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Connect - Contact - Control Ø64 44.5 123 A 20.en Circular Connectors Series G Series GM

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Series G Series GM A 20.en Connect - Contact - Control 123

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Page 1: Schaltbau_A_20e

Connect - Contact - Control

Ø64

44.5

123

A 20.en

IndexCircular Connectors Series G Series GM 1Modular connector system: G and GM Series 2Features 2Applications, Variants, Standards 3Shell size, contact arrangement 3Overview 10G18 series 16G28 series 20G42 series 26G57 series 32GM42 series 40GM57 series 42Crimp contacts 44Derating curves 45Assembly instructions G Series 47Assembly instructions GM Series 48Assembly instructions contacts 48Mounting holes 49Electrical Components and Systems forRailway Engineering and Industrial Applications 50

Circular Connectors Series G Series GM

Page 2: Schaltbau_A_20e

2

Our G and GM Series connectors are of rugged design providing high-performance reliability and maximun safe-ty in harsh environments. Their modular design lets you build the right connector for every application quickly and easily . Sealed to IP54 and IP67 respectively, our G and

Metal shells: Series G18, G28, G42, G57Series G connectors come in 4 shell sizes and a variety of contact arrangements (2 to 48 contacts). The shells made of aluminium die-cast alloy and featuring bayonet or threaded coupling are highly resistant to shock, vibration and the harsh environmental conditions the connector is subjected to.

Modular design: The modular design of the G and GM Series lets you

build many different plug and socket configurations to fit your application:● Customized and cost-effective realisation of your

application.● Variety of configurations, e.g. plugs and right-angle

plugs, receptacles and cable-connecting receptac-les and their flange mount versions

Materials:Contacts: ● High-quality spring-loaded wiping

contacts ensure a low contact resistance that does not deteriorate due to the constant pressure of the springs.

● Contact finish: galvanically silver plated and passivated contacts. Gold plated contacts on request.

● Series G: Solder lugs, crimped connections, and screw-type clamping units

● Series GM: Solder lugs and crimped connections

● Crimp contacts are removableInserts: ● Series G:

High-temperature thermoset● Series GM:

High-temperature thermoset, thermo-plastic

Shells: ● Series G: Aluminium die-cast alloy, hammer-tone enamelled: noncorrosive, impact resistant, shock-, dust-, and splash-proof

● Series GM: Polyamide-6, noncorrosive, impact resistant, dustproof and sealed against pressurised water, UL-listed

G18 and G28 Series connectors

Modular connector system: G and GM Series

Features

Interchangeable inserts:Contact inserts are completely interchangeable bet-ween plug and receptacle shell at any time. Thus the fully insulated female inserts can always be mounted on the live part irrespective of the shell.

Polarization: Male and female inserts feature five different key po-sitions max. which provide fool-proof orientation and polarization of connector components. This allows the unmistakable connection of 5 connectors of similar type but for different voltages to one and the same piece of equipment.

GM Series circular connectors are dustproof, pressure proof and water protected. They are also resistant to the effects of most acids and alkalis as well as the extremes of temperature.

Thermoplastic shells: Series GM42, GM57Series GM connectors are available in 2 shell sizes and with contact arrangements of 8 up to 64 contacts. The connectors feature threaded coupling and are sealed to IP67. The shells are made of Polyamide-6. The contact inserts are partly identical with the ones of the G Series, in addition to that, however, there is the option of an insert with 64 contacts.

Page 3: Schaltbau_A_20e

3

Series G18● Shell size G18 reflects the size of the contact

insert which has a diameter of 18 mm● Contact arrangement: 3, 4, 5, 8 or 12 pole con-

nector without protective earthing contact (PE)

Series G28● Shell size G28 reflects the size of the contact

insert which has a diameter of 28 mm● Contact arrangement: 2, 3, 4, 5, 6, and 7 pole con-

nector with PE or 5, 12, 16 and 24 pole connector without PE

Series G42● Shell size G42 reflects the size of the contact

insert which has a diameter of 42 mm● Contact arrangement: 3, 4, 6, 6+2, 8, 10, 12, 14, 20

pole connector with PE or 24 pole connector without PE

Series G57● Shell size G57 reflects the size of the contact

insert which has a diameter of 57 mm● Contact arrangement: 4, 16, 24, 32, 48 pole con-

nector with PE or 4+5 pole connector without PE

Series GM42● Shell size GM42 reflects the size of the contact

insert which has a diameter of 42 mm● Contact arrangement: 6+2, 10, 12, 14, 20 and 64

pole connector with PE

Series GM57● Shell size GM57 reflects the size of the contact

insert which has a diameter of 57 mm● Contact arrangement: 4, 16, 32, and 48 pole con-

nector with PE

Applications, Variants, Standards

ApplicationsG Series connectors are specifically designed for applica-tions where reliability under difficult conditions is paramount. The hammer-toned enamelled aluminium die-cast shell makes the connector resistant to a wide range of stresses as they occur in public transport, mining and metallurgy, the marine, construction site, and power plant equipment industries, as well as the environmental and food and bev-erage sectors.

GM Series connectors are the cost-effective alternative for situations that allow the use of a plastic connector and may benefit from the added degree of protection that comes along with it.

VariantsIn this catalogue only stock items are presented. Do you need a variant such as a connector with a different layout? Do not hesitate to contact us! Maybe the connector you are looking for is among our many special designs. If not, we also deliver connectors manufactured to customer requirements. In this case, however, minimum order quantities apply.

Shell size, contact arrangement

G42 and G57 Series connectors GM42 and GM57 Series connectors

Standards Electrical and mechanical characteristics of connectors to IEC 60512, IEC 61984 Degree of protection in compliance with IEC 60529 Material flammability rating: UL 94-V0

Page 4: Schaltbau_A_20e

4

Specifications

Connector type Series G18Number of contacts 3 pole 4 pole 5 pole 8 pole 12 pole

Contact arrangement

5

7 2

5 4

7 21

2

34

5 86 3

1

5 4

7 212

11

10

9

8

76 5

4

3

21

Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view 5

7 2

5 4

7 21

2

34

5 86 3

1

5 4

7 212

11

10

9

8

76 5

4

3

21

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512) 25 V 25 V 25 V 25 V 25 V

Key positions (polarization) 5 5 3 5 2Contacts

Maximum rated current of individual contact, see also page 44 3 x 16 A 4 x 16 A 5 x 7.5 A 8 x 16 A 12 x 7.5 A

Outer diameter of contact/ Contact type/size (crimp contacts)

∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mmA

∅ 1.58 mm

PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)

---------

---------

---------

---------

---------

Wire section and rated current of individual contactSolder contacts:

0.50 mm² /AWG 200.75 mm² ... 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12

---------

16 A

---------

16 A

7.5 A (socket)7.5 A (pin)

------

---------16 A

7.5 A (socket)7.5 A (pin)

------

Crimp contacts:0.50 mm² /AWG 200.75 mm² ... 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 124.00 mm² /AWG 106.00 mm² /AWG 9

------------------

------------------

------------------

7.5 A10 A16 A16 A

------

------------------

Screw-type contact:2.50 mm² /AWG 12 --- --- --- --- ---

Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54 IP54 IP54 IP54 IP54

Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21

Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 5,000 5,000

Contact retention (crimp contacts) --- *** --- *** --- *** > 75 N --- ***

MaterialsShellsInsertsFlammability ratingSeals

Aluminium die-cast alloyPolyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts

BrassCopper wrought alloy

AgAg (Au on request)

* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert

Page 5: Schaltbau_A_20e

5

Specifications

Series G282 pole + PE 3 pole + PE 4 pole + PE 5 pole 5 pole + PE 6 pole + PE 7-pole + PE

5 2

PE

5 27

PE4

6

3

1

PE

4

6

3

1

7

4

6

3

1

7

PE

4

5

6

3

2

1

PE

4

5

6

3

2

1

7

PE

5 2

PE

5 27

PE4

6

3

1

PE

4

6

3

1

7

4

6

3

1

7

PE

4

5

6

3

2

1

PE

4

5

6

3

2

1

7

PE

230 V/400 V PE contact

230 V/400 VPE contact

230 V/400 VPE contact

42 V 230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact

5 5 5 5 5 5 5

2x 27.5 A 3 x 26 A 4 x 25 A 5 x 23 A 5 x 23 A 6 x 22 A 7 x 20 A

∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mmB

∅ 3 mm∅ 2.3 mm

---

∅ 3 mm∅ 2.3 mm

---

∅ 3 mm------

---------

∅ 3 mm------

∅ 3 mm------

∅ 3 mm

H

---------

27.5 A

---------

27.5 A

---------

27.5 A

---------

27.5 A

---------

27.5 A

---------

27.5 A

---------

27.5 A

------------------

------------------

------------------

------------------

------------------

------------------

7.5 A10 A16 A

27.5 A35 A35 A

27.5 A 27.5 A --- --- --- --- ---< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C

IP54 IP54 IP54 IP54 IP54 IP54 IP54

-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21

5,000 5,000 5,000 5,000 5,000 5,000 5,000

--- *** --- *** --- *** --- *** --- *** --- *** > 75 N

Aluminium die-cast alloyPolyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

BrassCopper wrought alloy

AgAg

Page 6: Schaltbau_A_20e

6

Specifications

Connector type Series G28 continued Series G42Number of contacts 12 pole 16 pole 24 pole 3 pole + PE 3 pole + PE

Contact arrangement

98 7 6

5

4

32112

11

1015 14

1316

98 7 6

5

4

32112

11

102423

22212019 18

1716

1514

13121110

9 8 7654

321

PE

64 1

PE

9

6 3

Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view 9

8 7 65

4

32112

11

1015 14

1316

98 7 6

5

4

32112

11

102423

22212019 18

1716

1514

13121110

9 8 7654

321

PE

64 1

PE

9

6 3

Rated voltage (IEC 60038)Pollution degree 3 (IEC 60512)

42 V 42 V 42 V 230 V/400 VPE contact

230 V/400 VPE contact

Key positions (polarization) 5 5 5 5 5Contacts

Maximum rated current of individual contact, see also page 44 12 x 16 A 16 x 16 A 24 x 7.5 A 3 x 63 A 3 x 20 A

Outer diameter of contact /Contact type/size (crimp contacts) ∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mm ∅ 6 mm ∅ 3 mm

PE-contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)

---------

---------

---------

∅ 6 mm------

∅ 3 mm------

Wire section and rated current of individual contactSolder contacts:

0.50 mm² /AWG 200.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5

---------

27.5 A---------

---------

27.5 A---------

7.5 A (socket)7.5 A (pin)

---------------

------------------

80 A

------------

35 A------

Crimp contacts:0.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9

---------------

---------------

---------------

---------------

---------------

Screw-type contacts --- --- --- --- ---

Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54 IP54 IP54 IP54 IP54

Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21

Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 5,000 5,000

Contact retention (crimp contacts) --- *** --- *** --- *** --- *** --- ***

MaterialsShellsInsertsFlammability ratingSeals

Aluminium die-cast alloyPolyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

Aluminium die-cast alloyPolyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts

BrassCopper wrought alloy

AgAg

BrassCopper wrought alloy

AgAg

* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert

Page 7: Schaltbau_A_20e

7

Specifications

Series G42 continued Series G42/GM424 pole + PE 6 pole + PE 6 pole + PE 8 pole + PE 24 pole 6+2 pole + PE 10 pole + PE

