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    American Institute of Aeronautics and Astronautics

    1

    A NONLINEAR FINITE ELEMENT MODEL OF A

    TRUSS USING PINNED JOINTS

    Joseph D. Dutson

    and Steven L. Folkman

    Mechanical and Aerospace Engineering Department

    Utah State University

    Logan, UT 84322-4130

    Graduate Research Assistant Associate Professor, Senior Member AIAA, Member ASME

    Copyright 1996 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.

    Abstract

    Researchers at Utah State University have

    been studying the dynamic behavior of a three bay

    cantilevered truss. The truss includes eight

    tang/clevis-type joints with clearance fit pins. The

    clearance in these joints significantly changes the

    dynamic behavior of the truss. When strut preloads are

    minimized the structural damping in the truss

    increases dramatically. Struts have been subjected to

    cyclic loading to characterize the dynamic behavior ofan individual strut containing a pinned joint. The

    three bay truss was tested in different gravity

    environments which alter the dynamic behavior of the

    truss by changing strut preloads. This paper reports on

    efforts made to develop a nonlinear finite element

    model of the truss which simulates the observed truss

    behavior and provides insights into the damping

    mechanisms occurring in the joints. The finite element

    analysis program LS-DYNA3D was used to create a

    simple model of a single strut which accounts for

    friction, impacting, and equivalent viscous damping in

    the joints and gives reasonable agreement with

    measured data. The strut model was extended to

    model the entire truss. The predicted results correlate

    well with measured data, particularly when strut

    preloads are minimized.

    Introduction

    As researchers explore the possibility of

    constructing space structures, they are confronted with

    the task of determining a cost effective, safe method for

    assembling these structures in space. One feasible

    approach utilizes a deployable structure assembled with

    light-weight flexible trusses connected with revolute

    joints. However, vibration modes are easily induced in

    these light-weight trusses. Therefore, structural

    damping is an important consideration in the design of

    deployable space structures.

    If the revolute joints in deployable structures

    are designed such that large preloads are present across

    the mating surfaces, the behavior of the joint

    approaches that of a tightly clamped or welded joint.In this configuration, the joints contribute little to the

    damping of the structure, and the structure could be

    accurately modeled using linear finite element models.

    On the other hand, the dynamic characteristics of the

    structure will be altered dramatically if the joints are

    designed with a small amount of slop or deadband

    between the mating surfaces and if joint preloads are

    small. The deadband and friction characteristics in

    this type of joint can introduce nonlinearities into the

    joint behavior. The energy dissipation associated with

    friction and impacting in the joint results in increased

    structural damping. Predicting the dynamic behavior

    of a structure with friction and impacting in the joints

    is difficult.

    Large-scale testing of space structures is

    expensive and often impractical. Testing of a

    prototype usually occurs far into the design process and

    may result in expensive redesigns. Also, testing

    complete structures on the ground may not reveal how

    the structure will behave dynamically in the micro-

    gravity environment of space. However, individual

    components of the structure are easily tested on the

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    American Institute of Aeronautics and Astronautics

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    ground early in the design process. If the dynamic

    behavior of individual struts is understood, the overall

    system might be more accurately modeled. This paper

    will document the creation of nonlinear finite element

    models of individual struts of a truss. These strut

    models allow selection of properties for equivalent

    viscous damping elements and friction coefficients.The strut models were then extended to model a three

    bay truss and the ability of the model to predict the

    dynamic behavior of the truss is reported.

    Models of Joint Damping

    The structural damping associated with

    connections or joints has been studied extensively.

    Models of joint or interface damping are usually

    derived from two mechanisms, friction and impacting.

    Impacting implies that two surfaces, initially separated

    by some finite distance, come into contact and a

    momentum exchange occurs. Modeling the energydissipation associated with impacting is complicated.

    Crawley, Sigler, and van Schoor1 suggested that a

    measure of energy dissipation due to impacting is the

    coefficient of restitution. The coefficient of restitution

    is a material property, but it is also a function of the

    geometry of the contacting surfaces. Also, the

    compliance of the structure attached to the joint can

    influence the dynamic response. Therefore, the

    coefficient of restitution by itself is felt to be too

    simplistic to model damping in a joint.

