s rcml893-g led r c
TRANSCRIPT
Manuals
SHERWIN
INDUSTRIES
INC.
RCML893-G LED RUNWAY CLOSURE
MARKER
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
2
MODEL RCML893-G
RUNWAY CLOSURE MARKER
MAINTENANCE + PARTS + OPERATION
MANUAL
ORIGINAL ISSUE REV — Jan. 4, 2013
i
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
3
HOW TO USE THIS MANUAL
The documentation for the Sherwin Industries Inc., RCML893-G Runway Closure Marker is
organized by Volume, Section, Figure (or Subsection), and Page.
PAGE NUMBER
Each section in the manual is numbered separately from the rest of the manual.
LOCATING MATERIAL IN THIS MANUAL
Go to the section that contains the information required.
HOW TO USE THIS ILLUSTRATED PARTS CATALOG
This Illustrated Parts Catalog has been prepared as a detailed parts guide for the Sherwin
Industries Inc., RCML893-G Runway Closure Marker. The information in this manual is
presented in a generic form and is intended only for parts illustration. For actual
operating/maintenance information, refer to the Operation and Maintenance manual.
Replaceable items and/or kits for the unit are detailed on illustrations throughout this manual.
The item numbers on the illustration are keyed to each accompanying parts list. The purpose of
the item numbers is to provide complete identification, but should not be used for
procurement purposes. Some components are covered in separate publications furnished by
the component manufacturer (e.g. engine, generator, etc.). These publications are furnished in
Appendices and referenced when required.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
4
Table of Contents
SAFETY NOTES and WARNINGS......................................................................................................6 AVOID ACCIDENTS..........................................................................................................................6 ILLUSTRATIONS ..............................................................................................................................7 PERSONAL SAFETY……………………………………………………………...........................……………………………..7 OPERATION SAFETY ...................................................................................................................... 7 SAFETY DECALS ..............................................................................................................................9 SERVICE……………………………………………………………………………………………………………………………………10 UNITS INVOLVED IN ACCIDENTS ..................................................................................................11 ACRONYMS AND ABBREVIATIONS ...............................................................................................12 1. INTRODUCTION ........................................................................................................................14
1.1 System Description…………………………………………………………………………………………………14 1.2 Major Assemblies …………………………………………………………………………………………………..14 1.2.1 Trailer ......................................................................................................................14 1.2.2 Engine/Generator Group ........................................................................................14 1.2.3 RCM Assembly…………………………………………………………………………………………………….15 1.2.4 Electrical Power and Control Systems .....................................................................16
2. OPERATING PROCEDURES ........................................................................................................17 2.1 Prestart Up Checklist ..................................................................................................17 2.2 Start Up…….................................................................................................................18 2.2.2 2 Hour Inspection……………………………………………………………………………………………….. 20 2.3 Night (low light) mode……………………………………...…………………………………………….……..20 2.4 Status Light... ..............................................................................................................20 2.5 Fault Light……………………………………………………………………………………………………………….20 2.6 Trouble Shooting…………………………………………………………………………………………………….21 2.7 Runway Closure Marker Shutdown ...........................................................................23 2.8 Running on External 120V power……………………………………………………………………………23
3. OPERATIONS GROUP 3.0 Towing Preparations ..................................................................................................24 3.1 Generator/gas tank ................................................................................................... 24 3.1.1 Energy Command 30 .............................................................................................. 24 3.1.2 Control Box………………………………………………………………………………………….………………24 3.2 Hydraulic system ....................................................................................................... 25 3.2.1 Hydraulic lines......................................................................................................... 25
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
5
3.3 Batteries/chargers/inverter…………………………………………………………………………………… 26 3.4 Light Bulb Installation……………………………………………………………………………....……………26 3.4.1 Changing Bulbs……………………………………………………………………..…………………………….26
4. VEHICLE STORAGE ................................................................................................................... 27 5. WARRANTY POLICY ……………………………………………………………………………………………………………..28
5.1 Warranty Period……………………………………………………………………………………………………..28 5.2 Incidental or Consequential Damages ...................................................................... 28 5.3 Other Limitations ...................................................................................................... 28 5.4 Engine/Generator Manufacturer .............................................................................. 28
6. DELIVERY POLICY………………………………………………………………………………………………………………….30 6.1 Unloading from Delivery Truck ................................................................................. 32
7. PARTS....................................................................................................................................... 34 Generator………………………………………………………………………………………………………………….…35 Control/operator boxes……………………………………………………………………..………………………..37 Charger Box………………………………………………………………………………….………………………………44 Battery box and cables……………………………………………………………………….………………………..46 Hydraulic box………………………………………………………………………………..……………………………..48 Gas Tank……………………………………………………………………………………..……………………………….50 Frame and related………………………………………………..……………………………………………………..52 X assembly…………………………………………………………………………………………………………………..56 Label kit…………………………………………………………………….…………………………………………………62 8. ELECTRICAL PRINTS………………………………………………………..…………………………………………………….79 List of Appendices Appendix 1.............................................................................. Cummins-Onan Installation Manual Appendix 2............................................................................................RV 4000 Operators Manual Appendix 3..............................................................................................EC30-G Operators Manual Appendix 4……………………………………………………………………………………….……...…D8 Batteries Manual Appendix 5…………………………………………………………………………….……….Iota Battery Charger Manual Appendix 6……………………………………………………………………………………………..Battery Tender Manual Appendix 7………………………………………….……………………………….….600 Watt Power inverter Manual Appendix 8…………………………………………………………………………………….……………….. Allen Bradley PLC Appendix 8a…………………………………………………………………………………….……………….PLC power supply Appendix 8b…………………………………………………………………………………..……..…….PLC memory module
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
6
SAFETY NOTES AND WARNINGS NOTE: Appropriate maintenance methods and operation procedures are required for safe, reliable operation of the unit as well as for the safety of operators and servicing technicians. This manual provides general and specific directions for the operation of the Sherwin Industries Inc., RCML893-G Runway Closure Marker. AVOID ACCIDENTS
Most accidents, whether they occur in industry, on the farm, at home, or on the highway, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason, recognizing the real cause and doing something about it before the accident occurs can prevent most accidents. Regardless of the care used in the design and construction of any type of equipment, there are many conditions that cannot be completely safe-guarded against without interfering with reasonable accessibility and efficient operation. A careful operator is the best insurance against an accident. The complete observance of one simple rule would prevent many thousand serious injuries each year. That rule is:
NEVER ATTEMPT TO CLEAN, OIL, OR ADJUST A MACHINE WHILE IT IS IN OPERATION!
NATIONAL SAFETY COUNCIL Sherwin Industries Inc. cannot anticipate every possible circumstance that might involve a potential hazard. Anyone deviating from the instructions provided must first establish that personal safety, system, and/or vehicle integrity is not compromised. Throughout this manual, Dangers, Warnings, Cautions, and Notes provide specific guidelines for the safe and proper operation and service of the equipment.
DANGER: Indicates an imminently hazardous situation, which, if not avoided, WILL result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, COULD result death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.
NOTE: Highlights information that is beneficial while following a procedure or to avoid an unwanted situation.
This information is furnished to prevent damage to equipment and/or injury to personnel.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
7
ILLUSTRATIONS
For pictorial clarity, some illustrations in this manual may show shields, guards, or plates open or removed. Under no circumstance should this equipment be operated without these devices securely fastened in place. PERSONAL SAFETY
Keep clothing and limbs away from moving parts.
Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears, hands, and feet.
Clear all personnel or equipment from the trailer, underneath the assembly, and all extensions when raising or lowering the extensions to prevent personal injury.
OPERATION SAFETY WARNING
Equipment operated improperly or by untrained personnel can be dangerous. Inexperienced operators should receive instruction from someone familiar with the equipment prior to being allowed to operate the unit.
Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
Read and understand all operating manuals pertaining to operation. It is your responsibility to read this manual and all publications associated with it. If the operator cannot read English, it is the owner's responsibility to explain the material contained in this manual to them.
This unit contains high voltage circuits capable of causing serious injury or death. Use extreme caution when troubleshooting or repairing any electrical circuit.
Never allow anyone to operate or service the unit without proper training and instructions; or while under the influence of alcohol or drugs.
