s o l u t i o ns r g y e n e v e i - arabian · pdf fileregular basis has enabled the company...
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INN
OVA
TIVE E
NERGY SOLUTIONS
www.arabian-industries.net
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The CompanyArabian Industries Manufacturing LLC (AIM LLC) a subsidiary of
the holding company Arabian Industries LLC was established
to consolidate its manufacturing facilities, operations and
capabilities in energy sector. Opening our doors for business
in 1991 with our first factory at Rusayl (Sultanate of Oman),
AIM LLC today offers our esteemed customers a spectrum
of energy solutions through comprehensive and custom
engineered products and services. Our operations are
currently established in four different countries in Middle East.
AIM LLC has world class fabrication facilities strategically
located in Oman and in Iraq. Company is currently setting
up another two state-of-the-art fabrication facilities in Saudi
Arabia and in Abu Dhabi. With more than 800 people across
its four operating locations, AIM LLC is positioned as one of the
Middle East’s Premier manufacturing companies for critical
process equipment, engineered modular packages, heat
transfer equipment and other special services. Technological
leadership, process innovations and continuous improvement
have propelled and sustained AIM’s dominance in critical
process equipment & process module segments.
AIM LLC is an IMS certified company (ISO 9001:2008, ISO
14001:2004 & OHSAS 18001:2007) and our facilities are
accredited to ASME– U, U2, S and NB & R certificates. For more
then two decades, the Company has provided a range of
products & solutions while maintaining a relentless focus on
Safety & an uncompromising standard of Quality. As AIM LLC
spreads its wings in business with more products, facilities &
capabilities, we have evolved into a reliable & complete
solution provider to both local & international Clients in Oil &
Gas, Refinery, Petrochemical and Power sectors.
ARABIANINDUSTRIES
LLC
ARABIAN INDUSTRIES PROJECTS
(AIP)
ARABIAN INDUSTRIES
ENERGYSOLUTIONS
(AIES)
ARABIAN INDUSTRIES TECHINICAL
SUPPORT(AITS)
ARABIANINDUSTRIES
MANUFACTURING(AIM)
We Engineer, We Manufacture , We Deliver
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Products & SolutionsArabian Industries Manufacturing LLC (AIM LLC)operates through following major divisions:
Process Equipment(Pressure Vessels,
Columns & Reactors)
Process Modules andPre-Engineered Skid
packages
Heat Transfer Equipment
Cladding & Cladded Products
Auto Pipe Spool Fabrication
Storage Tanks & Silos
Special Coating Division
Repair, Refurbishment, Retrofit & Site Support
Division
Stand-alone Special Services
Committed to Oil & Gas Industry
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Process Equipment
AIM LLC engineer and manufacture process equipment for a wide
range of Oil & Gas applications (on shore & offshore), Refinery and
Petrochemical plants under severe operating conditions of pressure
and temperature. AIM LLC’s facilities manufacture Pressure Vessels &
Columns conforming to ASME -“U”, “U2”, S, & “NB”, “NB-R” Stamps &
materials of construction handled include CS, LTCS, LAS, SS, DSS, Solid
Incoloy, Cladded-SS, Inconel-625 & Inconel-825 . More than two decades
of its operations, AIM LLC has been able to adapt, upgrade & innovate
its fabrication capabilities to follow stringent & evolving customer’s
demand with respect to the requirements including the changes for
dimensions, thickness, weight and of upgrading materials requirements.
Company’s strong track record in investing in the latest technology,
state-of-the-art manufacturing facilities & training of its workforce on
regular basis has enabled the company to attain a leadership position
in each of the markets it operates in.
Process Modules and Pre-Engineered Skid packages
AIM LLC pioneered innovative concepts in process packaging,
standardization and modularized facilities to reduce overall project
cost. It has proven capability for engineering, fabrication, testing,
transportation, pre-commissioning, commissioning, site performance
test, guarantee run and training for custom-designed and purpose
built process plant and packages. It offers complete suite of process
modules from smaller skids to major modules which fit together to form
a complete plant.
Our capabilities include:
1. Separation Packages (2 & 3 Phase Separation)
2. Fuel Gas Treatment Systems
3. Produced Water Treatment Systems
4. Gas Dehydration Packages
5. Gas Sweetening Systems
6. Crude Oil & Condensate Stabilization/Treatment
7. Custody Transfer/Fiscal Metering System
8. Pig Launcher & Receiver Skid & Pig Handling System
Total Solution Provider for Energy Sector
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Heat Transfer Equipment
AIM LLC is a recognized leader in the design and manufacturing
of shell & Tube heat exchangers and ACHE’s. AIM LLC has
exceptional experience and knowledge in engineering,
manufacturing and testing of various types of heat transfer
equipment such as Shell & Tube heat exchangers, air coolers
(ACHE’s), condensers (ACC’s) and OTSGs for Refinery,
Petrochemical & Power industries in accordance with
International codes and standards such as TEMA and ASME.
