selection guides for low voltage joint and termination ... · low voltage (up to 3.3kv) joints &...

Selection Guides

for

Low Voltage Joint

and Termination

Kits

and

Low Voltage

Connectors and

Lugs

Issue 4, May 2005

INDEX

BY DESCRIPTION BY PAGE NUMBER

Kit Ref Page Page Kit Ref

82 Series 21 3 Flow Chart Selector90-A Series 15, 16 4, 5 LA Series91-A Series 17, 18 6 LB Series91-AH Series 32 7 91-AB Series91-AV Series 22 8 99 Series91-AB Series 7 9, 10 LA-T Series92 Series 19, 20 11, 12 LA-P Series92-U Series 25, 26 13, 14 BK Series99 Series 8 15, 16 90-A SeriesBK Series 13, 14 17, 18 91-A SeriesConnectors, Aluminium 37 19, 20 92 SeriesConnectors, Bi-metallic 38 21 82 SeriesConnectors, Copper 36 22 91-AV / M SeriesCR Series 27 23, 24 L / T SeriesCSCAK Series 35 25, 26 92-U SeriesIR Series 28 27 CR SeriesL Series 23, 24 28 IR SeriesLA Series 4, 5 29, 30 LR SeriesLA-P Series 11, 12 31 LC SeriesLA-T Series 9,10 32 91-AH SeriesLB Series 6 33 LCT SeriesLC Series 31 34 LHT SeriesLCT Series 33 35 CSCAK LHT Series 34 36 Copper ConnectorsLR Series 29, 30 37 Aluminium ConnectorsLugs, Copper 39 38 Bi-metallic ConnectorsM Series 22 39 Copper LugsT Series 23, 24

RS Issue 405/05/2005 Page 2

LOW VOLTAGE (UP TO 3.3Kv) JOINTS & TERMINATION SELECTION CHART

START

JOINT TERMINATION NO CABLE ABANDON

CSCAKYES

YES YESYES 91-AV or M

INLINE BRANCH REPAIR

LCT or LHT

NO

NO

YES

LB or 91-ABYES

PAPER PILC / PICAS

TRANSITION (PLASTIC TO PAPER)

YES

LR

LA-T

HAZ AREA NOYES

NO HAZ AREA

NO LA-P

NO

YES

ARMOURED

YES

NO

HAZ AREA92-U

NO

HIGH HUMIDITY / AIRFIELD

YES

82-A or 92-A

91-A or 90-A

NO

HAZ AREA

NO

RESIN YES

LA or BK

NO

COLDSHRINKYES LC

NO

HEATSHRINK

YES

RESIN

YES

POWER CABLE

YES

POWER CABLE

99-D NO

YES

YES

YES TEL / PILOT CABLE

NO TEL / PILOT CABLE

91-AHA

IR or CR

LR

YES

YES

YESPOLYMERIC

PLASTIC XLPE/PVC

NO


Scotchcast LA Series Inline Joint

In-Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), Armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape

Use combination of conductor size / number of cores to select Kit type from the chart below.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres

1.5 2 LA21 8 26 190 173 0.1743 LA214 LA21

2.5 2 LA21 8 26 190 173 0.1743 LA214 LA21

4 2 LA21 8 26 190 173 0.1743 LA214 LA22 14 32 440 400 0.403

6 2 LA22 14 32 440 400 0.4033 LA224 LA22

10 2 LA22 14 32 440 400 0.4033 LA224 LA22

16 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA23

25 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA24 28 51 1280 1164 1.171

35 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24

50 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24


Scotchcast LA Series Inline Joint

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres

70 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 1164 1.1713 LA25 33 60 3504 2909 3.2064 LA25

95 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 400 0.4033 LA25 33 60 3504 2909 3.2064 LA25

120 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA254 LA25

150 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26

185 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26

240 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA264 LA27 45 90 10512 9545 9.618

300 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA27 45 90 10512 9454 9.6184 LA27

400 1 LA24 28 51 1280 1164 1.1712 LA27 45 90 10512 9545 9.6183 LA27

500 1 LA25 33 60 3504 2909 3.206630 1 LA25 33 60 3504 2909 3.206800 1 LA26 48 80 7008 6364 6.4121000 1 LA26 48 80 7008 6364 6.412

To select connectors for these kits;Joining copper conductors - please refer to page 36Joining aluminium conductors - please refer to page 37Joining copper to aluminium conductors - please refer to page 38


Scotchcast LB Series Branch Joint

Branch Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape


MAIN CABLE SERVICE BRANCH CABLE DIAMETER (MM)NOMINAL NBR NOMINAL KIT REF RESIN MAIN CABLE BRANCH

CONDUCTOR OF CONDUCTOR VOLUME MIN MAX MIN MAXAREA (MM2) CORES AREA (MM2)

2 Core 3 Core 4 Core cc Grammes Litres1.5 - 2.5 2 - 4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 244 - 10 2 - 4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 2416 - 35 2 - 4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 3250 - 70 2 - 4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 4295 - 185 2 - 4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50

Mechanical connectors are recommended for these joints, these are currently not available from 3M


Scotchcast 91-AB Series Multi Purpose / Branch Joint

Multi Purpose / Branch Joint for XLPE/PVC Insulated Unarmoured Cables 0.6/1kv

Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.This kit can be be used with Armoured Cables, by ordering separate Armour Continuity Kits. See catalogue for details.