Personal injury or property damage may occur as a result of disconnection or removal of safety equipment, shields, guards, housings, or limiting devices used to enclose or control moving parts.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
8
Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors, or other protective devices securely fastened in place.
OPERATION SAFETY (CONT)
Never disconnect or bypass any switch.
Beware of pinch points when extending or stowing the unit. Serious injury may result from unsafe practices.
Use caution in handling and storage of light fixtures. Careless handling can damage fixtures, lenses, and bulbs.
Secure the unit in the stowed position when not in use to protect it from the elements.
Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation.
Fuel is highly flammable, handle with care.
Keep the engine clean. Allow the engine to cool before storing.
Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Check to be certain all lights are functioning.
Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
9
SAFETY DECALS
For safety decals and information not included here please refer to the appropriate Appendix (OEM vendor documentation).
SERVICE Disconnect battery when:
- Installing new equipment
- Connecting or disconnecting electrical components
- Welding
Do not use damaged or broken parts
Use only authorized parts and components
Do not use unapproved lubricants/fluids
Cover all exposed openings when removing parts or hoses
Do not attempt to remove or disassemble components under pressure (e.g. hydraulic system)
A variety of CAUTION and WARNING labels are located on the machine. Operators and service technicians must heed these notices for personal safety and operation.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
10
CAUTION If a problem occurs, make repairs immediately. Do not continue to operate machine.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact Sherwin Industries, Inc. at 1-800-525-8876 to service this equipment and provide prompt and efficient service.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
11
UNITS INVOLVED IN ACCIDENTS If a machine is involved in an accident, inspect, and repair it before putting it back into service.
Replace or repair any damaged parts and components
Make sure that moving parts are not binding or restricted
Make sure that attaching hardware is properly fastened and tightened
Repair any fluid leaks and make sure that fluid levels are full
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
12
ACRONYMS AND ABBREVIATIONS The following list contains some of the acronyms and abbreviations used in this manual. API American Petroleum Institute ASTM American Society of Testing and Materials °C Celsius C.I.D. Cubic Inch Displacement ECM Electronic Control Module °F Fahrenheit FOD Foreign Objects and Debris Gal/min Gallons Per Minute GVW Gross Vehicle Weight Hg Mercury hp Horsepower km/l Kilometers Per Liter kPa Kilopascal kph Kilometer Per Hour l/min Liters Per Minute MPa Megapascal Nm Newton-meter Qts Quarts RCM Runway Closure Marker SAE Society of Automotive engineers VAC Volts AC VDC Volts DC SSR Solid State Relay AC Alternating current AR As required ALT Alternate AMP Ampere ANSI American National Standards Institute AUX Auxiliary ASSY or ASM Assembly AUX Auxiliary AVE Average AWG American Wire Gauge CM Centimeter
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
13
CYL Cylinder DC Direct Current DIA Diameter
EA Each FHMS Flat Head Machine Screw FHSCS Flat Head Socket Cap Screw FIG Figure GA Gage GND Ground (electrical) HHCS Hex Head Cap Screw HHMS Hex Head Machine Screw HYD Hydraulic ID Inside Diameter ISO International Organization for Standardization KG Kilograms LH Left Hand MAX Maximum MISC Miscellaneous MM Millimeter MPH Miles per hour NP Non Procurable OBS Obsolete OD Outside Diameter OEM Original Equipment Manufacturer PHMS Pan Head Machine Screw PLCS Places PSI Pounds per Square Inch PSIA Pounds per Square Inch Absolute PSIG Pounds per Square Inch Gauge QTY Quantity RH Right Hand RPM Revolutions Per Minute
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
14
1. INTRODUCTION The purpose of this manual is to provide the operator with the information necessary to safely operate the Runway Closure Marker (RCM). Sherwin Industries strongly recommends that personnel thoroughly familiarize themselves with the operation and maintenance information contained in this manual. 1.1 System Description The Sherwin Industries Inc. Runway Closure Marker is a self-contained, towed unit designed for heavy duty use in all weather conditions. The unit consists of a single axle trailer, an engine/generator group, a RCM assembly, and an electrical power distribution and control system. 1.2 Major Assemblies
1.2.1 Trailer The trailer is reinforced with steel tube construction to accept loads imposed by moving the unit. Connection to the towing vehicle is made by the tongue trailer hitch. The trailer has 4-ply tubeless tires on a single axle. Mounted on the trailer frame are the engine/generator, a 20 gallon auxiliary fuel tank, DC power unit, hydraulic enclosure, batteries, battery chargers, inverter, control box, and the RCM assembly. The RCM assembly is raised and lowered by a hydraulic cylinder with a working pressure of 2,500 psi. Four leveling jacks are distributed on the trailer to stabilize the unit while the RCM assembly is in the raised position. Four jacks at the corners are rigidly fixed to the trailer frame. The RCML893-G also comes standard with a fold-up tongue for ease of shipping and storage. The tongue should be tightly bolted in the down position while machine is in operation, or being prepped to be towed. 1.2.2 Battery/Inverter-Engine/Generator Group Electrical power is supplied by 2 D8 Batteries and a 600 watt power inverter. The gas generator is used only to charge the batteries. The engine/generator is mounted to the trailer frame towards the front and is centered. The generator should NEVER be used to run any other equipment. The engine is protected by a low oil pressure safety circuit. The fuel tank is mounted behind the engine/generator group on the rear of the frame.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
15
1.2.3 RCM Assembly The RCM assembly is raised and lowered by a hydraulic cylinder mounted to the lower and upper frames. The RCM assembly consists of 21 LED lights, sockets, LED status light, LED fault light, and the electrical wiring harness. 1.2.4 Electrical Power and Control Systems The engine starting operations are controlled on the console located at the front of the
RCM unit by use of the Cummins-Onan EC-30 controller. Battery charging is performed
automatically any time the generator is producing electrical power.
This unit has an auto-starting generator. Extreme caution must be used while servicing
equipment. When Generator is set to auto mode, generator may start and stop without
notice based on battery voltage.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
16
Figure 1. Major Assemblies
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
17
2. OPERATING PROCEDURES
2.1 Prestart Up Checklist
Unplug Maintenance Charger If trailer tongue was lifted vertical for storage, lower tongue and tighten all bolts If unit was in long term storage, it may be necessary to open charger box and turn on main inverter switch. CAUTION Use chocks in front of and behind the wheels on trailer to prevent the unit from rolling on an incline. Check the engine crankcase oil level and add oil if necessary (see Appendix 1 for more info) Make sure battery cables are properly connected Fill gas tank with fuel
Start the engine to check for proper operation. (This will be achieved by using the EC-30G located under the generator service panel.) NOTE: Running the generator for a duration under 10 Min. will cause a fault that will need to be reset manually. It is recommended to place the generator into AUTO MODE and allow it to turn off itself.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
18
2.2 Startup Position the rear leveling jacks Position Front leveling jacks Release the RCM assembly extension safety straps Pull handles on the light box extensions and engage locked position
Turn on 120V inverter via button located in the upper right side of operator panel. If the batteries were stored correctly, they should have a full charge, and all lights on X portion of unit will turn on. Turn on the EC-30G by using the rotating on-off switch located on the bottom left of the operator panel. The EC-30G will now have powered up. Pressing the green start button will begin the flashing sequence. Pressing the red stop button will turn the lights off. The yellow reset button will flash after power is turned on, and a stop or start is necessary. Next it will be necessary to place the generator into automatic mode.
Press the Auto button on the EC-30G, Follow on-screen instructions, and the press Enter button to set generator to auto run mode.
