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ts STP Limited

Port

Corporate Office707 Chiranjiv Towers, 43 Nehru Place

New Delhi 110 019Tel : +91 11 46561359, Fax : +91 11 46561358

Mobile : 0 81302 98888Email : [email protected] : www.stpltd.com

STP Limited

Page No

Company Profile ….. 1

Product Brief ….. 5

Waterproofing ProductsMembrane

SuperThermoLay APP APP Modified WP Membrane With Spum BondedPolyester Reinforcement

….. 11

SuperTene High Performance SBS Modified Self-AdhesiveMembrane

….. 13

Liquid MembraneShaliCryl RWP UV Resistant Heavy Duty Liquid Acrylic Roof Waterproofing ….. 15

ShaliUrethane BTD Single Component Elastomeric Bituminous PolyurethaneLiquid Membrane

….. 17

ShaliUrethane LHM Single Component Elastomeric Modified PolyurethaneWP Membrane

….. 19

ShaliUrethane LM Single Component UV Resistant Polyurethane WP LiquidMembrane

….. 21

TarFelt LM Sigle Component Cold Applied Water Based BituminousLiquid Membrane

….. 23

Chemical ProductsShaliCrete E Acrylic Polymer Coating ….. 25

ShaliCryl 215 Single Component UV Reistant Elastomeric Exterior Coating ….. 29

ShaliSBR Latex Bonding Adminture For Adhesion & Repairs of ConcreteStrucutres

….. 31

STP No 1 Liquid / Powder Waterrpoofing and Plasticizing Admixture ….. 33

AdmixtureShaliPlast P Water Reducing Admixture ….. 35

ShaliPlast PCE High Performance Poly-carboxylated Ether BasedSuperplasticiser

….. 37

ShaliPlast R Set Retarding Admixture ….. 39

ShaliPlast SP High Range Water Reducing Cum Retarding Admixture ….. 41

ShaliPlast HP High Range Water Reducing Plastisizer ….. 43

GroutsShaliGrout 50 Single Component Free Flow Non-Shrink High Strength /

Fludity Grout….. 45

ShaliGrout 73 Single Component Free Flow Non-Shrink High Strength /Fludity Grout

….. 47

ShaliGrout EI Two Component Epoxy Injection Grout For StructuralStrengthening

….. 49

ShaliGrout IP Two Component Epoxy Injection Grout For Cement / Mortar/ Concrete

….. 51

Product Name

IndexBrief Line

Page NoProduct Name Brief Line

Protective, Anti Corrosive CoatingsShalIKote AC High Performance Acrylate Based Anti Carbonation

Protective and Decorative Coating….. 53

ShaliKote NES Two Component Anti Corrosive Chemical Resistant NovolacBased Epoxy

….. 55

ShaliPoxy MIO Two Component Polyamide Epoxy Intermediate Anti-Corrosive Coating

….. 57

ShaliPrime RC Single Component Water Based Rust Converter CumPrimer

….. 59

ShaliPrime Zn Ph Two Component Anti-Corrosive Zinc Phosphate Primer ….. 61

ShaliPrime Zn R P/R Two Component Anti-Corrosive Zinc Rich Primer ….. 63

ShaliRustOff Chloride / Sulphate Free Liquid Rust Remover ….. 65

ShaliPoxy CTE HB / LB Anti-Corrosive High Build / Low Build Epoxy Coating ….. 67

…..Pipeline Products

PipeWrap BT Hot Applied Anti-Corrosive Bituminous Tape ….. 69

PipeWrap CT Hot Applied Anti-Corrosive Coal Tar Tape ….. 71

ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating ….. 73

ShaliPrime PW BT Synthetic Primer For Bituminous Tapes ….. 75

ShaliPrime PW CT Synthetic Primer For Coal Tar Tapes ….. 77

Sealants & AdhesivesShaliJet Sealing Compound Coal Tar Sealing Compound ….. 79

ShaliSeal PS GG Two Component Polysulphide Gun Grade Sealant ….. 81

ShaliSeal PS PG Two Component Polysulphide Pouring Grade Sealant ….. 83

ShaliSeal PU 2K Two Component Polyurethane Sealant ….. 85

Road ProductsShaliPatch Instant, Convenient & Durable System to Repair Pothole ….. 87

ShaliMark Thermoplastic Road Marking Paint ….. 89

Shaliseal RS TC Top Coat Road Slurry For Enhancing Road Live ByPreventing Water Ingress

….. 91

Other ProductsShaliBond Concrete Two Component Epoxy Bonding Adhesive / Primer For

Concrete….. 93

ShaliFLoor NM Non-Metallic Floor Hardener ….. 95

PlastiSeal Creck Sealer ….. 97

ShaliFix MC High Performance Cementitiojs Repair Micro Concrete ….. 99

Company Profile

1.0 STP’s Business Vision

“To be a trusted partner of its customers through timely supply of

quality products at competitive rates, preferably green products,

in niche / volume market”

2.0 STP Limited, a member of Turner Morrison Group, formerly known as

Shalimar Tar Products Limited, has been serving India, primarily in

waterproofing and protective coating, since 1935 – a little over 75

years. STP enjoys 75 + years of trust of its customers built assiduously

through timely delivery of quality products. STP was initially

headquartered in Kolkata. STP’s, TarFelt has become a generic name

for hessian based felts. STP has been the leader in the Indian

waterproofing market.

3.0 Presently, STP is engaged in the following business verticals:

� Waterproofing & Insulation

� Road Surfacing

� Protective / Anti-Corrosive Coating

� GARA (Grouts, Admixtures, Retarders & Accelerators)

� Repair / Rehabilitation

� Epoxy Flooring

� Sealants & Adhesives

� Powder products, and

� Other Construction Chemicals.

4.0 STP has pan-India presence with

� 6 factories – Kosi (near Delhi) in North India, Hooghly (near Kolkata) & Jamshedpur in East India, Ankleshwar (Gujarat) & Goa in West India and Chennai in South India

� 25 branch offices covering practically all major cities of India

� 17 Depots / Godowns, and

� Host of distributors, dealers and applicators.

Page No : 1

Pan-India distribution network is one of the greatest strength of STP,

which gives it flexibility to penetrate market quickly.

5.0 Business Segments

5.1 STP has widest range of waterproofing – hessian based membrane,

HMHDPE based membrane, APP / SBS modified membrane, EPDM,

TPO and PVC membranes. In 2012 – 13,

STP has ventured in to Liquid Membrane and focussing to develop this

market to stay ahead of competition. Presently, its Bituminous Liquid

Membrane includes TarFelt LM, AquaSeal LM APP / SBS (being

launched in April, 2013) and ShaliUrethane BTD with TarFelt LM and

ShaliUrethane BTD being water based, environment friendly, green

product.

STP’s Chemical Liquid Membrane range consists of ShaliUrethane LM,

ShaliUrethane LHM, ShaliUrethane FG, ShaliCryl RWP.

STP has also developed all its Liquid Membrane with insulation

properties and is targeting to launch them Shortly.

STP has relaunched its thermal insulation business With ShaliXPS,

Extruded Polystyrene.

5.2 STP’s road surfacing business mainly comprises of ShaliPMB,

ShaliCRMB, ShaliMulsion, ShaliMark (Road Marking Paints), ShaliMark

W (Water Based Road Marking Paints), ShaliSeal PS (Poly Suphide)

etc. This is relatively nascent business for STP.

5.3 STP’s protective / anti-corrosive business mainly consists of Coal Tar

Enamel and allied products, Coal Tar Epoxies, Coal Tar / Bitumen

Tapes, and some chemical products like Zinc Rich Primer, Zinc

Phosphate Primer, Zinc Chromate Primer, Novolac epoxy, High build

epoxy, aliphatic polyurethane coating, etc. Recently, STP has added

ShaliPoxy FG 400 – WRAS approved Food Grade epoxy for internal

coating of pipes and equipments.

5.4 STP has renamed its product for Repair / Rehabilitation segment to

have a better clarity and focus.

6.0 Export Initiatives

STP has been exporting various Chemical Products, Membrane etc to

various SAARC Countries and in the continent of Africa and other

countries in Asia.

Page No : 2

7.0 R & D

STP has set up its centralised state of art R & D facility, named

Avishkar adjoining its factory in Hooghly, near Kolkata in 2012 - 13.

This facility is suitably and adequately manned with emphasis on

introduction of superior products. Avishkar has added the following

products so far during 2012 – 13 in STP’s range :

� ShaliUrethane BTD

� SuperKarGard BT

� SuperKarGard WB

� ShaliPoxy FG 400

� TarFelt LM, and

� AquaSeal LM APP / SBS

Avishkar is endeavouring to constantly enhance quality of its existing

products and add water based, easy to use, environment friendly

products to STP’s range.

Our R & D is also approved by the Department of Scientific and

Industrial Research.

8.0 Business Development

STP has considerably strengthened its Business Development team to

stay ahead of competition. The Business Development team is

focussing on key customer to develop optimum solution with a tailor

made product / system specification for their requirements.

9.0 Retail Network

As part of its future strategy, STP has begun setting up retail network

for its chemical products in 2012 – 13.

10.0 Geographical Spread

� Corporate Office

� Regional Offices

� Factories

� Branches

Visit us at www.stpltd.com for further updates and product information.

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Grd Product Name Punch Line Brief Description

Waterproofing ProductsMembrane

SuperThermoLay APP PL / MT

APP Modified WP Membrane With Spun Bonded Polyester Reinforcement

SuperThermoLay APP PL is uniquely formulated pre-fabricated plastomeric waterproofing membrane with spunbonded polyester mat as a core. SuperThermoLay APPPL has an excellent resistance to weather and ageing.The core of 160 grm non woven polyester mat offers anexcellent tensile strength, elongation and a superior lapjoint strength. The polymer modification of bitumen withAtactic Polypropylene (APP) results an excellent resistanceto hot and cold temperatures.

Use of SuperThermoLay APP PL forms an impervious,flexible waterproofing layer which can withstand normalmovement of structure without showing any deteriorationand serve for a prolonged period of time.

SuperThermoLay APP MT is coated with mineral / naturalgray slate on one side with other side remaining coveredwith thermo-fusible polyethylene film.

SuperThermoLay APP PL / MT is normally used inprotected roofing and waterproofing applications in a singlelayer system and is also recommended as base layer inmultilayer system in various applications, Including damp-proofing.

SuperTene High Performance SBS Modified Self-Adhesive Membrane

SuperTene is a self adhesive waterproofing membraneconsisting of self adhesive SBS (Styrene ButadieneStyrene) modified / bitumen compound covered on the topside with high density cross - laminated polyethylene filmand on the underside with an easy - to- peel silicon film.

Liquid MemebraneShaliUrethane BTD Single Component Elastomeric Bituminous

Polyurethane Liquid MembraneShaliUrethane BTD is high performance water based coldapplied elastomeric coating. This unique single componentsystem is ready to use material based on PU modifiedbitumen emulsion. It conforms to ASTM C-836.

ShaliUrethane LHM Single Component Elastomeric Modified PU Waterproofing Membrane

ShaliUrethane LHM is a single component modifiedpolyurethane elastomeric liquid applied waterproofingmembrane coating. It forms a seamless waterproofingmembrane by reaction with atmospheric moisture. Thisconfirms to ASTM C-898-2009, C-836-2012, which forms amonolithic film.

ShaliUrethane LM Single Component UV Resistant PolyUrethane Waterproofing Liquid Membrane

ShaliUrethane LM is a single component modifiedpolyurethane elastomeric liquid, which forms ultra violetresistant seamless UV resistant waterproofing membrane,through curing in reaction with the atmospheric moisture.This conforms to ASTM C-836 and ASTM C-898.

TarFelt LM Single Component Cold Applied Water Based Bituminous Liquid Membrane

TarFelt LM is a single component, water basedelastomeric polymerized bituminous emulsion with selectedgraded fine fillers and some additives TarFelt LM is appliedby brush / roller without any use of heat. TarFelt LM formsa tough, elastomeric, monolithic, seamless water proofingmembrane.

For non-trafficable roofs, TarFelt LM may be coated withSuperSilverShield (aluminium finish) or with ShaliCryl 215providing desired colours for aesthetic look or simply bysprinkling sand. For Trafficable roofs / areas, TarFelt LMshall be protected with screed / tiles / china mosaic.

List of Products with Brief Description (Details of Product Data Sheet is attached herwith)

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ShaliCryl LM Single Component UV Resistant Acrylic Liquid Membrane

ShaliCryl LM (formerly known as ShaliCryl RWP) is asingle component UV resistant, highly unique elastomericheavy duty monolithic / seamless terrace waterproofingliquid membrane system. ShaliCryl LM is speciallydeveloped with high mechanical strength, elastic andresilient acrylic polymers, selected fillers, light fast andweather durable pigments, microfibers, additives and bestquality fungicidal in water medium. Membrane is formed in-situ on the applied surface.

ShaliCryl LM is three-layer system with coats in 3 differentcolours ensuring proper build-up of the thickness. It has UVcross linking technology which makes it a reliablewaterproofing system. Due to unique cross linkingmechanism, ShaliCryl LM becomes more durable withage and is widely used in all advanced countries forwaterproofing.

Chemical ProductsShaliCrete E Acrylic Polymer Coating ShaliCrete E is a multifunctional acrylic polymer emulsion

for enhancing properties of concrete, mortar, grout, cementslurry etc. through better bonding, waterproofing andimprovement in several other properties. ShaliCrete E is used for permanently bonding plaster to ensure durablefinish of exterior walls, bonding new concrete to oldconcrete, making mortar for repairing and forwaterproofing. ShaliCrete E is highly durable in wetcondition as well.

ShaliCryl 215 P / R / E Single Component UV Resistant Elastomeric Exterior Coating

ShaliCryl 215 P / R / E is a unique elastomeric high buildcoating based on a revolutionary acrylic polymer with quick-set capabilities to resist premature moisture attack.ShaliCryl 215 P / R / E provides durability, flexibility, andexcellent weather resistance. Because of a unique UVcross-link curing mechanism, ShaliCryl 215 P / R / Ebecomes more durable with age. It is easy to apply and isenvironmentally safe and non-polluting. ShaliCryl 215 P /R / E has inherent waterproofing qualities as well.

ShaliSBR Latex Bonding Admixture For Adhesion & Repairs Of Concrete Structures

ShaliSBR Latex is a carboxylated styrene butadienecopolymer latex admixture that is designed as an integraladhesive for slurry bond coats, mortars and concrete toimprove strength and weather resistance.

ShaliSBR Latex meets ASTM C 1059-86, Standardspecification for Latex agents for bonding fresh tohardened concrete, Type II.

STP No 1 Liquid / Powder Waterproofing And Plasticizing Admixture

STP No 1 when used as an admixture forms an internalbarrier against water penetration. It also increases theplasticity of mortar, reduces water absorption and therebyguards against freeze-thaw damage.

It is available in powdered form without chlorides or in aliquid formula which contains additives for additionaldensification of the mortar or concrete. STP No 1 will notincrease the air content of mortar or concrete. It complieswith IS 2645.

AdmixtureShaliPlast P Water Reducing Admixture ShaliPlast P (formerly known as ShaliCon WR®) is an

admixture based on modified ligno Sulphonate, which iscompletely free of any added chloride ions. It is a water-reducing, normal-set, admixture for concrete. It provides amore plastic and cohesive mix in the fresh concreteand better durability reduced, shrinkage and lesspermeability in the hardened concrete.

ShaliPlast P conforms to specification prescribed in IS9103 & ASTM C – 494 Type A admixture.

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ShaliPlast PCE High Performance Poly-carboxylated ether based Superplasticiser

ShaliPlast PCE (formerly known as ShaliPlast PCE 3000)is a third generation poly-carboxylated ether based super-plasticizer for concrete and mortar. It meets therequirements for super-plasticizers according to as per IS9103 – 1999 and ASTM – C494 Type F.

ShaliPlast R Set Retarding Admixture ShaliPlast R (formerly known as ShaliCon Retarder) is aset retarding admixture for concrete. It provides increasedworking time, better workability, higher durability, reducedshrinkage and permeability.

ShaliPlast R conforms to specification prescribed in IS9103 & ASTM C – 494 Type B

ShaliPlast SP High Range Water Reducing Cum Retarding Admixture

ShaliPlast SP (formerly known as ShaliCon 537) is a highrange water-reducing admixture formulated specifically toextend the working time of concrete. It is based onNaphthalene Formaldehyde.

ShaliPlast SP conforms to specification prescribed in IS9103 & ASTM C 494, Type G

ShaliPlast HP High Range Water Reducing Plasticizer ShaliPlast HP (formerly known as ShaliCon 37) is a highrange water reducing admixture based on modifiedNaphthalene sulphonate product. It may be added to theconcrete at the job site or at the ready mix concrete plant.No chloride is used in its formulation, consequently, it isrecommended for pre-stressed concrete. It produces selfcompacting concrete and can also be used to producewater-proofed concrete.

ShaliPlast HP conforms to specification prescribed in IS9103 & ASTMC - 494 Type A & F.

GroutsShaliGrout 50 Single Component Free Flow Non-shrink High

Strength / Fluidity GroutShaliGrout 50 is free flow non-shrink grout speciallydesigned for use where high strength and high fluidity isrequired. It is formulated as a natural aggregate systemwith a shrinkage- compensating binder and is highly flow-able without sacrificing strength or performancecapabilities. ShaliGrout 50 is formulated to provideconsistency and exacting performance in critical groutingoperations. This also can be used as a repair product invarious types of application in projects.

ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout

ShaliGrout 73 is a non-shrink high flow grout speciallydesigned for use where high strength and high fluidity isrequired. It is formulated as a natural aggregate systemwith a shrinkage- compensating binder and is highly flow-able without sacrificing strength or performancecapabilities. ShaliGrout 73 is formulated to provideconsistency and exacting performance in critical groutingoperations. This also can be used as a repair product invarious types of application in the project

ShaliGrout EI Two Component Epoxy Injection Grout for Structural Strengthening

ShaliGrout EI (formerly known as ShaliPoxy InjectionGrout) is 100% reactive, two component epoxy injectiongrout designed as a moisture insensitive adhesive fornumerous injection and sealing needs. This high modulusmaterial is formulated as a super low viscosity intended fordeep penetration into thin cracks.

