sapphire now: improve your supply chain with cloud-based electronic data interchange
DESCRIPTION
Presentation at SAPPHIRE NOW Madrid in 2012, by Nils Stock and Frank RulandTRANSCRIPT
Improve Your Supply Chain with Cloud-Based Electronic Data Interchange
Nils Stock, Freudenberg Sealing Systems and Frank Ruland, SAP AGSAPPHIRE NOW Madrid, 2012
© 2012 SAP AG. All rights reserved. 2
Improved inter-enterprise collaboration is crucial in a global supply chains there a way to make the box on this
Business Networks facilitate electronic inter-enterprise collaboration between trading partners
SuppliersBuyers
BusinessNetwork
© Freudenberg Sealing Technologies GmbH & Co. KG 33
Projekt „SAIL“„Synchronized Applications - Integrated Landscape“
How to Improve Your Supply Chain with Cloud-Based Electronic Data Interchange
Nils StockHead of Technology Consulting Corporate Processes & Information Management
Freudenberg Sealing Technologies
© Freudenberg Sealing Technologies GmbH & Co. KG 4
Freudenberg GroupCorporate ProfileBusiness AreaSeals and Vibration Control Technology
Business AreaNonwovens
Business Area Household Products
Business AreaSpecialties and Others
Business Areas
Freudenberg Sealing Technologies Europe
NOK-Freudenberg China
Seals and VibrationControl TechnologyUSA
VibracousticEurope
BurgmannIndustries
Dichtomatik
Business Areas
Nonwovens
Freudenberg FiltrationTechnology
Freudenberg PolitexNonwovens
Business Areas
Household Products
Business Areas
Chemical Specialities
NOK Mechatronics
IT-Services
New Technologies
Business Areas
Services
© Freudenberg Sealing Technologies GmbH & Co. KG 5
10% 9%
Automotive
General Industry
FST Business Development 2011By industry and business areas
Key Figures 2011
Sales: 1,667.5 Million EUR
Employees: 12,634
Production sites: 45
© Freudenberg Sealing Technologies GmbH & Co. KG 6
Project was started in 2007 to implement harmonized and standardized core business processes in one integrated application system
Expected benefits:
SAIL Project A Strategic Direction to more Effectively Manage our Business in the Future!
Improve overall customer satisfaction to meet future business requirements
Reach faster lead times trough automating standard business transactions
Enable product traceability through unique master data
Reduce working capital (e.g. inventories)
Save time through avoided manual interfaces for consolidation
Speed up communication
Integrate acquisitions and partner productions more easily
Reduce long-term migration and Software maintenance efforts
Raise transparency within FDS group
© Freudenberg Sealing Technologies GmbH & Co. KG 77
ERP Systems EDI D2P (Austria) TXP
45
DFP (France) OWN
365
D3T (Spain) OWN
37
DIP (Italy)
TXP + AI 135
DSP (DE, Nordic) TXP 1065
Non SAP(UK)
OWN 30(CZ)
OWN 3(Integral)
OWN 54(Lederer) OWN
25
Corteco Group (GER, IT, FR) TXP + PI
Initial System Landscape before SAIL project
© Freudenberg Sealing Technologies GmbH & Co. KG 8
Italy
Austria
Spain
TXP
Suppliers, Others
Customer 3
Customer 2
Customer 1
Suppliers, Others
Germany
France
Czech Republic
UK
Initial Situation prior to SAIL project
Integral
Lederer
TXP
OWN
OWN
OWN
OWN
OWN
AI
TXP
OWN
Customer N
• • •
© Freudenberg Sealing Technologies GmbH & Co. KG 9
EDI Platform ConsolidationQuick and reliable communication essential for customer satisfaction
Definition of the
relevant standard
ERP processes
Create Functional Mapping for each
ERP process
Create ERP
Profiles based on
each Functional Mapping
Start inbound
tests based on existing
EDI messages
Validate
inbound tests
Start outbound
tests based on created inbound
deliveries
Validate
outbound
tests
Pilot Implementation
Two basic conditions
Clear and planable Cost structure
Specific mapping knowledge to stay within our organization
© Freudenberg Sealing Technologies GmbH & Co. KG 10
Suppliers, Others
Customer 3
Customer 2
Customer 1
Suppliers, Others
Consolidated Landcape after SAIL Implementation
Customer N
• • •
Germany
Italy
Spain
Austria
Czech
France
Lederer
UK
Integral
HH + SWS
RHM + BER
OBW
SAP EDIPlatform
Customer Processes (11)
Inbound Outbound
ORDERS DELINS ORDRSP DESADV
SEQJIT EDLNOT SHPMNT INOVIC
ORDCHG REMADV
SBWAP
Supplier Processes (7)
Inbound Outbound
ORDRSP DESADV ORDERS DELINS
INOVIC GSVERF EDLNOT
© Freudenberg Sealing Technologies GmbH & Co. KG 1111
Mapping in detail – SAP System SAIL
business partner
DGP
ERP-Profile
IDO
C
Field 1
Field 2
Field …
Plant
Field …
Field 3
Me
tafo
rma
t
Field A
Field C
Field …
Field B
Plant
Field Z37
DELINSinbound
BP-Profile
Partner AEDI Message
Indiviual Mapping
IDOC_INPUT_DELINS
Mapping toolis used to make a individual mapping in SAP
Unload.Point
EDI Guide
© 2012 SAP AG. All rights reserved. 12RKT
ER
PSAP Information Interchange OnDemandSolution architecture
AR
CH
IVIN
G
EA
I m
idd
lew
are
(S
AP
PI,
etc
.)S
AP
II X
ML
<->
In-h
ouse
form
at
sFTP
etc.
CUSTOMER
ORDERS SAP II XML
DESADV SAP II XML
INVOIC SAP II XML
Customers
Suppliers, Others
VAN
OFTP
FTP
direct classic
EDI
AL
L E
DI M
ES
SA
GE
FO
RM
AT
S (
ED
IFA
CT,
A
NS
I X.1
2, O
det
te, e
tc.
© Freudenberg Sealing Technologies GmbH & Co. KG 13
Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12 Jul-12 Aug-12 Sep-120
20,000
40,000
60,000
80,000
100,000
120,000
9,925 9,519 10,499
32,409 33,77837,819
72,157
88,183
108,342 105,999
94,354 95,055
Tra
nsa
ctio
ns
Transaction Message Volumeabout 5000 transactions / working day and 60% of the annual Sales
© Freudenberg Sealing Technologies GmbH & Co. KG 14
Managing an EDI platform not core business of FST
Clear and planable Cost structure
One Technical connection, SAP took care of the rest
Specific mapping knowledge still within our organization
Easy On-boarding of additional customers
Transparency and reliablity we were looking for
Main decision points
© Freudenberg Sealing Technologies GmbH & Co. KG 1515
Take your time on the process defintion
Involve your business partners early
Pay attention to your Master Data
Put a strong focus on upfront testing
Ensure enough ressource for the Go Live
But also mind the pitfalls It is not as easy as it sounds
© Freudenberg Sealing Technologies GmbH & Co. KG 1616
Thank you for your attention.
© 2012 SAP AG. All rights reserved. 17
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