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Service Manual

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  • DLP TVChassis : L67B(N)_OrchidModel : HLT5676SX/XAA

    DLP TV FEATURES

    HD Built in TV

    NTSC/ATSC Tuner Embedded

    3D Ready

    PC input

    3HDMI Interface Adopted

    Digital Audio output (OPTICAL) jack

    Firmware upgrade by USB Port

    SERVICE Manual

    HL-T5676S

    Refer to the service manual in the GSPN (see the rear cover) for the more information.

  • This Service Manual is a property of Samsung Electronics Co.,Ltd.Any unauthorized use of Manual can be punished under applicableInternational and/or domestic law.

    Samsung Electronics Co., Ltd. Apr. 2007Printed in KoreaAA82-03998A

    Area Web SiteNorth America service.samsungportal.comLatin America latin.samsungportal.comCIS cis.samsungportal.comEurope europe.samsungportal.comChina china.samsungportal.comAsia asia.samsungportal.comMideast & Africa mea.samsungportal.com

    GSPN (Global Service Partner Network)

  • Table of ContentsChapter 1 Precaution

    1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

    Chapter 2 Product Specification 2-1 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2 Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-3 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

    Chapter 3 Alignment & Adjustment 3-1 Service Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2 How to Access Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-3 Factory Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-4 Service Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-5 Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-6 Replacements & Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

    Chapter 4 Exploded View & Part List 4-1 HLT5676SX/XAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    Chapter 5 Electrical Part List 5-1 HLT5676SX/XAA Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

    Chapter 6 Troubleshooting 6-1 Checkpoints by Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-2 Troubleshooting Procedures by Error Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

    Chapter 7 Block Diagram 7-1 Overall Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-2 Partial Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

  • Chapter 8 Wiring Diagram 8-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-2 Main Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

    Chapter 9 PCB Diagram 9-1 Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-2 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 9-3 Jack Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 9-4 DMD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

    Chapter 10 Schematic Diagram 10-1 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-2 Jack Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20 10-3 DMD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21 10-4 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31

  • 1. Make sure all protective devices are properly installedincluding non-metallic handles and compartment coverswhen installing or re-installing the chassis or chassisassemblies.

    2. Make sure that no gaps exist between the cabinets forchildren to insert their fingers in to prevent children fromreceiving electric shocks.

    Errors may occur when the resistance is below 1.0 orover 5.2 .In these cases, make sure that the device is repairedbefore sending it back to the customer.

    3. Check for Electricity Leakage (Figure 1-1)Warning: Do not use an insulated transformer for check-ing the leakage. Use only those current leakage testersor mirroring systems that comply with ANSIC 101.1 andthe Underwriter Laboratory's specifications (UL1410,59.7).

    Fig. 1-1 AC Leakage Test

    4. A high voltage is maintained within the specified limitsusing safety parts, calibration and tolerances. When voltage exceeds the specified limits, check each specialpart.

    5. Warning for Engineering Changes:Never make any changes or additions to the circuitdesign or the internal part for this product.Ex: Do not add any audio or video accessoryconnectors. This might cause physical damage.Furthermore, any changes or additions to the originaldesign/engineering will invalidate the warranty.

    6. Warning - Hot Chassis:Some TV chassis are directly connected to one end ofthe AC power cord for electrical reasons.Without insulated transformers, the product can only berepaired safely when the chassis is connected to theearthed end of the AC power source.

    To make sure the AC power cord is properly connected,follow the instructions below. Use the voltmeter tomeasure the voltage between the chassis and theearthed ground. If the measurement is over 1.0V, unplugthe AC power cord and change the polarity before re-inserting it. Measure the voltage between the chassisand the ground again.

    7. Some TV chassis are shipped with an additionalsecondary grounding system. The secondary system isadjacent to the AC power line. These two groundingsystems are separated in the circuit using anunbreakable/unchangeable insulation material.

    8. When any parts, material or wiring appear overheated ordamaged, replace them with new regular onesimmediately. When any damage or overheating isdetected, correct this immediately and make a regularcheck of possible errors.

    9. Check for the original shape of the lead, especially thatof the antenna wiring, any sharp edges, the AC powerand the high voltage power. Carefully check if the wiringis too tight, incorrectly placed or loose. Never change thespace between the part and the printed circuit board.Check the AC power cord for possible damages. Keepthe part or the lead away from any heat-emittingmaterials.

    Precaution

    Samsung Electronics 1-1

    LEAKAGECURRENTTESTER

    DEVICEUNDERTEST

    TEST ALLEXPOSED METAL

    SURFACES

    2-WIRE CORD

    ALSO TEST WITHPLUG REVERSED

    (USING AC ADAPTERPLUG AS REQUIRED)

    EARTHGROUND

    (READING SHOULDNOT BE ABOVE

    0.5mA)

    To avoid possible damages or electric shocks or exposure to radiation, follow the instructions below with regard to safety,installation, service and ESD.

    1. Precaution

    1-1 Safety Precautions

  • 10. Safety Indication:Some electrical circuits or device related materialsrequire special attention to their safety features, whichcannot be viewed by the naked eye. If an original part isreplaced with another irregular one, the safety orprotective features will be lost even if the new one has ahigher voltage or more watts.

    Critical safety parts should be bracketed with ( ).Use only regular parts for replacements (in particular,flame resistance and dielectric strength specifications).Irregular parts or materials may cause electric shock orfire.

    11. Pay additional attention to the current leakage as thevoltage between the power board and the ballast is 220to 440v, i.e. very high.And also beware of possible electric shock from theprimary power source.

    Precaution

    1-2 Samsung Electronics

    !

  • 1. The service instructions are printed on the cabinet, andshould be followed by any service personnel.

    2. Make sure to unplug the AC power cord from the powersource before starting any repairs.(a) Remove or re-install parts or assemblies.(b) Disconnect the electric plug or connector, if any.(c) Connect the test part in parallel with the electrolyticcapacitor.

    3. Some parts are placed at a higher position than theprinted board. Insulated tubes or tapes are used for thispurpose. The internal wiring is clamped using buckles toavoid contact with heat emitting parts. These parts areinstalled back to their original position.

    4. After the repair, make sure to check if the screws, partsor cables are properly installed. Make sure no damage iscaused to the repaired part and its surroundings.

    5. Check for insulation between the blade of the AC plugand that of any conductive materials (i.e. the metalpanel, input terminal, earphone jack, etc).

    6. Insulation Check Process: Unplug the power cord fromthe AC source and turn the switch on. Connect the insu-lating resistance meter (500v) to the AC plug blade.

    The insulating resistance between the blade of the ACplug and that of the conductive material should be morethan 1 .

    7. Any B+ interlock should not be damaged.If the metal heat sink is not properly installed, noconnection to the AC power should be made.

    8. Make sure the grounding lead of the tester is connectedto the chassis ground before connecting to the positivelead. The ground lead of the tester should be removedlast.

    9. Beware of risks of any current leakage coming intocontact with the high-capacity capacitor.

    10. The sharp edges of the metal material may causephysical damage, so ensure wearing protective glovesduring the repair.

    Precaution

    Samsung Electronics 1-3

    Warning 1: First carefully read the "Safety Instruction" in this service manual.When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.

    Warning 2: Any electrolytic capacitor with the wrong polarity will explode.

    1-2 Servicing Precautions

  • 1-3 Static Electricity Precautions1. Some semi-conductive ("solid state") devices are

    vulnerable to static electricity. These devices are knownas ESD. ESD includes the integrated circuit and the fieldeffect transistor. To avoid any materials damage fromelectrostatic shock, follow the instructions describedbelow.

    2. Remove any static electricity from your body byconnecting the earth ground before handling anysemi-conductive parts or ass'ys. Alternatively, wear adischargeable wrist-belt.(Make sure to remove any static electricity beforeconnecting the power source - this is a safety instructionfor avoiding electric shock)

    3. Remove the ESD ass'y and place it on a conductivesurface such as aluminum foil to prevent accumulatingstatic electricity.

    4. Do not use any Freon-based chemicals.Such chemicals will generate static electricity thatcauses damage to the ESD.

    5. Use only grounded-tip irons for soldering purposes.

    6. Use only anti-static solder removal devices.Most solder removal devices do not support ananti-static feature. A solder removal device without ananti-static feature can store enough static electricity tocause damage to the ESD.

    7. Do not remove the ESD from the protective box until thereplacement is ready. Most ESD replacements arecovered with lead, which will cause a short to the entireunit due to the conductive foam, aluminum foil or otherconductive materials.

    8. Remove the protective material from the ESDreplacement lead immediately after connecting it to thechassis or circuit ass'y.

    9. Take extreme caution in handling any uncovered ESDreplacements. Actions such as brushing clothes or liftingyour leg from the carpet floor can generate enough staticelectricity to damage the ESD.

    Precaution

    1-4 Samsung Electronics

    CAUTION

    These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in theoperating instructions unless you are qualified to do so.

  • Precaution

    Samsung Electronics 1-5

    1-4 Installation Precautions1. For safety reasons, more than two people are required

    for carrying the product.

    2. Keep the power cord away from any heat emittingdevices, as a melted covering may cause fire or electricshock.

    3. When installing the product, make sure to keep it awayfrom the wall (more than 10cm/4 inches spacing shouldbe around the Top,Back, and both sides of the unit) forventilation purposes.Poor ventilation may cause an increase in the internaltemperature of the product, resulting in a shortenedcomponent life and degraded performance.

    4. Bend the external antenna cable when connecting it tothe product. This is a measure to protect it from beingexposed to moisture. Otherwise, it may cause a fire orelectric shock.

    5. Make sure to turn the power off and unplug the powercord from the outlet before repositioning the product.Also check the antenna cable or the external connectorsif they are fully unplugged. Damage to the cord maycause fire or electric shock.

    6. Keep the antenna far away from any high-voltage cablesand install it firmly. Contact with the high-voltage cable orthe antenna falling over may cause fire or electric shock.

    7. When connecting the RF antenna, check for a DTVreceiving system and install a separate DTV receptionantenna for areas with no DTV signal.