PE

4

3 2

1

PE

6

54

3 2

1

PE

11

9

7

6 3

2

PE

11

9

7

6 3

218

353231302928272625242322

15141312111098765

2

6 5

43

2

1

P1 P2

PE

12

3

456

7

8

910

PEPE

4

3 2

1

PE

6

54

3 2

1

PE

11

9

7

6 3

2

PE

11

9

7

6 3

218

353231302928272625242322

15141312111098765

2

6 5

43

2

1

P1 P2

PE

12

3

456

7

8

910

PE

230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact 42 V 500 V

PE contact500 V

PE contact

5 5 5 5 5 5 5

4 x 63 A 6 x 63 A 6 x 20 A 8 x 20 A 24 x 10 A 8 x 25 A 10 x 25 A

∅ 6 mm ∅ 6 mm ∅ 3 mm ∅ 3 mm ∅ 1.58 mm ∅ 3 mmH

∅ 2.3 mm

∅ 6 mm------

∅ 6 mm------

∅ 3 mm------

∅ 3 mm------

---------

------H

∅ 3 mm

------------------

80 A

------------------

80 A

------------

35 A------

------------

35 A------

---------

16 A---------

---------------------

---------

27.5 A---------

---------------

---------------

---------------

---------------

---------------

10 A16 A

27.5 A35 A50 A

---------------

--- --- --- --- --- --- ---

< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C

IP54 IP54 IP54 / IP67 IP54 / IP67 IP54 / IP67 IP54 / IP67 IP54 / IP67

-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21

5,000 5,000 5,000 5,000 5,000 5,000 5,000

--- *** --- *** --- *** --- *** --- *** > 75 N --- ***

Aluminium die-cast alloyPolyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

BrassCopper wrought alloy

AgAg

BrassCopper wrought alloy

AgAg

Page 8: Schaltbau_A_20e

8

Specifications

Connector type Series G42/GM42 continued Series GM42Number of contacts 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PE

Contact arrangement

PE

11

1012

9

7

6

5 4

3

218

12

3

456

7

8

910

1112

1314

PE

20191817 16

1514

13

7

43

1211

12

56

89

10

PE

PE

62 63 64

59 50

584243444560

57412324254661

56402210112647

553921911227

382082

28

54371973413

533618651429

52351716153048

513433323149

Contact identification marked on insert:

Pin insert: Rear viewSocket insert: Front view PE

11

1012

9

7

6

5 4

3

218

12

3

456

7

8

910

1112

1314

PE

20191817 16

1514

13

7

43

1211

12

56

89

10

PE

PE

62 63 64

59 50

584243444560

57412324254661

56402210112647

553921911227

382082

28

54371973413

533618651429

52351716153048

513433323149

Rated voltage (IEC 60038)Pollution degree 3 (IEC 60512)

230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact

25 V / 3x 230 V/400 VPE contact

Key positions (polarization) 5 5 5 5Contacts

Maximum rated current of individual contact, see also page 44 12 x 25 A 14 x 16 A 20 x 10 A 64 x 10 A

Outer diameter of contact /Contact type/size (crimp contacts)

∅ 3 mmH

∅ 2.3 mmB

∅ 1.58 mmA

∅ 1.6 mmG

PE contact *Diameter solder contactsDiameter screw-type contactContact type/size (crimp contacts)

∅ 3 mm---H

∅ 3 mm---H

∅ 3 mm---H

∅ 1.6 mm---G

Wire sections and rated current of individual contactSolder contacts:

0.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5 35 mm² /AWG 1

---------

35 A---------

------

27.5 A------------

------

16 A------------

---------------------

Crimp contacts **:0.50 mm² /AWG 200.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² / AWG 9

---10 A16 A

27.5 A35 A50 A

7.5 A10 A16 A

27.5 A35 A35 A

7.5 A10 A16 A16 A

------

7.5 A10 A16 A16 A

------

Screw-type contacts --- --- --- ---

Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54/IP67 IP54/IP67 IP54/IP67 IP67

Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21

Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 500

Contact retention (crimp contacts) > 75 N > 75 N > 75 N > 40 N

MaterialsShellsInsertsFlammability ratingSeals

Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts

BrassCopper wrought alloy

AgAg

* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert

Page 9: Schaltbau_A_20e

9

Specifications

Series G57/GM57 Series G57 Series G57/GM57 Series G57 Series G57/GM57 Series G57/GM574 pole + PE 4+5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PE

4

2

PE

1

3

3

8

947 6

2

511 2

345

6910111213 14

16

1720

21

PE

1 2345

678

910111213 14

1516

171819

20

21222324

PE

27

21201918

17

2223242526

3031 293228

161514

13121110

9 87654

321

PE

10123

45 6 7 8

9

111213141516171819 20 21 22

23242526

2728294830

40

313233343536

37 38 39

41424344

454647

PE

4

2

PE

1

3

3

8

947 6

2

511 2

345

6910111213 14

16

1720

21

PE

1 2345

678

910111213 14

1516

171819

20

21222324

PE

27

21201918

17

2223242526

3031 293228

161514

13121110

9 87654

321

PE

10123

45 6 7 8

9

111213141516171819 20 21 22

23242526

2728294830

40

313233343536

37 38 39

41424344

454647

PE

230 V/400 VPE contact

25 V 230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact

230 V/400 VPE contact

5 5 5 5 5 5

4 x 100 A 4 x 50 A 5 x 35 A 16 x 20 A 24 x 20 A 32 x 16 A 48 x 7.5 A

∅ 10 mm ∅ 8 mm ∅ 3 mm ∅ 3 mm ∅ 3 mm ∅ 1.58 mmA

∅ 2.3 mm B

∅ 10 mm------

---------

∅ 3 mm------

∅ 3 mm------

∅ 3 mm---H

∅ 3 mm---H

------------50 A80 A

110 A

------------

50 A------

---------

35 A---------

---------

35 A---------

---------

35 A---------

------

27.5 A------------

---------------------

------------------

------------------

------------------

------------------

------------------

7.5 A10 A16 A16 A

------

7.5 A10 A16 A

27.5 A35 A35 A

--- --- --- --- --- --- ---

< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ

> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ

-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C

IP54 IP54 / IP67 IP54 IP54 / IP67 IP54 / IP67 IP54 / IP67

-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21

5,000 5,000 5,000 5,000 5,000 5,000

--- *** --- *** --- *** --- *** > 75 N > 75 N

Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset

UL 94-V0Perbunane, neoprene

BrassCopper wrought alloy

AgAg

Page 10: Schaltbau_A_20e

10

Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert

Shell part 2 Shell part 1 Contact ProtectionInsert

OVE

RVI

EW

G28

Plu

gG

18 P

lug

T18-xCable support sleeve

(Page 16)G18 ST

Plug(Page 16)

G18 STKPlug, short

(Page 16)

G18 E-xP/LPin inserts(Page 19)

G18 E-xS/LSocket inserts

(Page 19)

G18 E-8P/CPin insert(Page 19)

G18 E-8S/CSocket insert

(Page 19)

G18 VKProtection cap, plug

(Page 18)

SAC-x,xx-Ag Pin(Page 44)

BAC-x,xx-Ag Socket(Page 44)

BS-A Filler plug(Page 44)

T28-xCable support sleeve

+G28 SH

Cable clamp(Page 22)

G28 STPlug

(Page 20)

G28 ST M42Plug

(Page 20)

G28 WS90° plug(Page 20)

G28 E-xP/LPin insert(Page 25)

G28 E-xS/LSocket insert

(Page 25)

G28 E-xP/SPin inserts(Page 25)

G28 E-xS/SSocket inserts

(Page 25)

G28 E-7P/CPin insert(Page 25)

G28 E-7S/CSocket insert

(Page 25)

G28 VKProtection cap, plug

(Page 24)

SBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-B Filler plug(Page 44)

G18 WS90° plug(Page 16)

G28 WS M4290° plug(Page 21)

G28 AD Pg21Adapter(Page 24)

G28 IKInsulating cover

(Page 24)

Page 11: Schaltbau_A_20e

11

Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1

Protection Insert Contact Shell part 2Shell part 1

OVER

VIEW

G18 R

eceptacleG

28 Receptacle

G28 VDProtection cap, receptacle

(Page 24)

G18 E-xP/LPin inserts(Page 19)

G18 E-xS/LSocket inserts

(Page 19)

G18 E-8P/CPin insert(Page 19)

G18 E-8S/CSocket insert

(Page 19)

SAC-x,xx-Ag Pin(Page 44)

BAC-x,xx-Ag Socket(Page 44)

BS-A Filler plug(Page 44)

G18 KDCable-connecting receptacle

(Page 17)

G18 DFFlange mount receptacle

(Page 17)

G18 DDReceptacle with hinged lid

(Page 17)

T18-xCable support sleeve

(Page 16)

G18 DU Pg9G18 DU Pg16 G18 DU M16

Backshell for surface mounting(Page 18)

G18 DU Wi Pg9 G18 DU Wi M16

Backshell 45° for surface mounting(Page 18)

G18 VDProtection cap, receptacle

(Page 18)

SBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-B Filler plug(Page 44)

G28 KDCable-connecting receptacle

(Page 21)

G28 KFCable-connecting receptacle

with flange(Page 21)

G28 DFFlange mount receptacle

(Page 22)

G28 DK M42Flange mount receptacle

(Page 22)

G28 DDReceptacle with hinged lid

(Page 23)

T28-xCable support sleeve

+G28 SH

Cable clamp(Page 22)

G28 DU Pg16Backshell for surface mounting

(Page 23)

G28 DU Wi Pg16Backshell 45° for surface

mounting(Page 23)

G28 E-xP/LPin inserts(Page 25)

G28 E-xS/LSocket inserts

(Page 25)

G28 E-xP/SPin inserts(Page 25)

G28 E-xS/SSocket inserts

(Page 25)

G28 E-7P/CPin insert(Page 25)

G28 E-7S/CSocket insert

(Page 25)

G28 IKInsulating cover

(Page 24)

Page 12: Schaltbau_A_20e

12

Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert

Shell part 2 Shell part 1 Contact ProtectionInsert

OVE

RVI

EWG

57 P

lug

G42

Plu

g

T42-xCable support sleeve

+G42 SH

Cable clamp(Page 27)

G42 STPlug

(Page 26)

G42 WS90° plug(Page 26)

G42 VKProtection cap, plug

(Page 30)

G57 TR-46Bell-shaped cable sleeve

+G57 KT/xx-yyParts of clamp

+G57 DI-xx

Sealing ring(Page 37)

G57 ST TrPlug

(Page 32)

G57 WS Tr90° plug(Page 32)

G57 E-xP/LPin inserts(Page 38)

G57 E-xS/LSocket inserts

(Page 38)

G57 E-xP/CPin inserts(Page 38)

G57 E-xS/CSocket inserts

(Page 38)

G57 VKProtection cap, plug

(Page 36)

T42-xCable support sleeve

+G57 SH

Cable clamp(Page 37)

G57 ST KtPlug

(Page 33)

G57 WS Kt90° plug(Page 33)

G42 WS Tg90° plug(Page 26)

G42 VK KeProtection cap, plug

(Page 30)

G42 GKProtection cap, plug

(Page 30)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

G57 ST TgPlug

(Page 32)

G57 WS Tg90° plug(Page 33)

G57 GKProtection cap, plug

(Page 36)

G42 E-xP/LPin inserts(Page 31)

G42 E-xS/LSocket inserts

(Page 31)

G42 E-xP/CPin inserts(Page 31)

G42 E-xS/CSocket inserts

(Page 31)

