segment presentation res marine equipment
TRANSCRIPT
Innovative Service Solutions
Name | Function | Month Day, 2016
Marine Equipment
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
2014Exceeding expectations
of customers and partners
Applying structured work processes and LEAN principles
- Respect for people
- Dedicated employees
- High standards
CustomerPartnership
OperationalExcellence
Committed People
Our Values:Committed to Quality and Partnership
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Accident Frequency Rate
Providing a Safe and Healthy Work Environment
Accident Severity Rate 1.9Accident Frequency Rate (2014: 2.5)
48.1Accident Severity Rate(2014: 53.9)
106 610Health and safety training (in hours)(2014: 81 768 hours)
2015 2014 2013 20120
0.5
1
1.5
2
2.5
3
3.5
1.9
2.5
3.33
in cases per million working hours
2015 2014 2013 20120
10
20
30
40
50
60
70
48.153.9
61.4 63.1
in lost days per million working hours
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date4
PumpsOverhung - Vertical - Axial Multistage30+ Manufacturers / 200+ ModelsWorking Temperature: up to 400 F (200 C)Disch Pressure : 1,000 to 4,500psi (70 - 310 bar)Power: up to 10,000 HPSpeed: 3,600 to 6,000 RPM Weight: 50,000 lb (23 t)
Equipment PanoramaTh
erm
o - M
echa
nica
l Driv
ers
Hot Gas Expanders10 Manufacturers / 40 ModelsWorking Temperature: 1,250 F (677 C)Power: up to 20,000 HP Speed: 8,000 to 11,250 RPM Weight: 28,000 lb (12.7 t)
Steam Turbines50+ Manufacturers / 450+ ModelsWorking Temperature: 950 F (510 C)Power: 1 –100 MW ( 1,300 - 134,000 HP)Speed: 3,600 to 7,200 RPM Weight: 200,000 lb (90 t)
Combustion Turbines28 Manufacturers / 100 ModelsWorking Temperature: 2,500 F (1,371 C)Power: 10 - 250 MW (13,000 - 335,000 HP)Speed: 3,600 RPM Weight: 200,000 lb (90 t)
Driv
en E
quip
men
tE
lect
rical
Equ
ipm
ent
Motors & Generators20 ManufacturersPower: 10 - 50MW (13,400 - 67,000 HP)Voltage: 6.7kV to 13.8 kV Speed: 300 - 3,600 RPM Weight: 100,000 lb (45 t)
Centrifugal Compressors70+ Manufacturers / 700+ ModelsPower: up to 30,000 HPSpeed: 3,000 - 15,000 RPM Disch. Pressure: up to 6,000 psi (413 bar)Weight: 200,000 lb (90 t)
Axial Flow Compressors20 Manufacturers / 50+ ModelsPower: up to 20,000 HPSpeed: 3,000 - 9,000 RPM Disch. Pressure: up to 290 psi (20 bar)Weight: 100,000 lb (45 t)
Screw Compressors20 Manufacturers / 60+ ModelsPower: 300 - 2,500 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 250 psi (17 bar)Weight: 15,000 lb (6.8 t)
Geared Compressors20 Manufacturers / 40 ModelsPower: 250 - 14,000 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 150 psi (10 bar)Weight: 35,000 lb (16 t)
Reciprocating Compressors15+ ManufacturersPower: up to 8,000 HPSpeed: 300 RPM
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Discover the Sulzer Partnership Simplified maintenance management due
to one access point for all services Improved operational efficiency with
customized solutions Increased availability of your equipment
with innovative solutions Reduction of maintenance cost with
tailored contracts and transparent budget Improved life cycle with our focus to think
long term Commitment to high quality matched by
our dedication to sustainability Benefit from years of industry knowledge
and experience
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
We Service Equipment such as
Main propulsion drive units Drive and standby alternators Bow and side thrusters Ancillary drive systems Product handling equipment and
drives Main drive shafts and bearing
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Our Services for the Marine Industry Services for
Cruise liners Naval and passenger ships Tankers Offshore production and support
vessels Dredgers
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Our Services for Marine Equipment Full range of services
Routine maintenance Overhaul Troubleshooting Repairs of electro-mechanical
rotating equipment Emergency call-out Site inspection In-situ repairs and testing Preventive maintenance Monitoring
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Emergency Repairs at Sea Rapid call-out, assessment and repair Uninterrupted operations Worldwide, fast support Re-engineering Repair of any make or type of machine Supporting infrastructure from our
global network of facilities
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Land-based Support Coil shops around the world Rapid re-engineering Extensive database of over 10,000 coil
designs AC coils and bars DC coils Rogowski coils
We offer Quality Speed Precision
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
We Ensure Maximum sea time for vessels Lifetime extension of rotating
equipment Improved efficiency and reliability Minimized disruption for crew and
owner Fast assessment of damage and rapid
repair Best solutions at most cost effective
rates Reduced dry dock time Shortest disruptions at ports
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Quality and Sustainability Committed to providing highest quality All locations implement certified
management systems (ISO 9001) Dedication to sustainability Ensure health and safety Secure environmental sustainability Cleaner, more energy-efficient processes
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
Forward bow thruster motor repair on luxury cruiseChallenge Repair of 1,000hp thruster without interruption
of the cruise To modify design so that similar failure would
not reoccur
Solution Fly in team and work with the liner’s engineers
to remove damaged motor Manufacture and install new windings Install and commission the repaired motor
Benefits The repair took 20 days – previously it had
taken 4 months in dry dock
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
En-voyage repair of 14MW 11,000V generatorChallenge Planned rewind of 6 main generators at sea
with limited access space
Solution Engineers fly to Miami HV stator coils are manufactured in the UK
coil manufacturing facility while the old windings are removed
8 engineers work round the clock Purpose built oven erected around stator
housing All work carried out within planned time
scale
Benefits Saving non-productive dry dock time
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date
En-voyage repair of 2.5MW bow thrusterChallenge Emergency breakdown of 2.5MW motor
while cargo vessel at sea
Solution Engineers fly to Italy to carry out the repairs Machine dismantled, to allow rewind of the
stator windings new, bearings fitted to the rotor
HV stator coils are manufactured and flown out to the ship
Purpose built oven erected around stator housing
Benefits Saving non-productive dry dock time
Service Solutions for Marine Equipment Author, © Sulzer Ltd., Date16
THE SAFE HARBOR STATEMENT UNDER THE US PRIVATESECURITIES LITIGATION REFORM ACT 1995
This presentation may contain forward-looking statements, including but not limited to, projections of financial developments, market activities or future performance of products and solutions, containing risks and uncertainties. These forward-looking statements are subject to change based on known or unknown risks and various other factors, which could cause the actual results or performance to differ materially from the statements made herein.