scorpio engineering products and projects
TRANSCRIPT
A brief about A brief about
SCORPIO ENGINEERING
(Light Division)
Scorpio Engineering BMH PVT. LTD.
BENGALURU, INDIA05/08/2015
SCORPIO ENGINEERING
Scorpio Engineering Pvt.Ltd Heavy division
Scorpio Engineering BMH Pvt.Ltd Light division
Deals with big lump size bulk material and large size projects
Deals with powder & small lump bulk material and small & medium size projects
Incorporated 1984
Incorporated 2012
OUR BUSINESS OUR BUSINESS
• One stop solution for :
Dry bulk material Handling Equipments & system.
by Pneumatic / Mechanical conveying
Turn key Solution :
• Design , Manufacturing , Erection & Commissioning with warranty for performance and reliability
INHOUSE FACILITIESINHOUSE FACILITIES
� MARKETING
� DESIGN & ENGINEERING
� PROJECTS & Operations
� MANUFACTURING
� FINANCE &ACCOUNTS
� HR & ADMINISTRATION
OUR MAJOR CUSTOMERSOUR MAJOR CUSTOMERS
Hindustan Lever
Ltd.
Ceylon Ambuja
Cements
Reckitt &
Benckiser
Bayer ABS St. Gobain Glass
India Ltd.
Asahi Glass India
Ltd.
Govoni Sim Bianca,
Italy
Asian Paints Hindustan Electro-
Graphite
English Indian Clays Haldia Petrochemicals Cadbury India Ltd
GSFC Gypcrete Building
India Pvt. Ltd.
Binani Glass Fibres
Banner Pharma Caps BASF Pfizer India Ltd.
BARC Kerala Chemicals Glaxo SmithKline
GALFAR
ENGINEERING -
Oman
Tamil Nadu Newsprint
& Paper Ltd.
ICI India Ltd.
INDUSTRY SEGMENTSINDUSTRY SEGMENTS
�Food &
Pharmaceuticals
�Soaps & Detergents
�Petrochemicals
�Minerals and Metals
�Chemicals
�Cement & Fly Ash
�Power
�Glass & Ceramics
�Foundry
�Rubber
�Paints & Pigments
�Paper & Newsprint
�Ports
MATERIALS HANDLEDMATERIALS HANDLED
� ABS POWDER /
PELLETS
� ACTIVATED EARTH
� ACTIVATED CARBON
� ALKALI CELLULOSE
� ALUMINIUM
SULPHATE
� ALUMINIUM
HYDROXIDE GEL
� ANHYDROUS
DEXTROSE
� BENTONITE
� BOPP
� BLACK POWDER (RADIO
ACTIVE MATL.)
� BORIC ACID
� BREWERY FLAKES
� BOURNVITA
� CALCIUM CHLORIDE
� CARBON BLACK
� GRAPHITE POWDER
� HDPE PELLETS
� HIPS & GPPS PELLETS
� HYDRATED LIME
� HYDREX P
� INERT POWDER & PELLETS
� IRON OXIDE
� LEAD DUST
� LIME STONE
� MILK POWDER
� MILLED CHILLIES
� MINERAL POWDER
� NYLON CHIPS
� PAINT PIGMENTS
� PARIS WHITE
� PACAL F
� PADDY HUSK
� PETROLEUM COKE
� PERLITE POWDER
� MARIGOLD POWDER
� ELAMINE
Material handled Material handled ctdctd ....
� CEMENT
� CERAMIC POWDER
� CHINA CLAY
� CHILLI POWDER
� COAL POWDER / DUST
� COCOA BEANS / POWDER
� CRUMB POWDER
� CULLET
� CYPHALEXIN POWDER
� DEXTROSE MONOHYDRATE
� DOLOMITE
� EDALOIC ACID
� FELDSPAR
� FERRIC ACID
� FILTER AID
� FINE CHEMICALS
� FLY ASH
� FOUNDRY SAND
� GROUND ILMENITE
� GROUNDNUT SHELL
� GELATINE
� GLUTEN
Material handled Material handled ctdctd ....
� PF/TRIAZOLE
� PHARMA POWDER
� POLYTHENE CHIPS
� POLYPROPYLENE CHIPS
� POLYPROPYLENE POLYMER
� POLYVINYL POWDER
� PP PELLETS
� PRECIPITATED SILICA
� PVA
� PULSES
� PVC POWDER
� RICE HUSK
� ROCK PHOSPHATE
� SAN PELLETS
� SANDER DUST
� SAW DUST
� SENNA LEAVES
� SILICA SAND
� SOAP NOODLES
� SOAPSTONE POWDER
� SODA ASH
� SODIUM SULPHATE
Material handled Material handled ctdctd ....