Visually inspect all bulbs to insure proper illumination NOTE: Running generator for under 10 minutes will result in a fault that will need to be manually reset (see section 2.1)
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
19
WARNING Shut down engine immediately if the unit operates abnormally or excess vibration occurs. CAUTION Do not over tighten the lamps. Damage to the bulbs and sockets may occur. WARNING Replacement bulbs MUST be exactly the same wattage, beam spread, and manufacturer. ANY BULB OTHER THAN OEM WILL CAUSE DAMAGE TO MACHINE, VOID WARRANTY, AND FORFEIT FAA CERTIFICATION WARNING Keep hands and fingers clear of pinch points when raising and lowering the RCM assembly. Injury may result from careless operation. WARNING Never attempt to move or reposition the unit with the RCM assembly raised or extended. Instability of the unit may occur. CAUTION When placing the unit in operation do not extend jacks to a point where tire lose contact with the ground. Instability of the unit may occur. CAUTION If a problem occurs, make repairs immediately. Do not continue to operate machine. CAUTION Do not smoke while you are refueling an engine. Do not refuel an engine near open flames or sparks. Always stop the engine before refueling. WARNING Engine exhaust and some of its constituents are known to cause cancer, birth defects, and other reproductive harm.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
20
2.2.1 Cold Weather Operation Due to the low heat generated by the LED lights, a deicer may be necessary to stop the buildup of snow or ice on the RCM bulbs. There may also be a noticeable difference in the run time of the RCM due to the effects of cold weather on batteries. 2.2.2 Two Hour Inspection It is necessary to inspect operation of equipment every two hours during closed runway operations. The inspection shall include, but not limited to: 1. Fuel Level 2. Generator service hours remaining 3. Proper flash rate 4. Covers for correct installation 5. Each bulb shall be visually inspected. This includes inspecting individual LED on each
bulb. If any LED is out or looks different, bulb needs to be replaced. Bulb can ONLY be replaced with OEM equipment. Any change of this can damage equipment, void warranty, and Nullify FAA certification.
2.3 Night (low light) mode This machine is designed to reduce intensity in low light conditions per AC No.: 150/5345-55A 3.3E. 2.4 Status Lamp Status lamp is provided to allow the operator to monitor the performance of the RCM unit from a distance. The upper left light on non-operation side of X is the status light. Check that status lamp is illuminated. If lit and flashing, indicates that the RCM assembly is receiving power from the battery/inverter group 2.5 Fault Light The fault light is a red LED located on the non-operation side of the X. This light will flash specific codes indicating faults or service due
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
21
2.5.1 Clearing a Fault
Clearing a fault is done by pressing the yellow reset button located in front panel. Clearing the check gas level fault will require the reset button to be held in for ten seconds. Fault light will come on solid, and flash after ten seconds indicating fault was reset. Pressing the START button will be required to resume flash any time the RESET button is pressed. A reoccurring fault indicates a problem with machine operation, diagnose and repair problem to remove fault.
2.6 Troubleshooting
ALL BATTERIES AND CONTROLS MUST BE CONNECTED FOR PROPER MACHINE OPERATION. THIS INCLUDES GENERATOR CONTROLS AND GENERATOR BATTERY Fault light codes 1. 1 second on-1 second off a. Initial power up b. Start or stop necessary c. 120VAC (inverter) failure 2. 1/2 second on-10 second off a. Stop pressed 3. 5 seconds on-5 seconds off a. Flash Failure 4. 10 seconds on-10 seconds off a. Check gas level b. Service generator c. Generator failed to start 2.6.1 One second on-one second off This fault will occur at initial power up of machine. All lights on machine should be on. If lights are not on, there has been a 120v power failure. In the event of a 120v power failure, the control computer switches power supplies to run directly off the batteries. Make sure power switch is on, control box is plugged into inverter, inverter is powered up (green LED on inverter), and battery cables are securely connected to inverter and batteries. If inverter is not powered up, check battery voltage (should be 22-26VDC) and check fuse and GFI on inverter.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
22
2.6.2 Five seconds on-five seconds off (flash failure) This fault will occur whenever the computer does not see an amperage change (flashing lights) after start button is pressed. All lights should turn on and Remain on solid (no flash) per AC No.: 150/5345-55A section 3.3G. If this happens, check the both Solid state relays are in the off position (no LED lit on SSR) Reset machine and watch for current switches to change state while lights are flashing. If lights still do not flash, check the SSR and computer for proper output. Make sure all lights are properly wired and there are no shorts in the wiring. Incorrect bulbs will cause circuit breaker problems. Be sure all bulbs are the OEM bulbs! GFI is also a possible cause.
2.6.3 Ten seconds on-ten seconds off (check generator) This fault indicates a generator issue. The gas level is monitored by the computer through generator run hours. The Light will flash after a predetermined number of hours has been reached. Also, this fault will occur if the generator failed to start or service is due. this fault will need to be reset with the yellow reset button pressed or pressed for 10 seconds if a fuel fault. A service fault also needs to be cleared on EC-30 controller for non-start and service faults.(see EC-30 operator manual) Each time the reset button is pushed for 10 seconds, gas should be filled to get machine back "in sync". 2.6.4 Machine will not go into or out of low light mode There is a designed delay built into the programming before the machine will switch between day and night mode.(30 seconds) If after this time has been met, check photoelectric eye located on main control box. Using a flashlight and your hand, check for a voltage change between light on, and photo eye covered. Check wires to computer. If this is working, there may be a computer issue.
2.6.5 X will not raise or lower The lift assembly is powered by one of the 12V batteries located on the main battery box of the trailer. Check battery connections. Also there is a 5 amp fuse located under the pump cover. This 5 amp fuse supplies power top the selector switch.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
23
2.6.6 Bulbs come on but will not flash The RCM computer is powered by a 24VDC power supply located in main control box. Check for proper operation of power supply. Also, the main computer has a green LED light that should be flashing whenever machine is powered up. If light is on solid, there has been a computer error. Try to power unit down and leave off for 1 min. If computer light still does not flash, it may need to be replaced. Start button should supply 24VDC to the computer input. (see electrical print) 2.6.7 Bulbs will not come on Check main power switch is on. Check main battery voltage (22-26VDC) Check inverter power. Check relays and GFI on inverter. 2.7 Runway Closure Marker Shutdown Lower the RCM assembly, collapse arms, and secure the safety straps Return the RCM assembly extensions to the stored position and secure the safety straps Set the generator to off Turn main power switch off Inspect exterior of the RCM unit for: - Structural wear or damage - Rust - Failure of electrical components - Failure of mechanical components 2.8 Operating on AUX 120VAC power This unit is designed to be run on external 120V power if available. To use this feature, simply unplug 15A male plug from power inverter, and plug in to proper 120V source. It is recommended (not necessary) to also plug in trickle charger to batteries to extend their life while using external power.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
24
3.0 Towing Preparations Connect the RCM to the towing vehicle, check that unit is securely fastened, and connect safety chains. The RCML893-G has a ball mounted on the rear of the frame to allow towing of up to TWO (2) RCM units. NEVER TOW MORE THAN 2 UNITS AT A TIME! CAUTION Never attempt to move or reposition the unit with the RCM assembly raised or extended. Inspect hitch and make sure it is securely connected and locked Stow and lock all support jacks.
3.1 Generator/Gas Tank
This RCML893-G is equipped with a Cummins-Onan 4000 watt auto-start generator. Extreme caution must be used when working on or around this equipment. Generator may start without notice any time it is set to auto. This unit should NEVER be used for running any electronic equipment besides its intended purpose (battery charging). The generator will charge the batteries any time it is running. For all questions regarding to engine break in, maintenance, lubrication, storage or troubleshooting, see appendix 1. (Cummins-Onan operators manual) The RCML893-G is equipped with a 20 gallon gas tank. This tank should NEVER be over filled. Caution should be used when fueling tank CAUTION Do not smoke while you are refueling an engine. Do not refuel an engine near open flames or sparks. Always stop the engine before refueling. WARNING Engine exhaust and some of its constituents are known to cause cancer, birth defects, and other reproductive harm.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
25
3.1.1 Energy Command 30 (remote generator control panel) The EC-30 controller will determine when the generator needs to start to charge batteries. The settings in the unit are factory preset and should not be changed. Undesired operation and shortened battery life will occur. See appendix 3 for operation and troubleshooting guides for the EC-30 controller.
3.1.2 Control Box The control box is separated into two separate boxes. The control box, and the operator panel. The operator panel houses buttons, switches, and the EC-30 controller. The control box houses relays, computer, relays, and current switches. This box should remain closed at all times. There are no adjustable parts inside the box.
3.2 Hydraulic System
Regular and timely maintenance according to these instructions should guarantee all hydraulic elements a long life span. Minor faults or defects can quickly be detected and breakdowns avoided. During any maintenance or repair work on the hydraulic system, cleanliness is essential. Any contamination in the hydraulic oil could lead to trouble and costly repairs. See appendix 9 for more information or technical specs.
