safety instructions 1 2 simotion simotion d4x5-2 3

SIMOTION

SIMOTION D4x5-2

Manual

Valid for SIMOTION D4x5-2, CX32-2, CBE30-2 and TB30as of Version 4.5

11/2016

Preface

Safety instructions 1

Description 2

Operator control (hardware) 3

Interfaces 4

Technical data of the D4x5-2 5

Dimension drawings 6Supplementary system components 7

Spare parts/accessories 8

Standards and approvals A

ESD guidelines B

Legal informationWarning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

CAUTIONindicates that minor personal injury can result if proper precautions are not taken.

NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens productsNote the following:

WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

TrademarksAll names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AGDivision Digital FactoryPostfach 48 4890026 NÜRNBERGGERMANY

Ⓟ 10/2016 Subject to change

Copyright © Siemens AG 2010 - 2016.All rights reserved

Preface

Content of the ManualThis document is part of the SIMOTION D documentation package.

ScopeThe SIMOTION D4x5-2 manual is valid for the SIMOTION D4x5-2 Control Units, as well as the supplementary CX32-2, CBE30-2 and TB30 system components.

A separate SIMOTION D4x5 Manual is available for the SIMOTION D425, SIMOTION D435 and SIMOTION D445/D445‑1 devices including the CX32, CBE30 and TB30 system components.

StandardsThe SIMOTION system was developed in accordance with ISO 9001 quality guidelines.

Content of the manualThe following is a description of the purpose and use of the product manual:

● DescriptionProvides information about the SIMOTION system and its integration in the automation environment.

● Operator control (hardware)Provides information about the structure and architecture of the devices.

● InterfacesProvides information about the different interfaces of the devices, their pin assignment, and possible applications.

● Technical dataProvides information about the properties and features of the devices.

● Dimension drawings

● Spare parts / accessoriesProvides information about spare parts and accessories of the SIMOTION D4x5-2, CX32-2 and CBE30-2.

● AppendixProvides information about the various standards and specifications fulfilled by the device.

● Index for locating information.

SIMOTION DocumentationAn overview of the SIMOTION documentation can be found in the SIMOTION Documentation Overview document.

SIMOTION D4x5-2Manual, 11/2016 3

This documentation is included as electronic documentation in the scope of delivery of SIMOTION SCOUT. It comprises ten documentation packages.

The following documentation packages are available for SIMOTION V4.5:

● SIMOTION Engineering System Handling

● SIMOTION System and Function Descriptions

● SIMOTION Service and Diagnostics

● SIMOTION IT

● SIMOTION Programming

● SIMOTION Programming - References

● SIMOTION C

● SIMOTION P

● SIMOTION D

● SIMOTION Supplementary Documentation

Hotline and Internet addresses

SIMOTION at a glanceWe have compiled an overview page from our range of information about SIMOTION with the most important information on frequently asked topics - which can be opened with only one click.

Whether beginner or experienced SIMOTION user – the most important downloads, manuals, tutorials, FAQs, application examples, etc. can be found at

https://support.industry.siemens.com/cs/ww/en/view/109480700

Additional informationClick the following link to find information on the following topics:

● Documentation overview

● Additional links to download documents

● Using documentation online (find and search manuals/information)

https://support.industry.siemens.com/cs/ww/en/view/109479653

My Documentation ManagerClick the following link for information on how to compile documentation individually on the basis of Siemens content and how to adapt it for the purpose of your own machine documentation:

https://support.industry.siemens.com/My/ww/en/documentation

Preface

SIMOTION D4x5-24 Manual, 11/2016

TrainingClick the following link for information on SITRAIN - Siemens training courses for automation products, systems and solutions:

http://www.siemens.com/sitrain

FAQsFrequently Asked Questions can be found in SIMOTION Utilities & Applications, which are included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages in Product Support:

https://support.industry.siemens.com/cs/de/en/ps/14505/faq

Technical supportCountry-specific telephone numbers for technical support are provided on the Internet under Contact:

https://support.industry.siemens.com/cs/ww/en/sc/2090

Disposal and recycling of the deviceSIMOTION D is an environmentally friendly product. It includes the following features:

● In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for the housing does not contain halogens.

● Identification of plastic materials in accordance with ISO 11469.

● Less material used because the unit is smaller and with fewer components thanks to integration in ASICs.

The disposal of the products described in this manual should be performed in compliance with the valid national regulations.

The products can be largely recycled owing to their low pollutant content. To recycle and dispose of your old device in an environmentally friendly way, please contact a recycling company certified for electronic waste.

If you have any further questions about disposal and recycling, please contact your local Siemens representative. Contact details can be found in our contacts database on the Internet at:

http://www.automation.siemens.com/partner/index.asp

Further information / FAQsYou can find further information on this manual under the following FAQ:

http://support.automation.siemens.com/WW/view/de/27585482

Preface


The following information sources are also available:

● SIMOTION Utilities & Applications: SIMOTION Utilities & Applications will be included in the SIMOTION SCOUT scope of delivery and, along with FAQs, also contain free utilities (e.g. calculation tools, optimization tools, etc.) as well as application examples (ready-to-apply solutions such as winders, cross cutters or handling)

● The latest SIMOTION FAQs at http://support.automation.siemens.com/WW/view/en/10805436/133000

● SIMOTION SCOUT online help

● For additional documentation, see the Overview of SIMOTION documentation (separate document)

Preface


Table of contents

Preface.........................................................................................................................................................3

1 Safety instructions......................................................................................................................................11

1.1 Fundamental safety instructions............................................................................................111.1.1 General safety instructions.....................................................................................................111.1.2 Safety instructions for electromagnetic fields (EMF)..............................................................141.1.3 Handling electrostatic sensitive devices (ESD)......................................................................141.1.4 Industrial security...................................................................................................................151.1.5 Danger to life due to software manipulation when using removable storage media..............161.1.6 Residual risks of power drive systems...................................................................................16

1.2 Specific safety information for SIMOTION D4x5-2.................................................................18

2 Description..................................................................................................................................................21

2.1 System overview....................................................................................................................21

2.2 System components...............................................................................................................25

2.3 I/O integration.........................................................................................................................31

2.4 Representation of SIMOTION D425-2 DP and D435-2 DP...................................................32

2.5 Representation of SIMOTION D425-2 DP/PN and D435-2 DP/PN.......................................34

2.6 Representation of SIMOTION D445-2 DP/PN and D455-2 DP/PN.......................................36

2.7 Type plates.............................................................................................................................38

2.8 CompactFlash card................................................................................................................402.8.1 Usage and function of the CompactFlash Card.....................................................................402.8.2 CompactFlash card................................................................................................................41

2.9 Data matrix code....................................................................................................................44

3 Operator control (hardware).......................................................................................................................45

3.1 Overview of operator control and display elements...............................................................45

3.2 Operator controls...................................................................................................................473.2.1 Service and operating mode switch.......................................................................................473.2.2 DIAG button...........................................................................................................................503.2.3 RESET button........................................................................................................................51

3.3 7-segment and LED displays.................................................................................................52

4 Interfaces....................................................................................................................................................55

4.1 Interface overview..................................................................................................................55

4.2 DRIVE-CLiQ interfaces..........................................................................................................57

4.3 PROFINET IO interface (only for SIMOTION D4x5-2 DP/PN)...............................................59

4.4 Digital I/Os..............................................................................................................................624.4.1 Properties...............................................................................................................................62


4.4.2 Using the digital inputs/outputs..............................................................................................67

4.5 Power supply..........................................................................................................................69

4.6 Ethernet interfaces.................................................................................................................71

4.7 PROFIBUS DP interfaces......................................................................................................76

4.8 Slot for CompactFlash card....................................................................................................79

4.9 Measuring sockets.................................................................................................................80

4.10 USB interfaces.......................................................................................................................82

5 Technical data of the D4x5-2......................................................................................................................83

5.1 Shipping and storage conditions............................................................................................83

5.2 Ambient conditions.................................................................................................................85

5.3 Dimensions and weights........................................................................................................88

5.4 Power supply..........................................................................................................................89

5.5 Interfaces and performance features.....................................................................................91

5.6 CompactFlash card................................................................................................................97

5.7 Clock......................................................................................................................................98

5.8 Input and output circuit...........................................................................................................99

5.9 Certificates, approvals, declarations of conformity...............................................................100

6 Dimension drawings.................................................................................................................................101

6.1 D425-2 and D435-2 dimension drawing...............................................................................101

6.2 D445-2 DP/PN and D455-2 DP/PN dimension drawing.......................................................102

6.3 CAD data, dimension drawings, and circuit-diagram macros..............................................103

7 Supplementary system components........................................................................................................105

7.1 Connection options overview...............................................................................................105

7.2 Fan/battery module..............................................................................................................1077.2.1 Cooling the SIMOTION D4x5-2 and backing up the real-time clock....................................1077.2.2 Installing the fan/battery module..........................................................................................1087.2.3 Replace battery in the fan/battery module...........................................................................109

7.3 TB30 terminal board.............................................................................................................1137.3.1 Description...........................................................................................................................1137.3.2 Safety information for the TB30...........................................................................................1137.3.3 Interfaces.............................................................................................................................1147.3.3.1 Overview..............................................................................................................................1147.3.3.2 Connection diagram.............................................................................................................1157.3.3.3 Power supply of digital outputs............................................................................................1167.3.3.4 Digital I/Os............................................................................................................................1177.3.3.5 Analog inputs and outputs....................................................................................................1187.3.3.6 Working with analog inputs..................................................................................................1197.3.3.7 Commissioning.....................................................................................................................1197.3.4 Technical Specifications.......................................................................................................119

7.4 CBE30-2 Ethernet communication board.............................................................................122

Table of contents


7.4.1 Overview..............................................................................................................................1227.4.2 Type plate............................................................................................................................1237.4.3 Safety information................................................................................................................1247.4.4 Interface description.............................................................................................................1247.4.5 LED displays........................................................................................................................1267.4.6 Dimension drawing...............................................................................................................1277.4.7 Commissioning.....................................................................................................................1277.4.8 Technical data......................................................................................................................128

7.5 CX32-2 controller extension.................................................................................................1297.5.1 Overview of CX32-2.............................................................................................................1297.5.2 Interfaces.............................................................................................................................1317.5.2.1 Overview of interfaces..........................................................................................................1317.5.2.2 List of interfaces...................................................................................................................1327.5.2.3 DRIVE-CLiQ interface..........................................................................................................1337.5.2.4 Digital I/Os (X122)................................................................................................................1337.5.2.5 Power supply........................................................................................................................1377.5.2.6 Measuring sockets...............................................................................................................1387.5.3 Displays of the LEDs............................................................................................................1387.5.4 Cause and rectification of faults...........................................................................................1397.5.5 RESET button......................................................................................................................1397.5.6 Commissioning.....................................................................................................................1397.5.7 Technical data of the CX32-2...............................................................................................139

7.6 Terminal module TM31........................................................................................................144

7.7 Terminal module TM41........................................................................................................145

7.8 Terminal Module TM54F......................................................................................................146

7.9 TM15 and TM17 High Feature terminal modules ................................................................147

7.10 CUA31/CUA32 control unit adapter.....................................................................................148

7.11 DMC20 DRIVE-CLiQ hub.....................................................................................................149

8 Spare parts/accessories...........................................................................................................................151

8.1 Available spare parts and accessories.................................................................................151

A Standards and approvals..........................................................................................................................155

A.1 General rules........................................................................................................................155

A.2 SIMOTION D4x5-2 device-specific notes............................................................................157

B ESD guidelines.........................................................................................................................................159

B.1 ESD definition......................................................................................................................159

B.2 Electrostatic charging of individuals.....................................................................................160

B.3 Basic measures for protection against discharge of static electricity...................................161

Index.........................................................................................................................................................163

Table of contents


Table of contents


Safety instructions 11.1 Fundamental safety instructions

1.1.1 General safety instructions

DANGER

Danger to life due to live parts and other energy sources

Death or serious injury can result when live parts are touched.● Only work on electrical devices when you are qualified for this job. ● Always observe the country-specific safety rules.

Generally, six steps apply when establishing safety: 1. Prepare for shutdown and notify all those who will be affected by the procedure.2. Disconnect the machine from the supply.

– Switch off the machine. – Wait until the discharge time specified on the warning labels has elapsed. – Check that it really is in a no-voltage condition, from phase conductor to phase

conductor and phase conductor to protective conductor.– Check whether the existing auxiliary supply circuits are de-energized.– Ensure that the motors cannot move.

3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water.

4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-circuiting or closing valves, for example.

5. Secure the energy sources against switching on again. 6. Ensure that the correct machine is completely interlocked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Danger to life from hazardous voltage when connecting an unsuitable power supply

Touching live components can result in death or severe injury. ● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV

(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.


WARNING

Danger to life from touching live parts on damaged devices

Improper handling of devices can result in damage.

For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. ● Observe the limit values specified in the technical specifications during transport, storage,

and operation. ● Do not use damaged devices.

WARNING

Danger to life through electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.● As a minimum, connect cable shields and the cores of power cables that are not used

(e.g. brake cores) at one end at the grounded housing potential.

WARNING

Danger to life due to electric shock when not grounded

For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.● Ground the device in compliance with the applicable regulations.

WARNING

Danger to life due to fire spreading if housing is inadequate

Fire and smoke development can cause severe personal injury or material damage. ● Install devices without a protective housing in a metal control cabinet (or protect the device

by another equivalent measure) in such a way that contact with fire inside and outside the device is prevented.

● Ensure that smoke can only escape via controlled and monitored paths.

Safety instructions1.1 Fundamental safety instructions


WARNING

Danger to life from unexpected movement of machines when using mobile wireless devices or mobile phones

Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or causing material damage.● Switch off wireless devices or mobile phones in the immediate vicinity of the components.

WARNING

Danger to life due to fire if overheating occurs because of insufficient ventilation clearances

Inadequate ventilation clearances can cause overheating of components followed by fire and smoke development. This can cause death or serious injury. This can also result in increased downtime and reduced service life for devices/systems. ● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

WARNING

Danger of an accident occurring due to missing or illegible warning labels

Missing or illegible warning labels can result in accidents involving death or serious injury. ● Check that the warning labels are complete based on the documentation.● Attach any missing warning labels to the components, in the national language if

necessary.● Replace illegible warning labels.

WARNING

Danger to life when safety functions are inactive

Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death. ● Observe the information in the appropriate product documentation before commissioning.● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.● Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing. ● Perform a function test.● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.



NoteImportant safety notices for safety functions

If you want to use safety functions, you must observe the safety notices in the safety manuals.

1.1.2 Safety instructions for electromagnetic fields (EMF)

WARNING

Danger to life from electromagnetic fields

Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors.

People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.● Ensure that the persons involved are the necessary distance away (minimum 2 m).

1.1.3 Handling electrostatic sensitive devices (ESD)Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Damage through electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil.

● Only touch components, modules and devices when you are grounded by one of the following methods:– Wearing an ESD wrist strap– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).



1.1.4 Industrial security

NoteIndustrial security

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.

Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.

Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit http://www.siemens.com/industrialsecurity.

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under http://www.siemens.com/industrialsecurity..

WARNING

Danger as a result of unsafe operating states resulting from software manipulation

Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe operating states to develop in your installation which can lead to death, severe injuries and/or material damage.● Keep the software up to date.

Information and newsletters can be found at: http://support.automation.siemens.com

● Incorporate the automation and drive components into a state-of-the-art, integrated industrial security concept for the installation or machine.For more detailed information, go to: http://www.siemens.com/industrialsecurity

● Make sure that you include all installed products into the integrated industrial security concept.



1.1.5 Danger to life due to software manipulation when using removable storage media

WARNING

Danger to life due to software manipulation when using removable storage media

The storage of files on removable storage media involves a high risk of infection, e.g. via viruses or malware. Incorrect parameter assignment can cause machines to malfunction, which can lead to injuries or death.● Protect the files on removable storage media against harmful software through appropriate

protective measures, e.g. virus scanners.

1.1.6 Residual risks of power drive systemsWhen performing the risk assessment for a machine or plant in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or plant constructor must take into account the following residual risks associated with the control and drive components of a drive system:

1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance and repairs caused by, for example:

– Hardware and/or software errors in the sensors, control system, actuators, and cables and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices / mobile phones in the immediate vicinity of electronic components

– External influences/damage

– X-rays, ionizing radiation and cosmic radiation

2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example:

– Component failure

– Software errors





3. Hazardous shock voltages caused by, for example:

– Component failure

– Influence during electrostatic charging

– Induction of voltages in moving motors


– Condensation/conductive contamination


4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close

5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly

For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation.



1.2 Specific safety information for SIMOTION D4x5-2

WARNING

Danger to life from hazardous voltage when connecting an unsuitable power supply

Only safety extra low voltage in accordance with EN/IEC 60950-1 may be connected at all connectors and terminals.

WARNING

Danger to life from electric shock due to insufficient safety isolation

Employing protection against direct contact using DVC A (PELV) is only permissible in areas with equipotential bonding and in dry rooms indoors.

Use other protective measures against electric shock, such as touch protection, if the specified conditions are not met.

WARNING

Danger to life from unexpected movement of machines on automatic restart

An automatic restart can be programmed for SIMOTION controllers. When the power returns, the axes start automatically.

Make sure this presents no hazard to personnel or property.

NOTICE

Damage to option boards caused by electric fields or electrostatic discharge

Option boards are ESD-sensitive components.

De-energize the SIMOTION D4x5‑2 device before inserting or removing the option board. The SIMOTION D4x5‑2 is in a de-energized state when all the LEDs are off.

Comply with the ESD rules.

NOTICE

Damage to the CompactFlash card from electrical fields or electrostatic discharge

The CompactFlash card is an ESD-sensitive component.

De-energize the SIMOTION D4x5‑2 device before inserting or removing the CompactFlash card. The SIMOTION D4x5‑2 is in a de-energized state when all the LEDs are off.


Safety instructions1.2 Specific safety information for SIMOTION D4x5-2


NOTICE

Higher operating temperature if ventilation clearances are too small

The 80 mm clearances above and below the components must be observed.

The unit protects itself from overheating by shutting down.

The ventilation clearance is measured from the lower edge of the module, i.e. the fan/battery module is not included in the dimension.



Description 22.1 System overview

OverviewSIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive family.

With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the SINAMICS S120 drive software run on shared control hardware.

SIMOTION D is available in two versions:

● SIMOTION D410-2 is a compact Control Unit predestined for single-axis applications. The Control Unit is snapped directly on to the SINAMICS Power Module in blocksize format and has an integrated drive control for either one servo, one vector or one V/f axis.

● SIMOTION D4x5-2 is a Control Unit for multi-axis applications in SINAMICS S120 booksize format. The following performance versions are offered:

– SIMOTION D425-2 (BASIC performance) Control Unit for up to 16 axes

– SIMOTION D435-2 (STANDARD performance) Control Unit for up to 32 axes

– SIMOTION D445-2 (HIGH performance) Control Unit for up to 64 axes

– SIMOTION D455-2 (ULTRA-HIGH performance) Control Unit for up to 128 axes or applications with very short control cycles

The SIMOTION D4x5 2 is described in this manual. Separate manuals are available for the SIMOTION D410-2 and the D4x5/D410 predecessor modules.

Like SINAMICS S120, SIMOTION D also follows the Totally Integrated Automation (TIA) concept. TIA is characterized by integrated data management, configuration, and communication for all products and systems. Thus, an extensive toolbox of automation modules is also available for SIMOTION D.

Note

In order to cover all versions of SIMOTION D for multi-axis applications, the product will be referred to as "D4x5‑2". Specific product designations will be used for information that applies only to one product version, e.g. D445‑2 DP/PN.