Use conbination of conductor size / number of cores to select Kit type from the chart below. MAIN CABLE SERVICE BRANCH MOULD

NBR NOMINAL MAX NBR NOMINAL MAX KIT REF LENGTH INNER OF CONDUCTOR CABLE OF CONDUCTOR CABLE (MM) DEPTH

CORES AREA (MM2) OD (MM) CORES AREA (MM2) OD (MM) INNER OUTER (MM)2 - 4 2.5 - 4 22 2 - 4 2.5 - 4 21 91-AB 112 170 220 582 - 4 6 - 16 29 2 - 4 6 - 10 22 91-AB 113 225 300 752 - 4 16 - 35 35 2 - 4 16 25 91-AB 114 350 400 952 - 4 50 - 70 50 2 - 4 25 - 35 30 91-AB115 445 500 1122 - 4 95 58 2 - 4 50 35 91-AB116 540 610 125

Also available, Standard Branch Joint Kits (T or Y shaped moulds)MAIN CABLE SERVICE BRANCH KIT

OD (MM) OD (MM) REFTo select connectors for these joints, refer to pages; 35 - Copper Inline Connectors 36 - Aluminium In-line Connectors 37 - Bi-metallic In-line Connectors 3M do not supply branch type connectors

8 - 22 8 - 22 91-B1114 - 30 8 - 24 91-C1125 - 42 15 - 35 91-B1230 - 52 17 - 34 91-B1530 - 58 17 - 42 91-B16


Scotchcast 99 Series Inline Telecom / Pilot Cable Joint

In Line Joint for Pilot, Control, and Telecommunications Cables rated 0.6/1kv

Kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions.The SB Earth Continuity Kit for an armoured cable joint is supplied seperately.Use Cable type, diameter, and number of pairs/cores to select kit Type, Armour continuity, and Connectors from the chart below.

PVC/PVC/SWA/PVC PE/SWA/PVC Multipair Cables - PVC/PVC/SWA/PVC Multicore Cables -Multipair Cables - 0.9mm Diameter 0.9mm diameter 1.5 - 2.5mm2 Conductor

CABLE ARMOUR CABLEKIT

TYPE

ARMOUR CABLE ARMOURSIZE KIT CONTINUITY S/LOK SIZE CONTINUITY S/LOK SIZE KIT CONTINUITY S/LOK

(PAIRS) TYPE KIT CONN (PAIRS) KIT CONN (CORES) TYPE KIT CONN

2 99-D1 SB1 UR2 4 99-D2 SB2 UR2 2 - 4 99-D2 SB2 C42-11015 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2 7 - 19 99-D3 SB3 C42-110120 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2 27 - 37 99-D4 SB4 C42-110140 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2 75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2

PVC Unarmoured Multipair Cables Additional Information

0.4mm 0.5mm 0.63mm 0.9mm KIT KIT RESIN VOLUME CABLE DIAMETERUY Conn UY Conn UY Conn UR2 Conn TYPE TYPE GRAMMES CC LITRES MIN MAX

20 pair 20 pair 20 pair 10 pair 99-D1 99-D1 170 153 0.156 8 2650 pair 50 pair 50 pair 30 pair 99-D2 99-D2 420 378 0.384 14 32100 pair 100 pair 100 pair 50 pair 99-D3 99-D3 720 649 0.659 23 37300 pair 200 pair 200 pair 150 pair 99-D4 99-D4 1230 1108 1.125 28 51400 pair 400 pair 400 pair 400 pair 99-D5 99-D5 3180 2865 2.909 33 60


Scotchcast LA-T Series In-line Transition Joint

In Line Transition Joint for PVC/PVC/SWA/PVC & XLPE/PVC/SWA/ PVC to PILC/SWA/PVC Cables, rated to 0.6/1kv

Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded to use with 3.3kv Cablesby using additional Insulating 23 Tape. The TX Kit is a supplementary kit for the paper cable.Use combination of conductor size / number of cores to select kit type from the chart below.

NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres

16 3 LA23 + TX3 23 37 740 673 0.6774 LA23 + TX3

25 3 LA23 + TX3 23 37 740 673 0.6774 LA24 + TX4 28 51 1280 1164 1.171

35 1 LA23 + TX3 23 37 740 673 0.6772 LA23 + TX33 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4

50 2 LA23 + TX3 23 37 740 673 0.6773 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4

70 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5

95 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5

120 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA25 + TX54 LA25 + TX5

150 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA26 + TX6 48 80 7008 6364 6.4124 LA26 + TX6


240 1 LA24 + TX4 28 51 1280 1164 1.1712 LA26 + TX6 48 80 7008 6364 6.4123 LA26 + TX64 LA27 + TX7 45 90 10512 9545 9.618


Scotchcast LA-T Series In-line Transition Joint



400 1 LA24 + TX4 28 51 1280 1164 1.1712 LA27 + TX7 45 90 10512 9545 9.6183 LA27 + TX74 Use RPM


Connectors for these kits must be waterblocked

RS Issue 405/05/2005 Page 10

Scotchcast LA-P Series In-line Joint for Paper Cables

In Line Joint for PILC/SWA/PVC Cables, rated to 0.6/1kV

Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cablesby using additional Insulating 23 TapeThe TX Kit is a Supplementary Kit for the Paper Cable. Use combination of conductor size / number of cores to select kit type from the chart below.


