pack Group is a established, resourceful, and diversified in Four segments namely –

❑ Trim Covers - 76% ❑ Soft Luggage - 14% ❑ Ornamental Pieces -10%

The Groups strength is Trim Manufacturing in which it has been able to achieve new heights. The Group Trims segment has a capacity of 7500 Sets / Day and is a preferred OEM supplier to multinationals like ……….

1) Johnson Controls Automotive Ltd 2) Krishna Maruti ltd . 3) Lear Automotive India Pvt. Ltd . 4) MSKH Seating system Pvt. ltd . 5) Harita Seating System Ltd. 6) TS TECH Sun India Pvt Ltd . 7) NHK F. Krishna India Automotive seating Pvt Ltd. (NFK) 8) CVG Seating (I) Pvt Ltd. 9)Harita Fehrer Seating ystem India Ltd. 10) NHK Spring India Ltd.

.

10Sales Figure of Last 7 Years in Car Setssa

les

in S

ets

0

225000

450000

675000

900000

2009

-10

2010

-11

2011

-12

2012

-13

2013

-14

2014

-15

2015

-16

2016

-17

9,00,000

7,85,571

6,78,571

5,89,286

5,19,4645,38,5004,82,821

3,20,607

.

11Sales numbers of BackPacks in last 4 yearssa

les

in S

ets

0

250000

500000

750000

1000000

2013

-14

2014

-15

2015

-16

2016

-17

9,66,711

7,20,000

4,82,821

2,40,000

.

12Sales numbers of Trolly Bags in last 6 yearssa

les

in S

ets

0

50000

100000

150000

200000

2011

-12

2012

-13

2013

-14

2014

-15

2015

-16

2016

-17

1,83,572

1,51,7781,39,960

1,14,560

59,682

16,330

.

13Sales numbers of Bikes in last 3 yearssa

les

Fig

in S

ets

0

300000

600000

900000

1200000

2015

-16

2016

-17

2017

-18(

Proj

ecte

d)

12,00,000

10,00,000

4,50,000

List of Machines

Sr. No. Machine Type

Qty

Unit-II Unit-III Unit- IV

Unit - V Unit - VI

Unit - VII

Unit - VIII

AUTO PACK

Unit - IX

Unit- XI

Unit- XII

Unit- XIII

1 Air Compressor 2 1 1 1 1 1 1 1 2 1 1 1

2Stitching Machines 142 110 130 72 34 60 90 246 142 310 80 78

3 PVC Welding Mc 1 14 Punching Press 1 1 1 1 1 1 1

5PVC Cutting Machine

12 5 3 4 2 2 4 12 4

6End Cutting Machine

4 4 2 2 2 2 2 4 2

7 Inter-Locking Mc 1 1 18 Lathe Mc 3 39 Milling Mc 1 1

10Center less Grinder 1 1

11 MIG Welding Set 1 112 Hierodulic Press 1 113 Power Press 1 114 D G Set 2 1 1 1 1 1 1 1 2 115 CNC Cutting M/C 1 2 216 Quilting Machine 1 1

17Air Bag

stitching Machine

1

14

List of Instruments & Equipment's

Sr. No Equipment Type

Qty

Unit-II Unit- III

Unit-IV Unit – V

Unit – VI

Unit – VII

Unit – VIII

AUTO- PACK

Unit – IX

Unit- XI

Unit- XII

Unit- XIII

1 Weighing Scale 2 2 1 1 1 1 1 1 1 1 1 12 Thickness Gauge 1 1 1 1 1 1 1 1 1 1 1 13 Micrometer 1 1 14 Vernier Caliper 2 1 1 1 1 1 1 15 Scale 16 12 8 6 4 4 8 10 10 156 Volt Meter 27 Dial Gauge 1 1 1 1 1 1 18 Height Gauge 1 19 Radius Gauge 110 Angle Protector 111 Inrocess

