(schiess ascarapid) "grande oportunidade de negócio" mandriladora modulare, potente e...

Modell: xxx Typ: xxx

Offer-No.: 12-16/Occasion Date: 01st December, 2016

ASCARAPID P130 57000104

SCHIESS GmbH Contact – Sales Mrs. Cleude Burdzik

Ernst-Schiess-Str. 1 ℡ +55 (12) 3833-4541

06449 Aschersleben � +55 (12) 9 9187-8929

Germany

www.schiess.de � [email protected]

Offer-No.: 12-16/Occasion Date: 01stDecember, 2016

2 of 17

Content 1. SCHIESS GmbH – The company ......................................................................... 3

2. Highlights der Maschine .................................................................................... 3

3. Base machine .................................................................................................. 4

4. Additional attachments ..................................................................................... 9

5. Services ........................................................................................................ 12

6. Prices ........................................................................................................... 15

7. Delivery conditions ......................................................................................... 16

In consideration of the „General Conditions for the Supply and Erection of Plant and Machinery for Import and Export ORGALIME SI 14” of The European Engineering Industries Association, Brussels January 2014, we take pleasure in quoting without obligation:


3 of 17

1. SCHIESS GmbH – The company Set up by the future VDW founding father and Magdeburg engineer Ernst Schiess in 1866 in Düsseldorf, SCHIESS quickly progressed to being one of the largest German manufacturers for machine tools with several plants and almost 2000 employees. Since then, the company name has always stood for excellent product quality, precision and efficiency in the field of heavy machine tool design. In 1991, SCHIESS AG merged with Werkzeugmaschinenfabrik Aschersleben GmbH (WEMA), which had already been founded in 1857 at the location of the same name as the machine tool design establishment. The portfolio currently includes large vertical and horizontal machining centers as well as average-sized, highly complex and compact CNC machines, service for complete modernizations as well as a well-structured contract machining. Today, SCHIESS can fall back on more than 150 years of experience in heavy machine tool design. The company owes its excellent standing to the fact that a majority of the reliable machines are being successfully used in Europe and all over the world for decades now. Since 2004, SCHIESS GmbH is a wholly-owned subsidiary of the biggest Chinese machine tool design holding in China, Shenyang Machine Tool Co. Ltd. Continuous investments of this financially strong partner in the Aschersleben location and the local development work ensure that SCHIESS GmbH will continue to stay ahead of the competition even in the future with its efficient and innovative products.

2. Highlights of the machine • Complete cast design of the rack units

• Good dampening properties and thermic stability • High torque at main spindle

• High removal rate • All measuring systems absolute and direct

• No reference required • High positioning accuracies

• Load-optimized orders of drive systems and guideways

• Stable axes movements • High-quality linear guide ways in all axes

• High precision by backlash free guiding • Highly modern support software for preventive maintenance and servicing

• Low maintenance expense


4 of 17

3. Base machine

3.1. Technical data Travels Z-Axis Column adjustment, horizontal 1,200 mm Y-Axis Support adjustment, vertical 2,000 mm W-Axis Drilling spindle, horizontal 800 mm X-Axis Table adjustment, horizontal 2,500 mm B-Axis Table rotation, stepless 360 degree Rotary and shifting table Size 25 Clamping surface 1,250 x 1,250 mm 8x T-slots 22H12 mm 2x T-slots as reference slots 28H8 mm 1x Reference slot in table center in cross direction to T-slots 28H8 mm Slot spacing 160 mm Center hole 210H7 mm Max. table load 12 t Drilling spindle/Main drive External diameter drilling spindle 130 mm Drive power S1 (100 % ED) 41 kW Max. spindle speed 3,500 rpm Max. torque 2,500 Nm Gear steps 2 Tool taper DIN 69871, Form AD SK50 Feed drives Feed force X-, Y-, Z-, W-Axis 20,000 N Feed and holding torque B-Axis 20,000 Nm Feed / Rapid traverse X-, Y-, Z-, W-Axes 12,000 mm/min Feed / Rapid traverse B-Axis 0 – 3.3 rpm