Page 13: Schaltbau_A_20e

13

Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1

Protection Insert Contact Shell part 2Shell part 1

OVER

VIEWG

42 Receptacle

G57 R

eceptacle

G42 VDProtection cap, receptacle

(Page 30)

G42 VD TgProtection cap, receptacle with

trapezoidal thread(Page 30)

G42 E-xP/LPin inserts(Page 31)

G42 E-xS/LSocket inserts

(Page 31)

G42 E-xP/CPin inserts(Page 31)

G42 E-xS/CSocket inserts

(Page 31)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

G42 KDCable-connecting receptacle

(Page 27)

G42 KFCable-connecting receptacle

with flange(Page 27)

G42 DFFlange mount receptacle

(Page 28)

G42 DDReceptacle with hinged lid

(Page 28)

T42-xCable support sleeve

+G42 SH

Cable clamp(Page 27)

G42 DU Pg21G42 DU M25

Backshell for surface mounting(Page 29)

G42 DU Wi Pg21G42 DU Wi M25

Backshell 45° for surface mounting

G57 KD Tr / G57 KF TrCable-connecting receptacle/with

flange (Page 34)

G57 DDReceptacle with hinged lid

(Page 36)

G57 VDProtection cap, receptacle

(Page 37)

G42 DF TgFlange mount receptacle

(Page 28)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

G57 E-xP/LPin inserts(Page 38)

G57 E-xS/LSocket inserts

(Page 38)

G57 E-xP/CPin inserts(Page 38)

G57 E-xS/CSocket inserts

(Page 38)

G57 DF TgFlange mount receptacle with trapezoidal thread (Page 35)

G57 DFFlange mount receptacle

(Page 35)

G57 KD Kt / G57 KF KtCable-connecting receptacle/with flange - for cable support sleeve

(Page 34 / 35)

G57 TR-46Bell-shaped cable sleeve

+G57 KT/xx-yyParts of clamp

+G57 DI-xx

Sealing ring(Page 37)

T42-xCable support sleeve

+G42 SH

Cable clamp(Page 27)

Page 14: Schaltbau_A_20e

14

Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert

Shell part 2 Shell part 1 Contact ProtectionInsert

OVE

RVI

EWG

M57

Plu

gG

M42

Plu

g

GM42 ST Pg29Plug

(Page 39)

GM42 SFPlug

(Page 39)

GM42 VKProtection cap, plug

(Page 41)

GM42 VS Pg29Cable gland

(Page 40)

GM42 RD Pg21Adapter

+M3 VPg21

Cable gland(Page 40)

GM57 VS Pg36Cable gland

(Page 42)

GM57 ST Pg36Plug

(Page 42)

GM57 VKProtection cap, plug

(Page 43)

G57 E-xP/LPin inserts(Page 43)

G57 E-xS/LSocket inserts

(Page 43)

G57 E-xP/CPin inserts(Page 43)

G57 E-xS/CSocket inserts

(Page 43)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

G42 E-xP/LPin inserts(Page 41)

G42 E-xS/LSocket inserts

(Page 41)

G42 E-xP/CGM42 E-64P+PE/C

Pin inserts(Page 41)

G42 E-xS/CGM42 E-64S+PE/C

Socket inserts(Page 41)

Page 15: Schaltbau_A_20e

15

Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1

Protection Insert Contact Shell part 2Shell part 1

OVER

VIEWG

M42 R

eceptacleG

M57 R

eceptacle

GM42 VDProtection cap, receptacle

(Page 41)

GM57 VDProtection cap, receptacle

(Page 43)

GM42 KDCable-connecting receptacle

(Page 39)

GM42 DFFlange mount receptacle

(Page 40)

GM42 VS Pg29Cable gland

(Page 40)

GM42 RD Pg21Adapter

+M3 VPg21

Cable gland(Page 40)

GM57 DFFlange mount receptacle

(Page 42)

GM42 WGBackshell 90° for surface

mounting(Page 40)

G42 E-xP/LPin inserts(Page 41)

G42 E-xS/LSocket inserts

(Page 41)

G42 E-xP/CGM42 E-64P+PE/C

Pin inserts(Page 41)

G42 E-xS/CGM42 E-64S+PE/C

Socket inserts(Page 41)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket

(Seite 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin

(Page 44)

BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket

(Page 44)

BS-A Filler plugBS-B Filler plug

(Page 44)

G57 E-xP/LPin inserts(Page 43)

G57 E-xS/LSocket inserts

(Page 43)

G57 E-xP/CPin inserts(Page 43)

G57 E-xS/CSocket inserts

(Page 43)

Page 16: Schaltbau_A_20e

16

Art.-Nr.: 1-1410-279444

Art.-Bez.: G18 WS Winkelstecker

Ø37

53

77.3

Art.-Bez.: T18-.. Kabeltülle

Art.-Nr.: 1-2410-197...

Cab

le Ø

50

Ø21

Art.-Bez.: G18 ST Stecker

Art.-Nr.: 1-1410-279433

Art.-Bez.: G18 STK Stecker

Art.-Nr.: 1-1410-133325

Ø37

72

Ø37

49

Reduced scale diagrams / dimensions in mm

G18 ST Plug G18 STK Plug, short

Shell part 1

Shell part 1

Shell part 2

G18 WS 90° plug

T18-X Cable support sleeve Series G18

Series G18

Series G18

Note:The cable support sleeve is for use with the plugs G18 ST, G18 STK, and G18 WS as well as the receptacle G18 KD.

Ordering code Cable diameter [mm]

T18-7,5 7.5

T18-8,5 8.5

T18-9,5 9.5

T18-10,5 10.5

T18-11,5 11.5

T18-13 13.0

T18-14,5 14.5

Page 17: Schaltbau_A_20e

17

Art.-Nr.: 1-1410-279422

Art.-Bez.: G18 KD Kabeldose

Ø30

.6

70

Art.-Bez.: G18 DD Dose mit Klappdeckel

Art.-Nr.: 1-1410-182986

25

38

28

Ø4.5

48

Ø29

Ø18

.5

Art.-Bez.: G18 DF Dose mit Flansch

Art.-Nr.: 1-1410-279400

Ø26

Ø18

.5

29

18.6

38

28

Ø4.5

Reduced scale diagrams / dimensions in mm

Shell part 1

G18 DF Flange mount receptacle

Shell part 1

G18 DD Receptacle with hinged lid

Shell part 1

G18 KD Cable-connecting receptacle

Series G18

Series G18

Series G18

Page 18: Schaltbau_A_20e

18

Art.-Bez.: G18 VD Verschlussdeckel für Dosen

Art.-Nr.: 1-1410-154696

19Ø38.5

Chain

Art.-Bez.: G18 DU Pg16 Dosenuntersatz

Art.-Nr.: 1-1410-279455

40

40

Ø29

.5

M4

38

Ø4.

5

38

50

40

28

28

Pg9, Pg16 or M16

Pg9, Pg16 or M16

Art.-Nr.: 1-1410-980973

Art.-Bez.: G18 Du Wi Dosenuntersatz gewinkelt

M4

38

48

28

28

40

Ø4.

5

Pg9 or M16

Art.-Bez.: G18 VK Verschlusskappe f. Stecker

Art.-Nr.: 1-2410-589309

115

Ø30

.5

Reduced scale diagrams / dimensions in mm

Shell part 2

Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.

G18 DU Wi Pg9, G18 DU Wi M16 Backshell 45° for surface mounting

Shell part 2

G18 VK, G18 VD Protection caps

Protection

G18 DU Pg9, G18 DU Pg16, G18 DU M16 Backshell for surface mounting

G18 VK Protection cap for plugs G18 VD Protection cap for receptacles

Ordering code Thread

G18 DU Pg9 Pg size Pg9

G18 DU Pg16 Pg size Pg16

G18 DU M16 Metric size M16

Ordering code Thread

G18 DU Wi Pg9 Pg size Pg9

G18 DU Wi M16 Metric size M16

Series G18

Series G18

Series G18

Note G18 VD:For this article minimum order quantities apply. So, please contact us.

Note:45° backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.The flange mounted receptacle and 45° backshell are sealed to IP54..

Page 19: Schaltbau_A_20e

19

Art.-Bez.: G18 E-8P/L Kontakteinsatz

Art.-Nr.:1-1410-279353

863

1

54

72

Ø20.5

E

C D

B

A

Art.-Nr.:1-1410-279342

Art.-Bez.: G18 E-8S/L Kontakteinsatz

86 3

1

5 4

7 2

Ø20.5

E

CD

B

A

Reduced scale diagrams / dimensions in mm

G18 E-3P/4P/5P/8P/12P Pin insert 3/4/5/8/12 pole G18 E-3S/4S/5S/8S/12S Socket insert 3/4/5/8/12 pole

Inserts

Pin insert G18 E-8P/L Socket insert G18 E-8S/L

Connector type G18 SeriesNumber of contacts 3 pole 4 pole 5 pole 8 pole 12 poleContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

5

7 2

5 4

7 2 12

34

5 86 3

1

5 4

7 212

11

10

9

8

76 5

4

3

21

Ordering codePin inserts - solder contacts Socket inserts - solder contactsPin inserts - crimp contacts Socket inserts - crimp contacts

G18 E-3P/L G18 E-3S/L

--- ---

G18 E-4P/L G18 E-4S/L

--- ---

G18 E-5P/L G18 E-5S/L

--- ---

G18 E-8P/L G18 E-8S/LG18 E-8P/C * G18 E-8S/C *

G18 E-12P/L G18 E-12S/L

--- ---

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512) 25 V 25 V 25 V 25 V 25 V

Key positions (polarization) 5 5 3 5 2

Contacts **Maximum rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)

3x 16 A

∅ 1.58 mm---

4x 16 A

∅ 1.58 mm---

5x 7.5 A

∅ 1.58 mm---

8x 16 A

∅ 1.58 mmType A

12x 7.5 A

∅ 1.58 mm---

* If implemented accordingly, the 8 pole insert for crimp contacts is intermateable with the 3 pole and 4 pole insert for solder contacts** For detailed information on individual contacts see page 44

Series G18

Page 20: Schaltbau_A_20e

20

Ø49.2

78

114

41

33.6

Ø4.5

94

Ø49.241

Ø4.5

33.6

46

94

33.6

41

M42x1.5

Ø4.5

Reduced scale diagrams / dimensions in mm

Note:This plug can only be used with the corresponding receptacle G28 DK M42. The mated con-nector is sealed to IP67.

G28 ST Plug

Shell part 1

G28 ST M42 Plug with thread M42x1.5

Shell part 1

G28 WS 90° plug

Shell part 1

Series G28

Series G28

Series G28

Page 21: Schaltbau_A_20e

21

100

33.6

41Ø4.5

41

30

46

36

100

Ø4.5

Ø4.5

33.6

Ø51

79

114

33.6

41

Ø4.5

M42x1.5

4641

Reduced scale diagrams / dimensions in mm

G28 WS M42 90° plug with thread M42x1.5

Shell part 1

G28 KD Cable-connecting receptacle

Shell part 1

G28 KF Cable-connecting receptacle with flange

Shell part 1

Series G28

Series G28

Series G28

Note:This plug can only be used with the corresponding receptacle G28 DK M42. The mated connector is sealed to IP67.