    Friction is attributed to either extensional

    motion or rotation. Models of friction damping

    generally fall into two categories, microslip and

    macroslip. In microslip models there is no relative

    motion between the two mating surfaces; however,

    small surface imperfections allow localized,

    microscopic slippage. Microslip damping levels are

    generally very low and Plunkett2 said that we are still

    far from being able to predict the damping associated

    with microslip. Macroslip models assume that no

    damping occurs until there is relative motion between

    the two mating surfaces. Relative motion occurs when

    the forces parallel to the surface interface exceed the

    Coulomb friction force. The Coulomb friction force isproportional to the normal force between the two

    interfaces. Den Hartog3 analyzed this classical friction

    model and determined that for small loads the energy

    dissipated increases linearly with displacement.

    Although there are no general models

    available for predicting joint damping, many

    mathematical models have been proposed. Ferri4

    created a model of a nonlinear sleeve joint and

    concluded that the three major sources of energy

    dissipation were damping due to Coulomb friction,

    damping due to impact, and material damping. He

    also showed that the overall damping was similar to

    viscous damping. Lankarani and Nikravesh5

    created amodel for impacting of two elastic bodies. They

    concluded that energy dissipation during impact was a

    function of initial velocity, coefficient of restitution,

    and material properties. Tzou and Rong6 presented a

    mathematical model of a three-dimensional spherical

    joint which included the effects of friction and

    impacting. Onoda and others7

    showed that impacting

    causes energy to be transferred from lower to higher

    modes. The excitation of higher modes results in

    greater structural damping.

    Although numerous mathematical models of

    pinned joints have been developed, the literature doesnot describe attempts to model the dynamic response of

    pinned joints using commercial FEA programs.

    Folkman and others8 described a combination of finite

    elements that could be used to model a pinned joint;

    however, they did not attempt to construct the model

    and correlate the results with measured data.

    Experiment Description

    Researchers at Utah State University have

    developed an experiment titled the Joint Damping

    Experiment (JDX). This project is funded by IN-

    STEP, NASAs In-Space Technology Experiment

    Program. The objectives of JDX include development

    of a small-scale pin-jointed truss which was flown as a

    Get Away Special payload on the Space Shuttle. This

    truss has allowed researchers to characterize the

    influence of gravity and joint gaps on the structural

    damping and dynamic behavior of pin-jointed

    structures. The objectives also include development of

    a nonlinear finite element model of the truss to

    simulate the measured behavior. This model will

    increase understanding of the structural dynamics

    occurring in a pin-jointed truss and will facilitate

    future modeling of such structures.

    The flight model of the JDX truss is shown in

    the photograph in Fig. 1. This three-bay truss is

    mounted to an aluminum base plate to provide a

    cantilevered boundary condition. A stainless steel tip

    mass is attached to the other end of the truss to lower

    the natural frequency of the structure. The truss is

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    American Institute of Aeronautics and Astronautics

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    excited by electromagnets deflecting and then releasing

    the tip mass. The resulting free vibrational decay for

    the twang test is recorded. Only the eight joints at

    the top of the bottom truss bay are free to act like

    pinned joints. These eight joints exhibit nonlinear

    dynamic behavior and are referred to as unlocked

    joints. Figure 1 illustrates the location of the unlockedjoints. The pins in the remaining joints are press fit

    into place. These joints with press fit pins behave

    linearly as if they were welded connections and are

    referred to as locked joints

    Figure 1. Photograph of the JDX flight model truss.

    The design of an unlocked joint in the flight

    model truss is shown in Fig. 2. This is a tang/clevis-

    type joint with a clearance fit pin. The two holes in the

    clevis and the hole in the tang are each press fit withhardened steel sleeves to reduce wear. The pin used is

    a hardened steel shoulder bolt. Therefore, the pin-

    sleeve interface where impacting occurs is very hard.

    The diametral gap in the unlocked joints of the truss

    averages about 0.00063 in.