Our reputation as a highly reliable supplier is built on a long
tradition of knowledge and technical skills, always striving for
continuous improvement. AIM LLC can offer shell and tube heat
exchangers & ACHE’s in a variety of materials such as Carbon
steel, Stainless steel, DSS, Cupro-Nickel, Titanium, Incoloy and
other Exotic materials.
Cladding & Cladded Products
AIM LLC is a leader in Cladding with comprehensive weld
overlay cladding capabilities which include Electro Slag Strip
Cladding, automated vertical & horizontal cladding rigs with
twin hot wire TIG, automated MIG and butt welding stations
for various sizes , weight and base metal thicknesses. Pressure
vessels & any piping product forms are produced in variety of
material combinations (base & weld overlay) under turnkey
solutions or as standalone supplies. State-of-the-art processes
and machineries ensures the overlay process meets ASME,
international and stringent most customer requirements with
respect to quality and other compliances delivering best
economic benefits to its customers.
Delivering Excellence in Manufacturing
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Auto Pipe Spool Fabrication
AIM LLC operates a fully Automated Pipe spool fabrication Plant with
an annual fabrication capacity in excess of 1.0 million DID. Facility is an
“one-stop customized shop” for pipe spool fabrication for larger projects
and equipped with customized “on-line” tracking & bar coding system
to track live status on fabrication, NDT, FD, Painting, Inspection Release,
Dispatches and Test Packs . Facility have track record for large scale
fabrication of pipe spools in CS, LAS and LTCS & in exotic materials such
as Duplex / Super Duplex / SS, Cupro-Nickel, Cladded & Solid CRA.
Storage Tanks & Silos
AIM LLC has manufactured storage tanks of all dimensions for storage
including liquids and gases. We provide complete solution for shop &
site fabricated storage tanks from engineering, fabrication, erection,
painting and handover in accordance with API 650. It has also
engineered, fabricated, supplied & erected silos and storage hoppers
for different applications like Aluminum Plants, Cement Plants, Gypsum,
Lime Stone, and Steel Plants.
Repair, Refurbishment, Retrofit & Site Support Services
As a manufacturer of critical process equipment & packages, AIM LLC is
well equipped to provide professional services for repair, refurbishment
& retrofit which benefit E&P Operators with considerable CAPEX & OPEX
savings. AIM sources critical internals and maintain OEM spare parts in
its facilities for process equipment and skid packages. Our ranges of
repair and refurbishment services include Integrity surveys, ASME Code
Vessels Repairs and re-certification services.
Delivering Value for Oil & Gas IndustryPressure Vessel Repair (West Qurna-1, Iraq for Exxon Mobil)HRSG Repair Works (OXY/PDO)
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Special Coating Division
AIM LLC provides wide variety of specialty painting and coating
services that are designed to meet the needs of nearly any industrial
or commercial environment. Facilities are equipped with both manual
and automatic blasting & painting facilities & is capable of handling
different types of jobs, including maintenance, turnarounds, outages,
and capital projects. Our Painting and Coatings Division employs
some of the most experienced and skilled craftsmen in the industry,
thus helping to ensure high-quality project results and optimal safety
performance.