    8. Check the basics of the screen test.- Image position/size, Tilt adjustment, Actuator activation

  • 1-6 Samsung Electronics

    MEMO

  • Product Specification

    Samsung Electronics 2-1

    2. Product Specification2-1 Product Features

    Block Specfication Major IC RemarkDMD - Panel Resolution : 1920x1080 xHD5 DMD Panel

    RF - Intergrated HDTV Tuner(NTSC/ATSC TUNER Embedded) QamLink

    Power - Input Voltage : AC110V~120V- Stand-By : under 1W Stand-by (KA1M0565)

    Video - MPEG2 Decoder/Analog Decoder.- ( IPC, Scaler, Video enhancer)S5H2201, CXD3815SDP62

    Sound - speaker : 10W + 10W- Trusurround XT, Dolby Digital STV8258

    Cabinet - K7 Design

    Chip Description

    - S5H2201 : SAMSUNG S5H2201 HD-TV Audio/Video Decoder Processor is designed to provide a cost-effective, low power size and high performance micro-controller solution for HD-TV,SD-TV, STB applications. To reduce total system cost, S5H2201 also provides the following features: separate 4KB Instruction and 4KB Data Cache, an improved audio DSP, a programmable video encoder with a dual output capability of interlaced and progressive scan, Memory controller, 4-channel Timers with PWM, I/O Ports, 2-channel 8-bit ADCs, 5-channel 10-bit DACs, 2- channel UARTs with handshake, IIC-BUS interface, IIS-BUS interface, SIO, Memory-Stick(NOTE) Card Interface and PLL for clock generation.

    - SDP62 (B1) : * 4CH InputCH1, CH2 : 30Bit (RGB, YCbCr444, 601,10Bit or 8Bit) CH3 : 24Bit (RGB,YCbCr444 each 8bit, 601 10bit)CH4 : 20Bit (Only 601 8Bit or 10Bit)

    * OSD Input* Output

    Digital RGB(10Bit 444) Digital YCbCr(10Bit 444) RGB/YCbCr 10bit OUTPUT @CLK_OUTRGB/YCbCr 20bitEven/Odd) OUTPUT

    - CXD3815 : The CX3815Q is a multi chroma that supports TV systems worldwide. It has a motion adaptive 3-D Y/C separationfunction for NTSC and PAL signals. In addition, this chip also has analog and digital composite signal and component signal input functions, and functions as a video signal processor IC that outputs the component signals selected from each video signal format input.(Applications: color TV's)

    - STV 8258 : The STV82x8 family, based on audio digital signal processors (DSP), performs high quality and advanced dedicated digital audio processing.These devices provide all of the necessary resources for automatic detection and demodulation of analog audio transmissions for NTSC TV broadcasts. Virtual or true, multi-channelcapabilities and easy digital links make them ideal for digital audio low cost consumer applications. Starting from enhanced stereo up to independent control of 5 loudspeakers and a subwoofer (5.1 channels), the STV82x8 family offers standard and advanced features plus sound enhancements, spatial and virtual effects to enhance television viewer comfort and entertainment.

  • Product Specification

    2-2 Samsung Electronics

    Important efficiency comparison

    The advantage of SDP62 - Video processor integrating NR, IPC, Scaler and PE - NR(Noise Reduction)

    * ME/MC NR* Adaptive NR using Noise Estimation

    - IPC(Interlace to Progressive Conversion)* ME/MC IPC* Ticker detection* Film mode

    - Scaler* Premium scaler(H=12Tap, V=8Tap 128 polyphase)* Dejagging

    - PE(Picture Enhancement)* Motion Adaptive Detail Enhancement* Chrominance Transition Improvement* Contrast Adjustment* My Color Control & Management

    Item S5H2201+SDP51/52(Before) S5H2201+SDP62(After)

    480i Input(Bit Resol.)

    - 480i(10)480p(10)1080p(10)- De-interlacing No. 1

    - 480i(10) 1080p(16)- De-interlacing No.1

    1080i Input(Component)

    - Input 10bit, Output 10bit- ME/MC IPC :480i, 1080bit

    - Input 10bit, Output 10bit- ME/MC IPC :480i, 1080i

    GraphicDisplay

    - S5H2201DNIe(Separate Port No P.E)- 1080p graphic muxing to the final output

    - S5H2201SDP62(Separate PortNo P.E)- 1080p Graphic muxing to the final output

    NTSC Input - 3D-combMain(TC90103FG)- Super NRMain/Sub(2xSDP51)

    - 3D-Comb Main(CXD3815)- Super NR Main/Sub(SDP62)

  • Product Specification

    Samsung Electronics 2-3

    2-2 Key FeaturesModel HL-T5076S HL-T5676S HL-T6176SVoltage AC 110 - 120V~ AC 110 - 120V~ AC 110 - 120V~Frequency of Operation 60Hz 60Hz 60HzPower Consumption 230 watts 230 watts 230 wattsDimensions(W x D x H)

    1156 x 270 x 773 inches1156 x 270 x 773 mm

    1290 x 270 x 847 inches1290 x 270 x 847 mm

    1400 x292 x 910 inches1400 x292 x 910 mm

    Weight 28.3Kg / 79.37 lbs 28.6 Kg / 79.37 lbs 33.6 Kg / 79.37 lbs

    H/W Configuration- DMD Panel : 0.65" (1920 x1080p, TI)- One Panel Optical Chassis (K780)- LAMP: 132W (50",56",61")- NTSC/ATSC Tuners : NTSC/DTV Reception- Support HDMI Interface : Adopts DVI/HDMI systems for digital HDs including STB.- DNIe4 : High quality image implementation- USB Interface : Use the USB interface for service purposes (S/W Upgrade),Wise Link- 3D Ready feature

    S/W Configuration- MCU : Albatross CPU- 4-Layered Architecture : Device Driver/OS/Hardware Abstraction/Application- OSD : 32Bit True Color Graphics OSD- Enhanced system stability by separating the DTV control and the application control systems into multi-processes.

    Picture- DMD Panel Panel Size : 0.65"Panel Resolution : 1920 x 1080

    - Tuner : Integrated HDTV Tuner (NTSC/ATSC Embbeded)- Display Format : 1920 x 1080

    Sound- Sound System : TruSurround XT,Dolby Digital- Amp/Channel : 2 Channel Digital Amp- Speaker System & Output(RMS)Sound (RMS) : 10W + 10W

    In/Out Terminals- Rear : 2 RF In, 2 CVBS In, 2 S-VHS In, 2 Component In, 3 HDMI In(DVI compatible With Adaptive Jack Only),

    1 Optical audio out, 1 Monitor out, 1 PC in, 3D Ready, 1 RS-232C port

  • Product Specification

    2-4 Samsung Electronics

    Feature- Component Interface (480i/480p/720p/1080i/1080p, Y/Pb/Pr) - Digital Interface : 3HDMI- Graphic Interface : PC- Language : English/French/Spanish- Picture Size : 4:3/16:9/Zoom1/Zoom2/Wide Fit/Just Scan - V-CHIP- Closed Caption- Sleep Timer : 180 Min.- Optical sound output- RS-232C- Wise Link- Game Mode- 3D Game

    Remocon- TM87C

    Power Supply- AC 110V~120V

  • Product Specification

    Samsung Electronics 2-5

    2-3 Specifications AnalysisModel HL-R5078W HL-R5668W HL-T5676S

    Design

    Picture

    Display Device DLP DLP DLPBuilt-in Tuner ATSC, NTSC ATSC, NTSC ATSC, NTSC

    Display Format 1080p, 1080i, 720p, 480p, 480i 1080p, 1080i, 720p, 480p, 480i 1080p, 1080i, 720p, 480p, 480i

    Screen Size 50 inch 56 inch 56 inchAspect ratio 16:9 16:9 16:9

    Progressive scan Yes Yes YesDigital Comb Filter 3D Comb 3D Comb 3D CombFirst Surface Mirror Yes Yes Yes

    Brightness 800cd/ 600cd/ 600cd/Contrast 10000:1 10000:1 10000:1

    Color Wheel Size/Bearing 7segment/65,Air Bearing7segment/65,

    Air Bearing7segment/65,

    Air BearingAnti-glare Sun Screen No No No

    Screen Pitch 0.098mm 0.098mm 0.098mmImage enhancer DNIe4 DNIe4 DNIe4

    DMD xHD3 xHD3 xHD5

    Audio

    Base/Tremble/Balance No No NoEqualizer 5 Band 5 Band 5 Band

    Auto Volume Leveler Yes Yes Yes

    Surround Sound TruSurround XTDolby DigitalTruSurround XT

    Dolby DigitalTruSurround XT

    Dolby DigitalSpeaker system 2 Way 4 Speaker 2 Way 4 Speaker 2 Way 4 SpeakerOutput Power 15Wx2 15Wx2 10Wx2

    Features

    2-Tuner Split-Screen PIP Yes(HD/SD/QAM) Yes(HD/SD/QAM) NoSplit-screen Side-by-Side Yes Yes Yes

    MTS with dbx NoiseReduction/SAP Yes Yes Yes

    Still Picture Yes Yes YesWise Link No No Yes

    Connections

    Plug & Play Yes Yes YesS-Video In Rear 2, Side1 Rear 2, Side1 Rear 2

    HDTV ComponentVideo Input (Y, Pb, Pr)1080p/1080i/480P/480i

    Rear 2 Rear 2 Rear 2

    PC Yes Yes YesHDMI Yes Yes Yes

    Digital Sound Optical 1 Optical 1 Optical 1

  • Product Specification

    2-6 Samsung Electronics

    2-4 Accessories Accessories Item Item code Remark

    Supp

    liedA

    cces

    sorie

    s

    RemoconBatteries

    BP59-00125A4301-000103

    Samsung Service center

    Manual BP68-00630A

    Cloth-Clean BN63-01798A

    Power Cord 3903-000144

    Acce

    ssor

    iestha

    tcan

    bepu

    rchas

    edad

    dition

    ally

    HDMI/DVI cable -

    Electronics Store/Internal shopping mall

    HDMI Cable -

    S-VIDEO Cable -

    Optical Cable -

    Antenna Cable -

    Component Cables (RCA) -

    1Stereo/2RCA Cable -

    3D IR Emitter -

    3D Glasses -

  • Product Specification

    Samsung Electronics 2-7

    Accessories Item Item code RemarkAc

    cess

    ories

    thatc

    anbe

    purch

    ased

    addit

    ionall

    yReplacement Lamp -

    Electronics Store/Internal shopping mall

    PC Audio Cable -

    Audio/Video Cables -

  • 2-8 Samsung Electronics

    MEMO

  • Alignment & Adjustment

    Samsung Electronics 3-1

    3. Alignment & Adjustment3-1 Service Instruction Check items listed after changing each

    The Rear board is irremovable and supplied as a separate part in the field

    1. Software version check :After Entering the Service mode, Check the list below * S/W Notation

    "T-ORCHAUSO_0001" indicates "Orchid basic model USA ver 0001".