ShaliGrout IP Single Component Injection / Pressure Grout For Cement / Mortar / Concrete

ShaliGrout IP is a plasticized and non-shrink cement /mortar admixture for pressure / injection grouting. Byintroducing into the cementitious grout, it reduces watercement ratio and facilitates volume expansion withoutsegregation or bleeding. It may also be used to get watertight dense structures. It complies with BS 8110 part 1,1985, section 8.9.4.6

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Protective, Anti-Corrosive CoatingShaliKote AC High Performance Acrylate Based Anti

Carbonation Protective and Decorative CoatingShaliKote AC (Formerly known as Architectural Seal) isan acrylate based non-yellowing Anti Corbonationprotective coating for concrete and masonry surface. It isavailable in selective colours and will not show yellowingtendency on exposure to sunlight when applied to theconcrete. It forms an inert, impervious film that is resistantto alkali from fresh concrete as well as acid, salt and manyconstruction stains. It is ideally suitable for exteriorapplication to protect the structure from Carbonation,chloride ions, Salts, Weathering and Industrial corrosiveclimate.

The complete system consists of ShaliPrime AC as aprimer and ShaliKote AC as a Top coat. ShaliPrime AC is asolvented Silane Siloxane based penetrative & reactivesealer which chemically reacts with the substrate & forms aeffective barrier to the dissolved ions, salts etc in the water.The total system offers a long lasting corrosion protectionfor concrete structures.

ShaliKote NES Two Component Anti-Corrosive Chemical Resistant Novolac Based Epoxy

ShaliKote NES is novolac based epoxy system forprotection of steel / concrete structures against splash andspillage of corrosive chemicals and solvents at highertemperature. It is an excellent coating system forsecondary containment, solvent storage, pump pads,trenches, bridges and other high exposure zones.

ShaliPoxy MIO Two Component Polyamide Epoxy Intermediate Anti-Corrosive Coat

ShaliPoxy MIO is a two pack polyamide cured coating,pigmented with micaceous iron oxide. ShaliPoxy MIOoffers good resistance against abrasion and impact. Whencured, ShaliPoxy MIO coating provides an excellent barrier against penetration of water and water vapour. ShaliPoxy MIO can be used as primer or intermediate coat.

ShaliPrime RC Single Component Water Based Rust Converter Cum Primer

ShaliPrime RC is single component, water based, ready touse rust converter cum primer. ShaliPrime RC may beapplied on any rusted iron or steel surface. It converts rustinto a protective black layer that seals out moisture andprotects against future corrosion.

ShaliPrime RC consists of selected chemicals and organicpolymers, which reacts with rust (iron oxide) and formscomplex product which is stable, bluish black colouredlayer. ShaliPrime RC prevents further corrosion.

ShaliPrime Zn Ph Two Component Anti-Corrosive Zinc Phosphate Primer

ShaliPrime Zn Ph is a two component, polyamide curezinc phosphate anti-corrosive epoxy primer for steelsurfaces. ShaliPrime Zn Ph is composed of zincphosphate, non-lead pigments and inert mineral fillers in apolyamide binder with aromatic hydrocarbons and alcoholsolvents.

ShaliPrime Zn R P / R Two Component Anti Corrosive Zinc Rich Primer ShaliPrime Zn R P / R is a two component, cold cure,epoxy resin blend with zinc powder. Unlike regular paints /epoxies, which resists corrosion by forming andimpermeable barrier between the metal and atmosphericmoisture, ShaliPrime Zn R P / R provides corrosionprotection through tiny electrical cathodic cells formed byinteraction of zinc with steel surface. Of course,ShaliPrime Zn R P / R provides some impermeable barrieras well. ShaliPrime Zn R P / R is superior to paints /epoxies in providing corrosion protection. Whereas,ShaliPrime Zn R P has zinc component of 92 %,ShaliPrime Zn R R has zinc component of 65%

ShaliRustOff Chloride / Sulphate Free Liquid Rust Remover ShaliRustOff is chloride and sulphate free liquid rustremover. It effectively removes rust from steel surfaces.Preferably, ShaliRustOff is applied before application ofany protective coating.

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ShaliPoxyTM CTE-HB / LB Anti-Corrosive High Build / Low Build Epoxy Coating

ShaliPoxyTMCTE-HB / LB is a self priming, two-componentCoal Tar Epoxy coating, used to protect steel, concretestructures, timber and other construction materials incorrosive environment. It is an excellent abrasion resistantcoating system. It is two component, cold cure, coal tarbased epoxy polyamide.

Pipeline ProductsPipeWrap BT Hot Applied Anti-Corrosive Bituminous Tape PipeWrap BT is a hot applied bituminous tape for

corrosion protection conforming to IS: 10221, Appendix B.Specially formulated corrosion resistant bitumen compoundprovides high softening point, high penetration and highresistance to ageing. PipeWrap BT comprises of hightensile strength thermo-fusible HMHDPE film on both thesides. 2 mm PipeWrap BT is five layer without fiber glassinner core, whereas, 3 / 4 mm thick PipeWrap BT is sevenlayer tape with two inner cores; top core is of tough 45 gsmfiber glass and the bottom core is of 15 micron high tensilestrength HMHDPE

PipeWrapTM CT Hot Applied Anti-Corrosion Coal Tar Tape PipeWrapTM CT is hot applied coal tar tape system forwater / gas / oil pipelines. PipeWrapTM CT is manufacturedby specially formulated coal tar enamel coatingsandwiching high tensile glass fibre fabric. It has polythenefilm on either side to facilitate unwinding. PipeWrapTM CTis an easy to use anti-corrosion tape suitable for widerange of climatic conditions. PipeWrapTM CT conforms toAWWA C203/2002 and IS: 15337/2003 standards.

ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating

ShaliPoxy 400 is WRAS Approved Food Grade EpoxyCoating for internal coating of pipes, vessels and otherequipments used for portable water. It conforms to BS6920:2000.

ShaliPrime PW BT Synthetic Primer for Bituminous Tapes ShaliPrime PW BT (formerly known as ShaliTex PrimerFD) is an adhesive primer specially designed for PipeWrapBT Tape applications. It provides effective bondingbetween Pipe and PipeWrap BT Tape. It is applied withoutheating and produces an effective bond between thesurface to be protected and Bituminous Tape wrappedthereon.

ShaliPrime PW CT Synthetic Primer for Coal Tar Tape ShaliPrime PW CT (earlier known as Jet Set Primer TypeC) is resin based synthetic primer containing unmodifiedchlorinated rubber and special grade of coal tar pitch. It isapplied without heating and produces an effective bondbetween the surface to be protected and Coal Tar Tapewrapped thereon. It conforms to AWWA C 203/97 & IS10221-82.

Sealants & AdhesivesShaliJet® Sealing Compound

Coal Tar Sealing Compound ShaliJet® Sealing Compound is thermoplastic material. Itflows in hot condition and settles to a plasto-elastic masswhen cold. Being fuel / heat resistant, ShaliJet® SealingCompound is used as sealant in construction of runways.It conforms to IS:1834 Grade B.

ShaliSeal PS GG Two Component Polysulphide Gun Grade Sealant ShaliSeal PS GG is based on liquid polysulphide polymers,which adhere to most of basic civil engineering materialslike cementitious substrates, aluminium, glass, wood, mildsteel etc. The product is used for sealing expansion joints,door-window surrounding joints & floor concrete to wallmasonry separation joints etc. After mixing the basecomponent & curing agent in given proportion rubber likematerial is formed. It conforms to BS 5212: 1990 Part I -Type F and Type FB (Flame and Fuel Resistance). Alsocomplies IS 12118 Part 1 – 1987.

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ShaliSeal PS PG Two Component Polysulphide Pouring Grade Sealant

ShaliSeal PS PG (Pouring Grade) is based on liquidpolysulphide polymers which adhere to most of basic civilengineering materials like cementitious substrates,aluminum, glass, wood, mild steel etc. The product is usedfor sealing expansion joints, door-window surroundingjoints & floor concrete to wall masonry separation joints etc.After mixing the base component & curing agent in givenproportion rubber like material in pourable consistency isformed. It conforms to BS 5212: 1990 Part I -Type F andType FB (Flame and Fuel Resistance). Also complies IS12118 Part 1 – 1987.

ShaliSeal PU 2K Two component Polyurethane Sealant ShaliSeal PU 2K (formerly known as ShaliSeal PU II) is acoal tar free modified two part polyurethane sealant whichcures to form a durable, flexible, watertight bond with mostbuilding materials and is capable of accommodating,dynamic joint movement. It is available in two forms : GunGrade (GG) and Pouring Grade (PG).

Road ProductsShaliPatch Instant, Convenient & Durable System to Repair

Pot-Holes ShaliPatch is a ready to use material for repairing pot-holes / other openings in bituminous / concrete surfaces. Itcan be used in ambient temperature in the range of 0-50OC. It is a modified all-weather bitumen paste in liquidasphalt with chemicals, anti-stripping agents, gradedaggregates and additives. ShaliPatch is a blend ofcarefully selected graded aggregates, which are subject tovarious rigorous tests. These graded aggregates undergoseveral processes of mineral dressing such as sieving, pre-washing, controlled temperature hot air drying and followedby mixing with essence of asphalt-polymer paste andspecial grade of bitumen.

ShaliMark Thermoplastic Road Marking Paint ShaliMark is a hot applied thermoplastic road markingpaint. It is a petroleum resin based thermoplastic material,which offers superior weathering resistance and colourstability. The pre-mix and drop-on glass beads ensure longlasting retro-reflectivity. ShaliMark is easy to melt and canbe applied on both asphalt and concrete surface. It hasexcellent wear resistance to ensure long life of the marking.

ShaliSeal RS TC Top Coat Road Slurry For Enhancing Road Life by Preventing Water Ingress

ShaliSeal RS TC is a refined tar based emulsion designedto protect asphalt pavement. It provides a cost effectivepreventive maintenance coating for asphalt roads. Itcomplies with the standard ASTM D3320.

Other ProductsShaliBond Concrete Two Component Epoxy Bonding Adhesive /

Primer for ConcreteShaliBond Concrete (formerly Shalimar 352) is a 100 %reactive, two component material designed as a moistureinsensitive adhesive and primer for bonding old concretewith new concrete.

ShaliFix MC High Performance Cementitious Repair Micro Concrete

ShaliFix MC (formerly known as ShaliMortar M) is aversatile, one part, patching and repair compound for repairproject of all types. Requiring only the addition of water,ShaliFix MC is a high strength material, which is easy touse with an extended working time for ease of placement.It is similar in appearance to concrete and is suitable foruse as a topping, patching mortar or repair material onhorizontal surfaces.

PlastiSeal Crack Sealer PlastiSeal is a crack sealer that cures to remains flexibleto accommodate thermal or structural movement in smallcracks.

ShaliFloor NM Non-Metallic Floor Hardener ShaliFloor NM (formerly known as Shalimar Surflex) is aquartz-silica mixture of finely graded non-metallicaggregates, plasticizer and cement binder. It is aneconomical concrete floor hardener recommended for bothinterior and exterior use. It is particularly valuable becauseof its non-rusting characteristics when floors will befrequently wet.

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Waterproofing ProductsWaterproofing ProductsWaterproofing ProductsWaterproofing Products

SuperThermoLay APP PL / MT APP Modified WP Membrane With Spun Bonded Polyester Reinforcement

Description

SuperThermoLay APP PL is uniquely formulated pre-fabricated plastomeric waterproofing membrane with spun bonded polyester mat as a core. SuperThermoLay APP PL has an excellent resistance to weather and ageing. The core of 160 grm non woven polyester mat offers an excellent tensile strength, elongation and a superior lap joint strength. The polymer modification of bitumen with Atactic Polypropylene (APP) results an excellent resistance to hot and cold temperatures. Use of SuperThermoLay APP PL forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. SuperThermoLay APP MT is coated with mineral / natural gray slate on one side with other side remaining covered with thermo-fusible polyethylene film. SuperThermoLay APP PL / MT is normally used in protected roofing and waterproofing applications in a single layer system and is also recommended as base layer in multilayer system in various applications, Including damp-proofing.

Characteristics

Penetration @ 25 OC 25 ± 5 Cold Flexibility,

OC 0 ± 5

OC

Softening Point, OC >150

OC Resistant to aging / UV Passes

Heat Resistance, 120 OC, 2 hr No flow

Tensile Strength, N / 5 cm

• Longitudinal

• Transverse

650 ± 150 500 ± 150

Elongation @ Break, %

• Longitudinal

• Transverse

45 ± 10 50 ± 10

Tearing Strength, N

• Longitudinal

• Transverse

350 ± 100 300 ± 100

Puncture Resistance

• Static Indentation

• Dynamic Indentation

L – 3 I – 3

Application

SuperThermoLay APP PL / MT membranes are ideal for a wide range of waterproofing applications including roofs, reservoirs, basements, basement roof, sunken slabs, tunnels, terrace garden and car parking.

Advantages

• Total impermeability.

• Excellent resistance to ageing and weathering.

• Outstanding bond-ability and seam integrity.

• Stability at high temperatures.

• Very high resistance to impact and puncture.

• Simple, single-layer installation reduces labour and error.

• Excellent cold flexibility.

Application Methodology

• Clean the surface thoroughly to make it smooth and free of any foreign material.

• Apply a coat of ShaliTex Primer @ 0.3 L per sqm and allow it to dry. In areas of high humidity, the prime surface should be left over-night.

Page No : 11

• On the primed surface, start laying of membrane at lowest point of the slope roof and progress to the higher point. Unroll the membrane half-way, align the side laps and fix SuperThermoLay APP PL / MT membranes by using a LPG torch and applying uniform pressure with a roller/wet cloth to ensure to remove entrapped air, if any. Instead of propane torch, you may apply ShaliPrime APP, if so desired and wherever torching is not permitted or not advisable. If ShaliPrime APP is applied, ShaliTex Primer need not be applied.

• Flame should be moved in shape of “L” applying about 75 percent of the heat to the roll and 25 percent to the substrate including the lap area of previously installed membrane. The flame should be moved across the width and upto the lap edge while membrane is slowly unrolled and adhered to the under lying surface.

• Heat both layers of membrane at the overlap and use round tipped hot trowel to seal overlap. Excess compound should be smoothened and pressed into seam using hot trowel. Overlap joint shall be provided of 75 mm in longitudinal direction and 100 mm in transverse direction

• SuperThermoLay APP PL waterproofing membrane shall be finally coated with Super Silver Shield for non trafficable roof. For trafficable roof SuperThermoLay APP PL Waterproofing system shall be protected with PCC of 50 mm thick/tiles loosely laid or fixed

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application.

• Clean hands with warm water after application.

Packing

Rolls are available in 1 M x 10 M in 3 and 4 mm thickness. SuperThermoLay APP PL is also available in 2 mm.

Storage

Keep in cool and dry place under shed away from heat.

STP’s Businesses

Waterproofing & Insulation

Road Surfacing

Pipeline Coating

Repairs & Rehabilitation

GARA (Grouts & Admixtures)

Other Powder Products

Sealant & Additives

Epoxy Flooring

Protective / Anti-Corrosive Coating

Other Products

Visit us at : www.stpltd.com or Email at : [email protected]

1202013

Page No : 12

SuperTene High Performance SBS Modified Self-Adhesive Membrane

Description

SuperTene is a self adhesive waterproofing membrane consisting of self adhesive SBS (Styrene Butadiene Styrene) modified / bitumen compound covered on the top side with high density cross - laminated polyethylene film and on the underside with an easy - to- peel silicon film.

Characteristics

Total Thickness, mm 1.5 / 2.0 Puncture Resistance 160 mm Compound Elongation, % 200 Cold Flexibility -40

O

C Adhesion to, N / mm

• Primed Concrete

• Other Surfaces

4.9 5.2

Service Temperature -40 o

C / +80 O

C

Vapour Transmission Rate 0.05 gm / m

2

/ hr

Application

• Highly recommended for waterproofing / damp-proofing of vertical foundation / walls.

• Waterproofing of structural concrete and masonry walls, pitch roof split slab concrete construction, both above and below ground.

• Waterproofing of Insulated roofs, wet areas like bathrooms, kitchens etc., parking areas, balconies, terraces, windows, garages.

• Waterproofing in general at all such place where the use of fire is not possible or is prohibited.

Advantages

• Cold applied, does not require heat, chemical bonding agents or special tools.

• Easy and quick installation.

• Permanent flexibility and protection.

• Effective water and vapour barrier.

• Strong resistance to chemicals like chlorides, sulphates, alkalis, dilute acids, ozone and

atmospheric pollutants.


• Clean the surface from all loose, dust, dirt, foreign material and particularly oil and grease marks

• Apply primer on the concrete substrate. Primer is not necessary for non porous surface.

• Place the membrane on the primed surface and remove the film by peeling of the release paper not more than 30 cms at a time. while unrolling SuperTene.

• Press down the membrane from center to the outer edges. This will help to remove any entrapped air ensuring good adhesion to the substrate.

• SuperTene should always be protected to avoid damage caused by other trades, backfilling equipments and materials. Screeds, toppings and tiles should be laid as soon as possible, preferably the same day the membrane is applied. Under no circumstances should the membrane be left exposed for extended period.

Page No : 13

Health & Safety

• Use goggles, hand gloves and shoes during application.

• Clean hands with a mild solvent and thereafter wash with warm soap water.

Packaging

Available in 1 M x 20 M Roll.