    The truss excitation system preferentially

    excites three modes in the truss; two bending modes

    and a torsional mode. The two bending modes are the

    two lowest frequency modes of the truss and are

    described as the bend 1 and bend 2 modes. The

    torsional mode consists of a rotational motion about the

    long axis of the truss. Figure 3 is a top view of thetruss tip mass which illustrates the direction the

    magnets move to excite the bend 1, bend 2, and torsion

    modes. Ground based truss twang tests were conducted

    with the truss in two orientations with respect to the

    gravity vector. Figure 4 illustrates the 0- and 90-deg

    truss orientations. In the 0-deg orientation, gravity

    induced preloads in the struts are minimized, while

    preloads are maximized in the 90-deg orientation. The

    influence of gravity on joint damping was observed by

    comparing the results from the two orientations.

    Figure 2. Illustration of the JDX joint design.

    Figure 3. Illustration of the tip mass and the magnets

    used to excite truss by deflecting the tip mass.

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    As part of the JDX research, a force-state

    mapping (FSM) technique was used to characterize

    individual struts from the truss. The FSM technique

    involves applying a sinusoidal load to a strut and

    measuring the resulting axial displacements,

    accelerations, and applied forces. A strut with bothjoints locked as well as a strut with one joint locked

    and the other unlocked were characterized. The FSM

    tests were conducted on both long (i.e. the diagonal

    struts in each bay) and short struts. The FSM

    technique resulted in parameters such as strut stiffness,

    deadband, and equivalent viscous and friction damping

    for use in the analytical computer model of the truss.

    Ferney9 documents the FSM results.

    90-DEG TRUSSORIENTATION

    0-DEG TRUSS

    ORIENTATION

    DIRECTION OF

    DIRECTION

    OF

    EXCITATION

    GRAVITY EXCITATION

    Figure 4. Illustration of the 0- and 90-deg truss

    orientations for ground tests.

    The JDX flight model truss was flown on

    NASAs KC-135 low-G aircraft on October 25-28,

    1994 and on the Space Shuttle Endeavor on September

    7-18, 1995 in order to test the truss in a micro gravity

    environment. Comparing these tests with ground tests

    demonstrates the influence of gravity on the structural

    damping and dynamic behavior of the truss. These

    tests also provided experimental data for comparison

    with finite element model of the truss.

    Finite Element Model of a Strut

    It was desired to construct a finite element

    model of a strut with an unlocked joint which would be

    reasonably simple while capturing the most important

    features of the struts behavior. A model was madethat would account for the deadband, impacting,

    extensional friction, rotational friction, and equivalent

    viscous damping in the joint. LS-DYNA3D10, a

    commercial finite element analysis program, was

    chosen to model the strut. Impacting and friction can

    be modeled in LS-DYNA3D by a point contacting or

    sliding along a surface. The point and surface used to

    model impacting and friction form a sliding interface.

    No stiffness is assigned to a sliding interface until

    contact is made, at which time a very high stiffness is

    assigned in the direction perpendicular to the surface.

    After contact, stiffness between the node and surface in

    the lateral direction is based on the Coulomb friction

    force.

    Figure 5 illustrates a strut and the beam

    elements used to model the strut in LS-DYNA3D. An

    unlocked joint is located between nodes 2 and 3. The

    upper half of Fig. 5 shows the elements used to model

    the unlocked joint. The coordinate system was defined

    such that the x axis is aligned with the strut and the y

    and z axes are orthogonal to the x axis. Nodes 1, 2, 3,

    4, 8, and 9 all lie on the x axis but are offset in the

    upper part of Fig. 5 for clarity. Elements 1 and 2 are

    beam elements used to model the clevis and tang,

    respectively. Element 10 is the large square in Fig. 5.

    Element 10 is a rigid element which is actually formedfrom several solid elements to define contact surfaces