    2. Front LED check : In this S/M it is page 6-2-1.

    3. DMD 0x00000001 indicates DMD board bit sequence program version.

    4. Actuator Gain adjustment : See page 3-4-4.

    5. Vertical / Horizontal Position adjustment : See page 3-4-1.

    6. CCA : See page 3-16.

    7. Board LED check : Check the LED is turned on.(In the DMD Board)

    8. Tilt/Focus adjustment : See page 3-20/21/22.

    T-ORCHAUSO_00XXT-DLAMAUS5_10XXRFS...2007-00-00DMD XXXT-LEEUM-0399

    Check Items

    Replaced ItemsS/W Version Front LCD Actuator Gain V-PositionH-Position Tilt Focus

    Main Board Main Power Board

    Optical Engine DMD Board

    LAMP Front LED Assy

    Detect Board

  • Alignment & Adjustment

    3-2 Samsung Electronics

    3-2 How to Access Service Mode1. Turn off the power to put the unit into the STAND-BY mode.

    2. In order to enter the Service Mode, Press "Mute" "1 "8" "2" "POWER" button on the Remote Control.In case entry into SERVICE MODE is unsuccessful, repeat the procedures above.

    3. Initial DISPLAY State in times of Service Mode Switch overs

    4. Buttons operations within Service Mode

    OPTION CHECKSUMDDP3021 SERVICECCA(ON)DeSaturation(ON)SP Actuator CXD3815MST33X9 SDP62(IPC) SDP62(SCALER) SDP62(PE)S5H2200KS1409_TUNERSTV82X8CINEMA CCAESP

    T-ORCHAUSO_00XX T-DLAMAUS5_10XXRFS... 2007-00-00DMD XXXT-LEEUM-0399

    MENU Full Menu Display / Move to Parent MenuDirection keys / Item Selection by Moving the CursorDirection keys / Data Increase/Decrease for the Selected Item

    Source Cycles through the active input source that are connected to the unitEnter Item Selection/execution

  • Alignment & Adjustment

    Samsung Electronics 3-3

    3-3 Factory Data The underlined are items applied during the service adjustment. None of the others should be adjusted.

    1. OPTION

    No Item Range Default Remark1 Factory Reset 2 Lamp Control 0~1 Always Dynamic, Always 3 WB Reset ON/OFF OFF Initialize the White Balance value 4 EER Reset - - Clear the EEPROM 5 User Reset6 DIGITALDMD - -7 Lamp Clear - - Initialize lamp usage time. Lamp Life is set to zero 8 Lamp Life h Lamp on time counter

    9 AUTO POWER ON/OFF ON The sets turns on automatically when the power cord isplugged in 10 MUTE TIME(Video) 0~1000 440 Time which the screen will be black while switching 11 DDC Protection ON/OFF ON DDC write ON/OFF selection 12 LNA Default ON/OFF Auto LNA setting OFF/Auto selection 13 PROTECT ON/OFF ON Protection ON/OFF selection 14 WATCH DOG ON/OFF ON Watch Dog ON/OFF selection 15 WD COUNT 0 0 Count for Watch Dog event 16 DBG/RS232 SEL 0~1 RS232 Rs232/Debug 17 BUS STOP ON/OFF OFF 18 FACTORY ON/OFF ON 19 SMART DEBUG ON/OFF OFF All user settings are set to default 20 EER COUNT ON/OFF ON/OFF OFF 21 EER COUNT 0x90d0 22 LNA+ ON 23 LNA Check Count 10 24 DMDDIGITAL - - To trans the CCA data form DMD to DIGITAL25 Shop Mode ON/OFF OFF 26 Color Gamut(Wide)27 PC Ident Auto28 Hotplug On/Off ON29 Hotplug Off Hold Time 1500ms30 HDMI Mute time Oms31 DDP 3D Test 3D ready Function TEST

  • Alignment & Adjustment

    3-4 Samsung Electronics

    2. DDP3021No Item Range Default Remark1 H/V-Position 0 ~ 60 H:60/V:30 Horizontal and Vertical image adjustment2 LAMP SYNC 0~3 2 Pulse(P), Pass(T)

    3 INDEX DELAY

    4 SEQ SELECT 0~15 0x05 Sequence Selection 5 V-FLIP Flip/Nomal Normal Vertical Flip Operation 6 H-FLIP Flip/Nomal Normal Horizontal Flip Operation 7 GAMMA 0 ~ 15 [4]OEM Gamma Table Selection 8 MPC ON/OFF OFF MPC Funcion On/Off 9 Lamp Boost 0 ~ 63 15 Lamp Boost value selection

    10 Lamp Sync Delay 0~4095 120 Lamp Sync delay value selection 11 Lamp Select 0~2 Philips Philips, Osram, Ushio 12 3D GLS_Trans 1800

    13 Test Pattern (DDP) 0~18 0

    This displays the built-in pattern of the DDP3021 chip.DDP3021 drives the DMD panel, so displaying this patternmeans there is no error in the DDP3021 projection functionand the panel itself.

  • Alignment & Adjustment

    Samsung Electronics 3-5

    3. CCA

    No Item Range Default Remark1 CCA On/Off ON CCA On/Off Selection 2 Red-x 0~32768 646 Red-x measurement value using 3 Red-y 0~32768 340 Red-y measurement value4 Red-Y 0~32768 86 Red-Y measurement value5 Green-x 0~32768 295 Green-x measurement value6 Green-y 0~32768 620 Green-y measurement value7 Green-Y 0~32768 300 Green-Y measurement value 8 Blue-x 0~32768 146 Blue-xmeasurement value 9 Blue-y 0~32768 58 Blue-y measurement value

    10 Blue-Y 0~32768 53 Blue-Y measurement value using 11 White-x 12 White-y13 White-Y14 Yellow-x 15 Yellow-y16 Yellow-Y17 Cyan-x 18 Cyan-y 19 Cyan-Y20 [COOL2]DWhite_X21 [COOL2]DWhite_Y22 [COOL1]DWhite_X23 [COOL1]DWhite_Y24 [NORMAL]DWhite_X25 [NORMAL]DWhite_Y26 [WARM1]DWhite_X27 [WARM1]DWhite_Y28 [WARM2]DWhite_X29 [WARM2]DWhite_Y30 WB Spread WB adjusted value is spread to other mode

  • Alignment & Adjustment

    3-6 Samsung Electronics

    No Item Range Default Remark1 Desaturation Control ON2 [NORMAL]Red-x 0~32768 646 3 [NORMAL]Red-y 0~32768 340 4 [NORMAL]Green-x 0~32768 295 5 [NORMAL]Green-y 0~32768 620 6 [NORMAL]Blue-x 0~32768 146 7 [NORMAL]Blue-y 0~32768 58 8 [NORMAL]Cyan-x 0~32768 274 9 [NORMAL]Cyan-x 0~32768 285

    10 [NORMAL]Magenta-x 0~32768 439 11 [NORMAL]Magenta-y 0~32768 424 12 [NORMAL]Yellow-x 0~32768 571 13 [NORMAL]Yellow-y 0~32768 446 14 [sRGB]Red-x 0~32768 646 15 [sRGB]Red-y 0~32768 340 16 [sRGB]Green-x 0~32768 295 17 [sRGB]Green-y 0~32768 620 18 [sRGB]Blue-x 0~32768 146 19 [sRGB]Blue-y 0~32768 58 20 [sRGB]Cyan-x 0~32768 274 21 [sRGB]Cyan-x 0~32768 285 22 [sRGB]Magenta-x 0~32768 439 23 [sRGB]Magenta-y 0~32768 424 24 [sRGB]Yellow-x25 [sRGB]Yellow-y26 Desaturation mode Normal

    4. DeSaturation(ON)

  • Alignment & Adjustment

    Samsung Electronics 3-7

    6. SDP62

    No Item Range Default Remark1 (NR)M_NR_ON/OFF ON MAIN PICTURE NR ON/OFF 2 (NR)S_NR_ON/OFF ON SUB PICTURE NR ON/OFF 3 (NR)NR_Zeromotion_M 18 Gain control for motion compensation 4 (NR)NR_Fullmotion_M 2405 (NR)M_MAX_WEIGHT 110 MAIN NR FRAME WEIGHT6 (NR)S_MAX_WEIGHT 110 SUB NR FRAME WEIGHT7 (NR)GMV_ON ON Global Motion Vector ON/OFF 8 (NR)TH_FULLMD 39 51FLT_ON 3

    10 FLT_SP ON 11 FLT_FP OFF 12 FLT_STL 0 13 FLT_MOT 014 Spatial_Analog_TH 0 0: Vertical Interpolation(do not use directional information) 15 Ticker_Mode All on All off,Interlace only,Ecxept film,All on 16 Debuger_Mode 0 off,film,Stop,Motion,Moving,Judder,Ticker,Weigh 17 (FILM)3:2_Mode 1 3:2 PULL DWON MODE SELECTION 18 (FILM)2:2_Mode 1 2:2 PULL DWON MODE SELECTION 19 (FILM)FLM_32_22 3 20 CLK_OSD_PHASE 3 B1 OSD DATA LATCH PAHSE 21 MIX_STL_SLP 222 (M)Test Pattern 0 INPUT TEST PATTERN 23 (S)Test Pattern 0

    5. SP ActuatorNo Item Range Default Remark1 Actu Gain Control 0~175 70 Actuator Gain adjustment 2 Actu Gain Detail 0~175 70 Actuator Gain adjustment 3 Actu On/Off 0~1 ON Actuator On/Off selection 4 DB On/Off 0~1 ON 5 DB Border On / Off OFF 6 DB BP Weight - 0% 7 DB Gain 0~3 3 8 DB Aperture 0~1 open9 SB Gain 0~255 0

  • Alignment & Adjustment

    3-8 Samsung Electronics

    7. SDP62(SCALER)

    No Item Range Default Remark1 Main AUTO_PAGE_SE ROM Filter Page Select 2 Main YH_PAGE 2 YH Filter Select 3 Main YV_PAGE 7 YV Filter Select 4 Main CH_PAGE 2 CH Filter Select 5 Main CV_PAGE 2 CV Filter Select 6 (CTI)GAINU 96 CB CTI gain 7 (CTI)GAINV 96 CR CTI gain 8 (CTI)R_CHCNT_ON OFF9 (MADE)SDR_MAX_TH1 6 SDR STillFrame motion weight threshold