Storage


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 14

Liquid MembraneLiquid MembraneLiquid MembraneLiquid Membrane

ShaliCryl RWP UV Resistant Heavy Duty Liquid Acrylic Roof Waterproofing

Description

ShaliCryl RWP is an unique elastomeric heavy duty terrace waterproofing liquid membrane system composed of specially developed highly elastic and resilient acrylic polymers, properly selected and graded fillers, light fast and weather durable pigments, microfibers, additives and best quality fungicidal in water medium. It is used as liquid applied waterproofing membrane for all type of building Terraces. ShaliCryl RWP is three-layer system with coats in 3 different colours ensuring proper build-up of the thickness, making it a reliable waterproofing system. Having an unique UV cross-link curing mechanism, ShaliCryl RWP becomes more durable with age.

Characteristics

Appearance Red, Blue & Grey

Density at 30 OC 1.40 ± 0.02

UV Resistance Excellent Adhesion strength, N/mm2 0.9

Solid Content,% 69 Polymer Content,% 36 Crack Bridging No Cracks

up to 2 mm Hardness (Shore A) 80

Algae / Fungus Resistance Excellent Tensile Strength, N / mm2 2.6

Elongation at break,% 200 Water vapour Transmission, g/m

2 / day

19 Water permeability, penetration @ 5 bar pressure

6

Coverage, M2, Coat, L 2 Rapid chloride permeability very low

Application

• Provide elastic, seamless film over building roofs / terraces – both flat & slope.

• Can be applied over existing cementitious waterproofing treatments like brick-bat coba, concrete screeds, acrylic coatings etc.

• ShaliCryl RWP is designed for pedestrian traffic and not for vehicular / machinery / equipment movement.

Advantages

• User friendly, environmentally safe and non-polluting.

• Resistant to UV / Abrasion & weather conditions.

• Provide higher DFT of 1 - 1.25 mm in three coats application.

• Forms highly elastic & resilient coating enabling it to withstand structural movements.

• Bridges cracks up to 2 mm width.

• Higher tensile strength, tear resistance & bond strength with cementitious substrate.

• No additional protective coating is required for roof subjected to foot traffic.

• Can easily be applied by brush & roller.


• Clean surface of all loose gravel, dirt and foreign matter with high-pressure wash. Before application surface should be totally dry, free from moisture, oil, grease, mill scale or rust.

• Do not apply during rains.

• Prior to application, repair torn flashings, loose brick, faulty covings or parapet walls to provide even surface. Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then cemented with Shalimar Dam-It wherever necessary.

Page No : 15

• In case of old terraces with brick-bat- coba / screeds, ensure that substrate is firm and sound. Repair damage / hollow portions ,sharp edges with ShaliScreed C Surface cracks must be filled with PlastiSeal or ShaliSeal CPM in case of wider cracks.

• Bitumen based waterproofing treatments must be completely removed by mechanical scarification or by any other effective mechanical method.

• Apply one coat of ShaliCrete E / ShaliSBR Latex and allow it to dry for 2-3 hr.

• Apply first coat of ShaliCryl RWP @ 2 m2/L and allow it to dry before taking up the second

and the third coat.

• Sequence of the colour (Red, blue and Grey) can be decided depending on the desired top coat colour.

• Ensure that the colour of the first and the third coat are the same, in case of only two colours are being used. This would ensure correct consumption of material that will deliver a total DFT of 1 mm or more.

• Ensure all corners / gaps / joints / protrusions / outlets are coated with two extra coats.

Health & Safety

• Use goggles and hand gloves during application.

• Clean hands with warm soap water after application.

Packing

Available in 5 L and 20 L container.

Storage

Keep in cool and dry place under the shed away from heat.

Self Life

12 months in unopened air tight condition.

Page No : 16

ShaliUrethane BTD Single Component Elastomeric Bituminous Polyurethane Liquid Membrane

Description

ShaliUrethane BTD is high performance water based cold applied elastomeric coating. This unique single component system is ready to use material based on PU modified bitumen emulsion. It conforms to ASTM C-836.

Characteristics

Appearance Viscous emulsion dries to black coating

Instant Hardness (Shore A) 50 - 60

pH Alkaline UV Resistance Good

Specific Gravity @ 30

OC

1.30 ± 0.01 Elastic Recovery @ 150% elongation, %

35 - 40

Temperature Resistant

- 5 OC to + 85

OC Drying Time, minute 40-50 for each

coat depending on climate Water Absorption, % 0.5 – 0.8

Elongation, % 250 - 300 Coverage @ 1.2 mm DFT 2.20 kg/m2

Application

• Water proofing of roof, balconies, terraces, parking area, water reservoir.

• Facade damp proofing.

• Water proofing, curing membrane, and protective coating fir sub structure.

Advantages

• Non-toxic

• Water bases product. Hence, a green product.

• Flexible at wider temperature range

• Can be applied in moist roof also

• Excellent water vapour barrier

• Good compatibly with tile adhesive


• Remove dust, flakes, or other foreign particles by jet or dry air and clean the surface mechanically or by grinding to make it smooth before application.

• Prime the surface with the mixture of ShaliUrethane BTD and water in 50 : 50 ratio and apply @ 400 gms/m

2.

• Allow it to dry completely. Slightly damp surface will help coating.

• Apply ShaliUrethane BTD by brush or roller on primed surface @ 1 kg/m

2 as first coat.

• Spread polyester fleece / non-woven 50 gsm glass fiber / 50 gsm Geo Textile over the first coat with 50 mm overlap in both directions.

• Allow the first coat to dry with polyester fleece / non-woven 50 gsm glass fiber / 50 gsm Geo Textile on top.

• Apply second coat of ShaliUrethane BTD @ 1 kg/m2 or as

required to get thickness of 1.5 mm.

Health & Safety

• Use mask, nose cover and hand gloves during application.

• Clean hands with soap water after application.

Page No : 17

Packing

Available in 20 kg and 200 kg pack.

Storage

Store in a cool dry place under shed away from heat.

Self Life

One year in original unopened sealed condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1962013

Page No : 18

ShaliUrethane LHM Single Component Elastomeric Modified Poly Urethane Waterproofing Membrane

Description

ShaliUrethane LHM is a single component modified polyurethane elastomeric liquid applied waterproofing membrane coating. It forms a seamless waterproofing membrane by reaction with atmospheric moisture. This confirms to ASTM C-898-2009, C-836-2012, which forms a monolithic film.

Characteristics

Application Roller / airless spray Solid Content, % > 85 ± 2

Drying Time, hr 24 Extension after Heat Aging

6.4 mm (no cracking)

DFT > 1000 micron Elongation, % > 500

Water Absorption, % < 0.5 Hardness Shore, A, number

40 - 55

Low Temp, Flexibility No Cracking Low Temp Crack Bridging

No Cracking

Adhesion Concrete Pull Off Weight Loss, % 15 ± 2

Application

• Parking Garages

• Balconies

• Roof Decks

• Terraces

• Mechanical Equipment Rooms

• Fountains

• Wet rooms

• Malls

• ShaliUrethane LHM is ideally suited for terrace walls, tunnels, planters and other areas where a seamless, elastomeric waterproofing is required.

Advantages

• Easy to apply.

• Easily repairable

• Exhibits good waterproofing character

• Excellent adhesion to concrete. Application Methodology

• Remove all loose gravel, dirt and foreign matter and ensure that the surface is moisture free.

• Apply ShaliUrethane LHM @ 1.2 kg/m2 for 1000 microns by roller / airless spray.

• Ensure final curing time of 24 Hrs before allowing / carrying any further work.

Health & Safety

• In case of fire use dry chemical powder or carbon di-oxide extinguishers


• Clean hands with water after application.

Page No : 19

Packing

Available in 25 kg packing.

Storage

Store in a cool dry place under shade away from heat and moisture.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 20

ShaliUrethane LM Single Component UV Resistant PolyUrethane Waterproofing Liquid Membrane

Description

ShaliUrethane LM is a single component modified polyurethane elastomeric liquid, which forms ultra violet resistant seamless UV resistant waterproofing membrane, through curing in reaction with the atmospheric moisture. This conforms to ASTM C-836 and ASTM C-898.

Characteristics

Application Roller/ airless spray Solid Content, % > 85 ± 2 Drying Time, hr 24 Tensile N/mm 2 to 5

DFT, micron > 1000 Elongation, % > 500 Water Absorption, % < 0.5 Hardness Shore D, number 40 – 55

UV Resistance Good Weight loss, % 15 ± 2

Application

• Slopes, roofs, walls and any complex geometrical areas.

• Base slab waterproofing prior to tiling / paving in fountain, kitchen, bathrooms, pools, retaining walls.

• Terrace walls, tunnels, planters and other areas where a seamless, elastomeric waterproofing is required.

Advantages

• UV resistant.

• Easy to apply.

• Easily repairable.

• Exhibits good waterproofing character.

• Excellent adhesion to concrete.

• Barrier coat against water ingress.


• Clean surface by oil free compressed air, sandblasting, wire brushes or other mechanical means to ensure removal of all rust, oil, grease, dirt, or any other loose particle prior to application of primer.

• Ensure that the surface is moisture free before application.

• Ensure that the substrate temperature is in the range of 8 OC – 40

OC.

• Ensure that the humidity level at the time of application is 55 % max.

• Apply ShaliUrethane LM @ 1.2 kg/m2 for 1000 microns per coat by roller / airless spray and

allow it to dry for 24 hr.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow it to harden.

Health & Safety

• Do not allow ShaliUrethane LM to come in contact with the skin and eyes, or be swallowed.

• Wear suitable protective clothing, gloves and eye protection.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.

• In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.

Page No : 21

• If swallowed seek medical attention immediately - do not induce vomiting. In case of fire use

dry chemical or carbon dioxide extinguishers.

Packing

Available in 25 kg drums.

Storage


Shelf Life

12 months in original unopened sealed conditions.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 22

TarFelt LM Single Component Cold Applied Water Based Bituminous Liquid Membrane

Description

TarFelt LM is a single component, water based elastomeric polymerized bituminous emulsion with selected graded fine fillers and some additives TarFelt LM is applied by brush / roller without any use of heat. TarFelt LM forms a tough, elastomeric, monolithic, seamless water proofing membrane.

For non-trafficable roofs, TarFelt LM may be coated with SuperSilverShield (aluminium finish) or with ShaliCryl 215 providing desired colours for aesthetic look or simply by sprinkling sand. For Trafficable roofs / areas, TarFelt LM shall be protected with screed / tiles / china mosaic.

TarFelt LM +, in addition to properties of TarFelt LM, provides insulation.

Characteristics

Appearance Viscous

emulsion dries to black coating

Drying Condition 40 min for each

coat depending on climatic condition

Tensile Strength after 7 days (1.50 mm film), MPa

0.50 Ph Alkaline

Specific Gravity, @ 30 OC 1.0 ± 0.01

Coverage @ 1.20 mm DFT

2.2 kg/m2

Elongation after 7 days (1.50 mm film), %

190 - 200 Hardness, Shore A (After 7 days)

> 50

Viscosity on Brookfield @ 25

OC, cps

1600 - 1800 Water Absorption, % < 1.5

Application

• Renovation of old aged hessian based membrane by applying TarFelt LM over the cleaned surface without removing such old aged membrane.

• Waterproofing of corrugated metal / asbestos sheets and other difficult geometrical shapes.

• Water proofing of roof, balconies, planters, swimming pools, roof gardens, terraces, parking area, and water reservoir.

• Facade damp proofing

Advantages

• Water based product, cleaner technology, non toxic.

• Easy to apply by brush / roller.

• Cold applied and hence does not require heating.

• Excellent impermeable.

• High crack bridging property.

• Good flexibility and does not crack on aging.

• Prevents growth of fungus, algae .

Page No : 23


• Remove dust, flakes, or other foreign particles by scrubbing / wire brush / jet of dry air. Clean the surface mechanically or by grinding to make it smooth before application.

• Prime the surface with the mixture of TarFelt LM and water in 50:50 ratios. Slightly damp surface will help coating.

• Allow it to dry till it becomes tacky.

• Apply the first coat of TarFelt LM by brush / roller / spray on primed surface.

• Spread woven glass fibre mesh / non-woven polyester or glass fibre mat of 50 ±5 gsm over the first coat on the primed tacky surface with 50 mm overlap in both directions.

• Allow the first coat to dry with the fiber / mat spread as above.

• Apply second coat of TarFelt LM and saturate the reinforcement totally.

• For trafficable area, protect TarFelt LM with screed / tiles / china mosaic.

• For non-trafficable area, top coat with SuperSilverShield / ShaliCryl 215 for UV protection and aesthetics.

• Coverage shall depend on application and surface finish. Please refer Product . Literature.

Health & Safety



Packing

Available in 20 kg pack.

Storage

Store in a cool dry place, under shed, away from heat.

Shelf Life

1 year in original unopened sealed condition.

Page No : 24

Chemical ProductsChemical ProductsChemical ProductsChemical Products

ShaliCrete E Acrylic Polymer Coating

Description

ShaliCrete E is a multifunctional acrylic polymer emulsion for enhancing properties of concrete, mortar, grout, cement slurry etc. through better bonding, waterproofing and improvement in several other properties. ShaliCrete E is used for permanently bonding plaster to ensure durable finish of exterior walls, bonding new concrete to old concrete, making mortar for repairing and for waterproofing. ShaliCrete E is highly durable in wet condition as well.

Characteristics

Appearance Free Flowing white liquid dries to a colourless

coating

Flexural Strength, kg/cm2 Refer

chart

Specific Gravity @ 27 OC 1.01

Bond Strength Refer chart Solid Contents 32 ± 2 Coverage, m

2/kg Refer chart Resistant to UV Excellent

Application

• Toilets, sunken slabs, swimming pools, kitchen, water tanks, sewers, channels, aquariums and terrariums.

• Foundations, repairing walls, planters and concrete terraces, sealing and repair of asbestos panels, pipes and surfaces.

• Durable and aesthetic exterior finish with cement paint.

• Repair mortar for precast structural concrete members, toppings, patches, cracks etc.

• Joining old concrete to new concrete.

Advantages

• Easy to use.

• Improves bond strength, facilitating tough and hard wearing surface.

• Allows trapped vapour to escape thus preventing peeling / blistering.

• Reduces cracking through increased mortar flexural strength.

• Increases mortar, wears resistance under rubber wheeled traffic.

• Increases mortar tensile strength.

• Offers greater impact resistance.

• Reduces permeability.

• Non-flammable and does not give toxic gases when exposed to fire.

• Not harmful to the health of the workman.


A. Surface Preparation

• Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete E. Do not etch with acid.

• Remove chemically any efflorescence, form oil, mould etc.

• Ensure to fill cracks / honeycombs / holes / faulty construction joints with mortar made of ShaliCrete E, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry.

• Pre-wet / dampen all prepared concrete surface before application of ShaliCrete E. Do not allow standing water.

B Slurry Preparation

• Mix ShaliCrete E with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:

Page No : 25

Application

SE:W:C:S

Dilution in

Water

Application Area

Coverage (SqM/Kg)

Strength (Kg/cm2)

Compressive Flxural Bond

Water- proofing coating

1:Nil:2:Nil No

dilution Waterproofing coating

2.5 Thickness approx. 1

mm (2 coats)

- - -

Cement slurry / Bond

1:Nil:2:Nil No

dilution Bonding coat

2.5 Thickness approx. 1

mm (2 coats)

285 6 7.5

Mortar 1:Nil:2:5 No

dilution Polymer repair mortar

2.25 Thickness

2 mm (1 coat)

405 85 7.8

Concrete Add SE 10% by wt of cement

As required

Repair concrete and screed

Depending on mixed design

Depending on mixed design

Additive to cement based paint

Add SE upto 10% by wt of

cement in cement paint

As required

External coating for bonding

- NA NA Depends on paint

properties

Legends : SE=ShaliCrete E, W=Water, C=Cement, S=Sand

C. Waterproofing Compound

• Apply ShaliCrete E slurry by brush on the surface. Apply two or more coats depending on the surface condition.

• Ensure time interval of 5 -6 hr between two coats.

• Do not apply slurry coat on standing water.

• After 6 hrs of air drying the coated surface should be cured by means of spraying water for next 24 hr. Do not leave coated surface dry during this period. Do not allow the coated surface to be submerged under water during this period.

• Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.

D. Bonding Agent

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete E and two parts of cement).

• The applied bonding agent should be in tacky condition before topping with new concrete. E. Repair Mortar

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete E and two parts of cement)

• Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete E, two parts of cement and five part of sand ) applied in specified area .

• After the application of Repair Mortar to keep the surface moist for 12 - 24 hr.


Clean tools and equipment with water before the material hardens.

Page No : 26

Precaution

Provide 15 – 25 mm protective plaster / screed over the ShaliCrete E membrane.

Health & Safety

• Product should not come in contact with the skin and eyes, or be swallowed.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Seek medical advice if irritation persists.


• If swallowed seek medical attention immediately - do not induce vomiting.

Packing

Available in 1 kg, 5 kg, 20 kg, 50 kg and 200 kg containers.

Storage


Self Life

12 months in original unopened condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 27

aa

Page No : 28

ShaliCryl 215 P / R / E Single Component UV Resistant Elastomeric Exterior Coating

Description

ShaliCryl 215 P / R / E is a unique elastomeric high build coating based on a revolutionary acrylic polymer with quick-set capabilities to resist premature moisture attack. ShaliCryl 215 P / R / E provides durability, flexibility, and excellent weather resistance. Because of a unique UV cross-link curing mechanism, ShaliCryl 215 P / R / E becomes more durable with age. It is easy to apply and is environmentally safe and non-polluting. ShaliCryl 215 P / R / E has inherent waterproofing qualities as well.