    in the joint. The width of element 10 is the pin

    diameter used in the joint. Nodes 3, 8, and 9 were

    rigidly connected by elements 8 and 9 which penetrate

    element 10. Under a tensile strut load, node 9 impacts

    the surface of rigid element 10, while node 3 impacts

    element 10 when the load is compressive. Nodes 3 and

    9 are initially located a distance equal to half the joint

    deadband away from the surface of element 10. Node

    8 is located inside a narrow slot in element 10 and has

    two functions. First, it is the hinge point for joint

    rotations. The slot that contains node 8, although only

    shown in two dimensions, is three dimensional and

    prevents relative displacement between node 8 and

    element 10 in the y and z directions. The slot is very

    narrow (2x10-6 inch) and is a sliding interface for node

    8. Second, it provides extensional friction as the joint

    traverses the deadband. A force FN, applied to both

    element 10 and node 8, maintains a constant

    compressive force at the friction interface (assuming

    lateral shearing forces are not present). Element 7 is a

    viscous damper which damps oscillations that occur at

    the friction interface when normal force FN is initially

    applied. Element 6 provides equivalent viscous

    damping as the joint traverses the deadband. Nodes 2and 10 are rigidly connected to element 10 to form a

    single rigid part. Rotational friction may be present

    when either node 3 or node 9 is in contact with

    element 10 and there is relative rotation between

    element 10 and the rigid line of nodes 3, 8, and 9.

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    Element 10 is actually a composite of several

    elements formed by combining six solid elements into

    a single part. These six solid elements are combined in

    such a way that a slot is left in the center of the part.

    Figure 6 is a three-dimensional cutaway view of the

    unlocked joint model which shows five of the blocks

    used to construct element 10. Care must be takenwhen constructing element 10 so that node 8 cannot

    slip out of the slot. Note that node 8 can penetrate

    slightly into the sliding interface of the slot. If the

    solid blocks used to construct element 10 do not

    overlap each other, this penetration of node 8 could

    allow the node to slip out of the slot at the interface

    between two blocks. Thus in Fig. 6, block B is shaded

    to show how it overlaps A, C, D, and E.

    y

    x

    z

    1 1 2

    9

    67

    FN

    10

    8

    8 9

    FN

    3 42

    10

    UNLOCKED JOINT

    ASSEMBLY

    ELEMENT NUMBERS

    NODE NUMBERS

    1 2 3 4 5

    1 (2 & 3) 4 5 6 7

    ELEMENT

    NUMBER

    1, 5

    2, 4

    3

    6, 7

    8, 9

    10

    DESCRIPTION

    HUB/CLEVIS BEAM ELEMENTS

    TANG BEAM ELEMENTS

    TUBE BEAM ELEMENT

    VISCOUS DAMPING ELEMENTS

    RIGID BAR ELEMENTS

    RIGID SOLID ELEMENT

    Figure 5. Finite element model of a strut with an

    unlocked joint.

    Although the model shown in Fig. 5 is

    simplistic, it captures many of the desired features of

    an unlocked joint. Extensional and rotational friction,

    equivalent viscous damping, deadband, and impacting

    are all included in the LS-DYNA3D joint model.

    Figure 7 shows the expected quasi static force-

    displacement relationship for the unlocked joint. KC

    represents the strut stiffness when the gap is closed in

    compression while KT represents the stiffness in

    tension. DB is the width of the deadband. For a

    x

    y

    z

    PART

    A

    B, C, D, E

    DESCRIPTION

    END BLOCK

    OVERLAPPING BLOCKS USED TO

    FORM FRICTION SLOT

    C

    DE

    A

    ELEMENT 10

    NODE 8

    NODE 10

    B

    Figure 6. Three-dimensional view of the unlocked

    joint model.

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    APPLIEDFORCE

    DISPLACEMENT

    KT

    KC

    DB

    SYMBOL DEFINITION

    KT

    KC

    DB

    W

    STRUT STIFFNESS IN TENSION

    STRUT STIFFNESS IN COMPRESSION

    LENGTH OF THE DEADBAND

    WIDTH OF THE DEADBAND (1/2 FRICTION

    FORCE)

    W

    Figure 7. Expected quasi static force-displacement

    curve for unlocked joint.

    perfectly aligned strut with identical hole diameters,

    the deadband width is equal to twice the difference of

    the hole diameter and the pin diameter. Finally, W

    represents the width of the hysteresis loop and is twice

    the friction force for the quasi static case. At highervelocities the hysteresis loop is wider than the quasi

    static loop shown in Fig. 7 due to the viscous damping

    losses.