    10 (MADE)SDR_MAX_TH2 6 SDR STillFrame motion weight threshold 11 (MADE)ANTI_V ON MADE IPC Motion V LPF ON/OFF 12 (MADE)ANTI_H ON MADE IPC Motion H LPF ON/OFF 13 MG_ON ON 14 MM_ON OFF 15 (MADE)DE_GAIN_X1 8 MADE Gain of horizontal high frequecy region 16 (MADE)DE_GAIN_X2 16 MADE Gain of horizontal middle frequecy region 17 (MADE)DE_GAIN_Y1 16 MADE Gain of vertical region 18 (MADE)DE_MR 24 LOG SCLAE GAIN 19 (MADE)H_RTH2 8 20 (MADE)CORING_ON/O ON MADE CORING ON/OFF 21 (MADE)H_CORING_F1 6 MADE CORING Threshold 22 (MADE)H_CORING_F2 6 MADE CORING Threshold 23 (MADE)V_CORING_F3 6 MADE CORING Threshold 24 (MADE)NE_ON OFF MADE linkage NE ON/OFF 25 (MADE)SUP_LIFT ON 26 (MADE)H_FILTER1 1 MAIN H FILER1 SELECT27 (MADE)H_FILTER2 10 MAIN H FILER2 SELECT28 (MADE)V_FILTER1 4 MAIN V FILER SELECT29 DB_DEMO ON De-blocking Processing ON/OFF 30 PRE_DEMO OFF Pre-DE Processing ON/OFF 31 SP_DEMO ON Super Precision Processing ON/OFF 32 CTI_DEMO OFF CTI Processing ON/OFF 33 JR_SUB ON34 JR_DEMO ON

  • Alignment & Adjustment

    Samsung Electronics 3-9

    8. SDP62(PE)

    No Item Range Default Remark1 Test Pattern 0 OUTPUT TEST PATTERN SELECTION 2 SNI_PROC_CEP ON Contrast Enhancement ON/OFF 3 SNI_PROC_DEP ON Detail Enhancement Processing ON/OFF 4 SNI_PROC_CEA ON Contrast Enhancement ON/OFF 5 SNI_PROC_CCS ON Color Compensation Processing ON/OFF 7 SNI_PROC_MCC ON MCC Processing ON/OFF 8 SNI_PROC_CA ON Contrast Adjustment Processing ON/OFF 9 SNI_PROC_CVD ON Color Vision Deficiency Processing ON/OFF 11 SNI_BWS Adaptive BWS MODE SELECTION 12 B_RATIO 13000 Low lecel informatino for the minimum value 13 BLACK_TILT 110 Black Stretch Area 14 B_GAIN_MAX 380 Black slope gain limit 15 WHITE_TILT 240 White Stretch Area 16 GAIN_X1 20 Gain of horizontal high frequecy region 17 GAIN_X2 24 Gain of horizontal middle frequecy region 18 GAIN_Y1 16 Gain of vertical high frequecy region 19 GAIN_Y2 24 Gain of vertical middle frequecy region 20 SUP_LIFT_SEL OFF 21 BOOL_SUPP_SELX1 ON Horizontal high frequecy Shoot Shppression ON/OFF 22 BOOL_SUPP_SELX2 OFF Horizontal middle frequecy Shoot Shppression ON/OFF 23 BOOL_SUPP_SELY1 ON Vertical high frequecy Shoot Shppression ON/OFF 24 BOOL_SUPP_SELY2 ON Vertical middle frequecy Shoot Shppression ON/OFF 25 BPPL_ENH_SEL ON Amplitude scaling block gain Processing ON/OFF 26 R_MR 150 27 CORING_ON ON Post Coring ON/OFF 28 RTH2 4 Noise Detection Block Threshold2 29 NDON ON Noise Detection ON/OFF 30 WB_RED_C_COEFF 1024 31 WB_GRN_C_COEFF 1024 32 WB_BLU_C_COEFF 1024 33 WB_RED_B_COEFF 1024 34 WB_GRN_B_COEFF 1024 35 WB_BLU_B_COEFF 1024 36 R_Coring_TH1 2 Horizontal high frequecy Coring Threshold 37 R_Coring_TH2 2 Horizontal middle frequecy Coring Threshold 38 R_Coring_TH3 3 Vertical high frequecy Coring Threshold 39 R_Coring_TH4 3 Vertical middle frequecy Coring Threshold 40 H_FILTER1 5 DE horizontal high frequecy Filter selection

  • Alignment & Adjustment

    3-10 Samsung Electronics

    No Item Range Default Remark41 H_FILTER2 5 DE horizontal middle frequecy Filter selection 42 V_FILTER1 1 DE vertical high frequecy Filter selection 43 V_FILTER2 1 DE vertical middle frequecy Filter selection 44 YSUBTRACT 0 Input Y channel Setup level 45 Sub Color 62 Color gain 46 Sub Color_Offset 0 N.C 47 DNIe On/Off ON DNIe Processing ON/OFF 48 Sub Contrast 107 Brightness adjustment for the high-light parts of the screen 49 Contrast Offset 5 Standard Contrast offset 50 (M)Contrast Offset 0 N.C 51 Sub Brightness 243 Brightness adjustment for the low-light parts of the screen 52 CRR 910 YCbCr TO RGB MATRIX 53 CBG 1830 YCbCr TO RGB MATRIX 54 CRG 1820 YCbCr TO RGB MATRIX 55 CBB 1023 YCbCr TO RGB MATRIX 56 CRR_MOVIE 750 MOVIE MODE YCbCr TO RGB MATRIX 57 CBG_MOVIE 1830 MOVIE MODE YCbCr TO RGB MATRIX 58 CRG_MOVIE 1700 MOVIE MODE YCbCr TO RGB MATRIX 59 CBB_MOVIE 1023 MOVIE MODE YCbCr TO RGB MATRIX 60 LGAIN 200 Contrast Adjustment dark gain 61 UGAIN 100 Contrast Adjustment bright gain

    9. S5H2200

    No Item Range Default Remark1 Test Pattern(ALBA) 0~255 1

  • Alignment & Adjustment

    Samsung Electronics 3-11

    10. KS1409_TunerNo Item Range Default Remark1 Rf_Agc - 0x8a2 Vsb_CR_Gain - 0x002e3 Vsb_CR_K1_1_Narrow - 0x0e4 Vsb_CR_K1_1_Wide - 0x0c5 Vsb_CR_K1_2_Narrow - 0x0d6 Vsb_CR_K1_2_Wide - 0x0c7 Vsb_CR_K2_1_Narrow - 0x128 Vsb_CR_K2_1_Wide - 0x109 Vsb_CR_K2_2_Narrow 0x11

    10 Vsb_CR_K2_2_Wide 0x1011 Vsb_Eq_Ctrl1 0x030e12 Vsb_Eq_Ctrl2 0x010413 Vsb_Eq_Init_Step 0x316114 Vsb_Eq_Step 0x611115 Vsb_Ptl_Step 0x052216 Vsb_Ptl_Alpha 0x005517 Qam_Agc 0x2a3818 Qam_Eq_Step1 0x312f19 Qam_Eq_Step2 0xa8b020 Qam_Ptl_K1 0x3721 Qam_Ptl_K2 0x2c

  • 12. Cinema CCANo Item Range Default Remark1 [COOL2]DWhiteX - 267 Target Red X value for CCA2 [COOL2]DWhiteY - 269 Target Red Y value for CCA3 [COOL1]DWhiteX - 274 Target Green X value for CCA4 [COOL2]DWhiteY - 276 Target Green Y value for CCA5 [NORMAL]DWhiteX - 282 Target Blue X value for CCA6 [NORMAL]DWhiteY - 285 Target Blue Y value for CCA7 [WARM1]DWhiteX - 293 Target Cyan X value for CCA8 [WARM1]DWhiteY - 300 Target Cyan Y value for CCA9 [WARM2]DWhiteX - 310 Target Magenta X value for CCA

    10 [WARM2]DWhiteY - 269 Target Magenta Y value for CCA

    Alignment & Adjustment

    3-12 Samsung Electronics

    11. STV82X8No Item Range Default Remark1 Stereo Pilot High 0-255 0x8A2 Stereo Pilot low 0-255 0x4a 3 SAP Pilot_High - 0x1010 4 SAP Pilot_Low - 0x01 5 Melody-ON VOL 0-5 0x50 6 Melody-Off VOL 0-5 0x030e 7 Speaker Type K38 AMP Pwr(W) 10W9 Carrier Mute ON

    10 SQTH 11211 CETH 1612 Audio Delay 113 [NTP] PWM Mode 0xea14 [NTP] AMP Vol 0x1715 [NTP] DRC Thresh 0x1f

  • Alignment & Adjustment

    Samsung Electronics 3-13

    13. ESPNo Item Range Default Remark1 Dynamic Global On / Off 0~1 OnOff2 Dynamic Local On / Off 0~2 OnOff3 Dynamic Skin On / Off 0~100 OnOff4 Dynamic Strength 0~2 Low5 Dynamic Cont Gain 0~100 06 Dynamic Satu 0~1 OFF 7 Dynamic Satu Gain 0~255 128 8 Sharp Picture 0~1 ON 9 VLUT - TBD0

    10 Sharp Filter 0~2 UCF11 Sharp Picture Gain 0~255 255

    14. SERVICENo Item Range Default Remark1 H/V-Position 0 ~ 60 H:60/V:30 2 User Reset - - All user settings are set to default 3 INDEX DELAY 0 45 Index delay adjustment 4 LAMP SYNC 0 ~ 3 0 5 CCA(ON) 6 DMDDigital 7 DigitalDMD 8 Lamp Life 22h9 Lamp Clear

    10 MUTE TIME(VIDEO) - 4 11 Lamp Select - Philips 12 Actu Gain Control 0 ~ 175 68 Actuator Gain adjustment 13 Actu Gain Detail 0 ~ 175 68 Actuator Gain adjustment

  • Alignment & Adjustment

    3-14 Samsung Electronics

    3-4 Service Adjustment3-4-1 Vertical / Horizontal Position Adjustment

    1. Turn off the power to put the unit into the STAND-BY mode.

    2. In order to enter the Service Mode, Press "Mute" "1" "8" "2" "POWER" buttons on the Remote Control.

    3. Select "Service" on the first display of the Service mode menu.

    4. Select the H/V-Position for vertical and horizontal positioning by using the (Up & Down) buttons.Press the (Left or Right) buttons to adjust the screen position.

    Do not set the V-position value to 34 or 35. (Setting to these values will cause horizontal lines on the right side of the screen.)

  • Alignment & Adjustment

    Samsung Electronics 3-15

    3-4-2 CCA Adjustment Service Methods : CCA Adjustment is needed after changing a DMD board or Main board

    CCA : In DLP TV, even the same RGB color may differ depending on the light engine. CCA (Color Coordinate Adjustment) corrects the color to achieve the color accuracy. CCA performs color correction after measuring and inputting the current light engine's data on actual color coordinates for displayed Red, Green, Blue,Yellow,Cyan and White color patterns, using a color coordinate measuring equipment. At this moment, color correction is performed below.