Receiver Gauge4

12 Correction Gauge 413 In chi Tape 6 4 4 4 2 2 6 6 6 10 5 614 Temp Checking

Instrument

15 Tensile Tester 1 1 1 1 116 Scan-O-Light Machine 1 1 1 1 1 117 Photo Spectrometer 1 1 1 1 118 Flammability Chamber 1 1 1

15

List of Materials

Sr. No Material Type

Qty

Unit-II Unit- III

Unit-IV Unit – V

Unit - VI

Unit - VII

Unit - VIII

AUTO PACK

Unit - IX

Unit- XI

Unit- XII

Unit- XIII

1 L D Plastic Granules

2 Plastic Ornamental Pieces

3 Adhesive

4 Plain PVC X X X X X X X x x x

5 Dotted PVC X X X X X X x x x

6 Blue Printed PVC X X

7 Design Fabric X X X X X X X X X x x x

8 Plane Fabric X X X X X X X X x x x

9 Carpet X X X X X X X X x x x

10 Teflon Strip X X

11 Plastic Eyelet X X

12 Fire Woven Cloth X

13 Railway Raxin X

14 Pipe Frames X

15 Ply Board X

16 P U Pad X

17 Foam X

18 Thread X X x x X X X x X x x x

19 Bright Bar X

20 Steel Wire X

16

17OEM for Which we work ....as a Tier -2 supplier

MARUTI SUZUKI :- Alto 800 , SX4 , WagaonR, Ecco, Versa, Zen , Alto K 10 , Swift dzire , Omini .

TATA MOTOR :- Manza , Aria , Indica Vista , Indigo , Indica , Sumo , Winger , Marina , Nano ,Micron Bus , School Bus , Tata ACE , Tata Magic .

M & M :- Scorpio , Xylo , Bolero , Maximo, XUV500 , Qunto , Verito . TUV300,KUV100.

GENERAL MOTOR :- Spark ,Beat.

VIP INDUSTRIES LTD :- Soft Luggage , Sky bags .

FORD MOTOR LTD :- Eco Sport .

RENAULT : Duster,Kwid.

TOYOTA :- Etios .

HONDA : Brio , Amenz ,Mobilio

NISSAN :- Terrano , Datsan

18OEM for Which we work ....as a Tier -2 supplier

TVS:- Auto,Bike-Star City Plus

ROYAL ENFIELD:-NT 51,C5.

ASHOK LEYLAND:- NGICV,ANGICV.

ISUZU:- RT64 Passenger Vehicle

TATA MARCOPOLO:- School Bus,Domestic Bus,Y1 High Bus,Y1 School Bus.

JEEP:-Compass

19 Our Valuable Customer’s

▪ Luggage Manufacturing Company :-

▪ Car Seat Manufacturing Companies :-

▪ Interior Parts Manufacturing Companies :-

.

20Achievement & Awards

❑ Year 2009-10 : Got Award from TJC for “Runner Up “ – Supplier Quality Improvement .

❑ Year 2007 -08 : Start Trim Manufacturing as Tier 2 Supplier for TJC .

❑ Year 2008-09 : ISO 9001:2008 Certified .

❑ Year 2010-11 : Got Award from TJC for “participation & Improvement in Product Quality “

❑ Year 2009-10 : Got Award from TJC for Supplier recognition certificate for the excellent delivery & Quality performance.

❑ Year 2008-09 : D & B D-U-N-S Certified .

.

21

❑Year 2011 -12 : Got award from TJC for participation for presenting & sharing the Quality improvement Project as a part of Quality Month celebration Nov.2011 .

❑Year 2011 -12 : Got award from TJC As a “ Runner Up “ in Supplier Quality Improvement Competition held during the Quality month Nov .2011.

❑Year 2011 -12 : Got Award from TJC for Best Delivery performance in year 2011 for trim commodity .

❑Year 2011 -12 : Got Award from TJC For Best Response in year 2011 for trim commodity .

❑ Year 2011-12 : Got Award from TJC, Chinchwad for Best Kaizen exercise.

❑ Year 2010-11 : ISO /TS 16949:2009 certified .

