secure energy supply - siemens · secure energy supply ... siprotec reyrolle sicam bc 1703 acp...

Secure energy supply Energy Automation for the

Automotive Industry and First Tier Suppliers

Energy Automation Slide 2

Necessary for the

operation of an

automotive plant

Electrical Power Supply for Automotive Industry

Characteristics

Differences to

power utilities

Electrical

Power Supply

for Industry

Simply must work!!!

Not customers

core business

“side-show”

Power Automation/EMCS

is not naturally

Connection/Coupling to

other system is a must

(Process Control Building

Automation, etc.)

Industrial standards are

necessary

Benefit

Availability

Has an effect directly on

the core business

clearly

measurable

Number of produced

engines, cars, etc.

Production

Costs

Profitability

Maintenance

Basic

Requirement


Automation

Manufacturing

Execution

Systems (MES)

Enterprise Resource

Planning (ERP)

Automation

Manufacturing

Execution

Systems (MES)

Enterprise Resource

Planning (ERP)

Totally Integrated

Automation

Totally Integrated

Power

Total Building

Solutions

Energy Automation in Automotive Industry

One Piece of a Whole


Nothing runs without electricity !!! – especially not in

automotive industry.

Press shop, body shop, paint shop and powertrain, as well as the final assembly – all

require a flexible, scalable power supply. The following key tasks must be taken into

account:

Protection and Power Quality – Protecting power infrastructure

Station Automation – Economical control of operations

Energy Management – Integral control of power requirement

Energy automation not only protects your system against possible damages, it also ensures

consistent quality of the electrical power supply - and thus of your processes as well.

In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at

least minimize, any interruption of the supply


The purpose



Total and integrated solutions



Our solution portfolio

Energy market

EMM

FDWH

PROPHET Solutions

Communications

and networking

PowerLink PLC / DLC

Modems

AMIS

Tools

Spectrum PowerCC IMM /

Graphical Designer

SICAM PAS UI / Graphical

Designer

TOOLBOX II

DIGSI

Control centers

Spectrum PowerCC

Spectrum Power 4

Station automation

SICAM PAS

SICAM 1703 / SICAM 230

RTU´s

SICAM 1703

SICAM eRTU / miniRTU

TG 805 / TG 5700

Protection / power quality /

field control stations

SIPROTEC

REYROLLE

SICAM BC 1703 ACP

SIMEAS



Systematic solutions


Standard solution for Automotive Industry

Power Monitoring: DaimlerChrysler Peking

MV-Switchgear

IEC T103 (RS485) (CU)

x 15 7SJ62

…

SICAM PAS CC (RT) with Valpro/Recpro

Station Unit SICAM PAS (FS)

DC Panel Simatic S7

Fibre Optics (F.O.)

. . . OLM

LV cabinet 1

ET200

SIMEAS P

Option

Profibus DP (Cu)

Temp. Comp.

LV cabinet 8

ET200

SIMEAS P

Option

Profibus DP (Cu)

OLM

Temp. Comp.

Profibus DP (Cu) OLM

Cabinet 7 Cabinet 6 Cabinet 5 Cabinet 4 Cabinet 3 Cabinet 2

OLM

Control Room

Load Substations

Profibus DP (Cu)

Fibre Optics (F.O.)

Control Cabinet

GPS Global Positioning System

LV-compartments


RS1600F

(16 x MTRJ)

SICAM PAS

RS8000T

(2 x MTRJ,

6x RJ45)

RS 8000

(8 x MTRJ)

general station

messages

HMI

SICAM PAS CC

wireless remote server

Web Navigator

Incomer

Switch gear

hall 1

hall 2

hall 3

hall 4

central heating

IEC61850

GPS

time signal

control system

fire department

fibre optics

copper cable

Remote web-

Monitoring

VW

In

tran

et

Lin

k

EMAIL

messaging


Example for a Power Supply System of a Car Plant (1)


7SD61 7SD61 7SD61 field unit

6MD63 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45 Serial Hub

(RS485-Bus)

7SD61 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45

7SJ63

to RS8000

(8 x FO)


6MD63 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45 Serial Hub

(RS485-Bus)

7SD61 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45

7SJ63

to RS8000

(8 x FO)


6MD63 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45 Serial Hub

(RS485-Bus)

7SD61 7SJ63 7SJ63 7SJ63 7SJ63

RS800 T

2 x MTRJ

6 x RJ45

7SJ63

to RS8000

(8 x FO)




7SD61 7SD61 7SD61 7SD61 7SD61 7SD61

7SD61 7SD61 7SD61

7SJ63 7SJ63 7SJ63 7SJ63 7SJ63

7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62

Field unit

6MD63

RS800 T

2 x MTRJ

6 x RJ45

RS800 T

2 x MTRJ

6 x RJ45

RS800 T

2 x MTRJ

6 x RJ45

RS800 T

2 x MTRJ

6 x RJ45

RS800 T

2 x MTRJ

6 x RJ45

RS800 T

2 x MTRJ

6 x RJ45

Serial Hub

(RS485-Bus)

Serial Hub

(RS485-Bus) Serial Hub

(RS485-Bus)

Central heating Hall 1

Hall 2 Hall 3 Hall 4

7SJ62 7SJ62 7SJ62

7SD61 7SD61 7SD61

Serial Hub

(RS485-Bus)

to RS1600F




Integrated solution: Supervise your low- and medium voltage

system with one system.

