science lab safety & hazardous waste training dawn lee, chemical hygiene coordinator for the...

83
Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 [email protected] www.brockport.edu/chemsafe

Upload: margery-russell

Post on 17-Dec-2015

221 views

Category:

Documents


6 download

TRANSCRIPT

Page 1: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Science Lab Safety & Hazardous Waste Training

Dawn Lee, Chemical Hygiene Coordinator for the Sciencesx 5873

[email protected]/chemsafe

Page 2: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Personnel Training Topics

• The Lab Standard Basics (OSHA, PESH)• Chemical & Physical Hazards

• What they are• Where to find info• How to protect lab workers

• Emergency Procedures• Fires• Exposures/Injuries• Spills

• Hazardous Waste Basics (EPA, DEC, MCWA)

Page 3: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Related Topics NOT covered here:

• Bloodborne Pathogens (OSHA 29 CFR 1910.1030)

**Assume the worst – use Universal Precautions**

• Laser Safety• Radiation Safety• Biohazard Safety

Page 4: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

“The Laboratory Standard”

• Occupational Exposure to Hazardous Chemicals in Laboratories (29 CFR 1910.1450)

Hazardous Chemical – any evidence that acute or chronic effects occur due to exposure

Laboratory – small quantities of hazardous chemicals

containers that are easily manipulated by one person

protective practices and equipment are in common use

Page 5: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Standard Cont’dPermissible Exposure Limits [1910.1450(c)]

• Tables Z-1 & Z-2 & Z-3 (mineral dusts)

Employee Exposure Determination [1910.1450(d)]

• Initial, periodic & termination of monitoring

Chemical Hygiene Plan (CHP) [1910.1450(e)]

• Written plan designed to protect laboratory employees

• Some mandatory elements

• Suggested specifics in Appendix A

Page 6: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Standard Cont’dEmployee Information & Training [1910.1450(f)]

• Initial and refresher

• The Standard

• The CHP

• PELs & other exposure limits (TLVs)

• Exposure Symptoms

• MSDS & other reference materials

• Monitoring devices – mechanical & observational

• Physical & health hazards

• Measures for protection (practices, PPE, emergency procedures)

Page 7: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Standard Cont’dMedical Consultation & Examination [1910.1450(g)]

• If symptoms develop due to exposure• If exposure levels are regularly above limits• If a spill, leak, explosion, etc. occurs• Details on results of such consultations/examinations

Hazard Identification [1910.1450(h)]

• Mfg. labels should not be removed or defaced (until bottle is empty)• MSDS maintenance• Substances created in the lab

• Determine hazards and provide appropriate training/info• If composition is unknown – assume hazardous & defer to CHP• If produced for others – defer to Hazard Communication Standard

(labeling, MSDS generation)

Page 8: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Standard Cont’d

Respirators [1910.1450(i)]

Recordkeeping [1910.1450(j)]

Appendices• Recommendations Concerning Chemical Hygiene in Labor

atories

• References

Page 9: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

The Chemical Hygiene Plan (CHP)• Written plan to protect lab employees• Must be readily available (http://www.brockport.edu/ehs/intrnl.html)

• CH ResponsibilitiesIndividual Labs - adopt this plan or write your own – requires approval by EHS

Chemical Hygiene Officer (CHO) –Dave Turkow

Chemical Hygiene Coordinator for the Sciences (CHC) – consultant and liaison b/t science & EHS – Dawn Lee

Review annually

Page 10: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

CHP -SOPs for use of hazardous chemicals

Describes hazards & safeguards for handling

General GuidelinesPrudent Practices (http://www.nap.edu/openbook.php?isbn=0309052297)

Safety in Academic Laboratories Volumes 1 & 2 (ACS) (http://membership.acs.org/c/ccs/publications.htm)

Research Labs – PI responsibility

Teaching Labs - lab manuals, syllabus

CHC will develop generic SOPs and assist in generation of specific SOPs as needed

Page 11: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

CHP - Control Measures to Reduce Exposures• Engineering controls

• Ventilation/Fume hoods• Proper storage facilities

• Personal Protective Equipment (PPE)• Individual responsibility – EHS assistance• Any potential for chemical splash requires indirectly vented chemical

splash goggle

• Good Laboratory Hygiene/General Practices• Cite Prudent Practices & ACS publications