Achievement & Awards

.

22

❑ Year 2012 -13 : Got Award from TJC For Good Launch Support.

❑ Year 2012-13 : Got Award from TJC For Best Delivery performance. .

Achievement & Awards

❑ Year 2012 -13 : Got award from TJC As a “ Winner “ in Supplier Quality Improvement Competition held during the Quality month Nov .2012

❑ Year 2013-14 : Got award from JCAL for Sustainability for the Year 2013.

Achievement & Awards

❑ Year 2014-15 : Got Award from LEAR Asia Pacific , For Best Supplier for the Year 2014-15 in Trims commodity.

❑

❑

❑

❑

❑

❑

❑❑ Year 2013-14 : Got Award from LEAR , Chakan For Best Quality performance

For the Year 2013-14. .

23

24Achievement & Awards

Unit - II : Won 2nd Prize in Quality Circle Competition at Maruti Center for Excellence in Jun.05

Unit – III : Awarded to M/S S I Inter Pack pune for the excellent Delivery & Quality performance month Oct.09

Unit - II : Received Best Overall Performance award from KML in Dec.05

Unit - II : Awarded the outstanding overall performance award for two year running By Krishna group at their vendor meet, for the Year 05-06.

Unit – III : Won Runner up Prize in Quality Circle competition at TJC , Hinjewadi for the year 09-10.

Unit – III : Got award from TJC for participation for presenting & sharing the Quality improvement Project as a part of Quality Month celebration Nov.2011

Unit – III : Got award from TJC As a “ Runner Up “ in Supplier Quality Improvement Competition held during the Quality month Nov .2011

Unit – III : Got Award from TJC for Best Response performance in year 2011 for trim commodity.

25Achievement & Awards

Unit – V : Got Award as Best Overall Performance Supplier for the Year 2010-11

Unit – III : Got award from TJC , Chinchwad for Kaizen exercise & participation in TATA MOTORS journey towards.

Unit - IV : Awarded the outstanding overall performance award for the year of 2009-10 by Lear corporation , Nashik

AUTO PACK : Awarded the 100% Delivery & No customer concern performance for the month of the Aug.09 from TJC , Rudrapur their Vendor meet for the year 09-10.

AUTO PACK : Got the award from TJC ,Rudrapuer for Best supplier for the year 2009-10.

Unit – III : Got Award from TJC for Best Delivery performance and Good Launch support for the year 2012 -13.

Unit – III : Got Award from TJC for Best Delivery performance in year 2011 for trim commodity.

Unit – IV : SEMI FINAL WINNER IN POKA YOKE COMPETITION HELD IN MAHINDRA & MAHINDRA. Month- Oct .2012

26Achievement & Awards

SI AUTO PACK : Got the award from TJC , Rudrapur for Best Response for the year 2012 .

Unit – III : Got award from TJC As a “ Winner “ in Supplier Quality Improvement Competition held during the Quality month Nov .2012

Unit – III : Got award from JCI for Sustainability for the Year 2013 .

Unit –XI: Got award from Lear As a “ Good Support “ for the Year 2013

Got Award from Lear Asia Pacific for Best supplier of the year 2014-15 in Trims commodity.

Unit –VI : Got award from Lear as a “ Best Quality Performance “ for the Year 2013 -14

27 Upgrading Activities – Quality Circle

UNIT-III Single piece Flow

UNIT – II Single piece Flow UNIT-II Using 7QC tools & 8D techniques for resolve the Quality issues.

UNIT –III Activities & Training for Quality Month Nov.2011

UNIT – III Quality Circle team

UNIT –II Presentation for Quality Improvement .

UNIT –III Presentation for Quality Improvement .

UNIT –III Awareness program for Quality Improvement

28 Upgrading Activities – Automation

❑ AIR BAG STITCHING MACHINE

❑ PATTERN SEWING MACHINE

❑ LECTRA,GERBER,YIN JAPAN: CNC CUTTING MACHINE

29Thank You !!!