Central human-machine interface: All activities can be carried

out from one central operator terminal.

Highest supply reliability: Thanks to Load Shedding functionality

High availability and reliability: Thanks to tested components

and the use of proven standards

Optimum utilization of electrical energy: Thanks to load

management functions

Lower operating and maintenance costs: Thanks to the use

of automatic functions

Compliance with local energy saving and environ-mental issues: Thanks to comprehensive monitoring and reporting

functions

Concrete benefits for you:

Energy Automation for Automotive Industry

One System – many advantages



To say it with a few words

Pro

ductivity

Protect Control Analyze Improve

Protect against blackouts and

damages.

Reduces downtimes due to

fast error detection and

analyses.

Reduces operating and

maintenance costs.

Reduces energy costs by an

optimized consumption of

energy.

Optimal investment by

knowing the system behavior

and its operating figures.


References (Only an extract!)


Our customers


References

Car Plant DaimlerChrysler Beijing

Scope of Supply

• 20 pcs. 10 kV Switchgear

• 8 pcs. LV Main Units (SIMOSEC)

• 8 pcs. distributed I/O units (ET200)

• 15 pcs. Multifunction Protection Relays

• 8 pcs. Multifunctional Power Meter

• Power Monitoring System with integration of fire alarm

system

• Engineering, commissioning and installation

• Training

Customer Benefits

• Integrated Solution from MV-level to LV-level

• One System (Integration of fire alarm system)

• Bilingual HMI

• Best practice sharing and know-how transfer from

Stuttgart to Beijing regarding DaimlerChrysler Power

Automation solution

• High reliability by using a Power Automation and

Monitoring system (e.g. failure identification)

Project DaimlerChrysler BeijingCar Plant

Location Beijing, China EPC China First

Construction

Customer Beijing Benz-

DaimlerChrysler

Automotive Co. Ltd.


References

VW AG Plant Salzgitter, 20 kV substation modernization

Scope of Supply

• Power Automation System consisting of :

• Power Automation Station Units • 46 Multifunction Protection Relays • 24 Differential Protection Relays • 6 Bay Control Units

• Wireless remote server, web navigator, Email

messaging

• Connection to fire control system

• Engineering, commissioning and installation • Training

Customer Benefits

• Integrated Power Automation System

• Centralized solution

• “State-of-the-art” Substation Automation Standard

based on IEC61850

• “Future-proofed“- solution due to IEC61850 standard • Use of „standard“ communication based on TCP/IP

(Ethernet) – no additional communication network is necessary

• Remote access and messaging • High safety standard • High reliability due to redundancy

Project Modernization of Substation

Location Salzgitter, Germany Customer VW AG, Plant Salzgitter


References

VW AG Plant Mosel

Scope of Supply

• Power Automation System consisting of :

• Power Automation SICAM PCC with • 2 WinCC operator's positions (Main

operation) • 5 LSA operator systems • 6 Main Units (LSA) • 34 Protection Relays • 282 Bay Control Units

• Web navigator, Messenger


Customer Benefits

• Centralized solution

• Integration of existing infrastructure

• Remote access to system information via Internet

Explorer without any additional software

Project Energy automation Plant Mosel

Location Zwickau, Germany Customer VW AG, Plant Mosel


References

Carplant Ford Congqing: 110/10kV Substation

Scope of Supply

• Power Supply System consisting of:

• 5 pcs. 110kV Gas Insulated Switch Gear (8DN8)

• 2 pcs. 110kV, 20MV Power Transformers • 15 pcs. 10kV Vacuum Circuit Breaker (3AH)

• SIPROTEC Protection Relays:

• 2 pcs. Differential Transformer Protection (7UT 612)

• 2 pcs. Overcurrent Protection Relays (7SJ63) • 15 pcs. Overcurrent Protection Relays

(7SJ62)

Customer Benefits

• High safety standard

• High reliability due to high mean-time-between-failure

(MTBF)

• Convenient and easy configuration due to user friendly

configuration software (DIGSI) -> One software for all

Siemens protection relays.