    Model Parameters from Force-State Mapping

    Force-state mapping (FSM) tests reported in

    reference 9 were used to characterize individual struts

    from the JDX truss. During FSM tests a sinusoidal

    load was applied to the right end (node 7 in Fig. 5) of

    the strut while the left end (node 1 in Fig. 5) was

    constrained. The applied force as well as the resulting

    displacements and accelerations (of node 7) weremeasured. These data were used to produce a map of

    the force-displacement-velocity domain. The FSM

    tests provided parameters for the finite element model

    of a single strut.

    By plotting the measured force-displacement

    results from a quasi-static pull test of a strut, the

    stiffness of the strut can be obtained from the slope.

    The force-displacement curve for a strut with both

    joints locked is nearly linear. Therefore, the struts

    with both joints locked can be modeled using simple

    beam elements. The force-displacement curves forstruts with one joint locked and one joint unlocked

    (locked-unlocked) are nonlinear and demonstrate

    hysteresis similar to that shown in Fig. 7 when the

    loading is quasi static.

    Figure 8 is an example of the force-

    displacement curve for a short locked-unlocked strut

    subjected to a quasi static (0.1 Hz) applied load. The

    figure demonstrates how parameters can be obtained

    for use in a finite element model. Again, KC and KT

    represent the strut stiffness in compression and tension,

    respectively. DB is the width of the deadband. Due to

    strut misalignment the observed deadband is less thanthe expected value. The FSM tests showed that the

    deadband predicted from the force-displacement curve

    was generally 0.0004 to 0.0007 inches less than the

    expected deadband. The joint deadband in the model

    was set equal to the measured deadband rather than the

    deadband predicted by measuring the hole and pin

    diameters. W, the width of the quasi static hysteresis

    loop, represents two times the extensional friction force

    as the joint moves through the deadband.

    Stiffness values were chosen for the five beam

    elements shown in Fig. 5 such that the overall strut

    stiffness would be equal to the average of KC and KT.

    The stiffness of the tubing was easily calculated

    because it has a constant, known cross section. The

    tang and clevis stiffness values could not be estimated

    by hand calculations. Therefore, stiffness values were

    selected such that the overall model strut stiffness

    would be approximately the same as the measured strut

    stiffness values for long and short struts as well as for

    struts with both joints locked and struts with one joint

    unlocked.

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    KC = 72,700 LB/IN

    W

    KT = 71,700 LB/IN

    DB = 0.001 IN

    0.

    FORCE

    (LBS)

    -20.

    -40.

    -60.

    -80.

    -100.

    20.

    40.

    60.

    80.

    100.

    -.003 -.002 -.001 0.0 .001 .002 .003

    DISPLACEMENT (INCH)

    Figure 8. Measured quasi static force-displacement

    plot illustrating determination of parameters.

    The width of the force-displacement hysteresis

    loop is related to the energy dissipated per cycle in the

    strut. This width can be modeled by either friction orviscous damping. The equivalent viscous damping in

    the unlocked joints was chosen such that the width of

    the model hysteresis curve was approximately equal to

    the width of the measured hysteresis curve from a FSM

    test with dynamic loading.

    Figure 9 illustrates force-displacement curves

    which compare results from a single strut finite

    element model with measured data. The comparison

    in Fig. 9 is for a 35 Hz sinusoidal load applied to a

    short locked-unlocked strut. The force shown is the

    force applied to node 7 (see Fig. 5) while the

    displacement is the axial displacement of node 7.

    Although there are differences between the two curves,

    the areas (and the energy dissipated per cycle of the

    strut) are nearly the same. Figure 10 shows a

    comparison between the measured and predicted

    displacement of node 7 as a function of time. The

    lowest frequency oscillations are a result of the 35 Hz

    applied force. The natural frequency of the strut causes

    the higher frequency oscillations. This higher

    frequency strut mode causes the irregular hysteresis

    loops in Fig. 9. Figure 10 shows that the model

    predicts higher amplitude high frequency oscillations.

    We were unable to achieve better agreement betweenthe measured data and the model by changing the

    properties of the model. It is suspected that a more

    detailed model of the joint may be needed to get better

    agreement.

    Figure 9. Measured and predicted hysteresis curves.

    Figure 10. Measured and predicted time-displacement

    curves.