• Specific Laboratory Practices• Chemistry Laboratory Safety Regulations or adopt own• Develop SOPs for “particularly hazardous chemicals” – EHS

assistance

• Other Services Provided• Exposure monitoring, eyewash/shower stations, emergency procedures

Page 12: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

CHP cont’d• Fume Hoods & Other Protective Equipment

• Hoods certified & inspected annually (Bio cabinets not included)

• Eyewashes/showers activated monthly• Fire extinguisher inspections• Spill response equipment

• Information & Training• Every 2 year minimum• Individual lab maintains access to MSDSs• EHS assistance & consultation

Page 13: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

CHP cont’d• Prior Approval for High Hazard Work

• Individual responsibility to identify• Departmental approval/SOP• EHS/CHC provides consultation

• Medical Consultations (per the Standard)• Provisions for Protection for Work with Particularly

Hazardous Substances• May require prior review• Designated areas• Containment devices (fume hoods, glove boxes)• Safe removal of contaminated waste• Decontamination procedures

Page 15: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

FlammabilitySolid, liquid or gas

Hydrocarbons (especially with 9Cs or less)Many alcohols, ketones and ethersSome inorganic metals (K & Na)Metal dusts

Volatility – rate at which a material evaporates• Lower boiling point higher volatility more flammable

Flash Point - lowest temperature at which a liquid has a vapor pressure that forms an ignitable mixture with air near the surface of the liquid• Lower Flash Point Greater Hazard

Flashback –vapors extend away from the source and find ignition • Higher Volatility/Lower Flash Point more risk of flashback• Flashback Example

Page 16: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Fire Prevention

Proper storage of flammable chemicalsTight caps

Flammable cabinets and refrigerators

Away from ignition/heat sources

Proper electrical grounding of equipment

Bonding & grounding when transferring chemicals

Alternate heating methods (water baths)

Procedures – T & P, mixing, formation of aerosols

Page 17: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

““RACE” Fire PlanRACE” Fire Plan

rescue/ remove – persons from the immediate area of fire/smoke

alert/alarm – activate nearest fire alarm system, call UP at x2222

confine/close – confine fire/smoke by closing all doors

extinguish/evacuate – extinguish fire if safe to do so by using the appropriate extinguisher/evacuation plan!

http://www.brockport.edu/ehs/Evacuation%20Procedures.html

Page 18: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Fighting the Fire

SSweep side to sideweep side to side

AAim low at the im low at the base of flamesbase of flames

SSqueeze thequeeze thehandlehandle

PPull the pinull the pinP

A

S

SFire Extinguisher Demo

Page 19: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

ReactivityOxidizers – able to donate or promote oxygen (chromates, nitrates, permanganates, perchlorates, peroxides, etc.)

Water Reactive – reaction with water releases toxic gases, heat, O2 or H2

(CN-1 and S-2 salts, IA & IIA metals (Li, Na, K, Ca), organometallics, diluting acids/bases - always add acid/base to H2O, etc.)

Pyrophore - ignites with air contact (finely powdered Zn, Mg, P, C, organometallics, etc.)

Explosive – goes boom(C=C, C-N, nitro groups, azides, metal-N bonds, epoxides, etc.)

– Dryness sensitivity (picric acid, nitrogen triiodide, organic peroxides)

Unstable liquid - will vigorously polymerize, decompose, condense, or become self-reactive under conditions of shocks, pressure, or temperature (styrene, vinyl chloride, etc.)