Page 22: Schaltbau_A_20e

22

44.5 Ø4.5

46

36

Ø37

31.5

5

1-1411-307016

G28 DF Tg Dose mit Flansch Trapezgewinde

Artikel-Nummer:

Artikel-Bezeichnung:

42

30

Ø36

46

36

M42x1.5 Ø5.55

Cable

Ø

Ø29

55

33.6

Ø20

41.6

Reduced scale diagrams / dimensions in mm

G28 DF Flange mount receptacle

Shell part 1

G28 DK M42 Flange mount receptacle with thread M42x1.5 and protection cap

Shell part 1

Note: This receptacle can only be used with the correspond-ing plug G28 ST M42 or G28 WS M42. The mated connector is sealed to IP67.

Front view (without cap)

T28-x, G28 SH Cable support sleeve, Cable clamp

Shell part 2

Figure ACable support sleeve T28-x

Figure BCable clamp G28 SH

Ordering code Cable diameter [mm] Figure

T28-10/13 10 ... 13 Fig. A

T28-13/16 13 ... 16 Fig. A

T28-16/18,5 16 ... 18,5 Fig. A

T28-18,5/20,5 18,5 ... 20,5 Fig. A

T28-20,5/22 20,5 ... 22 Fig. A

G28 SH 20 Fig. B

Series G28

Series G28

Series G28

Note:Cable support sleeve and cable clamp are for use with the plugs G28 ST, G28 ST M42, G28 WS and G28 WS M42 as well as the receptacles G28 KD and G28 KF.

Page 23: Schaltbau_A_20e

23

64846 36 4xØ4.5

M4

46

36

Pg1651

Pg16

Ø4.5

54

M4

6.5

46 36

36

6.5

46

69

Pg16

Pg16

61.5

Ø37

111

46

36

Ø4.5

50

5.5

29

71.5

Reduced scale diagrams / dimensions in mm

G28 DU Wi Pg16 Backshell 45° for surface mounting

Shell part 2

G28 DD Receptacle with hinged lid

Shell part 1

G28 DU Pg16 Backshell for surface mounting

Shell part 2

Series G28

Series G28

Series G28

Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The knockout entries are designed for steel conduit thread (Pg) termination and high-strength cable glands.The flange mounted receptacle and backshell are sealed to IP54.

Page 24: Schaltbau_A_20e

24

24

Ø46.5 Ø39

Ø42.2

Ø39.3

35.5

Ø37

25

Ø40

Pg21

8

M33x132

Ø3.5

7.5

±0.1

16

Ø5.4

6.4

Ø6.4

4.8

Reduced scale diagrams / dimensions in mm

ProtectionG28 VK Protection cap for plugs G28 VD Protection cap for receptacles

G28 VK, G28 VD Protection caps

G28 AD Pg21 Adapter

Shell part 2

ProtectionG28 IK Insulating cover

G28 IK Insulating cover Series G28

Series G28

Series G28

Note: The insulating cover is used for protecting the screw-type terminals of the following contact inserts:

● G28 E-2P+PE/S, G28 E-2S+PE/S ● G28 E-3P+PE/S, G28 E-3S+PE/S

Note: The adapter for size Pg21 cable glands is for use with the following plugs:

● G28 ST, G28 ST M42 ● G28 WS, G28 WS M42

Page 25: Schaltbau_A_20e

25

45

6

31

7 PE

2

B C

DE

A

Ø30.5

A

BC

D E

Ø30.5

4 5

6

31

7PE

2

G28 Pin insert 2+PE/3+PE/4+PE/5/5+PE/6+PE/7+PE/12/16/24 pole G28 Socket insert

Inserts

Pin insert G28 E-7P/L Socket insert G28 E-7S/L

Connector type G28 SeriesNumber of contacts 2 pole + PE 3 pole + PE 4 pole + PE 5 pole 5 pole + PEContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

5 2 5 274

6

3

1

4

6

3

1

7

4

6

3

1

7

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contactsPin inserts, screw-type contacts Socket inserts, screw-type contacts

G28 E-2P+PE/L G28 E-2S+PE/L

--- ---

G28 E-2P+PE/S G28 E-2S+PE/S

G28 E-3P+PE/L G28 E-3S+PE/L

--- ---

G28 E-3P+PE/S G28 E-3S+PE/S

G28 E-4P+PE/L G28 E-4S+PE/L

--- ------ ---

G28 E-5P/L G28 E-5S/L

--- ------ ---

G28 E-5P+PE/L G28 E-5S+PE/L

--- ------ ---

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact 42 V 230 V / 400 V

PE contact

Key positions (polarization) 5 5 5 5 5Contacts **

Max. rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)

2x 27.5 A∅ 2.3 mm

---

3x 26 A∅ 2.3 mm

---

4x 25 A∅ 2.3 mm

---

5x 23 A∅ 2.3 mm

---

5x 16 A∅ 2.3 mm

---PE contact ***

Diameter solder contactsContact type/size (crimp contacts)Diameter screw-type contacts

∅ 3 mm---

∅ 2.3 mm

∅ 3 mm---

∅ 2.3 mm

∅ 3 mm------

---------

∅ 3 mm------

Connector type G28 SeriesNumber of contacts 6 pole + PE 7 pole + PE 12 pole 16 pole 24 poleContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

4

6

3

15 2

4

6

3

1

75 212

11 10 98

7

6543

2

116 15

1413

1211 10 9

8

7

6543

2

1 2423

22212019 18

1716

1514

13121110

9 8 7654

321

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contactsPin inserts, screw-type contacts Socket inserts, screw-type contacts

G28 E-6P+PE/L G28 E-6S+PE/L

--- ------ ---

G28 E-7P+PE/L G28 E-7S+PE/LG28 E-7P+PE/C* G28 E-7S+PE/C*

--- ---

G28 E-12P/L G28 E-12S/L

--- ------ ---

G28 E-16P/L G28 E-16S/L

--- ------ ---

G28 E-24P/L G28 E-24S/L

--- ------ ---

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact

230 V / 400 V PE contact 42 V 42 V 42 V

Key positions (polarization) 5 5 5 5 5Contacts **

Max. rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)

6x 22 A∅ 2.3 mm

---

7x 20 A∅ 2.3 mm

Typ B

12x 16 A∅ 1.58 mm

---

16x 16 A∅ 1.58 mm

---

24x 7.5 A∅ 1.58 mm

---PE contact ***

Diameter solder contactsContact type/size (crimp contacts)Diameter screw-type contacts

∅ 3 mm------

∅ 3 mmTyp H

---

---------

---------

---------

* If implemented accordingly, the 7 pole insert for crimp contacts is intermateable with the 2 ... 6 pole inserts for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Series G28

Page 26: Schaltbau_A_20e

26

Ø64.2

119

44.5

55

Ø4.5

> 97

Ø64

.255

55145.2

44.5

Ø4.5

> 97

55

55145.2

44.5

65

Ø4.5

Tr60

x3

Reduced scale diagrams / dimensions in mm

G42 ST Plug

Shell part 1

G42 WS 90° plug

Shell part 1

G42 WS Tg 90°plug with trapezoidal thread

Shell part 1

Serie G42

Series G42

Series G42

Note:This plug can only be used with the corresponding receptacle G42 DF Tg. The mated connector is sealed to IP67.

Page 27: Schaltbau_A_20e

27

138.5

44.5

55

Ø4,5

138.5

44.5

55

Ø4.5

3360

50 Ø4.5

Ø30

53

44.5

65

Ø40

cable-Ø

Reduced scale diagrams / dimensions in mm

T42-x, G42 SH Cable support sleeve, Cable clamp

Shell part 2

G42 KD Cable-connecting receptacle

Shell part 1

G42 KF Cable-connecting receptacle with flange

Shell part 1

Figure ACable support sleeve T42-x

Figure BCable clamp G42 SH

Ordering code Cable diameter [mm] Figure

T42-14/18 14 ... 18 Fig. A

T42-18/22 18 ... 22 Fig. A

T42-22/26,5 22 ... 26.5 Fig. A

T42-26,5/31 26.5 ... 31 Fig. A

G42 SH 30 Fig. B

Series G42

Series G42

Series G42

Note:Cable support sleeve and cable clamp are for use with the plugs G42 ST, G42 WS and G42 WS Tg as well as the receptacles G42 KD, G42 KF and also G57 KD Kt and G57 KF Kt.

Page 28: Schaltbau_A_20e

28

60

50

50

33

Ø5.1

Tr60x3

Ø4.5

54

41.5

6050

89

60

50

50

33

Ø4.5

Reduced scale diagrams / dimensions in mm

Shell part 1

G42 DD Receptacle with hinged lid

G42 DF Flange mount receptacle

Shell part 1

G42 DF Tg Flange mount receptacle with flange and trapezoidal thread

Shell part 1

Series G42

Series G42

Series G42

Note:This receptacle can only be used with the corresponding plug G42 WS Tg. The mated connector is sealed to IP67.

Page 29: Schaltbau_A_20e

29

63

70

M4

6050

60 504x

Ø4.

5

Pg21Pg21 or M25

60

M4

50

Ø4.5

60

50

68

94

Pg21 or M25

Reduced scale diagrams / dimensions in mm

Shell part 2

Shell part 2

G42 DU Pg21, G42 DU M25 Backshell for surface mounting

G42 DU Wi Pg21, G42 DU Wi M25 Backshell 45° for surface mounting

Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.No connection of protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.

Ordering code Thread

G42 DU Pg21 Pg size Pg21

G42 DU M25 Metric size M25

Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.No connection of the protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.

Ordering code Thread

G42 DU Wi Pg21 Pg size Pg21

G42 DU Wi M25 Metric size M25

Series G42

Series G42

Note:For this article minimum order quantities apply. Please, contact us.

Note:For this article minimum order quantities apply. Please, contact us.

Page 30: Schaltbau_A_20e

30

Art.-Nr.: 1-1412--

Art.-Bez.: G42 VD Tg Verschlussdeckel f. DoseTr

60x3

36

Ø67

65

Ø70

34

Ø53.5

38

Ø61.5

28

Ø53.5

38

Ø53

Reduced scale diagrams / dimensions in mm

Protection

Protection

G42 VD, G42 VD Tg Protection caps for receptacles

G42 VK Ke, G42 VK Protection caps for plugs

G42 GK Rubber cap for plugs

G42 VK Ke Protection cap with chain for plugs G42 VK Protection cap for plugs

G42 GK Rubber cap for plugs

ProtectionG42 VD Tg Protection cap for receptacles with trapezoidal thread

Series G42

Series G42

Series G42

G42 VD Protection cap for receptacles

Page 31: Schaltbau_A_20e

31

Ø44.514

1312

1110

98 7

6

543

21

PE

E D

CBA

Ø44.5

Ø44,51

23 4

5

678

9

1011

1213

14PEA

B C

DE

G42 Pin inserts 3+PE/4+PE/6+PE/6+2+PE/8+PE/10+PE/12+PE/ G42 Socket inserts 14+PE/ 20+PE/24 pole

Inserts

Pin insert G42 E-14P+PE/L Socket insert G42 E-14S+PE/L

Connector type G42 SeriesNumber of contacts 3 pole + PE 3 pole + PE 4 pole + PE 6 pole + PE 6 pole + PE 6+2 pole + PEContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

64 1

9

6 3

4

3 2

16

54

3 2

1

11

9

7

6 3

26 5

43

2

1

P1 P2

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts

G42 E-3P+PE/L-2 G42 E-3S+PE/L-2

--- ---

G42 E-3P+PE/L G42 E-3S+PE/L

--- ---

G42 E-4P+PE/L G42 E-4S+PE/L

--- ---

G42 E-6P+PE/L-2 G42 E-6S+PE/L-2

--- ---

G42 E-6P+PE/L G42 E-6S+PE/L

--- ---

--- ---

G42 E-6+2P+PE/C G42 E-6+2S+PE/C

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

500 V PE contact

Key positions (polarization) 5 5 5 5 5 5

Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)