SIMOTION D4x5-2 DP describes all PROFIBUS versions, and SIMOTION D4x5-2 DP/PN all PROFIBUS/PROFINET versions of the SIMOTION D4x5-2 Control Units.

Application The SIMOTION D4x5-2 is ideally suited to applications with many coordinated axes with high clock-pulse rates.


Typical applications include:

● Compact multiple-axis machines

● High-performance applications with short machine cycles

● Compact machines

– Including the complete machine control in the drive

– With extensive connection possibilities for communication, HMI and I/O

● Distributed drive concepts

– Applications with many axes

– Synchronization of several SIMOTION D Control Units using distributed synchronous operation

Versions The Control Units are available in the versions SIMOTION D425-2 (BASIC performance), SIMOTION D435-2 (STANDARD performance), SIMOTION D445‑2 DP/PN (HIGH performance) and SIMOTION D455‑2 DP/PN (ULTRA-HIGH performance). The versions differ in their PLC performance and in their motion control performance. The main distinguishing features are:

Table 2-1 Device versions and features

SIMOTION D425-2

SIMOTION D435-2

SIMOTIOND445‑2

SIMOTIOND455‑2

Maximum number of axes 16 32 64 128Minimum servo/interpola‐tor cycle clock

0.5 ms D435-2 DP: 0.5 msD435-2 DP/PN: 0.25 ms

0.25 ms 0.25 ms 0.125 ms 1)

DRIVE-CLiQ interfaces 4 6 6 6

1) Only with ET 200SP, SCOUT TIA and Servo_fast / IPO_fast

The Control Units feature PLC and motion control performance (open-loop control and motion control) for up to 16, 32, 64 or 128 axes, as required.

The integrated drive computing performance of the Control Units allows up to 6 servo, 6 vector or 12 V/f axes on each D4x5‑2 Control Unit (drive control based on CU320-2, firmware version ≥ V4.x).

The drive control supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and V/f control.

SIMOTION D435-2 DP/PN and D455-2 DP/PN are also available as SIPLUS version for use under extremely harsh environmental conditions, e.g. in toxic atmospheres (for details refer to technical specifications). As BasedOn products, the SIPLUS versions have the same functionality as the standard modules and are configured in the same way.

Description2.1 System overview


The SIMOTION D4x5‑2 Control Units and their CX32‑2, CBE30-2 and TB30 supplementary system components are described in the following.

Note

With the SIZER configuration tool, you can easily configure the SINAMICS S110/120 drive family including SIMOTION.

It provides you with support for selecting and dimensioning the components required for a Motion Control task.

You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements.

Hardware componentsAs the central hardware, SIMOTION D uses the SIMOTION D4x5‑2 as Control Unit consisting of the SIMOTION runtime system and the SINAMICS drive control. The Control Unit uses the SINAMICS Integrated drive with various SINAMICS S120 drive modules (Line and Motor Modules) to perform open-loop and closed-loop control of the axis grouping. A range of additional SINAMICS S120 components, such as SMx encoder systems or Terminal Modules can also be connected via DRIVE‑CLiQ. With a few exceptions (e.g. no basic positioner EPOS, no Basic Operator Panel BOP20, etc.), the drive control integrated in SIMOTION D has the same control characteristics and performance features as the SINAMICS S120 CU320‑2 Control Unit. The EPOS functionality is provided by the SIMOTION technology functions. The functionality of SIMOTION D can be expanded with distributed I/O via PROFIBUS or PROFINET IO. The following figure shows a typical SIMOTION D axis grouping.

Figure 2-1 Example of an axis grouping with SIMOTION D4x5-2



A SIMOTION D axis grouping generally consists of the following elements:

● SIMOTION D (Control Unit) (1) This unit contains the programmable runtime system of SIMOTION and the drive software of SINAMICS S120. In principle, SIMOTION D is capable of controlling multiple axes/drives.

● One SINAMICS infeed (Line Module) (2) This module generates a DC link from the supply system.

● SINAMICS power units (Motor Modules) (3) These modules are used to control motors.It is also possible to operate SINAMICS Power Modules in blocksize format with the SINAMICS Control Unit Adapter (CUA). A separate infeed is then unnecessary.

● DRIVE-CLiQ components (4) In SINAMICS S120 / SIMOTION D, the individual components of the drive system communicate with each other via DRIVE‑CLiQ. In addition to power components, it is also possible to link encoder systems and special DRIVE‑CLiQ I/O devices via DRIVE‑CLiQ.

Extension of the drive computing performanceThe motion control performance of a SIMOTION D4x5‑2 can be utilized in full by expanding the computing performance at the drive in two different ways:

● SINAMICS S/G Control Units (e.g. CU320‑2, CU310‑2, CU305, CU250S‑2, etc.) together with further drive components can be connected via PROFIBUS or PROFINET.

● With SIMOTION D4x5‑2, the CX32-2 Controller Extension can be connected via DRIVE‑CLiQ. This module is extremely compact, does not require a separate CompactFlash card and can control up to 6 servo, 6 vector or 12 V/f axes.

Software componentsThe basic functionality of SIMOTION D is supplied on a CompactFlash card containing the following:

The SIMOTION runtime system with the following functions:

● Freely programmable runtime system (IEC 61131)

● Various runtime levels (tasks)

● PLC and arithmetic functionality

● Motion control functions

● Communication functions

The SINAMICS S120 drive control with the following functions:

● Closed-loop current and torque control

● Closed-loop speed control

● Closed-loop infeed



2.2 System components

Central componentsSIMOTION D4x5-2 communicates with automation components via the following interfaces:

● PROFIBUS DP

● Ethernet

● PROFINET IO

● DRIVE‑CLiQ (DRIVE Component Link with IQ)

SIMOTION D features a SINAMICS Integrated drive element. The communication with the SINAMICS Integrated is performed via PROFIBUS mechanisms (DP Integrated), i.e. the communication is handled, for example, via PROFIdrive telegrams.

Shorter cycle times and greater numbers of addresses for each node are achieved with the "DP Integrated" compared to the "external PROFIBUS DP".

The most important components of the system and their functions are shown below.

Table 2-2 Central components

Component FunctionSIMOTION D4x5‑2 control‐ler

… is the central motion control module. This module contains the programmable SIMOTION runtime for the SI‐MOTION D4x5‑2 and the SINAMICS S120 drive software.You can use the integrated high-speed digital I/Os as:● User-addressable process I/Os● Homing inputs● Inputs for measuring inputs● Outputs for fast output camsThe measuring sockets can output any analog signals.

System software The basic functionality of SIMOTION D is supplied on a CompactFlash card containing the following:● SIMOTION runtime (kernel)● Drive software of SINAMICS S120 - implements all drive functions

Power supply ... provides the electronics power supply for SIMOTION D, e.g. via the SITOP power supply.

Description2.2 System components


PROFIBUS DP The Control Unit can communicate with the following components via the PROFIBUS DP interfaces:

Table 2-3 Components on PROFIBUS DP

Component FunctionProgramming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMO‐

TION SCOUT" engineering system (ES)SIMATIC HMI device ... is used for operating and monitoring functions. This is not an essen‐

tial requirement for the operation of a Control UnitOther controllers (e.g. SIMO‐TION or SIMATIC)

… e.g. higher-level controller (plant controller); modular machine con‐cepts with multiple controllers, distributed across individual machine modules.

Distributed I/O systems SIMATIC ET 200MP Modular I/O system for cabinet installation and high channel densities

in the SIMATIC S7‑1500 packaging system. SIMATIC ET 200MP per‐mits the shortest bus cycle times and fastest response time even with large volumes of data.

SIMATIC ET 200M Modular I/O system for cabinet installation and high channel densities in the SIMATIC S7‑300 packaging system.

SIMATIC ET 200SP Finely scalable I/O system for cabinet installation; ET 200SP features a single-cable and multi-cable connection with push‑in terminals, com‐pact dimensions, high performance, and low part variety.

SIMATIC ET 200S Finely scalable I/O system for cabinet configuration and particularly time-critical applications; including motor starters, safety technology and individual grouping of load groups.

SIMATIC ET 200AL Modular, distributed I/O system with compact I/O modules in IP65/67; simple installation in all mounting positions even in small spaces; front and transverse screw fastenings on flat surfaces or on aluminum sup‐porting channels; flexible connection to PROFINET or PROFIBUS or simple integration in SIMATIC ET 200SP.

SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-re‐lated applications with no cabinet; with features such as compact de‐signs, integrated PROFIsafe safety technology, PROFINET connec‐tion and live module replacement.

SIMATIC ET 200eco I/O system with IP65/67 degree of protection for machine-related ap‐plications with no cabinet, and with flexible and fast ECOFAST or M12 connection methods.

Other PROFIBUS I/OGateways ● DP/AS-Interface link 20E and DP/AS-Interface link Advanced for

the PROFIBUS DP gateway to AS-Interface● DP/DP coupler for connecting two PROFIBUS DP networks

Drive interfaces ● ADI4 (Analog Drive Interface for 4 axes) for connection of drives with analog ± 10 V setpoint interface or for external encoders

● IM174 (Interface Module for 4 axes) for connection of drives with analog ± 10 V setpoint interface, for external sensors, or for connection of stepper drives with pulse-direction interface



Component FunctionDrive units with PROFI‐BUS DP interface (e.g. SI‐NAMICS S120)

... convert speed setpoints into signals for controlling the motors and supply the power required to operate the motors.Also can be operated as an isochronous slave on PROFIBUS DP.

Teleservice adapter Remote diagnostics

EthernetThe Control Unit can communicate with the following components via the Ethernet interfaces or be embedded in an automation environment:

Table 2-4 Components on the Ethernet

Component FunctionProgramming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMO‐

TION SCOUT" engineering system (ES)Master computer … communicates with other devices via UDP, TCP/IPSIMATIC HMI device ... is used for operating and monitoring functions. This is not an es‐

sential requirement for the operation of a Control Unit.

PROFINET IOThe D4x5‑2 DP/PN can communicate with the following components via the onboard PROFINET IO interface or via the Ethernet communication board (CBE30-2).

Table 2-5 Components on the PROFINET IO

Component Function Programming device (PG/PC) ... configures, parameterizes, programs and tests with the "SIMO‐

TION SCOUT" engineering system (ES).SIMATIC HMI device ... is used for operating and monitoring functions. This is not an es‐

sential requirement for the operation of a Control Unit.Other controllers (e.g. SIMO‐TION or SIMATIC)

… e.g. higher-level controller (plant controller); modular machine concepts with multiple controllers, distributed across individual ma‐chine modules.

Master computer … communicates with other devices via UDP, TCP/IPDistributed I/O systemsSIMATIC ET 200MP Modular I/O system for cabinet installation and high channel densi‐

ties in the SIMATIC S7‑1500 packaging system. SIMAT‐IC ET 200MP permits the shortest bus cycle times and fastest re‐sponse time even with large volumes of data. With the time-based I/Os, signals can be recorded or output to the precise µs.

SIMATIC ET 200M Modular I/O system for cabinet installation and high channel densi‐ties in the SIMATIC S7‑300 packaging system.

SIMATIC ET 200SP Finely scalable I/O system for cabinet installation; ET 200SP fea‐tures a single-cable and multi-cable connection with push‑in termi‐nals, compact dimensions, high performance, and low part variety. With the time-based I/Os, signals can be recorded or output to the precise µs.



Component Function SIMATIC ET 200S Finely scalable I/O system for cabinet configuration and particularly

time-critical applications; including motor starters, safety technology and individual grouping of load groups.

SIMATIC ET 200AL Modular, distributed I/O system with compact I/O modules in IP65/67; simple installation in all mounting positions even in small spaces; front and transverse screw fastenings on flat surfaces or on aluminum supporting channels; flexible connection to PROFINET or PROFIBUS or simple integration in SIMATIC ET 200SP.

SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-related applications with no cabinet; with features such as compact designs, integrated PROFIsafe safety technology, PROFINET IO connection and live module replacement.

SIMATIC ET 200eco PN Compact block I/O with IP65/66/67 degree of protection for machine-related applications with no cabinet, and with M12 connection meth‐od. Very rugged and resistant encapsulated metal enclosure.

Other PROFINET IO I/O devicesDrive units with PROFINET IO interface

... convert speed setpoints into signals for controlling the motor and supply the power required to operate the motors.

Gateways ● IE/AS-Interface link PN IO for the PROFINET IO gateway to AS-Interface

● PN/PN coupler for connecting two PROFINET IO networks

DRIVE-CLiQThe DRIVE‑CLiQ interfaces permit a fast connection to the SINAMICS drive components.

DRIVE‑CLiQ offers the following advantages within the DRIVE-CLiQ topology rules:

● Expandability of components

● Automatic detection of components by the Control Unit

● Standardized interfaces to all components

● Uniform diagnostics down to the components

● Uniform service through to the components

● Simple mechanical handling

The controller can communicate with the following components via DRIVE‑CLiQ:

Table 2-6 Components connected to DRIVE‑CLiQ

Component FunctionControl Unit (SINAMICS S110/S120)

Central control module in which the open- and closed-loop control functions for the drive are implemented.

Line Module (SINAMICS S120) ... generates a DC link from the supply system.Motor Module (SINAMICS S120) ... controls motors (DC/AC inverters, booksize).Power Module (SINAMICS S110/S120)

... controls motors (AC/AC converters, blocksize).

CX32‑2 Controller Extension ... enables additional axes to be connected for SIMOTION D4x5‑2.



Component FunctionCUA31/CUA32 Control Unit Adapter

... enables a Power Module in blocksize format to be connected to a booksize D4x5‑2, CX32‑2 or CU320‑2 Control Unit.

TM15, TM17 High Feature Termi‐nal Modules

The TM15 and TM17 High Feature Terminal Modules are used to implement inputs of measuring inputs and outputs of output cams. In addition, these Terminal Modules provide drive-related digital I/Os with short signal delay times.

TM31 Terminal Module ... enables a terminal expansion via DRIVE‑CLiQ (additional ana‐log and digital I/Os).

TM41 Terminal Module ... enables a terminal expansion (analog and digital I/Os) and en‐coder emulation.

TM54F Terminal Module ... enables terminal expansion (fail-safe digital I/Os) for controlling the safe motion monitoring functions of the integrated drives.

TM120 Terminal Module Four temperature sensors (KTY84‑130 or PTC) can be evaluated via the TM120 Terminal Module. The temperature sensor inputs are safely electrically separated from the evaluation electronics in the TM120 Temperature Module and are suitable for evaluating the temperature of special motors, e.g. 1FN linear motors and 1FW6 built-in torque motors.

TM150 Terminal Module The TM150 Terminal Module can be used to evaluate temperature sensors (KTY, PT100, PT1000, PTC, and bimetal normally closed contact). This means, for example, that other temperatures from the process can be measured in addition to the motor temperature. Temperature sensors can be evaluated using a 2, 3 or 4‑wire sys‐tem. Twelve temperature sensors can be evaluated with 2‑wire evaluation and six temperature sensors with 3 and 4‑wire evalua‐tion.

SMx Sensor Modules ... enable acquisition of encoder data from connected motors via DRIVE‑CLiQ.

Motors with DRIVE‑CLiQ interface … enable simplified commissioning and diagnostics, as the motor and encoder type are identified automatically.

DMC20/DME20 DRIVE‑CLiQ hub … enables the number of DRIVE‑CLiQ interfaces to be increased and the creation of a point-to-point topology.

Power Modules via CUA31/32The following Power Modules are supported:

● PM340

● PM240-2 (as of SIMOTION V4.4 / SINAMICS V4.7)



The mixed operation of a PM240-2 with booksize modules and/or PM340 blocksize modules on a CU320-2/D4x5-2/CX32-2 is possible as of SINAMICS V4.7 HF12 or SIMOTION V4.4 HF6 (SINAMICS Integrated V4.7 HF12).

Note

You will find detailed information on components of the SINAMICS S110/S120 product family in the SINAMICS S110/S120 manuals.

It is possible that older DRIVE‑CLiQ components can no longer be used with SIMOTION D4x5‑2/CX32‑2. You will find detailed information on this topic in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual at "Migration of D4x5 to D4x5‑2" in Section "Permissible combinations".

Optional components The functionality of the D4x5‑2 Control Unit can be expanded with the following components:

Table 2-7 Optional components

Component Function D4x5-2 DP D4x5-2 DP/PNCBE30-2 Ethernet communication board

Communication via PROFINET IO with IRT and PROFINET IO with RT

No Yes

TB30 Terminal Board Terminal expansion, i.e. additional ana‐log and digital I/Os

Yes Yes

The components are plugged into the option slot of the Control Unit.



2.3 I/O integration

Note

Note that not all modules in the ET 200 I/O family are approved for SIMOTION. Moreover, system-related functional differences can come into play when these I/Os or I/O systems are used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g. HART modules, etc.) are not supported by SIMOTION for the ET 200M distributed I/O system.

A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at: (http://support.automation.siemens.com/WW/view/en/11886029)

In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real-time classes may be connected to SIMOTION D4x5-2. These modules are integrated using the GSD file (PROFIBUS) or GSDML file (PROFINET) provided by the relevant device manufacturer.

Note

Please note that in individual cases further boundary conditions must be fulfilled in order to integrate a standard slave/standard device into SIMOTION. Thus, a few modules require "driver blocks" , e.g. in the form of function blocks, that permit (or simplify) integration.

For modules released with SIMOTION (e.g. SIMATIC S7‑300 module FM 350‑1, etc.), these driver blocks are part of the SIMOTION SCOUT engineering system command library.

Description2.3 I/O integration


http://support.automation.siemens.com/WW/view/en/11886029


2.4 Representation of SIMOTION D425-2 DP and D435-2 DPThe following figure shows the SIMOTION D425‑2 DP and D435‑2 DP with their interfaces and front panel elements (fault and status displays).

Figure 2-2 D425-2 DP and D435-2 DP representation

Description2.4 Representation of SIMOTION D425-2 DP and D435-2 DP


Note

SIMOTION D425‑2 DP and D435‑2 DP must be operated with a double fan/battery module for heat dissipation. Without this module, the Control Units will not start up and cannot be commissioned.

Information on how to install the double fan/battery module can be found in "Supplementary system components", in Section Installing the fan/battery module (Page 108).

Note

SIMOTION D425‑2 DP and D435‑2 DP are supplied with pre-assembled spacers. These can be removed if necessary.

For further details, see the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

Description2.4 Representation of SIMOTION D425-2 DP and D435-2 DP


2.5 Representation of SIMOTION D425-2 DP/PN and D435-2 DP/PNThe following figure shows the SIMOTION D425‑2 DP/PN and D435‑2 DP/PN with their interfaces and front panel elements (fault and status displays).

Figure 2-3 D425-2 DP/PN and D435-2 DP/PN representation

Description2.5 Representation of SIMOTION D425-2 DP/PN and D435-2 DP/PN


Note

SIMOTION D425‑2 DP/PN and D435‑2 DP/PN must be operated with a double fan/battery module for heat dissipation. Without this module, the Control Units will not start up and cannot be commissioned.


Note

The SIMOTION D425‑2 DP/PN and D435‑2 DP/PN are supplied with pre-assembled spacers. These can be removed if necessary.




2.6 Representation of SIMOTION D445-2 DP/PN and D455-2 DP/PNThe following figure shows the SIMOTION D445‑2 and D455‑2 with its interfaces and front panel elements (fault and status displays).

Figure 2-4 View of D445‑2 DP/PN and D455‑2 DP/PN



Note

SIMOTION D445‑2 DP/PN and D455‑2 DP/PN must be operated with a double fan / battery module for heat dissipation. Without this module, the Control Units will not start up and cannot be commissioned.