Page 20: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Segregate Incompatible Chemicals

• Charts (Prudent Practices, Flinn, RCRA)

• Golden Rules – segregate• Oxidizers from everything! (inc. HOAc & HNO3)

• acids and bases

• acids and metals

• corrosives and organics

• flammables and reactives

Reactive Issue Prevention

Page 21: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Auto-oxidation – Formation of Explosive Peroxides• Most common:

Diethyl ether MIBK FuranAlkenes Isopropanol THFGeneral Info on Peroxide formation http://

www.ilpi.com/msds/ref/peroxide.html

• Stabilizers/inhibitors often added (free radical scavengers)• Date upon receipt and when opened• Test for peroxide formation every 3-6 months – test strips

available.• Adhere to Expiration Dates• Concentrating procedures such as evaporation or distillation.• Sources of Friction…unscrewing a lid, popping out a glass

stopper, grinding solids with glass rods or spatulas

Page 22: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Toxicity• Toxic Chemical: a chemical that will cause damage when it is in contact

with a susceptible cite

• “The dose makes the poison.” (dose x exposure time)

• Acute vs. Chronic, Local vs. Systemic

• Toxic vs. Highly Toxic (50 mg/kg)

LD50 (lethal dose) - the dose of chemical that when injected, ingested or applied to skin of test animal, 50% of those animals die

LC50 (lethal concentration) - the concentration of a chemical in the air that will kill 50% of test animals

Permissible Exposure Limit (PEL) - the concentration limit of a chemical in air in which most workers (interpreted as avg. 150 lb, healthy males) can be exposed during a normal work week without adverse effects (OSHA)

Threshold limit value (TLV) -analogous to PEL - ACGIH assigns – recommendation, not regulatory – more current

Page 23: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

• Irritants (lots of inorganic & organic compounds)– Generally reversible effects

– itching, mild burning, swelling, coughing, slight headache

– Examples: NaCl, acetone

• Corrosives (strong acids, bases, oxidizers)– Sometimes reversible, sometimes irreversible tissue

damage

– itching, burning, tissue decay, ulcers, swelling, coughing, headache

– Examples: HCl, H2SO4, HF, NaOH, NH4OH, Br2, Cl2

Page 24: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

• Allergens/sensitizers– First exposure may show little or no symptoms– Changes to tearing, swelling, and other irritations, but can lead to death– Examples: latex, formaldehyde, acrylates

• Asphyxiants– Displaces O2 from lungs or blood cells– Dizziness, loss of consciousness, coughing/wheezing– Examples: CO2, Ar, He, N2, CO, HCN

• Carcinogens – Generally due to chronic exposure– NTP, IARC, OSHA lists– Examples: benzene, Cr(VI), Cd, As, dichloromethane, chloroform

• Reproductive/Developmental/Specific organ or system toxins– Directly affects specific bodily functions (reproductive, kidney/liver,

CNS, blood cells)– Examples: Pb, Hg, toluene, aspirin

Page 25: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Chemical Hazard Risk Assessment

• Risk assessment is YOUR responsibility• CHC available to assist• Assess chemical hazards using references

– MSDS & Labels– Chemsafe website– Bretherick’s, Merck, RTECS, etc.

• Assess procedures - hazards of chemicals may change due to procedure (heating, pressure, mixing, aerosol formation, etc.)

Page 26: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Material Safety Data Sheets (MSDS)

MUST BE READILY AVAILABLE

• Chemicals that are being reordered• Should be shipped with or before the chemical• If you fail to receive the MSDS for a new

chemical, contact CHC• Always review before using a new chemical!• Concerns? Call CHC!• Find them online• http://www.brockport.edu/chemsafe/chemuse/msds.html

Page 27: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

1. Product Identification – supplier info, chemical name, synonyms, CAS#, formula

2. Composition - List of ingredients, % composition, CAS #’s

3. Hazards Information - Emergency overview summarizing physical & health hazards

4. First Aid Measures – first responder info for specific exposure routes

5. Fire Fighting Measures – flammability data, fire extinguishing medium, hazardous products generated due to fire, suggested firefighting PPE

6. Accidental Release Measures – usually generic, some regulatory info, what adsorbent to use, containment, PPE, evacuation procedures, etc.