3.2.1 Hydraulic Lines
Check for leaks and ensure all fittings are tight. Check that the hose clips are tight so hoses do not vibrate and abrade at any point.
WARNING Do not over tighten otherwise damage to the fitting is possible. WARNING To prevent serious injury from hot, high-pressure oil, never use your hands to check for oil leaks, use paper or cardboard. WARNING Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
26
3.3 Batteries/Chargers/Inverter The RCML893-G is equipped with 2 separate batteries and 3 separate chargers. These all need to be connected properly at all times. Regular battery maintenance is required to keep the RCML893-G running at peak efficiently. See appendix 4 for battery information. The battery chargers are split into 2 groups. The main chargers, and the maintenance charger. The main chargers are in use any time the generator is running. The maintenance charger should be plugged in while machine is in storage. Be sure generator is off before plugging in maintenance charger. See appendix 4, 5, and 6 for more battery and charger information. The RCML893-G uses a 600 watt power inverter to convert 24VDC to 120VAC power to power the bulbs. Caution needs to be used when servicing this equipment. For troubleshooting tips and specifications, see appendix 7.
3.4 Light bulb installation
The LED lights in the RCML893-G are covered by protective gasket to keep water and other weather out of the electrical sockets. Equipment should not be used, and should be covered if any of these gaskets are broken or missing. Damage caused to machine because of broken or missing gaskets will not be covered by warranty.
3.4.1 Changing Bulbs
To change bulbs start by turning the inverter power switch off position. Next, remove protective gasket. Turn bulb in a counter-clockwise direction to unscrew from socket. Remove bulb and remove small gasket from bottom of bulb. Place small gasket on new bulb and also coat brass part of bulb with a dielectric grease. Screw bulb clockwise into socket until snug. DO NOT OVER TIGHTEN BULB. DAMAGE CAN BE DONE TO BULB AND SOCKET. Replace protective gasket. DO NOT USE RCML893-G IF IT HAS MISSING OR DAMAGED LENS OR GASKETS.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
27
4. Storage Before placing the Runway Closure Marker in long-term storage, such as between seasons, perform the following operations: Preserve the engine and gas tank with procedures outlined in Appendix 2
Cover the control box and panel with suitable water repellant covering to protect it from water or condensation damage
Wash and clean the machine to prevent dirt and corrosive material buildup
Touch up or repaint worn or damaged paint
Perform scheduled maintenance
Fill all fluid levels. If standard maintenance cannot be performed before storage, make sure that all fluid levels are full.
Apply grease to the cable ends and battery terminals.
Extend the leveling jacks until the tires are one inch off the ground and unit is level
Plug in trickle charger to maintain main battery pack Turn power inverter off via main switch located on inverter Be sure that all boxes and covers are closed tightly It is Required to cover the unit with a protective cover to prevent water or condensation damage during storage
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
28
5. WARRANTY
5.1 Warranty Period
The Runway Closure Marker RCML893-G has been manufactured and will perform in
accordance with applicable specifications for L-893, lighted visual aid to indicate temporary
runway closure (FAA Advisory Circular 150/5345-55A), and that any defect in design, materials,
(excluding lamps), or workmanship which may occur during proper and normal use during a
period of 1 year from date of origination of deployment or at least 2 years from date of
shipment (if deployment delayed from original shipment) will be corrected by repair or
replacement by Sherwin Industries, Inc f.o.b. Milwaukee, WI. The warranty is not transferrable,
and will only be honored to the original purchaser; certain exclusions apply by individual
manufacturers. See below.
5.2 Incidental or Consequential Damages
Sherwin Industries, Inc. is not responsible for incidental or consequential costs or
expenses which the owner may incur as a result of a malfunction or failure covered by this
warranty, such as communication expenses, overtime, transportation, meals, and the loss of
the use of the Runway Closure Marker (downtime), loss of time, inconvenience, rentals, and
other similar costs or expenses.
5.3 Other Limitations
The performance of repairs is the exclusive owners remedy under this warranty.
Sherwin Industries, Inc. does not authorize any person to assume or create for it any other
obligation or liability in connection with the Runway Closure Marker.
For information regarding warranty and service, please contact Sherwin
Industries, Inc. 1-800-525-8876 Phone: 414-281-6400 Fax: 414-281-6404
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
29
5.4 Engine/Generator
The engine/generator is covered by a manufacturer’s warranty only.
Sherwin Industries Inc. is not liable for any engine/generator warranty work. All
engine/generator problems or warranty questions should be directed to
Cummins-Onan. All warranty information regarding the engine/generator can be found in
appendix 2. Sherwin Industries, Inc. shall not be liable for special or air
shipment for replacement parts, rental of back-up generators, loss of revenue, downtime,
meals, lodgings, charges associated with service calls, removal of the generator set from the
vehicle or machine , or progressive and consequential damage to other equipment connected
to the generator set.
5.5 Other major components
Other major components on this RCM are covered by separate warranties from the
manufacturer. The original equipment manufacturers are responsible for these pieces of
equipment. Sherwin Industries Inc. has no liability regarding these warranties. The duration of
these warranties may vary. Check appendices for separate warranty information.
Damage caused as the result of any of the following is NOT covered:
Collision, fire, theft, freezing, vandalism, riot, explosion, or objects striking (RCM).
Misuse of the (RCM) such as towing over curbs, overloading trailer or making contact with
obstructions such as building, post or other vehicles.
Alterations or modifications to the (RCM) including the chassis and components after final
assembly. Damage or corrosion due to environment, treatment, or aftermarket products.
Damage caused by airborne fallout (chemical, tree sap, etc.) stones, hail, earthquake, rain, salt
water, or flood, windstorm, lightening, and applications of chemicals subsequent to
manufacture, etc. Damage caused by lack of maintenance or by the use of improper fuel, oil,
and or lubricants. Also, items requiring replacement or repair from routine wear, use, and
exposure.
Due to ongoing improvements, specifications may change without notice
** If the stated warranty period by the manufacturer of any component used in the
construction of the generator set is different than our stated warranty period, the longer of the
warranty period shall be in effect.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
30
1. Repairs Covered: The (RCM) is warranted by Sherwin Industries, Inc. to the original owner during the WARRANTY PERIOD. The warranty covers repairs to correct any (RCM) defect related to materials or workmanship occurring during the WARRANTY PERIOD.
2. Warranty Period: The WARRANTY PERIOD for all coverage begins on the date the (RCM) is first delivered and ends at the expiration of the COVERAGE period.
3. Coverage Period: The complete (RCM) is covered for one (1) year except for other coverage listed under ―WHAT IS NOT COVERED.
4. What is Not Covered: Labor, tires, batteries, lens, gaskets, and bulbs are not covered.
5. Electronic Control Box carries a separate warranty from the manufacturer. At no time should the customer open the control box, without approval first from Sherwin Industries, Inc. if unit should fail contact Sherwin Industries, Inc. immediately. All settings are pre-set from the factory.
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
31
RUNWAY CLOSURE MARKER WARRANTY I have read the above warranty and agree with the stated conditions.
___________________________________________________________________ Company
____________________________________________________________________ Authorized Customer Signature
____________________________________________________________________ Phone Fax
_____________________________________________________________________ Title
____________________________________________________________________ Date Airport and Project Number
PLEASE SIGN AND FAX OR MAIL TO: SHERWIN INDUSTRIES, INC.
2129 WEST MORGAN AVENUE MILWAUKEE, WI. 53221
FAX: 414-281-6404 PHONE: 800-525-8876 OR 414-281-6400
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
32
6. DELIVERY POLICY Upon delivery of the Runway Closure Marker, it is the responsibility of the customer to thoroughly inspect the equipment for any possible damage done during transport. The customer must make note to the driver, explain damage on the bill of lading in detail (take pictures if possible), and have driver sign regarding damage. NOTE: If damage is not noted on bill of lading, it is impossible after the driver leaves to make any type of damage claims. It must be noted at time of delivery. NO EXCEPTIONS. Sherwin Industries, Inc. immediately at 800-525-8876 or 414-281-6400,. Keep all documentation for filing damage claims. I ____________________of ________________________(Company) Title _____________________________________have read and understand the delivery policy as stated. Signature:_______________________________________________________ Title: ___________________________________________________________ Date:____________________________________________________________ Airport and Project Number: _______________________________________________
*If a damage claim is made, customer understands it cannot delay timely payments to Sherwin Industries, Inc. This is covered under the payment policy of Sherwin Industries,
Inc.*
Sherwin Industries, Inc. 2129 West Morgan Avenue
Milwaukee, WI 53221 Phone: 414-281-6400 Toll Free: 800-525-8876 Fax: 414-281-6404
This document and all information and expression contained herein are the property of Sherwin Industries, Inc. It may not be
used, duplicated, or disclosed for any purpose without prior written permission of Sherwin Industries Inc. All rights reserved.