Note

With the D445‑2 DP/PN and D455‑2 DP/PN, the spacers can only be removed with the "external air cooling" installation method. In this installation method, the cooling fins are inserted through a cutout in the rear cabinet panel.




2.7 Type plates

Side-mounted rating plate The following figure shows the information contained on the rating plate mounted on the side of the housing.

Figure 2-5 Rating plate using the D425-2 DP/PN as an example

Note

The information contained in each field of the rating plate on your actual Control Unit may differ from that presented in this manual (for example, a later product version, approvals and marks that have not yet been earned, etc. may be shown).

Depending on the rating plate, the HW version may be designated as "Version" or "FS" (Function State). Older components are marked with C-Tick instead of RCM. Depending on the module, the serial number is only on the front rating plate, which is also visible when the module is installed.

Description2.7 Type plates


Front rating plate A second rating plate for the MAC addresses of the Ethernet interfaces and the PROFINET IO interface is attached to the front of the device. You see this rating plate when you open the front cover of the Control Unit.

Figure 2-6 MAC addresses of SIMOTION D425-2 DP/PN

Note

For SIMOTION D4x5-2 DP, the MAC address for the X120 interface is printed instead of the MAC address for the X150 interface.

Depending on the rating plate, the HW version may be designated as "Version" or "FS" (Function State).

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Scan the data matrix code and display all the technical information on this product incl. graphic data (CAx data). Link to the app: https://support.industry.siemens.com/sc/en/en/sc/2067

Description2.7 Type plates


2.8 CompactFlash card

2.8.1 Usage and function of the CompactFlash CardThe CompactFlash card (CF card) is inserted in the slot with the designation CF (X109 interface).

Figure 2-7 Slot for CompactFlash card

The CF card does not extend beyond the housing. An ergonomic recessed grip enables the CF card to be removed.

Characteristics of the CF card The CF card is essential for operation of the SIMOTION D4x5‑2. The CF card is not supplied with the SIMOTION D4x5‑2 and must be ordered separately.

Description2.8 CompactFlash card


The SIMOTION Kernel (SIMOTION D4x5‑2 firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CF card.

The CF card is used for

● Backing up the technology packages and user data (programs, configuration data, parameter assignments).

● Update (e.g. SIMOTION firmware update).

The licenses for the technology functions are linked to the serial number of the CF card. This means the CF card can be inserted in a different SIMOTION D without having to change the licenses.

The CF card is supplied in a bootable format with the latest SIMOTION Kernel and drive software. Please note that a CF card with a D4x5 kernel/drive software cannot run on a D4x5‑2. The same applies for the reverse situation.

If an error occurs, all LEDs flash yellow with 2 Hz. An entry is also made in the diagnostic buffer and the D4x5‑2 does not start.

Licenses purchased for SIMOTION D can be used for both the D4x5 and D4x5‑2.

NOTICE

Damage to the CompactFlash card from electrical fields or electrostatic discharge

The CompactFlash card is an ESD-sensitive component.

De-energize the SIMOTION D4x5‑2 device before inserting or removing the CompactFlash card. The SIMOTION D4x5‑2 is in a de-energized state when all the LEDs are off.


Additional informationFor additional information about inserting, changing, writing and formatting the CF card, see the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

2.8.2 CompactFlash card

CF cardCF cards with different storage capacities are available for SIMOTION D4x5‑2.

At the time of writing, these were:

● 1 GB CF, article number 6AU1400-2PA23-0AA0



You will find detailed information on the compatibility relationships for the CF card, boot loader version, SIMOTION D hardware and SIMOTION firmware version in the software compatibility list. You can find this list both in the documentation that comes with the



SIMOTION SCOUT DVD under \1_Important\Germany\Kompatibilitaet\… and on the Internet (http://support.automation.siemens.com/WW/view/en/18857317).

Rating plate information The following figure shows you all the information contained on the rating plate of the CF card.

Figure 2-8 Rating plate of the CF card (example of 1 GB CF card)

Pre-installed runtime licenses The preinstalled licenses are printed on the label as Z option below the article number.

ExampleExample with MultiAxes package Z option for D445/D445‑1/D445‑2/D455‑2 + two TControl licenses:

- 6AU1400-2PA22-0AA0‑Z

- Z=M44+T02

A maximum of seven different Z options are printed on the label of the CF card. When there are more than seven different Z options, the text "Z = see delivery order" is printed on the CF card in place of the Z options.




Available Z options / licenses for CF cards● Axis licenses

– Pxx POS license and number (e.g. P02 = 2x POS licenses)

– Gxx GEAR license and number (e.g. G03 = 3x GEAR licenses)

– Cxx CAM license and number (e.g. C01 = 1x CAM license)

● MultiAxes package

– M00 MultiAxes package license (platform independent)

– M42 MultiAxes package license for D425/D425-2

– M43 MultiAxes package license for D435/D435-2 (incl. D425/D425-2)

– M44 MultiAxes package license for D445/D445‑1/D445‑2/D455‑2 (incl. D425/D425-2 and D435/D435-2).

● MultiAxes and Safety Package

– S42/S43/S44 license as M42/M43/M44 license, but also including licensing of the Safety Integrated Extended Functions for all drives on SINAMICS Integrated/CX32-2

● TControl temperature control

– Txx TControl license and number (e.g. T03 = 3x TControl licenses)

● SIMOTION IT

– J00 SIMOTION IT Virtual Machine license for Java applications

● Safety functions

– Fxx license for SINAMICS Safety Integrated Extended Functions (for integrated SINAMICS drives and CX32-2 for SIMOTION D) (e.g. F02 = two Safety Integrated Extended Functions)

● High output frequency

– H00 license SINAMICS high output frequency for SIMOTION D

● Other functions

– B02 Multipurpose Information Interface (MIIF) communication function license

– B03 license Vibration damping of axes (VIBX Vibration Extinction)

– B04 license Motion profiles for servo presses (OACAMGEN cam generation)



2.9 Data matrix codeSIMOTION D components (e.g. CF cards, Control Units, etc.) have a machine-readable identification in the form of a data matrix code (2D code).

Reader units that support the data matrix code in accordance with ECC 200 are suitable for reading the code used here.

The volume of the information contained in the data matrix code depends on the product and, for example, on the available space.

AnalysisExample of a data string from the reader unit:

1P6AU1400-2PA22-0AA0‑Z+ST-WOQB02934+30SST0B8365550000079001.

Table 2-8 Machine-readable identification via 2D code

Characteristic Property (example)Article number("1P" identifier to identify the products)

6AU1400-2PA22-0AA0‑Z

Serial number("S" identifier, item number)

T‑WOQB02934

Hardware serial number (CF cards only)("30S" identifier)

ST0B8365550000079001

Hardware version(identifier 2PE)

Not used in the example

Material number(identifier P)

Not used in the example

In addition to the "serial number", CF cards also have a "hardware serial number".

If licenses are purchased for functions under license, a "license key" is generated from the hardware serial number of the CF card and the serial number of the purchased licenses, which is only valid for the respective CF card.

The data required for the licensing can be read by a reader unit via the bar codes on the license certificates (Certificate of License "CoL") and the 2D code on the CF card in order, for example, to automate the licensing process.

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Scan the data matrix code and display all the technical information on this product incl. graphic data (CAx data). Link to the app: https://support.industry.siemens.com/sc/en/en/sc/2067

Description2.9 Data matrix code


Operator control (hardware) 33.1 Overview of operator control and display elements

The following figure shows the arrangement of the operator control and display elements of a SIMOTION D445-2 DP/PN.

Figure 3-1 Position of operator control and display elements (example of SIMOTION D445-2 DP/PN)

The lower part of the operator control and display elements has a blanking cover during operation. This cover is removed for service work.


Figure 3-2 Control and display elements of the SIMOTION D4x5‑2

Operator control (hardware)3.1 Overview of operator control and display elements


3.2 Operator controls

3.2.1 Service and operating mode switch

Characteristics of the Service switch and mode switchSIMOTION D4x5‑2 has two selector switches on the lower front side for selection of the service functions and operating modes.

The upper selector switch (labelled SVC/NCK) is for the selection of service and diagnostic functions. In "normal" operation this switch must remain in the 0 position (see figure below).

The lower switch, labelled PLC, is used to set one or more operating modes of the SIMOTION D4x5‑2.

Figure 3-3 Selector switches for service and operating modes of the SIMOTION D4x5-2

NOTICE

Damage from electrostatic discharge

The rotary switch can be destroyed by static electricity.

Operate the rotary switch only with an insulated screwdriver.


Operator control (hardware)3.2 Operator controls


Mode switch The following table contains the possible mode switch positions and the associated LED displays. The mode switch positions are explained in the order in which they are arranged on the SIMOTION D4x5‑2.

Table 3-1 Mode switch position

Switch position Meaning LED0 RUN RUN1 STOPU SU/PF2 STOP STOP3 MRES The MRES operating states are indicated via the STOP LED. (on/

off/flashing, see SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual)

Other selector positions are not assigned

The following table contains the states of the SIMOTION D4x5‑2 that can be set via the mode switch.

Table 3-2 Mode switch settings

Meaning ExplanationsRUN SIMOTION D4x5‑2 processes the user program and the associated system services:

● Reading process image of inputs● Execution of the user programs assigned to the execution system.● Writing process image of outputsThe technology packages are active in this state. They can execute commands from the user program.

STOPU SIMOTION D4x5‑2 is not processing a user program. ● The technology packages are active. Test and commissioning functions can be

executed. The user program is not active.● The I/O modules are in a secure state. This means, for example, that digital outputs

are "LOW" and analog outputs are de-energized or at zero current.STOP SIMOTION D4x5‑2 is not processing a user program.

● It is possible to load a complete user program.● All system services (communications, etc.) are active.● The I/O modules are in a secure state. This means, for example, that digital outputs

are "LOW" and analog outputs are de-energized or at zero current.● The technology packages are inactive, i.e. all enables are deleted. No axis motions

can be executed.MRES Performing a memory reset on the SIMOTION D4x5‑2 / restoring the factory setting

Using the MRES switch position, you can perform depending on the operating sequence● Memory reset of the SIMOTION D4x5-2 or● Restore the SIMOTION D4x5‑2 to its factory setting, depending on the operating

sequence.For further details, see the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.



Note

It is recommended that SIMOTION SCOUT be used exclusively to switch the operating modes of the module. Therefore, leave the mode switch at position 0 (RUN). The LED display indicates the current mode selection.

For information on how to set the operating mode using SIMOTION SCOUT, see the SIMOTION SCOUT Configuration Manual.

Service selector switchThe following table shows the possible positions of the service selector switch. The service selector switch positions are explained in the order in which they are arranged on the SIMOTION D4x5‑2.

Table 3-3 Switch positions of the service selector switch

Service mode Switch position Meaning- 0 No service/diagnostic functions activated (default setting)Delete/restore non-volatile SIMO‐TION data

1orA → 1

When the "Delete/restore non-volatile SIMOTION data" switch setting is selected, the non-volatile data of the D4x5‑2 is first deleted and then restored along with the contents of the PME‐MORY backup file.Position "1": The data backed up with the system function

_savePersistentMemoryData are preferably re‐stored

Position "A" → "1":(as of V4.4)

The data backed up by service selector switch position "D" / web server / DIAG pushbutton are preferably restored

Web server inSecurity Level Low

8 Switches the SIMOTION IT web server to Security Level Low, if the user database is empty.You will find detailed information in the SIMOTION IT Diagnos‐tics and Configuration Diagnostics Manual.

Downgrade (de‐vice update tool)

B SIMOTION D4x5‑2 control units and projects can be upgraded using upgrade data created at an earlier point in time. This up‐grade data are generated with the device update tool (Menu: "Project>Start device update tool" in SIMOTION SCOUT).If the upgrade process fails to bring about the desired result, the upgrade can be rejected by means of the switch position. This will roll the system back to the previous configuration.

Backup of diag‐nostic data and non-volatile SIMO‐TION data

D The diagnostic data and non-volatile SIMOTION data can be backed up in STOP, STOPU, and RUN state. The advantage of backing up in RUN state is the availability of enhanced diag‐nostic information (via HTML pages) and TO alarm information.

Note

Alternatively, diagnostic data and non-volatile SIMOTION data can also be backed up via the DIAG button, see Section DIAG button (Page 50).



Additional referencesYou will find detailed information on the individual topics in the following table:

Table 3-4 References

Subject ReferenceSetting of the operating modes ● SIMOTION SCOUT Configuration ManualUpgrading devices (device update tool) ● Upgrading SIMOTION Devices Operating

Instructions and● SIMOTION D4x5‑2 Commissioning and Hardware

Installation Manual● Creating diagnostic data and● Saving/restoring non‑volatile SIMOTION

data

● SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual

3.2.2 DIAG button

Layout The DIAG button is located behind the blanking cover on the SIMOTION D4x5‑2.

FunctionThe diagnostic data and non-volatile SIMOTION data is backed up on the CompactFlash card via the DIAG button.

The DIAG button function therefore corresponds to the function of switch position "D" of the Service selection switch.

Various options are available for backing up the data:

● Option 1: Backup during operation (in STOP/STOPU/RUN operating state)

● Option 2: Backup during the module startup

With option 1, the DIAG button only has to be pressed briefly to trigger the data backup. The DIAG button is therefore preferable to switch position "D" of the Service selection switch.

With option 2, the DIAG button has to be pressed until the boot procedure is completed. As this can take 20‑30 seconds, switch position "D" is preferable here.

Additional referencesFor detailed information on creating diagnostic data and backing up / restoring non-volatile SIMOTION data, refer to the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.



3.2.3 RESET button

ArrangementThe RESET button is located behind the blanking cover on the SIMOTION D4x5‑2.

Performing a reset operationA reset causes the entire system to be reset and requires the system to be ramped-up again. It is similar to a "Power On Reset" except that the 24 V power supply does not have to be switched off.



3.3 7-segment and LED displays

Arrangement of the displaysThe front side of the SIMOTION D4x5-2 has ten LED displays arranged arranged vertically in one row. There is also a 7‑segment display below the blanking cover.

Figure 3-4 7‑segment and LED display on the SIMOTION D4x5‑2

Meaning of the LED displaysThis table describes the LEDs and their meaning. The PN and SY LEDs have no function for SIMOTION D4x5-2 DP.

Table 3-5 Error and status displays

LED MeaningRDY Operating states of SIMOTION D incl. SINAMICS Integrated.RUN User program is runningSTOP No user program is running. The technology packages are not activeSU/PF The technology packages are active. The user program is not activeSF An error state of the SIMOTION D4x5‑2DP State of the PROFIBUS DP interfaceDP/MPI State of the PROFIBUS DP/MPI interfacePN State of the onboard PROFINET IO interface (X150)

Operator control (hardware)3.3 7-segment and LED displays


LED MeaningSY/MT - Synchronization status (SY) of the onboard PROFINET IO interface (X150)

- Maintenance status (MT) of the D4x5‑2 (currently without function)OPT State of the option module (if available).

Note

While the SIMOTION D4x5‑2 is ramping up, all LEDs are briefly illuminated in yellow.

7-segment displayThe 7-segment display provides further status information in addition to the LED displays.

The status "6" and a flashing "." indicate that the D4x5‑2 has ramped up and communication has been established to the SINAMICS Integrated.

Additional informationYou can perform a detailed diagnosis with a PG/PC and the engineering system. Information on the Diagnostics via LED displays can also be found in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual and in the online help of this section via the link under the Instructions menu.



Interfaces 44.1 Interface overview

This section describes the interfaces of the SIMOTION D4x5-2.

The position of the interfaces on the module can be found in the following sections:

● Representation of SIMOTION D425-2 DP and D435-2 DP (Page 32)

● Representation of SIMOTION D425-2 DP/PN and D435-2 DP/PN (Page 34)

● Representation of SIMOTION D445-2 DP/PN and D455-2 DP/PN (Page 36)

Available interfaces

Table 4-1 Overview of available interfaces

Interface Designation Connector typeDRIVE-CLiQ interface X100 DRIVE‑CLiQ socketDRIVE-CLiQ interface X101 DRIVE‑CLiQ socketDRIVE-CLiQ interface X102 DRIVE‑CLiQ socketDRIVE-CLiQ interface X103 DRIVE‑CLiQ socketDRIVE-CLiQ interface (not for SIMOTION D425-2)

X104 DRIVE‑CLiQ socket

DRIVE-CLiQ interface (not for SIMOTION D425-2)

X105 DRIVE‑CLiQ socket

Ethernet interface PN/IE X127 P1 RJ45 socket connectorPN/IE OP Ethernet interface (only for SIMOTION D4x5-2 DP)

X120 P1 RJ45 socket connector

Ethernet interface PN/IE‑NET X130 P1 RJ45 socket connectorPROFINET PN IO interface (only for SIMOTION D4x5-2 DP/PN)

X150 (P1, P2, P3) RJ45 socket connector

Digital I/Os X122, X132, X142 Mini Combicon, 3.5 mm 3x14‑pinPower supply connector X124 Combicon, 4‑pin PROFIBUS DP interface X126 9-pin Sub-D socketPROFIBUS DP/MPI interface X136 9-pin Sub-D socket Measuring sockets (T0, T1, T2, and M) X141 4-pin, socketSIMOTION CF plug-in X109 CompactFlash card connectorFan/battery module interface X190/X191 Fan/battery module1. USB interface X125 USB socket


Interface Designation Connector type2. USB interface X135 USB socketOption slot Sockets

Note

The third port of the PROFINET X150 P3 IO interface has an additional caption for a SIMOTION D4x5-2 DP/PN. It is called X120 PN/IE-OP.

This designation is not relevant for SIMOTION D.

Non-usable interfaces

Table 4-2 Overview of interfaces that cannot be used for SIMOTION D

Interface name Interface Connector typeRS232 interface X140 9-pin Sub-D connector

Interfaces4.1 Interface overview


4.2 DRIVE-CLiQ interfaces

DRIVE-CLiQ interfaces All SINAMICS S120 drive system components, including the motors and encoders, are interconnected by a shared serial interface called DRIVE-CLiQ. The standardized cables and connectors reduce the variety of different parts and cut storage costs.

DRIVE-CLiQ has the following properties:

● Automatic detection of components by the Control Unit

● Standardized interfaces to all components

● Uniform diagnostics down to the components

● Complete service down to the components

● 24 V / 450 mA per DRIVE‑CLiQ interface are provided for the connection of encoders and measuring systems.Note:The DRIVE‑CLiQ cable with 24 V supply is used only for components that require this (e.g. motors with a DRIVE‑CLiQ interface).

Position of connectors

B

A

8

1

Figure 4-1 The position of the DRIVE‑CLiQ interfaces on the D4x5-2 (example of D445-2 DP/PN)

Interfaces4.2 DRIVE-CLiQ interfaces


Characteristics

Table 4-3 DRIVE-CLiQ interface X100 – X105 (D425-2: Only X100 - X103)

Characteristic TypeConnector type DRIVE-CLiQ connector (RJ45 socket)Cable type DRIVE-CLiQ standard (inside the cabinet)Cable type MOTION CONNECT (outside the cabinet)Max. cable length 100 mDust protection filler plugs for sealing un‐used DRIVE-CLiQ ports

Five filler plugs contained in the D4x5-2 scope of delivery Filler plugs (50 pcs) article number: 6SL3066-4CA00-0AA0

DRIVE-CLiQ pin assignment

Table 4-4 DRIVE-CLiQ interface X100 – X105 (D425-2: Only X100 - X103)

PIN Signal name Signal type Meaning1 TXP O Send data +2 TXN O Send data -3 RXP I Receive data +4 ---- ---- Reserved, do not use5 ---- ---- Reserved, do not use6 RXN I Receive data -7 ---- ---- Reserved, do not use8 ---- ---- Reserved, do not useA + (24 V) VO Power supply for DRIVE-CLiQ, 450 mA maximumB M (0 V) VO Ground to 24 VSignal type: I = Input; O = Output; VO = Voltage Output

Additional references● SINAMICS S120 Control Units and Additional System Components Manual

● SINAMICS S120 Booksize Power Units Manual

● SINAMICS S120 for AC Drives Manual

● SINAMICS S120 Commissioning Manual

● Terminal Modules TM15 and TM17 High Feature Commissioning Manual

● TM15/TM17 High Feature Manual

Interfaces4.2 DRIVE-CLiQ interfaces


4.3 PROFINET IO interface (only for SIMOTION D4x5-2 DP/PN)PROFINET is an open component-based industrial communication system using Ethernet for distributed automation systems.