7. Handling and Storage – specific storage needs and general precautions

8. Exposure Controls/Personal Protection - exposure limits (PEL, TLV), PPE

9. Physical/Chemical Properties - bp, mp, color, state, vapor P, solubility, etc.

MSDS contents

Page 28: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

MSDS contents cont’d10. Stability and Reactivity - Chemical stability (could be T dependent),

decomposition products, incompatibles, polymerization, conditions to avoid

11. Toxicological Information (animal) - LD50, LC50, carcinogenicity, reproductive effects, etc.

12. Ecological Information - Environmental fate should the substance be introduced to the environment (water, air, soil), more tox data for plants/animals here

13. Disposal Considerations – very generic – default to RCRA and local regulations

14. Transport Information - Shipping regulatory info

15. Regulatory Information - Summary of codes to identify the substance’s characteristics according to multiple governmental agencies

16. Other/Additional Information –NFPA codes, label information, common usage

Page 29: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Container Labels• Keep mfg. labels on where possible – they SHOULD be

compliant, BUT old bottles are not grandfathered• Mfg. and 2° Labels SHOULD have:

• Name of chemical (not symbols)• Hazard warnings (any combo of words/pictograms)• Specific physical/health hazards, including target organs (1994)

• Responsible party contact info in English and legible• “batch” labeling can be done

• Employees must have access to complete list• Other criteria fulfilled

• Not necessary to label portable containers to be used “immediately”

• Defacing a label is prohibited – scrape it off if reusing

Page 30: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu
Page 31: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Labeling - NFPA Diamonds

Color coded, numerical rating system

Sometimes on labels Provide at-a-glance

hazard information Flammable/Reactive

info is usually good Health info not as good

HEALTH

FLAMMABILTY

REACTIVITY

SPECIAL INFO

Page 32: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

NFPA Diamonds Cont’d

4= Deadly Hazard 3= Severe Hazard 2= Moderate Hazard 1= Slight Hazard 0= No Hazard W = water reactive OX = oxidizerhttp://www.ilpi.com/msds/ref/nfpa.html

Page 33: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Labeling – HMIS System• Designed for everyday work with chemicals

• Number rating system – similar to NFPA

• Includes designation for PPE• http://www.ilpi.com/msds/ref/hmis.html

Page 34: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Routes of Exposure - Inhalation• Inhalation of vapors, mists, dusts, etc.

• Open containers• Opening/closing microtubes• Open centrifuges• Heating• Doing dishes• Inoculating loops• Syringes• Sweeping

– Local and systemic effects – depends on solubility– Use fume hoods!

Page 35: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Routes of ExposureSkin/Eyes

• Contact with skin or eyes– Usually due to accidental spills– Effects largely based on tissue condition

• Dry vs. moist

• Cuts & abrasions

• Location – thickness varies – worst in eyes, at groin, between fingers/toes

– Local and systemic effects – depends on solubility– Wear chemical splash safety goggles & gloves!

Page 36: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Route of Exposure – Ingestion

• Ingestion– Usually accidental - bad hygiene– Local or systemic effects – depends on solubility– NEVER eat, drink or chew gum in a lab!– NEVER put your mouth on anything in lab! (pipetting!)– NEVER store anything you intend to ingest in the same

room with hazardous chemicals– DO NOT store chemicals in food containers or v/v– WASH your hands frequently and always when you leave

lab– Avoid spreading contamination – remove your PPE before

you leave lab

Page 39: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Exposure Prevention• Know & understand the hazards of the chemicals and

processes – if hazards unknown – assume the worst• Substitute less hazardous chemicals and techniques• Scale down experiments• Use proper PPE & engineering controls• DO NOT work alone in the laboratory – at least make

others aware of your presence!• Use common sense!

Page 41: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Eye Protection

Indirectly Vented Goggles– The best option!– Mandatory if risk of chemical splash– even if it is someone else

causing it!

Glasses with side shields – may be appropriate when– Entering a lab with no chemicals being used directly– Instrument rooms where no or minor amounts of contained chemicals

are being used– Where impact of large particles is the only issue– Doing dishes

Face shields – Use when extra face and neck protection is desired– Face shield is not adequate alone – also need goggles underneath!

Page 42: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Other Eye Protection Issues

• Prescription eyewear is not usually impact resistant, so it fails to meet ANSI Z-87 requirements

• Must have tempered glass with side shields• Contact lenses are ok to be worn in lab, but is

in no way considered protective – must wear goggles!