Characteristics

ShaliCryl 215 P ShaliCryl 215 R ShaliCryl 215 E

Appearance Wide range of colours with Glossy Sheen

Wide range of colours

Wide range of colours

UV Resistance Excellent Excellent Excellent

Density at 30 OC 1.33 1.27 1.30

Crack Bridging No Cracks up to 2 mm No Cracks up to 2 mm

No Cracks up to 2 mm

Algae / Fungus Resistance

Excellent Excellent Excellent

Elongation at break,% 300 400 200

Viscosity, cps at 30 OC 25000-30000 25000-30000 7000-9000

Coverage, m2/L /

2 Coats

with prime coat 3.25 3.25 3.25

Rapid chloride permeability

very low very low very low

Application

• Exterior Walls Advantages

• User friendly, environmentally safe and non-polluting.

• Exhibits good waterproofing character.

• Exhibits good UV resistance.

• Exihibits good durability and good elongation.

• Available in pleasant colours.

• Can easily be applied by brush & roller.


• Remove all loose gravel, dirt and foreign matter with high-pressure wash.

• Repair loose brick, parapet walls or cracks with Shalimar Dam-It.

• Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then cemented with Shalimar Dam-It, wherever necessary.

• Prime the clean, firm and even surface with ShaliCryl 215 P / R / E with 3 times water.

• On dry surface, apply ShaliCryl 215 P/ R E @ 400 gms/m2 in two coats over dry surface for

200 microns. DFT, including primer coat.

Page No : 29

• For over coating, dilute ShaliCryl 215 P / R / E by 10 % with potable water and apply on dry first coat.

• Ensure final curing time of 48 Hrs before allowing / carrying any further work.

Health & Safety

• Use mask and hand gloves during application.


• Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.

• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting.

Packing

Available in 5 L and 15 L container. Bulk packing is available on request.

Storage

Keep in cool and dry place under the shed away from heat.

Shelf Life

6 months in unopened air tight condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1962013

Page No : 30

ShaliSBR Latex Bonding Admixture For Adhesion & Repairs Of Concrete Structures

Description

ShaliSBR Latex is a carboxylated styrene butadiene copolymer latex admixture that is designed as an integral adhesive for slurry bond coats, mortars and concrete to improve strength and weather resistance. ShaliSBR Latex meets ASTM C 1059-86, Standard specification for Latex agents for bonding fresh to hardened concrete, Type II.

Characteristics

Physical Appearance Milky white liquid % Solid Content 42 % + 2

Application

• Toppings, patches and leveling courses on concrete structured members

• Thin sets, terrazzo, stucco and bonding slurries.

• General reconstruction work and latex modified overlays.

• Passivating coat on reinforcement.

Advantages

• Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather.

• Improves bond strengths to hardened concrete.

• Dense, impermeable, mortar for column & beam repairs.

• Reduces rate of corrosion while applied on steel bars.

• Reduces cracking through increased mortar flexural strength.

• Increases mortar wear resistance under rubber wheeled traffic.

• Increases mortar tensile strength.


• Ensure that concrete is 3 days old if ShaliSBR Latex is used as a slurry bond coat. Do not place slurry coat on standing water.

• Ensure that the concrete is clean and rough. Remove all oil, dirt, debris, paint and unsound concrete.

• The surface must be prepared mechanically using a scabbler, bush hammer, shot blast or scarifier which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.

• Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.

• Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.

• Pre-wet all areas to reduce moisture loss. Do not place product on standing water.

• For bonding toppings with this product, STP strongly recommends using a slurry coat rather than using this product as a primer by itself.

• Prime all prepared surface areas with a slurry coat before applying the topping.

• Follow mixing using drill machine fitted with paddle or small mixer machine. Place the topping on the slurry coat before the slurry coat dries out.

• Slurry Application: Spread the slurry with a stiff bristle broom until the suggested coverage rate is achieved.

• Topping Application: For patching, spread with a trowel, come-a-long, or a square tipped shovel to a thickness that matches the surrounding concrete. Finish by hand trowelling.

Page No : 31

• On large floor areas, use screed strips as guides in combination with vibratory screeding to level. Compact and finish by hand or machine trowel.

• Proper curing procedures are important to ensure the durability and quality of the repair or over layment. To prevent surface cracking, a moist cure should be maintained for 24 hours, upto 3 days.

• Structural repairs for columns & beams can be executed using polymer mortar. This is a dry pack method to build up the spalled areas of the cover zone concrete and has high compressive and tensile strengths.

• Suggested Mix:

Mix Type Unit Cement Slurry Mortar

Cement kg 50 50

Sand zone II kg - 125

ShaliSBR Latex L 11.5 7 – 10

Water L 8 – 10 8 - 10


Clean tools and equipment with water before the material hardens

Health & Safety

• Use goggles and hand gloves and mask during application.


Packaging

Available in 5 L, 20 L & 200 L drum.

Storage


Shelf Life

12 months in original unopened sealed condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 32

STP No 1 Liquid / Powder Waterproofing And Plasticizing Admixture

Description

STP No 1 when used as an admixture forms an internal barrier against water penetration. It also increases the plasticity of mortar, reduces water absorption and thereby guards against freeze-thaw damage. It is available in powdered form without chlorides or in a liquid formula which contains additives for additional densification of the mortar or concrete. STP No 1 will not increase the air content of mortar or concrete. It complies with IS 2645.

Characteristics

STP No 1 (L) STP No 1 (P)

Appearance Liquid Powder

Specific Gravity 1.00 – 1.05 0.70 – 0.80

Application

• Used in mass concrete foundation walls, floors that must be water tight. water tanks, terrace slabs

• Used in mortar for setting masonry and blocks.

Advantages

• Reduces moisture absorption as much as 60%

• Reduces vapor transmission through walls and slabs

• Reduces capillary action

• Provides greater workability


• Add STP No. 1 to concrete or mortar in the following proportions:

Liquid 100 to 200 Ml per 50 kg bag of cement

Powder 1 kg per 50 kg bag of cement

Coverage

• Liquid – 0.2 to 0.4% by weight of cement

• Powder – 2% by weight of cement

Health & Safety

• Product should not come in contact with the skin and eyes, or be swallowed.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Seek medical advice if irritation persists.


• If swallowed seek medical attention immediately. Do not induce vomiting.

Packing

Available in 1 kg & 25 kg Powder and 200 ml, 1 L, 5 L, 20 L & 200 L liquid.

Page No : 33

Storage


Shelf Life


STP’s Businesses

Waterproofing & Insulation Road Surfacing Pipeline Coating

Repairs & Rehabilitation GARA (Grouts & Admixtures)

Other Powder Products Sealant & Additives

Epoxy Flooring Protective / Anti-Corrosive Coating

Other Products


1202013

Page No : 34

AdmixturesAdmixturesAdmixturesAdmixtures

ShaliPlast P Water Reducing Admixture

Description

ShaliPlast P (formerly known as ShaliCon WR®) is an admixture based on modified ligno

Sulphonate, which is completely free of any added chloride ions. It is a water-reducing, normal-set, admixture for concrete. It provides a more plastic and cohesive mix in the fresh concrete and better durability reduced, shrinkage and less permeability in the hardened concrete. ShaliPlast P conforms to specification prescribed in IS 9103 & ASTM C – 494 Type A admixture.

Characteristics

Colour Amber Brown Specific Gravity 1.14 + 0.02

pH 7 – 8 Chloride Content Nil

Application

• Ready mix concrete

• Light weight concrete

• Pre stressed concrete

• Expansive concrete

• Precast concrete

Advantages

• Provides easier handling and finishing.

• Increased strength.

• Reduction in w/c ratio.

• Improves workability.

• Provides increased durability.

• Reduces shrinkage and permeability.


• Add ShaliPlast P to the dosing water. It should not come into contact with dry cement.

• Charge all concrete material in the proper order into the mixer with about 70 % of the mixing water and mix for the three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three addition minutes.

• Compatible with other admixture; however each admixture should be added to the mix separately.

• When ShaliPlast P is used with an air entraining agent then the dosage rate of air entraining agent should be reduced. ShaliPlast P

may react with the air entraining agent increasing its

air producing efficiency.

• Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement) and not compatible with high alumina cement.

Dosage

0.2 - 0.5 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously.

Health & Safety

• ShaliPlast P is non-toxic.

• Any splashes on the skin should be washed immediately with water.

• Splashes on the eyes should be washed immediately with water and seek medical advice.

Page No : 35

Packing

Available in 20 kg & 200 kg drum.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 36

ShaliPlast PCE High Performance Poly-carboxylated ether based Superplasticiser

Description

ShaliPlast PCE (formerly known as ShaliPlast PCE 3000) is a third generation poly-carboxylated ether based super-plasticizer for concrete and mortar. It meets the requirements for super-plasticizers according to as per IS 9103 – 1999 and ASTM – C494 Type F.

Characteristics

Colour Light Browinsh Specific Gravity, 30 OC 1.08

pH 6 - 8 Chloride Content Nil

Dosages, by weight of cement, % 0.2 – 0.8*

* for concrete of high workability, very low water / cement ratio and for self compacting

concrete 1.0 – 2.0% by weight of cement. Actual dosage to be finalise on the basis of site

trial, variations in slump loss and setting characteristics are function of the amount of

admixtures used, cement characteristics and mix design selected. An increase in concrete

temperature will cause an increase in slump loss and a decrease in initial set time.

Application

ShaliPlast PCE is especially suitable for the production of concrete mixes which require high early strength development, powerful water reduction and excellent flow-ability.

• For ready mix concrete .

• Self Compacting Concrete(SCC)

• Precast concrete

• Fast track concrete

• In situ concrete requiring fast stripping time

Advantages

• Pronounced increase in the early strength development, resulting in very economical stripping times for precast and in situ concrete.

• Extremely powerful water reduction, resulting in high density, high strength and reduced permeability for water etc.

• Excellent plasticizing effect, resulting in improved flow-ability, placing and compacting behavior.

• Especially suitable for the production of Self Compacting Concrete.

• Improved shrinkage and creep behavior.

• It does not contain chlorides or other ingredients promoting corrosion of steel reinforcement. It is therefore suitable for reinforced and pre-stressed steel.

• It is compatible with all types of Portland cement including SRC (Sulphate Resistance Cement) and not compatible with high alumina cement. Always conduct trials before combining products in specific mixes and contact our Technical Service Department for information about specific combinations.


• Add ShaliPlast PCE to the dosing water or added with it in to the concrete mixer. It should not come into contact with dry cement.

• Dosing: Charge all concrete material in the proper order into the mixer with about 85% of the mixing water and mix for the three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three additional minutes further.

• Formwork: Forms for walls or narrow sections must be watertight, strong and must have good bracing. During the “Flowing period” the concrete will exert a higher pressure at the base of the form than conventional concrete. Form work for slabs is the same as for conventional concrete.

Page No : 37

Health & Safety

• Use goggles and hand gloves during application

• Clean hands with warm soap water after application

Packing

Available in 5 L, 20 L and 200 L drums.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 38

ShaliPlast R Set Retarding Admixture

Description

ShaliPlast R (formerly known as ShaliCon Retarder) is a set retarding admixture for concrete. It provides increased working time, better workability, higher durability, reduced shrinkage and permeability. ShaliPlast R conforms to specification prescribed in IS 9103 & ASTM C – 494 Type B

Characteristics

Colour Amber Brown Specific Gravity 1.13 – 1.19


Application

• Structural concrete

• Bridge decks

• Warm weather applications

• Lightweight concrete

• Highway concrete

• Mass concrete

Advantages

• Provides easier handling and finishing.

• Elimination of cold joints between subsequent pours in mass or structural concrete.

• Chloride Free.

• Aids in placing bridge deck concrete where it is desirable to stress the entire section prior to the concrete achieving initial set.

• Provides increased durability.

• Reduces shrinkage and permeability

• Long lasting control of slump loss at high concrete temperature.

• Enable transport of concrete to distant places.


• Add ShaliPlast R to the dosing water. It should not come into contact with dry cement.


Dosage

0.2 –1.5 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously. It is advisable to carry out a trial to establish the exact & optimal dosage rate depending upon set retardation required.

Health & Safety

• ShaliPlast R is non-toxic.



Page No : 39

Packing

Available in 20 kg & 200 kg container. Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 40

ShaliPlast SP High Range Water Reducing Cum Retarding Admixture

Description

ShaliPlast SP (formerly known as ShaliCon 537) is a high range water-reducing admixture formulated specifically to extend the working time of concrete. It is based on Naphthalene Formaldehyde. ShaliPlast SP conforms to specification prescribed in IS 9103 & ASTM C 494, Type G

Characteristics

Colour Amber brown Specific Gravity 1.18 ± 0.02


Application

• High performance concrete.

• Ready mix concrete.

• Flowing concrete.

• Heavily reinforced concrete.

• Pumpable concrete.

Advantages

• Produces Flowing concrete with controlled delay of slumps loss and workability.

• Reduces cracking and permeability of hardened concrete.

• Reduces segregation and bleeding in the plastic concrete.

• Significantly reduces concrete placement time and cost.

• Long time workability retention.

• Enable transport of concrete to distant places


• Add ShaliPlast SP to the dosing water. It should not come into contact with dry cement.


• Forms for walls or narrow sections must be watertight, strong and must have good bracing.

• During the “Flowing period” the concrete will exert a higher pressure at the base of the form than conventional concrete. Form work for slabs is the same as for conventional concrete.


Dosage

0.5 – 2 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously. It is advisable to carry out a trial to establish the exact & optimal dosage rate depending upon set retardation required.

Health & Safety

• ShaliPlast SP is non-toxic.



Page No : 41

Packing


Storage


Shelf Life

9 months in original sealed condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 42

ShaliPlast HP High Range Water Reducing Plasticizer

Description

ShaliPlast HP (formerly known as ShaliCon 37) is a high range water reducing admixture based on modified Naphthalene sulphonate product. It may be added to the concrete at the job site or at the ready mix concrete plant. No chloride is used in its formulation, consequently, it is recommended for pre-stressed concrete. It produces self compacting concrete and can also be used to produce water-proofed concrete. ShaliPlast HP conforms to specification prescribed in IS 9103 & ASTMC - 494 Type A & F.

Characteristics

Colour Amber Brown Specific Gravity 1.15 ± 0.02

pH 7 – 8 Chloride Nil

Application

• High performance concrete

• Highly slump, flowable concrete

• Ready mix concrete

• Heavily reinforced concrete

• Pumping concrete

Advantages

• Produces low water cement ratio

• Aids in concrete placement and reduces labour cost.

• Substantial improvement in workability without increased water or the risk of segregation.

• Remarkable increase in both early and ultimate strengths.

• Improved durability, density and impermeability with better surface finish.

• Produces dense concrete and hence improves waterproofing characteristics.

• Chloride free


• Add ShaliPlast HP to the dosing water. It should not come into contact with dry cement.

• Charge all concrete material in the proper order into the mixer with about 70% of the mixing water and mix for three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three additional minutes.

• ShaliPlast HP is compatible with other admixture; however each admixture should be added to the mix separately.

• When ShaliPlast HP is used with an air entraining agent then the dosage rate of air entraining agent should be reduced. ShaliPlast HP

may react with the air entraining agent

increasing its air producing efficiency.


Dosage

0.4 – 2 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously. It is advisable to carry out a trial to establish the exact & optimal dosage rate depending upon set retardation required.

Health & Safety

• ShaliPlast HP is non-toxic.

Page No : 43



Packing


Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 44

GroutsGroutsGroutsGrouts


Description

ShaliGrout 50 is free flow non-shrink grout specially designed for use where high strength and high fluidity is required. It is formulated as a natural aggregate system with a shrinkage- compensating binder and is highly flow-able without sacrificing strength or performance capabilities. ShaliGrout 50 is formulated to provide consistency and exacting performance in critical grouting operations. This also can be used as a repair product in various types of application in projects.

Characteristics

Compressive Strength 50 mm cube, kg/Cm

2

• 1 day

• 3 days

• 7 days

• 28 days

100 250 350 500

Setting Time, 30 OC, hr

• Initial

• Final

4 7

Flow Rate, Cms 10 - 15

Yield for 25 kg bag, M3 0.0125

Note : The above results were achieved under Laboratory conditions. Tested at fluid consistency

of 3.75 L of water per 25 kg Grout.

Application

• Heavy duty grouting of machinery and equipment.

• Bridge Seats

• Structural columns

• Bending plates

• Crane rails

• Anchorages

Advantages

• Highly fluid and extremely placeable for easy field use.

• High strength for maximum load bearing.

• Non-Shrink with minimum positive expansion for high tolerance performance.

• Non-bleeding and non-segregating at a fluid consistency.

• Does not contain any chlorides or additives which may contribute to corrosion of base structure.

• Total shrinkage compensation, which provides a maximum bearing surface for the greatest overall support.

• Rapid strength gain to minimize turn around time for equipment regrouts.

• Excellent working time at high ambient temperatures.


• Ensure that concrete surface is clean, sound, rough and is free from any standing water, oil, dirt, debris, paint, unsound concrete or other contaminants.

• Ensure that surface temperature & ambient temperature is not < 5 OC and > 40

OC.

• As a precautionary measure, remove all residue with a vacuum cleaner or pressure washing.

• Pre-soak the pit to be grouted with water to ensure a saturated surface during the grouting process.

• Mix 25 kg ShaliGrout 50 with 3.88 L of water. Where grouting is to be done for deeper thickness (Bolt pocket grouting), add about 9-10 kg of pea gravel per 25 kg of ShaliGrout 50.

Page No : 45

• Use requisite quantity of water to achieve desired flow level of ShaliGrout 50. Do not add excess water as this may lead to bleeding & segregation. Do not add sand / cement to ShaliGrout 50 as this may change its properties.

• Pour grout immediately after mixing from the one side into a watertight shuttering around the machine basement / structure. Ensure that the air dispensed by pouring grout escapes and air entrapment is avoided. The grouting should be continuous and maintain sufficient pressure head to keep grout flowing. To prevent grouts from leaking out, use wooden or MS shuttering material with a polythene sheets or coating of ShaliSlip.