SIMOTION D4x5‑2 DP/PN has a PROFINET interface with three ports (X150 P1-P3) onboard. The PROFINET interface supports operation of a SIMOTION D4x5‑2 DP/PN as an IO controller and/or as an I device.

Interface positionThe following figure contains information on the PROFINET interface of the control unit. Position of the interface, labeling of the ports and the associated displays are described.

Figure 4-2 The position of the PROFINET X150 P1 to P3 interfaces and their displays (SIMOTION D445-2 DP/PN)

Note

The 3rd port of the PROFINET IO interface X150 P3 is also designated as X120 PN/IE OP. This designation is not relevant for SIMOTION D.

Interfaces4.3 PROFINET IO interface (only for SIMOTION D4x5-2 DP/PN)


Additional referencesDetailed information on the states of the status LEDs can be found in the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual, Section Diagnostics.

Interface characteristics

Table 4-5 Ports X150 P1 to P3

Characteristic TypeConnector type RJ45 socket connectorCable type PROFINETMaximum cable length 100 mMinimum send cycle clock 0.25 ms (D455‑2 DP/PN: 0.125 ms)Autocrossing Yes

i.e. both crossed and uncrossed cables can be usedDust protection filler plugs for seal‐ing unused PROFINET ports

Five filler plugs contained in the D4x5-2 scope of delivery Filler plugs (50 pcs) article number: 6SL3066‑4CA00‑0AA0

Interface assignment

Table 4-6 Assignment of the ports X150 P1 to P3

Representation Pin Name Description1 TXP Send data +2 TXN Send data -3 RXP Receive data +4 - Reserved, do not use5 - Reserved, do not use6 RXN Receive data -7 - Reserved, do not use8 - Reserved, do not use

Connectable devicesThe following devices can be connected to the PROFINET IO interface:

● PG/PC programming devices (communication with SIMOTION SCOUT / STEP 7)

● SIMATIC HMI devices

● SIMATIC controllers with PROFINET interface

● Distributed I/O

● Drive units with PROFINET IO interface (standard devices)



The SIMOTION D4x5‑2 DP/PN then assumes the role of a PROFINET IO controller and can offer the following functions:

● PROFINET IO controller, I-device (also controller and device simultaneously)

● Supports real-time classes of PROFINET IO:

– RT (real-time)

– IRT (isochronous real-time)

The following functions are also supported by Industrial Ethernet:

● Communication between SIMOTION and SIMATIC NET OPC. The "SIMATIC NET SOFTNET S7 (S7 OPC server)" software must be installed on the PG/PC for this function.

● Communication with other devices over TCP/IP or UDP communication

● IT communication (e.g. via SIMOTION IT OPC XML‑DA)

● Communication based on OPC UA (Unified Architecture)

For further information on the software packages, see Catalog SIMOTION PM 21

Note

A list of the modules released with SIMOTION is available at (http://support.automation.siemens.com/WW/view/en/11886029).

The list is updated regularly and contains information on the use of these modules.

Take note of the documentation on the individual modules or devices!

Second PROFINET interface The Ethernet Communication Board (CBE30-2) provides as option a second PROFINET interface for the D4x5-2 DP/PN Control Units.

The CBE30-2 cannot be used in SIMOTION D4x5 2 DP Control Units.

For details, see Section CBE30-2 Ethernet communication board (Page 122).





4.4 Digital I/Os

4.4.1 Properties

Interface characteristics The digital I/Os on the X122, X132 and X142 connectors are for the connection of sensors and actuators.

Table 4-7 Wiring of X122, X132 and X142

Features TypeConnector type 14-way spring-loaded terminalConnectable cable types and conductor cross-sec‐tions

Rigid 0.2 mm² … 1.5 mm² Flexible 0.2 mm² … 1.5 mm² Flexible, with wire-end ferrule without plastic

sleeve0.25 mm² … 1.5 mm²

Flexible, with wire-end ferrule with plastic sleeve

0.25 mm² … 0.75 mm²

AWG / kcmil 24 … 16Stripped length 10 mmTool Screwdriver 0.4 x 2.0 mmMax. cable length 30 mMax. current carrying capacity (ground) 6 A

Interfaces4.4 Digital I/Os


Position of connectorsThe following figure shows the position of the interface connectors on the D4x5-2 and the distribution of the various digital I/Os.

Figure 4-3 Position of the X122, X132 and X142 digital interfaces (example of SIMOTION D445-2 DP/PN)

Connection and circuit diagram for SIMOTION D4x5-2The following figure shows the wiring and block diagram of the digital inputs as well as the digital input/outputs using the example of a SIMOTION D4x5-2 DP/PN.



Figure 4-4 Connection and circuit diagram of the digital I/Os



Interface assignment of X122, X132 and X142

Table 4-8 Digital inputs/outputs X122

Pin Designation 1) Signal type 2)

Notes

1 DI 0 I Digital input 02 DI 1 I Digital input 13 DI 2 I Digital input 24 DI 3 I Digital input 35 DI 16 I Digital input 166 DI 17 I Digital input 177 M1 GND Ground for DI 0 – DI 3, DI 16, DI 17 (electrically isolated relative

to M)8 M GND Ground9 DI/DO 8 B Digital input/output 8 (can also be used as input for measuring

input or as input for the external zero mark)10 DI/DO 9 B Digital input/output 9 (can also be used as input for measuring

input or as input for the external zero mark)11 M GND Ground12 DI/DO10 B Digital input/output 10 (can also be used as input for measuring


input or as input for the external zero mark)14 M GND Ground

1) DI: Digital input; DI/DO: Bidirectional digital input/output; M: Electronics ground; M1: Ground reference2) B = Bidirectional; I = Input; GND = Reference potential (ground)



Notes

1 DI 4 I Digital input 42 DI5 I Digital input 53 DI 6 I Digital input 64 DI 7 I Digital input 75 DI 20 I Digital input 206 DI 21 I Digital input 217 M2 GND Ground for DI 4 – DI 7, DI 20, DI 21 (electrically isolated relative

to M)8 M GND Ground9 DI/DO 12 B Digital input/output 12 (can also be used as input for measuring

input or as input for the external zero mark)




Notes

10 DI/DO 13 B Digital input/output 13 (can also be used as input for measuring input or as input for the external zero mark)

11 M GND Ground12 DI/DO 14 B Digital input/output 14 (can also be used as input for measuring


input or as input for the external zero mark)14 M GND Ground


Note

An open input is interpreted as "low". To enable the digital inputs to work, terminal M1 or M2 must be connected. The following alternatives are available:● Connect the carried digital input reference ground to M1 or M2.● Insert a bridge between terminals M and M1 (or between M and M2).

This removes the electrical isolation for these digital inputs.



Notes

1 --- --- Reserved, do not use2 --- --- Reserved, do not use3 IN/OUT 0 B Digital input/output 0 (can be used as input of a measuring input

or output of an output cam)4 IN/OUT 1 B Digital input/output 1 (can be used as input of a measuring input

or output of an output cam)5 M GND Ground6 IN/OUT 2 B Digital input/output 2 (can be used as input of a measuring input





or output of an output cam)




Notes

13 IN/OUT 7 B Digital input/output 7 (can be used as input of a measuring input or output of an output cam)

14 M GND Ground

1) IN/OUT: Bidirectional digital input/output; M: Electronic ground2) B = Bidirectional; GND = Reference potential (ground)

4.4.2 Using the digital inputs/outputs

Connecting sensors and actuatorsDigital I/Os can be used to connect various sensors and actuators to the three 14-pin X122, X132 and X142 front connectors.

The following types of digital I/Os are available:

● Digital inputs (DI)

● Bidirectional digital I/Os (DI/DO, IN/OUT)

Bidirectional digital I/Os can be configured individually as digital inputs or outputs.

Assignment of the I/Os to functions can be parameterized as required. Special functions (e.g. input of measuring input and output for output cam) can also be assigned to the I/Os.

The digital I/Os on the X122 and X132 front connectors can be used by either SIMOTION or SINAMICS (e.g. as enable signal for a drive). The digital I/Os on the X142 front connector are permanently allocated to SIMOTION.

Table 4-11 Use of the digital I/Os

DI 0-7, DI 17, DI 18, DI 20, DI 21 (X122, X132)

DI/DO 8-15(X122, X132)

IN/OUT 0-7(X142)

Galvanic isolation Electrically isolated(ground reference M1 or M2)

Non-isolated(ground reference M)

Non-isolated(ground reference M)

Use as:● Freely addressable I/

Os for SIMOTIONYes Yes Yes

● I/Os that are assigned to the drive

Yes Yes No

● Measuring inputs No Yes (global and local meas‐uring inputs)

Yes (global measuring in‐puts)

● Inputs for the external zero mark

No Yes No

● Cam outputs No No Yes



DI 0-7, DI 17, DI 18, DI 20, DI 21 (X122, X132)

DI/DO 8-15(X122, X132)

IN/OUT 0-7(X142)

Configuration:Assignment Can be configured

channel-by-channel on the drive

Can be configured channel-by-channel on the drive

Can be configured channel-by-channel in HW Config

Note

For optimal noise immunity of the digital inputs, the use of shielded cables is necessary if they are to be used as● Inputs of measuring inputs or● Inputs for the external zero mark

Additional referencesFor information on configuring the digital I/Os as freely addressable I/Os, inputs of measuring inputs or outputs of output cams, see the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

For information on the configuration and function of the measuring input, output cam, and cam track technology objects, refer to the SIMOTION Output Cams and Measuring Inputs Function Manual.



4.5 Power supplyThis interface is provided for connection of the external power supply.

Note

When using external power supplies (e.g. SITOP), the ground potential must be connected with the protective ground terminal (PELV).

Features of the interface

Table 4-12 Interface X124

Features TypeConnector type 4-way screw-type terminalConnectable cable types and conductor cross-sec‐tions




0.2 mm² … 1.5 mm²

AWG / kcmil 22 … 12Stripped length 6 … 7 mmTool Screwdriver 0.5 x 3 mm (M2.5)Tightening torque 0.4 to 0.5 NmMax. current carrying capacity, incl. loop-through 20 A (15 A per UL/CSA)Max. cable length 10 m

Interface assignments

Table 4-13 Power supply X124

Pin Signal name Meaning1 + Power supply 24 V2 + Power supply 24 V3 G Ground4 G Ground

Interfaces4.5 Power supply


Note

The 24 V is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2, and pin 3 is jumpered with pin 4 in the connector. The maximum current can be limited through the current carrying capacity of the cable. The current carrying capacity of the cable depends, for example, on the type of cable installation (cable duct, laying on a cable rack, etc.).

Position of power supply interface

Figure 4-5 Position of the power supply interface (example of SIMOTION D445-2 DP/PN)

Note

The power supply terminal strip must be screwed on tightly using a flat-bladed screwdriver.

Interfaces4.5 Power supply


4.6 Ethernet interfaces

Interfaces for connection to Industrial EthernetIndustrial Ethernet is a communications network with a transmission rate of 10/100/1000 Mbit/s. SIMOTION D4x5-2 offers the following functions via Ethernet interfaces:

● Communication with STEP 7 and SIMOTION SCOUT

● Communication between SIMOTION and SIMATIC NET OPCThe following software must be installed on the PG/PC for this function: "SIMATIC NET SOFTNET‑S7 (S7‑OPC server)"

● Connection of HMI systems

● Communication with other devices over TCP/IP or UDP communication

● IT communication (e.g. via SIMOTION IT OPC XML‑DA).

For further information on the software packages, see Catalog SIMOTION PM 21

Interfaces4.6 Ethernet interfaces


Position of connectors for SIMOTION D4x5-2 DPThe following figure shows the position of the Ethernet interfaces on the D4x5-2 DP and their displays.

Figure 4-6 The position of the Ethernet interfaces (example of SIMOTION D435-2 DP)

Note

As of V4.3, the three Ethernet interfaces support the PROFINET basic services - they therefore have the designation PN/IE-NET, PN/IE-OP or PN/IE.

These PROFINET basic services (e.g. DCP, LLDP, SNMP) provide uniform functions for the address assignment and diagnostics, but do not provide PROFINET IO communication for the connection of drives, I/O modules, etc.



Position of connectors for SIMOTION D4x5-2 DP/PNThe following figure shows the position of the Ethernet interfaces on the D4x5-2 DP/PN and their displays.

Figure 4-7 The position of the Ethernet interfaces and their displays (example of SIMOTION D445-2 DP/PN)

Note

As of V4.3, the two Ethernet interfaces support the PROFINET basic services - they therefore have the designation PN/IE-NET or PN/IE.

These PROFINET basic services (e.g. DCP, LLDP, SNMP) provide uniform functions for the address assignment and diagnostics, but do not provide PROFINET IO communication for the connection of drives, I/O modules, etc.

Additional referencesYou will find detailed information on the states of the status LEDs in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, Chapter Diagnostics.




Table 4-14 X127 P1 and X130 P1 (X120 P1 only for SIMOTION D4x5-2 DP)

Characteristic TypeConnector type RJ45 socket connectorCable type Industrial Ethernet cable

● 4‑ and 8‑wire cables can be used for 10/100 Mbit/s● 8‑wire cables must be used for 1000 Mbit/s

Max. cable length 100 mAutocrossing Yes Dust protection filler plugs for sealing unused Ethernet ports

Five filler plugs contained in the D4x5-2 scope of delivery Filler plugs (50 pcs) article number: 6SL3 066‑4CA00‑0AA0

Miscellaneous X127 P1, X120 P1 and X130 P1 are full‑duplex 10/100/1000 Mbit/s Ethernet ports

Pin assignment

Table 4-15 X127 P1 and X130 P1 Ethernet interfaces (X120 P1 only for SIMOTION D4x5-2 DP)

Representa‐tion

Pin Assignment in 10/100 Mbit mode Assignment in 1 Gbit mode

Signal name 1) Sig‐nal type

Meaning Signal name 1) Signal type Meaning

1 TXP O Ethernet send differential sig‐nal

DA+ B Bidirectional pair A+

2 TXN O Ethernet send differential sig‐nal

DA- B Bidirectional pair A-

3 RXP I Ethernet re‐ceive differen‐tial signal

DB+ B Bidirectional pair B+

4 - - - - - - Reserved, do not use

DC+ B Bidirectional pair C+


DC B Bidirectional pair C-

6 RXN I Ethernet re‐ceive differen‐tial signal

DB- B Bidirectional pair B-


DD+ B Bidirectional pair D+


DD- B Bidirectional pair D-

I = Input; O = Output; B = Bidirectional1) Autocrossing functionality (if required, send and receive lines switch over)



Note

The MAC addresses are imprinted on an adhesive label that is located behind the protective cover and can be seen from the front.



4.7 PROFIBUS DP interfaces

Characteristics of the interface

Table 4-16 Interfaces X126 and X136

Characteristics TypeConnector type 9‑pin Sub‑D socketCable type PROFIBUS cableMax. cable length 100 m at 12 Mbit/s

Position of connectorsThe following figure shows the mounting position and designation of the connectors on the control unit.

Figure 4-8 The position of the PROFIBUS X126 and X136 interfaces (example of SIMOTION D4x5‑2 DP/PN)

Note

For the X126 interface, an adapter connector is available for raising the PROFIBUS connector to make more cabling space. This connector is required in certain wiring scenarios.

For further details, see● Section Available spare parts and accessories (Page 151)● SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual, Section Connecting

PROFIBUS DP

Interfaces4.7 PROFIBUS DP interfaces


Interface assignment for X126

Table 4-17 PROFIBUS DP interface X126

Pin Signal name Signal type Meaning1 -- -- Reserved, do not use2 M VO Ground to P24_SERV3 1RS_DP B RS-485 differential signal4 1RTS_DP O Request to send5 1M VO Ground to 1P56 1P5 VO 5 V power supply for bus terminal, external, short-circuit proof7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum8 1XRS_DP B RS-485 differential signal9 -- -- Reserved, do not useThe 1P5 voltage is provided exclusively for the bus terminal. No OLPs are permitted.Signal type: VO = Voltage output (power supply); O = Output; B = Bidirectional

Interface assignment for X136

Table 4-18 PROFIBUS DP interface X136

Pin Signal name Signal type Meaning1 -- -- Reserved, do not use2 M VO Ground to P24_SERV3 2RS_DP B RS-485 differential signal4 2RTS_DP O Request to send5 1M VO Ground to 1P56 1P5 VO 5 V power supply for bus terminal, external, short-circuit proof7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum8 2XRS_DP B RS-485 differential signal9 -- -- Reserved, do not useThe 1P5 voltage is provided exclusively for the bus terminal. No OLPs are permitted.Signal type: VO = Voltage output (power supply); O = Output; B = Bidirectional

Connectable devicesThe following devices can be connected to the PROFIBUS DP interfaces:

● PG/PC

● SIMATIC HMI devices

● SIMATIC controllers with PROFIBUS DP interface

● Distributed I/O



● Teleservice adapter

● Drive units with PROFIBUS DP interface (standard slaves)

Note

For remote diagnosis, a teleservice adapter can be connected to the PROFIBUS X126 or X136 interface. A teleservice adapter can only be connected to one of the two interfaces.

The power supply for the teleservice adapter (terminals 2 and 7) can accept current loads as high as 150 mA and is sustained short-circuit proof.



4.8 Slot for CompactFlash card

CharacteristicsConnector type: 50-pin connector

This interface should only be used to insert a special SIMOTION CompactFlash card (CF card).

Figure 4-9 Slot for the CompactFlash card

Consult the relevant references for detailed information about the SIMOTION CompactFlash card in Section CompactFlash card (Page 41).

Interfaces4.8 Slot for CompactFlash card


4.9 Measuring sockets

Application The measuring sockets X141 (T0, T1 and T2) are on the lower side of the module and are used to output analog signals. Any interconnectable signal can be output via SINAMICS on every measuring socket on the control unit.


Table 4-19 Measuring sockets T0, T1, T2

Socket Function Technical specifications T0 Measuring socket 0 Voltage: 0 V to 5 V

Resolution: 8 bitsLoad current: Max. 3 mAContinuous short-circuit-proofReference potential is G terminal

T1 Measuring socket 1T2 Measuring socket 2M Ground

The measuring sockets are suited for multiple-spring wire connectors with a diameter of 2 mm.

Note

The measuring sockets support commissioning and diagnostic functions. Connection for normal operation is not permitted.

Interfaces4.9 Measuring sockets


Measuring socket position

x 191

Figure 4-10 Measuring socket position

Interfaces4.9 Measuring sockets


4.10 USB interfacesThe USB interfaces are used for upgrading the SIMOTION D4x5‑2 via a USB stick.

Table 4-20 Interfaces X125 and X135

Characteristics VersionsConnector type Double USB socket – type AVersion USB 2.0Power supply 5 V (short-circuit proof)Current carrying capacity 0.5 A per channel

The USB interfaces are located on the front of the SIMOTION D4x5‑2.