3x 63 A∅ 6 mm

---

3x 20 A∅ 3 mm

---

4x 63 A∅ 6 mm

---

6x 63 A∅ 6 mm

---

6x 20 A∅ 3 mm

---

8x 25 A∅ 3 mmType H

PE contact ***Diameter solder contactsContact type/size (crimp contacts)

∅ 6 mm---

∅ 3 mm---

∅ 6 mm---

∅ 6 mm---

∅ 3 mm---

---Type H

Connector type G42 SeriesNumber of contacts 8 pole + PE 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 24 poleContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

11

9

7

6 3

218

12

3

456

7

8

910

11

1012

9

7

6

5 4

3

218 1

2

3

456

7

8

910

1112

1314 20

191817 16

1514

13

7

4

3

1211

12

56

8910

353231302928272625242322

15141312111098765

2

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts

G42 E-8P+PE/L G42 E-8S+PE/L

--- ---

G42 E-10P+PE/L G42 E-10S+PE/L

--- ---

G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C

G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*

G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C

G42 E-24P/L G42 E-24S/L

--- ---

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact

500 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact 42 V

Key positions (polarization) 5 5 5 5 5 5

Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)

8x 20 A∅ 3 mm

---

10x 25 A∅ 2.3 mm

---

12x 25 A∅ 3 mmTyp H

14x 16 A∅ 2.3 mm

Typ B

20x 10 A∅ 1.58 mm

Typ A

24x 10 A∅ 1.58 mm

---PE contact ***

Diameter solder contactsContact type/size (crimp contacts)

∅ 3 mm---

∅ 3 mm---

∅ 3 mmType H

∅ 3 mmType H

∅ 3 mmType H

------

* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Series G42

Page 32: Schaltbau_A_20e

32

85

117

Ø92

M55x2

Tr80x16P8

119.4

Ø85.4

M55x2

M55x2

Ø85.4

119

165.6

Reduced scale diagrams / dimensions in mm

Shell part 1

Shell part 1

G57 WS Tr 90° plug

G57 ST Tg Plug with trapezoidal thread Series G57

Series G57

Shell part 1

G57 ST Tr Plug Series G57

Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.

Page 33: Schaltbau_A_20e

33

168

Ø85.4

147

63

75

Ø4.3

141

Ø85.4

63

75

Ø4.3

70

85

M55x2

Ø92

122

179.4

Tr80x16P8

Reduced scale diagrams / dimensions in mm

Shell part 1

G57 WS Tg 90° plug with trapezoidal thread

G57 WS Kt 90° plug

Shell part 1

Shell part 1

G57 ST Kt Plug Series G57

Series G57

Series G57

Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.

Page 34: Schaltbau_A_20e

34

M55x2

38

128

Ø7

38

168,5

128

M55x2

Ø75

44,5

4,5

168,5Ø75

65

80

Ø6,8 6

40,3

56

Tr80x16P8

65

80

65

80

Ø7

44,5

4,5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130,5

80

65

51

10

37

6

M55x2

38

128

Ø7

38

168,5

128M55x2

Ø75

44,5

4,5

168,5Ø75

65

80

Ø6,8 6

40,3

56

Tr80x16P8

65

80

65

80

Ø7

44,5

4,5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130,5

80

65

51

10

37

6

M55x2

38

128

Ø7

38

168.5

128

M55x2

Ø75

44.5

4.5

168.5Ø75

65

80

Ø6.8 6

40.3

56

Tr80x16P8

65

80

65

80

Ø7

44.5

4.5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130.5

80

65

51

10

37

6

Reduced scale diagrams / dimensions in mm

Shell part 1

G57 KD Tr Cable-connecting receptacle for bell-shaped cable sleeve

Shell part 1

Shell part 1

G57 KD Kt Cable-connecting receptacle for cable support sleeve

G57 KF Tr Cable-connecting receptacle with flange for bell-shaped cable sleeve

Series G57

Series G57

Series G57

Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.

Page 35: Schaltbau_A_20e

35

M55x2

38

128

Ø7

38

168.5

128

M55x2

Ø75

44.5

4.5

168.5Ø75

65

80

Ø6.8 6

40.3

56

Tr80x16P8

65

80

65

80

Ø7

44.5

4.5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130.5

80

65

51

10

37

6

M55x2

38

128

Ø7

38

168.5

128

M55x2

Ø75

44.5

4.5

168.5Ø75

65

80

Ø6.8 6

40.3

56

Tr80x16P8

65

80

65

80

Ø7

44.5

4.5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130.5

80

65

51

10

37

6

M55x2

38

128

Ø7

38

168.5

128

M55x2

Ø75

44.5

4.5

168.5Ø75

65

80

Ø6.8 6

40.3

56

Tr80x16P8

65

80

65

80

Ø7

44.5

4.5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130.5

80

65

51

10

37

6

Reduced scale diagrams / dimensions in mm

Shell part 1

G57 DF Tg Flange mount receptacle with trapezoidal thread

G57 DF Flange mount receptacle

Shell part 1

G57 KF Kt Cable-connecting receptacle with flange for cable support sleeve

Shell part 1

Series G57

Series G57

Series G57

Note:This receptacle can only be used with the corresponding plug G57 ST Tg. The mated connector is sealed to IP67.

Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.

Page 36: Schaltbau_A_20e

36

Ø94

42

45.6

37

Ø76.5

Ø72.5

M55x2

38

128

Ø7

38

168.5

128

M55x2

Ø75

44.5

4.5

168.5Ø75

65

80

Ø6.8 6

40.3

56

Tr80x16P8

65

80

65

80

Ø7

44.5

4.5

5555

52,5

37

6Ø7

65

80

Ø7Ø83

130.5

80

65

51

10

37

6

Reduced scale diagrams / dimensions in mm

Shell part 1

G57 DD Receptacle with hinged lid

Protection

Protection

G57 VK Protection cap

G57 GK Rubber cap for plugs

G57 VK Protection cap for plugs

Series G57

Series G57

Series G57

G57 GK Rubber cap for plugs

Page 37: Schaltbau_A_20e

37

Ø84

27

46

63

74.5

65

Ø41

Cab

le Ø

73

Ø70

2x

M55

x2

Cab

le Ø

51

12

55

Reduced scale diagrams / dimensions in mm

G57 VD Protection cap for receptacles

G57 SH + T42-x Cable clamp + cable support sleeve

Shell part 2

Cable ∅ [mm]

Ordering codeFigure A

Cable clampFigure B

Cable support sleeve

--- G57 SH ---

14 ... 18 --- T42-14/18

18 ... 22 --- T42-18/22

22 ... 26.5 --- T42-22/26,5

26.5 ... 31 --- T42-26,5/31

Note:Cable support sleeve and cable clamp are for use with the plugs G57 ST Kt and G57 WS Kt. For the receptacles G57 KD Kt and G57 KF Kt use cable clamp G42 SH along with the cable support sleeve T42-x (see page 27).

Figure ACable clampG57 SH

Figure BCable support sleeveT42-x

Series G57

Note:The bell-shaped cable sleeve and its accessories are for use with the plugs G57 ST Tr, G57 ST Tg, G57 WS Tr, and G57 WS Tg as well as the receptacles G57 KD Tr and G57 KF Tr.

G57 Tr-46 + G57 KT/xx-yy + G57 DI-xx Bell-shaped cable sleeve

Shell part 2Figure ABell-shaped cable sleeveG57 TR-46

Figure BParts of clampG57 KT/xx-yy

Cable ∅ [mm]

Ordering codeFigure A

Bell-shaped cable sleeve

Figure B Parts of clamp

Figure C Sealing ring

30

G57 TR-46 G57 KT/30-36

G57 DI-30

32 G57 DI-32

34 G57 DI-34

36 G57 DI-36

38

G57 TR-46 G57 KT/38-44

G57 DI-38

40 G57 DI-40

42 G57 DI-42

Figure CSealing ringG57 DI-xx

Series G57

G57 GD Protection cap for receptacles

Protection

Series G57

Page 38: Schaltbau_A_20e

38

12

3

4

5

67 8

9

10

11

12

1314

15

16

17

18 19

20

21

22

23

24

PE

12

3

4

5

678

9

10

11

12

1314

15

16

17

1819

20

21

22

23

24

PE

Ø59.8 Ø59.8

BC

ED

A

BC

ED

A

Reduced scale diagrams / dimensions in mm

G57 Pin inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole G57 Socket inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole

Inserts

Pin insert G57 E-24P+PE/L Socket insert G57 E-24S+PE/L

Connector type G57 SeriesNumber of contacts 4 pole + PE 4 + 5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PEContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

4

2

1

33

8

947 6

2

511 2

345

6910111213 14

16

1720

21

1 2345

678

910111213 14

1516

171819

20

21222324

27

21201918

17

2223242526

3031 29

32

281615

1413

12

1110

9 876

5

43

21

10123

45 6 7 8

9

111213141516171819 20 21 22

23242526

27282948

30

40

313233343536

37 38 39

41424344

454647

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts

G57 E-4P+PE/L G57 E-4S+PE/L

--- ---

G57 E-4P+5/L G57 E-4S+5/L

--- ---

G57 E-16P+PE/L G57 E-16S+PE/L

--- ---

G57 E-24P+PE/L G57 E-24S+PE/L

--- ---

G57 E-32P+PE/L G57 E-32S+PE/LG57 E-32P+PE/C G57 E-32S+PE/C

--- ---

G57 E-48P+PE/C G57 E-48S+PE/C

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact 25 V 230 V / 400 V

PE contact230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

Key positions (polarization) 5 5 5 5 5 5

Contacts *Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)

4x 100 A∅ 10 mm

---

4x 50 A 5x 35 A∅ 8 mm ∅ 3 mm

---

16x 20 A∅ 3 mm

---

24x 20 A∅ 3 mm

---

32x 16 A∅ 1.58 mm

Type A

48x 7.5 A∅ 2.3 mmType B

PE contact **Diameter solder contactsContact type/size (crimp contacts)

∅ 10 mm---

------

∅ 3 mm---

∅ 3 mm---

∅ 3 mmType H

∅ 3 mmType H

* For detailed information on individual contacts see page 44** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Series G57

Page 39: Schaltbau_A_20e

39

Tr55

x6P3

Ø65

103

Pg29

101

Tr55x6P3

Pg29

Tr55

x6P

3

approx. 63 60

50

Reduced scale diagrams / dimensions in mm

GM42 ST Pg29 Plug

Shell part 1

GM42 SF Flange mount plug

GM42 KD Cable-connecting receptacle

Shell part 1

Shell part 1

Series GM42

Series GM42

Series GM42

Page 40: Schaltbau_A_20e

40

Ø4.3

Ø3.5

60 50

66.5

89

60 50

Tr55x6P3

32

Ø4.5

60

5060.5

L2

L1

Pg

L3

Ø18

... 2

4

L4

Pg2

9

Pg2

1

24Ø20.5

Reduced scale diagrams / dimensions in mm

GM42 WG Backshell 90°

Shell part 2

GM42 VS Pg29 Cable gland for cables ∅ 18 ... 24 mm GM42 RD Pg21 + M3 VPg21 Adapter + cable gland for cables ∅ 14 ... 18 mm