• A fume hood sash does not count as eye protection

Page 43: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Glove Types Disposables

Chemical Resistant

Cut Resistant

Voltage Resistant

General Purpose

Temperature Resistant

Page 44: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Use the Right Glove for the Job

Glove material charts (chemsafe website)

• Latex – not meant for chemical resistance

• Vinyl – aqueous solutions, alcohols

• Nitrile – non-halogenated solvents

•Neoprene

•Rubber

Keep in mind – time of direct exposure

Page 45: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Safe Glove Practices• Inspect gloves for pinholes• Avoid immersion or prolonged direct

exposure to hazardous chemicals• Be aware of what you are touching with you

contaminated gloves – keep “lab pens”• Discard or wash after use• Wash hands after use • Removal

Page 46: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Protective ClothingFull Coverage Clothing

• less exposed skin, less chemical exposure

• worst to have midsection & upper thigh exposed

Lab Coats & Aprons – choose the material to match the job

Closed Toe Shoes• Leather uppers

• Glassware/physical hazards and chemical exposure

Jewelry - watches and rings can trap chemicals

Page 47: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Engineering Controls:Chemical Fume Hood

Air flows through the face and out the vents in back

Factors that affect airflow:

•Bulky objects inside

•Drafts

•Sash Height

Page 48: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Fume Hoods General Rules

• 80-120 fpm

• Work ~6” inside opening

• Sash height

• Avoid turbulence (movement, doors/windows)

• Do not overload with chemicals/equipment

• Always use with volatile chemicals

• Not to be used as eye protection!

Page 49: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

First Aid & Chemical Exposure Procedures

“The College at Brockport Science Departments Procedures for Injured Students, Visitors, & Employees”

Standard First Aid for cuts, burns, etc.Hazen/personal physician vs LakesideUP – x2222 or 395-2222 on cell phoneAlso covers exposure treatmentAccident ReportOn chemsafe website

Page 51: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Treatment for Dermal Exposure• Rinse with tepid water for a minimum of 15 min.

– Small Area vs. LARGE Area

• Call UP (x2222) – Provide MSDS• In all cases:

– Remove jewelry/watches and any contaminated clothing (including socks/shoes if shower is used!)

– Avoid spreading contamination – especially to the eyes! Cut off clothing if necessary!

– Pull the MSDS(s)– look for any special treatment and/or warnings about delayed reactions - Hazard Info & First Aid (sections 3 & 4)

– NEVER apply neutralization solutions to acid/base exposures

– NEVER apply creams, lotions, or sprays.

Page 52: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Dermal Exposure Follow up

• If no further irritation arises - the area can be washed with soap and water

• Mild irritation can be left exposed to the air after rinsing• If the irritation gets worse or MSDS states that medical

attention should be sought immediately– Physician– UP (x2222) to arrange for immediate transportation to

Lakeside Hospital – provide MSDS• Report all exposures to CHC• Fill out accident report

Page 53: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Treatment for Chemical Contact With Eyes

Flood the eyeballs with water for 15-20 minutesForce eyelids open using the thumb and forefingerRoll the eyeballs in all directions to allow water to rinse behind the eyeball and lids.Remove contact lenses to ensure rinsing behind them.Eyes can be covered with a dry, sterile material if desired.ALWAYS seek medical attention Report all exposures to CHC Accident Report

~~If an eyewash is not available, lay the injured party on their back, force the eyelids open, and gently pour clean water into the corners of the eyes.~~

Page 54: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Treatment for Chemical Ingestions• Contact UP immediately at x2222.

• Send MSDS with the injured party for emergency responders.

• Often the MSDS will suggest fluids. DO NOT attempt to pour fluids down an unconscious person’s mouth

• If no head, neck or spinal damage, it may be advised to rotate the body to the side in case of vomiting.

• “DO NOT induce vomiting” unless the chemical is extremely toxic and will move to the blood stream very quickly.

• Mouth-to-mouth resuscitation may result in contamination of responder

• Report all exposures to CHC accident report

Page 55: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Treatment for Chemical Inhalation

• Evacuate the area if there is a risk of exposure to others.

• Remove the injured party from the area and into fresh air.

• Often, fresh air or oxygen gas will ease the symptoms, but further medical attention is usually advised.