Figure 4-11 The position of the USB X125 and X135 interfaces (example of SIMOTION D4x5-2 DP/PN)

Interfaces4.10 USB interfaces


Technical data of the D4x5-2 55.1 Shipping and storage conditions

Transportation and storage conditionsThe following conditions apply to modules that are shipped and stored in the original packaging.

Table 5-1 Transportation conditions

Type of condition Permissible range/class Transport Long-term storageClimate class 2K4 according to

EN 60721‑3‑2:19971K4 according to EN 60721‑3‑1:1997

Temperature From -40° C to +70° C From -25° C to +55° CRelative humidity From 5 to 95% From 10% to 100%Height Max. 4000 m above sea level,

For SINAMICS S120 drive components, see SINAMICS Manuals.Atmospheric pressure ● > 620 hPa

● < 1060 hPaThe specified values apply to a transportation altitude of up to 4,000 m

● > 620 hPa● < 1060 hPaThe specified values apply to a storage altitude of up to 4,000 m

Biological environmental con‐ditions

Class 2B1 according to EN 60721‑3‑2:1997

Class 1B1 acc. to EN 60721‑3‑1:1997

Chemically active environ‐mental conditions

Class 2C2 according to EN 60721‑3‑2:1997

Class 1C2 according to EN 60721‑3‑1:1997

Shipping backup batteriesBackup batteries may only be shipped in the original packaging. No special authorization is required to ship backup batteries. The lithium content of the backup battery is approximately 300 mg.

Note

The backup battery is classified as a hazardous substance, Class 9 in accordance with the relevant air-freight transportation regulations.

Notes on handling backup batteries, see Replacing the battery in the fan/battery module (Page 109).


Storage of backup batteriesAlways store backup batteries in a cool and dry place. The batteries have a maximum shelf life of 10 years.

Note

If you have a spare parts inventory, you must not store a SIMOTION D4x5‑2 with the fan/battery module mounted. Only connect the fan/battery module if the fan or battery backup voltage is required.

See alsoFan/battery module (Page 107)

Technical data of the D4x5-25.1 Shipping and storage conditions


5.2 Ambient conditions

Conditions of useSIMOTION D4x5‑2 is designed for use in stationary, weather-protected locations.

Use prohibitionSIMOTION D4x5‑2 must not be used in the following applications without additional measures:

● Locations with a high percentage of ionizing radiation

● Locations with extreme operating conditions, e.g.

– Dust accumulation

– Corrosive vapors or gases

● Installations requiring special monitoring such as:

– Elevator installations

– Electrical installations in particularly hazardous rooms

An additional measure for using SIMOTION D4x5‑2 can, for example, be installation in cabinets.

Note

The components must be protected against conductive contamination, e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12.

If conductive contamination can be excluded at the installation site, a lower degree of cabinet protection may be permitted.

See Industrial security (Page 15).

Ambient conditions for operation SIMOTION D4x5‑2 can be used under the following ambient conditions:

Ambient conditions Fields of application RemarksClimatic ambient conditionsClimate class 3K3 According to EN 60721‑3:1995

Ambient conditions better than 3K3Permissible ambient temperature:During operation when installed vertically

From 0° C to 55° C,up to 2000 m above sea level

As of an altitude of 2000 m, the max. ambient temper‐ature decreasesby 7° C per 1000 meters increase in altitudeThe maximum supply air temperature for all modules is 55° C.The fan/battery module is always required for SIMO‐TION D4x5-2 Control Units.

Technical data of the D4x5-25.2 Ambient conditions


Relative humidity

From 5 to 95% For SIMOTION D4x5-2 From 0 to 100% For SIPLUS D4x5-2

Condensation, forma‐tion of ice,drip, spray, and splash water

Not permissible For SIMOTION D4x5-2Condensation/frost permitted (no com‐missioning under condensation)

For SIPLUS D4x5-2

Conformal coating No For SIMOTION D4x5-2 Yes For SIPLUS D4x5-2

Installation altitude Max. 4000 m above sea level

For SINAMICS S120 drive components, see SINAM‐ICS Manuals.

Atmospheric pressure 620 hPa ... 1060 hPa

Corresponding height range 4000 m - 0 m above sea level

Biological, chemical and mechanical influences, pollutantsBiological ambient con‐ditions:

For SIMOTION D4x5-2Class 3B1 according to EN 60721‑3‑3:1995Mold, mold growth, slime, rodents, termites and other animal vermin are not permissibleFor SIPLUS D4x5-2Resistant to biologically active substances, conformity according to EN 60721-3-3.Class 3B2, mold and fungal spores (except fauna) For operation in a harmful gas atmosphere, the plug covers included in de‐livery must be left on the unused interfaces!

Chemically active envi‐ronmental conditions

For SIMOTION D4x5-2Class 3C1 according to EN 60721‑3‑3:1995For SIPLUS D4x5-2Resistant to chemically active substances, conformity according to EN 60721-3-3.Class 3C4 incl. salt spray according to EN 60068-2-52 (severity 3); the plug covers included in delivery must be left on the unused interfaces!

Mechanically active en‐vironmental conditions

Class 3S1 according to EN 60721‑3‑3:1995, conductive dust notpermitted

SIMOTION D435-2 DP/PN and D455-2 DP/PN are also available as SIPLUS version for use under harsh environmental conditions, e.g. in toxic atmospheres. As BasedOn products, the SIPLUS versions have the same functionality as the standard modules and are configured in the same way.

Permitted mounting positionsThe following mounting positions are permitted:

● vertical installation (preferred standard mounting position)

● lying on back (e.g. for applications in which the installation situation makes a low installation height necessary)

For details, see SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, Section Alternative mounting position.



Other data

Table 5-2 Other data

DataDegree of protection according to EN 60529 (IEC 60529)

IP 20

Pollution degree 2 according to EN 60664‑1:2008



5.3 Dimensions and weights

Dimensions and weights

Table 5-3 Dimensions and weight of a SIMOTION D4x5‑2

Parameter D425-2 DPD425-2 DP/PND435-2 DPD435-2 DP/PN

D445-2 DP/PND455‑2 DP/PN

Dimensions W x H x D [mm] ● Without fastening using spacers,

without fan/battery module50 x 380 x 230 50 x 380 x 230

● With fastening using spacers, without fan/battery module

50 x 380 x 270 50 x 380 x 270

Weight [g] - Without packaging- With packaging

Approx. 3.7 kg Approx. 4.5 kg

Approx. 4.3 kg Approx. 5.0 kg

Note

The spacers can be removed for D425-2 and D435-2.

D425-2 and D435-2 do not have any cooling fins.

The presence of cooling fins for D445-2 DP/PN and D455-2 DP/PN means the spacers can be removed only for the "external cooling" installation type. In this installation method, the cooling fins are inserted through a cutout in the rear cabinet panel.

For further details, see the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.

Technical data of the D4x5-25.3 Dimensions and weights


5.4 Power supply

External 24 V power supplyThe control unit is supplied by an external 24 V power supply (e.g. SITOP).

The tolerance range for the input voltage of the SIMOTION D4x5‑2 is between 20.4 and 28.8 VDC.

Table 5-4 Power supply data

D425-2 DPD435-2 DP

D425-2 DP/PND435-2 DP/PN

D445-2 DP/PND455‑2 DP/PN

Power supply● Rated value● Permissible range

Safety extra-low voltage DVC A (PELV)24 VDC(20.4 ... 28.8 V)

Current consumption, typically 1) 0.7 A 1.0 A 1.9 A Starting current, typically 1) 5 A 5 A 5 A Power loss, typically 1) 17 W 24 W 46 W

1) With no load on inputs/outputs, no 24 V supply via DRIVE‑CLiQ and PROFIBUS interfaces

Table 5-5 Input voltage specification

Input voltage D4x5-2 Minimum input voltage 20.4 VNominal input voltage 24 VMaximum input voltage 28.8 V

Table 5-6 Specification of the input current - typical current consumption

Typical current consumption 1)

Device type D425-2 DPD435-2 DP

D425-2 DP/PND435-2 DP/PN

D445‑2 DP/PND455‑2 DP/PN

Minimum input voltage 0.8 A 1.2 A 2.24 ANominal input voltage 0.7 A 1.0 A 1.9 AMaximum input voltage 0.6 A 0.8 A 1.58 A

1) With no load on inputs/outputs and no 24 V supply via DRIVE‑CLiQ or PROFIBUS interface

Technical data of the D4x5-25.4 Power supply


Table 5-7 Specification of the input current - maximum current consumption

Maximum current consumptionDevice type D425-2 DP

D425-2 DP/PN

D435-2 DP

D435-2 DP/PN

D445‑2 DP/PND455‑2 DP/PN

Minimum input volt‐age

12.8 A 13.6 A 13.9 A 14.6 A 18.35 A

Nominal input volt‐age

10.9 A 11.5 A 11.8 A 12.4 A 15.6 A

Maximum input volt‐age

9.1 A 9.6 A 9.8 A 10.3 A 13 A

Note

If the D4x5‑2 detects undervoltage, the module performs a RESET. If all LEDs are off, either there is no power supply or the voltage level is too low.

When the voltage level is in the permissible range again, the D4x5‑2 restarts.

Undervoltages are detected when:● The voltage level of the 24-V supply falls below the minimum permissible input voltage of

the D4x5-2● A temporary voltage dip (> 3 ms) results in the supply falling below the minimum permissible

input voltage on the D4x5‑2.

Additional referencesRecommended power supply units and tables for calculating the current consumption for the assembly with SINAMICS S120 modules can be found in the "Control cabinet installation and EMC booksize" chapter in the SINAMICS S120 Booksize Power Units Manual.

Technical data of the D4x5-25.4 Power supply


5.5 Interfaces and performance features

Memory for system data

Table 5-8 Memory for system data and its memory capacity

Data Memory capaci‐ty D425-2

Memory capacity D435-2

Memory capacity D445-2 DP/PN

Memory capacity D455‑2 DP/PN

Diagnostic buffer (non-volatile)

200 messages (SIMOTION)200 messages (SINAMICS Inte‐grated)

200 messages (SI‐MOTION)200 messages (SI‐NAMICS Integra‐ted)



RAM (working mem‐ory) 1)

64 MB (as of V4.4) 48 MB (up to V4.3)

86 MB (as of V4.4) 64 MB (up to V4.3)

160 MB (as of V4.4) 128 MB (up to V4.3)

320 MB (as of V4.4) 256 MB (up to V4.3)

RAM disk (load memory)

31 MB 41 MB 56 MB (as of V4.3)50 MB

76 MB (as of V4.3)50 MB

Retentive memory 364 KB 364 KB 512 KB 512 KBPersistent memory (user data on CF)

1 GB CF: 300 MB

1 GB CF: 300 MB 1 GB CF: 300 MB 1 GB CF: 300 MB

1) A separate 20 MB of working memory is available for Java applications.

Note

The memory capacities may be increased for the current version after the time for going to press for the documentation. The latest values can be found at Internet (http://support.automation.siemens.com/WW/view/en/18857317)

Technical data of the D4x5-25.5 Interfaces and performance features




PLC and motion control performance

Data D425-2 DPD425-2 DP/PND435-2 DP

D435-2 DP/PN D445-2 DP/PN D455‑2 DP/PN

Minimum PROFI‐NET send cycle clock

D425-2 DP/PN:0.25 ms

0.25 ms 0.25 ms

0.125 ms (as of V4.5) 1)

0.25 ms (up to V4.4)

Minimum servo/interpolator cycle clock(with SINAMICS Integrated / CX32-2)

0.5 ms 0.25 ms (as of V4.5)0.5 ms (up to V4.4)

0.25 ms (as of V4.5)0.5 ms (up to V4.4)

0.25 ms (as of V4.5)0.5 ms (up to V4.4)

Minimum servo/interpolator cycle clock(with Servo_fast and IPO_fast)

--- 0.25 ms 0.25 ms 0.125 ms (as of V4.5) 1)

0.25 ms (up to V4.4)

1) 0.125 ms (only with ET 200SP, SCOUT TIA and Servo_fast/IPO_fast) You will find detailed information on the cycle clock settings for cycle clocks ≤ 0.25 ms in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.

Integrated drive control

Table 5-9 Controls for integrated drives

Data SIMOTION D4x5-2 DP/PNMax. number of axes for integrated drive control (servo/vector/V/f)

6 / 6 / 12 (alternative) drive control based on SI‐NAMICS S120 CU320‑2, firmware version V4.x

Communication

Table 5-10 Interfaces

Data SIMOTION D4x5-2 DP SIMOTION D4x5‑2 DP/PNDRIVE‑CLiQ interfaces 6 (D425‑2 DP: 4) 6 (D425‑2 DP/PN: 4)Ethernet interfaces 3 2PROFIBUS interfaces 1) 2 2PROFINET interfaces 2) --- Onboard:

1 interface with 3 portsOptionally: Second interface with 4 ports via CBE30‑2

1) Supports PROFIBUS DP, isochronous, can be configured either as master or slave 2) Supports PROFINET IO with IRT and RT, can be configured as PROFINET IO controller and/or device



Address space

Table 5-11 Address space

SIMOTION D4x5-2 DP SIMOTION D4x5-2 DP/PNLogical I/O address space 16 KB 16 KBPhysical I/O address space for each interface, one each for inputs and outputs PROFIBUS 1 KB 1) 1 KB 1)

PROFIBUS Integrated 4 KB 1) 4 KB 1)

PROFINET 6 KB (as of V4.5) 1)2)

4 KB (up to V4.4) 1)2)

Permanent process image for Background‐Task (I/O variables)

64 bytes 64 bytes

Additional configurable process image for each cyclic task (I/O variables)

Yes Yes

Address space for each PROFIBUS DP station 244 bytes 244 bytesAddress space for each SINAMICS Integrated/CX32-2 (PROFIBUS Integrated)

512 bytes 512 bytes

Address space for each PROFINET device --- 1400 bytesMaximum consistency range Onboard PROFINET interface X150

● For controller-controller direct data exchange

● For I‑Device

--- 254 bytes1024 bytes (as of V4.4)254 bytes (< V4.4)

CBE30‑2● For controller-controller direct data

exchange● For I‑Device

--- 254 bytes254 bytes

1) When PROFIBUS and PROFINET are used, the total address space applies: All I/O are assigned in the logical I/O address space. The maximum number of I/Os is limited by the number that can be addressed using the logical I/O address space.

2) A second PROFINET interface for the D4x5‑2 DP/PN Control Units is optionally available for the CBE30-2.

Digital inputs

Table 5-12 Digital inputs on SIMOTION D4x5‑2

Data SIMOTION D4x5-2 Digital inputs 12● Rated value 24 VDC● For signal "1" 15 … 30 V● For signal "0" 2) -3 … +5 VGalvanic isolation Yes, in groups of 6 1)



Data SIMOTION D4x5-2 Current consumption typ. at signal level "1" 9 mA at 24 VInput delay, typ. (hardware) Signal "0" → "1": 50 µs

Signal "1" → "0": 150 µs1) Reference potential is terminal G1 or G2 2) The digital inputs are protected against polarity reversal up to -30 V

Digital inputs/outputs (parameterizable)

Table 5-13 Digital inputs/outputs on SIMOTION D4x5‑2

Data SIMOTION D4x5-2Digital inputs/outputs 16

● Max. 16 as measuring input inputs● Max. 8 as output cam outputs

If used as an input ● Input voltage, rated value 24 VDC● Input voltage, for signal "1" 15 … 30 V● Input voltage, for signal "0" 2) -3 … +5 VGalvanic isolation NoCurrent consumption typ. at signal level "1" 9 mA at 24 VInput delay, typ. (hardware) Signal "0" → "1": 5 µs

Signal "1" → "0": 50 µsMeasuring input input, resolution 1 µsMeasuring input input, reproducibility 5 µsIf used as an output ● Rated load voltage, permissible range 24 VDC, 20.4 ... 28.8 V● Galvanic isolation No● Current load, max. 500 mA per output● Residual current, max. 2 mA ● Output delay time, typ./max. (hardware) 1) Signal "0" → "1": 150/400 µs

Signal "1" → "0": 75/150 µs● Output cam output, resolution

terminal X1421 µs

● Output cam output, reproducibility terminal X142

10 µs

Switching frequency of the outputs, max. ● With resistive load 4 kHz● With inductive load 2 Hz● With lamp load 11 HzShort-circuit protection Yes

1) Specification for Vcc = 24 V, load 48 Ohm, H = 90% VOut; L = 10% VOut 2) The digital inputs are protected against polarity reversal up to -30 V



Max. switching frequency of the DOThe max. switching frequency of the hardware depends on the load. For an ohmic load of 24 V / 0.5 A, it is up to 4 kHz (typical value; low-high ratio = 50:50; short cable lengths).

Logic control of the digital output is also a limiting factor.

● If an X142 DO is set or reset via the TO cam / TO camTrack, up to two edges are possible per servo or ServoFast cycle.→ with servo cycles of at least 500 µs, a max. switching frequency of 2 kHz is achieved→ with a ServoFast cycle clock (D435‑2 DP/PN to D455‑2 DP/PN only) of 250 µs, a max. switching frequency of 4 kHz is achieved

● If an X142 DO is set or reset from the user program, no more than one edge is possible per servo or ServoFast cycle.→ with servo cycles of at least 500 µs, a max. switching frequency of 1 kHz is achieved→ with a ServoFast cycle clock (D435‑2 DP/PN to D455‑2 DP/PN only) of 250 µs, a max. switching frequency of 2 kHz is achieved

● If an X122/X132 DO is set or reset from the user program, no more than one edge is possible per servo cycle.→ with servo cycles of at least 500 µs, a max. switching frequency of 1 kHz is achievedThe max. achievable switching frequency can also be limited by the CU parameter p0799[0] (sampling time of the inputs/outputs of the CU) or p2048 (PROFIdrive PZD sampling time).

ReproducibilityThe reproducibility at the measuring input input depends on the edge steepness of the measurement signal. Generally, the following is valid: The steeper the edges of the input signal are, the easier it is to reproduce the measurement results. Sloping signals are achieved by switching the signal level to "active". This is typically with rising edges as the signal here is "actively" switched to HIGH by the digital output (example: Output of a TM17 module: Rising edge).

Falling edges typically have less edge steepness (signal level that falls slowly), as the signal level is "not actively" forced to LOW (example: Output of a TM17 module: Falling edge).

Recommendation: Where the connected components do not have special output drivers, the recommendation is to use the rising edges for measurements.



Further technical data

Table 5-14 Fan, non‑volatile data backup, and approvals

Data SIMOTION D425-2 DPSIMOTION D425-2 DP/PNSIMOTION D435-2 DPSIMOTION D435-2 DP/PN

SIMOTION D445-2 DP/PNSIMOTION D455-2 DP/PN

Fan Double fan/battery module is included in the scope of delivery

Double fan/battery module is inclu‐ded in the scope of delivery

● Backup time, min.● Charging time, typ.

● 4 days (real-time clock backup)● A few minutes

● 4 days (real-time clock backup)● A few minutes

If a double fan/battery module is used with included battery, the backup time of the real-time clock is at least 3 years.

For further technical data such as the max. number of online connections, HMI devices that can be used as well as a list of tasks available in the execution system, see the function overview in the SIMOTION PM 21 Catalog.



5.6 CompactFlash card

CompactFlash card

Table 5-15 CF card

Memory capacity 1 GB (Article No. 6AU1400-2PA23-0AA0)1 GB (Article No. 6AU1400-2PA22-0AA0)1 GB (Article No. 6AU1400-2PA21-0AA0)

Weight 10 g

Technical data of the D4x5-25.6 CompactFlash card


5.7 Clock

Properties of the real-time clockThe following table lists the properties and functions of the SIMOTION D clock.