5 of 17

3.2. Base machine, mechanics Column bed • Cast design GJS400 • Load-optimized order of the guideways in Z-axis • Linear guides Size 65 • Absolute direct measuring system • Driven by servomotor, ball screw spindle with single nut, internally pre-loaded by

4-point contact • Steel telescopic cover; for adjustment purposes the first segment on table side is

walkable • Installation via fixators Machine column • Cast design GJL250 • Load-optimized order of the guideways in Y-axis • Linear guides Size 65 • Design without weight counterbalance • Driven by servomotor, ball screw spindle with single nut, internally pre-loaded by

4-point contact • Electrically open brake as fall protection • Complete housing with slat covering of guideways in front area Headstock / Drilling Spindle • Headstock in cast design GJS600 • Drilling spindle hardened and grinded • Precision bearing of hollow spindle, pre-loaded and backlash-free, through O-order

with grease lubrication • Absolute direct measuring system in W-Axis • Driven by servomotor with brake, ball screw spindle with single nut, internally pre-

loaded by 4-point contact • Linear guide in the rear area for drilling spindle support • Main drive via 2-stage-gearbox • Tool clamping spring-loaded (strengthened), hydraulically lifted Table bed • Cast design GJS400-15 • Load-optimized order of the guideways in X-axis • Linear guides Size 65 • Absolute direct measuring system • Driven by servomotor, gear, ball screw spindle with single nut on load-optimized

position, internally pre-loaded by 4-point contact • Steel telescopic cover • Installation via fixators Table bed slide • Cast design GJS • B-Axis bearing via roller bearings • Drive of B-axis by two servomotors, electrically pre-loaded double pinion/rack • Walkable coolant collector for set-up of machine


6 of 17

Table • Cast design GJL250 • Positioning of turn table via absolute rotary measuring system with highest

resolution • High-precision positioning and holding of B-Axis in position loop, when the machine

is in operation, no clamping required Hydraulic /Cooler • Oil-air cooler on column • Hydraulic unit on headstock

3.3. Base machine, electrics The machine is designed with electrical equipment in consideration with the IEC-Rules 204.1 (acc. to VDE 0113). The electrical equipment of machine includes the electrical cabinets with inbuilt air-conditioning unit and all required components and cables between control cabinets and machine as well as the complete installation at the machine. The wiring is marked in the principle of source-target. Machine hours are recorded via NC. A LED working area lighting on column, switchalble in two stages, is standard. As feed motors SIEMENS AC servomotors are used. In case of overload of the motors an automatic switch off is ensured. Inside of the electric cabinet the drive controllers are located. As CNC control system, the SINUMERIK 840Dsl is used. The CNC is equipped with all, for the function of machine, required options. Additional NC functions, which are not offered and described in base machine, are available as options. • Voltage, AC, 3 Phase 400 V +/-10% • Frequency 50 Hz • Control voltage DC 24 V • Total connected load, approx. 85 kVA • Net type TN-C

CNC Control SINUMERIK 840Dsl Functionality of the control in basic version The volume of control contains all the hard and software components as necessary for the machine configuration. • This includes the design for

• Required number of axes and spindles • Layout of PLC Controller, its input/output configuration and required memory

• Multi processor control for functions • Communication / Operating / Data transfer • NC Functions • PLC Functions on base of STEP 7


7 of 17

Hardware components • Machine operator panel

• Operator panel SINUMERIK OP 015A with TFT Color Display 15" • PCU 50.5-C / 1.86 GHz / 4 GByte / Operate with Windows7 • Machine control panel SINUMERIK MCP 483C PN,

width 19" with mechanical keys • Machine specific keys • Hard disc 80GByte

• Control modules inside the cabinet • Digital drive unit SINAMICS S120 • NCU Control unit with NC, PLC and communication tasks • Safety Integrated

CNC Functions • Displays

• CNC Display windows • Machine operation windows with plain text • Machine control panel and customer specific push buttons with LED • Languages German & English