16 3 LA23 + TX3x2 23 37 740 673 0.6774 LA23 + TX3x2

25 3 LA23 + TX3x2 23 37 740 673 0.6774 LA24 + TX4x2 28 51 1280 1164 1.171

35 1 LA23 + TX3x2 23 37 740 673 0.6772 LA23 + TX3x23 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2

50 2 LA23 + TX3x2 23 37 740 673 0.6773 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2



120 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA25 + TX5x24 LA25 + TX5x2

150 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA26 + TX6x2 48 80 7008 6364 6.4124 LA26 + TX6x2


240 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA26 + TX6x2 48 80 7008 6364 6.4123 LA26 + TX6x24 LA27 + TX7x2 45 90 10512 9545 9.618

RS Issue 405/05/2005 Page 11

Scotchcast LA-P Series In-line Joint for Paper Cables



400 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA27 + TX7x2 45 90 10512 9545 9.6183 LA27 + TX7x24 Use RPM


Connectors for these kits must be waterblocked

RS Issue 405/05/2005 Page 12

Scotchcast BK Series In-line Joint

)

In Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kvDesigned for Street Lighting Applications

Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres

1.5 2 BK1 8 26 190 173 0.1743 BK14 BK1

2.5 2 BK1 8 26 190 173 0.1743 BK14 BK1

4 2 BK1 8 26 190 173 0.1743 BK14 BK2 14 32 440 400 0.403

6 2 BK2 14 32 440 400 0.4033 BK24 BK2

10 2 BK2 14 32 440 400 0.4033 BK24 BK2

16 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK3

25 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK4 28 51 1280 1164 1.171

35 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4

50 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4

RS Issue 405/05/2005 Page 13

Scotchcast BK Series In-line Joint

)

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres

70 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **

95 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **

120 1 BK3 23 37 740 673 0.6772 ** 3 **4 **

150 1 BK3 23 37 740 673 0.6772 **3 **4 **

185 1 BK3 23 37 740 673 0.6772 **3 **4 **

240 1 BK4 28 51 1280 1164 1.1712 **3 **4 **

300 1 BK4 28 51 1280 1164 1.1712 **3 **4 **

400 1 BK4 28 51 1280 1164 1.1712 **3 **

500 1 **630 1 **800 1 **1000 1 **

** For these combinations, please refer to the LA Series Kit Selection Chart. The BK Kits in sizes 5/6/7 are only

available upon demand for specific applications only. Please contact customer service for further details.

To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38

RS Issue 405/05/2005 Page 14

Scotchcast 90-A Series In-line Joint

)

In Line Joint for PVC & XLPE Unarmoured Cables 0.6/1kv. Designed for Street Lighting Applications

Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres

1.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1

2.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1

4 2 90-A1 8 26 190 173 0.1743 90-A14 90-A2 14 32 440 400 0.403

6 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2

10 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2

16 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A3

25 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A4 28 51 1280 1164 1.171

35 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4

50 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4

RS Issue 405/05/2005 Page 15

Scotchcast 90-A Series In-line Joint

)

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres

70 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5

95 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5

120 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A54 90-A5

150 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6

185 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6

240 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A64 90-A6

300 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A7 45 90 10512 9545 9.6184 90-A7

400 1 90-A4 28 51 1280 1164 1.1712 90-A7 45 90 10512 9545 9.6183 90-A7

500 1 90-A5 33 60 3504 2909 3.206630 1 90-A5 33 60 3504 2909 3.206800 1 90-A6 48 80 7008 6364 6.4121000 1 90-A6 48 80 7008 6364 6.412


RS Issue 405/05/2005 Page 16

Scotchcast 91-A Series In-line Joints

In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kv

Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full instructions. This kit can be upgraded for use with 3.3kv Cables by using additional Insulating 23 Tape



1.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11

2.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11

4 2 91-A11 8 26 190 173 0.1743 91-A114 91-A12 14 32 440 400 0.403

6 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12

10 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12

16 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A13

25 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A14 28 51 1280 1164 1.171

35 1 91-A12 23 37 740 673 0.6772 91-A133 91-A14 28 51 1280 1164 1.1714 91-A14

50 1 91-A12 14 32 440 400 0.4032 91-A13 23 37 740 673 0.6773 91-A14 28 51 1280 1164 1.1714 91-A14

70 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15

RS Issue 405/05/2005 Page 17

Scotchcast 91-A Series In-line Joints


95 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15

120 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A154 91-A15

150 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16

185 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16

240 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A164 91-A17 45 90 10512 9545 9.618

300 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A17 45 90 10512 9454 9.6184 91-A17

400 1 91-A14 28 51 1280 1164 1.1712 91-A17 45 90 10512 9545 9.6183 91-A17

500 1 91-A15 33 60 3504 2909 3.206630 1 91-A15 33 60 3504 2909 3.206800 1 91-A16 48 80 7008 6364 6.4121000 1 91-A16 48 80 7008 6364 6.412


RS Issue 405/05/2005 Page 18

Scotchcast 92 Series In-line Joint

In-Line Joint for Armoured and Un-armoured PVC & XLPE Insulated Cables 0.6/1kV Moisture Resistant Epoxy Resin for high humidity areas.

Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is achieved by joining the armour wires together

Use combination of conductor size / cores, or Cable OD to select Kit type from the chart below.


1.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

2.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

4 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

6 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

10 2 92-A2 14 30 436 391 0.4053 92-A2 4 92-A2

16 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2

25 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2

35 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3

50 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3

RS Issue 405/05/2005 Page 19



70 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4

95 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4

120 1 92-A4 28 47 1257 1127 1.168150 1 92-A4 28 47 1257 1127 1.168185 1 92-A4 28 47 1257 1127 1.168240 1 92-A4 28 47 1257 1127 1.168300 1 92-A4 28 47 1257 1127 1.168400 1 92-A4 28 47 1257 1127 1.168

These kits are only available in sizes 1 to 4. The number 4 resin reaches high temperatures when mixed, and the bigger the mould, the higher the temperature. A size 5 , 6, or 7 mould will melt.


RS Issue 405/05/2005 Page 20


Designed for single core screened airfield lighting cables rated up to 5kv, and Multi Core unarmoured cables rated up to 1.1kv

Kits include Two-part Mould, Epoxy Resin No. 4, Funnels, Tape, and full instructions

Single Core Selection - use either conductor size or cable diameter to select kit type.Multi Core Selection - use cable diameter to select kit type.

NOMINAL KIT REF CABLE DIAMETER MOULD SIZE RESIN VOLUME CONDUCTOR MIN MAX CENTRE LENGTHAREA (MM2) (mm) (mm) DIA. Grammes cc Litres

6 82-A1 6 16 23 155 90 81 0.08410 82-A116 82-A125 82-A2 16 25 34 230 292 262 0.27135 82-A250 82-A270 82-A3 25 36 45 345 626 561 0.58295 82-A3120 82-A3


RS Issue 405/05/2005 Page 21

Scotchcast 91-AV and M Series In-line / Repair Joints

Joint & Repair Kit for Flexible & Trailing Cables 0.6/1kv

M Series Kits include re-useable mould, and full instructions. 2130 Resin is required, and must be purchased seperately.91-AV Series Kits include two part mould, 2140U Flexible Resin, and full instructions.

If Kit is to be used for a repair, all required components are included. If Kit is to be used for a Cable Joint, then additional components may be required. Please refer to the installation instructions for full details.

Use overall cable diameter to select Kit type from the chart below.

KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDEDMin (mm) Max (mm) Grammes cc Litres

91-AV 120 16 26 2140U 420 389 0.34991-AV 130 25 30 2140U 650 602 0.53991-AV 140 29 34 2140U 840 778 0.697

KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED *Min (mm) Max (mm) Grammes cc Litres

M20 40 63 2130 1232 1140 1.022M30 47 100 2130 2464 2280 2.045M40 27 150 2130 3696 3420 3.067

* To recommend separate purchase of 2130 Resin, use C Packs from price list.C Pack = 616 Grammes

M20 Qty 2M30 Qty 4M40 Qty 6

RS Issue 405/05/2005 Page 22

Scotchcast L / T Series Mines and Quarries In-line Joints

In Line Joints for Power unscreened cables rated up to & including 3.3kv, and Signal & Telephone Cables

Kits include two-part mould, polyetherurethane Resin No. 1400U (Hydro-carbon resistant), Armour Continuity, tape, and full instructions.

Use combination of cable type, conductor size, and number of cores/pairs to select the kit type from the chart below.

Nominal Conductor Area mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 1852 CORE SWA L1 L1 L1 L2 L2 L2

0.6/1KV UNSCREENED 3 SWA L1 L1 L2 L2 L2 L3 L3 L4 L4 L5 L5 L6 L6NCB SPEC. 295 CORE DWA L2 L2 L3 L3 L4

4 SWA L1 L1 L2 L2 L2 L3 L4 L4 L5 L5 L5 L6 L6CORE DWA L2 L3 L3 L4 L4

3.3KV UNSCREENED 3 SWA L5 L5 L5 L6 L6 L6NCB SPEC. 295 CORE DWA L5 L5 L5 L6 L6 L6

Number of pairs 1 2 4 7 10 12 19 27 30 37 46 61 91 TELEPHONE CABLES SWA T1 T1 T2 T2 T3 T3 T4 T5 T5 T5 T5 T5 T6 NCB SPEC. 492 DWA T2 T2 T2 T3 T3 T3 T4 T5 T5 T5 T5 T5 T6

Number of cores 2 4 7 10 12 14 19 37 61 91 SIGNALLING CABLES SWA T1 T1 T2 T2 T2 T2 T3 T4 T5 T5 NCB SPEC. 493 DWA T2 T2 T2 T2 T2 T3 T3 T4 T5 T5