Table 5-16 Clock properties

Properties MeaningType Hardware clock (integrated "real-time clock")Default setting when delivered 12:00 a.m. (date 01.01.2001)Accuracy● +25° C● -40° C ... +85° C

Max. deviation per day:● ±2 s● ±5 s

Backup time at least ● 4 days (at 0 ... 25° C)● With battery in the double fan/battery module

3 yearsCharging time A few minutesBackup Maintenance-free SuperCap or battery in the

double fan/battery module

With power OFFIn the POWER OFF state, the SIMOTION D clock continues to run during the backup time (with the exception of the software clock). The backup battery is recharged in the POWER ON state.

An error message is output if the backup function is defective. When the power is switched ON, the clock then resumes at the time set at the factory. If the SIMOTION D4x5‑2 is reset to its factory setting, the clock is also reset to the "default setting when delivered".

Technical data of the D4x5-25.7 Clock


5.8 Input and output circuit

Protective circuit

Figure 5-1 SIMOTION D4x5-2/CX32‑2 input and output circuits

Technical data of the D4x5-25.8 Input and output circuit


5.9 Certificates, approvals, declarations of conformityYou can find an overview of the certifications available for the SIMOTION D4x5-2 in Appendix A (Page 155).

You can also find further information on the Internet at:

https://support.industry.siemens.com/cs/ww/en/ps/14513/cert

Note

SIMOTION D435-2 DP/PN and D455-2 DP/PN are also available as SIPLUS version for use under harsh environmental conditions, e.g. in toxic atmospheres.

The SIPLUS versions can have different certifications/approvals. For details, refer to the technical data for the module in the Industry Mall.

https://mall.industry.siemens.com

Technical data of the D4x5-25.9 Certificates, approvals, declarations of conformity


Dimension drawings 66.1 D425-2 and D435-2 dimension drawing

Figure 6-1 D425-2 and D435-2 dimension drawing

SIMOTION D425-2 DP, D425-2 DP/PN, D435-2 DP and D435-2 DP/PN must always be operated with a double fan/battery module.

NOTICE






6.2 D445-2 DP/PN and D455-2 DP/PN dimension drawing

Figure 6-2 D445-2 DP/PN and D455-2 DP/PN dimension drawing

SIMOTION D445‑2 DP/PN and D455-2 DP/PN must always be operated with a double fan / battery module.

NOTICE





Dimension drawings6.2 D445-2 DP/PN and D455-2 DP/PN dimension drawing


6.3 CAD data, dimension drawings, and circuit-diagram macros

Dimension drawings and CAD dataDimension drawings, as well as 2D and 3D CAD data can be found:

● In the CAD Creator (http://support.automation.siemens.com/WW/view/en/30559271)

● In the DT Configurator (http://www.siemens.com/dt-configurator) of the Industry Mall

Circuit-diagram macrosEPLAN circuit-diagram macros are available for SIMOTION D. The macros assist you when creating circuit diagrams. The following address will take you to the macros (http://support.automation.siemens.com/WW/view/en/31622426).

Dimension drawings6.3 CAD data, dimension drawings, and circuit-diagram macros



http://www.siemens.com/dt-configurator



Dimension drawings6.3 CAD data, dimension drawings, and circuit-diagram macros


Supplementary system components 77.1 Connection options overview

Supplementary system componentsThe following figure shows the connection of the supplementary system components. The connection is:

● Directly on the SIMOTION D module (fan/battery module)

● Via the option slot (TB30, CBE30-2)

● Via the DRIVE‑CLiQ interfaces (Terminal Modules, Control Unit Adapter, ...).


Figure 7-1 Connection of supplementary system components on the D4x5-2

Table 7-1 Applicable option modules

Module Article number D4x5-2 DP D4x5-2 DP/PNTB30 6SL3055-0AA00-2TA0 Yes YesCBE30-2 6FC5312-0FA00-2AA0 No Yes (as of V4.3)CBE30 6FC5312-0FA00-0AA0 No No

Supplementary system components7.1 Connection options overview


7.2 Fan/battery module

7.2.1 Cooling the SIMOTION D4x5-2 and backing up the real-time clock

Functions of a fan/battery moduleThe fan/battery module has the following tasks:

● CPU cooling

● Backing up the real-time clock if the SuperCap is insufficient.

The Control Unit monitors the temperature and the functioning of the fan.

Cooling the SIMOTION D4x5-2A fan/battery module is always required for cooling the SIMOTION D4x5-2 Control Unit.

Table 7-2 Fan/battery module for SIMOTION D4x5-2

Property SIMOTION D425-2 DPSIMOTION D435-2 DP/PN

SIMOTION D435-2 DPSIMOTION D435-2 DP/PN

SIMOTION D445‑2 DP/PNSIMOTION D455‑2 DP/PN

Fan/battery module Always required (double fan/battery module included in the scope of supply)Usable fan/battery mod‐ules

Double fan / battery module, 6FC5348‑0AA02-0AA0

Max. permissible sup‐ply air temperature

55° C

Fan control Temperature-controlled fan unit will be switched on depending on supply air temperature and CPU load

The double fan/battery module guarantees sufficient cooling even with just one functional fan.

Note

Use of the fan/battery module with one fan (Article No. 6FC5348-0AA01-0AA0) on the D4x5‑2 is not possible.

An entry is made in the diagnostic buffer when a fan fault occurs (failure of one or both fans in the double fan/battery module). The fan failure is also signaled by the generation of an event in the PeripheralFaultTask and via a system variable.

If only one of the fans fails, the remaining fan continues under full load.

If both fans fail or with overtemperature, the controller switches to the RESET state, whereby the SF LED flashes red/yellow (2 Hz) and the 7‑segment display shows the state "8".

Fan faults are detected if through

● A cyclic fan test

● Or when the fan is switched on

a malfunction is detected (fan does not turn or fan turns at too low a speed).

Supplementary system components7.2 Fan/battery module


Cooling clearance

NOTICE


The ventilation clearances of 80 mm above and below the components must be observed.



Buffering data For the retentive storage of process variables, the SIMOTION D4x5‑2 has an NVRAM memory that permanently backs up the data against a power failure. The real-time clock is backed up by a SuperCap and continues to run when there is a power failure. This backup is for at least 4 days. If this backup time is not sufficient, the real-time clock can be backed up by a battery that is inserted in the fan/battery module. The battery is already included in the scope of delivery of fan/battery modules.

Note

The backup time when a battery is used is at least 3 years. For the replacement part case, you should back up the NVRAM data additionally on the CF card via the application ("_savePersistentMemoryData").

BatteryA 3 V lithium battery can be inserted in the fan/battery module. The battery is pre-assembled with an approximately 4 cm long cable with plug connector. The matching mating connector is attached to a small printed circuit board for connection in the fan/battery module.

See alsoAvailable spare parts and accessories (Page 151)

Replace battery in the fan/battery module (Page 109)

7.2.2 Installing the fan/battery module

OverviewThe procedure for installing the double fan/battery module is described below.



Procedure There are cutouts on the lower side of the control unit to attach the module. Proceed as follows to install the double fan/battery module:

1. If required, insert a battery in the double fan/battery module.

2. Hold the double fan/battery module at an angle to the front with the open side facing up. The battery must be visible.

3. Push the plastic lug into the slot-like cutout on the lower side of the control unit.

4. Tilt the double fan/battery module up until the two latches snap into place at the front. Note the two contact strips that are lead through cutouts of the control unit.This establishes the electrical connection between the double fan/battery module and the control unit.

Figure 7-2 Installing the double fan/battery module

7.2.3 Replace battery in the fan/battery module

OverviewThe procedure for replacing the double fan/battery module's battery is described below.



Procedure Proceed as follows to replace the battery:

1. Press the latch. This detaches the module from its front latching device.

Figure 7-3 Unlatch the double fan/battery module

2. Tilt the double fan/battery module forwards at an angle and pull out the plastic lug from the Control Unit cutout.

3. Remove the battery using a screwdriver (at the side) and disconnect the battery from the module by unplugging the connector.

4. Connect the cable connector of the new battery to the mating connector in the fan/battery module and push the battery in.

Figure 7-4 Changing the battery in the double fan/battery module



5. Hold the double fan/battery module at an angle to the front with the open side facing up (battery visible).

6. Push the plastic lug into the cutout on the lower side of the Control Unit.

7. Tilt the double fan/battery module up until the front latch snaps into place.The electrical connection between the double fan/battery module and the Control Unit is made automatically.

Note

The fan/battery module should preferably be replaced in the POWER OFF state.

The battery should be replaced at least once every 3 years, at the latest when the prewarning level is reached (see SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual).

Later replacement of the battery can result in a backup failure of the RTC (real-time clock) and therefore loss of the date and time!

Replacement during POWER ONThe fan/battery module should preferably be replaced in the POWER OFF state. In principle, replacement during POWER ON is possible, but the following aspects must be taken into consideration:

● If the fan/battery module is disconnected and heat dissipation is required because of the temperature conditions, a fan fault is signaled (fan fault is signaled via system variable, PeripheralFaultTask and diagnostic buffer entry; if no PeripheralFaultTask is configured, the Control Unit switches to the STOP state)

● For each SIMOTION D4x5-2 with a fan fault, the Control Unit switches to RESET after approximately 1 minute to protect itself

● During the replacement, the missing fan and battery is signaled via the fanbattery.fanexisting and fanbattery.batteryexisting system variables

NOTICE

Unintentional failure of the machine/plant

Only replace the fan/battery module when the CPU is in the STOP state so that there is no risk of an unintentional failure of the machine/plant.

The causes of an unintentional failure can be, for example:

● No PeripheralFaultTask has been configured; if no PeripheralFaultTask is configured, the Control Unit switches to the STOP state when a fan fault occurs

● A delayed replacement can result in a RESET state

● Cables may be unintentionally disconnected during the replacement



Rules for handling backup batteries

WARNING

Risk of ignition, explosion, and combustion

Incorrect handling of backup batteries can result in a risk of ignition, explosion, and combustion.

The regulations of DIN EN 60086‑4, in particular regarding avoidance of mechanical or electrical tampering of any kind, must be complied with.● Do not recharge● Do not throw into a fire● Do not solder on the body of the cell● Do not open● Only replace with identical types● Only use a replacement from Siemens (see Section Available spare parts and

accessories (Page 151))

For information on transport and storage of backup batteries, see Section Transport and storage conditions (Page 83).

Notes on disposalAlways try to return old batteries to the manufacturer / registered recycling company or dispose of them as special waste.



7.3 TB30 terminal board

7.3.1 DescriptionThe TB30 terminal board is a terminal expansion module for SIMOTION D4x5‑2. The module is inserted in the option slot of the D4x5‑2 control unit.

Table 7-3 Interface overview of the TB30

Type QuantityDigital inputs 4Digital outputs 4Analog inputs 2Analog outputs 2

7.3.2 Safety information for the TB30

NOTICE

Damage to the TB30 caused by electric fields or electrostatic discharge



Observe ESD guidelines; for details, see Section ESD guidelines (Page 159).

Supplementary system components7.3 TB30 terminal board


7.3.3 Interfaces

7.3.3.1 OverviewThe following figure shows the arrangement of the interfaces on the front of the TB30.

Figure 7-5 Interface arrangement on the TB30



7.3.3.2 Connection diagramThe following figure shows the schematic diagram of the TB30 as well as its connections for inputs (DI, AI), outputs (DO, AO) and power supply.

Figure 7-6 TB30 connection diagram



7.3.3.3 Power supply of digital outputs

Table 7-4 Terminal block X424

Terminal Function Technical specifications + Power supply Max. current via bridges in the connector: 20 A

+ Power supplyG GroundG Ground

Table 7-5 X424 wiring





0.2 mm² … 1.5 mm²


FeaturesTwo "+" terminals and two "M" terminals are available. These are jumpered in the connector. This loops through the power supply.

This power supply is only required for the digital outputs.

The option slot of the D4x5-2 control unit also provides the following power supplies:

● Electronic power supply of the TB30

● Supply of the analog inputs and outputs.

The power supply of the digital outputs and the electronic power supply of the Control Unit are isolated.



7.3.3.4 Digital I/Os


Terminal Designation1)

1 DI 02 DI 13 DI 24 DI 35 DO 06 DO 17 DO 28 DO 3

1) DI: digital input, DO: Digital output


Characteristics TypeConnectable cable types:- Rigid- Flexible- Flexible, with end sleeve without plastic sleeve- AWG/kcmil

Conductor cross-sections:0.14 mm2 to 0.5 mm2

0.14 mm2 to 0.5 mm2

0.25 mm2 to 0.5 mm2

26 to 20Stripped length 8 to 9 mmTool Screwdriver 0.4 x 2.0 mmMax. cable length 30 m

Note

An open input is interpreted as "low".

The power supply and the digital I/Os are isolated from the control unit.

Note

With momentary interruptions in the 24 V supply, the digital outputs are deactivated during this time.



7.3.3.5 Analog inputs and outputs


Terminal Designation1)

1 AI 0+2 AI 0-3 AI 1+4 AI 1-5 AO 0+6 AO 0-7 AO 1+8 AO 1-


Features TypeConnectable conductor types- Rigid- Flexible- Flexible with end sleeve, without plastic sleeve- AWG/kcmil

Conductor cross-section0.14 mm2 to 0.5 mm2 0.14 mm2 to 0.5 mm2 0.25 mm2 to 0.5 mm2

26 to 20Stripped length 8 to 9 mmTool Screwdriver 0.4 x 2.0 mmMax. cable length 30 m

Note

An open input is interpreted as approximately "0 V."

The power supply of the analog I/Os of the TB30 is via the option slot of the D4x5‑2 control unit and not via X424.

The shield is connected to the Control Unit. For more information on "Establishing a shield connection", see the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, Chapter "Connecting I/Os."



NOTICE

Incorrect results of analog-to-digital conversion due to impermissible input voltage

The common mode range must not be violated.

Makes sure that the analog input voltage signals can have a maximum voltage of ±30 V with respect to the reference potential. If the range is infringed, incorrect results may occur during analog/digital conversion.

7.3.3.6 Working with analog inputsThe following reference contains more information about analog inputs:

● /IH1/ SINAMICS S120 Commissioning Manual.

● /GH1/ SINAMICS S120 Control Units and Additional System Components Manual

7.3.3.7 CommissioningInformation about commissioning can be found in the SIMOTION D4x5-2Commissioning and Hardware Installation Manual.

7.3.4 Technical Specifications

Power supply of digital outputs


Characteristic Value/RangePower supply Voltage: 24 VDC (20.4 V – 28.8 V)

Current via the option slot of the D4x5‑2 (without digital outputs): 0.05 AMax. power consumption: 4 AMax. power consumption per digital output: 0.5 APower loss: < 3 W

Response time The response time of digital inputs/outputs and analog inputs/outputs de‐pends on the evaluation on the Control Unit (see function diagram). References: SINAMICS S120/S150 List Manual, Section "Function dia‐grams".



Digital I/Os


Characteristic Value/RangeDigital inputs Voltage: - 3 V to 30 V

Current input (typical): 10 mA at 24 VDCGround reference: X424 (G terminal)Input delay:- L ⇒ H: Approx. 20 μs- H ⇒ L: Approx. 100 μsLevel (including ripple):- High level: 15 V to 30 V- Low level: -3 V to 5 V

Digital outputs Voltage: 24 VDCMax. load current per output: 500 mAGround reference: X424 (M terminal)Continuous short-circuit proofOutput delay:- L ⇒ H: Typically 150 μs at 0.5 A ohmic load (500 μs max.)- H ⇒ L: Typically 50 μs at 0.5 A ohmic loadSwitching frequency:- for resistive load: Max. 100 Hz- for inductive load: Max. 0.5 Hz- for lamp load: Max. 10 HzMaximum lamp load: 5 W

Analog I/Os


Characteristic Value/RangeAnalog inputs (AI): Voltage: - -10 V to +10 V

Internal resistance: 65 kΩResolution: 13 bits + sign

Analog outputs (AO): Voltage range: -10 V to +10 VLoad current: max. -3 mA to +3 mAResolution: 11 bits + signSustained short-circuit strength



Dimensions and weight

Characteristic ValueDimensions (H x W x D), approx. 25 x 95 x 143 mmWeight [g] ● Without packaging approx. 100 g

● With packaging approx. 240 g



7.4 CBE30-2 Ethernet communication board

7.4.1 Overview

Properties of the CBE30‑2 A second PROFINET interface can be implemented for the SIMOTION D4x5-2 DP/PN with the CBE30-2 Ethernet communication board.

The CBE30-2 cannot be used with the SIMOTION D4x5-2 DP.

The CBE30-2 offers the following functions:

● PROFINET IO controller, I device (also controller and device simultaneously)

● 100 Mbps full duplex / autocrossing

● Supports real-time classes of PROFINET IO:

– RT (real-time)

– IRT (isochronous real-time)

The CBE30‑2 has an X1400 interface with an integral 4-port switch based on PROFINET ASICs ERTEC400.

ViewThe connections and LED displays are located on the front of the CBE30‑2.

Figure 7-7 CBE30‑2 front view

Supplementary system components7.4 CBE30-2 Ethernet communication board


7.4.2 Type plate

Type plate The figure below contains all the information included on the type plate.

Figure 7-8 CBE30-2 type plate

You might need to access the information provided on the type plate after mounting. Because the type plate is located on the under side of the CBE30‑2, we recommend that you note the serial number before installing it.

Note

The contents of the individual type plate fields of the CBE30‑2 may differ from those described in this manual (e.g. updated product status, approvals and markings not yet issued, etc.).

MAC address A second plate for the MAC address of the PROFINET interfaces is attached to the top side of the board:

MAC address

Figure 7-9 CBE30-2 MAC address

This plate is only visible when the CBE30-2 has been removed. You need the MAC address to assign an IP address.

Note

The MAC address is affixed to the top side of the CBE30-2, behind the RJ45 sockets.



7.4.3 Safety information

NOTICE

CBE30‑2 damage caused by electric fields or electrostatic discharge



Observe the ESD guidelines (see Section ESD guidelines (Page 159)).

7.4.4 Interface description

Properties The X1400 interface has full-duplex 10/100 Mbit Ethernet ports. The module has an integrated 4-port switch.


Table 7-13 X1400 features

Characteristic TypeConnector type RJ45 socketCable type Industrial Ethernet cableMaximum cable length 100 mDust protection filler plugs for sealing unused PRO‐FINET ports

Five filler plugs contained in the D4x5-2 scope of delivery Filler plugs (50 pcs) article number: 6SL3066‑4CA00-0AA0




Table 7-14 X1400 interface

Representa‐tion

Pin Name Signal type Description

1 TXP Output Ethernet transmit differential signal2 TXN Output Ethernet transmit differential signal3 RXP Input Ethernet receive differential signal4 -- 4 together with 5 via 75 ohm at the 1 nF

capacitor to the shield ground5 -- 4 together with 5 via 75 ohm at the 1 nF

capacitor to the shield ground6 RXN Input Ethernet receive differential signal7 -- 7 together with 8 via 75 ohm at the 1 nF

capacitor to the shield ground8 -- 7 together with 8 via 75 ohm at the 1 nF

capacitor to the shield ground Screened

backshellM_EXT Screen, permanently connected

Position of the portsThe interfaces are located on the front side of the CBE30‑2.

Figure 7-10 CBE30‑2 interface



7.4.5 LED displays

Position of the LEDs The X1400 interface with the four ports has integrated LEDs for displaying the link and the activity for each port. The front panel of the board is also fitted with two LEDs (Fault and Sync), which indicate the bus status.