    1) This procedure is needed if the Main Board or DMD Board are changed.2) Turn off power to put the unit into the STAND-BY mode.3) In order to enter the Service Mode, press "Mute""1""8""2""Power" buttons on the Remote Control.

    4) Select "Option" on the display of the Service mode menu5) If the DMD PCB is changed, Press the (Up or Down) button to move to DigitalDMD, then press ENTER to select.

    6) Then Press ENTER to save CCA information to the DMD board7) If the Main PCB is changed, Press the (Up or Down) button to move to DMDDigital, then press ENTER to select.

    OPTION

  • Alignment & Adjustment

    3-16 Samsung Electronics

    8) Then Press ENTER to save CCA information to the Main board

    AttentionPerforming CCA is independent on current display's resolution and input signal type if you don't measure color coordinates data.Measuring color coordinates data requires specific equipment not possessed by service personnel, that makes performing manual adjustment impossible. Adjusting CCA is applied to all the signal mode.Don't change desired value because it will be harmful to the color of the SET.

  • Alignment & Adjustment

    Samsung Electronics 3-17

    3-4-3 ACTUATOR GAIN Adjustment

    1. Before Adjustment1) Turn off the power to put the unit into the STAND-BY mode.2) In order to enter the Service Mode, Press "Mute" "1" "8" "2" "POWER" button on the Remote Control.3) Select "Service" on the first display of the Service mode menu.4) ACTUATOR GAIN1,2 Actu Gain Control or Actu Gain Detail.5) The Actuator gain setup screen will be displayed.6) Press the (Left of Right) button to adjust. check the smooth picture at it's minimum and maximum values of changing

    ,then adjust to the mean value.

    2. Making Adjustments1) As shown in the picture above, change the actuator values to eliminate saw tooth shapes.

    - To fine tune, increase the data value ensuring that you get the center between the starting and ending points of thedisappearing saw tooth shape.

    Actuator Gain 95

    Before Adjusting After Adjusting

    - Actu Gain Control : In case of controlling with Cross Pattern.

    - Actu Gain Detail : In case of controlling with Crosshatch Pattern.

    CROSSHATCH PATTERN

    CAUSTION: Actu Gain Detail is just controlled by your eye because control value doesnt appear In picture.

  • Alignment & Adjustment

    3-18 Samsung Electronics

    3-5 Software Upgrade

    1. Insert a USB drive containing the firmware upgrade into the USB Upgrade Port on the side of the TV.

    2. Press the MENU button.Press the or button to select Setup, then press the ENTER button.Press the or button to select SW Upgrade, then press the ENTER button.The message Scanning for USB... It may take up to 30 seconds. is displayed.Please be careful to not disconnect the power or remove the USB drive while upgrades are being applied.The TV will shut off and turn on automatically after completing the firmware upgrade. Please check the firmware version after the upgrades are complete.

    The firmware and upgrade process may be different by country and region.

    T-ORCHAUSO_00XXT-DLAMAUS5DMD 0x00000001(DMD sequence ver)DSP 0-0-0 (DMD DSP ver.)RFS...2007-01-17T-LEEUM-0309

  • Alignment & Adjustment

    Samsung Electronics 3-19

    3-6 Replacements & Calibration3-6-1 Tilt the Screen1. Remove the 20 point screws. Remove the Bottom cover.

    : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 (6ea): BH,+,B,M4,L12,ZPC(BLK),SWRCH18 (14ea)

    3. Turn off the power to put the unit into the STAND-BY mode.In order to enter the Service Mode, Press "Mute" "1" "8" "2" "POWER" buttons on the Remote Control.Select "DDP3021(LED)" on the first display of the Service Mode menu. Pressthe (Up or Down) buttons, then press ENTER to select. Press the(Right) button until you see the CROSSHATCH PAT-TERN.Then, adjust the screen position, by holding both of the upper corners of the DMD board.

    CROSSHATCH PATTERN

    2. Loosen the 3 points screws.Left 2 points screws

    : PWH,S,M3,L8,ZPC(YEL),SWRCH18ARight 1 points screw

    : PWH,S,M3,L7,ZPC(YEL),SWRCH18A

    Fix the safety switch on the right with tape so that theset can be turned on after removing the bottom cover.

  • Alignment & Adjustment

    3-20 Samsung Electronics

    Even when those screws are loosened, the board does not separate it can be moved within the adjustable range because thereare spring screws at the center holding it.

    When adjusting the screen, it is better for two people to work together.One person should adjust the picture position while the other person looks at the screen.If only one person is performing this adjustment, back port should be removed, and image on the screen monitored through there.

    The movement direction of the board and the picture are different.- When it is tilted to the left, the screen tilts to the right.- But, When the board is lifted upward, the screen lifted upward, too.

    When the picture adjustment is completed:First, tighten the two screws on the left of the DMD board and then slowly tighten the one screw on the bottom right.Be careful not to touch the board while tightening the screws.(When using an electric-powered screwdriver, be careful that the torque is not too high.)

  • Alignment & Adjustment

    Samsung Electronics 3-21

    3-6-2 Align the Focus

    1. Remove the DMD FAN.but don't disconnect connector

    2. Turn the knob to find best focus at the screenthe knob is black wheel under the heat sink.

  • 3-22 Samsung Electronics

    MEMO

  • 4. Exploded View & Part List

    Exploded View & Part List

    Samsung Electronics 4-1

    T0074 T0268

    T0003

    M0112 T0445

    T0082T0175

    T0059

    T0245T0910

    T0260

    T0054

    T0444

    T0443

    T0444

    T0445

    M0006

    T0210

    M0013

    T0022

    T0053

    T0937

    M0096

    T0172

    M0412

    M0014

    T0514T0130

    T0952

    T0764

    T0130

    T0129

    4-1 HLT5676SX/XAA

    Loc.No. Code No. Description Specification Q'ty SA/SNA RemarkM0006 BP63-00953A COVER-REAR 56K7(ULTRA SLIM),PS,V0,BK500, 1 S.N.AM0013 BP96-01779A ASSY COVER P-REAR 56K7(ULTRA SLIM),PS,V0 1 S.AM0014 BP94-02309A ASSY PCB MAIN HLT5676SX/XAA,L67B 1 S.AM0096 BP96-01790A ASSY COVER P-REAR BOTTOM K7(ULTRA SLIM), 1 S.AM0112 BP63-00950A COVER-FRONT 56K7(ULTRA SLIM),ABS+PMMA,HB 1 S.N.AM0412 BP96-01923A ASSY BRACKET P-PCB 56K7(ULTRA SLIM),SECC 1 S.N.AT0003 BP96-01772A ASSY COVER P-FRONT 56K7(ULTRA SLIM),ABS+ 1 S.AT0022 BP64-00641A KNOB CONTROL 56K7(ULTRA SLIM),ABS,HB,BLK 1 S.N.AT0053 BP67-00298A SCREEN FRESNEL Orchid(K780),56W, 1268mm 1 S.AT0054 BP67-00297A SCREEN LENTI Orchid(K780),56W, 1268mm x 1 S.AT0059 BP64-00643A INDICATOR LED 56K7(ULTRA SLIM),PC,CLEAR 1 S.N.AT0074 BP59-00125A REMOCON LAUREL,TM87C,Samsung 28p+EEPROM, 1 S.AT0082 BP64-00626A WINDOW LED 56K6(SLIM),PC,MILKY,SMOG 1 S.N.AT0129 BP96-01742B ASSY ENGINE P-DLP 56K7,PHILIPS,132W,E22, 1 S.AT0130 BP63-00955A COVER DUCT 56K7(ULTRA SLIM),ABS,V0,BK500 1 S.N.AT0130 BP96-01791A ASSY COVER P-TERMINAL BOARD K7,PS,V0,BK5 1 S.N.AT0175 BP96-01794B ASSY SPEAKER P 8ohm,Horn type,10W,1400/7 1 S.AT0210 BP61-01533A BRACKET-EARTH 56K7,SPTE,T0.3,NTR 1 S.N.AT0245 BP94-02310A ASSY PCB MISC-KEY CONTROL HLT5676SX/XAA, 1 S.N.AT0260 BP67-00323A MIRROR-FRONT 56K7,Glass,1230620236 1 S.AT0268 3903-000144 CBF-POWER CORD DT,US,BP3/Y,U(IEC C13-RA) 1 S.AT0443 BP96-01785A ASSY BRACKET P-SCREEN TOP 56K7(ULTRA SLI 1 S.N.AT0444 BP96-01775A ASSY BRACKET P-SCREEN SIDE 56K7(LEFT),AL 1 S.N.AT0444 BP96-01778A ASSY BRACKET P-SCREEN SIDE 56K7(RIGHT),A 1 S.N.AT0445 BP96-01944A ASSY BRACKET P-SCREEN BOTTOM 56K7(ULTRA 1 S.N.AT0445 BP96-01730B ASSY BRACKET P-SCREEN BOTTOM 56K7,AL6063 1 S.N.AT0514 BP61-01506A BRACKET-SUPPORT 56K7(ULTRA SLIM),SECC-1, 2 S.N.AT0764 BP44-01002C SMPS-DLP TV SP50K6HDX/XAA,AC/DC,90V-132V 1 S.AT0910 BP61-01513B BRACKET-REAR TOP 56K7,SECC,T1.2,NTR 2 S.N.AT0937 BP91-01138A ASSY MISC-DETECOTR S/W HLS4676,L64E 1 S.AT0952 BP63-00956A COVER DUST 56K7(ULTRA SLIM),PS,HB,BK500 1 S.N.A