RS Issue 405/05/2005 Page 23

Scotchcast L / T Series Mines and Quarries In-line Joints

Additional Information

Kit Reference Cable Diameter (mm) Resin VolumeMinimum Maximum Grammes cc Litres

L1 8 26 210g 158cc 0.17L2 14 30 500g 375cc 0.40L3 26 39 860g 645cc 0.69L4 28 50 1480g 1110cc 1.19L5 35 58 4020g 3014cc 3.24L6 48 77 8760g 6567cc 7.06

T1 8 26 210g 158cc 0.17T2 14 30 500g 375cc 0.40T3 26 39 860g 645cc 0.69T4 28 50 1480g 1110cc 1.19T5 35 58 4020g 3014cc 3.24T6 48 77 8760g 6567cc 7.06

To select connectors for these kits;Joining Copper connectors - refer to page 36Joining Aluminium connectors - refer to page 37Joining Copper to Aluminium conductors - refer to page 38

RS Issue 405/05/2005 Page 24

Scotchcast 92-U Series In-line Joints

In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kvHydro-carbon resistant / Flame retardant Resin Encapsulated, for use in Petrochem Zones 1 & 2

Kit includes two-part flame retardant mould, polyetherurethane Resin No.1400U, & full instructions.Use combination of conductor size / number of cores to select Kit type from the chart below.


1.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U

2.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U

4 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A2U 14 32 471 353 0.38

6 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U

10 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U

16 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A3U

25 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A4U 28 51 1434 1075 1.156

35 1 92-A2U 23 37 832 624 0.672 92-A3U3 92-A4U 28 51 1434 1075 1.1564 92-A4U

50 1 92-A2U 14 32 471 353 0.382 92-A3U 23 37 832 624 0.673 92-A4U 28 51 1434 1075 1.1564 92-A4U

RS Issue 405/05/2005 Page 25

Scotchcast 92-U Series In-line Joints


70 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U

95 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U

120 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A5U4 92-A5U

150 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U

185 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U

240 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A6U4 92-A7U 45 90 12352 9259 9.953

300 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A7U 45 90 12352 9259 9.9534 92-A7U

400 1 92-A4U 28 51 1434 1075 1.1562 92-A7U 45 90 12352 9259 9.9533 92-A7U

500 1 92-A5U 33 60 3591 2692 2.894630 1 92-A5U 33 60 3591 2692 2.894800 1 92-A6U 48 80 7853 5887 6.328

1000 1 92-A6U 48 80 7853 5887 6.328


RS Issue 405/05/2005 Page 26

Scotchcast CR Series In-line Joint

In-Line Joints for Control Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2

For Cable Types: XLPE/PVC Insulated, Lead Sheath, Steel Wire Armour, PVC Oversheath.Up to & Including 0.6/1kv

For Conductor Sizes: 1.5mm2 and 2.5mm2

Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, tape, & full instructions.

Use Number of Cores to select the kit type from the chart below.

NBR OF CORES KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES

2 to 6 CR2 14 32 471 353 0.387 to 12 CR3 23 37 832 624 0.6714 to 21 CR4 28 51 1434 1075 1.1624 to 37 CR5 33 60 3591 2692 2.9

For these kits, use connectors - C42-1101

RS Issue 405/05/2005 Page 27

Scotchcast IR Series In-line Joints

In-Line Joints for Instrumentation Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2

For Cable Types: Polyethylene Insulated Instrumentation Cables with SWA & Lead sheath, & either unscreened pairs, individually screened pairs, collectively screened pairs, or individually and collectively screened pairs. Up to & including 0.6/1kv.

For Conductor Sizes: 0.5mm2 solid, 0.5mm2 Flexible, 1.0mm2 solid, or 1.5mm2 stranded Conductors.

Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, & full instructions.

Use number of cores to select the kit type from the chart below.

NBR OF PAIRS KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES

1 IR20 14 32 471 353 0.382 IR21 14 32 471 353 0.385 IR30 23 37 832 624 0.6710 IR40 28 51 1434 1075 1.1615 IR50 33 60 3591 2692 2.9020 IR51 33 60 3591 2692 2.9030 IR60 48 80 7853 5887 6.3350 IR61 48 80 7853 5887 6.33

For these kits, use connectors - B42-1101

RS Issue 405/05/2005 Page 28

Scotchcast LR Series In-line Joints

In-Line Joints for Power Cables (Hydro-Carbon Resistant / Flame Retardent Resin Encapsulated) For use in Petrochem Zones 1& 2.

For Cable Types 0.6/1kv up to 3.3kvXLPE/PVC Insulation, SWA, SheathedXLPE/PVC Insulation, Lead Sheath, SWA, SheathedPILC, SWA, Sheathed

Transition Joints XLPE/PVC Insulation, Lead Sheath, SWA, Sheathed, to..PILC, SWA, Sheathed

Kits contain: Two part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, and full instructions.

Use combination of Voltage, Conductor size, and nbr of cores to select from the chart below.