Table 7-15 Meaning of the LED displays

LED Meaninglink ... indicates whether a different device is connected to port x and a physical

connection existsActivity ... indicates whether data is being received or sent at port xSync ... indicates the synchronization status of the PROFINET IO interfaceFault ... indicates a fault state of the PROFINET IO interface




7.4.6 Dimension drawing

CBE30‑2 representationThe following illustrations show the components in four views.

Figure 7-11 CBE30-2 dimension drawing

7.4.7 Commissioning

Additional references● SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual

● SIMOTION Communication System Manual



7.4.8 Technical data

CBE30-2 technical data

Table 7-16 CBE30-2 technical data

Characteristic ValueCurrent requirement at 24 VDC 0.25 A

Storage and operation

Table 7-17 Ambient conditions for CBE30-2

Characteristic Value/Range StandardPermissible ambient temperature● Storage● Operation

-40° C... +70° C 0° C ... +55° C

Permissible relative humidity(without condensation)

> 5% to 95% DIN EN 60721‑3‑3, Class 3K5

Degree of protection IP00 DIN EN 60529Vibratory load DIN EN 60721‑3‑3, Class 3M6Shock load DIN EN 60721‑3‑3, Class 3M4Free fall DIN EN 60721‑3‑2, Class 2M1 and

2M2Toppling DIN EN 60721‑3‑2, Class 2M1

Dimensions and weight

Characteristic ValueDimensions (H x W x D) 25 x 95 x 143 mmWeight [g] ● Without packaging approx. 100 g

● With packaging approx. 240 g

Certificates, approvals, declarations of conformity You can find an overview of the certifications available for the SIMOTION CBE30-2 in Appendix A (Page 155).





7.5 CX32-2 controller extension

7.5.1 Overview of CX32-2

Properties The CX32‑2 (Article No. 6AU1432-0AA00-0AA0) is a module in the SINAMICS S120 booksize format. The CX32‑2 allows scaling for the drive-end computing performance of the SIMOTION D4x5‑2 Control Units.

Each CX32‑2 can control up to 6 additional servo, 6 vector or 12 V/f axes. The Controller Extension has 6 DI, 4 DI/DO, and 4 DRIVE‑CLiQ interfaces.

Note

The CX32 (Article No. 6SL3040-0NA00-0AA0) cannot be used with the D4x5‑2. If an incorrect Controller Extension is used, a topology error will be signaled (F01360 Topology: Actual topology not permitted).

Drive quantity structure

Table 7-18 Drive quantity structure

Characteristic Quantity structureNumber of CX32‑2 D425-2: Max. 3 CX32-2

D435-2/D445-2/D455-2: Max. 5 CX32-2Maximum number of drives on the SI‐NAMICS Integrated with connected CX32‑2

● 6 servo or● 6 vector or● 12 V/fincl. an infeed (ALM, BLM, SLM)

Maximum number of drives per CX32‑2

● 6 servo or● 6 vector or● 12 V/f

incl. an infeed (ALM, BLM, SLM)

The maximum quantity structures can be reduced depending on the configuration (for example, for connected Terminal Modules).

Note

In principle, a fourth CX32-2 can be connected to the SIMOTION D425-2 and a sixth CX32-2 connected to the SIMOTION D435-2/D445-2/D455-2.

Note however that no further drives can then be connected on the SINAMICS Integrated of the D4x5‑2. Possible fields of application, for example, are modular machine concepts with a central controller.

Supplementary system components7.5 CX32-2 controller extension


NoteMixed operation of servo and vector-controlled drives

Mixed operation of servo and vector-controlled drives is not possible on a CX32‑2. Therefore, drives on a CX32‑2 must be operated either in servo or in vector mode only. The following mixed operation is possible on a CX32‑2: ● Servo and V/f-controlled drives● Vector and V/f-controlled drives

This corresponds to the possible mixed operation on the SIMOTION D4x5‑2.

V/f-controlled drives

A maximum of 12 V/f-controlled drives are supported by each CX32‑2.

SIZERFor a detailed estimation of the drive quantity structures, we recommend that you use the SIZER configuration tool.

With SIZER, you can easily configure the SINAMICS S120 drive family including SIMOTION. It provides you with support for selecting and dimensioning the components required for a Motion Control task.

You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements.



7.5.2 Interfaces

7.5.2.1 Overview of interfaces

Position of the interfaces

Figure 7-12 CX32-2 (without cover) with interfaces and operator control



NOTICE





7.5.2.2 List of interfacesThe CX32‑2 has the following interfaces:

● 4 DRIVE-CLiQ interfaces

● 4 digital inputs/outputs

● 6 digital inputs

● Power supply connector

Available interfaces

Table 7-19 Overview of available interfaces

Interface Designation Connector typeDRIVE-CLiQ interface X100 DRIVE‑CLiQ socketDRIVE-CLiQ interface X101 DRIVE‑CLiQ socketDRIVE-CLiQ interface X102 DRIVE‑CLiQ socketDRIVE-CLiQ interface X103 DRIVE‑CLiQ socket Digital inputs/outputs X122 Mini Combicon, 3.5 mm,

1x14‑pinPower supply connector X124 Combicon, 4‑pin Measuring sockets (T0, T1, T2, and M) X131 - X134 Sockets

Non-usable interfaces

Table 7-20 Overview of interfaces that cannot be used for the CX32‑2

Interface name Interface Connector typeRS232 interface X140 9-pin Sub-D connector



7.5.2.3 DRIVE-CLiQ interface

Table 7-21 DRIVE-CLiQ interface X100 – X103

Pin Signal name Technical specifications

1 TXP Transmit data +2 TXN Transmit data -3 RXP Receive data +4 Reserved, do not use 5 Reserved, do not use 6 RXN Receive data -7 Reserved, do not use 8 Reserved, do not use A + (24 V) Power supplyB M (0 V) Electronic ground

Dust protection filler plugs for sealing unused DRIVE‑CLiQ ports:● Three filler plugs contained in the CX32‑2 scope of delivery● Filler plugs (50 pcs) article number: 6SL3066-4CA00-0AA0

7.5.2.4 Digital I/Os (X122)

Interface characteristicsSensors and actuators can be connected to the X122 connector via digital inputs and outputs.


Features TypeConnector type 14-way spring-loaded terminalConnectable cable types and conductor cross-sec‐tions




0.25 mm² … 0.75 mm²

AWG / kcmil 24 … 16Stripped length 10 mmTool Screwdriver 0.4 x 2.0 mmMax. cable length 30 mMax. current carrying capacity (ground) 6 A



Position of the connectorThe X122 connection is on the front side of the CX32‑2 at the top, see appropriate figure in Section Overview of interfaces (Page 131).

Connection and circuit diagramThe following figure shows the schematic diagram and the connection of the digital I/Os on the CX32‑2 and the associated external power supply.

Figure 7-13 Digital I/Os connection diagram



Interface assignment of X122



Notes

1 DI 0 I Digital input 02 DI 1 I Digital input 13 DI 2 I Digital input 24 DI 3 I Digital input 35 DI 16 I Digital input 166 DI 17 I Digital input 177 M1 GND Ground for DI 0 – DI 3, DI 16, DI 17 (electrically isolated relative

to G) 8 G GND Ground9 DI/DO 8 B Digital input/output 8 (can also be used as a measuring input

input or as an input for the external zero mark)10 DI/DO 9 B Digital input/output 9 (can also be used as a measuring input

input or as an input for the external zero mark)11 G GND Ground12 DI/DO 10 B Digital input/output 10 (can also be used as a measuring input

input or as an input for the external zero mark)13 DI/DO 11 B Digital input/output 11 (can also be used as a measuring input

input or as an input for the external zero mark)14 G GND Ground


Note

An open input is interpreted as "Low".Terminal G1 must be connected for the digital inputs to function. The following alternatives are available:● Connect the incorporated ground reference of the digital input to M1● Create the bridge between terminal M and terminal M1.

This removes the electrical isolation for these digital inputs.

Using the digital inputs/outputsConnecting sensors and actuators

Digital inputs and digital outputs can be used to connect various sensors and actuators to the 14-pin X122 front connector.



The following types of digital inputs/outputs are used:

● Digital inputs (DI)

● Bidirectional digital inputs/outputs (DI/DO)

Bidirectional digital I/Os can be configured individually as digital inputs or outputs.

Assignment of the I/Os to functions can be parameterized as required. Special functions (e.g. input of the measuring input) can be assigned to the I/Os.

The digital inputs/outputs on the X122 front connector can be used by either SIMOTION or SINAMICS (e.g. as enable signal for a drive).

Table 7-24 Use of the digital inputs/outputs

DI 0-3, DI 16, DI 17 (X122) DI/DO 8-11 (X122)Galvanic isolation Electrically isolated

(ground reference M1)Non-isolated(ground reference M)

Use as:● Freely addressable I/Os

for SIMOTIONyes yes

● I/Os that are assigned to the drive

yes yes

● Measuring inputs no Yes (global and local measuring inputs)

● Inputs for the external zero mark

no yes

● Cam outputs no noConfiguration:Assignment Can be configured channel-by-

channel on the driveCan be configured channel-by-channel on the drive

Note

For optimal noise immunity of the digital inputs, the use of shielded cables is necessary in certain cases. This is necessary when the digital inputs are to be used as ● Inputs of measuring inputs or● Inputs for the external zero mark

Additional referencesFor information on configuring the I/Os as freely addressable I/Os or as measuring inputs, see the SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

For information on the configuration and function of the measuring input, output cam, and cam track technology objects, see the SIMOTION Output Cams and Measuring Inputs Function Manual.



7.5.2.5 Power supply

ApplicationThis interface is provided for the connection of an external power supply.

Note

When using external power supplies (e.g. SITOP), the ground potential must be connected with the protective ground terminal (PELV).

Features of the interface

Table 7-25 Interface X124





0.2 mm² … 1.5 mm²


Interface assignments

Table 7-26 Power supply X124

Pin Signal name Meaning1 P24 Power supply 24 V2 P24 Power supply 24 V3 G Ground4 G Ground



Note

The 24 V supply voltage is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2, and pin 3 is jumpered with pin 4 in the connector. The maximum current can be limited through the current carrying capacity of the cable. The current carrying capacity of the cable depends, for example, on the type of cable installation (cable duct, laying on a cable rack, etc.)

Note

The power supply terminal strip must be screwed on tightly using a flat-bladed screwdriver.

7.5.2.6 Measuring sockets

Application The T0, T1 and T2 measuring sockets are used to output analog signals. Any signal interconnectable via SINAMICS can be output on any measuring socket of the CX32‑2.

Note

The measuring sockets should be used exclusively for servicing purposes.

The measurements may only be performed by appropriately trained specialists.

The measuring sockets are suited for multiple-spring wire connectors with a diameter of 2 mm.

7.5.3 Displays of the LEDs

Description

Table 7-27 CX32‑2 LEDs

LED DescriptionRDY Operating modes of the CX32‑2DP Status of the communication connection between the D4x5‑2 and the CX32‑2




7.5.4 Cause and rectification of faultsThe following reference contains information about the cause of faults and how they can be rectified:

● SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

7.5.5 RESET buttonThe RESET button is on the front of the device under the cover.

Function of the RESET buttonThe following reference contains information about the RESET button function:

● SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

7.5.6 CommissioningInformation on the commissioning in the following reference:

SIMOTION D4x5‑2 Commissioning and Hardware Installation Manual.

7.5.7 Technical data of the CX32-2

Memory for system data

Table 7-28 Diagnostic buffer

Data SIMOTION CX32‑2Diagnostic buffer (non-volatile) 200 messages

The data for the CX32‑2 is stored on the SIMOTION D4x5‑2, which means no action has to be taken on the CX32‑2 when the module is replaced.



Dimensions and weights

Table 7-29 Dimensions and weight of a SIMOTION CX32‑2

Parameter SIMOTION CX32‑2Dimensions W x H x D [mm] (max. expansion)● Without fastening using spacers● With fastening using spacers

● 25 x 380 x 230● 25 x 380 x 270

Weight CX32‑2 [g] ● Without packaging● With packaging

● approx. 2600● approx. 3150

Ambient conditionsThe following conditions apply to modules that are shipped and stored in the original packaging.

Table 7-30 CX32‑2 environmental requirements

Parameter ValuesPermissible ambient temperature● Transport● Long-term storage● Operation

● -40° C ... +70° C● -25° C ... +55° C● 0° C ... +55° C up to 2000 m above sea level.

As of an altitude of 2000 m, the maximum ambient temperature decreases by 7° C every 1000 m increase in altitude

Atmospheric pressure 620 ... 1060 hPaPermissible relative humidity ● During transport and storage● During operation (condensation, icing, drip,

spray and splash water not permitted)

● 10% ... 100%● 5% ... 90%

Installation altitude Max. 4000 m above sea level.For SINAMICS S120 drive components, see SINAM‐ICS Manuals.

Biological environmental conditions● Storage● Transport● Operation

● Class 1B1 according to EN 60 721‑3‑1● Class 2B1 according to EN 60 721‑3‑2● Class 3B1 according to EN 60 721‑3‑3

Degree of protection according to EN 60529 (IEC 60529)

IP20

Pollution degree 2 according to EN 60 664‑1



Integrated drive control

Table 7-31 Controls for integrated drives

Data SIMOTION CX32‑2Max. number of axes for integrated drive control (servo/vector/V/f)

6 / 6 / 12 (alternative) drive control based on SINAMICS S120 CU320‑2, firmware version V4.x

Communication

Table 7-32 Interface communication

Data SIMOTION CX32‑2DRIVE‑CLiQ interfaces 4

General technical data

Table 7-33 Technical data (general)

Data SIMOTION CX32‑2Power supply● Rated value● Permissible range

24 VDC(20.4 ... 28.8 V)

Current consumption, typically 1) 300 mA Starting current, typical 1.6 APower loss, typical 7 WPower loss, max. 14 W

1) With no load on inputs/outputs, no 24‑V supply via DRIVE‑CLiQ interface

Digital inputs

Table 7-34 Digital inputs on SIMOTION CX32‑2

Data SIMOTION CX32‑2Digital inputs 6● Rated value 24 VDC● For signal "1" 15 ... 30 V● For signal "0" 2) -3 ... +5 V Galvanic isolation Yes, in groups of 6 1)



Data SIMOTION CX32‑2Current consumption typ. at High level 3.5 mA at 24 V

9 mA at 24 V 3)

Input delay, typical (hardware) Signal "0" → "1": 50 µsSignal "1" → "0": 150 µs

1) The reference potential is terminal M12) The digital inputs are protected against polarity reversal up to -30 V3) Up to and including HW version "D"

Digital inputs/outputs (parameterizable)

Table 7-35 Digital inputs/outputs on SIMOTION CX32‑2

Data SIMOTION CX32‑2Number of digital inputs/outputs 4

● Max. 4 as measuring input inputs● Max. 0 as output cam outputs

If used as an input: ● Input voltage, rated value 24 VDC● Input voltage, for signal "1" 15 … 30 V● Input voltage, for signal "0" 2) -3 … +5 V Galvanic isolation NoCurrent consumption typ. at signal level "1" 3.5 mA at 24 V

9 mA at 24 V 3)

Input delay, typical (hardware) Signal "0" → "1": 5 µsSignal "1" → "0": 50 µs

Measuring input input, resolution 1 µsMeasuring input input, reproducibility 5 µsIf used as an output ● Rated load voltage, permissible range 24 VDC, 20.4 ... 28.8 V● Galvanic isolation No● Current load, max. 500 mA per output● Residual current, max. 2 mA ● Output delay time, typical/max. (hardware) 1) Signal "0" → "1": 150 µs / 400 µs

Signal "1" → "0": 75 µs / 100 µsSwitching frequency of the outputs, max. ● With resistive load 4 kHz ● With inductive load 2 Hz ● With lamp load 11 Hz



Data SIMOTION CX32‑2Maximum lamp load 5 WShort-circuit protection Yes

1) Data for: Vcc = 24 V; load 48 Ohm; H = 90% Vout, L = 10% Vout2) The digital inputs are protected against polarity reversal up to -30 V3) Up to and including HW version "D"

Max. switching frequency of the DOThe max. switching frequency of the hardware depends on the load. For an ohmic load of 24 V / 0.5 A, it is up to 4 kHz (typical value; low-high ratio = 50:50; short cable lengths).Logic control of the digital output is also a limiting factor.If an X122 DO is controlled from the user program, no more than one edge is possible for servo cycle clock or CU sampling time of the inputs/outputs (cu.p0799[0]).With a servo cycle clock of at least 500 µs, a max. switching frequency of 1 kHz is achieved.The max. achievable switching frequency can also be limited by CU parameter p0799[0] (sampling time of the CU inputs/outputs) or p2048 (PROFIdrive PZD sampling time).

Certificates, approvals, declarations of conformityYou can find an overview of the certifications available for the SIMOTION CX32-2 in Appendix A (Page 155).





7.6 Terminal module TM31

Characteristics of the TM31 With the TM31 Terminal Module, the number of available digital inputs/digital outputs and the number of analog input/analog outputs within a drive system can be expanded. The TM31 is connected via DRIVE‑CLiQ. It has 2 DRIVE‑CLiQ interfaces for this.

The TM31 contains the following terminals:

Table 7-36 Interface overview

Interface QuantityDigital inputs 8Bidirectional inputs/outputs 4Relay outputs with changeover contact 2Analog inputs 2Analog outputs 2Temperature sensor input (KTY84-130 or PTC) 1

NOTICE

Overheating if ventilation clearances are too small

Insufficient ventilation clearances result in overheating and therefore in more failures and a shortened life of the component.

Maintain 50 mm ventilation clearances above and below the component.

Additional referencesYou will find detailed information about the TM31 in the

● SINAMICS S120 Control Units and Additional System Components Manual

● SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.

Supplementary system components7.6 Terminal module TM31


7.7 Terminal module TM41

Characteristics of the TM41 With the TM41 Terminal Module, the number of available digital inputs/digital outputs and the number of analog inputs within a drive system can be expanded. In addition, the TTL output can be used for encoder emulation. The TM41 is connected via DRIVE‑CLiQ.

The TM41 contains the following terminals:


Type QuantityDigital inputs 4Digital inputs/outputs 4Analog inputs 1TTL encoder output 1

NOTICE




Additional referencesYou will find detailed information about the TM41 Terminal Module in the


● SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.

Supplementary system components7.7 Terminal module TM41


7.8 Terminal Module TM54F

Characteristics of the TM54F The TM54F Terminal Module is a terminal expansion module for snapping on to a DIN EN 60715 mounting rail. The TM54F offers safe digital inputs and outputs for control of Safety Integrated functions of SINAMICS.

No more than one TM54F can be assigned to each drive control (SINAMICS Integrated of a D4x5‑2, CX32‑2, CU320‑2, etc.). Connection is via DRIVE‑CLiQ. Each drive control must have its own dedicated TM54F.

TM54 is equipped with the following terminals:


Type QuantityFail-safe digital outputs (F‑DO) 4Fail-safe digital inputs (F‑DI) 10Sensor 1) power supplies, dynamic response sup‐ported 2)

2

Sensor 1) power supplies, no dynamic response 1Digital inputs for testing the F‑DO during test stop 4

1) Sensors: Fail-safe devices for commanding and detecting, such as emergency stop pushbuttons and safety locks as well as position switches and light arrays / light curtains.2) Dynamic response: The sensor power supply is switched on and off during test stop for testing the sensors, the cable routing, and the evaluation electronics of TM54F.