33
IMPORTANT UNLOADING INSTRUCTIONS Before unloading the equipment from the delivery truck check the unit for any damage that may have occurred during transport. Please recheck when unloaded and on the ground. You must make notes on the bill of lading while the driver and truck is on site. Detail the damage extensively and take pictures if possible. Notify Sherwin Industries, Inc. at 800-525-8876 or 414-281-6400, Fax copies of bill of lading and pictures to 414-281-6404 for possible damage claim loss. If damage is not documented on bill of lading, and driver leaves, a damage claim will be effused by the trucking company and its insurance carrier. Sherwin Industries, Inc. is not responsible for damage in transportation. 6.1 Unloading from Delivery Truck
Use a proper sized forklift
Use caution when placing forks under the frame work of the unit
Lift from generator side using forklift pockets
Keep unit balanced on forks and secure with additional strap, rope, or chains
Secure only to the frame work of the unit NOTE: Do not lift or strap from RCM assembly, generator, etc. Approximate empty lifting weight is 2100 lbs. per unit
RUNWAY LIGHT CONTROLLER CONSTRUCTION
PREPARED BY
PIEPER ELECTRIC, INC.
SHERWIN INDUSTRIES RUNWAY LIGHTING CONTROLLER ----
PROJECT NO: 553664
DRAWING SET LIST
DWG SET PANEL DESCRIPTION
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
0 COVER SHEET & INDEX
1 120VAC & 24VDC POWER
2 PLC INPUTS AND OUTPUTS
3 PLC ANALOG OUTPUTS + LED J.B.
4 OP PANEL
6 PLC ENCLOSURE SUBPANEL LAYOUT
7 PLC PANEL ASSEMBLY LAYOUT
8 OP PANEL SUBPANEL LAYOUT
9 RUNWAY LIGHTING LABEL
10 OP PANEL ASSEMBLY LAYOUT
11 LED ENCLOSURE ASSEMBLY LAYOUT
12 BILL OF MATERIALS
13 ENCLOSURE LABEL PIEPERPOWER
14 ENCLOSURE LABEL RATINGS
17 CABLE 1 ASSEMBLY
18 CABLE 2 ASSEMBLY
19 CABLE 4 ASSEMBLY
20 CABLE 5 ASSEMBLY
21 PJ6B ASSEMBLY
22 CABLE 6 ASSEMBLY
23 CABLE 7 ASSEMBLY
24 CABLE 8 ASSEMBLY
25 CABLE 9 ASSEMBLY
26 RECEPTACLE 1 ASSEMBLY
27 RECEPTACLE 2 ASSEMBLY
28 RECEPTACLE 3 ASSEMBLY
29 RECEPTACLE 4 ASSEMBLY
30 RECEPTACLE 5 ASSEMBLY
31 RECEPTACLE 7 ASSEMBLY
32 RECEPTACLE 8 ASSEMBLY
33 RECEPTACLE 9 ASSEMBLY
34 RECEPTACLE 10 ASSEMBLY
35 RECEPTACLE 11 ASSEMBLY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
COVER SHEET & INDEX
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
INDEX_COVER.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
0A2
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
120VAC & 24VDC POWER
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
POWER_DISTRIBUTION.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
1A2
RED ORG
BLK
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
PLC INPUTS AND OUTPUTS
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
PLC_INPUTS_AND_OUTPUTS.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
2A2
LED LIGHT JB
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
PLC ANALOG OUTPUTS + LED JUNCTION BOX
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
PLC_ANALOG_OUTPUTS.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
3A2
LED JB RECPT3
RECPT1
RECPT2
RE
CP
T4
RE
CP
T1
0
PLC
PANEL
OP PANEL
RECPT9 RECPT7
RECPT11RECPT8
CABLE WIRING DIAGRAM
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
OP PANEL
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
OP_PANEL.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
4A2
PW1
PC1
CS1
23 4
L
I
N
E
L
O
A
D
FILT1
PLC1
L1
L2
L2
GND
GND
TB1
Number
Jumper
Manufacturer
Catalog
ES PXC
0800886
L1 PXC
3209578
L1 PXC
3209578
L1 PXC
3209578
L2 PXC
3209578
L2 PXC
3209578
GND PXC
3209594
GND PXC
3209594
EC PXC
3030514
ES PXC
0800886
TB2
Number
Jumper
Manufacturer
Catalog
ES PXC
0800886
146 PXC
3209578
146 PXC
3209578
146 PXC
3209578
146C PXC
3209578
146C PXC
3209578
146C PXC
3209578
24VCOM PXC
3209578
24VCOM PXC
3209578
24VCOM PXC
3209578
EC PXC
3030514
ES PXC
0800886
TB1
CR2
CR3
TAS1
HTR1
TB2
CR4
CR1
L1
L1
24VCOM
24VCOM
24VCOM
146C
146C
146C
1 2 3 4
56
CNV1
2334
22
20
19
10
15
1112131415
18
17
16
34
5 534
11 12 13 14 15
21
19
28
25
24
26 27
X5 X2X7
X9 X6 X3
X3
3
4
"
1
2
"
1
2
"
5"
8
7
8
"
12"
BB B
A
C D
DIN RAIL & WIRE DUCT
LABEL LENGTH
A 15.75"
B 12.9"
C 7.15"
D 12.75"
146
146
146
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
PLC ENCLOSURE SUBPANEL LAYOUT
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
PLC ENC SUBPNL LAYOUT.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
6A2
1
RECPT3
RECPT4
93
94
FIELD
INSTALL
ITEM 103
"CBL4".
FIELD
INSTALL
ITEM 105
"CBL6".
RECPT1
91
FIELD
INSTALL
ITEM 101
"CBL1".
RECPT2
92
FIELD
INSTALL
ITEM 102
"CBL2".
BOTTOM VIEW
LEFT VIEW
NOTE:
· RECEPTACLES WITH GASKETS TO BE INSTALLED ON THE
OUTSIDE SURFACE.
· RECPT1, RECPT2, & RECPT3: INSTALL RECPTACLE SO THE
LARGE NOTCH IN RECEPTACLE TOWARD THE DOOR
HINGE.
· RECPT4, RECPT5, & RECPT10: INSTALL RECEPTACLE SO
THE LARGE NOTCH IN RECEPTACLE TOWARD THE DOOR.
· PHOTEYE WITH GASKET, ITEM 10, TO BE INSTALLED ON
THE INSIDE SURFACE.
· ID LABELS PLACED ON THE INTERIOR OF THE
ENCLOSURE.
· LABELS ON DOOR TO BE ALIGNED ON THE LEFT INTERIOR
SIDE.
RECPT10
FIELD
INSTALL
ITEM 108
"CBL9".
PE1
76
FRONT VIEW
CBL4
CBL1
CBL2
CBL6 CBL9
RIGHT VIEW
LT1
WARNING LIGHT
TRAILER
4
1
2
"
3
1
4
"
6"
13
3
4
"
4
1
2
"
12
"
3
7
16
"
2
3
8
"
5
15
16
"
8
4
7
16
"
13"
15
1
16
"
PW1
PC1
CS1
L
I
N
E
L
O
A
D
FILT1
PLC1
L1
L2
L2
GND
GND
TB1
CR2
CR3
TAS1
HTR1
TB2
CR4
CR1
L1
L1
24VCOM
24VCOM
24VCOM
146C
146C
146C
1 2 3 4
56
CNV1
29
9
HINGED SIDE
30 31 32 33
30 31 32 33
99
30 31 32 33
30 31 32 33
30 31 32 33
X4 X4 X4 X4
X4 X4 X4 X4
X4 X4 X4 X4
X4 X4 X4 X4
X4 X4 X4 X4
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
PLC PANEL ASSEMBLY LAYOUT
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
PLC ENC ASSY LAYOUT.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
7A2
Milwaukee, WI 53221
Phone: (800) 525-8876
www.Sherwinindustriesinc.com
OFF ON START STOP RESET DOWN
SYSTEM TILT
UP
44
42
54
5352
4547 48
4650
X2
50
50 49 50
50
X3
SS2
OP2OP1
PB1
SS1
PB2
PBLT1
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
OP PANEL SUBPANEL LAYOUT
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
OP PANEL SUBPNL LAYOUT.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
8A2
Milwaukee, WI 53221
Phone: (800) 525-8876
www.Sherwinindustriesinc.com
OFF ON START STOP RESET DOWN
SYSTEM TILT
UP
1.2500
1.5000
7.1880
5.6250
3.8750
2.5000
1.4589
1.3113
3.1172
4.3672
0.6250(TYP.)