NOMINAL SINGLE 2 3 4 SINGLE 3CONDUCTOR CORE CORE CORE CORE CORE COREAREA (MM2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV 1.9/3.3KV 1.9/3.3KV

1.5 N/A LR20 LR20 LR20 N/A N/A2.5 N/A LR20 LR20 LR20 N/A N/A4 N/A LR20 LR20 LR21 N/A N/A6 N/A LR21 LR21 LR21 N/A N/A

10 N/A LR31 LR31 LR31 N/A N/A16 N/A LR31 LR31 LR32 N/A LR4225 N/A LR32 LR40 LR40 N/A LR4235 N/A LR40 LR41 LR42 N/A LR4350 LR21 LR41 LR41 LR50 LR32 LR5170 LR30 LR50 LR50 LR51 LR32 LR5295 LR30 LR50 LR51 LR60 LR32 LR61120 LR40 LR51 LR61 LR61 LR42 LR61150 LR41 LR60 LR70 LR70 LR42 LR61185 LR41 LR61 LR70 LR71 LR42 LR71240 LR50 LR70 LR71 LR80 LR50 LR72300 LR50 LR71 LR71 LR80 LR52 LR80400 LR51 LR72 LR80 LR81 LR52 LR80500 LR51 N/A N/A N/A LR53 N/A630 LR61 N/A N/A N/A LR61 N/A800 LR62 N/A N/A N/A LR62 N/A

1000 LR72 N/A N/A N/A LR72 N/A

RS Issue 405/05/2005 Page 29

Scotchcast LR Series In-line Joints

Additional Information

HKit Ref CABLE DIAMETER CFS. DIAMETER CFS. DIAMETER RESIN VOLUME

OVER LEAD SHEAT OVER ARMOURMIN (mm) MAX (mm) MIN(mm) MAX (mm) MIN (mm) MAX (mm) GRAMMES CC LITRES

LR20 14 32 9 15 9 15 471 353 0.38LR21 14 32 9 15 14 22 471 353 0.38LR30 23 37 9 15 14 22 832 624 0.67LR31 23 37 14 22 14 22 832 624 0.67LR32 23 37 14 22 18.5 29 832 624 0.67LR40 28 51 14 22 18.5 29 1434 1075 1.156LR41 28 51 18.5 29 18.5 29 1434 1075 1.156LR42 28 51 18.5 29 23.5 37 1434 1075 1.156LR43 28 51 23.5 37 23.5 37 1434 1075 1.156LR50 33 60 18.5 29 23.5 37 3591 2692 2.894LR51 33 60 23.5 37 23.5 37 3591 2692 2.894LR52 33 60 23.5 37 31 50 3591 2692 2.894LR53 33 60 31 50 31 50 3591 2692 2.894LR60 48 80 23.5 37 31 50 7853 5887 6.328LR61 48 80 31 50 31 50 7853 5887 6.328LR62 48 80 31 50 44 70 7853 5887 6.328LR70 45 90 31 50 31 50 12352 9259 9.953LR71 45 90 31 50 44 70 12352 9259 9.953LR72 45 90 44 70 44 70 12352 9259 9.953LR80 45 100 44 70 44 70 18120 13583 14.601LR81 45 100 44 70 58 94 18120 13583 14.601


If this kit is to be used as a transition joint, Connectors must be waterblocked

RS Issue 405/05/2005 Page 30

LC Series In-line Joints

Low Voltage In Line Coldshrink Joints for Power Cables

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC SheathedFor Cables rated 0.6/1kv up to 1.9/3.3kvKits include Cold Shrink Tube, Armour continuity, Tape, and full instructions

Use combination of Voltage, Conductor size, and Nbr of cores to select from the chart below

NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 1kv 1kv 1kv 3.3kv

1.5 LC1 LC1 LC1 N/A2.5 LC1 LC1 LC1 N/A4 LC1 LC1 LC2 N/A6 LC2 LC2 LC2 N/A

10 LC2 LC2 LC3 N/A16 LC3 LC3 LC3 LC425 LC3 LC3 LC3 LC435 LC3 LC3 LC4 LC450 LC3 LC4 LC4 LC470 LC4 LC4 LC5 LC595 LC4 LC5 LC5 LC5120 LC4 LC5 LC5 LC5150 LC5 LC5 LC6 LC5185 LC5 LC6 LC6 LC6240 LC6 LC6 N/A LC6300 LC6 N/A N/A N/A

Additional Information ACCEPTED CABLE DIAMETER DIAMETER OVER LEAD/ARMOUR

KIT REF (COLDSHRINK TUBE) (CONSTANT FORCE SPRING)MIN (mm) MAX (mm) MIN (mm) MAX (mm)

LC1 16.2 33.1 9 15LC2 16.2 33.1 14 22LC3 16.2 33.1 18.5 29LC4 24.9 56.4 23.5 37LC5 37.8 84.3 31 50LC6 37.8 84.3 44 70


RS Issue 405/05/2005 Page 31

91-AHSCA / AHA Series In-line Joints

Low Voltage Heatshrink Cable Joints

For Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kv

Kits include Heatshrink Tubes, Armour Continuity, and full instructions

NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOURCONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)