• When grouting base-plate, pour grout into the head box and allow to flow under the plate. Straps pre-placed under the plate will aid in working the grout across. Grout should be placed at minimum of 25 mm thick and a maximum of 150 mm per lift when placed in a large mass.

• Bring all ShaliGrout 50 materials as well as foundation and base-plate as close to room Temperature as possible. Cold temperatures will significantly reduce flow characteristics and

will enhance difficulty of base-plate grouting. Higher temperatures will increase initial flow but cut down on working time.

• Ensure proper curing of ShaliGrout 50 to achieve optimal durability / performance of grout. Wet cure the grout until forms are stripped. Then cure the grout with high solid curing compounds such as SuperRezseal.


Tools and mixer may be cleaned with water immediately Health & Safety





Packing

Available in 25 kg bag.

Storage

Store in cool dry place under the shed away from heat.

Shelf Life


Page No : 46


Description

ShaliGrout 73 is a non-shrink high flow grout specially designed for use where high strength and high fluidity is required. It is formulated as a natural aggregate system with a shrinkage- compensating binder and is highly flow-able without sacrificing strength or performance capabilities. ShaliGrout 73 is formulated to provide consistency and exacting performance in critical grouting operations. This also can be used as a repair product in various types of application in the project.

Characteristics

Compressive Strength 70 mm cube, kg / Cm

2

• 1 day

• 3 days

• 7 days

• 28 days

480 550 650 730

Setting Time, 30 OC, Hrs.

• Initial

• Final

4 6

Water content per 25 kg bag, Ltr

• Flowable consistency

• Pourable consistency

4.125 4.000

Flow Table Flow Rate, Cms (BS Cone) 21-25 Yield for 25 Kg bag, M3 0.0125

Note : The above test results were acheived under Laboratory conditions. Tested at fluid

consistency of 3.75 L of water per 25 kg Grout.

Application

• Heavy duty grouting of machinery and equipment.

• Ball Mills in cement plants

• Petro chemical & fertilizer units

• Bridge Bearing plates

• Bearing plates & Textile machineries

• Anchor bolts and bars

• DG sets Base foundation

• Fence posts

Advantages

• Highly fluid and extremely placeable for easy field use.

• High strength for maximum load bearing.

• Non-Shrink with minimum positive expansion for high tolerance performance.

• Non-bleeding and non-segregating at a fluid consistency.

• Does not contain any chlorides or additives which may contribute to corrosion of base structure.

• Total shrinkage compensation, which provides a maximum bearing surface for the greatest overall support.

• Rapid strength gain to minimize turn around time for equipment regrouts.

• Excellent working time at high ambient temperatures.

• Economical Greater volumes of grout can be mixed and handled with less labour.



• Ensure that surface temperature & ambient temperature is not < 5 OC and > 40

OC.

• As a precautionary measure, remove all residue with a vacuum cleaner or pressure washing.

Page No : 47

• Pre-soak the concrete with water to ensure a saturated surface during the grouting process.

• Mix 25 kg ShaliGrout 73 with 4.125 L water for flow-able consistency. Where grouting is to be done for deeper thickness (Bolt pocket grouting), add about 9-10 kg of pea gravel per 25

kg of ShaliGrout 73. • Use requisite quantity of water to achieve desired flow level of ShaliGrout 73. Do not add

excess water as this may lead to bleeding & segregation. Do not add sand / cement to

ShaliGrout 73 as this may change its properties. • Pour grout immediately after mixing from the one side into a watertight shuttering around the

machine basement / structure. Ensure that the air dispensed by pouring grout escapes and air entrapment is avoided. The grouting should be continuous and maintain sufficient

pressure head to keep grout flowing. To prevent grouts from leaking out, use wooden or MS

shuttering material with a polythene sheets or coating of ShaliSlip. • When grouting base-plate, pour grout into the head box and allow to flow under the plate.

Straps pre-placed under the plate will aid in working the grout across. Grout should be placed at minimum of 25 mm thick and a maximum of 150 mm per lift when placed in a large mass.

• Bring all ShaliGrout 73 materials as well as foundation and base-plate as close to room temperature as possible. Cold temperatures will significantly reduce flow characteristics and

will enhance difficulty of base-plate grouting. Higher temperatures will increase initial flow but cut down on working time.

• Ensure proper curing of ShaliGrout 73 to achieve optimal durability / performance of grout. Wet cure the grout until forms are stripped. Then cure the grout with high solid curing compounds such as ShaliCure.


Tools and mixer may be cleaned with water before ShaliGrout 73 Has hardened, otherwise mechanical cleaning will be required

Health & Safety





Packing

Available in 25 kg moisture resistant bags.

Storage


Shelf Life


Page No : 48

ShaliGrout EI Two Component Epoxy Injection Grout for Structural Strengthening

Description

ShaliGrout EI (formerly known as ShaliPoxy Injection Grout) is 100% reactive, two component epoxy injection grout designed as a moisture insensitive adhesive for numerous injection and sealing needs. This high modulus material is formulated as a super low viscosity intended for deep penetration into thin cracks.

Characteristics

Tensile Strength as per ASTM D 638, Mpa

62

Tensile Elongation at break as per ASTM D 638

3.5 %

Shear Bond strength as per ASTM C 882, Mpa

26

Shore D Hardeness as per ASTM D 2240

85

Gel Time, 30 OC,

Minute 26 Specific Gravity 1.12 + 0.02

Application • Permanent bonding of structural damage

• Parking structures

• Bridge structures

• Marine structures

• Retaining walls

• Earthquake damage

• Vertical and overhead applications

• For under water repairs by mixing with fine filler in the form of putty ( 1 part of Injection grout and 2 parts of fine filler by weight)

Advantages

• Excellent adhesive for pressure injection of fine cracks

• Moisture insensitive for bond r o dry or damp surfaces

• Provides a tough , weather resistant seal for porous concrete

• Penetrates deep into concrete cracks and fissures


• Ensure that temperature is in the range of 16 OC – 32

OC.

• Mix Comp B (Resin) to Comp A (hardener) – not the reverse - for 2 minutes using drill and mixing prop.

• The epoxy must be well mixed to ensure proper chemical reaction.

• ShaliGrout EI can be gravity fed or pressure injected into horizontal cracks.

• Pressure inject ShaliGrout EI into vertical and overhead cracks.

• Insert one way polyethylene valves or ports into drill hole at the face of the crack. Inject the neat material with an epoxy injection machine or other mechanical means.

• Make sure that injection equipment is properly set for a 3 to 1 mixing ratio (Part A to Part B) by volume.

• After mixing, pour or squeegee epoxy into crack and allow seep in. Continue to apply material until crack is full.

Page No : 49


Clean tools and equipments with solvent such as Xylene, or toluene. Do not allow the epoxy to harden on equipment.

Health & Safety





Packing

Available in 2 kg x 5 Nos. Carton.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 50

ShaliGrout IP Single Component Injection / Pressure Grout For Cement / Mortar / Concrete

Description

ShaliGrout IP is a plasticized and non-shrink cement / mortar admixture for pressure / injection grouting. By introducing into the cementitious grout, it reduces water cement ratio and facilitates volume expansion without segregation or bleeding. It may also be used to get water tight dense

structures. It complies with BS 8110 part 1, 1985, section 8.9.4.6

Characteristics

Compressive Strength 50 mm cube, kg/Cm

2

Increases due to reduced water cement

ratio

Setting time Does not effect

Chloride Content NIL

Expansion 1 to 4% unrestrained expansion to compensate for plastic shrinkage of cement. Time for expansion will be 15 minutes to 2 hours depending on temperature

Application

• Bed grouting

• Pre-stressed cable duct grouting

• Non shrink infilling & joints at RCC hume pipes

• Tunnel linings

• Water Tank pressure grouting

• Flat as well as slopping roof

• Stationery machine foundation grouting

Advantages

• Gaseous expansion to compensate plastic shrinkage of cement

• Reduced w/c ratio to ensure low permeability and increased cohesion

• Hydrophobic additives give better water tight structure

• Free of chloride

• Does not attack reinforcement or prestress cables


• Add ShaliGrout IP @ 1 % by weight of cement for neat cement on 2 % by weight of cement in case of concrete / mortar.

• For some special case, a higher dosage may be used in consultation with STP’s technical team.

• Over-dosing increases expansion and causes frothing.

• ShaliGrout IP is compatible with all kinds of Portland cement, including SRC (Sulphate Resistant Cement), but is incompatible with high alumina cement. It is strongly recommended not to use ShaliGrout IP with cement having high alumina content.

Health & Safety



Page No : 51



Packing

Available in carton containing 1 kg x 12 Nos.or in 20 kg bag.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 52

Protective, AntiProtective, AntiProtective, AntiProtective, Anti----CCCCoooorrrrrosiverosiverosiverosive Coating ProductsCoating ProductsCoating ProductsCoating Products

ShaliKote AC High Performance Acrylate Based Anti Carbonation Protective and Decorative Coating

Description

ShaliKote AC (Formerly known as Architectural Seal) is an acrylate based non-yellowing Anti Corbonation protective coating for concrete and masonry surface. It is available in selective colours and will not show yellowing tendency on exposure to sunlight when applied to the concrete. It forms an inert, impervious film that is resistant to alkali from fresh concrete as well as acid, salt and many construction stains. It is ideally suitable for exterior application to protect the structure from Carbonation, chloride ions, Salts, Weathering and Industrial corrosive climate. The complete system consists of ShaliPrime AC as a primer and ShaliKote AC as a Top coat. ShaliPrime AC is a solvented Silane Siloxane based penetrative & reactive sealer which chemically reacts with the substrate & forms a effective barrier to the dissolved ions, salts etc in the water. The total system offers a long lasting corrosion protection for concrete structures.

Characteristics

Physical Appearance Coloured Low viscous liquid

Specific Gravity 1.00 – 1.05

DFT 150 – 175 microns including primer coat

Coverage 5 m2/kg/coat. Two

coats are needed.

Application Temperature

5 – 40 Deg. C Recoat time 4-5 hrs at 25 OC

Bond strength to concrete(ASTM D 4541)

> 1.5 MPa CO2 diffusion resistance at 80 microns DFT

Equivalent Air layer thickness : > 70 mtr Equivalent concrete thickness : 177mm

Architectural Seal Control Concrete

Permeability ( As per BS : 1881) ( ml/ m

2 /

Sec)

• 2 hrs

• 6 hrs

• 24 hrs

• 48 hrs

Nil Nil Nil 9.3

Nil 9.7 31.4 54.7

Water Absorption (%) ( ASTM C – 67 ) After 24 hrs

Nil

1.31

Depth of Carbonation in mm

2 hrs 4 hrs 6 hrs 12 hrs 24 hrs

Nil Nil Nil Nil Nil

1.0 2.8 5.3 6.4 9.3

Application

• Old & new Concrete structures

• Unglazed bricks and clay tiles

• Terrazzo floors and walls

• Exterior masonry surface

• Bridges, Dams, Flyovers, Elevated MRTS and Marine Structures

• Chimneys, cooling towers, Silos, Industrial buildings & power house

Page No : 53

Advantages

• Excellent barrier to carbon dioxide, chloride ions, sulphates, oxygen and water.

• Selected range of decorative colours

• Easy for application. Single pack

• Highly durable in all climate conditions.

• Seals out dirt and other staining materials

• Excellent resistance to UV rays

• Permeable to water vapour - Breathable


• Surface should be dry, structurally sound, free from grease, oil, dirt and other contaminations.

• Remove any curing compound or releasing agents prior to coating.

• Use compressed air or grit blasting to remove dust and other loose particles.

• Any blow holes, honey combs on the surface should be repaired & made even.

• Ensure that the surface is dry prior to application.

• ShaliKote AC is a single pack system. Mix well before application, to ensure that there is no sedimentation.

• Low pressure, airless sprayer is the preferred method of application. But a brush or roller may also be used for coating. Material should be applied to assure uniform coverage.

• Apply ShaliPrime AC primer as per the coverage. Allow the primer to dry for atleast 4 -5 hrs before coating it with ShaliKote AC.

• Apply ShaliKote AC as per the coverage and allow at least 4 – 5 hrs to dry before re-coating of the second coat. ShaliSeal AC is self curing.

• Actual coverage depends upon surface texture & wastages.


Clean tools and equipment with Xylene or Toluene before the material hardens

Health & Safety



• Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins and solvents.


• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting

Packaging

Available in 20 L pack.

Storage


Shelf Life

12 months in original unopened sealed condition

Page No : 54

ShaliKote NES Two Component Anti-Corrosive Chemical Resistant Novolac Based Epoxy

Description

ShaliKote NES is novolac based epoxy system for protection of steel / concrete structures against splash and spillage of corrosive chemicals and solvents at higher temperature. It is an excellent coating system for secondary containment, solvent storage, pump pads, trenches, bridges and other high exposure zones.

Characteristics

Colour Gray / Reddish gray Service Temp. - Dry 90 OC

Volume Solid, % 65 ± 2 Pot Life at 25 OC 45 mints 500 gm mix

Mixing Ratio 2:1 by volume Drying Time 1 hr at 80% RH

Scratch Hardness > 1.5 kg Shore D, min 65

Spreading Rate 5 - 6.m2/L - 100

micron DFT Recommended DFT 250 Micron

Re-coat Time 6 - 10 hrs

Application

• Excellent anti-corrosive coating for all steel and concrete structures exposed to acid / alkali fumes emanating at high temperature, like in Ammonium Sulphate / Annealing / Acid Plants.

• Leather processing units, fertilizer plants, are some of the areas where ShaliKote-NES will work efficiently.

Advantages

• Excellent resistance to acid and alkali vapours.

• Low VOC material.

• Bonds well at low temperature & humidity.

• Short re-coating time.


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface to make it smooth before applying ShaliKote NES. Surface of steel must be prepared as per the NACE (National Anti-Corrosion Engineers) or SSPC (Steel Structure Protection Council) guidelines. For non immersion purpose near white surface is adequate while for immersion service white metal surface is desired. Surface of steel and concrete must be free from dust, oil, soap and greasy material.

• Prime the surface by ShaliPrime C for concrete surface and ShaliPrime Zn Ph for metal surface.

• Allow the primer to dry completely before applying ShaliKote NES.

• Stir drums of each component thoroughly for homogeneousness with hand drill type stirrer to ensure dispersal of any settled filler for about 5 minutes for a 15 L pack. Then mix component A and Component B in the ratio of 2 : 1 by volume and stir for homogeneousness at slow speed.

• Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing. Allow the mix 10 minutes, then stir again gently with a hand stirrer to ensure uniformity and begin application.

• The mix can be applied by brush or spray with medium or short nap squeegee rollers.

Page No : 55

Health & Safety



Packing

Available in 4.5 L and 15 L unit pack with 2 components.

Storage


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Page No : 56

ShaliPoxy MIO Two Component Polyamide Epoxy Intermediate Anti-Corrosive Coat

Description

ShaliPoxy MIO is a two pack polyamide cured coating, pigmented with micaceous iron oxide. ShaliPoxy MIO offers good resistance against abrasion and impact. When cured, ShaliPoxy MIO coating provides an excellent barrier against penetration of water and water vapour. ShaliPoxy MIO can be used as primer or intermediate coat.

Characteristics

Pot Life, 30 OC, hrs 4 – 6 Dry Film Thickness 75 – 100 microns

Over-coating interval

• Minimum, hrs

• Maximum, Days

24 7

Drying Time

• Touch dry, hrs

• Full Cure, Days

4 – 6

7

Coverage, m2/L 4.5 – 5.00 Flash Point > 40

oC

Application temperature > 10 O

C but < 50 O

C Compatibility Can be top coated with Epoxy, PolyUrethane Finish Matt

Application

• Protection of steel structures in aggressive coastal & industrial atmosphere.

• Ship loaders • Hoppers, conveyors silos, storage tanks, pipelines and general steel structures in fertilizer

plants, refineries, petrochemicals, chemical plants, engineering industries, etc.


• In case of new steel surface, blast clean to a minimum surface profile not exceeding 65 microns.

• In case of old steel surface, blast clean and if blast cleaning is not practical, use mechanical tools along with manual chipping and wire brushing to remove loose rust. Excessive burnishing of steel is to be avoided. Thoroughly dust down the surfaces. Remove grease, oil and other contaminants preferably by using STP thinner.

• Apply ShaliPoxy MIO on touch dry cleaned and primed steel surface

• Stir the Comp A and Comp B separately. If settling is observed in the Comp A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.

• Continue mixing till a homogeneous mix is achieved.

• Apply mixed material by brush or roller.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents.



Page No : 57

Packing

Available in 20 L Container.

Storage


Shelf Life

12 months in original unopened sealed condition

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Page No : 58

ShaliPrime RC Single Component Water Based Rust Converter Cum Primer

Description

ShaliPrime RC is single component, water based, ready to use rust converter cum primer. ShaliPrime RC may be applied on any rusted iron or steel surface. It converts rust into a protective black layer that seals out moisture and protects against future corrosion. ShaliPrime RC consists of selected chemicals and organic polymers, which reacts with rust (iron oxide) and forms complex product which is stable, bluish black coloured layer. ShaliPrime RC prevents further corrosion.

Characteristics

Colour Light brown Theoretical Spreading Rate 10 – 12 m2 /L

Application By brush Application Temperature Above 10 OC

Application

• For Vehicles, trailers, fences, iron railings,

• Sheet metal

• Outside of tanks

• Lawn equipment

Advantages

• Easy to apply

• Saves labour as it is directly applied over rusted surface.


• Remove dust, flakes, or other foreign particles by jet or dry air and clean the surface mechanically or with wire brush to ensure removal of loose rust particles.

• Apply ShaliPrime RC on a firm and bone dry surface.

• Install ShaliPrime RC by spreading evenly over the recommended area by brush.

• Apply second coat once the first coat is touch dry.

• Apply top coat of UV resistant protective coating, if the surface is exposed to atmosphere after 48 Hrs to ensure complete curing of ShaliPrime RC.