• Operating • Separation into operating areas • Operator assistance with 8 horizontal and 8 vertical softkeys • Comfortable Edit functions with integral text editor • Graphic displays and operating sequences

o Accommodation to machine specific operating sequences o Supply of freely programmable cycles o Support for part program input and edit

• NC Programming • Programming language (DIN 66025) • Part program management (program name up to 23 alphanumeric characters) • 16 Subroutine levels and 2 Interrupt levels • High-level language elements

• CNC Part program memory • 3 MB

• Data transfer • Interfaces on PCU

o 2x Ethernet o 4x USB 2.0 (1x on front side, 3x in housing of operator panel) o 1x COM1 (RS232C)

• Data input/output via NC Keyboard and soft keys o Main programs and sub-routines o Tool offsets o Zero offsets o R-Parameters o Machine data o Setting data

• Machining cycles (Siemens Standard) • Drilling • Milling


8 of 17

Diagnostic system SCHIESS Help The diagnostic system SCHIESS Help consists of HTML files, which exactly describe all PLC alarms. This support is available by push buttons in the PCU50. The auxiliary files are designed in that way, that for each alarm the error message, the reason, location and required actions to repair are shown. Operation of machine The operator`s position is on the right hand side of the machine column. The control of the machine is operated via a swivelable control panel on a free standing column. The control panel contains the NC control panel with screen and machine specific operation devices.

3.4. Machine guarding To comply with the health and safety regulations the machine is equipped with a work enclosure. The machine is equipped with guarding around the complete working area, consisting of a metal grid fence with height of 1.40 m, metal walls with windows at the operator`s place inclusive of controlled doors.

4. Generals • Painting is performed in structural varnish (silk mat Z421).

Following colours are used as standard execution: • Night blue RAL 5022 – for beds, slides, table plate • Light grey RAL 7035 – for column, control cabinets, hydraulic

unit, cooler, coolant attachment • Signal yellow RAL 1003 – for mechanical danger points and safety devices • Deep black RAL 9005 – for stairs, railing, operational elements, setting elements

• Machine labelling • The design of this machine meets the requirements of Machine Guidance

2006/42/EG and is in accordance with DIN EN 60204 as well as VDE 0113 and 0160.

• Others than indicated customer specific delivery and technical requirements are not considered.

• Special tools are our scope of delivery, if required for installation/commissioning and service.

• The conditions for operation have to be kept for commissioning and final acceptance, as well as in respect to proper operational working condition.

• All pictures in our offer are illustrations in principle and not compulsory identical with the quoted solution.


9 of 17

5. Additional attachments Automatic Tool Changer with 40 pockets The automatic tool changer consists of a chain magazine which is vertically mounted at the column of machine portal. A movable double gripper manipulator conducts the removal and set-down of milling and drilling tools out of or into the chain magazine. The tool offset selection is via D-numbers without T-assignment (flat D-numbers).The programmed tools (T-number) correspond to the number on the magazine. The loading/unloading of tools in the magazine is manually. • Number of tool pockets 40 pcs.

SK50 as per DIN69871, Form AD • Max. tool diameter 125 mm

(when all pockets are occupied) • Max. tool diameter 250 mm

(when adjoining pockets are free) • Max. tool length 400 mm • Max. tilting torque 60 Nm • Max. tool weight, single 25 kg • Max. load on chain 1,000 kg Chip conveyor The machine is equipped with a chip conveyor between the column bed and the table in X-direction. Chips and flow back coolant are collected in the working area and guided into the conveyor via sheet metal guides. The chips are dumped into a container outside the working area in a discharge height of approx. 850 mm over floor via an ascending part tilted by 60 degrees. The chip conveyor is provided in hinged belt design with sufficient width and capacity according to the particular machine configuration selected. Please note: The chip container is not included in the scope of delivery.