Series part 2

GM42 RD Pg21 GM42 VS Pg29 or M3 VPg21

GM42 DF Flange mount receptacle

Shell part 1

Series GM42

Series GM42

Series GM42

Cable Ø Adapter Cable gland L1 L2 L3 L4

14 ... 18 GM42 RD Pg21 M3 VPg21 16 28.5 Pg21 30

18 ... 24 --- GM42 VS Pg29 18 32.5 Pg29 41

Page 41: Schaltbau_A_20e

41

33

Ø65

Tr55x6P3

39

46.5

Tr55x6P3

52.5

2019 18

17

161514

13

7

43

1211

12 5

6

8910

PE

Ø44.5

A

B C

DE

2019 18

17

161514

13

7

43

1211

12 5

6

8910

PE

Ø44.5

A

B C

DE

GM42 VK, GM42 VD Protection caps

ProtectionGM42 VK Protection cap for plugs GM42 VD Protection cap for receptacles

G42 Pin inserts 6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole G42 Socket inserts 6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole

Inserts

Pin insert G42 E-20P+PE/L Socket insert G42 E-20S+PE/L

Connector type GM42 SeriesNumber of contacts 6+2 pole + PE 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PEContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

6 5

43

2

1

P1 P2

12

3

456

7

8

910

11

1012

9

7

6

5 4

3

218 1

2

3

456

7

8

910

1112

1314 20

191817 16

1514

13

7

4

3

1211

12

56

8910

62 63 64

59 50

584243444560

57412324254661

56402210112647

553921911227

382082

28

54371973413

533618651429

52351716153048

513433323149

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts

--- ---

G42 E-6+2P+PE/C G42 E-6+2S+PE/C

G42 E-10P+PE/L G42 E-10S+PE/L

--- ---

G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C

G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*

G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C

--- ---

GM42 E-64P+PE/C GM42 E-64S+PE/C

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

500 V

PE contact

500 V

PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

61x 25 V 3x 230 V / 400 V

PE contactKey positions (polarization) 5 5 5 5 5 5

Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)

8x 25 A∅ 3 mmType H

10x 25 A∅ 2.3 mm

---

12x 25 A∅ 3 mmType H

14x 16 A∅ 2.3 mmType B

20x 10 A∅ 1.58 mm

Type A

64x 10 A∅ 1.6 mmType G

PE contact ***Diameter solder contactsContact type/size (crimp contacts)

---Type H

∅ 3 mm---

∅ 3 mmType H

∅ 3 mmType H

∅ 3 mmType H

∅ 1.6 mmType G

* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Series GM42

Series GM42

Page 42: Schaltbau_A_20e

42Tr72x6P3

Ø80130

Pg36

Tr72x6P3

Ø6.8

39

64 80

65

Ø34

17.53

34.5

Pg36

Ø31

50

Ø36

Reduced scale diagrams / dimensions in mm

GM57 VS Pg36 Cable gland for cables ∅ 28 ... 31 mm

Shell part 2

GM57 ST Pg36 Plug

Shell part 1

GM57 DF Flange mount receptacle

Shell part 1

Series GM57

Series GM57

Series GM57

Page 43: Schaltbau_A_20e

43

38

Tr72x6P3

44

Ø80

51

Tr72x6P3

57

22

8

721

620

54

19

18

3

21

17 29

30

31

322827

26

25

24

23

9

10

11

1213

14

1516

CBDE

A PE

27

21

20

19

18

17

2223

24

25

26

30

3129

3228

1615

14

13 12

11

10

98

7

6

54

3

2

CBDE

1

A

Ø59.8

Ø59.8

PE

Protection

GM57 VK, GM57 VD Protection caps

GM57 VK Protection cap for plugs GM57 VD Protection cap for receptacles

G57 Pin inserts 4+PE / 16+PE / 32+PE / 48+PE pole G57 Socket inserts 4+PE / 16+PE / 32+PE / 48+PE pole

Inserts

Pin insert G57 E-24P+PE/L Socket insert G57 E-24S+PE/L

Connector type GM57 SeriesNumber of contacts 4 pole + PE 16 pole + PE 32 pole + PE 48 pole + PEContact arrangement

Contact identification marked on insert:

Pin insert: Rear view Socket insert: Front view

4

2

1

3

1 2345

6910111213 14

16

1720

2127

21201918

17

2223242526

3031 29

32

281615

1413

12

1110

9 876

5

43

21

10123

45 6 7 8

9

111213141516171819 20 21 22

23242526

27282948

30

40

313233343536

37 38 39

41424344

454647

Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts

G57 E-4P+PE/L G57 E-4S+PE/L

--- ---

G57 E-16P+PE/L G57 E-16S+PE/L

--- ---

G57 E-32P+PE/L G57 E-32S+PE/LG57 E-32P+PE/C G57 E-32S+PE/C

--- ---

G57 E-48P+PE/C G57 E-48S+PE/C

Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

Key positions (polarization) 5 5 5 5

Contacts *Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)

4x 100 A∅ 10 mm

---

16x 20 A∅ 3 mm

---

32x 16 A∅ 1.58 mm

Type A

48x 7.5 A∅ 2.3 mmType B

PE contact **Diameter solder contactsContact type/size (crimp contacts)

∅ 10 mm---

∅ 3 mm---

∅ 3 mmType H

∅ 3 mmType H

* For detailed information on individual contacts see page 44** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Series GM57

Series GM57

Page 44: Schaltbau_A_20e

44

31

Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge

L2L1

Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge

L2L1

Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3

L2L1

Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3

L2L1

Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge

L2L1

Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge

L2L1

Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3

L2L1

Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3

L2L1

Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge

L2L1

Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge

L2L1

Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3

L2L1

Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3

L2L1

Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge

L2L1

Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge

L2L1

Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3

L2L1

Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3

L2L1

19.5

Reduced scale diagrams / dimensions in mm

Ordering code, contacts SAC-1,00-Ag-09 09 = Specail design G42/G57 Series

Contakt type Contact platingS = Pin, B = Socket Ag = Silver platedContact diameter Wire gaugeType A = 1.58 mm ∅ Type B = 2.3 mm ∅

C = Crimp contactType H = 3 mm ∅ Type G = 1.6 mm ∅

Contacts

Note: PE contacts must be at least of the same AWG size as the main contacts.

Contacts Crimp contacts (pin/socket) and Filler plug Series G/GM

Contacts SAC-x, BAC-x, BS-A Crimp contacts (Pin/Socket) and Filler plug:

Pin contactOrdering code L1 IdentificationSAC-0,50-Ag 28.6 No groove SAC-1,00-Ag 28.6 1 groove SAC-1,50-Ag 28.6 2 groovesSAC-2,50-Ag 28.6 3 groovesSAC-1,00-Ag-09 32.6 1 grooveSAC-1,50-Ag-09 32.6 2 grooves

Socket contactOrdering code L2 IdentificationBAC-0,50-Ag 28.6 No groove BAC-1,00-Ag 28.6 1 groove BAC-1,50-Ag 28.6 2 groovesBAC-2,50-Ag 28.6 3 grooves

TerminationWire gauge Rated currentAWG 20 7.5 AAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 18 ... 16 10 AAWG 14 16 A

Filler plug: BS-A: Unimplemented contact ca-vities can be fitted with filler plugs

Pin contactOrdering code L1 IdentificationSBC-0,50-Ag 40.4 No groove SBC-1,00-Ag 40.4 1 groove SBC-1,50-Ag 40.4 2 groovesSBC-2,50-Ag 39.0 3 groovesSBC-4,00-Ag 39.0 1 wide grooveSBC-6,00-Ag 39.0 2 wide grooves

Socket contactOrdering code L2 IdentificationBBC-0,50-Ag 37.0 No groove BBC-1,00-Ag 37.0 1 groove BBC-1,50-Ag 37.0 2 groovesBBC-2,50-Ag 35.6 3 groovesBBC-4,00-Ag 35.6 1 wide grooveBBC-6,00-Ag 35.6 2 wide grooves

TerminationWire gauge Rated currentAWG 20 7.5 AAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 10 35 AAWG 9 35 A

Contacts SBC-x, BBC-x, BS-B Crimp contacts (Pin/Socket) and Filler plug:

Filler plug: BS-B: Unimplemented contact ca-vities can be fitted with filler plugs

Pin contactOrdering code L1 IdentificationSHC-1,00-Ag 43.6 1 groove SHC-1,50-Ag 43.6 2 groovesSHC-2,50-Ag 43.6 3 groovesSHC-4,00-Ag 46.6 1 wide grooveSHC-6,00-Ag 46.6 2 wide grooves

Socket contactOrdering code L2 IdentificationBHC-1,00-Ag 42.4 1 groove BHC-1,50-Ag 42.4 2 groovesBHC-2,50-Ag 42.4 3 groovesBHC-4,00-Ag 45.4 1 wide grooveBHC-6,00-Ag 45.4 2 wide grooves

TerminationWire gauge Rated currentAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 10 35 AAWG 9 35 A

Contacts SHC-x, BHC-x Crimp contacts (Pin/Socket):

Pin contactOrdering code L1 IdentificationSGC-0,37-Ag 25,0 ---SGC-0,50-Ag 25,0 ---SGC-1,00-Ag 25,0 ---SGC-1,50-Ag 25,0 ---SGC-2,50-Ag 25,0 ---

Socket contactOrdering code L2 IdentificationBGC-0,37-Ag 21,6 ---BGC-0,50-Ag 21,6 ---BGC-1,00-Ag 21,6 ---BGC-1,50-Ag 21,6 ---BGC-2,50-Ag 21,6 ---

TerminationWire gauge Rated currentAWG 25 ... 21 5 AAWG 20 7.5 A AWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 A

Contacts SGC-x, BGC-x Crimp contacts (Pin/Socket):

Page 45: Schaltbau_A_20e

45

15

10

5

0

15

10

5

00 10 20 30

2.5 □

1.5 □

1/0.75 □

0.5 □

0 20 40 60

1.5 □

80

32 pole2.5 □

1.5 □ 20 pole

20 pole

20 pole

32 pole

32 pole

32 pole

1.5 □

0.5 □

0.5 □

2 pole

1.5 □

2,5 □

4 □

4 □

32 pole2.5 □

2 pole

2 pole2.5 □

4 □ 20 pole

1.5 □ 32 pole2.5 □ 48 pole

1.5 □ 48 pole

1.5 □

2.5 □

6 □

4 □

6 □ 3 pole

3 pole1.5 □

6 □ 12 pole

1.5 □ 24 pole

2.5 □ 20 pole

4 □ 3 pole

4 □ 16 pole

3 pole2.5 □4 □ 20 pole

85 □

25 □

16 □

10 □

4 pole10 □

4 pole16 □35 □ 16 pole

35 □ 4 pole

25 □ 4 pole

25 □ 16 pole

16 □ 16 pole

10 □ 16 pole

25 □

16 □

10 □

6 □

25 □

3 pole10 □

6 pole

3 pole16 □

16 □ 6 pole

10 □ 6 pole6 □ 3 pole

6 □ 6 pole

25 □ 3 pole

Curre

nt a

t 20°

C [A

]

Number of contacts Ambient temperature [°C]

0 10 20 30 0 20 40 60 80

Number of contacts Ambient temperature [°C]

0 10 20 30 50 0 20 40 60 80

Number of contacts Ambient temperature [°C]

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0

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25

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0 10 20 0 20 40 60 80

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40

0

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20 20

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100

80 80

0

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C [A

]

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Number of contacts Ambient temperature[°C]

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40

0

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40

20 20

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80 80

0

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C [A

]

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30

25

20

0

15

10

5

30

25

20

0

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t 20°

C [A

]