Project 110/10 kV Substation Ford Chongqing

Location Chongqin, China Customer Ford, Changan


References

Engine Plant: Audi – Györ (Hungary)

Scope of Supply

• Electrical Power Supply consisting of:

• 2 pcs. Main Station Switch Gear(8BK20) • 3 pcs. Substation Switch Gear (8BK/NXAirM

) • 75 pcs. LV Main Distributions (8PU) with • 80 pcs. Multifunctional Protection Relay

(7SJ63) • Power Automation and Monitoring System (SICAM PCC)

for HV/MV/LV • 3 pcs. Busbar Protection Relays (7SS60) • 20 pcs. Line Protection Relays (7SD60) • Engineering, commissioning, installation • Electrical installation of busducts and powercables

Customer Benefits

• Sustainability by 10 years of close and constant

responsibility by Siemens

• Specific Know-How of the plant and the

requirements regarding electrical power

supply

• Tailored/Optimized solution


• High reliability -> No power fault/outage since installation

Project Power Supply for AHM

Location Györ, Hungary Customer AUDI HUNGARIA

MOTOR Kft


References

MV-Switchgear (NXAIR), Audi Ingolstadt

Scope of Supply

• 100 pcs. 20 kV Air-insulated Switchgears (NXAIR)

• 100 pcs. Multifunction Protection Relays (7SJ6x)


• Training

Customer Benefits

• “State-of-the-art” Substation Automation Standard

based on IEC 103

• “Use of „standard“ communication based on TCP/IP

(Ethernet) – no additional communication network is

necessary

• Remote access and messaging


• High reliability due to redundancy

Project MV Switchgear “NXAIR”

Location Ingolstadt, Germany Customer Audi Ingolstadt


References

Car Plant Hyundai Motors Asan Plant

Scope of Supply

• Approximately 150 pcs. 22.9kV Multifunction Protection

Relays (7SJ62)


• Training

Customer Benefits



(MTBF)





Location Asan, Korea

Customer Hyundai Motors

Asan Plant


References

Hyundai Motors Jeonju Plant

Scope of Supply

• Approximately 150 pcs. 22.9 kV Multifunction Protection

Relays (7SJ62)

• 3 pcs. 154 kV Multifunction Protection Relays (7SJ63)


• Training

Customer Benefits



(MTBF)





Location Jeonju, Korea

Customer Hyundai Motors

Jeonju Plant


References

Kia Motors Hwasung Plant

Scope of Supply

• Approximately 60 pcs. 22.9 kV Multifunction Protection

Relays


• Training

Customer Benefits



(MTBF)





Location Hwasung, Korea Customer Kia Motors Jeonju Plant



Info-Material



Our solution portfolio

Energy market

EMM

FDWH

PROPHET Solutions

Communications

and networking

PowerLink PLC / DLC

Modems

AMIS

Tools

Spectrum PowerCC IMM /

Graphical Designer

SICAM PAS UI / Graphical

Designer

TOOLBOX II

DIGSI

Control centers

Spectrum PowerCC

Spectrum Power 4

Station automation

SICAM PAS

SICAM 1703 / SICAM 230

RTU´s

SICAM 1703

SICAM eRTU / miniRTU

TG 805 / TG 5700

Protection / power quality /

field control stations

SIPROTEC

REYROLLE

SICAM BC 1703 ACP

SIMEAS


Functionalit

y

Amount of process information

SIPROTEC Compact Class

Protection

SIPROTEC Easy

Protection

SIPROTEC 4

Protection & Control

Numerical Protection SIPROTEC®

For each Application the right Relay



Our Power Quality Portfolio – SIMEAS Hardware

SIMEAS P Power Meter for Electrical Power

Measuring & Monitoring

SIMEAS Q Power Quality Recorder for

Distribution Networks

SIMEAS R Disturbance and PQ Recorder

SIMEAS R PMU Disturbance Recorder with

PMU Feature



Station Automation and Remote Control with SICAM

SICAM TM 1703 mic Terminal Module for micro control is a

low-cost, modular, telecontrol unit.

SICAM TM 1703 ACP Compact telecontrol unit with

automation functionality for small to mid size system.

SICAM AK 1703 ACP Modular and flexible control and

automation system based on sub rack technology for every requirement from small and compact systems up to very large systems.

SICAM PAS Power Automation System based on

PC-Technology.



Station Automation and Remote Control with SICAM F

unctionalit

y

Amount of process information

Ga

tew

ay

Au

tom

ati

c

En

han

ce

d

SICAM AK 1703 SICAM PAS

SICAM TM 1703 mic

SICAM TM 1703 ACP


Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers.

SINAUT Spectrum

Unix-based automation system for large and medium sized transport and distribution networks.


Control Center: Spectrum PowerCC and SINAUT Spectrum

Generation

SCADA

BASE

Customized

Applications

Transmission Trading

Distribution

secure energy supply - siemens · secure energy supply ... siprotec reyrolle sicam bc 1703 acp...

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