10 of 17

Coolant attachment for internal and external coolant supply with paper band filter, frequency regulated The coolant system consists of a tank, various pumps for internal and external coolant supply, paper band filter, duplex filter for internal coolant supply and the necessary plumbing, valves and hoses. Coolant is collected in working area and guided into the chip conveyor by sheet metal deflectors and is returned to the tank via the conveyor. The volume of external and internal coolant is regulated by frequency-controlled pumps. The control of the pumps is via push buttons on the control panel. • Tank volume, total 950 l • Power for external coolant supply

• Pump capacity 40 l/min • Pump pressure 6 bar

• Power for internal coolant supply • Pump capacity 15 l/min • Pump pressure 40 bar

• Grade of filtration 0.030 mm Hand-held terminal HT2 The machine can be equipped with the hand-held terminal HT2 for a more comfortable setting and/or for measuring processes. • The hand-held terminal includes:

• 20 keys, can be adjusted and labelled acc. to individual customer requirements

• EMERGENCY OFF button, 2 channels • 2 agreement buttons (for right and left hander’s),

2 channels, three-stage • Override rotary button • Hand wheel • Key lock (3 positions, 2 keys) • Cable length 3.5 meters

• Following machine functions can be operated: • JOG: Continuous axis motion or incremental axis motion via hand wheel • AUTO: Input of a zero offset via hand wheel when DRF-function is active


11 of 17

6. Documentation The technical documentation on DVD, 1 set in German/English language each, is included within the standard machine volume and includes the following: • Foundation requirements (surface description) • Installation layout • Operator manual inclusive of sub-suppliers • Maintenance manual for

• Mechanics • Electrics • Hydraulics

• Control documentation with operator manual, diagnostic manual and programming manual (machine specific)

• Schematic drawings for • Electrics • Hydraulics • Pneumatics

• Spare and wear part catalogue • CE Declaration of conformity • Final acceptance protocol

7. Foundation Upon receipt of order you will get a project drawing from us which shows the machine with its periphery and the according alignment conditions on your premises. We ask you to confirm this project drawing within 30 days. After your confirmation we will submit you a foundation plan after a contractual stipulated period (surface description). Therein itemized you`ll find the configuration of the foundation surface as well as the static and dynamic loads according to the machine configuration. Please note: Our scope of delivery does not include the design and execution of foundation as well as materials as fixtures, frames, cement or casting compounds which are required for placing the fixtures. The covers for foundation, cable and pipe channels, cable and pipe fixtures, sheet cable channels, chip guiding sheets and chip grid covers are not included in our scope of delivery.


12 of 17

8. Services

8.1. Pre-acceptance The pre-acceptance of the machine at manufacturer`s works is performed about 2 weeks before the contracted machine shipment date. The customer shall be informed in advance that he can participate in the pre-acceptance. The pre-acceptance includes: • Machine geometry according to SCHIESS Final-acceptance protocol similar to DIN

8620 • Positioning accuracy according to SCHIESS Final-acceptance protocol similar to

VDI/DGQ 3441 • Machine functions • Check of scope of delivery

8.2. Packaging and transport • Packaging for trucking • Delivery FCA Aschersleben according to INCOTERMS 2010

8.3. Installation and commissioning Customer`s responsibility • Preparation of installation location as per foundation plan and installation layout • Machine unloading, unpacking and cleaning • Transportation to installation location • Space for assembling inclusive of required crane (height and load) must be

provided • Supply of electric power • Supply of pneumatic connection • Supply of auxiliaries (hydraulic oil, lubricants and coolant) Manufacturer`s responsibility • Supply of foundation plan and installation layout • Supply of transportation instructions • Assembling, installation and fine adjustment of machine • Supply of measuring instruments for adjustment • Function test For assembling and installation of machine in customer`s works we will send our personnel. The time is pending on final scope of delivery and services and will be defined with order.


13 of 17

8.4. Final acceptance The final acceptance is performed directly after the completed installation and start up at the customer’s works. The volume of this acceptance is identical to the pre-acceptance already performed at the manufacturer`s works. A final acceptance protocol will be signed by both parties, confirming the start of warranty period. Machining test with VDI/NAS part or customer`s component are optionally and must be discussed and offered separately.