  • 5-1Samsung Electronics

    Electrical Part List

    5. Electrical Part List5-1 HLT5676SX/XAA Service Item

    Loc.No. Code No. Description Specification Q'ty SA/SNAM2893 BP39-00174H LEAD CONNECTOR HLT5676SX/XAA,UL1007#22,U 1 S.AM2893 BP39-00180D LEAD CONNECTOR HLS4676SX/XAA,UL1015#18,U 1 S.AM2893 BP39-00192D LEAD CONNECTOR ORCHID,UL2464#26,UL/CSA,1 1 S.AM2893 BP39-00229C LEAD CONNECTOR ORCHID,UL1061#28,UL 1061 1 S.AM2893 BP39-00231D LEAD CONNECTOR ORCHID,UL1571#30,UL 1571 1 S.AM2893 BP39-00246B LEAD CONNECTOR ORCHID,UL1007#26,UL 1007 1 S.AM0114 BP39-00253A CBF SIGNAL ORCHID,24p/24p,UL20276,700mm, 1 S.AM2893 BP39-00258A LEAD CONNECTOR HLT5676SX/XAA,UL1061#28,U 1 S.AM2893 BP39-00259A LEAD CONNECTOR HLT5676SX/XAA,UL1061#28,U 1 S.AM2893 BP39-00260A LEAD CONNECTOR HLT5676SX/XAA,UL2835#28,U 1 S.AM2893 BP39-00261A LEAD CONNECTOR HLT5676SX/XAA,UL2547#26,U 1 S.AM2893 BP39-00263A LEAD CONNECTOR HLT5075S/XAA,UL2835#28,UL 1 S.AM2893 BP39-00264A LEAD CONNECTOR HLT5075S/XAA,UL2835#28,UL 1 S.AT0764 BP44-01002C SMPS-DLP TV SP50K6HDX/XAA,AC/DC,90V-132V 1 S.AT0049 BP47-00036A LAMP-BALLAST EUC 132D P/42,65mm,130mm,70 1 S.AT0074 BP59-00125A REMOCON LAUREL,TM87C,Samsung 28p+EEPROM, 1 S.AT0054 BP67-00297A SCREEN LENTI Orchid(K780),56W, 1268mm x 1 S.AT0053 BP67-00298A SCREEN FRESNEL Orchid(K780),56W, 1268mm 1 S.AM0014 BP94-02309A ASSY PCB MAIN HLT5676SX/XAA,L67B 1 S.AT0129 BP96-01742B ASSY ENGINE P-DLP 56K7,PHILIPS,132W,E22, 1 S.AT0003 BP96-01772A ASSY COVER P-FRONT 56K7(ULTRA SLIM),ABS+ 1 S.AM0013 BP96-01779A ASSY COVER P-REAR 56K7(ULTRA SLIM),PS,V0 1 S.AM0096 BP96-01790A ASSY COVER P-REAR BOTTOM K7(ULTRA SLIM), 1 S.AT0175 BP96-01794B ASSY SPEAKER P 8ohm,Horn type,10W,1400/7 1 S.AT0888 BP96-01795A ASSY LAMP P K780,PHILIPS 132W,E22,SVC 1 S.AT0889 BP96-01855A ASSY COLOR WHEEL P K780,SVC 1 S.AT0703 BP96-01856A ASSY DMD BOARD P K780,SVC 1 S.A

  • Samsung Electronics5-2

    MEMO

  • Troubleshooting

    Samsung Electronics 6-1

    6. Troubleshooting6-1 Checkpoints by Error Mode1. Power Light: Check the master switch (ON/OFF) and the fuse to see if they are operating.

    2. LED Blinking: See the basic LED checklist in 6-2-1.

    < Blinking Temp & Timer LED >

    < Blinking Lamp and Temp LEDs >

    Are fans running?Yes

    Yes

    Yes

    Replace DMD Board

    Check for 8Vdc atCN804 & CN805 Pin3 on DMD Board.

    Replace fan(s)

    Check CN804 pins 15&16 onthe Power board for 12VB

    No

    No

    NoReplace Power Board

    Replacethe Main board

    CN101

    Is lamp cover installed?

    Make sure lamp coverswitch is activating

    Short CN802 5&6PIN on DMD Board

    Check bosson Lamp Cover

    Replace the DMD Board

    Install lamp cover

    Yes

    Yes

    No

    No

    No

    Replace the Main Board

    No

  • Troubleshooting

    6-2 Samsung Electronics

    3. Noise:Internal noise may be caused by a foreign substance on the fan or driving device.For a DLP TV, the lamp fan, DMD board fan and color wheel are vulnerable to noise. Sometimes the connector wire around thelamp or DMD fan makes contact with the fan, while the color wheel is protected inside the module and cannot make contact withany nearby wires. However the color wheel sensor or the drive motor may cause noise by making contact with the color wheel.As the color wheel uses an air bearing system, it has a very slight possibility of creating internal noise.When irregular noise occurs for no particular reason, check the inside of the TV for any foreign substances.The DLP projection TV may cause noise as the physical screen is empty inside, causing a resonance to a particular frequency.Thus a low vibration is not a malfunction.Any 'creaking' noise is mostly from the structure of the device itself. A short, harsh noise may occur from a distortion ormalformation due to thermal expansion between the metal joints, screws and loaded parts, respectively. Any intermittent 'creaking'noise can be removed by loosening the screws.

    4. A black screen with the lamp on: Replace the DMD board.

    5. Line Pattern: Regular line patterns occur vertically or horizontally: Replace the DMD board.

    6. Voice Distortion: Replace the main or rear board.

    7. Outside Light: This is not a product malfunction, but a possible installation or human error. This occurs when the projected lightfrom the surrounding illumination reflects onto the screen. This disappears as the TV starts operating and the TV lamp getsbrighter. However, you can avoid outside light by changing the position of the TV or the installation angle.Decreasing the illumination or changing the indoor lighting may work.

    8. Screen Flip-over:Enter Factory mode in DDP3021 and perform H-Flip (flip horizontally) and V-Flip (flip vertically).The screen will flip over horizontally or vertically.

  • Troubleshooting

    Samsung Electronics 6-3

    9. Other Screen Errors: 40 Vertical lines 16 pixels wide:

    DDP3021 or BGA, DMD panel interference. Replace the DMD board or DMD Panel

    .

    Horizontal Bar or No Raster:Error in DAD2000 or DMD Panel or other DMD board problem. Replace the DMD board or DMD Panel

    Dotted Vertical Bar:Error in Rambus Dram(IC 403) or the soldering Replace the DMD board

    Beehive mosaic patterns all over the screen:Error in the TMDS Receiver (IC100) or the solderingThe H sync signals are not transferred to DDP3021. Check the Digital Board and DVI cable If there was no problem,

    Replace the DMD board

  • Troubleshooting

    6-4 Samsung Electronics

    6-1-1 Video Circuit Error Checking

    Basics:- The DDP3021 on the DMD board has a feature to display internal test patterns.- SDP62, which is an end port in the digital board, has a feature to display internal test patterns.- The rear board is the first output and the main board is the second one, followed by DMD, which is the final one.

    Diagnosis By Module1. Access Service Mode

    (In Standby mode, press "Mute", "1", "8", "2" and "Power" to turn the screen on and enter service mode)

    2. Check if there is an error in the DMD boardDDP3021 TEST PATTERN Press the right arrow key:Options of FULL WHITE, BLACK, RED, GREEN and BLUE PATTERN are displayed on the screen.If "Pattern" does not appear, this is a DMD board error.

    3. Check if there is an error in the main board before the DMD.When the DMD board has been determined to be error free based on the test patterns:FACTORY MODE SDP62 TEST PATTERN normal display: no error in the main board.If "Pattern" does not appear, you have to check a rear board first, and check a DMD Board second, next check a main

    Board.

    4. Check for a power signal from the SMPS to the main boards. (See the circuit diagram below).

  • Troubleshooting

    Samsung Electronics 6-5

    6-1-2 Flow Chart for Malfunction

    Check if DMD Fan is running?

    Can you see anythingin the screen?

    Can you see OSD menurunning in the screen?

    Can you see DigitalChannel broadcast ?

    Check Cables connected toMain Board. If necessary,replace the Main Board

    1) Check the DVI Cableconnected between the MainBoard and the DMD Board.If necessary, replace DVI Cable.

    Check Cables connected toDMD Board. If necessary, replace DMD Board.

    Check Cables connected toPower Board. If necessary, replace Power Board.

    Check Cables connected toMain Board.If necessary, Replace Main Board.

    Check if CN2Power are supplied.

    If the DLP turns on

    Check the Power Cord

    Does the LAMP turn on?

    Replace the Main Board

    Replace LAMP

    Check Cables connected toDMD Board.If necessary, replace DMD Board.

    Check Cables connected toBALLAST. If necessary, replace BALLAST.

    Yes

    Yes

    Yes

    Yes

    Yes

    Yes

    No

    No

    No

    No

    No

    No

    No

    1) DVI Cable

    2) DMD Fan2)

  • Troubleshooting

    6-6 Samsung Electronics

    6-2 Troubleshooting Procedures by Error Modes6-2-1 Installation & Connection

    : Light is On : Light is Blinking : Light is Off

    TIMER LAMP STAND BY/TEMP Indication

    Standby state. The picture will automatically appear in about 15 seconds.

    Auto Timer ON/OFF has been set and the set will automatically be turned on in about 15seconds. A cooling fan inside the set is not operating normally. Lamp cover on rear of the set is not properly shut.

    Check if the ventilation hole on the rear of the set is blocked, because if the innertemperature is too high, the power will shut off. LED Driver or Sub power is defective.

    It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. The TV has a fan to keep the inside lamp from overheating. You'll occasionally hear it working.

    6-2-2 Protect Status

    1. Attempting to turn the LED on fails repeatedlyIf turning the lamp on fails, the set automatically tries turning the LED on 3 times. If all attempts fail, all LED's on the front panel willblink. Check the LED,LED Driver and Sub power check the LED,LED Driver and Sub SMPS and replace them if necesscary.

  • Block Diagram

    Samsung Electronics 7-1

    7. Block Diagram7-1 Overall Block Diagram

    Main BoardJack Board

    USB Service jack / Wise Link

    For the Assy Code, see the service item on page 5-1.

  • Block Diagram

    7-2 Samsung Electronics

    7-2 Partial Block Diagram

    MAIN - POWER

    retliFeniL

    BridgeDi ode

    606-VBR

    Erro r Am p134AK

    itceR -reif

    MAIN &SOUND

    SNART

    RELPUOC-OTOHP1652SP

    Erro r Am p134AK

    itceR -reif

    gnihctiw S - CI

    KA5Q0765RT

    gnihctiwS- CI

    VI PER12A

    TO Sub - SM PSUSA (voltage multiplying)

    BridgeDiode

    06BS2D

    PO WER C TL

    stand- bySNART

    12V_B : 2 .0A

    6 .0 V_B : 0 .7A

    S16V_B : 2 .5A(0 .7A)

    STD 5 .0V :0 .05~ 0 .2A

    RELPUOC-OTOHP1652SP

    YALER

    7-2-1 SMPS Block Diagram

  • Block Diagram

    Samsung Electronics 7-3

    MicomS3F84BB

    Audio AMPNTP3000

    TS1 (parallel)

    TMDSTx

    Sil7170

    AV1,2,3/ Compo1,2PC/ DVI

    HDMIHDMI1

    COMPO. 1/2COMPO. 1/2

    RSpeaker

    L

    ControlPanel

    DisplayPanel

    TM blockSUB TUNER

    TUNER

    VIDEO 1/2VIDEO 1/2

    I2S from HDMI

    DTVAlbatross

    2 MPEG2 IPC

    3 ScalerAC3 -Decod

    32bit Graphic2 TS 1n1 TS out

    2ch 32bit DDR30 bit in

    30 bit out(10 bit proc.)