• Do not pour used primer back in the original bottle.

Health & Safety

• Use goggles, mask, nose cover and hand gloves during application.





Packing

Available in 1 L container.

Page No : 59

Storage


Shelf Life 12 months in original unopened sealed condition.

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1202013

Page No : 60

ShaliPrime Zn Ph Two Component Anti-Corrosive Zinc Phosphate Primer Description

ShaliPrime Zn Ph is a two component, polyamide cure zinc phosphate anti-corrosive epoxy primer for steel surfaces. ShaliPrime Zn Ph is composed of zinc phosphate, non-lead pigments and inert mineral fillers in a polyamide binder with aromatic hydrocarbons and alcohol solvents.

Characteristics

Colour Grey Application Temp >10 OC < 110 OC

Coverage, m2/L 5.00 – 8.00 * Pot Life, 30

OC Upto 4 hrs

Dry Film Thickness 60 – 100 micron Curing Time Full Cure 7 days

* May vary depending on age and condition of surface

Application

• Suitable for use on blast cleaned steel where a complete epoxy system is required. It is suitable as a patch primer for treatment of manually prepared steel.

Advantages

• Resists most chemical environment when used with recommended topcoats.

• Resists water / corrosion

• Provides good anti-corrosion protection

• Facilitates adhesion of finish onto difficult substrates

• Non-toxic, safer to use as compared to chromate version



• Thoroughly dust down the surfaces.

• Remove majority of rust scales from surface of rusting steel structure / reinforcement by wire brush, chipping or grinding.


OC.

• Apply ShaliRustOff on the surface where wire brush is not reachable and allow the surface to dry for 30 minutes.

• Apply ShaliPrime Zn Ph on dry surface.

• Mix Comp A and Comp B in the ratios of 5.5 : 1 by volume and in the ratios of 8.9 : 1.1 by weight.

• Apply ShaliPrime Zn Ph by brush, roller or spray. When applied by airless spraygun, ensure that the minimum working pressure of 140 kg / cm

2 with a spray tip size 0.43 – 0.53 mm and

a spray tip angle of 65O

. It is important that the base and the hardener are at the minimum temperature of 15

OC when mixed for satisfactory spray application

• ShaliPrime Zn Ph may be over coated with conventional paints or two-pack epoxy paints and polyurethane. Over-coating can be done after 8 - 10 hrs; however, it is recommended to coat after 12 - 24 hrs of application of primer to obtain superior performance

Health & Safety




Page No : 61


• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting

Packing

Available in 15 L container.

Storage


Shelf Life


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1202013

Page No : 62

ShaliPrime Zn R P / R Two Component Anti Corrosive Zinc Rich Primer

Description

ShaliPrime Zn R P / R is a two component, cold cure, epoxy resin blend with zinc powder. Unlike regular paints / epoxies, which resists corrosion by forming and impermeable barrier between the metal and atmospheric moisture, ShaliPrime Zn R P / R provides corrosion protection through tiny electrical cathodic cells formed by interaction of zinc with steel surface. Of course, ShaliPrime Zn R P / R provides some impermeable barrier as well. ShaliPrime Zn R P / R is superior to paints / epoxies in providing corrosion protection. Whereas, ShaliPrime Zn R P has zinc component of 92 %, ShaliPrime Zn R R has zinc component of 65%

Characteristics

Pot Life, hrs 3 – 6 Specific Gravity 1.50 + 0.02

Dry Time, hrs 1.50 Coverage, m2/L 5 – 6

Dry Film Thickness 35 microns Minimum Application Temperature > 10 OC < 50 OC

Application

• Anti-corrosive primer for steel surfaces.

• Anti-corrosive primer for reinforcement steels.

Advantages

• Excellent long term protection of steel.

• Easy to use and apply at the job site.

• Paint / epoxy / urethane may be used as topcoats.

• Long pot life for optimum working time.



• In case of new steel structure, blast clean to a minimum surface profile not exceeding 65 microns In case of old steel structure, where blasting is not practical, use mechanical tools along with manual chipping and wire brushing to remove loose rust.

• Avoid excessive burnishing of steel.


• Apply ShaliPrime Zn R P / R on an even, firm and bone dry surface.

• Stir component A and B separately with a hand drill type spiral stirrer. This is to ensure homogeneous dispersal of all fillers, which might have settled in the can. If settling is observed in the Comp A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing.

• Gradually add the entire contents of thoroughly stirred Comp B e.g. hardener to Comp A and mix thoroughly for 3 minutes using a slow speed drill ( 400 - 500 rpm) fitted with a suitable mixing paddle until homogeneous mix is achieved. Carry out mixing in a specially designed drum mixer or in a bucket using drill mixer fitted with paddle.

• Appply the homogenous two component thoroughly stirred mixture to the cleaned, evened and bone dry surface @ 5 -6 m

2/L. Lay the mix on bone dry surface at temperatures ranging

between 10 O

C to 50 O

C. using a brush or roller.

• Install ShaliPrime Zn R P / R by spreading evenly over the recommended area.

• Avoid excess application and mixing. Do not apply ShaliPrime Zn R P / R in more than 50 microns DFT in a single coat.

• Apply second coat of ShaliPrime Zn R P / R on bone dry first coat.

Page No : 63

• ShaliPrime Zn R P / R may be over coated with conventional paints or two-pack epoxy paints/Polyurethane paints. Over-coating can be done after 6 – 8 hrs; however, it is recommended to coat after 12 - 24 hrs of application of primer to obtain superior performance

Health & Safety






Packing

Available in 15 L container. Storage

Store in a cool dry place under shed away from heat

Shelf Life


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Page No : 64

ShaliRustOff Chloride / Sulphate Free Liquid Rust Remover

Description

ShaliRustOff is chloride and sulphate free liquid rust remover. It effectively removes rust from steel surfaces. Preferably, ShaliRustOff is applied before application of any protective coating.

Characteristics

Specific Gravity 1.18 ± 0.02 Nature Acidic

Coverage, kg/m2 0.12 to 0.15 Colour Light Pink

Application

• Steel structures

• Tanks

• Water pipelines

• Shuttering plates

• Other steel surfaces.

Advantages

• Simple, economical, cost effective and easy to apply.

• Contains corrosive, being free from any chloride component.

• Effective rust remover, even removes from areas difficult to reach

• Excellent for equipment and structural rust removal




• Remove majority of rust scales from surface of rusting steel structure / reinforcement by wire brush, chipping or grinding.


OC.

• Apply ShaliRustOff on affected surface by using cotton waste swab or by brush.

• Leave the surface coated with ShaliRustOff for atleast 15 to 30 minutes.

• Rusty surface will change its colour to original blackish steel.

• Then remove the loose rust particles by scrubbing or simple dusting with brush.

• Still if any rust remains on surface of steel, apply second coat of ShaliRustOff on bone dry first coat.

• When applied over corroded reinforcement steel, wash the surface with clean water before taking up further works of repairs.

• ShaliRustOff is acidic in nature, when applied to clean rusted rebars. Ensure that traces of acid are removed completely with water jet before applying coatings or primers.

• Do not apply ShaliRustOff to clean rusted rebars in critical RCC structures.

Health & Safety




Page No : 65



Packing

Available in 1 kg container. Storage


Shelf Life


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Page No : 66

ShaliPoxyTM CTE-HB / LB Anti-Corrosive High Build / Low Build Epoxy Coating

Description

ShaliPoxyTM

CTE-HB / LB is a self priming, two-component Coal Tar Epoxy coating, used to protect steel, concrete structures, timber and other construction materials in corrosive environment. It is an excellent abrasion resistant coating system. It is two component, cold cure, coal tar based epoxy polyamide.

Characteristics

HB LB

Colour Black, Semi-gloss Black, Semi-gloss

Application By brush / roller / airless spray

By brush / roller / airless spray

Solid % by volume 85 ± 5 65 ± 5

Coverage, m2/L,

4 – 5, DFT 175 – 200

micron 6 – 7, DFT 75 – 100

micron

Application Temp. OC

• Minimum

• Maximum

10 49

10 49

Temperature Resistance OC

• Continuous

• Occasional

75 95

75 95

Pot Life, hrs, 25 OC 4 4

Drying Time

• Touch, hrs, 38 OC

• Recoat, hrs, 38 OC

4

11

4

11

Chemical Resistance Excellent Excellent

Usable temperature Up to 75 OC Up to 75

OC

Hardness (Shore D) 60 - 70 60 - 70

Hard Dry-Days 7 7

Cure - Days 3 3

Mixing ratio, by volume 4 : 1 4 : 1

Recommended DFT, micron 390 - 450 350 - 400

Specific Gravity 1.33 1.30

Salt Spray Passes Passes

Application

• Tanks, Piping (Concrete, steel)

• Sheet & pipe piling

• Dams, Barrage gates, Penstocks,

• Crude oil storage tanks

• Foundation walls and sumps

• Concrete and Steel surfaces in sewage treatment plant

• Paper Mills

• Chemical Plants

• Underground Structures

• Submerged Structures

Page No : 67

Advantages

• ShaliPoxy CTE- HB / LB is manufactured and packed in two separate components in a convenient ratio of 4:1 by volume, eliminating the need of weighment at site during mixing.

• It cures to a hard, smooth surface and possesses exceptional resistance to the effect of water immersion, salt water, oil, acids, alkalis, crude oil, minerals etc.

• The cured ShaliPoxy CTE- HB / LB coating is flexible and affords excellent resistance to impact, thermal shock and abrasion.


• Prepare the surface by mechanical grinding or other suitable method.

• Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air.

• Apply ShaliPrime CTE, if required.

• Stir drums of each component thoroughly for uniformity. Then mix component A and Component B in the ratio of 4 : 1 by volume and stir for homogeneousness. For best result, use a variable speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm.

• Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing. Allow the combined mix to sit for an induction time of 20 minutes. Stir again gently with a hand stirrer to ensure uniformity before application.

• For best results, apply two coats of ShaliPoxy CTE- HB / LB by brush, roller or spray. First coat should be allowed to dry tack free before application of second coat. The second coat should be applied as per technical data. Wipe first coat with MIBK and wipe dry with cloth before second coat or it may also be applied directly. Use ShaliPoxy-CTE thinner for diluting and cleaning purpose.

Health & Safety



Packing

16 L of Comp- A and 4 L of Comp- B

Storage


Page No : 68

Pipeline ProductsPipeline ProductsPipeline ProductsPipeline Products

PipeWrap-BT Hot Applied Anti-Corrosive Bituminous Tape

Description

PipeWrap - BT is a hot applied bituminous tape for corrosion protection conforming to IS: 10221, Appendix B. Specially formulated corrosion resistant bitumen compound provides high softening point, high penetration and high resistance to ageing. PipeWrap – BT comprises of high tensile strength thermo-fusible HMHDPE film on both the sides. 2 mm PipeWrap - BT is five layer without fiber glass inner core, whereas, 3 / 4 mm thick PipeWrap - BT is seven layer tape with two inner cores; top core is of tough 45 gsm fiber glass and the bottom core is of 15 micron high tensile strength HMHDPE.

Characteristic

Softening Point 65 - 121 Holiday Test, KV

• For 2 mm

• For 4 mm

4.5 Min 12.0 Min

Penetration at 25 OC, 100 grm, 5 sec 3 - 20

Heat Resistance, OC Does not dip at

100 OC

Tensile Strength

• Lengthwise for 2 mm

• Crosswise for 2 mm

70 50

Tensile Strength



250 80

Elongation, %,



100 Min 100 Min

Elongation, %,



15 Min 15 Min

Pliability at 15 OC Does not break Filler, % 20 - 30

Application

• Coating material for drinking water pipelines, fire fighting pipelines, raw water pipelines in thermal plants etc.

• Applied on buried and immersed pipes, fittings and appurtenances to protect them from high corrosive environment

Advantages • Coating material for drinking water pipelines, fire fighting pipelines, raw water pipelines in

thermal plants etc.



• Remove dust, flakes, oil, grease or other loose foreign particles by blasting, wire brush or compressed air.

• Leave 200 mm from pipe ends for welding joints. Coat and wrap such left over part of pipe at site after welding and hydro testing.

• Apply ShaliPrime PW BT on cleaned surface at 100 - 120 ml/m2 to get DFT of 30 microns.

• Allow the primed surface to touch dry, which may take 5 - 15 minutes.

• Remove PE film and show the flame of butane gas torch on to the surfaces till it becomes glossy-smooth.

• Coat PipeWrap – BT on the primed surface. Provide overlap of 25 mm between two adjoining layers. Wrap spirally and apply sufficient tension to ensure good adhesion and avoid pockets

Page No : 69

and bridging to meet holiday detection requirement. Tape joint shall face downward on outside of lap joint.

• Complete necessary welding and testing of the joint before coating.

• Recommend to apply at the time of pipe erection and lowering inside trenches to avoid any damage.

Health and Safety


• Clean hands with warm water after application.

Packing

Available in 2 mm, 3 mm and 4 mm thickness with width of 250 mm, 500 mm and 1000 mm. Each roll of 2 mm / 3 mm tape consists of 20 Mtr length, whereas each of roll of 4 mm tape consists of 10 Mtr length.

Storage

Keep under shed away from heat. Do not stack more than three rolls in one column.

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Page No : 70

PipeWrapTM CT Hot Applied Anti-Corrosion Coal Tar Tape

Description

PipeWrapTM

CT is hot applied coal tar tape system for water / gas / oil pipelines. PipeWrapTM

CT is manufactured by specially formulated coal tar enamel coating sandwiching high tensile

glass fibre fabric. It has polythene film on either side to facilitate unwinding. PipeWrapTM

CT is

an easy to use anti-corrosion tape suitable for wide range of climatic conditions. PipeWrapTM

CT

conforms to AWWA C203/2002 and IS: 15337/2003 standards.

Characteristics

Minimum Maximum

Softening Point, oC 65 121

Penetration at 25 oC, 100 gm, 5 sec 1 20

Filler % 20 35

Breaking load in the Longitudinal direction for the following thickness of tape, N / mm

• 2 mm

• 3 mm

• 4 mm

3.0 4.0 5.0

-- -- --

Service Temperature of tape, oC -- 60

Adhesion test on applied tape on steel pipe Passes

Cathodic disbondment test with applied tape on steel < 5 mm radius from the edge of 6 mm holiday

Solubility of Coal tar based tape in petrol, % wt in 24 Hrs -- 5

Direct impact test, disbonded area, mm2 -- 10,000

Holiday test, of thickness, KV

• 2 mm

• 3 mm

• 4 mm

10 12 15

-- -- --

Low temperature cracking test at -23.3 oC None

Weight, Kg / Sq.M per mm ± 10% 1.50

Application

• Coating material for drinking water pipelines, fire fighting pipelines, raw water pipelines in thermal plants, oil and gas pipelines.


Advantages

• Resist Moisture

• Resist bacterial growth

• Most effective solutions for refurbishment, repair and maintenance of existing pipelines, specially in-situ repair.


• Remove dust, flakes, oil, grease or other loose foreign particles by blasting, wire brush or compressed air.

• Leave 200 mm from pipe ends for welding joints. Coat and wrap such left over part of pipe at site after welding and hydro testing.

• Apply ShaliPrime PW CT on cleaned surface at 100 - 120 Ml / Sq.M to get DFT of about 30 microns.

Page No : 71

• Allow the primed surface to touch dry, which may take 5 - 15 minutes.

• Remove PE film and show the flame of butane gas torch on to the surfaces till it becomes glossy-smooth.

• Coat PipeWrap – CT on the primed surface. Provide overlap of 25 mm between two adjoining layers. Wrap spirally and apply sufficient tension to ensure good adhesion and avoid pockets and bridging to meet holiday detection requirement. Tape joint shall face downward on outside of lap joint.

• Complete necessary welding and testing of the joint before coating.

• Recommend to apply at the time of pipe erection and lowering inside trenches to avoid any damage.

Health & Safety

• Use goggles, mask, nose cover and hand gloves during application


Packing

Available in 2 mm, 3 mm and 4 mm thickness with width of 250 mm, 500 mm and 1000 mm. of 10 Mtr length.

Storage

Keep under shed away from heat. Do not stack more than three rolls in one column.

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1202013

Page No : 72

ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating

Description

ShaliPoxy 400 is WRAS Approved Food Grade Epoxy

Coating for internal coating of pipes, vessels and other

equipments used for portable water. It conforms to BS

6920:2000.

Characteristics

Color Light Yellow Theoretical Coverage Rate / coat

2.32 m2/L

Ratio 3:1 By Volume Hardness (Shore D) 80-85 Pot Life @ 28

OC, 55%

RH,100g material 22 ± 3 min Water Absorption Nil

Touch Dry @ 27 OC, 55%

RH 1 hr Specific Gravity (Mixed) @

27 OC

1.49 ± 0.02

Hard Dry @ 27 OC, 55%

RH 6 - 8 hr Scratch Resistance No Failure 1.0 kg

load

Volume Solids ~ 100 % Film Thickness / coat 400 micron

Full Cure @ 27 OC, 55%

RH 7 days Application Temperature 10 to 60

OC, with

RH < 75%

Application

• Internal coating for potable water pipelines.

• Internal coating for potable water storage.

Advantages

• Excellent food grade properties

• Excellent adhesion to the surface corrosion, protection properties.

• Good temperature / abrasion resistance properties.


• Prepare the surface by mechanical grinding or other suitable method.

• Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air.

• Stir drums of each component thoroughly for uniformity. For best result, use a variable speed

drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600

rpm. Pre heat part-A @ 55-80 OC and Part-B @ 25-35

OC.

• Apply ShaliPoxy 400 by plural feed airless spray gun to the required thickness on the

substrate.

• The tip pressure typically 4000-5000 psi (the tip pressure should be adjusted to achieve good

atomization of the spray). Tip size typically 19-25 Thou orifice.

Cleaning

Clean all tools immediately after use with STP cleaner.