1.0 3 - 4 91-AHSCA-6 8 30 14 221.5 3 - 4 91-AHSCA-62.5 3 - 4 91-AHSCA-64.0 3 - 4 91-AHSCA-66.0 3 - 4 91-AHSCA-6

Screw Connectors are included in these kits

NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOURCONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)

6 4 91-AHA-21-S 12 38 18.5 2910 4 91-AHA-21-S16 4 91-AHA-21-S25 4 91-AHA-22-S 15 55 18.5 2935 4 91-AHA-22-S50 4 91-AHA-23-S 15 65 23.5 3770 4 91-AHA-23-S95 4 91-AHA-24-S 26 85 31 50120 4 91-AHA-24-S150 4 91-AHA-24-S185 4 91-AHA-25-S 38 128 44 70240 4 91-AHA-25-S


RS Issue 405/05/2005 Page 32

LCT Series Termination

:

Low Voltage Indoor Coldshrink Terminations

For Cable Types 3 Core PILC, Steel Wire Armour, Sheathed, and 3 Core XLPE/PVC, LeadSheath, Steel Wire Armour, PVC Sheathed, up to & including 1.9/3.3kv.

Kits include Cold Shrink Tubes, Earth Continuity for the lead, Tape, and full instructions.It is assumed that the Armour will be glanded seperately.

NOMINAL KIT ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETERCONDUCTOR REF OVER LEAD SHEATH (CFS) OVER INSULATION (PST)AREA (mm2) MIN (mm) MAX (mm) MIN (mm) MAX (mm)

35 LCT/1 23.5 37 16 3350 LCT/170 LCT/2 31 50 16 3395 LCT/2120 LCT/2150 LCT/3 44 70 19 40185 LCT/3240 LCT/4 TBA TBA TBA TBA300 LCT/4400 LCT/4

To select lugs for these kits;For Copper conductors - please refer to page 39

RS Issue 405/05/2005 Page 33

LHT Series Termination

R

Low Voltage Indoor Heatshrink Termination Kits

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed cables rated from 0.6/1kv up to and including 1.9/3.3kv

Kits include Heatshrink Tubes, Heatshrink breakouts, Armour continuity, and full instructions

NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 0.6/1kv 0.6/1kv 0.6/1kv 1.9/3.3kv

2.5 LHT2/1 LHT3/1 LHT4/1 N/A4 LHT2/1 LHT3/1 LHT4/1 N/A6 LHT2/1 LHT3/1 LHT4/1 N/A10 LHT2/1 LHT3/1 LHT4/1 N/A16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/125 LHT2/1 LHT3/2 LHT4/1 LHT3.3/135 LHT2/2 LHT3/2 LHT4/1 LHT3.3/150 LHT2/2 LHT3/2 LHT4/2 LHT3.3/170 LHT2/2 LHT3/2 LHT4/2 LHT3.3/195 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2150 N/A LHT3/3 LHT4/2 LHT3.3/2185 N/A LHT3/3 N/A LHT3.3/2240 N/A LHT3/3 N/A LHT3.3/2300 N/A LHT3/3 N/A LHT3.3/3

Additional Information:ACCEPTED CABLE DIAMETE ACCEPTED CABLE DIAMETER

KIT REF OVER LEAD (CFS) OVER INSULATIONMIN (mm) MAX (mm) MIN (mm) MAX (mm)

LHT2/1 9 22 3 12LHT2/2 18.5 37 8 27LHT3/1 9 22 3 12LHT3/2 18.5 37 8 27LHT3/3 23.5 50 12 38LHT4/1 9 22 3 12LHT4/2 31 50 8 27

LHT3.3/1 23.5 37 7.5 27LHT3.3/2 31 50 7.5 27LHT3.3/3 44 70 12 38

To select Lugs for these kits;For Copper conductors - please refer to page 39

RS Issue 405/05/2005 Page 34

Cable Abandonment Kits

Low Voltage Coldshrink Cable Abandonment Kit

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Shipwiring Cables, Rubber/GSWBUp to and including 1.9/3.3kv. 1, 2, 3, and 4 Core Cables

Kits include Cold Shrink End Cap, PST, Armour continuity, tapes, and full instructions

ACCEPTED CABLE KIT REFERENCEDIAMETER (mm)

12 -18 CSCAK/118 - 25 CSCAK/225 - 42 CSCAK/342 -55 CSCAK/456 -81 CSCAK/5

RS Issue 405/05/2005 Page 35

Low Voltage Copper Compression Connectors

For use on copper conductors, sizes 6-240mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

CSA (mm2) 6 10 16 25 35 50 70 95 120 150 185 2406 C6C5

10 C106C6 C10C616 C166C8 C1610C8 C16C825 C2510C10 C2516C10 C25C1035 C3516C12 C3525C12 C35C1250 C5025C14 C5035C14 C50C1470 C7035C16 C7050C16 C70C1695 C9550C18 C9570C18 C95C18

120 C12070C20 C12095C20 C120C20150 C15095C22 C150120C22 C150C22185 C185120C25 C185150C25 C185C25240 C240150C28 C240185C28 C240C28

For a transition joint, waterblocked connectors must be used. Use the chart above to select the connector size and add a W into the part number.Example: Connector for joining a 120mm2 conductor to a 95mm2 conductor: C12095C20.For a waterblocked version: C12095CW20.