    FlashONENAND

    DDR MEMORYATSC ONLY(32MB*4)

    EM6A9320B1,128M bit X2

    OSD32bit

    WISE LINKWISE LINKUSB1.1

    HDMIHDMI2

    I2Sfrom Albatross+

    Audio DAPCM1754

    ADC mainCXD3815

    Component

    BT601 20bit YCbCr16bit

    YUV or RGB 4:4:430bit

    ADC &TMDS

    MST3369170Mhz

    SoundProcessorSTV8258

    I2Sto Albatross

    Audio SWTEA6422

    SPDIFout

    Monitor out

    CVBS

    Y C

    I2S to MSP4450

    YCbCr 24bit

    PC

    VIDEO SWTEA6425

    74.175MHz

    165Hz

    80MHz

    74.25MHz

    83.25MHz

    153.5MHz

    166MHz

    B1 (SDP62)2 IPC

    SCALERDNIe

    CH3

    CH1

    CH4CH2

    Air

    Cable

    VSB NIM

    DTV CVBS

    HDMI S/W

    HDMIHDMI3

    IN OUT

    RF-SPLITTER

    7-2-4 Digital board Block Diagram

  • Block Diagram

    7-4 Samsung Electronics

    7-2-5 DMD board Block Diagram

  • Wiring Diagram

    Samsung Electronics 8-1

    8. Wiring Diagram8-1 Overall Wiring

    CN102

    CN101 PMD1000

    DMD Panel

    DAD2000 CN803CN802DDP3021 CN750 CN800

    CN804

    CN100

    CN805

    CN1056

    CN1054CN1055

    CN103 CN100

    CN1006

    Dynamic Black

    Smoothe Picture

    Cover Detect

    Fan

    Fan Ballact

    Color wheel

    LED

    Blue Light

    RMC

    Key ControlSMPSFor the part information, see page 8-2.

  • Wiring Diagram

    8-2 Samsung Electronics

    8-1-2 Connect Cables

    Use LED_indicator 6p LED_Blue 3p RMC 3PCode BP39-00258A BP39-00259A BP39-00261A

    Photo

    Use Key Control 4P Ground discharge cable 1p Power 24pCode BP39-00260A BP39-00180D BP39-00174H

    Photo

    Use Inlet Ballast cable Main to DMD cableCode BP96-00972A BP39-00264A BP39-00192D

    Photo

    Use DVI cableCode BP39-00253A

    Photo

    The code number of cable(Lead-connector) can be changed, see "5 Chapter. Electrical Part List."

  • Wiring Diagram

    Samsung Electronics 8-3

    8-2 Main Board LayoutOptions are deleted on the ATSC only Model.

  • Wiring Diagram

    8-4 Samsung Electronics

    8-2-1 Power Board Connector PinCN811Connecting Power to Main Board

    Pin Name PIN No. Pin Name

    STD5V 1 2 N.C

    GND 3 4 S16V

    STD5V 5 6 GND

    GND 7 8 S16VPOWER_SW 9 10 GND

    A6.0V 11 12 A6.0V

    GND 13 14 GND

    D12V 15 16 D12V

    GND 17 18 GND

    D12V 19 20 D12V

    GND 21 22 GND

    GND 23 24 D12V

  • Wiring Diagram

    Samsung Electronics 8-5

    8-2-2 Main Board Connector Pin

    CN1001

    Pin No. Pin Name

    1 GND

    2 GND

    3 12VB

    4 12VB

    5 GND

    6 SDA-M1

    7 SCL-M1

    8 GND

    9 S5V

    10 GND

    11 70VB

    12 GND

    Pin No. Pin Name

    1 -L_OUT

    2 +L_OUT

    3 -R_OUT

    4 +R_OUT

    CN1005Pin No. Pin Name

    1 GND

    2 RXD0

    3 TXD0

    4 3.3VA

    CN103 CN100Pin Name PIN No. Pin Name

    STD5V 1 2 N.C

    GND 3 4 16VB

    STD5V 5 6 S_GND

    GND 7 8 S14.5VBPOWER_SW 9 10 S_GND

    5.7VB 11 12 5.7VB

    GND 13 14 GND

    12VB 15 16 12VB

    GND 17 18 GND

    12VB 19 20 12VB

    GND 21 22 GND

    GND 23 24 12VB

  • Wiring Diagram

    8-6 Samsung Electronics

    CN1006PIN No. Pin Name PIN No. Pin Name PIN No. Pin Name

    1 TMDS_TX0+ 9 TMDS_TX1+ 17 TMDS_TX2+

    2 TMDS_TX0- 10 TMDS_TX1- 18 TMDS_TX2-

    3 GND 11 GND 19 GND

    4 TMDS_TXC+ 12 NC 20 DLP_SYNCVAL5 TMDS_TXC- 13 NC 21 MD_nRESET

    6 SCL_DDP 14 NC 22 GND

    7 NC 15 LAMP_TXn_1 23 DDP_READY

    8 NC 16 LAMP_Rx 24 PWRGOOD

    Pin No. Pin Name

    1 IR

    2 GND

    3 5VA

    CN1054Pin No. Pin Name

    1 3.3VA

    2 SDA0

    3 SCL0

    4 TEST

    5 RESETn

    6 GND

    7 POWER-SW

    CN1051

    CN1055Pin No. Pin Name

    1 5VA

    2 Key-PWR

    3 GND

    4 LED_TIMER

    5 LED_LAMP

    6 LED_STB

    Pin No. Pin Name

    1 GND

    2 KEY1

    3 KEY2

    CN1056

  • PCB Diagram

    Samsung Electronics 9-1

    9. PCB Diagram9-1 Power Board

    GT805

    CN801

    CN811

    9-1-1 Assy Power Board

    DC Power Supply(Supplies DC power to the main PCB and the sub power board.)

    9-1-2 Names & Roles of Key Parts

    * CNP801 : Supplies power to the sub power board.* CN811 : Supplies power to the main board.* GT805 : Anti-lightning wire connected to the main board. The anti-lightning wire should be installed for safety purposes.

  • PCB Diagram

    9-2 Samsung Electronics

    9-2 Main Board

    CN9 CN17CN15 CN16 CN4 CN2

    CN23

    CN5 CN20

    CN1001

    CN1056

    CN1054

    CN1055

    CN103 CN100

    CN1006

    9-2-1 Assy Main Board

    All Digital Video Processing OSD / Menu Reset Switch (Reset to the CPU)

    9-2-2 Names & Roles of Key Parts

    * CN103 : The power(+5V, +12V) supply to the DMD Board. * CN1006: DMD board control signal and TMDS Signal connection.* CN1001: Speaker cable connection.* CN1056 : Key control signal.* CN1054 : Remote control signal.* CN1055 : Indicator LED signal.* CN100: power supply from SMPS.

  • PCB Diagram

    Samsung Electronics 9-3

    9-3 Jack Board9-3-1 Assy Jack Board

    Analog Video Input Analog Audio Input 3D Ready Jack

  • PCB Diagram

    9-4 Samsung Electronics

    9-4 DMD Board

    CN102

    CN101

    PMD1000

    DMD Panel

    DAD2000

    CN803 CN802

    DDP3021

    CN750 CN800CN804

    CN100

    CN805

    9-4-1 Assy DMD Board

    Controls the lamp (ON/OFF) Drives the color wheel motor Drives the panel

    9-4-2 Names & Roles of Key Parts

    * CN100 : The DVI cable terminal. This receives the image data from the main board.* CN101 : This sends signals to the Actuator * CN102 : This receives the power from the main board.* CN750 : This sends Color Wheel signal.* CN800 : This receives Color Wheel sensor signal.* CN802 : This sends FAN power. (8V)* CN803 : This sends FAN power. (8V)* CN804 : This sends SCI signal to balast.* CN805 : This receives temp error signal and cover detect signal.* DMD PANEL : This is panel (type x )* DDP3021 : This processes the DMD drive and the signals.* PMD1000 : This supplies the DMD Board power.* DAD2000 : This supplies DMD reset signals.

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    10. Schematic Diagram

    Samsung Electronics

    Schematic Diagram

    10-1

    10-1 Main Board10-1-1 Main Board-1This Document can not be used without Samsungs authorization.

    PowerSignal

  • Schematic Diagram

    10-2 Samsung Electronics

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    2626

    KLC_GEPM

    27272828

    ADS

    DNG

    14141515

    C.N

    V2.1

    16161717

    CNYS

    NE/DILAV

    18181919

    7ATAD

    2

    ANL_ROF_V9

    6ATAD

    2020A262VI722SVND

    001UT

    1

    W/S_TUPNI

    SBVC

    10101111

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    1212

    V3.3

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    BV5

    BV3.3

    6211CFn01V05

    EN006P23BIC5101DB

    B

    mhoK727701RW01/1

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    BV3.1

    mho330001AR

    W61/1

    1 2

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    7001LHu1

    mho01801R

    mhoK2.13801R

    W01/1

    V61Fn0014801C

    mhoK9.3

    8701R

    W01/1

    V05Fu74

    9901C

    42SS7001D

    V91

    8301R mho0

    mhoK019801RW01/1

    W01/1mhoK01

    4801R

    9211CFn001

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    LTC_LPS

    )4(DOP_ST)3(DOP_ST)2(DOP_ST)1(DOP_ST)0(DOP_ST

    )7:0(DOP_ST

    A_LCSA_ADS

    KLC_DOP_ST

    T_SBVC_M

    SBVC_UT_M

    T_SBVC_M

    DLV_DOP_ST

    TSRn_UT

    FIS_UT

    )7(DOP_ST)6(DOP_ST)5(DOP_ST

    10-1-2 Main Board-2This Document can not be used without Samsungs authorization.