0.6250(TYP.)
1.8465
2.0472
3.4066
5.9026
2.8318
1.6250 1.8681 1.6250 1.6250 1.8681
Ø0.1563Ø0.1563
Ø0.1575
Ø0.1575
Ø0.8850(QTY: 5)
8.1112
7.4754
10.2362
6.2992
PLATELABEL
Notes:
1. ALL DIMENSIONS ARE IN INCHES.
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RUNWAY LIGHTING LABEL
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
Label_Info.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
9A2
4143X4
REAR VIEW
HINGED SIDE
RECPT9
RECPT8
RECPT7
98
96
97
RECPT11
100
NOTES:
-RECPTACLES WITH GASKETS TO BE INSTALLED ON THE OUTSIDE SURFACE.
-I D LABELS PLACED ON THE INTERIOR OF THE ENCLOSURE.
CBL8
CBL9
CBL7
CBL6
REAR DIMENSION VIEW
1
1
8
"
1
7
8
"
1
3
16
"
1
13
16
"
1
1
2
"
1
13
16
"
2
3
16
"
2
17
32
"
3
3
8
"
3
11
16
"
4"
1
3
16
"
1
13
16
"
1
1
8
"
1
1
2
"
1
7
8
"
1
27
32
"
2
1
2
"
3
7
32
"
3
31
32
"
1
29
32
"
3
7
8
"
7
7
8
"
5
29
32
"
3
29
32
"
4"
57 58 59 60
X4 X4 X4 X4
57 58 59 60
X4 X4 X4 X4
57 58 59 60
X4 X4 X4 X4
57 58 59 60
X4 X4 X4 X4
51
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
OP PANEL ASSEMBLY LAYOUT
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
OP PANEL ASSY LAYOUT.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
10A2
73
71
73
CBL4 FROM
PLC ENCL
CABLE FROM
LED LIGHTS
3
L2
GN
D
X2
72
55
7475
79
TB3
X2
77 77
X2
76
TB3
Number
Jumper
Manufacturer
Catalog
ES PXC
0800886
3 PXC
3209578
L2 PXC
3209578
GND PXC
3209594
EC PXC
3030514
ES PXC
0800886
A
DIN RAIL & WIRE DUCT
LABEL LENGTH
A 3.0"
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
LED ENCLOSURE ASSEMBLY LAYOUT
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
LED ENC ASSY LAYOUT.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
11A2
PLC ENCLOSURE
ITEM NO. COMPONENT ID CATALOG QTY MFG DESCRIPTION
1 PLC ENCL HJ1816HWLG 1 HOFFMANENCLOSURE, FIBERGLASS, TYPE 4X, 18X16X8, HINGED W/2 SCREWS
2 PLC ENCL A18P16 1 HOFFMANSUB PANEL, 16.75" X 14.88", STEEL, WHITE FINISH
3 PLC ENCL G1X2WH6 54 IN PANDUITWIREWAY, 1" BY 2"
4 PLC ENCL C1WH6 54 IN PANDUIT COVER FOR PANDUIT DUCT 1"
5 PLC ENCL 199-DR1 20 IN ABDIN RAIL, 35MM WIDE
6 SP1 TVS120XR50S 1 SQDSURGE PROTECTION, TYPE XR, 50KA, 120/240VAC 1P3W, TYPE 4X
7 SP1 141SL 1 T & BSEALING LOCK NUT, 1/2", ZINC
8 PE1
LCA-624D 1 PRECISION MULTI-CONTROLS PHOTO EYE, BUTTON TYPE, 24VC, 10A, SEALED SILICONE SENSOR, TURN ON AT 1-3 FOOT CANDLES
9 LT1 M22-L-R-R 1 EATONPILOT LIGHT, MONOLITHIC, RED LED, 24VAC/DC
10 TB1 3209594 2 PXCFEED THROUGH GROUND TERMINAL BLOCK, TP 2,5 QUATTRO, GRN/YEL, 26...12AWG WIRE
11TB1, TB2
3209578 14 PXCFEED THROUGH TERMINAL BLOCK, TP 2,5 QUATTRO, GRAY, 26...12AWG WIRE
12TB1, TB2
3030514 2 PXCEND COVER, D-ST 2,5 QUATTRO
13TB1, TB2
3030213 2 PXCPLUG IN BRIDGE, FBS 10-5, 10 POLE, RED
14TB1, TB2
0828734 13 PXCMARKER FOR TERMINAL BLOCKS, UCT-TM 5
15TB1, TB2, END STOP
0800886 6 PXC END STOP
16
CS1 MCS-111050 1 DWYER CURRENT SWITCH, FIXED CORE, N.O. AC/DC, ADJUSTABLE CURRENT SETTING, 1-150 AMPS, OUTPUT RATING
0.15 AMPS @ 240V AC/DC
17
PC1 10PCV2415 1 CRYDON RELAY, SOLID STATE; 1 N.O., 15A, 2-10VDC CONTROL
18 FILT1 F1400AA06 1 CURTIS INDUSTRIESF1400 RFI FILTER, 6 AMP, QUICK CONNECT CONNECTIONS LINE & LOAD, 250VAC MAXIMUM, 50/60Hz
19CR1, CR2
RSB1A120BDS 2 SQD
RELAY, SOLID STATE; 1 C/O., 12A, 24VDC CONTROL
20 CR3 AD-SSR810-DC-28RN 1 AUTOMATION DIRECT
RELAY, SOLID STATE; 1 N.O., 10A, 24VDC CONTROL
21 CR4 RSB1A120JDS 1 SQD
RELAY, SOLID STATE; 1 C/O., 12A, 12VDC CONTROL
22
TAS1 011409-00 1 AUTOMATION DIRECT THERMOSTA, N.C. OPEN ON TEMPERATURE RISE; ADJ. 32-140 F, 15A REISTIVE / 2A INDUCTIVE AT 120VAC, 10A
RESISTIVE / 2A INDUCTIVE AT 250VAC, DIN MTG
23
HTR1 060401-00 1 AUTOMATION DIRECT HEATER, 10W, 12-30V AC/DC, CONVECTION, TO JCH-SAFE, DIN MTG, SCREW TERMINALS
24
PW1 2080-PS120-240VAC 1 AB POWER SUPPLY, MICRO800, 38.4W, 24VDC OUTPUT, 120/240VAC INPUT, DIN RAIL MTG
25
PLC1 2080-LC30-10QVB 1 AB PLC, MICRO830, 6 DIGITAL INPUTS, 4 SINKING OUTPUTS, 24VDC
26
PLC1
2080-MEMBAK-RTC 1 AB
MEMORY BACK UP AND HIGH ACCURACY RTC, 1MB
27
PLC1
2080-OF2 1 AB
2 CHANNEL, NON-ISOLATED, UNIPOLAR VOLTAGE/CURRENT, ANALOG OUTPUT
28 CNV1 DDR-60L-24 1 MEAN WELL
DC-DC INDUSTRIAL CONVERTER, 18-75VDC INPUT, 24VDC AT 2.5A OUTPUT
29 PE1
222-412 3 WAGO 2 WIRE SPLICE BLOCK
30 HARDWARE 243203 20 FASTENER SUPERSTORE
6-32 X 5/8 STAINLESS STEEL SCREW
31 HARDWARE 119931 20 FASTENER SUPERSTORE
#6 STAINLESS STEEL NUT
32 HARDWARE 228668 20 FASTENER SUPERSTORE