Health & Safety



Page No : 73



Packing

Comp A 200 L and Comp B 100 L.

Storage

The material should store in a cool dry place under shade away from heat.

Shelf Life

1 year in original unopened sealed condition.

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Page No : 74

ShaliPrime PW BT Synthetic Primer for Bituminous Tapes

Description

ShaliPrime PW BT (formerly known as ShaliTex Primer FD) is an adhesive primer specially designed for PipeWrap BT Tape applications. It provides effective bonding between Pipe and PipeWrap BT Tape. It is applied without heating and produces an effective bond between the surface to be protected and Bituminous Tape wrapped thereon.

Characteristics

Viscosity @ 30 OC STV 10

MM Cup 15-50 Sec Drying Time- Touch Dry, Max 60 minutes

Flash Point, OC >23 Volatile matter- By mass, %,

Max 75

Application

• ShaliPrime PW BT is applied as a primer over steel pipelines for providing bond between PipeWrap BT and primed steel pipes.

Advantages

• Excellent bonding of Bituminous Tape and pipeline surface with improved electrical insulation properties.

• Easy to Apply.

• Economical and cost effective.


• Clean the surface free of all foreign matter, dust, oil or grease, specially of chloride contamination.

• Ensure not to apply when temperature is less than 5.

• Blast clean surface of the pipe by shot and grit to a grayish matt appearance to SA 2 ½.

• Apply ShaliPrime PW BT at the rate of 0.30 L/m2 on completely dry surface.

Health & Safety

• ShaliPrime Pw BT is inflammable.

• Use goggles and hand glove during application.


Packing


Storage

Keep in cool and dry place in air tight containers under shed away from heat.

Page No : 75

aa

Page No : 76

ShaliPrime PW CT Synthetic Primer for Coal Tar Tape

Description

ShaliPrime PW CT (earlier known as Jet Set Primer Type C) is resin based synthetic primer containing unmodified chlorinated rubber and special grade of coal tar pitch. It is applied without heating and produces an effective bond between the surface to be protected and Coal Tar Tape wrapped thereon. It conforms to AWWA C 203/97 & IS 10221-82.

Characteristics

Specific Gravity at 30 OC 1.00 – 1.10 Volatile Matter, 100-110

OC, Loss of mass, %

75 Max

Flash Point (Abel), OC 23 Drying Time, Minutes,

Tack free 5 - 15

Viscosity (Flow Time), 20 OC, No. 4 Flow cup, sec.

35 - 60 Coverage, m2/L 8 - 10

Filler Material Nil Applicable By Brush / Spray

Application

ShaliPrime PW CT is applied as a primer over steel pipelines for providing bond between PipeWrap CT and primed steel pipes.

Advantages

• Excellent bonding of Coal Tar Tape and pipeline surface with improved electrical insulation properties

• Easy to Apply

• Economical and cost effective.


• Clean the surface free of all foreign matter, dust, oil or grease, specially of chloride contamination.

• Pre-heat the pipe to 40 – 50 OC.

• Blast clean surface of the pipe by shot and grit to a grayish matt appearance to SA 2 ½.

• Apply ShaliPrime PW CT at the rate of 8 m2/L on completely dry surface.

Health & Safety



Packing

Available in 20 L and 200 L steel drum.

Storage


Page No : 77

aa

Page No : 78

Sealants & AdhesivesSealants & AdhesivesSealants & AdhesivesSealants & Adhesives

ShaliJet® Sealing Compound Coal Tar Sealing Compound

Description

ShaliJet® Sealing Compound is thermoplastic material. It flows in hot condition and settles to a plasto-elastic mass when cold. Being fuel / heat resistant, ShaliJet® Sealing Compound is used as sealant in construction of runways. It conforms to IS:1834 Grade B.

Characteristics

Colour Black Coverage, 100 meters of running joint of 25 mm depth, Kgs

• 12 mm

• 18 mm

• 25 mm

44 66 92

Aviation Fuel / Kerosene Resistance Test, change in Penetration after 7 days immersion in Aviation fuel / kerosene, at 25

OC, 100

g./ 0.1 mm / 5 sec., max.

15

Pour Point, OC, Max 175

Softening point OC , Min 85

Flow test @ 45 OC %,max 5 Penetration, 25

OC, 0.1 mm, 5 sec. 15 - 50

Change in mass, %, max 1 Extensibility, mm, min 6

Application

• Runway Joints

• Joints in garages, filling stations and other places of construction joints like in warehouse floors and secondary containment of walls and floors of artificial water ponds.

• Bridge / road joints.

Advantages

• Fuel spillage resistant.

• Jet exhaust heat resistant.

• Good adhesion to concrete / other surface.

• Low susceptibility to flow during hot weather condition.

• Resistant to sunlight / rain and cyclic temperature changes.

• Anti-corrosive and prevents root growth.

• Resistant to ingress of foreign substance


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface to make it smooth before applying ShaliJet Sealing Compound.

• Spray or brush, on the area where ShaliJet Sealing Compound is to be applied, ShaliJet Primer evenly throughout the joints and allow it to dry completely. 24 hrs is enough to dry the primer during normal weather condition.

• Cover the joint by plastic film if rain is expected after primer application.

• Cut ShaliJet Sealing Compound drum and heat it to 180 – 210 OC while slowly stirring the

material for uniformity. A 26 kg drum will take 2-3 hrs at 190 – 200 OC for complete melting

using hand stirrer. Do not overheat as this may cause frothing. If for any reason bubble appears during melting, keep the temperature around 180°C for a longer time with slow manual stirring till the bubble disappears.

• Upon primer drying completely, pour molten ShaliJet® Sealing Compound from one side of the joint allowing it to travel through the joint as much as practicable. While pouring, ensure that temperature of material is in the range of 190 - 200

OC.

• During the pouring process, to avoid spillage, place wooden boards on both sides of joint and pour from can with extended spout.

Page No : 79

Health & Safety.

• ShaliJet Sealing Compound is inflammable.

• Use goggles, gumboots, nose covers and hand gloves during application


Packing

Available in 26 kg and 260 kg drum.

Storage


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Page No : 80

ShaliSeal PS GG Two Component Polysulphide Gun Grade Sealant

Description

ShaliSeal PS GG is based on liquid polysulphide polymers, which adhere to most of basic civil engineering materials like cementitious substrates, aluminium, glass, wood, mild steel etc. The product is used for sealing expansion joints, door-window surrounding joints & floor concrete to wall masonry separation joints etc. After mixing the base component & curing agent in given proportion rubber like material is formed. It conforms to BS 5212: 1990 Part I -Type F and Type FB (Flame and Fuel Resistance). Also complies IS 12118 Part 1 – 1987.

Characteristics

Pot Life, 25 OC Minimum 2 hrs Setting Time, hr, 35

OC 6

Colour Grey Specific Gravity 1.60 – 1.70 Solid Contents, % 97 - 100 Movement Accommodation Factor, %

• Butt Joints

• Lap Joints

± 25 ± 50

Service Temp, OC - 40 - 85

Application Temp, oC 5 - 50

Coverage, rm, grm 55 For 2.5 mm x

12.5 mm

Full cure Upto 8 days in tropical

conditions Shore A Hardness 22 + 3 Service Temperature - 40

oC to 85

OC.

Application

• Vertical & Overhead expansion joints in Industrial, commercial or residential buildings

• Joints in concrete roads bridges, subways, flyovers & airport runway.

• Joints between plastered masonry walls & aluminum door/window section sides.

• Concrete cracks repairs in slab.

• Joints in water retaining structures like water tank, swimming pool, aqueducts, dams, canals & reservoirs.

• Atomic nuclear power station reactor domes.

• Joints between pipe lines.

• Roof light joints.

Advantages

• Excellent UV resistance after full cure is over.

• Can withstand in fully submerged condition.

• Good chemical & water resistance.

• Adhesion compatible to most of substrate.

• Suitable for potable water after full cure.

• Very high thermal flexibility.

• Very high service life.

• Flame and Fuel Resistance


• Surface should be fully dry, clean and free from dust, laitance, oil and grease etc.

• Clean with sand paper & wire brush, then dust and foreign particles to be removed. Subsequently use masking tape at floor level beside both sides to get sharp edged neat and clean joint.

• Avoid adhesion of spill-over material beside the joint.

Page No : 81

• Use polyurethane Foam (PUF) strips (equivalent) in expansion, construction & control joints as back up material to avoid 3-face adhesion and to avoid contact between joint forming board & sealant.

• Use of primer on vertical side faces of the joint is optional to ensure strong bonding between substrate and sealant. Primer must be recommended for old concrete.

• Sealant application should start after 30 minutes but not later than 2 hours after priming the surface.

• The Base and Accelerator compounds are packed in pre-weighed quantity as per the mixing ratio.

• Mix the material of individual container.

• Transfer entire quantity of Accelerator to the base compound and mix it thoroughly to a uniform and homogenous Grey colour.

• Mixing can be done manually with spatula/palette knife or special flat stirrer attached to a low speed electric mixer less than 500 rpm.

Finishing and Cleaning

Finish the joint in concave shape by using wooden batten soaked in soap water or white sprit from time to time. Remove masking tape within 30 minutes before setting of sealant. Clean tools and tackles using solvent like Xylene etc.

Health & Safety

• Shaliseal PS GG and primer may cause sensitization by inhalation and skin contact.

• Wear suitable clothing, gloves and eye/face protection. Barrier creams provide additional skin protection.

• Any skin contact occurs; remove immediately with a resin removing cream, followed by soap and water. Do not use solvent.

• In case of contacts with eyes, rinse with plenty of clean water and seek medical advice. Use only in ventilated areas.

• Fire: Primer is flammable. Do not expose flames or other sources of ignition. No smoking. Containers should be tightly sealed when not in use. In the event of fire, extinguish with Co2 or foam.

Packing

Available in 4 kg Container packed 16 kg carton.

Storage


Shelf Life

12 Months in original unopened sealed condition.

Page No : 82

ShaliSeal PS PG Two Component Polysulphide Pouring Grade Sealant

Description

ShaliSeal PS PG (Pouring Grade) is based on liquid polysulphide polymers which adhere to most of basic civil engineering materials like cementitious substrates, aluminum, glass, wood, mild steel etc. The product is used for sealing expansion joints, door-window surrounding joints & floor concrete to wall masonry separation joints etc. After mixing the base component & curing agent in given proportion rubber like material in pourable consistency is formed. It conforms to BS 5212: 1990 Part I -Type F and Type FB (Flame and Fuel Resistance). Also complies IS 12118 Part 1 – 1987. .

Characteristics

Pot Life, 25 OC Minimum 2 hrs Shore A hardness 7+2

Colour Grey Specific Gravity 1.55 – 1.65 Solid Contents, % 97 – 100 Movement Accommodation Factor, %

• Butt Joints

• Lap Joints

± 25 ± 50

Service Temp, OC - 40 – 85

Application Temp, OC 5 – 50

Coverage, rm, grm 55 For 2.5 mm x

12.5 mm

Full cure Upto 8 days in tropical

conditions Setting Time, 35

OC 6 hrs Service Temperature,

OC - 40

OC to 85

OC

Application

• For expansion joints in industrial, commercial or residential buildings

• Joints in concrete roads bridges, subways, flyovers & airport runway.

• Concrete cracks repairs in slab.

• Joints in water retaining structures like water tank, swimming pool, aqueducts, dams, canals & reservoirs.

• Atomic nuclear power station reactor domes.

• Joints between pipe lines.

• Roof light joints.

Advantages

• Excellent UV resistance after full cure is over.

• Can withstand in fully submerged condition.

• Good chemical & water resistance.

• Adhesion compatible to most of substrate.

• Suitable for potable water after full cure.

• Very high thermal flexibility.

• Very high service life.

• Flame and Fuel Resistance


• Surface should be fully dry, clean and free from dust, laitance, oil and grease etc.

• Clean with sand paper & wire brush, then dust and foreign particles to be removed. Subsequently use masking tape at floor level beside both sides to get sharp edged neat and clean joint.

• Avoid adhesion of spill-over material beside the joint.

Page No : 83

• Use polyurethane Foam (PUF) strips (equivalent) in expansion, construction & control joints as back up material to avoid 3-face adhesion and to avoid contact between joint forming board & sealant.

• Use of primer on vertical side faces of the joint is optional to ensure strong bonding between substrate and sealant. Primer must be recommended for old concrete.

• Sealant application should start after 30 minutes but not later than 2 hrs after priming the surface.

• The Base and Accelerator compounds are packed in pre-weighed quantity as per the mixing ratio.

• Mix the material of individual container.

• Transfer entire quantity of Accelerator to the base compound and mix it thoroughly to a uniform and homogenous Grey colour.

• Mixing can be done manually with spatula/palette knife or special flat stirrer attached to a low speed electric mixer less than 500 rpm.

Finishing and Cleaning

Finish the joint in concave shape by using wooden batten soaked in soap water or white sprit from time to time. Remove masking tape within 30 minutes before setting of sealant. Clean tools and tackles using solvent like Xylene etc.

Health & Safety

• Shaliseal PS PG and primer may cause sensitization by inhalation and skin contact.

• Wear suitable clothing, gloves and eye/face protection. Barrier creams provide additional skin protection.

• Any skin contact occurs; remove immediately with a resin removing cream, followed by soap and water. Do not use solvent.

• In case of contacts with eyes, rinse with plenty of clean water and seek medical advice. Use only in ventilated areas.

• Fire: Primer is flammable. Do not expose flames or other sources of ignition. No smoking. Containers should be tightly sealed when not in use. In the event of fire, extinguish with Co2 or foam.

Packing

Available in 4 kg Container packed 16 kg carton.

Storage


Shelf Life

12 Months in original unopened sealed condition.

Page No : 84

ShaliSeal PU 2K Two component Polyurethane Sealant

Description

ShaliSeal PU 2K (formerly known as ShaliSeal PU II) is a coal tar free modified two part polyurethane sealant which cures to form a durable, flexible, watertight bond with most building materials and is capable of accommodating, dynamic joint movement. It is available in two forms : Gun Grade (GG) and Pouring Grade (PG).

Characteristics

Appearances Viscous grey liquid Pot life @ 23 OC, hr 2 - 3

Colour Grey resin, with colourless hardener

Tack free setting time, @ 35 OC, hr

16 - 24

Solid content, %, by mass 100 Butt Joints, % 25 Hardener Shore ‘A’ @ 25

OC 15 ± 2 Application Temperature,

OC > 5 < 40

Coverage Guide

Joint Size 10 x 10 13 x 13 15 x 15 20 x 15 20 x 20 25 x 20 25 x 25 30 x 25

L / rmt 0.100 0.169 0.225 0.300 0.400 0.500 0.625 0.750

Application

• Air-field runways

• Roads

• Bridge decks

• Docks and harbors

• Parking and Cargo areas

• Warehouses

Advantages

• Cold Applied – no heating required

• Coal tar free

• High movement accommodation

• Excellent workability, easy to use.

• High performance.

• Fuel, oil and hydraulic fluid resistance.


• Ensure that all joints are completely dry and free from all traces of dirt, dust, grease, any previous sealants and foreign matter.

• Clean thoroughly the surface by wire brushing, either hand or machine operated, grit blasting or grinding.

• Ensure dried and cleaned bonding surface in all joints to be sealed. Preferably, all joints should be parallel and straight for better sealing.

• Repair spilled joint should be repaired with appropriate material, such as epoxy mortar.

• Place into the base of the joint breaker or back up material to form correct cross section for joint sealant and to prevent the sealant bonding to the base of the joint.

• Prime the sealing slot surface with ShaliPrime Penetration Primer using clean dried brush.

• Apply ShaliSeal PU 2K within 0.5 – 2 hr of application of primer, depending on climatic condition, when the primer is just touch dry and not when the primer is dried completely.

Page No : 85

• If the primer is dried completely or left overnight without applying sealant then remove dried primer by grit blasting and reapply.

• Add Component A (Resin) in Component B (Hardener) and mix thoroughly for 5 mins, until homogenous mix is achieved, using a slow speed drill (400 – 500 rpm) fitted with a suitable mixing paddle.

• Apply ShaliSeal PU 2K by pouring or by gun.

Joint Size

• ShaliSeal PU 2K can accommodate large continual cyclic movements. However joint spacing shall be taken into consideration for optimum performance.

• Width of joints depends very much on the spacing between joints and designed to ensure total movement does not exceed MAF 25%. In areas subjected to traffic, a maximum joint width of 30 mm is recommended, with a recess of 5 mm below flush.

• Sealant depth should not exceed joint width. A width : depth ratio of 1 : 1 to 1.5 : 1 subject to a minimum 10 mm depth of sealants is recommended

Cure Time

• Pot life is approximately 2 – 3 hr at 23 OC. However, the application time and rate of cure will

depend upon the temperature of sealant and the ambient temperature at the time of application.

• At higher temperature, the rate of cure will be faster. Final cure, when full working properties are developed, occurs within two days at 25

OC although the sealant will normally bear traffic

with 24 hours of application.

• Low temperatures retard cure. Do not apply when the temperature is below 5 O

C.

Health & Safety

• The product should not come in contact with the skin and eyes, or be swallowed.

• Ensure adequate ventilation and avoid inhalation of vapours.

• Wear suitable protective clothing, gloves and eye protection.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.


• If swallowed seek medical attention immediately - do not induce vomiting.

Packing

Available in 3 units 3 L consisting of Comp A 2.4 L and Comp B 0.6 L.

Storage

Store in properly ventilated room at a maximum temperature of 25 OC. Storage above this

temperature may reduce the shelf life.

Shelf Life


Page No : 86

Road ProductsRoad ProductsRoad ProductsRoad Products

ShaliPatch Instant, Convenient & Durable System to Repair Pot-Holes

Description

ShaliPatch is a ready to use material for repairing pot-holes / other openings in bituminous / concrete surfaces. It can be used in ambient temperature in the range of 0-50

OC. It is a modified

all-weather bitumen paste in liquid asphalt with chemicals, anti-stripping agents, graded aggregates and additives. ShaliPatch is a blend of carefully selected graded aggregates, which are subject to various rigorous tests. These graded aggregates undergo several processes of mineral dressing such as sieving, pre-washing, controlled temperature hot air drying and followed by mixing with essence of asphalt-polymer paste and special grade of bitumen.