• Call UP at x2222 if fresh air is not enough or if multiple people exposed

• Send MSDS with injured party for emergency responders

• Mouth-to-mouth resuscitation may result in contamination of responder

• Report all exposures to CHC accident report

Page 56: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Chemical Spill Kit

Each lab must have its own general kit.

The type of kit needed is a function of the type and volume of chemicals present in the lab.

Include gloves, goggles and a lab coat in or near your kit.

Benchtop KitBenchtop Kit

5-gallon 5-gallon Bucket KitBucket Kit

If specialty kits necessary – see CHC

Page 57: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

EMERGENCY CONTACT INFORMATION

Contact these people IN ORDER until you get a response. DO NOT SIMPLY LEAVE A MESSAGE;

call the next person on the list!

Name Office Phone

Cell Phone

PRIMARY CONTACT:

ALTERNATE CONTACT:

CHEMICAL HYGIENE COORDINATOR: Dawn Lee 395-5873 EHS OFFICE:

Director Dave Turkow 395-2005 509-1918

Assistant Director Sarah Klein 395-2495 509-1917

UNIVERSITY POLICE 395-2222

RADIATION SAFETY OFFICER: Mark Noll 395-5717

(all area codes are 585 unless otherwise designated)

The people designated on this list are required to determine the next course of action in situations designated in the flowchart or whenever the initial spill responders have questions/doubts about the

hazards associated with cleaning/treating the spill.

The list is designed to build up from the persons most knowledgeable about the characteristics of the chemicals and procedures in a laboratory to the persons that know less about individual chemicals/procedures, but rather are trained to handle larger and/or dangerous spills.

Page 58: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Do you know the spilled chemical material’s identity?

Yes No

Call EMERGENCY CONTACTS in order

Immediate health or safety concern? (symptoms of exposure, fire or reactive hazard, etc.)

Yes No

Greater than 2.5 liters?

Yes

No

ISOLATE ATTEND to INJURIES EVACUATE the roomCLOSE the doorPull the FIRE ALARM (only laboratory personnel)LEAVE the buildingCALL UP immediately (x2222 or 395-2222)ARRANGE meeting place with UP REGROUP

Call EMERGENCY CONTACTS in order

Use appropriate SPILL KIT

Dispose materials as hazardous waste

If chemicals considered non-hazardous, clean using an inert absorbent (kitty litter, paper towels, sponge, etc.) as appropriate.

Page 59: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Emergency Evacuations

• Equipment

• Set-ups

• Water/heating/cooling systems

• Close fume hoods

• Notify UP of situation

Page 60: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

New Chemical Purchase

• Have you assessed the hazards before purchasing?• Is there a less hazardous substitution?• Do you have a proper storage place for this chemical?• Don’t buy anymore than necessary• Email purchasing form to CHC prior to purchase

– Will make sure there is not already an available source

– Inventory

– Need for SOP, special training, PPE, or first aid/spill equipment

Page 61: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Please fill out the following information and email to Dawn Lee ([email protected]) before or at the time of ordering any chemicals

Chemical Name (please type out full chemical name )

CAS # (available in catalog)

Manufacturer

Catalog #

size of bottle

# of bottles

Date ordered

person ordering

Building/Room Chemical will be Stored

Method of Purchase (PO, Research, credit card)

                   

                   

                   

                   

                   

                   

                   

                   

                   

                   

                   

                   

Page 62: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

For CHC use only  

special provisions required barcode printed

   

   

   

   

   

   

   

   

   

   

   

   

Page 63: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Chemical Storage• NO chemicals higher than shoulder level or on the floor• ABC method – Incompatibles!• Flammable Cabinets

– Unless immediately in use, store in designated cabinets– Limit flammables stored in any one cabinet & any one lab

• Corrosive Cabinets– Use for acids or bases, but not together– Nitric acid & organic acids (Acetic acid!) should be stored

separate from one another• Refrigerators

– household vs. flammable vs. explosion proof– Use secondary containment to limit vapor build-up

• Auto-oxidizers• Inventory

Page 64: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Step 1: Determine what your wastes are

Chemical Waste Disposal

•Any chemical you want to throw awaythrow away

- oldold- out-datedout-dated- left-overleft-over- otherwise uselessotherwise useless

•Any reagents that are:

•Any chemical that has been used and been used and is no longer considered usefulis no longer considered useful

Page 65: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Step 2: Make a Hazardous Waste Determination

Chemical Waste Disposal

• IgnitabilityIgnitability– Liquid flash point < 140°F (60°C) (exception: <24% alcohol)

– Ignitable solids & gases

• CorrosivityCorrosivity - pH is < 4.0 or > 10– Elemental neutralization is allowed - recordkeeping

• ReactivityReactivity – reacts with water, can form potentially toxic gases, is unstable or explosive.