AIM LLC offer full spectrum of protective coating & lining services
under its facilities including
• Epoxies, Polyurethanes & Inorganic Zn Silicates
• Thermal Spray Coatings (TSA)
• GRE and BELZONA coating
• Saekaphen Coating
• Tank lining
• Glass Flake lining and special polymer coating
Stand-alone Special Services
AIM is unique in combining its expertise & latest technologies to
provide stand-alone services in following areas:
• Manufacturing of Cladded Piping Bulks & Cladded line pipes
• Special weld metal overlays
• Exotic metal welding services viz. DSS/SDSS, Alloy steel, Clad
Overlay (butt), Solid CRA, Megalet welding
• Non-ferrous metal Welding
• HE Tube Sheet Drilling ,Tube expansion & Orbital Welding of
tubes
• Heavy Wall Plate Rolling Services
• Pickling & Passivation
• Chemical & steam cleaning services
• Repair & Re-Certification services for Process Equipment
(Shop & Site)
Your Reliability Partner
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AIM LLC facilities are summarized as follows:
Total
Under cover Fabrication & Associated Facilities
Open Yard fabrication & storage with handling facilities
Oman
125,000 m2
35,000 m2
90,000 m2
Iraq
40,000 m2
8000 m2
32,000 m2
Engineering Capabilities:
Our multi-disciplined Engineering group endeavors to offer optimum engineering solutions leading to lowest capital and operating cost. Wide ranges of software are used to engineer and optimize the solutions and products which include the following:
Software Area
HTRI Thermal/Process design of Heat Transfer Equipment
Ceaser II Piping stress analysis
PV Elite Mechanical Design of Pressure Vessels & Columns
STAADPRO Structural design
AutoCAD Drafting
CAD Worx 3D Modeling
Solid Works 3D Modeling & Drafting of components, assembly & equipment
E-Tank Mechanical & Structural Design of Storage Tank
BOCAD Structural Modeling & Detailer
Sultanate of Oman
AIM operates two world class fabrication facilities in Sultanate of
Oman - one at Sohar, a port city and another at Rusayl in capital
city, Muscat. These facilities manufacture complete range
of static equipment for Oil & Gas, Refineries, Petrochemicals,
Power, Fertiliser, Desalination and Chemical sectors. Sohar
manufacturing facility can handle a single section weighing
up to 300 MT with thickness up to 150 mm in mono block
construction.
Republic of Iraq
AIM LLC expanded its operations to Iraq in the year 2012 and
built a state-of-the–art manufacturing facility in North Rumaila.
The manufacturing facilities are backed by the latest facilities
for PWHT, pickling & passivation, radiography, ultrasonic,
magnetic particle & liquid penetrant examination, high
pressure testing & helium leak detection.
Rusayl (Sultanate of Oman) Factory
North Rumaila (Iraq) Factory
Sohar (Sultanate of Oman) Factory
Engineering Your Success
World-class Manufacturing Facilities:
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Quality Assurance & Certifications
AIM LLC’s quality systems are covered under IMS certification (ISO
9001:2008, ISO 14001:2004 & OHSAS 18001:2007) and its facilities are
ASME accredited to use to ASME– U, U2, S and NB & R certificates.
Corporate Social Responsibility at AIM LLC
AIM LLC’s vision and values remain firmly anchored to Middle East cultural
ethos with the interest of the community it operates always at the core of
its operations. We continue to leverage our social commitment through
volunteerism, employee giving, donations to charitable organizations
and collaborative programs with local institutes & colleges. We hire local
workers from where we operate, contributing to the development of
communities, new job creation and the growth of local businesses.
HSE Management
AIM LLC’s uncompromising commitment to quality, health, safety and
the environment is one of our core company values. AIM is committed to
a working environment that minimizes the risk to the safety and health of
all employees. We make every effort to address both the environmental
and health impact of our operations by reducing waste and emissions
and by ensuring injury-free work environment.
People & Culture
AIM LLC is a people-driven Organization. It takes pride in the diversity
of its employees and values the expertise that comes from its diverse
expat & local workforce. We continually strive to make everyone feel
welcome, confident and engaged.
Passion for Excellence
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Esteemed Clientele:
Disclaimer:In view of our constant endeavor to improve the quality of our products & services, AIM LLC reserves its right to alter or change specifications without prior notice. All photographs shown in this brochure are representative in purpose and to be used for reference only.
OMAN
UAE
IRAQ
KSA
Global Presence
Local Presence, Global Reach
SNCL
Partnering for Success
ROO
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AI Manufacturing is branching out to the GCC region and beyond. As we grow, we stand on the strength of our deep roots in Oman.
OUR ROOTS
OUR STRENGTH
DEEP IN
WE STAND ON
SULTANATE OF OMANRusaylP.O. Box 51, P.C: 124, Al-Rusayl, Sultanate of OmanTel.: +968 2205 6200 | Fax: +968 2444 6297Email: [email protected]
SoharP.O. Box 93, P.C: 327, Sohar Industrial Estate, Sultanate of OmanTel.: +968 2205 6300 | Fax: +968 2675 1643Email: [email protected]
REPUBLIC OF IRAQP.O. Box 2574, P.C: 42001, Al Basra, Republic of IraqTel.: +964 7809 4643 27 / +968 9980 7085Email: [email protected]
UNITED ARAB EMIRATESP.O. Box 39646, M2, Unit 206,Al Corniche Road Abu Dhabi, United Arab Emirates.Tel.: +971 2 639 6166 | Fax: +971 2 639 6155Email: [email protected]