Characteristics

Physical Form Granular Solid Mesh Size ≤ 5 mm

Appearance Black Tarry Penetration of residue at 25

OC

5 – 6 mm

Moisture, % 0.20 Flash Point, OC > 150

Distillate Test, %, Residue ≤ 260

OC

> 261 OC < 315

OC

> 316 OC < 360

OC

0 - 15 15 - 65 70 - 85

Ductility of residue at 25 OC > 30 Cm Min

Apparent Density 2.20 grm / Cc

Trichloroethylene Solubility 99 % (Max)

Application

• Heating or mixing not required.

• No heavy machineries like mixture, road roller, etc required; shovel, compactor are enough.

• ShaliPatch may be used to fill and level pot-holes in bituminous / concrete surfaces.

Advantages

• Instant, convenient and clean system free of any smoke, noise or pollution.

• No heating required.

• No traffic diversion / jam unlike conventional road repair.

• No loss of material as it instantly bonds.

• No sticking to tyres, thus providing longer durability.

• Excellent and versatile system for repairing depressions / gaps & joints in bituminous / concrete openings.


• Clean the pot-hole, preferable with compressed hot air, to ensure removal of all foreign and loose particles.

• If the pot-hole is more than 4” deep, fill it partially with hard rocks of 25 – 50 mm.

• Compact rocks before pouring ShaliPatch.

• Shovel ShaliPatch in to pot-hole straight from poly bag to slightly crown it. If pot-hole is more than 2” deep, apply 2” layer in succession. When completed, compact the pot-hole with a rammer or wooden mallet.

• Open the compacted area to traffic, preferably after an hour.

Page No : 87

Health & Safety

• Use goggles, hand gloves, gumboots and nose mask during application

• Do not flush ShaliPatch into sewers or other public systems.


Packing

Available in 25 kg poly bags.

Storage

Keep in well ventilated dry place in packed condition under shed away from heat or direct sun light to avoid harden. Stack bags up to three layers only.

STP’s Businesses


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1202013

Page No : 88

ShaliMark Thermoplastic Road Marking Paint

Description

ShaliMark is a hot applied thermoplastic road marking paint. It is a petroleum resin based thermoplastic material, which offers superior weathering resistance and colour stability. The pre-mix and drop-on glass beads ensure long lasting retro-reflectivity. ShaliMark is easy to melt and can be applied on both asphalt and concrete surface. It has excellent wear resistance to ensure long life of the marking.

Characteristics

Colour White, Black & Yellow

Flow Resistance Not more than 25%

Softening Point, OC 102±9.5 Drying Time Max. 15 minutes

Luminance 45 OC

• For White

• For Yellow

> 85% > 65%

Yellow Index

• For White

• For Yellow

< 0.05

NIL

Cracking Resistance NIL Coverage, kg/m2 5 @ 2.5 thickness*

• May vary depending on edge and condition of surface

Application

• Applicable on bitumen and concrete pavement with screed / spray type applicator.

• Applicable on Zebra Crossing, path dividers, speed breakers and other such road

markings.

Advantages

• Outstanding visibility.

• High durability

• Excellent adhesion

• High skid resistance

• Product Stability

• Superior color brilliance

• Fast drying properties

• Environment friendly

• Cost effective

Application methodology

• Remove dust, flakes, lime, distempers, oil / grease or other foreign particles by jet or dry air and clean the surface. Minimize dusting of the material during use.

• Ensure that surface is sound, firm, bone dry.

• Apply ShaliPrime SM in case of concrete roads.

• Add one bag of ShaliMark in pre-heater and allow it to melt.

• Keep on adding ShaliMark one bag at a time and allow it to melt before adding another bag, depending upon the capacity of pre-heater.

• Do not allow temperature to rise beyond 210 OC. Ideally melt ShaliMark between 180 –

210 OC.

• Offload the hot melted ShaliMark in application unit and keep on stirring it with in-built stirrer of application unit.

• Mark reference line on surface with nylon rope and chalk prior to application.

• Apply melted ShaliMark within the reference lines by the application unit.

Page No : 89

• Type II Drop – On glass beads (BS 6088) shall be dispensed from the in-built dispenser of application unit @ 250- 300 grm/m

2 simultaneously.

• Finish lines shall be true to level, uniform and free from streaks.

• If the application can not be done using application unit, approved manual method shall be adopted.

• Proper safety measures shall be taken to ensure smooth progress of work.

Health & Safety

• Minimize dusting of ShaliMark during use.


• Clothing while handling the material is recommended.


• Do not inhale ShaliMark or fumes, do not ingest.

• Avoid eye contact, if contacted, wash copiously with water.

• Contact of molten product with skin would lead to thermal burns, flush with cold water, do not remove material as it would lead to severe tissue damage.

Packing

Available in 25 kg HDPE bag.

Storage

Keep in cool dry place in air tight place under shed away from heat.

Shelf Life


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2492013

Page No : 90

ShaliSeal RS TC Top Coat Road Slurry For Enhancing Road Life by Preventing Water Ingress

Description

ShaliSeal RS TC is a refined tar based emulsion designed to protect asphalt pavement. It provides a cost effective preventive maintenance coating for asphalt roads. It complies with the standard ASTM D3320.

Characteristics

State Emulsion, slurry Water Content, %, Max 52

Active Matter, %, Minimum 32 Specific gravity 1.20-1.40

Coverage, m2/kg 2.5

Application

• Expressway, Highway, Parking lots, driveways, restaurants and hotels

• Gasoline stations, service stations and truck terminals

• School yards, play areas and home driveways

• Airfields, taxiways and shoulders, or anywhere that the asphalt surface is exposed to gas and oil spillage, extensive abrasion, or weathering extremes.

Advantages

• Seals cracks and small pores in roads.

• Protects asphalt aggregate surface by preventing water penetration.

• Exhibits outstanding fuel resistance.

• Can be formulated to a wear resistant coating.


• Surface must be free from dust, vegetation, debris, oil residue. Pavement surface must be sound and fully cured

• Narrow cracks should be filled with suitable crack filler, wide crack and deteriorated surface must be repaired.

• New pavements should be allowed to cure for 60 days. • Prime surface with 50:50 dilution of ShaliSeal RS TC with neutral water and allow it to dry.

• Apply ShaliSeal RS TC using spray or mechanical squeeze at 2.5 m2/kg in one coat.

• Two coats are recommended. • For wear resistant coating mix ShaliSeal RS TC with graded sand and water and apply over

primed surface at 2 m2/kg per coat.

• Coating is to be done ambient temperature is above 5 OC.

Health & Safety



Packing

200 kg barrel and Tanker Load

Page No : 91

Storage


Shelf Life


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2652013

Page No : 92

OthersOthersOthersOthers

ShaliBond Concrete Two Component Epoxy Bonding Adhesive / Primer for Concrete

Description

ShaliBond Concrete (formerly Shalimar 352) is a 100 % reactive, two component material designed as a moisture insensitive adhesive and primer for bonding old concrete with new concrete.

Characteristics

Coverage, grm/m2/coat

• As primer

• As Bonding Agent

200 - 250 250 - 300

Water Absorption, % < 0.2

Gel Time 30 minute

DFT in microns 150-200

Application

• Bonding old concrete with new concrete / flooring.

• Priming, Sealing

• Bonding Toppings

• General Adhesive

• Floor and Joint

Advantages

• More flexible than high modulus systems to take additional movement.

• Excellent adhesive for bonding together concrete, steel, or wood materials

• Bonds fresh concrete toppings to harden old concrete slabs.

• Protects concrete substances against chemical attack including most acids and caustics.

• May be extended with sand or aggregate for thick applications and mortar repairs.

• Designed for use at temperatures of 10oC and above



• Ensure that temperature is in the range of 16 OC – 32

OC.

• Mix Comp B (Resin) to Comp A (Hardener) – not the reverse - for 2-3 minutes using drill and mixing prop.

• Apply ShaliBond Concrete by roller, squeegee or airless sprayer in a uniform fashion. Do not allow the material to puddle. Extremely porous surfaces may require a second coat for proper ultimate performance.

• Shalimar 352 can be used as moisture insensitive primer where the concrete moisture is between 5 – 7 %


Clean tools and equipments with solvent such as Xylene, or toluene. Health & Safety




Page No : 93


Packing

Available in 2 kg x 10 kg carton box.

Storage


Shelf Life


STP’s Businesses


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1202013

Page No : 94

ShaliFloor NM Non-Metallic Floor Hardener

Description

ShaliFloor NM (formerly known as Shalimar Surflex) is a quartz-silica mixture of finely graded non-metallic aggregates, plasticizer and cement binder. It is an economical concrete floor hardener recommended for both interior and exterior use. It is particularly valuable because of its non-rusting characteristics when floors will be frequently wet.

Characteristics

Physical Appearance Cementitious powder Compressive strength – 28 days

60 – 70 N/mm2

Abrasion Resistance Treated concrete will

give 150 - 225 % better abrasion resistance then control concrete

Coverage Light Traffic Medium Traffic Heavy Traffic

3.5 – 4.0 Kg/ m

2

4.5 – 5.0 Kg/ m2

6.5 – 7.0 Kg/ m2

Application

Shalimar Surflex is used whenever floor surfaces will be subjected to light-to-heavy usage, whenever abrasion resistant or non-rusting floors are specified i.e. car park areas of commercial and public buildings, food processing & electronics industries, breweries, restaurants, diaries, automobile showrooms and service centers, warehouses, loading docks and high traffic aisleways.

Advantages

• Hardens concrete in one economical operation.

• Wear resistant-use of hard and properly graded aggregates increases the wear resistant over plain concrete floors.

• Can be used in conjunction with vacuum dewatered concrete at maximum of 5 kgm2 spread

rate.

• Non-rusting materials make it possible to use Shalimar Surflex outdoors as well as indoors.

• Special dispersing agent contained in Shalimar Surflex makes it possible to incorporate Shalimar Surflex into the surface of low slump concrete resulting in exceptionally high surface strengths for maximum wear resistance.


These directions are to be followed for application of Shalimar Surflex on well designed, non-air entrained concrete mixes. Keep air content of the concrete below 3%. Minimum cement content per cu m of concrete is 300 kg & slump required is 50 to 70 mm.

• Sub-grade and Reinforcing: Special attention should be given to a well-compacted and level sub-grade. A sub-grade that is not well compacted could cause cracking in the slab. Follow the specifications for use if reinforcing bars or welded wire mesh.

• Check the specifications for the amount of hardener required per square meter then stick the correct number of bags at each bay to be placed that day. This is important because it gives the finishers a “gauge” for applying the right amount of material.

• Place concrete between screed points and strike off a level of finished floor.

• Use float or darby to level surface. To remove excess water, drag surface with a burlap or sack.

• After the concrete has stiffened somewhat, open the surface by floating with hand wood or power float.

Page No : 95

• For best results and uniformity of thickness, ShaliFloor NM should be applied in two shakes using approximately two-thirds of the total amount for the first shake.

• First ShaliFloor NM Shake: Immediately after the surface has been opened by floating, apply the first shake when the screeded slab is free of surface water and has set to a degree that when a man stands on the slab he leaves footprints about 5 mm deep maximum.

• Allow the first shake to remain unworked on the surface, until it has absorbed moisture and is of uniform colour. Then float with hand wood or power float. Immediately after, apply second shake at right angles to the first one, making application to the edges first.

• After second shake has absorbed its moisture, float in the same manner as outlined above working the edges then cross floating for a level surface.

• Steel Troweling: When the surface has set sufficiently so that no additional water or fines are brought to the surface, steel troweling shall be done on the floor. During this operation the trowel should be slightly raised to give a hard and smooth finish. Leave troweling operation half, if broom finish is required.

• Curing is essential for concrete floor treated with ShaliFloor NM. This can be done by using suitable curing compound manufactured by STP Ltd like Shalicure PA. Alternatively using water ponding method or polyethene sheeting is also acceptable.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of dust.



Packing

Available in 50 kg bag.

Storage


Shelf Life


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1202013

Page No : 96

PlastiSeal Crack Sealer

Description

PlastiSeal is a crack sealer that cures to remains flexible to accommodate thermal or structural movement in small cracks.

Characteristics

Physical Appearance White Thixotropic

Paste

Chemical Resistance – fully cured samples

• Water

• Gasoline

• Oil

• Salts (5% Calcium Chloride)

Excellent Excellent Excellent Excellent

Full cure, days 7

Application

• Internal and External masonry wall cracks

Advantages

• Flexible material that allows for small movement

• Remains flexible in all normal climates

• One part product allows a long pot life for ample installation period

• Waterproof


• Surface must be clean and sound. All oil, dirt, debris, paint and any other material that might be a bond breaker must be removed. The final step in cleaning should be the complete removal of all residues with a vacuum cleaner or pressure washing.

• Widen the cracks wherever possible in V Groove shape.

• The crack must be pre-dampended for proper adhesion of the PlastiSeal.

• Requires no pre –mixing.

• Use the material directly from the container.

• Place PlastiSeal directly into the damp crack with a spatula or putty knifes and level with the surface. For deeper cracks, penetration and shrinkage are observed. In such cases repeat the application till the crack is leveled. For hairline cracks wherever widening is not possible, thin Plastiseal with potable and soft water to enable penetration.



Health & Safety



Packaging

Available in 1 kg pack.

Page No : 97

Storage


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1202013

Page No : 98

ShaliFix MC High Performance Cementitious Repair Micro Concrete

Description

ShaliFix MC (formerly known as ShaliMortar M) is a versatile, one part, patching and repair compound for repair project of all types. Requiring only the addition of water, ShaliFix MC is a high strength material, which is easy to use with an extended working time for ease of placement. It is similar in appearance to concrete and is suitable for use as a topping, patching mortar or repair material on horizontal surfaces.

Characteristics

Compressive Strength Age, Mpa

• 1 day

• 3 days

• 7 days

• 28 days

10 30 40 50

Flexural Strength 28 days, Mpa

6

Physical Appearance

Cementitious grey powder

The following results were obtained at a water:power ration of 0.15 @ 30 OC

Application

• Parking decks

• Floor toppings

• Joint repairs

• Equipment bases

• Pedestals

• Pavements

Advantages

• Can be used as a pumpable or pourable repair micro concrete where access is restricted.

• Highly fluid to allow for placement without vibration.

• Compensates for shrinkage by expansion.

• Premixed, ready to use.

• Long working time

• High strengths with low permeability.

• Chloride free.


• New concrete must be a minimum of 28 days if an epoxy adhesive will be used to the topping. If a slurry bond coat is used, the concrete must be a minimum of 3 days old.

• The concrete must be clean and rough. All oil, dirt, debris, paint and unsound concrete must be removed. The surface must be prepared mechanically using a scrabber, brush hammer, shot blast or scarifier which will give a surface profile of a minimum 1/8” ( # mm) and expose the large aggregate of the concrete.

• The final step is cleaning should be the complete removal of all residue with a vacuum cleaner or pressure washing. All concrete must possess an open surface texture with all curing compounds and sealers removed. Several hours prior to placing, the concrete substrates should be saturated with clean water. Remove any standing water. Alternatively, use a bonding system.

• After the surface has been prepared, prime all area with either a slurry coat of Shalimar SBR Latex or an epoxy bonding agent such as CORR-BOND. The primer bonding agent must be ordered separately.

Page No : 99

• Edges should be saw cut to ¼ ” (6 mm) deeper than the topping thickness and repair to provide a locked in reinforced edge. Moving joints as in the case of expansion joints should be brought up through the repair by saw cutting or with the use of divider strip.

• Exposed rebar may be treated with an anti- corrosion coating such as CORR-BOND or ShaliPrime Zn. Remove all loose rust and scaling, preferably by sandblasting to white metal prior to coating the rebar.

• For repair sections generally deeper than 100 mm it may be necessary to mix the ShaliFix MC with properly graded 5 mm to 12 mm silt free aggregate to minimize temperature rise. The quantity of aggregate required may vary depending on the nature and configuration of the repair location. It should be a max. of 8 kg pea gravel per bag of ShaliFix MC.

• Small quantities may be mixed with a drill and “jiffy” mixer. Use a paddle type mortar mixer

for large jobs. All materials should be in the proper temperature range of 15 OC – 32

OC.

• Add the appropriate amount of water for the batch size and then add the dry product. Mix a minimum of three minutes.

• If pea gravel is to be added, do so now and mix an additional 2-3 minutes. The mixed product should be transported to the repair area and placed immediately.

• Discharge material from mixer and place. For patching with a trowel, come –a-long, or square tipped shovel to a thickness that matches the surrounding concrete.

• Finish to desired texture. On large floor areas, used screed strips as guides in combination with vibratory screeding to level. Compact and finish by hand or machine trowel.

• If placed by pump, standard concrete pumping practice should be followed.

• If poured in the form work, avoid air entrapment by pouring from one side only.

• Finish the repair material to the desired texture. Do not add additional water to the surface during the finishing operation.

• To prevent surface cracking, cure the floor with curing compound, such ShaliSuper Rezseal. In hot, windy or direct sunlight situations, re-wet the surface after the curing compound has dried and cover with polyethylene for a minimum of three days. If curing compound is not desired, wet cure for a minimum of three days.

Yield

25 kg bag yields 0.0125 m3 of ShaliFix MC when mixed with 3.875 L of water.



Health & Safety



Packaging

Available 25 kg bag.

Storage

Keep in cool and dry place under shed away from heat and moisture.

Shelf Life


Page No : 100

s por - stp limited · 2016-11-22 · shalifloor nm non-metallic floor hardener ….. 95 plastiseal...

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