    Finite Element Model of the Truss

    The single strut finite element models were

    extended to model the entire JDX truss. Other than the

    sliding interfaces at the unlocked joints, the truss was

    modeled using beam and plate elements. The expected

    deadband in a joint can be computed as twice the

    average clevis and tang hole diameters minus the pin

    diameters. The actual deadband at each unlocked joint

    is influenced by strut misalignment. It was not possibleto measure the effective deadband of each unlocked

    joint after the truss was assembled. An estimate of

    effective deadband for each joint was obtained by

    using two times the smallest of the two clevis hole

    diameters and the tang hole diameter minus two times

    the diameter of the pin.

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    A parameter called global damping is used in

    LS-DYNA3D to provide a small amount of damping

    for each node in a deformable structure. Global

    damping was used to represent low level material

    damping. In essence, global damping defines a viscous

    damper between each node of the structure and ground.

    The equivalent viscous damping for each node isproportional to the mass assigned to the node.

    In order to find the initial deflected position of

    the truss in either the bend 1 or bend 2 directions, a 40

    lb ramped force was applied to the tip mass for 0.2

    seconds, then the force was held constant for 0.3

    seconds to allow the structure to come to rest. A large

    value of global damping was used while the truss was

    being deflected so that all truss vibrations would damp

    out quickly. At 0.5 seconds the global damping was

    decreased and the force was removed from the tip mass

    to allow the truss to vibrate freely. The displacements,

    velocities, and accelerations for each node were storedat 3000 samples per second which was the same

    sampling rate used in measured data.

    A truss model with all of the joints locked was

    used to determine an appropriate value for global

    damping. The global damping was adjusted in the

    truss model until the results matched the measured

    data for the truss with all joints locked. When the truss

    was excited in the bend 1 direction, a global damping

    parameter of 3.0 lb-sec/in modeled the measured data

    well. The global damping was set to 20.0 lb-sec/in

    during the 0.5 second truss deflection period. Figure

    11 illustrates the deflection of the center of the tip mass

    in the bend 1 direction. Figure 12 shows the

    acceleration of the center of the tip mass for both the

    measured data and the LS-DYNA3D model. The

    release of the tip mass for the model was shifted to 0

    seconds in Fig. 12 to match the measured data. It can

    also be seen from Fig. 12 that the locked truss natural

    frequency predicted by the model matches the

    measured results for the bend 1 direction.

    The truss model was modified to include eight

    joints unlocked. Figure 13 compares the model and

    measured results for a test in the bend 1 direction in amicro gravity environment. When power to the

    magnets in the flight model truss is turned off, the

    magnetic force decays in an exponential fashion. The

    time constant for the decay is not known, but it is

    approximately 0.01 seconds. This decay occurs during

    the first, short peak in the acceleration data. The

    analytical model uses an instantaneous release of the

    tip mass. The release of the truss in the LS-DYNA3D

    model was shifted to occur at about 0.1 seconds so as to

    coincide with the second acceleration peak in the

    measured data. The model predicts well the natural

    frequency in the bend 1 direction (which is a function

    of amplitude), the high frequency hash in the

    acceleration data, and the structural damping of thetruss. The results for the bend 2 direction are similar

    to the bend 1 results and thus are not included in this

    paper.

    Figure 11. Bend 1 displacement of tip mass in locked

    truss model.

    Figure 12. Bend 1 acceleration for a locked truss in 0-

    deg orientation.

    Figure 14 shows the measured and predicted

    results for the bend 1 direction in the 0-deg orientation

    (see Fig. 4) in a 1 G environment. The measured data

    shows a significant decrease in damping while the

    predicted decay is very similar to the micro gravity

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    environment. Figure 15 compares the bend 1 results in

    the 90-deg orientation when gravity induced strut

    preloads are maximized. In this case the model does a

    good job of simulating most of the effects of high

    gravity preloads. However, structural damping in the

    model is too low. The cause of the discrepancies in the

    1 G environment tests is currently unknown.

    Figure 13. Bend 1 acceleration for an unlocked truss

    in micro gravity.

    Figure 14. Bend 1 acceleration for an unlocked truss

    in 0-deg orientation.

    Figure 15. Bend 1 acceleration for an unlocked truss

    in 90-deg orientation.