8.5. Training in customer`s works The training contains: • Machine operating • Programming (machine specific) • Duration: 5 days directly after/respectively during the installation and start up • Pre-condition: Basic knowledge of machine control system

8.6. Service

060_08 Service with remote maintenance By means of teleservice the machine CNC can communicate by using of different hard- and software components via internet with an applicable PC in our company. That means that the same picture is displayed on both monitors. Thus, the service-staff of SCHIESS can operate the control in customer’s work. The teleservice includes the following functions: • Remote Control • Acquisition of machine data, no

production data, solely for the support of services • Trend analysis of vibrations • Screen redirection for accessing the HMI • Recording of data for the customer and providing for customer`s systems


14 of 17

Requirements at customer`s side: • An industrial PC is installed on the machine • The IPC has two network interfaces, one for machine network and one for the

customer`s network • The customer can access on the individual subscribers via the IPC (port forwarding) • The IPC builds an openVPN connection to the SCHIESS server • The IPC does not require additional network resources • The VPN for remote access can be enabled and disabled using a key switch • The basic VPN is permanent, so that the data can transferred securely Security: • The VPN is set up by IPC to the server, there is no possibility of external direct

access to the IPC • The server is clearly, that communication can always be controlled by the customer

and also deactivated Please note: The above described option is the technical pre-condition for using of teleservice, which is not free of charge. In period of warranty our service is free of charge. Awards our normal service tariff applies.


15 of 17

9. Prices The price of the machine includes the above mentioned features and equipment as follows:

Options Suggestion EURO EURO Base machine

Horizontal Drilling and Milling machining Centre Model ASCARAPID P130 Inclusive of: - Base machine as described above - Documentation - Layout and foundation accessories - Pre-acceptance

569.500.00

Additional attachments Automatic Tool Changer with 40 pockets Inclusive Chip conveyor Inclusive Coolant attachment for internal and external coolant

supply with paper band filter, frequency regulated Inclusive

Hand-held terminal HT2 3,840.00 Services Packaging for trucking

Delivery FCA Aschersleben 4,000.00

Installation, commissioning and final acceptance in customer`s works

58,300.00

Training in customer`s works, max. 1 week 9,800.00 Service with remote maintenance 6,700.00

Total price of suggestion: Special occasion pricing:

641,600.00

480,000.00


16 of 17

10. Delivery conditions

10.1. Validity of offer If not stipulated differently, the prices stated are valid for a period of 60 days as of date of quotation. We keep the right in insignificant changing of technical features in order to improve our products. Excluded are changes of the subject of contract with disadvantage for the customer. In case of extensive changes we will ask for a confirmation by customer. An order becomes validity after our written confirmation. Because the offered machine is a stock machine, we reserve the right to sell the machine to others.

10.2. Prices All prices stated in this offer are to be understood net in EURO without V.A.T / taxes EXW Aschersleben according to IMCOTERMS 2010, unpacked.

10.3. Payment conditions 1. 30% of order value after placing the order against invoice 2. 60% of order value with delivery against invoice and shipping documents or announcement of delivery in case the delivery will be delayed due to any reasons beyond SCHIESS` control 3. 10% of order value with ready-to-operate handing over in customer`s works against final acceptance protocol and final invoice Payable within 14 days when due and invoice each. The machine keeps in manufacturer`s ownership until full payment.

10.4. Delivery time The machine can be delivered ex works approx. 4-6 weeks after placement of order, clarification of all technical and commercial details as well as down payment. The precise date of delivery will be defined upon signing of contract.


17 of 17

10.5. Warranty The warranty period comes to 36 months as of commissioning, but max. 38 months as of delivery, if the commissioning is delayed due to reasons beyond SCHIESS` control. The warranty does not cover wear parts, defects caused by others or due to inappropriate handling. The warranty is valid under the pre-condition that the machine is used in accordance with the contract conditions and the service conditions in accordance with documentation are kept. SCHIESS GmbH