#6 STAINLESS STEEL FLAT WASHER
33 HARDWARE 222846 20 FASTENER SUPERSTORE
#6 STAINLESS STEEL LOCK WASHER
34
35
36
37
38
39
40
OPERATION PANEL
ITEM NO. COMPONENT ID CATALOG QTY MFG DESCRIPTION
41 OP ENCL Q302013PCIQRR 1 HOFFMAN
ENCLOSURE, POLCARBONATE, TYPE 4X, QLINE I, 11.34 X 7.40 X 4.84, OPAQUE COVER, LATCH
42 OP ENCL Q3020PI 1 HOFFMAN
SUB PANEL, 10.24" X 6.30", POLYCARBONATE, RAL 7035 LIGHT GRAY
43 OP ENCL QIPDF 4 HOFFMAN
FITTING, PANEL DEPTH, QLINE I
44 SS1 M22S-WKV 1 EATON
SELECTOR SWITCH, 22.5mm, NEMA 4/13, STANDARD KNOB, 2-POS MAINTAINED, BLACK
45 SS2 M22S-WK3 1 EATON
SELECTOR SWITCH, 22.5mm, NEMA 4/13, STANDARD KNOB, 3-POS SPRING RETURN TO CENTER, BLACK
46 PB1 M22S-D-G 1 EATON
PUSHBUTTON, 22mm IEC, MOMENTARY, FLUSH HEAD, GREEN
47 PB2 M22S-D-R 1 EATON
PUSHBUTTON, 22mm IEC, MOMENTARY, FLUSH HEAD, RED
48 PBLT1 M22S-DL-Y 1 EATON
PUSHBUTTON, 22mm IEC, ILLUMINATED, MOMENTARY, FLUSH, YELLOW
49 PBLT1 M22-LED-W 1 EATON
LIGHT MODULE, STANDARD LED, 12…30V AC/DC, WHITE, 22.5mm, SCREW
50 PB'S & SS'S M22-FK10 8 EATON
CONTACK BLOCK, 1 NO, LOW PROFILE
51 OP ENCL LPCG50 1 ARLINGTONCORD GRIP, 1/2" KNOCKOUT, 0.200"-0.472" DIAMETER WIRE
52 OP1 018-2032 1 CUMMINGS ONAN
ENERGY COMMAND 30G
53 OP2 RC-15A 1 SAMLEX POWER
INVERTER REMOTE CONTROL
54 LABEL SUB-D-10.94-6.29 1 FASTSIGNS
DECAL, 10.94 X 6.29, PER S16455-ENG-1
55 HARDWARE 222-412 WAGO
2 WIRE SPLICE BLOCK
56 HARDWARE 222-413 2 WAGO
3 WIRE SPLICE BLOCK
57 HARDWARE 243203 16 FASTENER SUPERSTORE
6-32 X 5/8 STAINLESS STEEL SCREW
58 HARDWARE 119931 16 FASTENER SUPERSTORE
#6 STAINLESS STEEL NUT
59 HARDWARE 228668 16 FASTENER SUPERSTORE
#6 STAINLESS STEEL FLAT WASHER
60 HARDWARE 222846 16 FASTENER SUPERSTORE
#6 STAINLESS STEEL LOCK WASHER
61
62
63
64
65
66
67
68
69
70
LED ENCLOSURE
ITEM NO. COMPONENT ID CATALOG QTY MFG DESCRIPTION
71 LED ENCL A604CH 1 HOFFMAN
JUNCTION BOX, 6.00" X 4.00" X 3.00", CONTINUOUS HINGE, NEMA 12
72 LED ENCL A6P4 1 HOFFMAN
SUB PANEL, 4.88" X 2.88", STEEL, WHITE FINISH
73 LED ENCL LPCG50 2 ARLINGTONCORD GRIP, 1/2" KNOCKOUT, 0.200"-0.472" DIAMETER WIRE
74 TB3 3209594 1 PXCFEED THROUGH GROUND TERMINAL BLOCK, TP 2,5 QUATTRO, GRN/YEL, 26...12AWG WIRE
75 TB3 3209578 2 PXCFEED THROUGH TERMINAL BLOCK, TP 2,5 QUATTRO, GRAY, 26...12AWG WIRE
76 TB3 3030514 1 PXCEND COVER, D-ST 2,5 QUATTRO
77 TB3 0828734 3 PXCMARKER FOR TERMINAL BLOCKS, UCT-TM 5
78 TB3 0800886 2 PXC END STOP
79 LED ENCL 199-DR1 3 IN ABDIN RAIL, 35MM WIDE
80
81
82
83
84
85
86
87
88
89
90
CABLES, PLUGS, AND RECEPTACLES
ITEM NO. COMPONENT ID CATALOG QTY MFG DESCRIPTION
91 RECPT1 S16455RECPT1 1 CC&H RECEPTACLE ASSEMBLY, 3-WIRE, #14 AWG
92 RECPT2 S16455RECPT2 1 CC&H RECEPTACLE ASSEMBLY, 2-WIRE, #16 AWG
93 RECPT3 S16455RECPT3 1 CC&H RECEPTACLE ASSEMBLY, 3-WIRE, #14 AWG
94 RECPT4 S16455RECPT4 1 CC&H RECEPTACLE ASSEMBLY, 9-WIRE, #16 AWG
95 RECPT5 S16455RECPT5 1 CC&H RECEPTACLE ASSEMBLY, 2-WIRE, #16 AWG
96 RECPT7 S16455RECPT7 1 CC&H RECEPTACLE ASSEMBLY, 9-WIRE, # 16 AWG
97 RECPT8 S16455RECPT8 1 CC&H RECEPTACLE ASSEMBLY, 5-WIRE, # 16 AWG
98 RECPT9 S16455RECPT9 1 CC&H RECEPTACLE ASSEMBLY, 4-WIRE, # 16 AWG
99 RECPT10 S16455RECPT10 1 CC&H RECEPTACLE ASSEMBLY, 2-WIRE, # 16 AWG
100 RECPT11 S16455RECPT11 1 CC&H RECEPTACLE ASSEMBLY, 2-WIRE, # 16 AWG
101 CBL1 S16455CBL1 1 CC&H CABLE ASSEMBLY, 3-WIRE, #14 AWG
102 CBL2 S16455CBL2 1 CC&H CABLE ASSEMBLY, 2-WIRE, #16 AWG
103 CBL4 S16455CBL4 1 CC&H CABLE ASSEMBLY, 3-WIRE, #14 AWG
104 CBL5 S16455CBL5 1 CC&H CABLE ASSEMBLY, 2-WIRE, #16 AWG
105 CBL6 S16455CBL6 1 CC&H CABLE ASSEMBLY, 9-WIRE, #16 AWG
106 CBL7 S16455CBL7 1 CC&H CABLE ASSEMBLY, 5-WIRE, #16 AWG
107 CBL8 S16455CBL8 1 CC&H CABLE ASSEMBLY, 4-WIRE, #16 AWG
108 CBL9 S16455CBL9 1 CC&H CABLE ASSEMBLY, 4-WIRE, #16 AWG
109
110
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
BILL OF MATERIALS
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
BILL OF MATERIALS.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
12A2
Manufactured by:
Automation Controls Division
Pieper Electric, Inc.
New Berlin, WI 53151
262-879-8200
Panel Shop Job No. 549841
Customer / Project Runway Lighting Controller
Customer Part No. 516455-1
Customer P.O. No. BK031318
Date of Completion 8/3/18
Note: When common control circuits extend beyond the control
enclosure, overcurrent protection shall be provided in
accordance with the National Code and any local electrical
code.