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[A]

1/0.75 □

1/0.75 □

15

10

5

0

15

10

5

00 10 20 30

2.5 □

1.5 □

1/0.75 □

0.5 □

0 20 40 60

1.5 □

80

32 pole2.5 □

1.5 □ 20 pole

20 pole

20 pole

32 pole

32 pole

32 pole

1.5 □

0.5 □

0.5 □

2 pole

1.5 □

2,5 □

4 □

4 □

32 pole2.5 □

2 pole

2 pole2.5 □

4 □ 20 pole

1.5 □ 32 pole2.5 □ 48 pole

1.5 □ 48 pole

1.5 □

2.5 □

6 □

4 □

6 □ 3 pole

3 pole1.5 □

6 □ 12 pole

1.5 □ 24 pole

2.5 □ 20 pole

4 □ 3 pole

4 □ 16 pole

3 pole2.5 □4 □ 20 pole

85 □

25 □

16 □

10 □

4 pole10 □

4 pole16 □35 □ 16 pole

35 □ 4 pole

25 □ 4 pole

25 □ 16 pole

16 □ 16 pole

10 □ 16 pole

25 □

16 □

10 □

6 □

25 □

3 pole10 □

6 pole

3 pole16 □

16 □ 6 pole

10 □ 6 pole6 □ 3 pole

6 □ 6 pole

25 □ 3 pole

Curre

nt a

t 20°

C [A

]

Number of contacts Ambient temperature [°C]

0 10 20 30 0 20 40 60 80

Number of contacts Ambient temperature [°C]

0 10 20 30 50 0 20 40 60 80

Number of contacts Ambient temperature [°C]

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15

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15

10

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30

25

30

25

20 20

0

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C [A

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0 10 20 0 20 40 60 80

Number of contacts Ambient temperature [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

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C [A

]

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0 10 205 25 5 25 0 20 40 60 80

Number of contacts Ambient temperature[°C]

60

40

0

60

40

20 20

100 100

80 80

0

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C [A

]

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15

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15

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20

0

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C [A

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1/0.75 □

1/0.75 □

15

10

5

0

15

10

5

00 10 20 30

2.5 □

1.5 □

1/0.75 □

0.5 □

0 20 40 60

1.5 □

80

32 pole2.5 □

1.5 □ 20 pole

20 pole

20 pole

32 pole

32 pole

32 pole

1.5 □

0.5 □

0.5 □

2 pole

1.5 □

2,5 □

4 □

4 □

32 pole2.5 □

2 pole

2 pole2.5 □

4 □ 20 pole

1.5 □ 32 pole2.5 □ 48 pole

1.5 □ 48 pole

1.5 □

2.5 □

6 □

4 □

6 □ 3 pole

3 pole1.5 □

6 □ 12 pole

1.5 □ 24 pole

2.5 □ 20 pole

4 □ 3 pole

4 □ 16 pole

3 pole2.5 □4 □ 20 pole

85 □

25 □

16 □

10 □

4 pole10 □

4 pole16 □35 □ 16 pole

35 □ 4 pole

25 □ 4 pole

25 □ 16 pole

16 □ 16 pole

10 □ 16 pole

25 □

16 □

10 □

6 □

25 □

3 pole10 □

6 pole

3 pole16 □

16 □ 6 pole

10 □ 6 pole6 □ 3 pole

6 □ 6 pole

25 □ 3 pole

Curre

nt a

t 20°

C [A

]

Number of contacts Ambient temperature [°C]

0 10 20 30 0 20 40 60 80

Number of contacts Ambient temperature [°C]

0 10 20 30 50 0 20 40 60 80

Number of contacts Ambient temperature [°C]

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15

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15

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30

25

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C [A

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Number of contacts Ambient temperature [°C]

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C [A

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0 10 205 25 5 25 0 20 40 60 80

Number of contacts Ambient temperature[°C]

60

40

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C [A

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15

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15

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20

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C [A

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[A]

1/0.75 □

1/0.75 □

15

10

5

0

15

10

5

00 10 20 30

2.5 □

1.5 □

1/0.75 □

0.5 □

0 20 40 60

1.5 □

80

32 pole2.5 □

1.5 □ 20 pole

20 pole

20 pole

32 pole

32 pole

32 pole

1.5 □

0.5 □

0.5 □

2 pole

1.5 □

2,5 □

4 □

4 □

32 pole2.5 □

2 pole

2 pole2.5 □

4 □ 20 pole

1.5 □ 32 pole2.5 □ 48 pole

1.5 □ 48 pole

1.5 □

2.5 □

6 □

4 □

6 □ 3 pole

3 pole1.5 □

6 □ 12 pole

1.5 □ 24 pole

2.5 □ 20 pole

4 □ 3 pole

4 □ 16 pole

3 pole2.5 □4 □ 20 pole

85 □

25 □

16 □

10 □

4 pole10 □

4 pole16 □35 □ 16 pole

35 □ 4 pole

25 □ 4 pole

25 □ 16 pole

16 □ 16 pole

10 □ 16 pole

25 □

16 □

10 □

6 □

25 □

3 pole10 □

6 pole

3 pole16 □

16 □ 6 pole

10 □ 6 pole6 □ 3 pole

6 □ 6 pole

25 □ 3 pole

Curre

nt a

t 20°

C [A

]

Number of contacts Ambient temperature [°C]

0 10 20 30 0 20 40 60 80

Number of contacts Ambient temperature [°C]

0 10 20 30 50 0 20 40 60 80

Number of contacts Ambient temperature [°C]

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Number of contacts Ambient temperature [°C]

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0 10 205 25 5 25 0 20 40 60 80

Number of contacts Ambient temperature[°C]

60

40

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60

40

20 20

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80 80

0

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C [A

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15

10

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30

25

20

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15

10

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25

20

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Curre

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C [A

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[A]

1/0.75 □

1/0.75 □

15

10

5

0

15

10

5

00 10 20 30

2.5 □

1.5 □

1/0.75 □

0.5 □

0 20 40 60

1.5 □

80

32 pole2.5 □

1.5 □ 20 pole

20 pole

20 pole

32 pole

32 pole

32 pole

1.5 □

0.5 □

0.5 □

2 pole

1.5 □

2,5 □

4 □

4 □

32 pole2.5 □

2 pole

2 pole2.5 □

4 □ 20 pole

1.5 □ 32 pole2.5 □ 48 pole

1.5 □ 48 pole

1.5 □

2.5 □

6 □

4 □

6 □ 3 pole

3 pole1.5 □

6 □ 12 pole

1.5 □ 24 pole

2.5 □ 20 pole

4 □ 3 pole

4 □ 16 pole

3 pole2.5 □4 □ 20 pole

85 □

25 □

16 □

10 □

4 pole10 □

4 pole16 □35 □ 16 pole

35 □ 4 pole

25 □ 4 pole

25 □ 16 pole

16 □ 16 pole

10 □ 16 pole

25 □

16 □

10 □

6 □

25 □

3 pole10 □

6 pole

3 pole16 □

16 □ 6 pole

10 □ 6 pole6 □ 3 pole

6 □ 6 pole

25 □ 3 pole

Curre

nt a

t 20°

C [A

]

Number of contacts Ambient temperature [°C]

0 10 20 30 0 20 40 60 80

Number of contacts Ambient temperature [°C]

0 10 20 30 50 0 20 40 60 80

Number of contacts Ambient temperature [°C]

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Number of contacts Ambient temperature [°C]

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Number of contacts Ambient temperature[°C]

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40

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C [A

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1/0.75 □

1/0.75 □

15

10

5

0

15

10

5

00 10 20 30

2,5 □

1,5 □

1/0,75 □

0,5 □

0 20 40 60

1,5 □

80

32pol2,5 □

1,5 □ 20pol

20pol

20pol

32pol

32pol

32pol

1,5 □

0,5 □

0,5 □

2pol

1,5 □

2,5 □

4 □

4 □

32pol2,5 □

2pol

2pol2,5 □

4 □ 20pol

1,5 □ 32pol2,5 □ 48pol

1,5 □ 48pol

1,5 □

2,5 □

6 □

4 □

6 □ 3pol

3pol1,5 □

6 □ 12pol

1,5 □ 24pol

2,5 □ 20pol

4 □ 3pol

4 □ 16pol

3pol2,5 □4 □ 20pol

85 □

25 □

16 □

10 □

4pol10 □

4pol16 □35 □ 16pol

35 □ 4pol

25 □ 4pol

25 □ 16pol

16 □ 16pol

10 □ 16pol

25 □

16 □

10 □

6 □

25 □

3pol10 □

6pol

3pol16 □

16 □ 6pol

10 □ 6pol6 □ 3pol

6 □ 6pol

25 □ 3pol

Stro

m b

ei 2

0° C

[A]

Polzahl Umgebungstemperatur [°C]

0 10 20 30 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

0 10 20 30 50 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

0

15

10

5

30

25

30

25

20 20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 20 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 205 25 5 25 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

100 100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

30

25

20

0

15

10

5

30

25

20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

1/0,75 □

1/0,75 □

15

10

5

0

15

10

5

00 10 20 30

2,5 □

1,5 □

1/0,75 □

0,5 □

0 20 40 60

1,5 □

80

32pol2,5 □

1,5 □ 20pol

20pol

20pol

32pol

32pol

32pol

1,5 □

0,5 □

0,5 □

2pol

1,5 □

2,5 □

4 □

4 □

32pol2,5 □

2pol

2pol2,5 □

4 □ 20pol

1,5 □ 32pol2,5 □ 48pol

1,5 □ 48pol

1,5 □

2,5 □

6 □

4 □

6 □ 3pol

3pol1,5 □

6 □ 12pol

1,5 □ 24pol

2,5 □ 20pol

4 □ 3pol

4 □ 16pol

3pol2,5 □4 □ 20pol

85 □

25 □

16 □

10 □

4pol10 □

4pol16 □35 □ 16pol

35 □ 4pol

25 □ 4pol

25 □ 16pol

16 □ 16pol

10 □ 16pol

25 □

16 □

10 □

6 □

25 □

3pol10 □

6pol

3pol16 □

16 □ 6pol

10 □ 6pol6 □ 3pol

6 □ 6pol

25 □ 3pol

Stro

m b

ei 2

0° C

[A]

Polzahl Umgebungstemperatur [°C]

0 10 20 30 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

0 10 20 30 50 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

0

15

10

5

30

25

30

25

20 20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 20 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 205 25 5 25 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

100 100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

30

25

20

0

15

10

5

30

25

20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

1/0,75 □

1/0,75 □

15

10

5

0

15

10

5

00 10 20 30

2,5 □

1,5 □

1/0,75 □

0,5 □

0 20 40 60

1,5 □

80

32pol2,5 □

1,5 □ 20pol

20pol

20pol

32pol

32pol

32pol

1,5 □

0,5 □

0,5 □

2pol

1,5 □

2,5 □

4 □

4 □

32pol2,5 □

2pol

2pol2,5 □

4 □ 20pol

1,5 □ 32pol2,5 □ 48pol

1,5 □ 48pol

1,5 □

2,5 □

6 □

4 □

6 □ 3pol

3pol1,5 □

6 □ 12pol

1,5 □ 24pol

2,5 □ 20pol

4 □ 3pol

4 □ 16pol

3pol2,5 □4 □ 20pol

85 □

25 □

16 □

10 □

4pol10 □

4pol16 □35 □ 16pol

35 □ 4pol

25 □ 4pol

25 □ 16pol

16 □ 16pol

10 □ 16pol

25 □

16 □

10 □

6 □

25 □

3pol10 □

6pol

3pol16 □

16 □ 6pol

10 □ 6pol6 □ 3pol

6 □ 6pol

25 □ 3pol

Stro

m b

ei 2

0° C

[A]