The TM54F has 4 fail-safe digital outputs and 10 fail-safe digital inputs. A fail-safe digital output consists of a P/M-switching output as well as a digital input for reading back the switching state. A fail-safe digital input is made up of two digital inputs.

NOTICE




Additional referencesYou will find detailed information on the TM54F Terminal Module in the following sources:


● SINAMICS S120 Safety Integrated Function Manual

Supplementary system components7.8 Terminal Module TM54F


7.9 TM15 and TM17 High Feature terminal modules

Features of TM15 and TM17 High Feature The TM15 and TM17 High Feature Terminal Modules are used to implement inputs of measuring inputs and outputs of output cams for SIMOTION D. In addition, these Terminal Modules provide drive-related digital I/Os with short signal delay times. TM15 and TM17 High Feature are connected via DRIVE‑CLiQ.

TM15Each of the 24 electrically isolated digital I/Os can be parameterized channel-by-channel as a digital input (DI), digital output (DO), a measuring input input, or an output cam output.

TM15 DI/DOEach of the 24 isolated digital I/Os can be configured on a channel-specific basis as a digital input (DI) or digital output (DO). The digital I/Os can be interconnected using BICO technology and thus used from the drive side as well. Unlike the TM15, measuring input inputs and cam outputs are not available with the TM15 DI/DO.

Note: The module hardware for TM15 and TM15 DI/DO is identical. A distinction is only made by the addition of the component in the SIMOTION SCOUT Project Navigator using "Inserting input/output component."

TM17 High FeatureEach of the 16 digital I/Os can be parameterized channel-by-channel as a digital input (DI), digital output (DO), measuring input input, or an output cam output.

TM17 High Feature has fewer I/O channels than TM15, but more functionality. TM17 High Feature is distinguished by especially high resolution and accuracy as well as a parameterizable input filter and enabling inputs (max. 6 units). Parameterized enable inputs can enable measuring inputs or outputs of output cams (gate function). Due to their high accuracy, the digital I/O channels of the TM17 High Feature are non-isolated.

Note

NOTICE




Additional referencesYou will find further information on TM15 and TM17 High Feature in the

● TM15 / TM17 High Feature Terminal Modules Manual

● Terminal Modules TM15 and TM17 High Feature Commissioning Manual

Supplementary system components7.9 TM15 and TM17 High Feature terminal modules


7.10 CUA31/CUA32 control unit adapter

Properties of the CUA31/CUA32 You can connect Power Modules in blocksize format via DRIVE‑CLiQ to the D4x5‑2 Control Units using the CUA31/CUA32 adapter modules.The CUA32 adapter module also has an additional encoder interface for an HTL, TTL, or SSI encoder.

The following Power Modules are supported:

● PM340

● PM240-2 (as of SIMOTION V4.4 / SINAMICS V4.7)

The mixed operation of a PM240-2 with booksize modules and/or PM340 blocksize modules on a CU320-2/D4x5-2/CX32-2 is possible as of SINAMICS V4.7 HF12 or SIMOTION V4.4 HF6 (SINAMICS Integrated V4.7 HF12).

Table 7-39 Number of interfaces on the adapter modules

Interface CUA311) CUA32 DRIVE-CLiQ interface 3 3EP terminal / temperature sensor connection 1 1Power Module Interface (PM‑IF) 1 124 V electronic power supply 1 1Encoder interface (HTL, TTL, SSI)Only SSI encoders without incremental tracks may be operated.

0 1

DRIVE-CLiQ cable length, max. 100 m 100 m1) CUA31 with article number 6SL3040-0PA00-0AAx (x ≥ 1 required)

NOTICE



Maintain 50 mm ventilation clearances above and below the component. The ventilation openings must not be covered by cables.

Additional referencesYou will find more information on the CUA31/CUA32 Control Unit Adapter in the SINAMICS S120 AC Drive Manual.

Supplementary system components7.10 CUA31/CUA32 control unit adapter


7.11 DMC20 DRIVE-CLiQ hub

Properties The DMC20 and DME20 DRIVE‑CLiQ hub modules are used to implement point-to-point distribution of a DRIVE‑CLiQ line. With the DMC20/DME20, an axis grouping can be expanded with four DRIVE‑CLiQ sockets for additional subgroups.

● DMC20 is the hub for the control cabinet configuration

● DME20 is the hub for use without a control cabinet (IP67 degree of protection).

The modules are especially suitable for applications which require DRIVE‑CLiQ nodes to be removed in groups, without interrupting the DRIVE‑CLiQ line and therefore the data exchange.

Additional referencesYou will find detailed information about the DMC20/DME20 in the following source:

SINAMICS S120 Control Units and Supplementary System Components Manual

Supplementary system components7.11 DMC20 DRIVE-CLiQ hub


Supplementary system components7.11 DMC20 DRIVE-CLiQ hub


Spare parts/accessories 88.1 Available spare parts and accessories

Table 8-1 Spare parts and accessories

Parts for the SIMOTION D4x5‑2 Article number Accesso‐ries

Spare part

CompactFlash card (CF card)1 GB CompactFlash card (CF card) with drive software and SIMO‐TION Kernel (latest CF card at the time of writing)

6AU1400-2PA23-0AA0 x

Seal for external heat dissipation (only for D445-2 DP/PN and D455-2 DP/PN)

6FC5348-0AA07-0AA0 x

Double fan/battery module incl. battery The double fan/battery module is already included in the scope of delivery for the SIMOTION D4x5‑2.

6FC5348-0AA02-0AA0 x

3 V lithium battery for fan/battery module 6FC5247-0AA18-0AA0 xTerminal kit, contains ● 3 x I/O connectors for X122/X132/X142● 1 x 24 V connector for X124● 5 x DRIVE‑CLiQ blanking covers for X100‑X105

6SL3064-2CB00-0AA0 x

Option slot protective cover 6SL3064-3CB00-0AA0 xSpacer● For SIMOTION D425‑2/D435‑2● For SIMOTION D445‑2/D455-2

6SL3064-1BB00-0AA06FC5348-0AA06-0AA0

xx

Dust protection blanking plugs for sealing unused DRIVE‑CLiQ, Ethernet, or PROFINET ports ● Filler plugs (50 pcs)

6SL3066-4CA00-0AA0 x x

Blanking cover for the protection of the operator controls 6SL3064-3BB00-0AA0 x


Accessories for PROFIBUS Article number Accesso‐ries

Spare part

PROFIBUS RS485 bus connectorwith angular cable outlet (35°) with screw-type terminals, max. transmission rate 12 Mbit/s● Without PG/PC interface● With PG/PC interface

6ES7972-0BA42-0XA06ES7972-0BB42-0XA0

xx

PROFIBUS FastConnect bus RS485 connector with angular cable outlet (35°)with insulation displacement terminals, max. transmission rate 12 Mbit/s● Without PG/PC interface● With PG/PC interface

6ES7972-0BA60-0XA06ES7972-0BB60-0XA0

xx

PROFIBUS adapter connectorfor raising the PROFIBUS connector to create more wiring space

6FX2003-0BB00 x

Accessories for PROFINET (interface X150) Article number Accesso‐ries

Spare part

RJ45 FastConnect connector for Industrial Ethernet / PROFINET● 145° cable outlet (10/100 Mbit/s) - 1 pack = 1 unit 6GK1901-1BB30-0AA0 x - 1 pack = 10 units 6GK1901-1BB30-0AB0 x - 1 pack = 50 units 6GK1901-1BB30-0AE0 x FastConnect cables for Industrial Ethernet / PROFINET 1)

● IE FC standard cable GP 2x2 6XV1840-2AH10 x ● IE FC flexible cable GP 2x2 6XV1870-2B x ● IE FC trailing cable GP 2x2 6XV1870-2D x ● IE FC trailing cable 2x2 6XV1840-3AH10 x ● IE FC marine cable 2x2 6XV1840-4AH10 x Stripping tool for Industrial Ethernet / PROFINET FastConnect cables● IE FC Stripping Tool 6GK1901-1GA00 x

1) Sold by the meter; max. length 1000 m; minimum order 20 m.

Accessory for Industrial Ethernet (interface X120, X127, X130) Article number Accesso‐ries

Spare part

RJ45 FastConnect connector for Industrial Ethernet / PROFINET● 180° cable outlet (10/100/1000 Mbit/s) - 1 pack = 1 unit 6GK1901-1BB11-2AA0 x - 1 pack = 10 units 6GK1901-1BB11-2AB0 x - 1 pack = 50 units 6GK1901-1BB11-2AE0 x FastConnect cables for Industrial Ethernet / PROFINET 1)

● IE FC Standard Cable GP 4x2 6XV1878-2A x

Spare parts/accessories8.1 Available spare parts and accessories


Accessory for Industrial Ethernet (interface X120, X127, X130) Article number Accesso‐ries

Spare part

● IE FC flexible cable GP 4x2 6XV1878-2B x Stripping tool for Industrial Ethernet / PROFINET FastConnect cables● IE FC Stripping Tool 6GK1901-1GA00 x Dust-proof filler plugs for sealing unused DRIVE‑CLiQ, Ethernet, or PROFINET ports● Filler plugs (50 pcs) 6SL3066-4CA00-0AA0 x

1) Sold by the meter; max. length 1000 m; minimum order 20 m.

You can find order data information for other SINAMICS drive components, such as Line Modules, Motor Modules, DRIVE-CLiQ cables, etc. in Catalog SIMOTION PM 21.

Connectors and cablesThe adapter plug (Article No. 6FX2003-0BB00) is required for the D4x5-2 when the bus cable has to be looped through the left-hand PROFIBUS interface (X126; two PROFIBUS cables wired to the plug) and also

● Ethernet interface X120, in the case of D4x5‑2 DP or

● Port 3 of the PROFINET interface X150 in the case of D4x5‑2 DP/PN

has to be wired to a FastConnect plug. When using the adapter plug, the PROFIBUS connector is higher, which creates extra wiring space.

Ethernet interfaces X120, X127 and X130 support 10, 100 and 1000 Mbit/s. For 1000 Mbit/s, 8‑core cables (4x2) must be used as well as the 1000 Mbit version of the 180° FastConnect plug.

The 145° FastConnect plugs cannot be used for Ethernet interface X130 (cable outlet downward). They also only support a maximum of 100 Mbit/s.

Spares On WebSpares On Web is an information system that displays which spare parts are available for your device.

Spares On Web (https://b2b-extern.automation.siemens.com/spares_on_web?sap-language=EN)

In order to view the spare parts, you require the article number and the serial number of the module. Both numbers can be found on the rating plate on the module or the packaging label.

Repair partsRepair parts (e.g. front flaps, shield connection terminals) have only one material number (A5E… or GWE‑…).

In Spares On Web, repair parts are only visible to repair centers.

In the case of SIMOTION D, selected repair parts can also be ordered by customers.



https://b2b-extern.automation.siemens.com/spares_on_web?sap-language=EN

https://b2b-extern.automation.siemens.com/spares_on_web?sap-language=EN

For additional information, see FAQ (http://support.automation.siemens.com/WW/view/en/29727640).





Standards and approvals AA.1 General rules

CE marking

Our products satisfy the requirements and protection objectives of the EC Directives and comply with the harmonized European standards (EN).

Electromagnetic compatibilityStandards for EMC are satisfied if the EMC Installation Guideline is observed.

SIMOTION products are designed for industrial use in accordance with product standard DIN EN 61800‑3, Category C2.

cULus approval

Listed component mark for United States and the Canada Underwriters Laboratories (UL) according to Standard UL 508, File E164110, File E115352, File E85972.

You can find further information on the respective device on the Internet at http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm Enter the first seven characters of the article number at Keyword. Then click Search.

Korea certification

KC registration number: KCC-REM-S49-SIMOTIONNote that this device complies with limit class A with regard to the emission of radio frequency interference. This device can be used in all areas except residential areas.

Declaration of conformityThe current Declaration of conformity is available on the Internet at Declaration of conformity (https://support.industry.siemens.com/cs/ww/en/ps/14506/cert)).


https://support.industry.siemens.com/cs/ww/en/ps/14506/cert)

Marking for Australia and New Zealand

SIMOTION D4x5-2 incl. CX32-2 and CBE30-2 satisfy the requirement of the standard AS/NZS CISPR 16.

orMarking with RCM (Regulatory Compliance Mark) or C-Tick with older components.

Marking for the Eurasian customs union

EAC (Eurasian Conformity) Customs union of Russia, Belarus and Kazakhstan Declaration of conformity in accordance with the technical regulations of the customs union (TR CU).

Standards and approvalsA.1 General rules


A.2 SIMOTION D4x5-2 device-specific notes

Note regarding SIMOTION D

Note

The product standard EN 61800-3 describes the EMC requirements placed on "Variable-speed drive systems". As such, it defines different limits depending on the location of the drive system.

SINAMICS S120 power units are designed for use in the second environment. The term second environment refers to all locations outside residential areas. These are basically industrial areas which are supplied from the medium-voltage line supply via their own transformers.

The same installation instructions apply for the SIMOTION D4x5-2/CX32-2 Control Units as for the SINAMICS S120 CU320-2 Control Units with regard to EMC.

It is essential to follow the installation instructions in the SINAMICS S120 Manuals in order to ensure compliance with emitted interference and immunity values.

For further information on this topic also refer to the SIMOTION PM 21 Catalog as well as the SINAMICS Function Manuals.

Standards and approvalsA.2 SIMOTION D4x5-2 device-specific notes


Standards and approvalsA.2 SIMOTION D4x5-2 device-specific notes


ESD guidelines BB.1 ESD definition

What does ESD mean? Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, modules or devices that may be damaged by either electrostatic fields or electrostatic discharge.

NOTICE

Damage caused by electric fields or electrostatic discharge

Electric fields or electrostatic discharge can result in malfunctions as a result of damaged individual parts, integrated circuits, modules or devices.● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber or aluminum foil.

● Only touch components, modules and devices if you are first grounded by applying one of the following measures:– Wearing an ESD wrist strap– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).


B.2 Electrostatic charging of individualsAny person who is not conductively connected to the electrical potential of the environment can accumulate an electrostatic charge.

This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials. These values comply with the specifications in IEC 801-2.

Figure B-1 Electrostatic voltage that can accumulate on operating personnel

ESD guidelinesB.2 Electrostatic charging of individuals


B.3 Basic measures for protection against discharge of static electricity

Ensure sufficient groundingWhen working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded. This prevents the accumulation of static electricity.

Avoid direct contactYou should only touch ESD components if unavoidable (for example, during maintenance work). When you touch modules, make sure that you do not touch either the pins on the modules or the printed conductors. If you follow these instructions, electrostatic discharge cannot reach or damage sensitive components.

If you have to take measurements on a module, make sure that you first discharge any static that may have accumulated in your body. To do this, touch a grounded metal object. Only use grounded measuring instruments.

ESD guidelinesB.3 Basic measures for protection against discharge of static electricity


ESD guidelinesB.3 Basic measures for protection against discharge of static electricity


Index

AAccessories

Additional parts, 151CBE30-2, 122CUA31, 148CUA32, 148CX32-2, 129DMC20/DME20 DRIVE-CLiQ hub, 149TB30, 113TM15, 147TM17 High Feature, 147TM31, 144TM41, 145TM54F, 146

Ambient conditionsClimatic, 85Mechanical, 85

Analog inputs/outputsTB30, 118

Axis grouping, 23DRIVE-CLiQ components, 24SIMOTION D, 24SINAMICS infeed, 24SINAMICS power unit, 24

BBackup

Data, 108Non-volatile data, 96Real-time clock, 98

CCAD data, 103CBE30-2

Interfaces, 124Properties, 122

CBE30-2 Ethernet communication board, 124CBE30-2 interfaces, 124CE marking, 155CF card

Characteristics, 40Usage, 40

CF cardLicenses, 42Rating plate, 42

Circuit-diagram macro, 103CompactFlash card

Slot, 79CUA31/CUA32 interfaces, 148cULus approval, 155CX32-2

Interfaces, 131CX32‑2

Scalability, 129CX32-2 digital inputs/outputs

Circuit diagram, 134Use, 135

CX32-2 interfacesDigital inputs/outputs X122, 133DRIVE-CLiQ X100 - X103, 133Measuring sockets, 138Overview, 131Power supply, 137

CX32-2 measuring sockets, 138CX32-2 power supply interface

Assignment, 137

DD4x5-2 digital I/Os

Use, 67D4x5-2 digital inputs/outputs

Circuit diagram, 63D4x5-2 interfaces

CompactFlash card slot, 79Digital inputs/outputs, 62DRIVE-CLiQ, 57Ethernet, 71Measuring sockets, 80Overview, 55Power supply, 69PROFIBUS, 76PROFINET IO (D4x5-2 DP/PN only), 59USB interfaces, 82

Declaration of conformity, 155Device representation

D425-2 DP and D435-2 DP, 32D425-2 DP/PN and D435-2 DP/PN, 34D445‑2 DP/PN and D455‑2 DP/PN, 36

DIAG button, 50Diagnostic buffer, 139


Dimension drawing, 103D425-2 DP/PN, D435-2 DP/PN, 101D445-2 DP/PN, D455-2 DP/PN, 102

Distributed I/O systems, 26DMC20

Properties, 149DMC20 (hub)

Properties, 149DME20

Properties, 149DME20 hub

Properties, 149DRIVE-CLiQ

Advantages, 28Components, 28Interface on CX32-2, 133Interfaces, 57

EElectromagnetic compatibility, 155EMC directives, 155ESD guideline, 159Ethernet

Interfaces, 71

FFan/battery module

Battery replacement, 110Installation, 109

GGuideline

ESD, 159

II/O systems

PROFIBUS, 26PROFINET, 27, 28PROFINET via CBE30-2, 122Released, 30

LLED display

CBE30‑2, 126

CX32-2, 138D4x5-2, 52

LicensesCF card, 42

MMAC addresses, 39, 123Measuring input input

Accuracy for CX32-2, 142Mode switch, 48

Positions, 47Module

Storage conditions, 83Transportation conditions, 83

NNon-volatile data

Backup, 96

OOperator controls

DIAG button, 50Mode switch, 47Service switch, 47

PPLC and motion control

D4x5-2 performance, 92Power supply interface

Assignment, 69PROFIBUS DP interface

Assignment, 77PROFINET

With CBE30-2, 122PROFINET IO

Interfaces, 59PROFINET IO

Second interface, 61

RRating plate, 38

CF card, 42D4x5-2, 38

Real-time clock, 98References, 3

Index


RESET button, 51Runtime licenses, 42

SSafety information, 124

Terminal board 30 (TB30), 113Service selector switch

Positions, 49SIMOTION D

System overview, 21SIMOTION D4x5-2

Hardware components, 23Possible applications, 21Software components, 24Versions, 22

Spare parts, 151Article numbers, 151Connectors and cables, 151

Storage conditions, 83Switch settings, 47System components, 25

TTB30

Technical data, 119TB30 Interfaces

Analog I/Os X482, 118Digital I/Os X481, 117Overview, 114X424 interface, 116

TB30 terminal boardOverview, 113

TB30 Terminal BoardExternal power supply for DI/DO, 116

Technical dataCBE30-2, 128CX32-2, 139Digital inputs, digital outputs, 93for operation, 85Interfaces, 92Memory capacities, 91Power supply, 89Real-time clock, 98Standards, 85TB30, 119

Terminal ModuleTM15 and TM17 High Feature, 147TM31, 144

TM41, 145TM54F, 146

TM15 and TM17 interfaces, 147TM31 interfaces, 144TM41 Interfaces, 145TM54F Interfaces, 146Transportation conditions, 83Type plate

CBE30-2, 123

UUL certification, 155USB interfaces, 82

Index


Index


safety instructions 1 2 simotion simotion d4x5-2 3

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