• ToxicityToxicity –EPA’s D-list of “toxic” chemicals

A chemical waste is a “hazardous waste” if it exhibits any of the following characteristics:

Page 66: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

OR chemicals you just know are BAD

Chemical Waste DisposalStep 2: Make a Hazardous Waste Determination

Cont’d

A chemical waste is a “hazardous waste” if it appears on one of the following RCRA lists:

•B-list – PCBs (NYSDEC Regulation)•U-list – toxic chemicals•P-list – acutely toxic chemicals•F-list – spent solvent mixtures

Page 67: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Chemical Waste DisposalStep 3: Satellite Accumulation

Label (4 things):•Words “hazardous waste”•Name of chemical(s)

•Main Hazard(s): Toxic, Reactive, Ignitable, Corrosive•Date FULL/removed

Container•Compatible and in good condition•Has “tight-fitting” closure

Secondary Containment•Must segregate incompatibles•One container per waste stream

Page 68: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Packaging Hazardous Waste - General• LABELING - remove any old labels, small

vials/bottles• COMPATIBILITY!• ALWAYS keep container tightly closed when not in use!• The right size for the right job• Keep the bottle clean – wipes for P-listed chemicals now

haz waste• Allow head space for vapor expansion• Store only in safe & secure areas• Store only at the “Point of Generation”• If mixtures involved, record approximate % comp.• Limits on amounts• ALL spills with hazardous chemicals are hazardous waste!

Page 69: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Hazardous Waste TagsHAZARDOUS WASTE Bottle Code___________Print Building &Your Name:_______________________ Room No.________ Phone:_________

Total Amount in Container:__________ Container Size:_________Dept:________________

COMPLETE CHEMICAL COMPOSITION: (List approximate % of each constituent including water/solvent)

1. ____________________________% 6. ___________________________%2. ____________________________% 7. ___________________________%3. ____________________________% 8. ___________________________%4. ____________________________% 9. ___________________________%5. ____________________________% 10.___________________________%.

Check if applicable: __ Flammable __ Corrosive (pH ___) __ Oxidizer __ Highly Toxic ___ Stench __ Reactive (__ Water___Shock ___Other ______________)

To the best of my knowledge, I certify the information provided is accurate and the hazardous waste generated has been minimized. Sign & date when moved to Central Storage.Sign Name:___________________________________ Date:_____________

Page 70: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Mixed Haz Waste Manifest (pg. 1)

Hazardous WasteOrganic Liquid

Flammable

General Contents:

For EXACT composition, refer to log sheet _______

Room: Satellite Accumulation Start Date:

Page 71: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Mixed Haz Waste Manifest (pg. 1)

Date Generated Chemical Composition Volume Signature

       

       

       

       

Organic Liquid Hazardous Waste OnlySUNY College at Brockport

 

Room ________ Name of Person Responsible______________ Bottle Code_____

Date Bottle Filled:______________________Total Volume:_________________ Date Bottle Removed to Central Storage:_________________

Page 72: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Mixed Haz Waste Manifest (pg. 2)

Please attach this sheet to the hazardous waste bottle upon removal to Central storage. The detailed profile should be retained by the faculty member/department.  Summary of Hazardous Waste Profile:*Hazardous characteristic categorized as ignitable, corrosive, reactive, toxic, acute hazard or other special traits such as oxidizer or poison Total Volume Chemical Hazardous characteristic(s)*

Room Collected: __________ Name of Person Responsible______________________ Date Bottle Filled:____________ Total Volume:_________________