Polzahl Umgebungstemperatur [°C]

0 10 20 30 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

0 10 20 30 50 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

0

15

10

5

30

25

30

25

20 20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 20 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 205 25 5 25 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

100 100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

30

25

20

0

15

10

5

30

25

20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

1/0,75 □

1/0,75 □

15

10

5

0

15

10

5

00 10 20 30

2,5 □

1,5 □

1/0,75 □

0,5 □

0 20 40 60

1,5 □

80

32pol2,5 □

1,5 □ 20pol

20pol

20pol

32pol

32pol

32pol

1,5 □

0,5 □

0,5 □

2pol

1,5 □

2,5 □

4 □

4 □

32pol2,5 □

2pol

2pol2,5 □

4 □ 20pol

1,5 □ 32pol2,5 □ 48pol

1,5 □ 48pol

1,5 □

2,5 □

6 □

4 □

6 □ 3pol

3pol1,5 □

6 □ 12pol

1,5 □ 24pol

2,5 □ 20pol

4 □ 3pol

4 □ 16pol

3pol2,5 □4 □ 20pol

85 □

25 □

16 □

10 □

4pol10 □

4pol16 □35 □ 16pol

35 □ 4pol

25 □ 4pol

25 □ 16pol

16 □ 16pol

10 □ 16pol

25 □

16 □

10 □

6 □

25 □

3pol10 □

6pol

3pol16 □

16 □ 6pol

10 □ 6pol6 □ 3pol

6 □ 6pol

25 □ 3pol

Stro

m b

ei 2

0° C

[A]

Polzahl Umgebungstemperatur [°C]

0 10 20 30 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

0 10 20 30 50 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

0

15

10

5

30

25

30

25

20 20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 20 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 205 25 5 25 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

100 100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

30

25

20

0

15

10

5

30

25

20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

1/0,75 □

1/0,75 □

15

10

5

0

15

10

5

00 10 20 30

2,5 □

1,5 □

1/0,75 □

0,5 □

0 20 40 60

1,5 □

80

32pol2,5 □

1,5 □ 20pol

20pol

20pol

32pol

32pol

32pol

1,5 □

0,5 □

0,5 □

2pol

1,5 □

2,5 □

4 □

4 □

32pol2,5 □

2pol

2pol2,5 □

4 □ 20pol

1,5 □ 32pol2,5 □ 48pol

1,5 □ 48pol

1,5 □

2,5 □

6 □

4 □

6 □ 3pol

3pol1,5 □

6 □ 12pol

1,5 □ 24pol

2,5 □ 20pol

4 □ 3pol

4 □ 16pol

3pol2,5 □4 □ 20pol

85 □

25 □

16 □

10 □

4pol10 □

4pol16 □35 □ 16pol

35 □ 4pol

25 □ 4pol

25 □ 16pol

16 □ 16pol

10 □ 16pol

25 □

16 □

10 □

6 □

25 □

3pol10 □

6pol

3pol16 □

16 □ 6pol

10 □ 6pol6 □ 3pol

6 □ 6pol

25 □ 3pol

Stro

m b

ei 2

0° C

[A]

Polzahl Umgebungstemperatur [°C]

0 10 20 30 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

0 10 20 30 50 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

0

15

10

5

30

25

30

25

20 20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 20 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

120

100

120

100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

0 10 205 25 5 25 0 20 40 60 80

Polzahl Umgebungstemperatur [°C]

60

40

0

60

40

20 20

100 100

80 80

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

15

10

5

30

25

20

0

15

10

5

30

25

20

0

Stro

m b

ei 2

0° C

[A]

Zulä

ssig

er B

etrie

bsst

rom

[A]

1/0,75 □

1/0,75 □

Derating curves

Outer diameter of contact 3 mm (pin, front view)

Outer diameter of contact 6 mm (pin, front view) Outer diameter of contact 8 mm (pin, front view)

Outer diameter of contact 10 mm (pin, front view)

Series G/GM

Outer diameter of contact 1.58 mm (pin, front view) Outer diameter of contact 1.6 mm (pin, front view)

Outer diameter of contact 2.3 mm (pin, front view)

Page 46: Schaltbau_A_20e

46

AWZ-x Extraction tool, EWZ-E Insertion tool

Gxx MS Assembly tools for G18, G28, G42 and G57 Series

Ordering code Description

G18 MS Assembly tool

G28 MS Assembly tool

G42 MS Assembly tool

G42 MS * Assembly tool, special design Tightening torque 15 Nm

G57 MS Assembly tool

G57 MS ** Assembly tool, special design Tightening torque 20 Nm

Assembly tool, special design, for the following contact inserts:* G42 E-3S+PE/L-2 G42 E-3P+PE/L-2 G42 E-4S+PE/L G42 E-4P+PE/L G42 E-6S+PE/L-2 G42 E-6P+PE/L-2

** G57 E-3S+2+PE/L G57 E-3P+2+PE/L G57 E-4S+PE/L G57 E-4P+PE/L

AWZ-x Extraction tool

Gxx MS Assembly tools for assembling pin and socket inserts in plugs and receptacles

CWZ-600 Crimp tool

Ordering code Description

CWZ-600 Crimp tool for wire gauges AWG 25 ... 9 (0.14 mm2 ... 6 mm2)

CWZ-600 Crimp tool

Reduced scale diagrams

Werkzeuge

Series G/GM

Accessories

Series G/GM

Accessories

Series G/GM

Accessories

Ordering code Description

AWZ-A Extraction tool for crimp contacts, Type A

AWZ-B Extraction tool for crimp contacts, Type B

AWZ-C/H Extraction tool for crimp contacts, Type C and H

AWZ-G Extraction tool for crimp contacts, Type G

Ordering code Description

EWZ-E Insertion tool for crimp contacts, Type G

EWZ-E Insertion tool

Page 47: Schaltbau_A_20e

47

7 or 12

7 or 12

11 10 9 78 6 5 4 3 2 2a 1 12

17

17

164 14 13 1214a5a

Assembly instructions G Series

Place components 6 through 10 on cable in sequence shown. Trim the individual cable conductors to the de-sired length and strip the insulation to a length of 7 mm (with cables AWG 20 ... 12) and 12 mm respectively (with

Assembly of plugs:

Assembly of contact insert in plug:Bring earth sleeve 3 into line with the centre of the plug shell 6 and press it in. Fit contact insert 2 / 2a into plug shell. Ensure key position for polarization is correct. Tighten with threaded ring 1 by means of assembly tool 12 .

Assembly of receptacles:

Assembly of components for sealing 7 , 8 and for strain relief 9 through 11 : Before you screw the cable gland

9 to the back of the plug shell (tightening torque approx. 5 Nm) make sure that the connection of the individual conductors is not too tight and the cables are free from stress and strain.

cables AWG 10 ... 7). Terminate cable conductors to con-tacts (crimp, solder, screw-type), see page 46, 'Assembly instructions contacts'.

Series G

Assembly of contact inserts in receptacles:Fit contact insert 14 / 14a in receptacle shell. Ensure key position for polarization is correct. Tighten insert with threa-ded ring 13 by means of assembly tool 12 .

Page 48: Schaltbau_A_20e

48

Montagehinweise Katalog A20, Seite 43Datei: Seite43---GM-Montage-Stecker.eps

9 8 6 5a57 1428a

Assembly instructions GM Series

Place components 9 , 8 or 8a , 7 , 6 on cable in sequence shown. Crimp stripped individual cable conductors to contacts 5 or 5a . The edge of the insulation where the wire is stripped should abut on the point of crimping. Fit crimped contacts 5 or 5a into contact insert 2 or 14 .

Make sure that clip is locked in place in contact insert. We recommend checking of the established contact. The contact retention test force is 40 N.Fit contact insert 2 or 14 into plug shell 6 . Take care that key position for polarization is correct.

Assembly of plugs:

Series GM

Assembly instructions contacts Series G/GM

For connecting the protective conductor and the PE contact a 100 mm long additional green yellow earth wire is required (see diagrams on page 45). Crimp commercial cable lugs 17 to protective conductor and other end of additional earth wire and fasten both ca-bles with screw 4 to the earth sleeve 3 of the plug shell or directly to the receptacle shell 16 .

Crimped connection:

Wire gauge Crimp tool Extraction tool

0.5 ... 1.5 mm² / AWG 20 ... 14 SBZ Crimp tool AWZ-A Extraction tool for contacts Type A

2.5 mm² / AWG 12 SBZ Crimp tool AWZ-B Extraction tool for contacts Type B

4.0 ... 6.0 mm² / AWG 10 ... 9 SBZ Crimp tool AWZ-C/H Extraction tool for contacts Type C/H

Fit crimped contacts 5 or 5a into contact insert 2 or 14 moving from centre to perimeter. Make sure that clip is locked in place in contact insert. We recommend checking of the established contacts. The contact retention test force is 40 N.For a better protection against contact a number of in-serts come with a sleeve 14 which is to be assembled in the shell together with the insert.

Soldered connections (AWG 20 ... 1):

● Solder contacts are pre-assembled in the factory and cannot be disassembled from the inserts by the user.

● Choose soldering iron and kind of accessories which ensure that only a short time is needed for solder-ing.

● The intended use of crimp contacts is that of a sold-erless connection. So do not use them for soldered connections.

Page 49: Schaltbau_A_20e

49

65

50

3628

Ø4.5 or

M4 M4 or Ø4.5

21.528.5

1111

50

65

G18 Series G28 Series G42 Series G57 Series

GM42 Series GM57 Series

Ø4.5 or

M4

Ø6.5 or

M6

Ø6.5 or

M6 Ø4.5 or

M4

Ø37Ø51

Ø54Ø73

Ø73Ø30

Reduced scale diagrams / dimensions in mm

Mounting holes for panel mount receptacles:

Mounting holes

Mounting instructions:

● Please refer to the diagrams shown for the dimensions of the mounting holes as required for panel mount and bulkhead receptacles.

● Cutouts for protective conductors of G28 and G42 connectors are only required for panels and bulkheads thicker than 3 mm. With thickness > 12 mm please observe the required clearance and creepage distances.

Series G/GM

Page 50: Schaltbau_A_20e

50

Certified ISO 9001 byCertified ISO 14001 by

RoHS2002/95/EC

Schaltbau GmbHKlausenburger Strasse 681677 MunichGermanyPhone +49 89 9 30 05-0Fax +49 89 9 30 05-350e-Mail [email protected] www.schaltbau.de

with compliments:

We reserve the right to make technical alterations without prior notice.

For updated product information visit www.schaltbau-gmbh.de. Issued January 2007A1833/0606/2.0 Printed in Germany

Electrical Components and Systems for Railway Engineering and Industrial Applications

Schaltbau GmbH has a quality manage-ment system that has been certified since 1994.

Schaltbau GmbH manufac tures in com-pl iance with RoHS. The LV Series connectors are RoHS compliant.

Schaltbau GmbH has an environment management system that has been certified since 1994.

Connectors Connectors manufactured to industry standards Connectors to suit the special requirements of communications

engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements

Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements

Contactors Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Special contactors to suit customer requirements

Control devices Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications

(dead-man equipment) Switching elements with high breaking capacity Emergency brake handles Signal devices

Transportation system equipment Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and multi-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment Special equipment to suit customer requirements