    Onoda and others7 showed that impacting in

    joints can excite higher frequency modes in a structure.Accelerations predicted for the truss model were

    obtained at 25,000 samples per second in the bend 1,

    micro gravity test to examine higher frequency mode

    content. Figure 16 shows a plot of the Fourier

    transform of a 0.01 second segment of the predicted

    decay. The truss model predicts that higher frequency

    modes are being excited in the truss with unlocked

    joints. An attempt is currently being made to use high

    frequency accelerometers to confirm the presence of

    higher frequency modes in the JDX truss.

    Figure 16. Bend 1 frequencies for an unlocked truss inmicro gravity.

    The truss model torsion mode was excited and

    compared with the measured data. Two 20 lb forces

    were applied to the arms of the tip mass in order to

    twist the truss. Figures 17 and 18 compare the

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    measured and predicted torsion tests for a locked truss

    and an unlocked truss, respectively. The results were

    shifted in time in order to have a similar amplitude

    peak in the predicted output occur at the same time as

    a measured peak. It is seen from Fig. 17 that the

    global damping chosen for the bend 1 mode is too large

    for the torsion mode. An accurate model of the torsionmode requires a new global damping parameter.

    Figure 17. Torsion test acceleration for a locked truss.

    Figure 18. Torsion test acceleration for an unlocked

    truss in micro gravity.

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    It is informative to look at the frequencies

    being excited in the truss during the torsion tests.

    Figures 19 and 20 show the locked truss frequencies

    for measured and predicted torsion tests, respectively.

    Both figures were generated with about 0.2 seconds of

    data after the release of the tip mass. The torsion mode

    is seen at approximately 110 Hz. Although not at thesame frequencies, both figures show that higher

    frequency modes are being excited in the locked truss

    torsion test. A variety of modes in the tip mass and

    torsion arms could produce the observed response.

    Figures 21 and 22 illustrate the frequencies

    excited in the measured and predicted torsion tests for

    a truss with eight unlocked joints and a truss

    orientation of 0-deg.. In both cases the 110 Hz torsion

    mode disappears and only the higher frequency modes

    can be seen. It is significant that a mode that would be

    predicted by a linear model of the truss can disappear

    when a few clearance fit pinned joints are included inthe structure. The cause of this response is unknown.

    It is, however, interesting that the model and measured

    data agree in the disappearance of the torsion mode

    when the truss uses a few unlocked joints.

    Figure 19. Measured torsion test frequencies for

    locked truss in 0-deg orientation.

    Figure 20. Predicted torsion test frequencies for

    locked truss in 0-deg orientation.

    Figure 21. Measured torsion test frequencies for

    unlocked truss in micro gravity.

    Figure 22. Predicted torsion test frequencies forunlocked truss in micro gravity.

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    Conclusions

    A truss structure was described which has

    been used to characterize the influence of gravity and

    joint gaps on structural damping and dynamic behavior

    of pin-jointed structures. A finite element model of a

    single strut with a pinned joint was constructed in LS-DYNA3D. The model included extensional and

    rotational friction, equivalent viscous damping, and

    impacting in the joint. The results of force-state

    mapping tests were used to determine appropriate

    parameters for the finite element model. The single

    strut model was extended to model the pin-jointed truss

    structure. The truss model results correlated well with

    measured data from tests conducted in a micro gravity

    environment; however, the model did not predict as

    well the truss behavior when gravity caused strut

    preloads. The finite element model predicts that

    impacting in the pinned-joints excites higher frequency

    modes in the truss, thereby increasing structuraldamping. Much work remains to be done to determine

    the effect of each joint parameter on the overall

    structural damping of pin-jointed structures.

    Nevertheless, the ability to predict many of the

    observed behaviors has been demonstrated.

    Additionally, a procedure for estimating model

    parameters such as joint deadband, friction, and

    equivalent viscous damping from tests characterizing

    individual joints has been demonstrated.

    Acknowledgments

    This research was performed under the NASA

    INSTEP program, funded through NASA Langley

    Research Center (LaRC) under Contract NAS1-19418.

    The support of Mark Lake at LaRC as technical

    monitor is gratefully acknowledged.

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