Date Bottle Removed to Central Storage:__________

Page 73: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Chemical Waste Disposal

• Secure Proper Label (white copy of EHS labels)• Contact for removal from lab:

– CHM Beth Gregory or Individual PI– BIO Dawn Newman or Dawn Lee– ENV Hilary Richardson or Dawn Lee– ESC, PHS Dawn Lee

• NO reactives in Central Storage – contact CHC if reactive chemical

• Add yellow Hazardous Waste sticker• Copy of tag or 2nd pg. of manifest in drop box in

bunker

Step 4: Central Storage

Page 74: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Other General Haz Waste Issues• No evaporation of solvents up the fume hood• Mixture rule (including saturated paper, filtering

aides, etc.)• Generally NO treatment of waste

– Students can perform as part of procedure– Elemental neutralization – log sheets - reporting

• Waste oil – haz vs. non-haz• Old chemicals – get rid of them!• RCRA Empty

– Chemical removed by conventional means – no more than 3% by weight of total capacity

– P-listed waste – 3x rinse – dispose of all as haz waste

Page 75: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

• In ALL cases– Inform CHC of the empty bottle, so it can be removed from

inventory• If reusing

– Rinse clean with appropriate solvent if necessary– Remove mfg. label, and add a new, compliant label– Compatibility!

• If disposing– All glass (whole or broken) to be disposed of should be collected

separately from paper waste– All glass to be disposed of should be rinsed clean/delabeled– Collect glass in a sturdy cardboard box labeled “Broken Glass”– Seal the box well with packing tape and dispose

Reuse or Disposal of Empty Bottles

Page 76: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Universal Waste

• Categories– Lamps– Batteries (other than alkaline)– Mercury containing devices (unbroken)– Pesticides

• Rules– Closed containers– Labeling

• IF you have these, contact CHC for details on disposal

Page 77: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Lab Security

• Practical & legal issue

• Lock doors when no one is in the lab

• Limit key distribution

• Particularly hazardous chemicals – 2° security

Page 78: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Gas Cylinders

Cryogens

Electrical

Temperature

Pressure Work

Glassware

Refrigerators

Centrifuges

Tripping & falling objects

Physical Hazards in the Lab

Page 79: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Gas Cylinders• Gases are chemicals

Chemical Hazards – flammable, corrosive, explosiveAsphyxiationVentilation & PPELabelingShut off cylinder valve – Leaks

• Physical Hazards - Treat with respectHigh pressure can create a rocket NO homemade connectors to alter valves, fittings, or regulatorsTransport on a secured cart – do not roll or dragSecure gas cylinders when in storage or use

Page 80: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Cryogens• Same issues as compressed gas cylinders plus…• Liquid O2 can be condensed out of air

- Liquid O2 can be very dangerous – keep away from organic matter and flammable gases

• Extreme cold (effect on flesh as well as materials that can become brittle)

• Transfer from one container to another• Minimum of indirectly vented goggle – suggested

face shield and full body coverage advised• Transfer slowly• Check hosing and containers used for transfers

regularly

Page 81: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Electricity in the Lab

Do not use 2 prong plugs

Remove any damaged cords and replace

No bare wires EVER!

Do not overload circuits

Do not use extension cords as permanent set-up

Do not use any sparking electrical equipment around flammable vapors

Special stirring motors, heaters, refrigerators

Never bypass electrical safety equipment

Try to keep electrical sources away from water

Page 82: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

Phone Numbers/Websites

• Anytime you think you should call 911, call

University Police x2222

• Dawn Lee, CHC x5873

• Dave Turkow, EHS Director &CHO x2005

• Sarah Klein, EHS Assistant Director x2495

• www.brockport.edu/chemsafe

• www.brockport.edu/ehs

Page 83: Science Lab Safety & Hazardous Waste Training Dawn Lee, Chemical Hygiene Coordinator for the Sciences x 5873 dlee@brockport.edu

New Equipment Purchases

• Do you have the space to operate safely?• Special electrical, heating, cooling, ventilation

needs?• Special PPE?• Radioactive or laser sources?• Safeguards available for any physical hazards?• Safeguards available for any chemical hazards

(used in the operation of the equipment)?