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
ENCLOSURE LABEL PIEPERPOWER
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
ENC_TAG1.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
13A2
SHERWIN INDUSTRIES RUNWAY LIGHTING CONTROLLER
PROJECT #549841
PROJECT NUMBER: 549841
SUPPLY VOLTAGE #1: 120VAC/1PH/6Hz
TOTAL FLA #1: 3.4A
TOTAL VA #1: 408VA
SCCR #1: 2KAIC
SUPPLY VOLTAGE #2: 24VDC
TOTAL FLA #2: 3A
TOTAL WATTS #2: 72 WATTS
SCCR #2: N/A CONTROL ONLY
ENCLOSURE TYPE: 4X
SEE SCHEMATICS: 549841
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
ENCLOSURE LABEL RATINGS
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
ENC_TAG2.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
14A2
CBL1
RECPT1
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 1 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL1.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
17A2
CBL2
RECPT2
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 2 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL2.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
18A2
CBL4
RECPT3
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 4 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL4.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
19A2
SPARE SHEET
FOR FUTURE EXPANSION
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 5 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL5-1.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
20A2
SPARE SHEET
FOR FUTURE EXPANSION
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
PJ6B ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL5-2.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
21A2
CBL6
RECPT7
CBL6
RECPT4
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 6 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL6.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
22A2
CBL7
RECPT8
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 7 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL7.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
23A2
CBL8
RECPT9
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 8 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL8.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
24A2
CBL9
RECPT11
CBL9
RECPT10
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
CABLE 9 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
CBL9.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
25A2
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - L1
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - L2
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - GND
APPLY WIRE LABEL FACING UP - L1
APPLY WIRE LABEL FACING UP - L2
APPLY WIRE LABEL FACING UP - GND
CRIMP RED WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 1
CRIMP WHITE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP GRN/YEL WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 1 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT1.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
26A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW 2
CRIMP BLUE WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 1
CRIMP WHITE/BLUE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
X2
APPLY WIRE LABELS FACING UP - 24VBATT
APPLY WIRE LABEL FACING UP- 24VCOM
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
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BY
CRIMP PIN (ITEM 2) ON THIS END AND
APPLY WIRE LABEL FACING DOWN -
24VBATT
APPLY WIRE LABEL
FACING DOWN - 24VCOM
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 2 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT2.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
27A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW 2
CRIMP RED WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 1
CRIMP WHITE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
CRIMP GRN/YEL WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
X3
APPLY WIRE LABEL FACING UP - 3
APPLY WIRE LABEL FACING UP - L2
APPLY WIRE LABEL FACING UP - GND
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 3
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - L2
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - GND
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
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VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 3 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT3.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
28A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW
2
CRIMP BLUE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP BLUE WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
CRIMP BLUE WIRE (ITEM 7) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
CRIMP BLUE WIRE (ITEM 8) TO PIN
(ITEM 2) AND INSERT IN POSITION 5
CRIMP BLUE WIRE (ITEM 9) TO PIN
(ITEM 2) AND INSERT IN POSITION 6
CRIMP WHITE/BLUE WIRE (ITEM 10) TO PIN
(ITEM 2) AND INSERT IN POSITION 7
POSITIONS 1, 8, AND 9 ARE EMPTY
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
X6
APPLY WIRE LABEL FACING UP - 23
APPLY WIRE LABEL FACING UP - 15
APPLY WIRE LABELFACING UP - 16
APPLY WIRE LABEL FACING UP - 17
APPLY WIRE LABEL FACING UP - 18
APPLY WIRE LABEL FACING UP - 19
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 23
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 15
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABELFACING UP - 16
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 17
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 18
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 19
NU
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DA
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VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 4 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT4.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
29A2
SPARE SHEET
FOR FUTURE EXPANSION
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 5 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT5.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
30A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW
2
CRIMP BLUE WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 1
CRIMP BLUE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP BLUE WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
CRIMP BLUE WIRE (ITEM 7) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
CRIMP BLUE WIRE (ITEM 8) TO PIN
(ITEM 2) AND INSERT IN POSITION 5
CRIMP BLUE WIRE (ITEM 9) TO PIN
(ITEM 2) AND INSERT IN POSITION 6
CRIMP WHITE/BLUE WIRE (ITEM 10) TO PIN
(ITEM 2) AND INSERT IN POSITION 7
X7
APPLY WIRE LABEL FACING DOWN - 24VBATT
APPLY WIRE LABEL FACING DOWN - 23
APPLY WIRE LABEL FACING DOWN - 15
APPLY WIRE LABEL FACING DOWN - 16
APPLY WIRE LABEL FACING DOWN - 17
APPLY WIRE LABEL FACING DOWN - 18
APPLY WIRE LABEL FACING DOWN - 19
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 24VBATT
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 23
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 15
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 16
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 17
DO NOT STRIP THIS END AND
APPLY WIRE LABEL FACING UP - 18
- 1" FROM END
DO NOT STRIP THIS END AND
APPLY WIRE LABEL FACING UP - 19
- 1" FROM END
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
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VIS
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BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 7 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT7.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
31A2
** WIRE COMES FROM CUSTOMER SUPPLIED PJ11
REAR VIEW - INSERT WIRES
1
3
ASSEMBLE RECEPTACLE TO PJ11
CONNECTOR AT FINAL ASSEMBLY
OF OPERATOT PANEL OP
FRONT VIEW
2
CRIMP GREEN WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
CRIMP BLUE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
CRIMP RED WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 5
CRIMP ORAANGE WIRE (ITEM 7) TO PIN
(ITEM 2) AND INSERT IN POSITION 6
CRIMP BROWN WIRE (ITEM 8) TO PIN
(ITEM 2) AND INSERT IN POSITION 7
X5
APPLY WIRE LABEL - 26
APPLY WIRE LABEL -18
APPLY WIRE LABEL - 25
APPLY WIRE LABEL - 24
APPLY WIRE LABEL - 19
PJ11 TERMINAL 1 - BROWN WIRE
PJ11 TERMINAL 3 - RED WIRE
PJ11 TERMINAL 5 - ORANGE WIRE
PJ11 TERMINAL 2 - GREEN WIRE
PJ11 TERMINAL 6 - BLUE WIRE
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
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VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 8 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT8.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
32A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW 2
CRIMP BLUE WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 1
CRIMP BLUE WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP BLUE WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
CRIMP GRN/YEL WIRE (ITEM 6) TO PIN
(ITEM 2) AND INSERT IN POSITION 4
X4
APPLY WIRE LABEL FACING DOWN - 27
APPLY WIRE LABEL FACING DOWN - 28
APPLY WIRE LABEL FACING DOWN - 29
APPLY WIRE LABEL FACING DOWN - GND
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 27
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 28
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING UP - 29
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - GND
ATTACH 1
4" RING LUG TO END.
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
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VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 9 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT9.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
33A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW
2
CRIMP BLUE WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP GRN/YEL WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
X2
APPLY WIRE LABEL FACING UP - 146C
APPLY WIRE LABEL FACING UP - GND
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 31
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - GND
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
MB
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DA
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CH
AN
GE
RE
VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 10 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT10.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
34A2
REAR VIEW - INSERT WIRES
1
3
FRONT VIEW 2
CRIMP BLUE WIRE (ITEM 4) TO PIN
(ITEM 2) AND INSERT IN POSITION 2
CRIMP GRN/YEL WIRE (ITEM 5) TO PIN
(ITEM 2) AND INSERT IN POSITION 3
X2
APPLY WIRE LABEL FACING DOWN - 146C
APPLY WIRE LABEL FACING DOWN - GND
STRIP WIRE 1/4" ON THIS END AND
APPLY WIRE LABEL FACING DOWN - 31
ATTACH 1
4" RING LUG TERMINAL ON THIS
END AND APPLY WIRE LABEL FACING
DOWN - GND
INSERT PINS WITH 208337-1 SEAL PROTECTOR / PIN INSERTION TOOL
NU
MB
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DA
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AN
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RE
VIS
IO
NS
BY
DIVISION/DEPARTMENT:
CHECKED BY:
APPROVED BY:
DRAWN BY:
DATE BY REVISION DESCRIPTION
SHEET NUMBER:
DRAWING NAME:
DATE CREATED:
JOB NUMBER:
REV
DRAWING DESCRIPTION: PART NUMBER:SCALE:
PROJECT MANAGER:
PROJECT DESCRIPTION:
SIZE:
B
REV:
AUTOMATION
CONTROLS
DIVISION
JK
AHIII
JAB
JK
A1 JRB01/21/19 AS RELEASED
A2 JCD03/14/19 UPDATED OP PANEL ASSY LAYOUT
RECEPTACLE 11 ASSEMBLY
SHERWIN INDUSTRIES
RUNWAY LIGHTING CONTROLLER
N/A
RCPT11.dwg
05/03/18
553664
RUNWAY LIGHT CONTROLLER
35A2