Connectors for smaller sized conductors are available as butt connectors with vinyl insulation:

CSA (mm2) Part Colour Number

0.5 - 1.5 B42-1101 Red1.0 - 2.5 C42-1101 Blue2.5 - 6.0 D42-1101 Yellow

Note: Connectors for larger sized conductors are available, please contact Customer Service for details

RS Issue 405/05/2005 Page 36

Low Voltage Aluminium Compression Connectors

For use on aluminium conductors, sizes 16-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

CSA (mm2) 16 25 35 50 70 95 120 150 185 240 30016 C16A1225 C2516A12 C25A1235 C3516A14 C3525A14 C35A1450 C5025A16 C5035A16 C50A1670 C7035A18 C7050A18 C70A1895 C9550A22 C9570A22 C95A22

120 C12070A22 C12095A22 C120A22150 C15095A25 C150120A25 C150A25185 C185120A28 C185150A28 C185A28240 C240150A32 C240185A32 C240A32300 C300185A34 C300240A34 C300A34

For a transition joint, waterblocked connectors must be used. Use the above chart to select the connector size and add a W into the part number.Example: Connector for joining a 35mm2 conductor to a 25mm2 conductor : C3525A14. For a waterblocked version: C3525AW14.

Note: Connectors for larger sized conductors are available, please contact Customer Service for details

RS Issue 405/05/2005 Page 37

Low Voltage Bi-metallic Compression Connectors

For use when joining aluminium to copper conductors, sizes 10-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

C O P P E R CSA (mm2) 10 16 25 35 50 70 95

10 C1010BW10/6A 16 C1610BW12/6 C1616BW12/8L 25 C2510BW12/6 C2516BW12/8 C2525BW12/10U 35 C3516BW14/8 C3525BW14/10 C3535BW14/12M 50 C5025BW16/10 C5035BW16/12 C5050BW16/14I 70 C7035BW18/12 C7050BW18/14 C7070BW18/16N 95 C9550BW22/14 C9570BW22/16 C9595BW22/18I 120 C12070BW22/16 C12095BW22/18U 150 C15095BW25/18M 185

240300

C O P P E R CSA (mm2) 120 150 185 240 300

10 All Bi-metallic connectors are water-A 16 blocked. The first size relates to theL 25 Aluminium conductor, and the secondU 35 size relates to the copper conductor.M 50 The larger conductor is usually I 70 aluminium, however it is possibleN 95 that the customer requires a Bi-I 120 C120120BW22/20 metallic connector with the larger U 150 C150120BW25/20 C150150BW25/22 end as copper. This can be done,M 185 C185120BW28/20 C185150BW28/22 C185185BW28/25 but must be specified at the time of

240 C240150BW32/22 C240185BW32/25 C240240BW32/28 ordering.300 C300185BW34/25 C300240BW34/28 C300300BW34/28

RS Issue 405/05/2005 Page 38

Low Voltage Copper Compression Lugs

For use with copper conductors, sizes 25-300mm2. Rated from 0.6 - 3.3kv.

Select from the chart below using the conductor size of the cable to be terminated.

CSA (mm2) Part number

25 L25C1035 L35C1250 L50C1470 L70C1695 L95C18120 L120C20150 L150C22185 L185C25240 L240C28300 L300C32400 L400C38500 L500C42625 L625C44800 L800C521000 L1000C58

For a waterblocked lug, Use the above chart to select the part number, and add a W.Example: 95mm Conductor: L95C18. Waterblocked version: L95CW18

RS Issue 405/05/2005 Page 39

Important NoticeTechnical information provided by 3M is based on experience and/or tests believed to be reliable, but their accuracy is not guaranteed and the results may not be relevant to every user’s application. For this reason, 3M does not accept responsibility or liability, direct or consequential, arising from reliance upon any information provided and the user should determine the suitability of the products for their intended use. Nothing in this statement will be deemed to exclude or restrict 3M’s liability for death or personal injury arising from its negligence. All questions of liability relating to 3M products are governed by the seller’s terms of sale subject where applicable to the prevailing law. If any goods supplied or processed by or on behalf of 3M prove on inspection to be defective in material or workmanship, 3M will (at its option) replace the same or refund to the Buyer the price paid for the goods or services. Except as set out above, all warranties and conditions, whether express or implied, statutory or otherwise are excluded to the fullest extent permissible at law. 3M is a trademark of the 3M Company. Printed in the UK. © 3M United Kingdom PLC, 2003.

Technical Assistance

01234 229551

3M United Kingdom PLC 3M Ireland 3M United Kingdom PLCElectrical Products Sales Office Sales Office3M Centre, Cain Road 3M House, Adelphi Centre PO Box 393Bracknell, Berkshire RG12 8HT Dun Laoghaire, Co Dublin, Ireland Bedford MK41 0YETelephone: 01344 858616 Telephone: 01 280 3555 Telephone 01234 229462Facsimile: 01344 858758 Facsimile: 01 280 3509 Facsimile: 01234 229433

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