    PowerSignal

  • Samsung Electronics

    Schematic Diagram

    10-3

    LANIMRET

    )RETTIMSNART RI D3 ROF( D10

    95D

    1095

    CD

    S3C

    30G

    THC

    DS

    3C30

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    W01/1mho0010261R

    10pF

    10pF

    C17

    59C

    1759

    0461RmhoK22

    HTG03C3SDC9601DW01/1

    4981Rmho72

    W01/1

    RLZ

    5.6B

    -TE

    -11

    RLZ

    5.6B

    -TE

    -11

    D11

    38D

    1138

    mho07781R

    10pF

    10pF

    C17

    72C

    1772

    D10

    90D

    1090

    CD

    S3C

    30G

    THC

    DS

    3C30

    GTH

    W01/1mho0013551R

    D11

    01D

    1101

    CD

    S3C

    30G

    THC

    DS

    3C30

    GTH

    D10

    75D

    1075

    CD

    S3C

    30G

    THC

    DS

    3C30

    GTH

    9

    1DNGM2DNGM

    3DNGM4DNGM

    D10

    78D

    1078

    CD

    S3C

    30G

    THC

    DS

    3C30

    GTH

    87

    97

    8

    08

    18 28

    38 48

    58 68

    86

    96

    7

    07

    17 27

    37 47

    57 67

    77

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    16 26

    36 46

    56 66

    76

    94

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    15 25

    35 45

    55 65

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    04

    14 24

    34 44

    54 64

    74 84

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    33 43

    53 63

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    93

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    32 42

    52 62

    72 82

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    31 41

    51 61

    71 81

    91

    A20-91-BJU201NC

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    D11

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    mho0749161R

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    9461CV61Fu01

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    3C30

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    D11

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    mho07271R

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    4291CFn001

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    D10

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    THC

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    3C30

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    D10

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    CD

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    3C30

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    D11

    04D

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    CCV_CDD_CP

    D10

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    3C30

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    W01/1mhoK51

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    D10

    76D

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    R16

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    D10

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    W01/1mhoK51

    6981R

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    D10

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    3C30

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    V52Fn0013771C

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    30G

    THC

    DS

    3C30

    GTH

    D11

    02D

    1102

    C17

    58C

    1758

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    THC

    DS

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    D11

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    C17

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    mho570361R

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    91D

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    THC

    DS

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    GTH

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    CD

    S3C

    30G

    THC

    DS

    3C30

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    9951R mho001W01/1

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    CD

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    D10

    88D

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    11D

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    mho0012561R

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    D10

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    THC

    DS

    3C30

    GTH

    10pF

    10pF

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    mhoK229361R

    mhoK7.4

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    12D

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    THC

    DS

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    75oh

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    CD

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    THC

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    3C30

    GTH

    D11

    16D

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    THC

    DS

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    GTH

    D10

    97D

    1097

    CD

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    30G

    THC

    DS

    3C30

    GTH

    D11

    10D

    1110

    mhoK010981R

    BV3.3

    4551R mho001W01/1

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    W01/1

    3781R

    7011DB

    6311DB2.6ZLR

    mho0

    V61Fu0010391C

    8981Rmho022

    2981RmhoK01

    W01/1

    7571CFn001

    V52

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    KCEHC_CCV_BSUFFONO_WPBSU

    NA_BSU

    PA_BSU

    NI_L_2PMOC

    NI_R_1PMOC

    KCAJ_TUO_R_ROTINOM

    SBVC_2VA

    Y_1S

    KCAJ_RI_D3

    RI_D3KCAJ_RI_D3

    GALF_WP_D3NE_WP_D3

    R_NA_BSU

    KCAJ_TED-2S

    C_1S

    KCAJ_TED-2PMOC

    NI_R_CP

    KCAJ_GUBED_232SR_XR

    KCAJ_TED-2V

    R_NA_BSUR_PA_BSU

    NI_L_IMDH

    KCAJ_TED-1V

    NI_L_1VA

    NI_CNYSV_CP

    NI_L_2VA

    NI_L_1PMOC

    TUO_FIDPS

    KCAJ_GUBED_232SR_XT

    SBVC_1VA

    KCAJ_TED-1S

    NI_R_1VA

    NI_R_2VA

    NI_B_CP

    NI_R_dnuoS_CP

    bP_2PMOCrP_2PMOC

    NI_R_2PMOC

    NI_L_dnuoS_CP

    KCAJ_GUBED_232SR_XTKCAJ_GUBED_232SR_XR

    LCS_CDD_CP

    Y_2PMOC

    rP_1PMOCbP_1PMOC

    Y_1PMOC

    NI_R_IMDH

    KCAJ_TED-1PMOC

    TUO_ROTINOMKCAJ_TUO_L_ROTINOM

    ADS_CDD_CPNI_CNYSH_CP

    NI_G_CP

    NI_TED_CP

    C_2SY_2S

    CY_ROTINOM

    TUO_ROTINOM

    TUO_L_ROTINOM

    KCAJ_TUO_R_ROTINOM

    TUO_ROTINOMTUO_ROTINOM

    GUBED_232SR_XTGUBED_232SR_XR

    NI_L_2PMOC

    TED-2PMOC

    bP_2PMOCbP_2PMOC

    Y_2PMOC Y_2PMOC

    NI_R_2PMOCNI_R_2PMOC

    NI_L_IMDHNI_L_IMDH

    NI_R_IMDHNI_R_IMDH

    SBVC_ROTINOM

    NI_L_1PMOCNI_L_1PMOC

    rP_1PMOCrP_1PMOC

    bP_1PMOCbP_1PMOC

    Y_1PMOCY_1PMOC

    NI_R_1PMOC NI_R_1PMOC

    rP_2PMOC rP_2PMOC

    KCAJ_TED-2PMOC

    NI_L_2PMOC

    C_2S C_2S

    TED-2S

    NI_L_2VANI_L_2VA

    KCAJ_TED-2V

    NI_R_2VANI_R_2VA

    TED-2V

    SBVC_2VA SBVC_2VA

    KCAJ_TUO_L_ROTINOM

    TUO_R_ROTINOM

    KCAJ_TED-1PMOC TED-1PMOC

    Y_1SY_1S

    C_1SC_1S

    TED-1SKCAJ_TED-1S

    NI_L_1VA NI_L_1VA

    KCAJ_TED-1V

    NI_R_1VA NI_R_1VA

    TED-1V

    SBVC_1VA SBVC_1VA

    Y_2S Y_2S

    KCAJ_TED-2S

    10-1-3 Main Board-3This Document can not be used without Samsungs authorization.

    PowerSignal

  • Schematic Diagram

    10-4 Samsung Electronics

    NOITPO 2K

    GNIHCTIWS_VA

    NOITPO 2K

    NOITPO 2K

    6381R mhoK19091C Fu7.4V01

    5381R mhoK1

    4381R mhoK1

    V01Fu7.48091C

    V01Fu7.47091C

    mhoK13381R6091C Fu7.4V01

    8281R mhoK1V01

    Fu7.41091C

    1L45

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    6

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    CN9

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    223R

    3242

    2R1R

    5262

    RDDALCS

    72ADS

    82

    SV3

    512TUOR

    613TUOL

    713TUOR

    816R

    915R

    PAC2

    4R0212

    1DNG

    5L01

    6L1121

    1TUOL31

    1TUOR2TUOL

    41

    6961CFu001

    V61

    4601CID2246AET

    8901DB A003S2102ZPM

    Hu3.34201L

    mhoK19381R2191C Fu7.4

    V01

    1191C Fu7.4V01

    85NI

    9PCCV

    mhoK18381R

    1TUOADS2

    CCV02

    2NI34

    LCS

    3NI56

    4NI

    BUS7

    11DNG

    218TUO

    317TUO

    416TUO

    5TUO51

    4TUO6171

    3TUO

    2TUO8191

    09x0

    7401CID5246AET

    1NI1

    6NI01

    R15

    89R

    1589

    4.7K

    ohm

    4.7K

    ohm

    mho06651R

    1661R

    mho0015751R

    mho001

    5561R

    7071C

    V61Fu01

    0801DBB

    mho001

    5311D

    BV9

    EN106J12CIC

    11-ET-B21ZLR

    4481CFu001

    V52 V52Fn0014681C

    V05Fn1

    5881C

    mho0013481R

    mho0012481R

    7381R mhoK1

    V01Fu7.40191C

    0381R

    4091C Fu7.4V01

    mhoK1

    mhoK1

    V01Fu7.43091C

    2091C Fu7.4V01

    9281R

    R15

    69R

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    75oh

    m75

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    mho0010751R

    9161C Fu01V61

    V52Fn0015171C

    mho0012461R

    D11

    26D

    1126

    CD

    S3C

    30G

    THC

    DS

    3C30

    GTH

    4.7K

    ohm

    4.7K

    ohm

    R15

    55R

    1555

    BV21

    CD

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    30G

    THC

    DS

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    GTH

    D11

    25D

    1125

    3751Rmho0

    2351CFn001

    V52

    0861R mho001

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    6081CFu001

    V52

    4281Rmho0

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    V61Fu0014871C

    4.7K

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    ohm

    R16

    51R

    1651

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    9351R mho001

    mho04461R

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    V61

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    mho0017551R

    R15

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    ohm

    8561R mho0

    4851Rmho001

    2661CFn001

    V52

    2381R

    mho0016071R

    mhoK1

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    V01Fu7.45091C

    mho001

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    7771R

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    R15

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    D11

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    D11

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    1761R

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    D11

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    4701DBEN106J12CIC

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    1NI1

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    R15

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    V52Fn0012551C

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    1 I

    2

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    NI_R_1VA

    NI_R_1PMOC

    NI_R_2PMOC

    NI_L_2VA

    NI_L_dnuoS_CP

    NI_L_1PMOC

    NI_L_2PMOC

    DNUOS_ADS

    DNUOS_LCS

    NI_L_IMDH NI_R_IMDH

    PF80M871AB5501CI

    L_NIAM

    R_NIAM

    NI_R_dnuoS_CP

    NI_R_2VA

    NI_L_1VA

    L_EDIS

    R_EDIS

    TEDS_EDISTEDV_EDIS

    SBVC_EDIS

    Y_EDIS

    C_EDIS

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    NI_C_NIAM

    C_1S

    Y_2S

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    Y_1S

    Y_EDISC_EDIS

    SBVC_EDIS

    SBVC_VTD

    CY_ROTINOM

    1B_LCS

    1B_ADS

    SBVC_1VA

    SBVC_2VA

    1B_LCS

    1B_ADS

    SBVC_UT_M

    SBVC_ROTINOM

    NI_SBVC_NIAM

    10-1-4 Main Board-4This Document can not be used without Samsungs authorization.

    PowerSignal

  • Samsung Electronics

    Schematic Diagram

    10-5

    89x0

    5183DXC

    CI raen ecalP

    GNICILS NOITPAC ROF

    4961CFn001

    DADVA_V8.1

    1371CFn001

    mho022W01/1

    V61

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    8351RWS_BV8

    mho228061R

    mho575061R

    mho0016061R

    V61Fu001

    Fn074V61

    8751C

    5371C

    V61

    6271CFn074

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    Fn0018271C

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    5101Q

    mhoK17251R

    V61

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    9701DB

    V61Fn0743071C

    EN106J12CIC8801DB

    EN106J12CIC

    V52Fn001

    mhoK1

    3451R

    9271C

    4101Q2811ASK

    E

    1

    B2

    C

    3

    BV3.31

    23

    45

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