� SODIUM BOROHYDRATE
� STARCH
� STEATITE
� STEEL GRIT
� STPP
� SUGAR
� TALC
� TALCUM POWDER
� TITANIUM DIOXIDE
� TPU PELLETS
� WASTE COFFEE
� WASTE SPICES
� WHEAT BRAN
� WHEAT FLOUR
� XLPE
� ZEOLITE
� ZIRCONIUM HYDROXIDE
� ZINC OXIDE CATALYST
Material handled Material handled ctdctd ....
• In-plant bulk Material handling
• Reception of the material
• Conveying
• Storage
• Extraction
• weigh batching
• Feeding to process
SCORPIO – LIGHT - PORTFOLIO
Products – LIGHT Division
• Pneumatic & Mechanical conveying system • Dense phase & Lean phase
• Automatic Bag slitting Machine
• Bag dump station
• Bulk tanker & unloading station
• Storage silo ( Flat storage /Circular)• Weighing and Batching system
• Screw conveyor
• Bucket elevator
• Belt feeder
• Open truck unloader • Container tilting & filling/discharge
Complete solution for receipt
of bulk material
• Bag Dump stations
• Automatic Bag slitting machine
• Big bag unloading station
• Combi dump station
• Bulk tanker unloading
• Open truck unloading
• Truck tilting station
• Liner container Loading & Unloading
How the bulk material received ?
• 1. Small bags
• 2.Big bags ( FIBC /Jumbo bags )
• 3.Bulk tanker
• 4.Open truck
• 5.Rail wagon
• 6.Barges
• 7.Ships
• 8.From other material handling equipments
1.Bag Dump station for Small bags in S S
Dust collector
Header
Swing door
Folding table for placing
bags
Hopper
Suction fan
Tubular support
Combi Dump station (Jumbo bags and Small bags )
Tubular structure
Jumbo bag placing hopper
Pneumatic massagers
Air header
Holding hopper
1. Multi Cut Bag Slitting Machine
Cutting head
Bag feeding
Cutter Drive
Dust collector
Tumble drum Drive
Junction box
Big Bag Unloading
with Pneumatic
Conveying
Hoist
Feed hopper
Feed hopper
Dense flow vessel
Control panel
•• PRODUCT RANGE ctd..PRODUCT RANGE ctd..
Container Tilting units for
Loading and unloading
of dry bulk Liner container
Storage & Extraction system
• Circular silos
• Flat storage
Fluidized bottom for self discharge
& PCC floor for shovel operation
Dense Phase conveying System
D EN SE PH ASE C ON VEYIN G SYSTEM
A IRC O MPR ESSOR
TA R GETB OX
RO TA R YA IR LO C K
DE NSE FLOVESS EL
A IR
R EC EIVER CO N TR OL
PA N EL
L ON G RA D IU S
B EN D
F EEDH OPPER
STO R AG E
SIL O
C ON VEYINGPIPING
L OW L EVEL
SE NSO R
H IG H LE VEL
SEN SO R
B IN VE NT
FILT ER
Dilute Phase conveying System
LONGRAD IUS BEND
SUCTIO NFILTER
LINEINJ ECTO R
RO OTSBLOWER
RO TARYAIRLOCK
FEEDH OPPER
CO NVEYI NGPIPING
STO RAGESI LO
LOW LEVEL
SEN SO R
CONTROLPANEL
RO TARYAIRLOCK
HIGH LEVELSENSO R
CYCLO NESEPAR ATO R
BAGFILTER
VEN TPIPING
DILUTE PHASE OR LEAN PHASE
(POSITIVE PRESSURE)
Dilute Phase conveying System
BAGFILTER
CYCLONE
SEPARATOR
CONVEYINGPIPING
FEEDHOPPER
SUCTIONFILTER
LINE
INJECTOR
ROOTS
BLOWER
ROTARY
AIRLOCK
LOW LEVEL
SENSOR
CONTROLPANEL
LONGRADIUS BEND
HIGH LEVEL
SENSOR
STORAGE
SILO
ROTARYAIRLOCK
DILUTE PHASE OR LEAN PHASE
(NEGATIVE PRESSURE)VENT
PIPING
Major equipments of Pneumatic conveying
• Denseflow vessel ( For Dense phase system)
• Roots blower ( For Dense phase system)
• Conveying pipe & Long radius Bends
• Rotary airlock valve
• Line Diverter
• Filtering Unit / Filter Receiver
Dust Extraction system
• Unit dust collectors with automatic
cleaning
• Bin top / Silo top dust collector
• Portable Dust Collectors
• Centralized Dust Extraction System
• Dust control for the dumping stations